Siemens SITRANS FM Mag8000 Water Meter Operating Manual 8000 Sitransfm Man ED8
User Manual: FM-8000
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s Operating Manual Edition 01/2007 - Revision 08 SITRANS F M Electromagnetic water meter type MAG 8000 [ ] Technical Documentation (handbooks, instructions, manuals etc.) for the complete product range SITRANS F can be found on the internet/intranet via the following link: English: http://www4.ad.siemens.de/WW/view/en/10806951/133300 Order no.: FDK:521H1193 SFIDK.PS.026.D8.02 *083R9174* SITRANS F M MAG 8000 Contents 2 1. 1.1 1.2 Introduction ....................................................................................................................... 3 User guidelines ................................................................................................................. 3 Manufacturer’s design and safety statement .................................................................... 4 2. 2.1 Installation ......................................................................................................................... 5 Mechanical installation ..................................................................................................... 5 3. 3.1 3.2 Electrical connection ..................................................................................................... 10 Electrical installation ...................................................................................................... 10 IP enclosure rating ......................................................................................................... 13 4. 4.1 4.1.1 4.2 4.3 Commissioning .............................................................................................................. Unit selection ................................................................................................................. Unit conversion table ..................................................................................................... Output configuration ...................................................................................................... Parameter list ................................................................................................................. 14 18 18 19 21 5. 5.1.1 5.1.2 5.1.3 5.1.4 5.2 5.3 5.4 5.4.1 5.4.2 5.4.3 5.4.4 Operation ....................................................................................................................... Meter operation via key and display ............................................................................. Display symbols ............................................................................................................. Menu overview .............................................................................................................. Default display information and accessible display menus .......................................... Operator menu ............................................................................................................... Internal data handling .................................................................................................... Operation on battery power ........................................................................................... Battery indication ........................................................................................................... Battery operation time and calculation .......................................................................... Installation and replacement of batteries ...................................................................... Power up with battery reset, date and time set up ......................................................... 29 29 29 30 30 31 33 35 35 36 37 38 6. Verification ..................................................................................................................... 39 7. 7.1 7.1.1 7.2 7.3 Service ........................................................................................................................... MAG 8000 service guidelines ....................................................................................... Faults codes ................................................................................................................... Flow simulation .............................................................................................................. Replace a trans-mitter or PCB board ............................................................................ 40 40 40 42 42 8. 8.1 8.2 8.3 8.4 8.5 8.6 8.7 Technical data ................................................................................................................ MAG 8000 ...................................................................................................................... Features/Version ............................................................................................................ Meter uncertainty ........................................................................................................... Sizing table DN 25...DN 1200 (1"...48") ......................................................................... The effect of temperature on working pressure ............................................................. “Physical” dimension ..................................................................................................... Flange mating dimensions (Metric) ............................................................................... 43 43 45 48 49 50 50 51 9. 9.1 9.2 Ordering ......................................................................................................................... 52 Accessories .................................................................................................................... 53 Spare parts .................................................................................................................... 54 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 1. 1. For safety reasons it is important that the following points, especially those marked with a warning sign, are read and understood before the system is installed: Introduction 1.1 User guidelines Introduction • Installation, connection, commissioning and service must be carried out by personnel who are qualified and authorized to do so. • It is very important that all personnel working with the equipment have read and understand the instructions and directions provided in this manual and that they follow the instructions and directions before taking the equipment into use! • Only personnel authorized and trained by the owner of the equipment may operate the equipment. • Installation personnel must ensure that the measuring system is correctly connected in accordance with the connection diagram. • For applications involving high working pressures or media that can be dangerous to people, surroundings, equipment or other in the event of pipe fracture, Siemens recommends taking precautions such as special placement, shielding or installation of a safety guard or safety valve prior to installation of the sensor. • Repair and service may be performed by approved Siemens Flow Instruments personnel only. MAG 8000 configuration is made via a PC with an IrDA interface and the configuration software program Flow Tool. Parameters or data are in the following manual identified with an „FT“ in front of the number, where the information is stored. The Flow Tool program can bee downloaded from the internet www.siemens.com/flow navigate to Tools & downloads or order on a CD rom - see accessories in section 9.1. SFIDK.PS.026.D8.02 3 SITRANS F M MAG 8000 1. Introduction 1.2 Manufacturer’s design and safety statement • Responsibility for the choice of lining and electrode materials as regards abrasion and corrosion resistance lies with the purchaser; the effect of any change in process medium during the operating of the meter should be taken into account. Incorrect selection of lining and/or electrode materials could lead to a failure of the meter. • Stresses and loading caused by earthquakes, traffic, high winds and fire damage are not taken into account during meter design. • Do not install the meter such that it acts as a focus for pipeline stresses. External loading is not taken into account during meter design. • During operation do not exceed the pressure and/or temperature ratings indicated on the data label or in this Operating Manual. • It is recommended that all installations include an appropriate safety valve and adequate means for draining/venting. • Under the “Pressure Equipment Directive” (PED) this product is a pressure accessory and not approved for use as a safety accessory, as defined by the PED. • Removal of the terminal box except by Siemens Flow Instruments A/S or their approved agents will invalidate the PED conformity of the product. In accordance with “Pressure Equipment Directive” (97/23/EC). Battery operation: • Pulse output and RS 232/RS 485 add-on modules must be connected to equipment complying with Low Voltage Directive (LVD) in order to be considered safe. The isolation within MAG 8000 pulse output is only a functional isolation. • Lithium batteries are primary power sources with high energy content. They are designed to meet the highest possible safety standard. They may, however, present a potential hazard if they are abused electrically or mechanically. This is in most circumstances associated with the generation of excessive heat, where increased internal pressure may cause the cell to rupture. Thus the following basic precautions should be observed when handling and using lithium batteries: − Do not short-circuit, recharge, overcharge or connect with false polarity. − Do not expose to temperature beyond the specified temperature range or incinerate the battery. − Do not crush, puncture or open cells or disassemble battery packs. − Do not weld or solder to the body of the battery. − Do not expose contents to water. • Lithium batteries are regulated under United Nations Model Regulations on Transport of Dangerous goods, UN document ST/SGAC.10-1, 12th revised edition, 2001. UN no. 3091 class 9 covers lithium batteries packed with or inside the equipment. UN no. 3090 class 9 covers transportation of batteries on their own. Thus the following basic precautions should be followed when transporting lithium batteries: − Transport only in special packaging with special labels and transportation documents. − Exercise caution in handling, transportation and packaging in order to prevent short circuiting of the batteries. − The gross mass of the package is limited according to the type of transportation. In general, a gross mass below 5 kg is acceptable for all forms of transportation. • 4 Remove the battery from transmitter before returning the flowmeter to Siemens for service or warranty claim. SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 2. 2. Installation Installation Please note sensor flow direction. 2.1 Mechanical installation Flow direction If the process flow direction is opposite of the sensor’s flow direction label, forward flow rates can be restored via software parameter FT327, customer adjusting factor to “-1“. Inlet and outlet condition To achieve most accurate flow measurement it is essential to have minimum straight lengths of the inlet and outlet pipes as shown. (Di: sensor diameter). Horizontal pipes Installation in horizontal pipes. The sensor must be mounted as shown in the upper figure. Do not mount the sensor as shown in the lower figure. This will position the electrodes at the top where there is possibility for air bubbles and at the bottom where there is possibility for mud, sludge, sand etc. If using “Empty Pipe Detection”, the sensor should be tilted 45° as shown in the upper figure to maximize full pipe detection and provide accurate volume calculations. Note Physical installation of the battery pack may influence the battery capacity. Optimal battery capacity is achieved with the battery pack in an upright position. The marked installation examples with the dotted cross will affect the battery capacity. Vertical pipes Recommended installation is in a vertical/inclined pipe to minimize the wear and deposits in the sensor. SFIDK.PS.026.D8.02 5 SITRANS F M MAG 8000 2. Installation Installation in large pipes The water meter can be installed between two reducers (e.g. DIN 28545). With an 8° reducer, the following pressure drop curve applies. The curves are applicable to water. Example: A flow velocity of 3 m/s (10 ft./sec.) (V) in a sensor with a diameter reduction from DN 100 to DN 80 (4" to 3") (d1/d2 = 0.8) gives a pressure drop of 2.9 mbar (0.04 psi). Installation instructions The sensor must always be completely full with liquid. Therefore avoid: • Air in the pipe • Installation at the highest point in the pipe system • Installation in vertical pipes with free outlet. For partially filled pipes or pipes with downward flow and free outlet, the flowmeter should be located in a U-tube. 6 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 2. Installation Installation instructions (continued) Gaskets are installed and connection flange must have a smooth surface and be in line with the sensor. Gaskets are recommended, but are not included with the flowmeter. Advice for gasket selection: • Only use flat, rubber gaskets. • Thickness 1...6 mm (0.0...0.02 ft) dependant on gap/tolerance. • The inner diameter must not protrude into the bore of the flowmeter. • The material should be compatible with the process fluid. • The hardness should be maximum Durometer of 75 Shore A. Potential equalization Liquid potential equalization or grounding is accomplished with the built-in grounding electrodes. The electrodes electrically bond the liquid to the meter to provide a stable and accurate measurement. Bonding & grounding The sensor body must be grounded using grounding/bonding straps and/or grounding rings to protect the flow signal against stray electrical noise and/or lightning. This ensures that the noise is carried through the sensor body and a noise-free measuring area within the sensor body. Metal pipelines On metal pipelines, connect the straps to both flanges with 6 mm (1/4”) screws. Bonding/ grounding straps are not included with the flowmeter. Plastic pipelines On plastic pipelines and lined metal pipes, optional grounding rings must be used at both ends. Grounding rings is not included in the delivery. Combination of metal and plastic pipelines A combination of metal and plastic requires straps for metal pipeline and grounding rings for plastic pipeline. Bonding/grounding straps, grounding rings and straps are not included with the sensor. All straps or grounding wires should be #12 AWG (or heavier) copper wire and connected with 6 mm screws. SFIDK.PS.026.D8.02 7 SITRANS F M MAG 8000 2. Installation Cathodic protected piping Special attention for meter installation in cathodic protected pipeline. Isolate the meter from the pipeline by mounting isolation Sleeves and Washers on the flange bolts and connect a wire between the pipelines, dimensioned to manage the cathodic current and environmental influence. Remote sensor is protected to IP68/NEMA 6P and can be buried. Suggestions for direct burial of remote sensor The use of pea gravel, at least 300 mm (12 inches) all around the sensor, is recommended. This provides some drainage and prevents dirt from solidifying on the sensor. It also helps locate the sensor should excavation be necessary. Before covering the pea gravel with earth, we suggest using electrical cable identification tape above the gravel. Remote sensor cable should be run through a plastic conduit of 50 mm (2 inches) minimum. Standard bolts must be well lubricated and tightened evenly around the gasket. Leakage/ damage to the flowmeter or piping may arise if bolts are overtightened. Maximum allowable torques Torque calculations All values are theoretical and are calculated making the following assumptions: • All bolts are new and material selection is according to EN 1515-1 table 2. • Gasket material not exceeding 75 shore A durometer is used between the flowmeter and mating flanges. • All bolts are galvanized and adequately lubricated. • The values are calculated for use with carbon steel flanges. • Flowmeter and mating flanges are correctly aligned. 8 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 Maximum allowable torques (continued) 2. Installation Nominal size mm 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 inch 1" 1½" 2" 2½" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" PN 10 Nm f/lbs N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 50 37 50 37 57 42 60 44 88 65 92 68 103 76 161 119 PN 16 Nm f/lbs N/A N/A N/A N/A 25 18 25 18 25 18 25 18 29 21 50 37 50 37 82 61 111 82 120 89 170 125 170 125 230 170 350 258 PN 40 Nm f/lbs 10 7 16 12 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A Class Nm 7 9 25 25 34 26 42 57 88 99 132 225 210 220 200 280 150 f/lbs 5 7 18 18 25 19 31 42 65 73 97 166 155 162 148 207 Remote installation Verify that the model and serial numbers shown on the labels of the sensor and transmitter are matched properly (1). Make sure that the cable is safety installed to avoid damaging of cable and connectors. Please note the different connector types for the coil and electrodes, both having a minimum diameter of 90 mm (3.6 inches). Save the dust covers for future use and protection (2). Make sure the connectors are clean and fastened securely to achieve a good connection and watertight seal (3 & 4). Note If dirt enters the connector ends, use plain water for cleaning. Ensure the connectors are completely dry before making connections. Installation of add-on module The module must be mounted on the backside of the MAG 8000 electronic. Use the two 3 mm screws and washers to fix the module to the MAG 8000 electronic, with maximum torque 0.5 Nm. SFIDK.PS.026.D8.02 9 SITRANS F M MAG 8000 3. Electrical connection 3.1 Electrical installation 3.6 V DC battery connector - male and pulse connection terminals are placed in the right side of the PCB board - see figure. Connection for add-on interface modules is placed on the left side. Connection diagram HL = Hardware lock key connection V = Push bottom for verification mode To configure the outputs please see output configuration in Flow Tool (PC-software) ID 400 to 425. RS 232 connection diagram A MODBUS over serial line cable must be shielded. At one end of each cable its shield must be connected to protective ground. If a connector is used at this end, the shell of the connector is connected to the shield of the cable. RS 485 connection diagram A RS 485 - MODBUS must use a balanced pair (for D+ - D−) and a third wire (for the common). For the balanced pair used in a RS 485-system, a characteristic impedance with a value between 100 and 120 ohms must be used. The shield must always be connected to the MAG 8000 encapsulation using the cable clamp as shown in the figure under cable installation. Bus termination: All RS 485 based networks must be terminated correctly to function properly. A termination must be placed at each end of the segment. The MODBUS RTU module can add a 120 ohm termination by placing the jumper beside the terminals in position "ON". The termination is set to "ON" from the factory. 10 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 3. Electrical connection Pulse output connection diagram The pulse output can be configured as volume, alarm or call-up, see section 4 “Commissioning”. Pulse output is not polarized and can be connected for positive or negative logic. R = pull up/down resistor is selected in relation to the V power supply and with at max. current I of 50 mA. Pulse output must be connected to equipment complying with Low Voltage Directive in order to be considered safe. The isolation within MAG 8000 pulse output is only a functional isolation. SFIDK.PS.026.D8.02 11 SITRANS F M MAG 8000 3. Electrical connection Connection diagram for 115/230 V AC (mains) or 12-24 V AC/DC (line) power supply Connection diagram for 115/230 V AC (mains) power supply Mains power input: Connection diagram for 12-24 V AC/DC (line) power supply Line power input: Factory mounted PUR cable with 2 x 1 mm2 (brown wire, blue wire) cable length = 3 m Mains power input: Brown wire - L (line, hot) and blue wire - N (neutral, cold) Mains power output: Battery connector - female with blue wire and yellow wire, blue wire is ground. The battery connector - female has to be connected to the male connector 3.6 V DC on the PCB board Battery backup input: Battery connector - male with black wire and red wire, black wire is ground. The battery connector - male has to be connected to the female connector on the backup battery Functional ground: Black wire with terminal must be connected to MAG 8000 encapsulation with a screw Mains power supply has to be connected to a switch, near the flowmeter, according to IEC 61010-1 clause 5.4.3.d Line power input: Line power output: Battery backup input: Functional ground: 12 SFIDK.PS.026.D8.02 Factory mounted PUR cable with 2 x 1 mm2 (brown wire, blue wire) cable length = 3 m Brown wire - L (line, hot, positive) and blue wire (neutral, cold, negative) Battery connector - female with blue wire and yellow wire, blue wire is ground. The battery connector - female has to be connected to the male connector 3.6 V DC on the PCB board Battery connector - male with black wire and red wire, black wire is ground. The battery connector - male has to be connected to the female connector on the backup battery Black wire with terminal must be connected to MAG 8000 encapsulation with a screw SITRANS F M MAG 8000 3. Electrical connection Cable installation Choose the correct glands for the selected cable type, see section 9.1 „Accessories“ for glands selection. Make sure the shield is mounted under the cable clamps - do not make pig tails. The mains or line powered PUR cable (no shield) has to be mounted under the cable clamps. All cable glands have to be sufficiently tightened to ensure the IP-rating. 3.2 IP enclosure rating The meter is rated IP68/NEMA 6P from the factory as standard. If cable glands are used, the IP68/NEMA 6P enclosure rating can be obtained by potting the transmitter bottom with Sylgard potting kit. Otherwise only an IP67/ NEMA 4 rating is obtained. IP68 - IP67 enclosure rating To ensure the IP68/NEMA 6P enclosure rating, follow these steps: 1. Select the proper gland size to fit the installed cable size. 2. O-ring is properly and correctly mounted and greased with gel. 3. Sylgard potting kit is filled in the bottom part of the casing. 4. If nessesary renew the Silicagel bag to prevent condensation within the meter. Note Make sure not to fill Sylgard potting kit in the space for the battery pack. SFIDK.PS.026.D8.02 13 SITRANS F M MAG 8000 4. Commissioning 4. Commissioning The following guidelines are based on an installed PC Flow Tool program, and the IrDA communication adaptor (see section 9.1 „Accessories“). Read Flow Tool FAQ and Release Note installed with the Flow Tool software. Visit www.siemens.com/flow, navigate to Tools & Downloads for newest update and support. Connecting the PC to the meter Start Flow Tool software program Select the Flow Tool icon on the windows desktop. MAG 8000 has a build-in IrDA communication interface on top of the meter. The IrDA adaptor can be fixed by a rubber band in the lid. Note For on-line communication make sure the IrDA symbol is visible in the toolbar status menu before starting Flow Tool. Monitor or configure meter data Before communication After the program has been started, a meter is selected by using the right mouse button on the project icon. After giving the meter a name, a selection of “Manual” or “Automatic” configuration mode is selected. “Automatic” is chosen for direct connection to the meter. “Manual” is used when creating a configuration without any connection to a meter, and where the configuration is downloaded later to the meter. 14 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 4. Commissioning Device driver The Device Drivers are related to the meter version and is automatic selected in “Automatic” mode. In “Manual” mode, the meter version is manually selected and the version check is automatically made when data is uploaded or downloaded. New device drivers are included in the latest Flow Tool program available at www.siemens.com/ flow under Electromagnetic Flowmeter - Tools & Downloads - SITRANS F M MAG 8000. Data backup Meter information is stored in a internal data prom, that secure data when the power disappear. Information like the totalizer 1 and 2, date and time, and the statistic data in the Advanced version is stored each 10 minutes. Every 4 hours is the battery consumption calculated and remain battery capacity is updated together with „operation time since first power up“ and „battery operation time“. Data protection by password The meter information is software protected by a password. The default factory password is “1000” and can be changed after gaining access to the meter. If the password is lost, it can be reset with a new password using the hardware key. SFIDK.PS.026.D8.02 15 SITRANS F M MAG 8000 4. Commissioning Data protection by hardware key A hardware key is installed in the HL hole to change protected parameters. The HL hole is located in the front of the PCB board behind the battery. (FT = Flow Tool parameter number) Protected parameters are: New Password FT5 - Sensor tube diameter FT7 - Meter No. FT8 - Totalizer unit FT9 - Flow unit FT10 - Qn (Q3) FT300 - Totalizer unit factor FT301 - Flow unit factor FT302 - Pipe size FT321 - Calibration date FT323 - Calibration factor FT325 - Sensor offset FT332 - Max. sensor excitation frequency Additional protected CT parameters: FT101 - Totalizer 1 FT102 - Totalizer 2 FT303 - Operation excitation frequency FT305 - Decimal point place FT310 - Flow direction totalizer 1 FT312 - Flow direction totalizer 2 FT327 - Adjustment factor FT328 - Low flow cut off FT332 - Empty pipe impedance FT550 - Coil current active FT551 - Fix flow mode active Read - write, print or export the meter data Select the parameter or group which is to be read, written, printed, or exported to a CSV file by selecting via the right mouse button in left or right window. Only data with white background can be changed. Red text indicates off-line data. Black text shows data identical with meter data. Each parameter has a prompt advising the purpose of the parameter and the setting limitations. Select a parameter, by clicking in the white cell in the right window of the Flow Tool. Depending on the parameter selected, a form or dialog box will open to allow selections or data entry. The figure shows the alarm status, where marked alarms are enabled. 16 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 4. Commissioning Customer selected parameter list The default parameter list is divided into functional groups with maximum 99 parameters included. Your own parameter list can be configured by generating a new parameter list and copying an existing parameter to the new list. The parameters are updated and handled as the existing ones and listed in the same order that they are copied to the parameter list. There is no limitation on the number of customer-specified parameter lists. By saving the project, the parameter list configuration will be available for use in the future. Save the file with only the customer parameter list explored so future monitoring and changes of parameters will be easier. SFIDK.PS.026.D8.02 17 SITRANS F M MAG 8000 4. Commissioning 4.1 MAG 8000 have totalizer and flow rate units set as ordered via the MLFB structure. The standard format for each region is: Unit selection • • • Europe - m3 as totalizer and m3/h as flow rate US - Gallon as totalizer and GPM as flow rate (Gallon per minute) Australian - MI as totalizer and MI/d as flow rate (Mega Liters) Additional pre-defined units or combinations can be implemented at the factory by using the -Z option in the MLFB ordering structure: • • Volume = m3, m3 × 100, l × 100, Gallon, G × 100, G × 1000, MG, CF × 100, CF × 1000, AF, AI, kl, Ml Flow rate = m3/min, m3/h, m3/d, l/s, l/min, l/h, Ml/d, GPS, GPM, GPH, GPD, MGD, CFS, CFM, CFH All units of measure are printed on a label and affixed to the display (except the European version) and some meter sizes have a factor included to secure the 8 digit display value will not overrun after short time of operation. A sticker and manual configuration of units also allows selection of new units. Changing units via PC software program Flow Tool: • • • • • • • Select service mode and meter version – upload data from the meter Open the transmitter, remove the battery (still connected) and attached the hardware lock to the PCB board Change units description in parameter FT8 and FT9 Change units factor in parameter FT300 and FT301 Change the maximum flow rate Qn (Q3) to the new unit selection FT10 Select unit display FT306 Download each parameter to the meter, remove the hardware key and re-assemble the meter. The service mode opens many parameters which, if changed, can seriously affect the meter accuracy and operation. Care must be exercised when writing new parameter values, as the meter has no default setting to return to. 4.1.1 Unit conversion table 18 Totalizer / Volume unit (FT8) Default m3*100 Correction factor parameter FT300 1 m3 0.01 Gallon (US) G*100 (100*Gallon) G*1000 (1000*Gallon) MG (1000000*Gallon) AI (Acre Inches) AF (Acre ft) CF*100 (100*ft3) CF*1000 (1000*ft3) I*100 (Liter) kI (1000*Liter) MI (Mega Liter) 264.1721 2.641721 0.2641721 0.0002641721 0.009728558 0.0008107132 0.3531467 0.03531467 10 1 0.001 SFIDK.PS.026.D8.02 Flow rate unit (FT9) Default m3/min (m3/minute) m3/h (m3/hour) m3/d (m3/day) GPS (Gallon/second) GPM (Gallon/minute) GPH (Gallon/hour) GPD (Gallon/day) MGPD (1000000*Gallon/day) CFS (ft3/second) CFM (ft3/minute) CFH (ft3/hour) I/s (Liter/second) I/min (Liter/minute) I/h (Liter/hour) MI/d (1000000*Liter/day) Correction factor parameter FT301 1 m3/s 60 3600 86400 264.1721 15850.32 951019.4 22824465 22.824465 35.31467 2118.882 127132.8 1000 60000 3600000 86.4 SITRANS F M MAG 8000 4. Commissioning 4.2 Output configuration Pulse output can be configured as volume pulse, alarm or call-up. Default factory setting is with output A enabled for forward flow and output B for alarm output. Other output function and pulse settings may be ordered by selecting the -Z option in the MLFB ordering structure. Output A and B as pulse volume When outputs A or B are configured as volume per pulse, the output delivers a pulse when the preset volume has passed the sensor in the selected direction, and is calculated based on Forward/Reverse or Net Forward/Reverse flow. The volume per pulse is freely scalable, from 0.000001 to 10,000 units per pulse, and should not exceed the pulse rate of the output configuration table. If volume per pulse is set too low the limitation of the pulse output rate could cause a pulse overrun alarm. PR = pulse rate, PF = pulse frequency and PW = pulse width Output B as alarm output When output B is configured as an „alarm“ output, it will follow the internal alarms that were previously chosen in the Alarm Configuration List. Note - the alarm output is inverted to a pulse output providing an alarm should power disappear or the cable connection becomes interrupted. When output B is configured as “call-up”, the output is activated by an alarm condition and remains on until it is reset via the meter display key or communication interface. Output B as call-up output A new alarm will not activate a “call-up” function if the “call-up” function is still active from a previous alarm. Note - like the alarm output, the call-up output inverts to a pulse output providing a call-up should power disappear or the cable connection becomes interrupted. Factory regional settings DN mm 25 40 50 65 80 100 125 150 200 250 300 350 400 450 500 600 size (inch) (1") (½") (2") (2½") (3") (4") (5") (6") (8") (10") (12") (14") (16") (18") (20") (24") Pulse width ms 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 Europe m3 0.01 0.01 0.01 0.1 0.1 0.1 0.1 0.1 1 1 1 1 1 1 1 10 USA Gallons 1 1 1 10 10 10 10 10 100 100 100 100 100 100 100 100 Australian Ml 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.001 0.01 0.01 0.01 0.01 0.01 0.01 0.01 0.01 Pulse A is set to ON - Forward flow. Pulse B is set to Alarm. Note Via the MLFB order system is it possible to select other units than the default region units. The pulse output will only be enabled if the pulse settings are selected in the MLFB no. SFIDK.PS.026.D8.02 19 SITRANS F M MAG 8000 4. Commissioning Output configuration in Flow Tool (PC software) The Flow Tool window shows the parameters for output configuration. Each parameter has its own guideline in selecting the correct parameter setting. Pulse output, volume selection DN (Inches) 25 (1") 40 (1½“) 50 (2") 65 (2½“) 80 (3") 100 (4") 125 (5") 150 (6") 200 (8") 250 (10") 300 (12") 350 (14") 400 (16") 450 (18") 500 (22") 600 (24") Max. flow rate Qn (Q3) m3 17.67 45 63 100 160 250 400 630 1000 1600 2500 3463 4523 5725 7068 10178 5 ms PW m3 [50Hz] 0.00005 0.0001 0.0002 0.0003 0.0004 0.0007 0.0011 0.0018 0.0028 0.0044 0.0069 0.0096 0.0126 0.0159 0.0196 0.0283 Guidelines for min. volume per pulse at Qn Volume [m3] = Qn [m3/s] * (2*PW [s]) 10 ms 50 ms 50 ms 50 ms PW m3 PW m3 PW gallon PW Ml [50Hz] [10Hz] [10Hz] [10Hz] 0.0001 0.0005 0.130 0.000001 0.0003 0.001 0.330 0.000001 0.0004 0.002 0.462 0.000002 0.0006 0.003 0.734 0.000003 0.0009 0.004 1.174 0.000004 0.0014 0.007 1.835 0.000007 0.0022 0.011 2.935 0.000011 0.0035 0.018 4.623 0.000018 0.0056 0.028 7.338 0.000028 0.0089 0.044 11.741 0.000044 0.0139 0.069 18.345 0.000069 0.0192 0.096 25.412 0.000096 0.0251 0.126 33.190 0.000126 0.0318 0.159 42.010 0.000159 0.0393 0.196 51.865 0.000196 0.0565 0.283 74.687 0.000283 100 ms PW m3 [5Hz] 0.001 0.003 0.004 0.006 0.009 0.014 0.022 0.035 0.056 0.089 0.139 0.192 0.251 0.318 0.393 0.565 500 ms PW m3 [1Hz] 0.005 0.013 0.018 0.028 0.044 0.069 0.111 0.175 0.278 0.444 0.694 0.962 1.256 1.590 1.963 2.827 PW = pulse width Note Display volume for 5 ms pulse width is based on a basic version with maximum 50 Hz pulse output rate. For the advanced version, with maximum 100 Hz pulse rate, the pulse volume values can be reduced to half. The calculated numbers of pulses are an average of the measuring period. 20 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 4. Commissioning Net flow output The MAG 8000 has a special net pulse output that includes bi-directional flow calculations. The example shows that over time, the net pulse output indicates the bi-directional totalizer as calculated internally. The same principle applies for forward and reverse flow calculation. By changing the status of the pulse output, the internal pulse calculator will be reset. Flow Net totalizer in meter display (Bi-directional) Volume [m3] Total accounted volume [m3] Forward/Reverse 4.3 Parameter list Pulse output forward Uni-directional mode Volume [m3] Internal Delivered calculation volume Pulse output net forward Bi-directional mode Volume [m3] Internal Delivered calculation volume 0 - 0 0 0 10 - 10 0 10 −2 - 0 −12 0 18 - 20 −12+20= 8 18F 30F 18F MAG 8000 is delivered with factory settings that are not stored as default values. Because defaults values are not present in the meter, an automatic return to factory values is not possible. The default settings are available at www.siemens.com/flow. Navigate to Tools & Downloads under MAG 8000. Visible display information is indicated in the table by menu and index number. Remember to enable displayed menus FT130. The abbreviations used in the display menu table are: Operator menu = O, Meter menu = M, Service menu = Se, Data Logger menu = L, Statistic menu = St, Revenue menu = R. FT ID number 1 Meter Display Parameter/data type version view All M1 Application identifier 2 3 4 5 6 8 9 10 11 12 100 All All All All All All All All All All All M3 M4 M2 Application location Module type Software version Sensor size Vendor name Totalizer unit Flowrate unit Qn (Q3) Product code number Serial number Actual date and time 101 102 103 104 All All All All O1 O2 O5 O5 Totalizer 1 Totalizer 2 Customer totalizer 3 Reset customer totalizer 3 SFIDK.PS.026.D8.02 Factory settings Data range Fix parameter or meter data that not are changeable Indetity Max. 14 characters. Only numbers are visible on the display Location Max. 14 characters MLFB depended Basic or Advanced x.xxPxx (x.xxPx.x) Sensor related DN 25..600(1"..24") Siemens Siemens MLFB depended Max. 10 characters MLFB depended Max. 10 characters Sensor related 0 to 1*10^9 7ME6810XXXXXXXXX XXXXXXNXXX PI3 production date and time year-month-day T hours:minutes:seconds 0 0 to +-2*10^9 0 0 to +-2*10^9 0 0 to +-2*10^9 No Yes/no 21 SITRANS F M MAG 8000 4. Commissioning FT/PDM number 104 105 Meter version All All Display Parameter/data type view O5 Reset customer totalizer 3 Customer totalizer 3 reset date 106 107 108 120 All All All All - 130 All - 131 All - 200 All O4 201 202 All All - 203 204 205 206 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 All All All All All All All All All All All All All All All All All All All O4 - 22 Factory settings Data range Fix parameter or meter data that not are changeable No Yes/no PI3 production date and time year-month-day T hours:minutes:seconds Flow rate 0 - 1.25 Qn Actual velocity 0 - 12500 Flowrate percent value 0-125% (Qn) Actual flow meter status 0 0 to 255, binary presented with information 1 for bit 0 1: Totalizer 1 or 2 changed or reset, 2: Tariff setting changed or reset, 3: Tariff register changed or reset, 4: Date - time changed, 5: Alarm have been active, 6: Fault log has been reset, 7: Hardware key has been activated, 8: Meter has been power Up Menu active 63=all menus active 0 to 63, binary presented with information 1 for bit 0 1: Operator menu, 2: Meter info menu, 3: Service menu, 4: Log menu, 5: Statistic menu, 6: Revenue menu Default operator menu index Totalizer 1 Totalizer 1, Totalizer 2, Actual Flow rate, Fault codes, Customer Totalizer Fault status 0 0 to 8191, binary presented with information 1 for bit 0 1: Insulation error, 2: Coil current error, 3: Preamplifier overload, 4: Database checksum error, 5: Low power warning, 6: Flow overload warning, 7: Pulse A overload warning, 8: Pulse B overload warning, 9: Consumption interval warning, 10/L: Leakage warning, 11/E: Empty pipe warning, 12/C: Low impedance (high conductivity) warning, 13/d: Flow limit warning Alarm configuration list 254= Alarm 2 to 8 enabled 0 to 8191, See 200 Date of fault log reset PI3 production date and time year-month-day T hours:minutes:seconds Non optimal measure time 0 Reset the fault log and faults 2000-01-01 T 00:00:00 Call up acknowledge No Yes/no Battery alarm level 10% 0-100% Reset leakage fault No Yes / No Reset consumption log fault No Yes / No Insulation alarm output enable No Yes / No Insulation fault hours 0 Insulation fault counter 0 Insulation fault appears 2000-01-01 T 00:00:00 Insulation fault disappears 2000-01-01 T 00:00:00 Coil current alarm output enable Yes Yes / No Coil current fault hours 0 Coil current fault counter 0 Coil current fault appears 2000-01-01 T 00:00:00 Coil current fault disappears 2000-01-01 T 00:00:00 Amplifier alarm output enable Yes Yes / No Amplifier fault hours 0 Amplifier fault counter 0 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 4. Commissioning FT/PDM number 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 300 301 302 303 Meter version All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All Display view - Parameter/data type 304 305 All All - Amplifier fault appears Amplifier fault disappears Database alarm output enable Database fault hours Database fault counter Database fault appears Database fault disappears Low power alarm output enable Low power fault hours Low power fault counter Low power fault appears Low power fault disappears Flow overflow alarm output enable Overflow fault hours Overflow fault counter Overflow fault appears Overflow fault disappears Pulse A overload alarm output enable Pulse A overload fault hours Pulse A overload fault counter Pulse A overload fault appears Pulse A overload fault disappears Pulse B overload alarm output enable Pulse B overload fault hours Pulse B overload fault counter Pulse B overload fault appears Pulse B overload fault disappears Consumption alarm output enable Consumption fault hours Consumption fault counter Consumption fault appears Consumption fault disappears Leakage alarm output enable Leakage fault hours Leakage fault counter Leakage fault appears Leakage fault disappears Empty pipe alarm output enable Empty pipe fault timer Empty pipe fault counter Empty pipe fault appears Empty pipe fault disappears Low impedance alarm output enable Low impedance fault timer Low impedance fault counter Low impedance fault appears Low impedance fault disappears High flow alarm output enable High flow alarm fault timer High flow alarm fault counter High flow alarm fault appears High flow alarm fault disappears Totalizer volume unit factor Flow unit factor Pipe size Meter excitation frequency (in battery power mode) Mains frequency Decimal point 306 310 311 All All All - Displayed unit Flow direction totalizer 1 Totalizer 1 changes date SFIDK.PS.026.D8.02 Factory settings Data range Fix parameter or meter data that not are changeable 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 Yes Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 Yes Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 Yes Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 Yes Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 Yes Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 No Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 No Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 No Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 No Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 No Yes / No 0 0 2000-01-01 T 00:00:00 2000-01-01 T 00:00:00 MLFB depended 0-1*10^10 MLFB depended 0-1*10^10 Sensor related 25 to 1200 1/15Hz 1/15Hz, 1/5Hz, 1.5625Hz, 3.125Hz, 6.25Hz, 1/30Hz, 1/60Hz MLFB depended 50 or 60 mains Hz Automatic point adjustment No point, One digit after point, Two digits after point, Three digits after point, Automatic point adjust MLFB depended MLFB depended Forward forward, reverse or bi-directional net flow PI3 production date and time 23 SITRANS F M MAG 8000 FT/PDM number 312 313 320 321 Meter version All All All All Display view - 323 324 325 327 328 329 331 All All All All All All All - 332 All - 333 334 400 401 All All All All Se3 402 403 404 405 406 All All All All All Se3 Se4 - 407 408 420 421 422 All All All All All Se4 M5 M6 M7 423 424 425 500 All All All All - 501 502 505 506 507 508 509 All All All All All All All Se1 510 512 513 All All All Se2 - 514 540 541 542 550 551 552 553 560 All All All All All All All All All - 24 4. Commissioning Parameter/data type Factory settings Data range Fix parameter or meter data that not are changeable Flow direction totalizer 2 Reverse forward, reverse or bi-directional net flow Totalizer 2 changes date PI3 production date and time Verification mode enable No Yes / No Calibration date Calibration date year-month-day T hours:minutes:seconds Calibration factor Sensor related Gain correction Sensor related Sensor offset Sensor related Adjustment Factor 1 -2 to 2 Low flow cut off 0.05% 0 to 9.9% Filter time constant 5 Tau 1 to 1000 Excitation frequency limit 6.25Hz for advanced version 1/15Hz, 1/5Hz, 1.5625Hz, 3.125Hz, and 1/15Hz for basic version 6.25Hz, 1/30Hz, 1/60Hz Excitation frequency sensor limit Sensor related 6.25 Hz (DN25...DN200 (1"...8")) 3.125 Hz (DN250..DN600 (10"..24")) Empty pipe detection enable Yes Yes / No Empty pipe limit 25000 ohm = 20uS/cm 0 to 2.15*10^9 Output A enable Yes Yes / No Pulse A function Forward Forward, Reverse, Forward net, Reverse net Amount per pulse A Sensor related 0-1*10^10 Pulse width for pulse A 50 ms 5 ms, 10 ms, 50 ms, 100 ms, 500 ms Output B enable Yes Yes / No Pulse B function Alarm pulse, alarm, call-up Pulse B direction Reverse Forward, Reverse, Forward net, Reverse net Amount per pulse B Sensor related 0-1*10^10 Pulse width for pulse B Sensor related 5 ms, 10 ms, 50 ms, 100 ms, 500 ms Device Communication Address 1 1 to 32 Baudrate 19200 1200, 2400, 4800, 9600, 19200, 38400 Parity Even 1 stop Even 1 stop, Odd 1 stop, None 2 stop, None 1 stop Interframe space 35 35 to 255 Response delay 5 1 to 50 ms Reset communication driver No Yes / No Latest service date PI3 production date and time year-month-day T hours:minutes:seconds Operating hours since power up 0 hours Battery operating time 0 hours Power supply Power supply level Battery or mains power Numbers of power up 0 Battery power MLFB depended 1 to 4 batteries Battery change enable No Yes / No Battery installation date PI3 production date and time year-month-day T hours:minutes:seconds Actual battery capacity 100% 100 to 0% Excitations no. 0 Power status 0 0: Normal operation, 1: Battery alarm. Actual battery capacity is below battery alarm level (% of max capacity), 2: Too low power (enters stand by mode), 3: As value 1 and 2 together, 4: External power gone, 5: As value 1 and 4 together, 6: As value 2 and 4 together, 7: As value 1 and 2 and 4 together Transmitter temperature Actual degree celsius Electrode impedance A Measured values 0-185000 ohm Electrode impedance B Measured values 0-185000 ohm Low medium impedance alarm 0 0 to 2.15*10^9 Coil current disable No Yes / No Fixed flow mode enable No Yes / No Fixed flow value 0 -1*10*10^9 to 1*10*10^9 Flow alarm limit 1000000000 0 to 1*10*9 Repair checksum No Yes / No SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 4. Commissioning FT/PDM number 570 600 601 602 603 610 Meter version All All All All All All Display view L1 Parameter/data type Device Product ID Log interval Delay weekly log interval Limit for too high consumption Limit for too low consumption Date of latest log period 611 612 613 All All All L1 - Latest Log period totalized (1) Latest Log period totalized (2) Latest Log period fault status 614 All - Latest Log period status information 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All L2 L2 L3 L3 L4 L4 L5 L5 L6 L6 L7 L7 L8 L8 L9 L9 Date of log period 2 Log period 2 totalized (1) Log period 2 totalized (2) Log period 2 fault status Log period 2 status information Date of log period 3 Log period 3 totalized (1) Log period 3 totalized (2) Log period 3 fault status Log period 3 status information Date of log period 4 Log period 4 totalized (1) Log period 4 totalized (2) Log period 4 fault status Log period 4 status information Date of log period 5 Log period 5 totalized (1) Log period 5 totalized (2) Log period 5 fault status Log period 5 status information Date of log period 6 Log period 6 totalized (1) Log period 6 totalized (2) Log period 6 fault status Log period 6 status information Date of log period 7 Log period 7 totalized (1) Log period 7 totalized (2) Log period 7 fault status Log period 7 status information Date of log period 8 Log period 8 totalized (1) Log period 8 totalized (2) Log period 8 fault status Log period 8 status information Date of log period 9 Log period 9 totalized (1) SFIDK.PS.026.D8.02 Factory settings Data range Fix parameter or meter data that not are changeable 10779 Monthly Daily, Weekly (7 days), Monthly 0 0 to 30 1000000 -1*10^9 to 1*10*9 0 -1*10^9 to 1*10*9 2000-01-01 T00:00 year-month-day T hours:minutes:seconds 0 0 Active faults in log period; 1: Insulation error, 2: Coil current error, 3: Preamplifier overload, 4: Database checksum error, 5: Low power warning, 6: Flow overload warning, 7: Pulse A overload warning, 8: Pulse B overload warning, 9: Consumption interval warning, 10/L: Leakage warning, 11/E: Empty pipe warning, 12/C: Low impedance / high conductivity warning, 13/d: High flow limit warning, 14/15/16: Not used Meter operation conditions in log periode; 1: Totalizer 1 or 2 changed or reset, 2: Tariff setting changed or reset, 3: Tariff register changed or reset, 4: Date - time changed, 5: Alarm active in logged period (See alarm fault log for same period), 6: Fault log has been reset, 7: HW lock broken, 8: Power Up See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 25 SITRANS F M MAG 8000 FT/PDM number 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 697 698 699 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 26 Meter version All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All All Display view L10 L10 L11 L11 L12 L12 L13 L13 L14 L14 L15 L15 L16 L16 L17 L17 L18 L18 L19 L19 L20 L20 L21 L21 L22 L22 4. Commissioning Parameter/data type Log period 9 totalized (2) Log period 9 fault status Log period 9 status information Date of log period 10 Log period 10 totalized (1) Log period 10 totalized (2) Log period 10 fault status Log period 10 status information Date of log period 11 Log period 11 totalized (1) Log period 11 totalized (2) Log period 11 fault status Log period 11 status information Date of log period 12 Log period 12 totalized (1) Log period 12 totalized (2) Log period 12 fault status Log period 12 status information Date of log period 13 Log period 13 totalized (1) Log period 13 totalized (2) Log period 13 fault status Log period 13 status information Date of log period 14 Log period 14 totalized (1) Log period 14 totalized (2) Log period 14 fault status Log period 14 status information Date of log period 15 Log period 15 totalized (1) Log period 15 totalized (2) Log period 15 fault status Log period 15 status information Date of log period 16 Log period 16 totalized (1) Log period 16 totalized (2) Log period 16 fault status Log period 16 status information Date of log period 17 Log period 17 totalized (1) Log period 17 totalized (2) Log period 17 fault status Log period 17 status information Date of log period 18 Log period 18 totalized (1) Log period 18 totalized (2) Log period 18 fault status Log period 18 status information Date of log period 19 Log period 19 totalized (1) Log period 19 totalized (2) Log period 19 fault status Log period 19 status information Date of log period 20 Log period 20 totalized (1) Log period 20 totalized (2) Log period 20 fault status Log period 20 status information Date of log period 21 Log period 21 totalized (1) Log period 21 totalized (2) Log period 21 fault status Log period 21 status information Date of log period 22 Log period 22 totalized (1) SFIDK.PS.026.D8.02 Factory settings Data range Fix parameter or meter data that not are changeable See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 SITRANS F M MAG 8000 FT/PDM number 717 718 719 720 721 722 723 724 725 726 727 728 729 730 731 732 733 734 735 736 737 738 739 800 801 802 803 Meter version All All All All All All All All All All All All All All All All All All All All All All All 4. Commissioning Advanced Advanced Advanced Advanced Display view L23 L23 L24 L24 L25 L25 L26 L26 - Log period 22 totalized (2) Log period 22 fault status Log period 22 status information Date of log period 23 Log period 23 totalized (1) Log period 23 totalized (2) Log period 23 fault status Log period 23 status information Date of log period 24 Log period 24 totalized (1) Log period 24 totalized (2) Log period 24 fault status Log period 24 status information Date of log period 25 Log period 25 totalized (1) Log period 25 totalized (2) Log period 25 fault status Log period 25 status information Date of log period 26 Log period 26 totalized (1) Log period 26 totalized (2) Log period 26 fault status Log period 26 status information Insulation test enable Insulation test interval Insulation value Insulation test date 804 810 811 812 Advanced Advanced Advanced Advanced - Insulation tests fulfilled Leakage detection mode Leakage source Start period for leakage 0 Off Flow rate 120min=2:00 [24:00] 813 814 815 816 Advanced Advanced Advanced Advanced - Duration leakage detection Leakage value unit Leakage limit Leakage excitation frequency 120min=2hours Flow / volume unit 1 1.5625 Hz 817 Advanced - 818 819 820 821 822 823 824 Advanced Advanced Advanced Advanced Advanced Advanced Advanced 825 826 St1 St1 - Parameter/data type Factory settings Data range Fix parameter or meter data that not are changeable See 168 See 169 See 168 See 169 See 168 See 169 See 168 See 169 No 30 2000-01-01 T00:00 Leakage status Periods with possible leakage Leakage periods before alarm Reset leakage period information Latest leakage period flowrate Latest leakage period volume Lowest measured leakage value Date of lowest leakage value 3 No 0 0 1000000000 2000-01-01 T00:00 Advanced Advanced - Highest measured leakage value Date of highest leakage value 0 2000-01-01 T00:00 830 Advanced R8 Next settling date PI3 production date and time 831 Advanced R9 Latest settling date PI3 production date and time 832 Advanced R9 Latest totalizer 1 value 0 SFIDK.PS.026.D8.02 See 168 See 169 Yes / No 0 to 65535 year-month- day T hours:minutes:seconds Off/ fix value/ fix + lowest value Flow rate / volume 0 to 1430 detection minutes (0-23:50) 1 to 144 (1440 minutes) 0 to 1*10^9 1/15Hz, 1/5Hz, 1.5625Hz, 3.125Hz, 6.25Hz, 1/30Hz, 1/60Hz Leakage status; 1: Finished successfully, 2: Leakage detection running, 3: Leakage detection failed (SystemStatus have fatal error), 4: Leakage detection failed (Empty-pipe detection disabled), 5: Leakage detection failed (Coil current off), 6: Leakage detection failed (Insulation test was active during detection), 7: Leakage detection stopped because leakage parameter was changed. 0 to 255 Yes / No year-month-day T hours:minutes:seconds year-month-day T hours:minutes:seconds year-month-day T hours:minutes:seconds year-month-day T hours:minutes:seconds 27 SITRANS F M MAG 8000 4. Commissioning FT/PDM Meter Display Parameter/data type number version view Advanced R10 Previous settling date 833 834 840 841 Advanced R10 Advanced Advanced R7 842 843 844 845 846 847 848 849 850 851 852 853 854 855 856 857 858 860 Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced 861 862 863 Advanced Advanced St2 Advanced St2 864 865 Advanced St3 Advanced St3 866 867 Advanced St5 Advanced - 868 869 Advanced St6 Advanced - 870 Advanced St4 871 872 873 874 875 876 Advanced Advanced Advanced Advanced Advanced Advanced - 877 878 879 880 Advanced Advanced Advanced Advanced St7 St8 St9 - 881 882 883 884 885 886 887 888 889 890 891 892 Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced Advanced - 28 R1 R1 R1 R2 R2 R2 R3 R3 R3 R4 R4 R4 R5 R5 R5 R6 - Factory settings Data range Fix parameter or meter data that not are changeable PI3 production date and time year-month-day T hours:minutes:seconds Previous totalizer 1 value 0 Tariff control mode Off Off / time / flow / combination Date of tariff reset PI3 production date and time year-month-day T hours:minutes:seconds Reset tariff values No Yes / No Tariff1 volume 1 0 Tariff1 period time end 360min=6:00 [24:00] 0 to 1439 minutes (23:59) Tariff1 upper limit range 15% 0 to 100% Qn Tariff2 volume 2 0 Tariff2 period time end 540min=9:00 [24:00] 0 to 1439 minutes (23:59) Tariff2 upper limit range 30% 0 to 100% Qn Tariff3 volume 3 0 Tarif3 period time end 720min=12:00 [24:00] 0 to 1439 minutes (23:59) Tariff3 upper limit range 45% 0 to 100% Qn Tariff4 volume 4 0 Tariff4 period time end 1080min=18:00 [24:00] 0 to 1439 minutes (23:59) Tariff4 upper limit range 60% 0 to 100% Qn Tariff5 volume 5 0 Tariff5 period time end 1260min=21:00 [24:00] 0 to 1439 minutes (23:59) Tariff5 upper limit range 80% 0 to 100% Qn Tariff6 volume 6 0 Reset date of statistic inf. PI3 production date and time year- month-day T hours:minutes:seconds Reset statistic information No Yes / No Lowest flowrate 0 Date of lowest flowrate PI3 production date and time year-month-day T hours:minutes:seconds Highest flowrate 0 Date of highest flowrate PI3 production date and time year-month-day T hours:minutes:seconds Lowest day consumption 0 Date of lowest day consumption PI3 production date and time year-month-day T hours:minutes:seconds Highest day consumption 0 Date of highest day consumption PI3 production date and time year-month-day T hours:minutes:seconds Day 1 (yesterday) of last 0 week consumption Day 2 of last week consumption 0 Day 3 of last week consumption 0 Day 4 of last week consumption 0 Day 5 of last week consumption 0 Day 6 of last week consumption 0 Day 7 (7 days ago) of last 0 week consumption Latest week consumption 0 Actual month consumption 0 Latest month consumption 0 Reset date of consumptionprofile PI3 production date and time year-month-day T hours:minutes:seconds Reset consumption profile No Yes / No Total time in CP range 1 0 Upper limit in CP range 1 15% 0 to 100% Qn Total time in CP range 2 0 Upper limit in CP range 2 30% 0 to 100% Qn Total time in CP range 3 0 Upper limit in CP range 3 45% 0 to 100% Qn Total time in CP range 4 0 Upper limit in CP range 4 60% 0 to 100% Qn Total time in CP range 5 0 Upper limit in CP range 5 80% 0 to 100% Qn Total time in CP range 6 0 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 5. 5. Operation The meter is designed with a single key and a symbolic display for optimal dialog. A PC software program is available on the internet to simulate the display and key operation of MAG 8000. Operation 5.1.1 Meter operation via key and display Display The display is divided into 3 areas. Top area with symbols for status information. Middle area with actual information, and the bottom area with index for actual information and the selected menu. Some of the information has additional information connected and the display will automatically toggle between the information (see display overview). After 10 minutes without pressing the key, the display will time-out and go back to the default configured operator menu. Key There are three different ways the interface key will respond to being pressed: Briefly pressing the key for less than 2 seconds will advance the screen to the next index or menu; pressing the key for 2 to 5 seconds will enter a menu or escape the menu selection; pressing the key for longer than 5 seconds while in the (−) operator menu will activate a reset of the selected value (e.g., totalizer or call-up function) indicated by an “r”. A flashing “r” indicates activation of reset. Under power up can the time and date be set up and a “A” will indicated a acceptable value has been selected and will be stored when flashing. The status information symbols show the actual operation of the meter. 5.1.2 Display symbols The tariff symbol shows the actual accounting tariff. In the operator menu, the tariff value will change to “r“ if the information is resetable, like index “5“ - customer totalizer 3. The alarm symbol is active when an alarm is active and independently of the alarm output configuration. The empty pipe symbol indicates an empty pipe condition. To conserve power and prevent false readings due to exposed measurement electrodes, flow measurement is disabled until a full pipe is detected and the symbol has disappeared. The type of power supply is automatically detected by the meter. When mains power is supplied, the plug symbol is shown. When powered by batteries, the battery symbol is shown while also indicates remaining battery capacity - see section 5.2. “Operation menu“ index 1 for more information. The menu bar icons indicate the actual selected menu and the related index for the selected information. The display overview shows relation between menu, index and information. Only the (−) operator menu has information and functions that can be reset. Under the power up function, battery power can be preset to 100% capacity and time and date can be adjusted - an “A” in the index shows acceptable values. The end of each menu index shows possible menu selections. SFIDK.PS.026.D8.02 29 SITRANS F M MAG 8000 5. Operation 5.1.3 Menu overview 5.1.4 Default display information and accessible display menus Flow tool parameter FT131 defines the default display information with selection between • Totalizer 1 (Index 1) • Totalizer 2 (Index 2) • Flow rate (Index 3, updated with selected measuring frequency) • Fault codes (Index 4) • Customer totalizer (Index 5 - resetable) Default information is shown after power up and after no key operation for 10 minutes. Flow tool parameter FT130 defines the accessible menus on the display with selection off: • Operator menu • Meter info menu • Service menu • Data logger menu • Statistic and leakage menu • Revenue menu Disabling display of the menu data will not affect the operation of the functions. 30 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 5. Operation Flow volume totalizer 1 (factory configured for forward flow calculation). 5.2 Operator menu Index 1 Totalizer 1 The value of totalizer 1 can be reset to zero or set to any value desired (example - replacing an existing old meter). Index 2 Totalizer 2 Flow volume totalizer 2 (factory configured for reverse flow). A negative value indicates reverse flow calculation. The value of totalizer 2 can be reset to zero or set to any value desired (example - replacing an existing old meter). Index 3 Flow rate Index 3 shows the actual flow rate. If a negative value is indicated, flow is in a reverse direction. Index 4 Active alarm Faults are indicated with the lowest number first. The display on the left indicates 3 alarm conditions: low power warning (5), leakage warning (L), and empty pipe warning (E). Faults 1 to 4 affect the performance of the meter and remain active until the alarm condition disappears. Faults 5 to d are warnings that will disappear when the alarm condition has been corrected and reset via communication interface. Fault evaluation and service guidelines are made in the service section. After all faults have disappeared the display show total hours of faults until the meter is reset. Fault information. Each number indicates a dedicated fault: 1 2 3 4 5 6 7 8 9 L E C d Insulation fault Coil current fault*) Preamplifier overload fault*) Data base checksum fault Low power warning (alarm limits are configurable) Flow overload > Qmax. (125% Qn) flow overload Pulse output 1 overflow > PF [Hz] pulse output 1 overflow Pulse output 2 overflow > PF [Hz] pulse output 2 overflow Consumption interval warning (alarm limits are configurable) Leakage warning (alarm limits are configurable) Empty pipe / low conductivity - when enabled* High conductivity/low impedance warning (alarm limits are configurable) High flow rate warning (alarm limits are configurable) *) Meter disables measurement to reduce power consumption during fatal faults. SFIDK.PS.026.D8.02 31 SITRANS F M MAG 8000 5. Operation Index 5 Customer totalizer Customer totalizer 3 indicates the totalized volume since it was last reset. The totalized volume follows totalizer 1 and the display “r” indicates that it can be reset by activating a long key function. When pressing the key while the “r” is flashing, the totalizer 3 value will reset to 0 and the actual date and time will be stored permanent in memory. The display information will now alternate between customer volume and the reset date. Display test All segments of the display are alternately flashed on and off during this test. Menu selection By activating a middle key function, the menu selection will flash indicating that a new selection can be made. After toggling to the menu of choice, a middle key function will enter the selected menu. Index 0 (when active) Call out reset Call-up reset window (index 0) is only shown when the call-up function is activated. The “r” indicates it can be reset by activating a long key function. When releasing the key while the “r” is flashing, the call-up function will be reset and the window disappears. 32 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 5.3 5. Operation Internal data handling Meter status The meter status parameter (FT120) gives a fast indication of the reliability of the revenue data. It shows whether important information has been reset or manipulated, for instance if the meter has been powered down. The status information can only be reset via the Flow Tool service mode while the hardware lock key is attached. SFIDK.PS.026.D8.02 33 SITRANS F M MAG 8000 5. Operation Data logger / Consumption alarm The integrated data logger has 26 logging periods where data can be stored daily, weekly or monthly. The logger stores the real consumption for totalizer 1 and totalizer 2 in the selected period. Forward calculated consumption is stored as positive values and reverse calculated consumption is stored as negative values. Alarm and meter status are also stored for the same period to indicate the alarm that has been active or revenue data has been influenced in the specific period. The logged information has a time & date stamp and the data logger never stops storing data old data is overwritten following the first in/first out principle. Log 1 is the last stored information, that is moved to log 2 when the next logging is made and so on. The consumption alarm monitors whether the actual consumption on totalizer 1 is above or below the consumption limits. 34 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 5. Operation 5.4 The MAG 8000 is factory configured for 6 years of typical operation on the internal battery pack. High or low temperature, frequent use of IrDA communication, high pulse output rate, and high excitation frequency in leakage detection mode will reduce actual operation time. The MAG 8000 power management function controls each power consuming element and measures the temperature for optimal calculation of remaining battery power capacity. Operation on battery power 5.4.1 Battery indication The battery power capacity for operation is indicated in 3 levels. Status and alarm • Full symbol indicates the battery capacity is above the battery alarm level (% preset parameter FT206). • Low symbol indicates that the battery should be replaced; however, the measurement will remain active. The level is based on a preset alarm level. • When the low symbol is flashing the measurement and communication is disabled until the battery pack has been replaced and reset. The “Low battery” is a selectable % parameter (FT206) of 100% full capacity. The meter calculates the remaining capacity every four hours, including all consuming elements and influence of change in temperature. Battery configuration The battery figure (generated as customer parameter list - see section 4 “Commissioning”) shows power management information. At each new battery replacement the capacity is reset to 100% (Flow Tool parameter FT508FT510) which is then reduced with the real meter consumption each 4 hours. The battery limit (FT206) is the level where the low power alarm is activated and generates an alarm or call up (if configured). Power status (FT513) follows the battery symbol on the display. When changing battery power from internal to external battery packs, or visa versa, “Battery power” (FT507) must be adjusted to match the actual number of batteries connected. SFIDK.PS.026.D8.02 35 SITRANS F M MAG 8000 5. Operation 5.4.2 Battery operation time and calculation Scenario - Revenue application Output A Pulse - 10 Hz Output B Alarm or Call up Meter dialog 1 hour per month Excitation frequency 1/15 Hz Country main frequency 50 Hz / 60 Hz Excitation frequency (24 hours operation) Two D-Cell battery DN 25...200 33 Ah Internal (1"...8") battery pack DN 250…600 (10"...24") Four D-Cell battery DN 25...200 66 Ah External (1"...8") battery pack DN 250…600 (10"..24") 1/30 Hz 8 year 1/15 Hz 6 year 6 year 4 year 10 year 10 year 10 year 8 year 1/5 Hz 40 months 20 months 80 months 40 months 1.5625 Hz 8 months 3.125 Hz 6.25 Hz 4 months 2 months 4 months 2 months NA 16 months 8 months 4 months 8 months 4 months NA The battery operation time depends on the connected battery pack as well as the operation conditions of the meter. Every 4 hours the advanced power management system calculates the real power consumption and remaining operation capacity. The power consumption calculation includes flow measurement, meter dialog (communication and display) and pulse output. The temperature is also measured to control and adjust its influence on the battery capacity. The internal battery pack has a nominal capacity of 33 Ah giving a typical operation time of 6 years in a revenue application. The nominal capacity of external battery packs is 66 Ah and the operation time is limited to the lifetime of the batteries - typically 10 years. Configuration and operation conditions for a typical revenue application is shown in the table. The typical operation time of 6 years is based on only 80% battery capacity and an operation time/ temperature profile of 5% @ 0 °C/32 °F, 80% @ 15 °C/59 °F and 15% @ 50 °C/122 °F. The leakage detection, in the advance version, will affect the battery operation time if a higher excitation frequency is selected during leakage period. The effect from other temperatures can be seen from the figure. A variation in temperature from 15 °C to 55 °C (59 °F to 131 °F) reduces the capacity by 17%. (In the table from 15 Ah to 12½ Ah). Note Physical installation of the battery pack may influence the battery capacity. Optimal battery capacity is achieved with the battery pack in an upright position. 36 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 5. Operation 5.4.3 Installation and replacement of batteries Position 1-2 Remove the top of the transmitter. Position 3-4 (only replacement) Dispose of the silicagel bag. Check the O-ring for damage or deformity. To ensure the continued IP68 enclosure rating replace the O-ring and smear the O-ring with an acid free lubricating gel. Position 5-8 Remove the battery pack by pushing the locking tab and loosen the strip. Take the battery pack out with power connected, place and secure the new battery pack. Place the new silicagel pack on top of the battery pack, after removing the plastic bag. The silicagel prevents condensation within the meter. Position 9-10 Connect the battery pack. After each power up the meter asks if a new battery has been installed and the internal battery calculation has to be reset. As this information will come soon after the power has been connected the wire nail or display key must be activated to reset the battery. The battery Reset will reset the operating time calculate and ensure the correct indication of the remaining battery capacity. After resetting the battery capacity can date and time be adjusted see section 5.2 “Operator menu“ index 4 for more information. Position 11 Replace the top lid and if necessary, adjust the time and the date via the Flow Tool. Battery disposal Disposal of used batteries is regulated under The European Community (EC) two directives, 91/ 157/EEC and 93/86/EEC. These directives are implemented by each member country of the EC independently and in a different way - please contact Siemens for specific regional rules for disposal of batteries. For batteries bought from Siemens, a disposal service is offered upon customer request. A Technical Notice with further recommendations is available upon request. Package containing used batteries shall bear the inscription: “USED LITHIUM CELLS“. SFIDK.PS.026.D8.02 37 SITRANS F M MAG 8000 5. Operation 5.4.4 Power up with battery reset, date and time set up After installing new batteries, the power up procedure will enable a reset of the battery capacity calculation and the setup of date and time. Battery capacity reset, date, and time can also be corrected via functions FT508 and FT200. When the battery plug is connected, the meter will display the meter version for 10 seconds. The display will then show “rESEt.bAt” indicating the option to reset the internal battery power calculation. To execute the reset, press the key within 6 seconds. If the key is not pressed, the meter will proceed to the set date and set clock and finally normal operation mode. If the key is pressed within the reset battery time, the display will indicate “Accept“ to ensure that the reset should take place. The reset function will take place only if the key is pressed again within the next 6 seconds. If not, normal operation will begin. For setting up the date and time, the different key function must be used - see section 5.2 „Operator menu“ index 1. An “A“ indicates an acceptable value and a flashing “A“ indicates the value is stored when the key if released. The reset function also sets the actual date as the battery replacement date. 38 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 6. Verification 6. Verification Verification mode increases the measurement frequency to provide maximum measurements per second. This function is especially useful to minimize calibration rig time when validating the flowmeter’s accuracy. The frame around the digits will blink slowly to indicate verification mode is enabled. The maximum pulse rate on output A is increased to 1 kHz and the pulse width is set to 1 ms. After the verification mode, the previous pulse setting is restored. Another pulse width than 1 ms can be selected by storing new pulse values. This setting remains after the verification mode is finished. Verification mode can be activated in two ways: 1) Via the Flow Tool (FT320) 2) By pushing the switch on the transmitter PCB through the hole labeled “V“ on the front shield. Verification mode stops automatically after 4 hours of operation. Verification mode can also be aborted manually via the Flow Tool (FT320). SFIDK.PS.026.D8.02 39 SITRANS F M MAG 8000 7. Service 7.1 The MAG 8000 electromagnetic water meter is based on a very reliable measurement technology and the advanced alarm monitoring and diagnostics provides valuable information concerning the meter performance, faults, and service conditions. MAG 8000 service guidelines Optimal meter performance requires proper meter selection, proper installation, and proper commissioning for the particular application. This service guideline section indicates how to detect and solve the most common problems. Meter and application problems are indicated by the alarm program via the main fault and warning symbol on the display and the comprehensive data logging and monitoring available via the communication interface. Alarm monitoring includes individual registration of each alarm, how many hours the alarm has been active, when the alarm first appeared, and when it disappeared last. The alarm log can be reset with its own date and time registration. A common fault hour counter includes all active alarms in one counter. Additionally, active alarms are logged in the data logger to monitor when the alarms have been activated. Fatal faults 1 through 4 are the most important to resolve as they influence the operation of the meter. Fatal faults will disappear as soon the alarm condition is corrected. 7.1.1 Faults codes Faults codes 1 40 Alarm description Alarm reasons Faults Insulation (Advanced version only) Measurement is disabled “Cross talk“ between the coil circuit and the signal circuit, or strong electrical disturbances from outside influencing the flow signal. The alarm is active until a new test period detects no failures. A re-activation of the insulation test will also reset the alarm and start a new insulation test. During the 4 minute insulation test, the measurement is disabled. The function is re-activated via FT800. -> Check cable and wiring installation and disturbing elements in the surrounding. Coil circuit is interrupted. The alarm is active until the fault condition is corrected. -> Check cable and wiring installation. The flow input signal is outside of the expected range and the input amplifier circuit can not provide a stable measurement. The alarm is active until the fault condition is corrected. -> Check cable and wiring installation. All data is checked after operation (e.g., new flow calculation, writing to the EEprom, etc.) with a checksum control. If the checksum result fails, data will not be considered as valid and repair data must be made. The alarm is active until the fault condition is corrected. -> Reset checksum repair alarm via FT560 and check the data. If data is wrong or checksum error reoccurs, replace the PCB board. 2 Coil current 3 Preamplifier overload 4 Data base checksum SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 7. Service 7.1.1 Faults codes (continued) Warning faults cover operating conditions where settings or monitored values exceed configured limits. Some of the warnings require a manual reset before they are removed from the alarm list. Faults codes Alarm description Alarm reasons 5 Warning Low power 6 Flow overflow 7&8 Pulse 1 & 2 overflow 9 Consumption warning L Leakage (Advanced version only) E Empty pipe C High conductivity d High flow rate Indication of wrong setting or application issues Battery voltage is below 2 volts or battery capacity is below the low power % limit (set as customer parameter FT206). When low voltage is detected, flow measurement and communication will stop, but the display will remain active as long as some power is available. The alarm remains active until the fault condition is resolved. -> Check the calculated battery capacity (FT510) versus the battery alarm limit (FT206) and replace batteries as necessary. Flow rate through the meter is 25% above Qn (Q3) and the meter stops counting at 125% flow. The alarm remains active until the fault condition is resolved. -> Check the sizing of the meter for the current installation. The pulse rate is higher than the pulse output can deliver. Reminder: the basic version is limited to 50 Hz maximum; the advanced version is limited to 100 Hz maximum. The alarm remains active until the output pulse rate drops below the maximum pulse rate. -> Change volume per pulse to a higher value - see section 8 “Technical data“ for pulse selection. The data logged consumption on totalizer 1 has exceed the too low or too high consumption limit. The alarm remains active until it is manually reset by FT209. -> Check data logger values and consumption limit. The lowest flow rate or volume during leakage period has exceeded the leakage detection settings. The alarm is active until it is manually reset by FT208. An alarm reset (similar to leakage period reset FT820) will reset information for the selected function. -> Check setting and pipe installation. The measured electrode impedance is above the empty pipe level (FT540 & FT541 & FT334). The alarm remains active until the fault condition is resolved. -> Make sure the sensor is filled with water. The electrode impedance is below the low media impedance (FT542) - meaning the water has a high conductivity. The alarm is active until the resistance in the water is above the low media alarm limit. The flow rate is greater than the flow alarm limit (FT553). The alarm remains active until the flow rate drops below the flow alarm limit. Note A reset of the fault log (FT204) also resets all alarms. Once reset, only active alarms become visible again. SFIDK.PS.026.D8.02 41 SITRANS F M MAG 8000 7. Service 7.2 The MAG 8000 has a built-in flow simulator (FT551 & FT552) to verify and adjust the pulse output to any connected device or system. Flow simulation Warning Totalized values are changed during the simulation and actual flow is NOT measured. Simulation continues until manually turned off (normal operation restored). 7.3 Replace a transmitter or PCB board Since the MAG 8000 does not have a removable SENSORPROM (EEprom), special care must be taken when replacing a damaged or defective transmitter or PCB board to ensure proper operation and continued accuracy. There are three ways to achieve an easy and successful replacement: 1) Order a complete transmitter as a spare part, which comes configured the same way as the original meter left the factory. The system serial number of the original meter must be provided when ordering the replacement. 2) Order a complete transmitter as a spare part with default settings and a blank product label. Final configuration is done on-site. Missing data and configuration can be uploaded from the old meter or it can be read from the old meter product label. 3) Order only a replacement PCB board. The PCB board can only be order a an advanced version and only with default settings. When making the configuration on site, the service mode must be selected in the Flow Tool and the Hardware key must be attached to the PCB board to change important parameters. 42 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 8. Technical data 8.1 MAG 8000 8. Technical data Description Meter Accuracy Standard calibration Extended calibration Media conductivity Temperature Ambient Media Storage Enclosure Approvals Conformity Sensor Size, flange and pressure range EN 1092-1 (DIN 2501) ANSI 16.5 Class 150 lb AS 4087 Max. excitation frequency (The transmitter decides the excitation frequency) Liner Electrode and grounding electrodes Transmitter Installation Enclosure Cable entries Display and key SFIDK.PS.026.D8.02 Specification ±0.4% of rate ±2mm/s ±0.2% of rate ±2mm/s Clean water > 20 µs/cm −20...+60°C (−4...+140°F) 0...70°C (32...+158°F) −40...+70°C (−22...+158°F) IP68/NEMA6P rating; Cable glands mounting requires Sylgard potting kit to remain IP68/ NEMA6P, otherwise IP67/NEMA4 rating is obtained; Factory mounted cable provides IP68/NEMA6P rating Drinking water approval - NSF 61 (cold water) USA (is pending) - WRAS (BS 6920 cold water) UK - ACS Listed France - KTW D1 & D2 and DVGW W270 Germany drinking water approval - OIML R49 pattern approval including PTB PED: 97/23EC EMC: EN 61000-6-3, EN 61000-6-2, EN 61326-1 DN 25 and DN 40: PN 40 DN 50…150: PN 16 DN 200…600: PN 10 or PN 16 1”…2”: 580 psi 2”…6”: 230 psi 8”…24”: 145 or 230 psi DN 50…600: PN 16 6.25 Hz for sensor size DN 25...DN 200 (1”...8”) 3.125 Hz for sensor size DN 250…DN 600 (10”…24”) EPDM Hastelloy C276 Integral (compact) or remote with factory mounted sensor cable in 5 m (16.4 ft), 10 m (32.8 ft), 20 m (65.6 ft), 30 m (98.4 ft) lengths with IP68/NEMA 6P connectors. Connection is made at the bottom of the transmitter Stainless steel top housing (AISI 316) and coated brass bottom. Remote wall mount bracket in stainless steel (AISI 304) 2 x M20 (one gland for one cable of size 6…8 mm (0.02...0.026 ft) is included in the standard delivery) Display with 8 digits for main information. Index, menu and symbol icons for dedicated information Key for toggling through the function, as set up of date and time under power up and reset customer totalizer and call-up function Selectable default display information from the operator menu and the accessible menus. Displayed information includes: - Operator - Meter - Service - Data Logger - Statistics and leakage (Advanced version only) - Revenue and tariffs (Advanced version only) Totalized information can be displayed with 1, 2, 3 decimals or automatic adjustment for maximum resolution 43 SITRANS F M MAG 8000 (continued) 8. Technical data Flow unit Europe standard US standard Australian standard Digital output Communication Battery power supply1) 12-24 V AC/DC power supply 115/230 V AC mains power supply Input cable for 12-24 V AC/DC and 115/230 V AC power supply 1) 44 Volume in m3 and flow rate in m3/h Volume in Gallon and flow rate in GPM Volume in Ml and flow rate as Ml/d Other defined units: Volume: m3 x 100, l x 100, G x 100, G x 1000, MG, CF x 100, CF x 1000, AF, Al, kl Flow: m3/min, m3/d, l/s, l/min, GPS, GPH, GPD, MGD, CFS, CFM, CFH Other units are selectable from factory via MLFB ordering number system or manually configured on-site by sticking a label on the display and changing the unit scaling factor. Manual configuration allows selection of new units 2 passive outputs (MOS), individual galvanically isolated Maximum load ± 35 V DC, 50 mA short circuit protected Output A function Programmable as pulse volume – forward – reverse – forward/net – reverse/net Output B function Programmable as pulse volume (like output A), alarm or call-up Output Max. pulse rate of 50 Hz (Basic version) and 100 Hz (Advanced version), pulse width of 5, 10, 50, 100, 500 ms IrDA: Standard integrated infrared communication interface with MODBUS RTU protocol Auto detection of power source with displayed symbol for remaining power. In battery mode, excitation frequency is manually selected Internal battery pack: 2 D-Cell 3.6 V / 33 Ah External battery pack: 4 D-Cell 3.6 V / 66 Ah Input voltage range: 12-24 V AC/DC (10-32 V AC/DC) Power consumption during line: 2 VA Isolation: Class II Fuse: 1000 mA T - Not replaceable Short circuit protection: Module is protected from short circuit on the output connector. Both during mains and backup supply Complies with standards: IEC 61010-1, OIML R49-1, EN 61000-6-3, EN 610000-6-2 Input voltage range: 115/230 V AC, +15% to −20%, 50-60 Hz Power consumption during mains: 2 VA Isolation: Class II Fuse: 250 mA T - Not replaceable Short circuit protection: Module is protected from short circuit on the output connector. Both during mains and backup supply Complies with standards: IEC 61010-1, OIML R49-1, EN 61000-6-3, EN 610000-6-2 Factory mounted PUR cable with 2 x 1 mm2 (brown, blue), length = 3 m Resistant to sunlight and water Outer diameter 7 mm Rated voltage (V AC) 300/500 V AC Testing voltage (V AC) 2000 V AC Temperature range (°C): Fixed laying −40 to +90 °C Flexible application −30 to +80 °C Minumum bending radius 28 mm, (fixed installation) Maximum pulling force 200 N Output: As battery connector - female Backup battery: As battery connector - male Lithium batteries are subject to special transportation regulations accord-ing to United Nations "Regulation of Dangerous Goods, UN 3090 and UN 3091". Special transport documentation is required to observe these regu-lations. This may influence both transport time and costs. SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 (continued) Siemens Flow Instruments Device type Baud rates Number of stations Device address range Protocol Electrical interface Connecter type Supported function codes Broadcast Maximum cable length Standard Certified Device profile Add-on modules comply with Isolation Modbus RTU specification for add-on modules Slave 1200, 2400, 4800, 9600, 19200, 38400 bits/sec. Recommended: max. 31 per segment without repeaters 1-247 RTU (Other Modbus protocols like ASCII, Plus or TCP/IP are not supported) RS 485, 2 wire and RS 232, 2 wire Screw terminals 1 read coils 3 read holding registers 5 write single coil 16 write multiple registers 17 report slave ID Yes 1200 meters (@38400 bits/sec.) Modbus over serial line v1.0 No None - MODBUS over serial line specification & implementation guide v. 1.0 modbus.org 12/02/02 - MODBUS application protocol specification v. 1.1 modbus.org 12/06/02 500 V AC functional isolation of data signals and common Add-on modules must be connected to equipment complying with "Low Voltage Directive" in order to be considered safe. The isolation within the MAG 8000 add-on MODBUS module is only functional isolation. 8.2 Features/Version Features/Version Measurering frequency (battery power) Totalizer Pulse output Communication IrDA Time and date Data protection Data logger Application identifier Alarm handling Meter status Diagnostics Battery power management Insulation test Leakage detection Meter utilization Statistics Tariff Settle date (Revenue) SFIDK.PS.026.D8.02 MAG 8000 basic Max. 1/15 Hz MAG 8000 advanced Max. 6.25 Hz 3 2, max. 50 Hz Add-on Yes Yes Yes Yes Yes Yes Yes Yes Yes - 3 2, max. 100 Hz Add-on Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 45 SITRANS F M MAG 8000 8. Technical data Features Application Identification (FT1 & FT2) Tag number (visible on display if numbers are selected) and meter location, up to 15 characters per information. Time and date (FT100) Real time clock and date (max. 15 min. change per year) Totalizer (FT101 & FT102 & FT103) • 2 totalizer: Forward, reverse, bidirectional netflow calculation and free selectable start value. • 1 customer totalizer, following totalizer 1 setting and resetable via display key or software with logging of date and time. Measurement (FT300...FT334) • Free selectable volume and flow unit, where m3 and m3/h is default in display. All other units are displayed with a display label. • Excitation frequency in battery operation (manually selected): - Basic, max. selectable excitation frequency of 1/15 Hz - Advanced, max. selectable excitation frequency of 6.25 Hz and sensor related - Default excitation frequency is selected for typically 6 years operation in a revenue application; 1/15 Hz for DN 25 … 200 (1“ … 8“) 1/30 Hz for DN 250 … 600 (10“ … 24“) • Excitation frequency with mains power follow maximum sensor excitation frequency • Filter constant as numbers of excitations • Low flow cut off, % of Qn (Q3) • Empty pipe detection (active symbol on display when active) • Filter selection for mains power frequency (50/60 Hz) • Correction factor for change of flow direction or to adjust flow measurement Data logger (FT600...FT739) • Logging of 26 records: selectable as daily, weekly or monthly logging • Each logging includes: - Consumption on totalizer 1 - Consumption on totalizer 2 - Alarm in current period (13 alarms) - Meter status (8 values) • Alarm on high or low consumption for selected logging period • Totalizer 1 values for all 26 periods can be read on the display Alarm (FT200...FT274) • Active alarm is indicated on the display • Monitoring of all alarms with statistic recording on each alarm - Total hours an alarm has been active - Numbers of time the alarm has been activated - First time an alarm appears - Last time the alarm disappears • Fatal faults interrupt the measurement, if active - Signal insulation – Flow signal immunity is influenced (Advanced version only) - Coil current – Fault in driving magnetic sensor field - Amplifier – Fault in signal circuit - Check sum – Fault in calculation or handling of data • Warning faults - Low Power – Customer-selectable battery alarm level or power drop-out - Flow overflow – Flow in sensor exceeds Qmax (125% Qn (Q3)) - Pulse overflow on output A and B – Selected pulse volume is too small compared to actual flow rate and max. output pulse rate - Consumption – Saved data logger consumption exceeds customer selected limit on high or low consumption - Leakage – Leakage detected based on customer settings (Advanced version only) - Empty pipe – No water in the pipe/sensor - Low impedance – Measured electrode impedance below customer low impedance level - Flow limit – Actual flow exceeds selected high flow limited Meter status (FT120) Monitoring of important revenue parameters and data • Changing totalizers 1 and 2 • Changing tariff totalizer • Changing tariff settings • Changing date and time • Alarm has been active (see alarm log for details) 46 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 8. Technical data • Fault log has been reset • Hardware key has been broken • Meter has been repowered Data protection • All data stored in an EEPROM. Totalizers 1 and 2 are backed up every 10 min, statistic every hour and power consumption and temperature measurement every 4 hour. • Password protection of all parameters and hardware protection of calibration and revenue parameters. Battery power management • Optimal battery information on remaining capacity. • Calculated capacity includes all consuming elements and available battery capacity is adjusted related to change in ambient temperature. Diagnostic • Continuous self test including - Coil current to drive the magnetic field - Signal input circuit - Data calculation, handling and storing • Features - Alarm statistics and logging for fault analyzing - Electrode impedance to check actual media contact - Flow simulation to check pulse and communication signal chain for correct scaling - Number of sensor measurements (excitations) - Transmitter temperature (battery capacity calculation) - Low impedance alarm for change in media - Flow alarm when defined high flow exceeds - Verification mode for fast measure performance check • Advanced version includes - Insulation “Cross-Talk” test - Meter utilization - Consumption profile - Statistical flow and consumption data Insulation test (Advanced version only) Test of signal immunity against disturbances and poor installations. Test interval is selectable and measurement is interrupted during the test period of 4 min. Leakage detection (Advanced version only) Monitoring the lowest flow or volume during selected time window within 24 hours. Leakage is detected over a selectable period where monitored value exceed the possible leakage level. Min. and max. values are stored with date registration. Last store value visible on the display. Meter Utilization (Advanced version only) 6 registers for monitoring total time the meter has operated in different flow intervals. Registered intervals are free selectable as % of Qn (Q3). Tariff (Advanced version only) 6 tariff registers count the volume delivered within the selected tariff windows, based on time of day, flow rates, or a combination. Tariff can also be used for consumption profile where consumption is related to different time intervals or flow rates. Tariff values visible on the display. Settling date (Advanced version only) On a predefined date, the totalizer 1 index value is stored. Old values are stored to show the latest two totalized 1 index values. Settling values are visible on the display. Statistic (Advanced version only) • Min. flow rate with time and date registration • Max. flow rate with time and date registration • Min. daily consumption with date registration • Max. daily consumption with date registration • Latest 7 days total and daily consumption • Actual month consumption • Latest month consumption SFIDK.PS.026.D8.02 47 SITRANS F M MAG 8000 8. Technical data 8.3 Meter uncertainty To ensure continuously accurate measurements, water meters must be periodically calibrated. Calibration is performed at Siemens flow facilities, which are accredited according to ISO/IEC 17025 by DANAK and UKAS. The accreditation bodies, DANAK and UKAS, have signed the ILAC MRA agreement (International Laboratory Accreditation Cooperation - Mutual Recognition Arrangement). This accreditation ensures international traceability and recognition of the test results in 39 countries world-wide, including NIST traceability in the United States. The selected calibration determines the accuracy of the water meter. A standard calibration results in max. ±0.4% of rate ±0.2 mm/s uncertainty and an extended calibration results in a max. ±0.2% of rate ±0.2 mm/s (pending). A calibration certificate is included with every sensor and calibration data is stored within the meter. Calibration references conditions (ISO 9104 and DIN EN 29104) Media temperature Ambient temperature Warming-up time Incorporation in pipe section • Inlet section • Outlet section Flow conditions 48 SFIDK.PS.026.D8.02 20°C ± 5K (68°F ± 9°F) 20°C ± 5K (68°F ± 9°F) 30 min. 10 x DN 5 x DN Fully developed flow profile SITRANS F M MAG 8000 8. Technical data 8.4 Sizing table DN 25...DN 1200 (1"...48") The table shows the relationship between flow velocity V, flow quantity Q and sensor dimension DN (size). Guidelines for selection of sensor Min. measuring range: 0-0.25 m/s (0-0.8 ft/sec.) Max. measuring range: 0-10 m/s (0-33 ft/sec.) Normally the sensor is selected so that V lies within the measuring range 1-2 m/s (3-7 ft/sec.). Flow velocity calculation formula: V = 1273.24 x Q [l/s] DN2 [mm] [m/s] or V = 353.68 x Q [m3/h] DN2 [mm] [m/s] Flow velocity calculation formula: GPM = (Pipe I.D. inches)2 x velocity (ft/sec.) x 2.448 V = GPM x 0.408 (Pipe I.D. inches)2 SFIDK.PS.026.D8.02 or V = MGD x 283.67 (Pipe I.D. inches)2 49 SITRANS F M MAG 8000 8. Technical data 8.5 The effect of temperature on working pressure Metric (Pressures in bar) Sizes 25 mm, 40 mm & > 300 mm Flange spec. Flange Temperature °C rating 0 10 50 70 EN 1092-1 PN 10 10.0 10.0 9.7 9.4 PN 16 16.0 16.0 15.5 15.1 PN 40 40.0 40.0 38.7 37.7 ANSI 16.5 150 lb 19.7 19.7 19.3 18.0 Sizes 50 mm to 300 mm EN 1092-1 PN 10 10.0 10.0 10.0 8.2 PN 16 10.0 16.0 16.0 13.2 ANSI 16.5 150 lb 10.0 19.7 19.7 16.2 8.6 “Physical” dimension Dimension mm [inch] (Nominal DN A size) mm (inch) 25 (1) 40 (1½) 50 (2) 65 (2½) 80 (3) 100 (4) 125 (5) 150 (6) 200 (8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 1) 50 mm 194 204 195 201 207 214 224 239 264 291 317 369 394 425 450 501 (inch) (7.7) (8.1) (7.7) (8) (8.2) (8.5) (8.9) (9.5) (10.5) (11.5) (12.6) (14.6) (15.6) (16.8) (17.8) (19.8) L, lenghts EN 1092-1 PN PN 10 16 mm mm mm 200 200 200 200 200 250 250 300 350 350 450 450 500 500 550 550 600 600 600 600 600 600 600 600 - PN 40 inch 7.9 7.9 7.9 7.9 7.9 9.8 9.8 11.8 13.8 17.7 19.7 21.7 23.6 23.6 26.8 32.3 Imperial (Pressures in Psi) Sizes 1", 1½", & > 12" Flange spec. Flange Temperature °F rating 32 50 122 158 EN 1092-1 PN 10 145 145 141 136 PN 16 232 232 225 219 PN 40 580 580 561 547 ANSI 16.5 150 lb 286 286 280 261 Sizes 2" to 12" EN 1092-1 PN 10 145 145 145 119 PN 16 145 232 232 191 ANSI 16.5 150 lb 145 286 286 235 ANSI 16.5 Cl. 150 mm 200 200 200 200 200 250 250 300 350 450 500 550 600 600 600 600 D, diameter AS 4087 DI PN 16 Weight 1) DO mm (inch) 25 (0.98) 40 (1.57) 42 (1.65) 55 (2.17) 67 (2.64) 81 (3.19) 101 (3.98) 131 (5.16) 169 (6.65) 212 (8.35) 265 (10.43) 350 (13.78) 400 (15.75) 450 (17.72) 500 (19.68) 600 (23.62) kg 6 9 11 13 15 17 22 28 50 71 88 111 126 175 225 299 for remote version the sensor weight is reduced with 2 kg (4.5 lb) SFIDK.PS.026.D8.02 mm (inch) See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table See flange table lbs 13 20 25 29 34 38 50 63 113 160 198 250 284 394 507 649 SITRANS F M MAG 8000 8.7 Flange mating dimensions (Metric) 8 Technical data mm PN 10 200 250 300 350 400 450 500 600 PN 16 50 65 80 100 125 150 200 250 300 350 400 450 500 600 PN 40 25 40 Dimensions mm OD PCD T B Bolting Holes Bolts 340 395 445 505 565 615 670 780 295 350 400 460 515 565 620 725 24 26 26 28 32 36 38 42 22 22 22 22 26 26 26 30 8 12 12 16 16 20 20 20 M20 M20 M20 M20 M24 M24 M24 M27 165 185 200 220 250 285 340 405 460 520 580 640 715 840 125 145 160 180 210 240 295 355 410 470 525 585 650 770 19 20 20 22 22 24 26 29 32 35 38 42 46 52 18 18 18 18 18 22 22 26 26 26 30 30 33 36 4 8 8 8 8 8 12 12 12 16 16 20 20 20 M16 M16 M16 M16 M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 115 150 85 110 16 18 14 18 4 4 M12 M16 Dimensions inch OD PCD ANSI Class 150 1" 4.25 3.12 1 ½" 5 3.88 2" 6 4.75 2 ½" 7 5.5 3" 7.5 6 4" 9 7.5 5" 10 8.5 6" 11 9.5 8" 13.5 11.75 10" 16 14.25 12" 19 17 14" 21 18.75 16" 23.5 21.25 18" 25 22.75 20" 27.5 25 24" 32 29.5 inches T B 0.56 0.68 0.75 0.88 0.94 0.94 0.94 1 1.12 1.19 1.25 1.38 1.44 1.56 1.69 1.88 0.62 0.62 0.75 0.75 0.75 0.75 0.88 0.88 0.88 1.00 1.00 1.12 1.12 1.25 1.25 1.38 Bolting Holes Bolts 4 4 4 4 4 8 8 8 8 12 12 12 16 16 20 20 9/16" 9/16" 5/8" 5/8" 5/8" 5/8" 3/4" 3/4" 3/4" 7/8" 7/8" 1" 1" 1 1/8" 1 1/8" 1 1/4" Remote version Dimensions in mm (inch), weight 3.5 kg (8 lbs) External battery pack Dimensions in mm (inch), weight 2.0 kg (4.5 lbs) Note Physical installation of the battery pack may influence the battery capacity. Optimal battery capacity is achieved with the battery pack in an upright position as shown. SFIDK.PS.026.D8.02 51 SITRANS F M MAG 8000 9. Ordering 9. Ordering Please refer to Siemens homepage http://www.siemens.com/flow under “Product Selector”. 52 SFIDK.PS.026.D8.02 SITRANS F M MAG 8000 9.1 Accessories 9. Ordering Description One cable entry 6...8 mm (0.02...0.026 ft) M20 brass glands package (1 pc) FDK:087L4196 One cable entry 3.5...5 mm (0.011...0.016 ft) M12 brass glands with M20 reduction. Package of 10 pcs FDK:087L4154 One cable entry 6...8 mm (0.02...0.026 ft) M20 brass glands package (10 pcs) One cable entry 8...11 mm (0.026...0.036 ft) M20 brass glands package (10 pcs) One cable entry 11...15 mm (0.036...0.049 ft) M20 brass glands package (10 pcs) Two cable entries 3.5...5 mm (0.011...0.016 ft) M20 brass glands package (10 pcs) Two cable entries 5.5...7.5 mm (0.018...0.024 ft) M20 brass glands package (10 pcs) Battery backup for mains power supply, one pc. D-cell (3.6 V, 16.5 Ah) Attention on note 1) Internal battery pack, one set D-cell (3.6 V 33 Ah) and replacement accessories; silicagel, O-ring and gel Attention on note 1) External battery pack IP68/NEMA6P with connector, four D-cell (3.6 V 66 Ah) Attention on note 1) Line power supply 12 ... 24 V AC/DC with battery backup and 3 m (9.8 ft) power cable for external connection (no battery included) Mains power supply 115 ... 230 V AC with battery backup up and 3 m (9.8 ft) power cable for external connection (no battery included) RS 232 add-on module, point to point communication interface with MODBUS RTU protocol RS 485 add-on module, multidrop communication interface with MODBUS RTU protocol PC Flow Tool on CD (Download for free from www.siemens.com/flow) Order No. Symbol FDK:087L4155 FDK:087L4156 FDK:087L4157 FDK:087L4158 FDK:087L4159 FDK:087L4201 FDK:087L4150 FDK:087L4151 FDK:087L4210 FDK:087L4211 FDK:087L4212 FDK:087L4213 FDK:087L6001 IrDA infrared interface adapter with USB for data acquisition with 1.2 m (3.9 ft) cable FDK:087L4163 MAG 8000 Hardware key to access protected parameters FDK:087L4165 1) Lithium batteries are subject to special transportation regulations according to United Nations „Regulation of Dangerous Goods, UN 3090 and 3091“. Special transport documentation is required to observe these regulations. This may influence both transport time and costs. SFIDK.PS.026.D8.02 53 SITRANS F M MAG 8000 9.2 Spare parts 9. Ordering Description MAG 8000 compact transmitter (Basic version) replacement kit with system configuration specified by ordering. No battery included Order No. FDK:087L4166 MAG 8000 remote transmitter (Basic version) replacement kit with system configuration specified by ordering. No battery included FDK:087L4202 MAG 8000 advanced compact transmitter replacement kit with default configuration and blank product label. No battery included FDK:087L4203 MAG 8000 advanced remote transmitter replacement kit and blank product label. No battery included. FDK:087L4204 MAG 8000 advanced transmitter PCB replacement kit with default settings FDK:087L4168 Enclosure top including plastic lid, screws and blank product label FDK:087L4167 Cable for external battery pack, 1.5 m (4.92 ft) with IP68/NEMA 6P connector FDK:087L4152 Service tool kit package with various component for service and replacement FDK: 087L4162 (Drawing indicates quantity in the package) Remote cable set 5 m (16.4 ft) with IP68/NEMA6P plugs Remote cable set 10 m (32.8 ft) with IP68/NEMA6P plugs Remote cable set 20 m (65.6 ft) with IP68/NEMA6P plugs Remote cable set 30 m (98.4 ft) with IP68/NEMA6P plugs 54 SFIDK.PS.026.D8.02 FDK: 087L4108 FDK: 087L4109 FDK: 087L4110 FDK: 087L4111 Symbol SITRANS F M MAG 8000 9. Ordering Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 16 20 21 22 23 24 Description Transmitter Lid Rubber band for holding down IrDA Transmitter cover Hold-down screws Battery pack tie-down Internal battery pack Battery holder Battery holder plate O-ring for transmitter cover Unit label and hardware lock protection Transmitter PCB PCB shield Communication module (optional) Silicagel bag Screws Cable shield connection Brass transmitter base Threaded conduit plug M20 Cable glands M20 glands Cable O-ring sensor*) Sensor Backup battery Main power supply *) Sensor o-ring, is available in two versions. To secure the IP ratings it is important to choose the right sensor o-ring to the sensor, when changing it. SFIDK.PS.026.D8.02 55 Siemens has checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, Siemens cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are always welcome. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Technical data subject to change without prior notice. Copyright © Siemens AG 01.2007 All Rights Reserved Siemens Flow Instruments A/S Nordborgvej 81 DK-6430 Nordborg Order no.: FDK:521H1193-08 Printed in: Denmark
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