MANUALE SM 120 180 SC.LARGO 2006 ING NO CE !! Sm120 Sm180 Finish Mower Manual 2007
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ASSEMBLY, USE AND MAINTENANCE SPARE PARTS LIST FINISHING MOWERS SM 120 -150 -180 TABLE OF CONTENT CHAPTER 1 1.1 1.2 INTRODUCTION___________________________________________________________________________________3 WARRANTEE _____________________________________________________________________________________3 CHAPTER 2 2.1 2.2 2.3 2.4 2.5 MAINTENANCE ................................................................................................................42 MAINTENANCE DIRECTIONS _______________________________________________________________________43 REPAIR INSTRUCTIONS ___________________________________________________________________________44 LAYING UP FOR EXTENDED PERIODS_______________________________________________________________44 MAINTENANCE AND TESTING ______________________________________________________________________45 MAINTENANCE POINTS ___________________________________________________________________________46 CARDAN SHAFT MAINTENANCE ____________________________________________________________________47 NOISE AND VIBRATION ___________________________________________________________________________48 SCRAPPING THE MACHINE ________________________________________________________________________48 CHAPTER 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 ADJUSTMENT, PREPARATION AND USE.....................................................................31 INTRODUCTION__________________________________________________________________________________32 MOUNTING TO THE TRACTOR _____________________________________________________________________32 CONNECTING THE CARDAN SHAFT _________________________________________________________________33 TRANSPORT BY ROAD ____________________________________________________________________________34 GENERAL INSTRUCTIONS FOR FIELD USE ___________________________________________________________34 GENERAL INSTRUCTIONS FOR USE ________________________________________________________________35 CHAPTER 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 DELIVERY AND ASSEMBLY ...........................................................................................16 CHECKING THE MACHINE ON DELIVERY ____________________________________________________________17 ASSEMBLY SEQUENCE ___________________________________________________________________________21 SPECIAL MODELS ________________________________________________________________________________29 CHAPTER 6 6.1 6.2 6.3 6.4 6.5 6.6 PRODUCT IDENTIFICATION ...........................................................................................14 TECHNICAL DATA ________________________________________________________________________________15 MAIN MACHINE PARTS____________________________________________________________________________15 CHAPTER 5 5.1 5.2 5.3 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS ...........................................................................................................................................10 GENERAL SUMMARY OF SAFETY AND ACCIDENT-PREVENTION INSTRUCTIONS __________________________11 CHAPTER 4 4.1 4.2 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE..........................................................................................4 SIGNS AND SYMBOLS _____________________________________________________________________________5 WARNING SIGNS__________________________________________________________________________________5 DANGER SIGNS___________________________________________________________________________________6 INDICATION SIGNS ________________________________________________________________________________8 LOCATION OF SIGNS AND SYMBOLS ON THE MACHINE_________________________________________________9 CHAPTER 3 3.1 GENERAL INTRODUCTION - WARRANTY ......................................................................2 SPARE PARTS LIST ........................................................................................................49 REAR DISCHARGE FINISHING MOWER ______________________________________________________________50 LATERAL DISCHARGE FINISHING MOWER ___________________________________________________________52 MULTIPLIER GEARBOX ___________________________________________________________________________54 SPECIAL MODELS ________________________________________________________________________________55 COMPLETE WHEEL_______________________________________________________________________________56 CARDAN SHAFT (E2 090 E) ________________________________________________________________________57 CARDAN SHAFT (B2 090 B) ________________________________________________________________________58 ANTI-SCALPING ROLLER KIT (OPTIONAL) ____________________________________________________________59 REAR DISCHARGE MULCHING KIT (OPTIONAL) ___________________________ Errore. Il segnalibro non è definito. LATERAL DISCHARGE MULCHING KIT (OPTIONAL) ________________________ Errore. Il segnalibro non è definito. 1 GENERAL INTRODUCTION - WARRANTY CHAPTER 1 GENERAL INTRODUCTION - WARRANTY 2 GENERAL INTRODUCTION - WARRANTY 1.1 INTRODUCTION The user of the lawn mower (later referred to as the "machine") is responsible for his own safety as well as that of the people in proximity of it. It is therefore crucial that the user has detailed information on the use and maintenance of the machine and on how to connect it correctly to a tractor. This machine can operate only through a Cardan shaft attached to the power takeoff of an agricultural tractor equipped with a lifting unit and 3-point universal linkage. This manual is intended both for the operator and those responsible for maintenance. Essential instructions and procedures to follow during use and maintenance of the machine are conveyed through drawings and text. The user is responsible for ensuring that the machine is connected to the tractor and is operated in compliance with current legal provisions. The machine must only be operated and maintained by persons who have read this manual. The manual should always be kept to hand. It is particularly important to read CHAPTER 3 on general safety instructions. These instructions must always be heeded. If you are in any doubt, contact the Assistance Center or your nearest dealer. 1.2 WARRANTEE On delivery, check that the machine has not been damaged during transport and that all the attachments are present. Claims must be made in writing to the agent within 8 days of receipt. The manufacturer warrants new machinery at the time of delivery to the original purchaser to be free from defects in material and workmanship if properly set up and operated in accordance with this Operator's Manual. The manufacturer undertakes to repair or replace free of charge any defective part which should be returned by the purchaser (freight prepaid) and found to be defective by inspection authorized by The manufacturer during the warranty period. This warranty will be valid for 12 (twelve) months from the delivery of goods to the original purchaser. In case the customer is not in a position to return the defective part to the manufacturer, the manufacturer cannot be held responsible for any cost due for repair or replacement of any part of the machine, he will only supply the part(s) required for the repair and/or replacement. The warranty is null and void when it is evident that the machine has been improperly used or repaired or however repaired without authorization. The manufacturer undertakes no responsibility for any obligation or agreement reached by any employers, agents or dealers, which are not in compliance with the above warranty. The manufacturer cannot be held responsible for the consequent damages. This warranty substitutes any other warranty, express or implied, and any other manufacturer's obligation. 3 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE CHAPTER 2 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 4 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 2.1 SIGNS AND SYMBOLS These signs and symbols give information to the operator on how to make the best use of the machine so as to prolong life, avoid damage, optimize work and, above all, to avoid injury to the operator and anyone within range of the machine. 2.2 WARNING SIGNS 1. Before beginning operations, read the instruction manual carefully. 2. Prior to any maintenance work, adjustments or repairs, stop the machine, set it on the ground, turn off tractor and apply parking brake. Remove key from ignition and consult the instructions and maintenance manual. 3. This is a warning to use proper accident protection when carrying out maintenance and repairs 2.1 2.2 2.3 5 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 4. Warns the danger of cutting blade 5. This sign is a reminder to check the oil level. 2.3 2.4 2.5 DANGER SIGNS 2.6 6. Indicates an impending dangerous situation which, if not avoided, will cause death or severe personal injury. 2.7 7. 6 General danger GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 8. This indicates a potential danger which, if not avoided, could cause serious personal injury. It also indicates danger when removing protective guards. 9. Indicates a potentially dangerous situation which, if not avoided, can provoke less severe or minor injuries. 10. Risk of possible ejection of blunt objects. Keep a safe distance from the machine. 11. This indicates the risk of cutting one's foot. Keep at a safe distance. 12. This indicates the risk of cutting one's hand. Keep at a safe distance. 2.8 2.9 2.10 2.11 2.12 7 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 13. 2.4 Indicates that it is dangerous to touch the Cardan shaft. For all other information regarding the Cardan shaft, see the useand-maintenance booklet specifically for the Cardan shaft which, together with this manual, makes up the documentation on safety, use and maintenance of the machine. INDICATION SIGNS 14. This indicates the oil level 15. Indicates a greasing point. 16. Shows the direction of rotation of the power takeoff and the maximum number of revolutions. NOTE: All the signs and symbols so far shown appear in the manual. Some of these are also on the machine: for their location, the diagram on page 9. 8 2.13 2.14 2.15 2.16 GUIDE TO THE SIGNS AND SYMBOLS USED IN THIS MANUAL AND THEIR LOCATION ON THE MACHINE 2.5 LOCATION OF SIGNS AND SYMBOLS ON THE MACHINE 2.17 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) Serial number plate See point 1 page 5 See point 2 page 5 See point 11 page 7 See point 12 page 7 See point 7 page 6 See point 10 page 7 See point 15 page 8 See point 14 page 8 See point 5 page 6 See point 16 page 8 Manufacturer decal See point 4 page 6 Decal with model of machine 9 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS CHAPTER 3 GENERAL SUMMARY OF SAFETY AND ACCIDENT PREVENTION INSTRUCTIONS 10 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS 3.1 GENERAL SUMMARY OF SAFETY AND ACCIDENT-PREVENTION INSTRUCTIONS Read all the directions carefully before using the machine. When in doubt, seek advice from the manufacturers. The manufacturing company declines all responsibility for non-compliance with the following safety and accident-prevention instructions. 1- Pay attention to the danger signs and symbols in this manual and on the machine. 2- Do not touch moving parts. 3- All work on the machine (including adjustments) must always be carried out with the tractor immobilized and the engine switched off. 4- On no account may persons or animals be carried on the machine. 5- Driving the tractor with the machine connected is absolutely forbidden to persons lacking suitable experience, or who are in poor health, or who do not have a suitable driving license. 6- All accident-prevention measures recommended in this manual should be scrupulously observed. 7- Connecting the machine to the tractor creates a different weight distribution on the axles and so it is essential to ensure that the tractor-machine combination is stable in all anticipated working conditions. It is therefore necessary to have exact instructions from the tractor manufacturers. If such instructions are not available, suitable tests should be conducted in safe conditions in order to assess stability. 8- Once the machine is connected, it can only be controlled through a Cardan shaft complete with the required overload protection and guard secured with the appropriate small chains. Be aware of the rotational direction of the Cardan shaft. 9- Before operating the tractor and machine, check that all transport and operational safety devices are complete and working. 10- When driving on public roads, you should comply with the Highway Code regulations for the country concerned. 11- Do not exceed the tractor axle maximum weight and the total mobile weight. Heed transport regulations. 12- Before starting work, familiarize yourself with the control devices and how they work. 13- Wear suitable clothes. Do not wear clothing which is loose or which could become entangled in rotating or moving parts. 14- Connect the machine to a suitably powerful tractor by using an appropriate lifting unit and in accordance with instructions. 15- Take maximum care when connecting and disconnecting the machine to and from the tractor. 16- The machine and any road transport attachments must bear the appropriate signs and symbols and have suitable protection. 17- Never leave the driving seat when the tractor is running. 18- It is extremely important to appreciate that road holding, steering and braking may be significantly affected with the machine attached. 19- When turning corners with the machine attached, be aware of the fact that the centrifugal force will alter due to the change in the center of gravity. 20- Before engaging the power takeoff check the preset revolution speed. Do not change speed from 540 rpm to 1000 rpm. 21- Under no circumstances should anybody stand near the machine or any moving parts. It is the duty of the operator to ensure that this requirement is respected. 11 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS 22- Before leaving the tractor, lower the machine with the lifting unit, stop the engine, apply the parking brake and remove the ignition key from the instrument panel. 3.1 23- Under no circumstances should anybody go between the tractor and the machine (Fig. 3.1) when the engine is running and the Cardan shaft is engaged, especially without first having applied the parking brake and placed chocks against the wheels. 24- Before connecting or disconnecting the machine to or from the 3-point linkage, put the lifting unit lever into the locked position. 25- The connection pins on the machine must match the connection sockets on the lifting unit. 26- During transport, secure the lateral lifting arms with the appropriate chains and tighteners. 27- When the machine is raised during road transport, put the tractor's hydraulic lifter lever into the locked position. 28- Only use the Cardan shaft provided by the manufacturer and, in case of replacement, substitute it with one having the same characteristics. 29- Regularly check all protection on the Cardan shaft. This should always be in excellent condition and securely fixed. 30- It is important to ensure that the protection on the Cardan shaft is complete. 31- Connection and disconnection of the Cardan shaft must be carried out with the engine switched off. 32- Pay particular attention to the correct connection and safety of the Cardan shaft and the power takeoffs on the machine and the tractor. 33- Prevent the cardan shaft protection from rotating using the chains supplied. 34- Before engaging the power takeoff, make sure that there are no people or animals in the vicinity and that the selected engine speed corresponds to that permitted. Never go above the maximum permitted. 35- Do not engage the power takeoff when the engine is not running. 36- Always disengage the power takeoff when the Cardan shaft is at too wide an angle (it should never be more than 35° Fig. 3.2) and when it is not in use. 37- Only clean and grease the Cardan shaft when the power takeoff is disengaged, the engine is off, the parking brake is applied and the ignition key is removed. 12 GENERAL SUMMARY OF SAFETY AND ACCIDENT - PREVENTION INSTRUCTIONS 38- On disconnecting the Cardan shaft, replace the protective hood on the power takeoff shaft. 39- Prolonged use of the machine can cause the drive boxes to become hot. To avoid any risk of getting burnt, avoid touching these areas both during use and some time afterwards. 40- Periodically check screws and nuts for tight- 3.2 ness and grip. Tighten if necessary. 41- When carrying out maintenance work or replacing the blades, raise the machine and rest on adequate supports. 42- Use the quantities of grease and oil advised. 43- Spare parts must meet the requirements as defined by the manufacturer. Use only original spare parts. 44- Safety decals must always be clearly visible. They must be kept clean and replaced if they become too illegible (they can be ordered from the agent if necessary). 45- The instruction booklet must be available for the lifetime of the machine. 13 PRODUCT IDENTIFICATION CHAPTER 4 PRODUCT IDENTIFICATION 14 PRODUCT IDENTIFICATION 4.1 TECHNICAL DATA Model RPM of gearbox Blade RPM Blade tip speed m/s No. Blades Cutting height mm inches Power required HP/kW SM/120 540* 3250 70. 1 3 20 - 100 3/4" - 4" 20/15 SM/150 540* 2630 70. 5 3 20 - 100 3/4" - 4" 30/22 SM/180 540* 2230 70. 5 3 20 - 100 3/4" - 4" 40/30 * Standard supply (gearboxes with P. T. O. shaft of 1000 r. p. m. and 2000 r. p. m. are supplied on request). The manufacturer reserves the right to alter the technical data without notification. 4.2 MAIN MACHINE PARTS ITEM 1 2 3 4 5 6 7 8 Description Machine casing Gearbox support Gearbox Protective cap Protective guard Protective chain Tie rod Front bracket ITEM 9 10 11 12 13 14 15 Description 3-point hitch Axles Wheel unit Pin lever Cardan shaft Name plate Side ejector piece 4.1 15 DELIVERY AND ASSEMBLY CHAPTER 5 DELIVERY AND ASSEMBLY 16 DELIVERY AND ASSEMBLY 5.1 CHECKING THE MACHINE ON DELIVERY All parts carefully checked before dispatch or delivery. On receiving the machine, ensure that it not been damaged during transport. If damage has occurred, contact the dealer concerned. How the machine is lifted will depend on the model and the type of packing. Details are given below. The packing can vary from country to country depending on transport requirements. 5.1 Lift the machine using a forklift truck, crane or other suitable equipment of sufficient capacity after first checking the weight of the configurations in the table given below. 5.2 Check the stability and positioning of the load on the forklift truck forks or crane hook. Keep the load as low as possible during movement for maximum stability and to ensure that the operator has maximum visibility. If a forklift truck is used, ensure that the forks are positioned as wide apart as possible. The manufacturer packages the machines according to the following models: Fig. 5.1: represents the standard packaging for the lawn mower with rear grass ejector. Fig. 5.2: represents the standard packaging for the lawn mower with side grass ejector. Fig. 5.3: represents the packaging for both the lawn mower with rear grass ejector and lawn mower with side grass ejector. Fig. 5.4: represents the packaging for both machine types using nylon film (in this case a varying number of machines may be packed together, depending on the quantity ordered by the client and the space available on the transport means). MACHINE WEIGHT KG-LBS PACKAGING TYPE 120 Rear 120 Side 150 Rear 150 Side 180 Rear 180 Side Fig. 5.1 * 178-390 -- 208-455 -- 239-525 -- Fig. 5.2 * -- 168-370 -- 202-445 -- 227-500 Fig. 5.2 * 200-440 186-410 229-505 221-485 266-585 256-565 Fig. 5.4 ** 173-380 164 -360 202-445 194-425 231-475 221 -485 * Weight of crated machine ** Net weight of one machine each model 17 DELIVERY AND ASSEMBLY Notes: 1) Slightly different packaging from those represented may occasionally be used, depending on the methods of transport or handling. 2) The packing consists mainly of wood, which should be disposed of according to the laws in force in the country where the machine is used. The plastic film should also be disposed of according to the laws in force in the country where the machine is used. 3) When storing, it is permissible to stack 2-3 crates on top of each other. Make sure that they are perfectly aligned vertically. 4) In the case of further transportation, make sure the machine is well secure on the transport means. 5.3 18 5.4 DELIVERY AND ASSEMBLY The unpacked machine is composed of the following parts: Machine with rear grass ejector Machine with side grass ejector ITEM Description Q.ty ITEM Description Q.ty 1) Machine casing 1 1) Machine casing 1 2) Wheel axle 2 2) Wheel axle 2 3) Wheel unit 4 3) Wheel unit 4 4) Front bracket 1 4) Front bracket 1 5) Tie rod 2 5) Tie rod 2 6) Protective cap 1 6) Protective cap 1 7) Cardan shaft 1 7) Cardan shaft 1 8) Bag of nuts and bolts 1 8) Bag of nuts and bolts 1 9) Bag of accessories 1 9) Bag of accessories 1 10) Side ejector piece 1 N.B. In the packaging type on Fig. 5.4, the axles 2 are already attached to the main casing 1. 5.5 19 DELIVERY AND ASSEMBLY The contents of item 8 (bag) are as follows: Machine with rear grass ejector Description Q.ty Shim D 25/35 x 2 4 Shim D 25/35 x 6 4 Shim D 25/35 x 12 4 Shim D 25/35 x 25 4 Shim D 25/35 x 32 4 Screw M12x35 4 Screw M12x90 1 Screw M10x80 4 Screw M8x16 2 Self-locking nut M12 5 Flat washer D 10.5 4 Flat washer D 8.5 2 Notched washer D 10.5 4 Grease nipple M6 4 Split pin BS 8 4 Split pin BC 3 2 Pin 2 3 -point bush 2 Pin D 19 2 Machine with side grass ejector Description Q.ty Shim D 25/35 x 2 4 Shim D 25/35 x 6 4 Shim D 25/35 x 12 4 Shim D 25/35 x 25 4 Shim D 25/35 x 32 4 Screw M12x35 4 Screw M12x90 1 Screw M10x80 4 Screw M8x20 3 Screw M8x16 2 Self-locking nut M12 5 Nut M8 3 Flat washer D 10.5 4 Flat washer D 8.5 5 Notched washer D 10.5 2 Notched washer D 8.5 3 Grease nipple M6 4 Split pin BS 8 4 Split pin BC 3 2 Pin 2 3 -point bush 2 Pin D 19 2 Bag item 9 is the same for both machine types and contains: 3-point hitch Lower hitch 20 Q.ty 1 Q.ty 2 DELIVERY AND ASSEMBLY 5.2 ASSEMBLY SEQUENCE Assembly is highly dangerous and must be carried out in strict accordance with the following instructions. We recommend that qualified personnel perform assembly. We also recommend that assembly be carried out in a flat, open area with no people (particularly children) nearby who could be severely injured if they were to touch or move any parts of the machine. 5.2.1 Keep the main casing 1 approx. 300/500 mm above the ground, resting it on suitable supports or on the forks of a forklift. 5.6 21 DELIVERY AND ASSEMBLY 5.7 5.2.2 Fit the protective cap 2 to the correct mounting on the gearbox 1 using the flat washers 3 and the screws 4. For this step you will use: Item 2: n° 2 - flat washers D 8.5 (D 21/64) Item 3: n° 2- screws M8x16 (5/16x5/8) 5.8 5.2.3 Fit the axles 2 to the main casing 1. To do this you must initially remove the central screws 6 and the washers 4 & 5, which attach the protective, guard 3 to the main casing 1. Then fix the axles 2 to their correct mountings on the main casing 1 using the flat washers 4, the notched washers 5 and the screws 6. For this step you will use: Item 4: n° 6 - flat washers D 10.5 (D 27/64) Item 5: n° 6 - notched washers D 10.5 (27/64) Item 6: n° 6 - screws M10x80 (D 25/64x3"3/16) 22 DELIVERY AND ASSEMBLY 5.2.4 Fit the wheel units 2 to their correct mountings on the axles 1. Connect the shim 3 (D 25/35x12 - D 1"x1"3/8x1/2") to the axle on wheel unit 2. The shim is selected according to the required cutting height (see page 36), therefore what we are describing is an example. Next, the wheel unit 2, onto which the shim 3 has been secured, must be connected to the correct seat on the axles 1. Now fasten onto the axle of the wheel unit 2 the shims: item 4 (D 25/35x32 - D 1"x1"3/8x1”1/4) item 5 (D 25/35x25 -D 1"x1"3/8x1") item 6 (D 25/35x6 - D 1"x1"3/8x1/4) item 7 (D 25/35x2 - D 1"x1"3/8x5/64). At this stage secure everything with the split pins 8. Fit the grease nipples 9 to the correct positions 5.9 on the axles 1. For this step you will use: Item 8: n° 4 - split pins D 8 (5/16) Item 9: n° 4 - grease nipples M6 (15/64) 23 DELIVERY AND ASSEMBLY 5.2.5 Fix the front bracket 2 to the correct mountings on the main casing 1 using the screws 3 and the nuts 4. Do not tighten the nuts 4. For this step you will use: Item 3: n° 2 - screws M12x35 (15/32x1"3/8) Item 4: n° 2 - nuts M12 (15/32) 5.10 24 DELIVERY AND ASSEMBLY 5.2.6 Fit the tie rods 3 to the correct seats of the main casing 1 and the front bracket 2 using the screws 4 and the nuts 5. Do not fully tighten nuts 5. For this step you will use: Item 4: n° 2 - screws M12x35 (15/32x1"3/8) Item 5: n° 2 - nuts M12 (15/32) 5.11 25 DELIVERY AND ASSEMBLY 5.2.7 First fix the bushes 4 onto the 3-point hitch 1. The lug of the bush must be positioned on the inside of the 3point hitch 1. The 3-point hitch 1 with secured bushes 4 must be fixed to the front bracket 2 and tie rods 3 using screw 5 and nut 6. Now fully tighten the nuts in points (A) and (B). For this step you will need: Item 5: n° 1 - screw M12x90 (15/32x3"3/4) Item 6: n° 1 - nut M12 (15/32) 5.12 26 DELIVERY AND ASSEMBLY 5.13 5.2.8 Only for machines with side grass ejector Attach the side ejector piece 2 to the main casing 1 using the screws 3, the flat washers 4, the notched washers 5 and the nuts 6. For this step you will need: Item 3: n° 3- screws M8x20 (5/16x3/4) Item 4: n° 3 - flat washers D 8.5 (D 21/64) Item 5: n° 3- notched washers D 8.5 (D 21/64) Item 6: 3 nuts M8 (5/16) 5.14 5.2.9 Fit the lever 2 to the correct seat on the main casing 1 and secure it with the pin 3 and split pin 4. Fix pin 5 on to the lever 2 and lock it with the Grower washer 6 and the nut 7. N. B. There are two holes at one end of lever 2 in order to attach it to the machine. To choose which holes should be used, see page 37 27 DELIVERY AND ASSEMBLY 5.2.10 Now the machine is completely assembled and ready for use. 5.15 28 DELIVERY AND ASSEMBLY 5.3 SPECIAL MODELS Lawn mowers that can be attached to the front of tractors are also available. They are used and maintained in the same way as the other models. We will briefly illustrate where it is necessary to follow a slightly different procedure. 5.3.1 ASSEMBLY The front bracket 1 should be attached to brackets "A" in the same way as the standard models. The tie rods 2 should be attached to brackets "B" and to the correct mounting on the front bracket 1, again us5.16 ing the same procedure as in the standard models. The 3-point hitch 3 should also be fitted in the same way. See point 5.2.1-5.2.10 page 21-27 29 DELIVERY AND ASSEMBLY 5.3.2 MOUNTING TO THE TRACTOR All the instructions for the standard models are valid. Bear in mind that hooking the machine up to the tractor is not an easy task, as the tractor could obstruct one from getting close enough to the machine. In order to do this you must attach the tractor's transport arms 1 to the brackets 3 using the pins 4 and split pins 5. Then attach the tractor's 3-point hitch 2 to the machine's 3-point hitch 6. Carry out all the necessary adjustments described in points 6.3-6.6 on pages 33-41. N.B.- The brackets 3 can be shifted by adjusting the screws, which secure them to the frame of the machine, so as to accommodate the tractor's transport arms 1. These machines are supplied with 1000 or 2000 r. p. m. gearboxes and with clockwise or anticlockwise direction of rotation. Make sure that the machine is compatible with the tractor. 30 5.17 ADJUSTMENT, PREPARATION AND USE CHAPTER 6 ADJUSTMENT, PREPARATION AND USE 31 ADJUSTMENT, PREPARATION AND USE 6.1 INTRODUCTION 1) Connection to the tractor is highly dangerous. Take great care and carry out the entire operation in strict compliance with the following instructions. 2) Nobody should go near the area between the tractor and the machine. 3) Check that all warning and danger signs are in place and legible. 4) Check that the tractor is in good running order. 5) Check the engine oil, gearbox oil, brake fluid and cooling water levels as well as the tire pressures. 6) Refer to the tractor operator's manual. 6.2 MOUNTING TO THE TRACTOR Bring the tractor close in reverse and check that the transport arms of the tractor 1 are aligned with the pins 2. Turn off the tractor, apply the parking brake and remove the key from the ignition. 6.1 Fit the joints at the tips of the arms 1 on to the pins 2 and secure them with the split pins 3. Connect the tractor's 3point hitch 4 to the machine's 3-point hitch 5 using pin 6 and split pin 7. Adjust the tie rods 8 so that lateral oscillation of the machine is limited: it is advisable to maintain a lateral oscillation of about 50 mm (2"). By adjusting the arms 9, level the machine with the ground. 32 ADJUSTMENT, PREPARATION AND USE 6.3 CONNECTING THE CARDAN SHAFT More detailed information may be found in the Cardan shaft manual which, together with this manual, is an essential part of the accident-prevention documentation. It is your responsibility to read and comply with this documentation. If information given in this manual should conflict with that given in the Cardan shaft manual, you should follow the instructions given by the Cardan shaft manufacturer. Fit the Cardan shaft and check that the shaft is connected correctly both at the tractor end and at the machine end. For more details, see the descriptions on the following pages. If a safety system is provided, this should be fitted to the machine end, not to the tractor end. During both transport and use, avoid conditions where the Cardan transmission shaft is extended to the maximum. In all working conditions, the telescopic tubes must overlap by at least 1/3 of their length (Fig.6.2). 6.2 Conversely, when the Cardan shaft is contracted to the maximum, there should still be a gap of approximately 50 mm (2") (Fig.6.3). 6.3 Take particular care when connecting the two Cardan shaft end forks and make sure that they are fully secured. This is achieved by inserting the safety pins and bolts (1) (Fig.6.4.) in the special slots (2) on the power takeoff shafts on both the tractor and machine ends. A loose shaft could come apart and cause considerable mechanical damage and serious injury to persons. 6.4 33 ADJUSTMENT, PREPARATION AND USE 6.4 TRANSPORT BY ROAD After the machine has been attached to the tractor as previously described and before transporting it to or from fields or any other workplace, the following instructions should be heeded: Before setting off with the machine attached to the tractor, check the local road transport regulations. During transport keep the machine fully raised with the power takeoff disengaged and the lifting unit immobilized. Check that all guards, safety protection and locking split pins are in place, functioning and correctly fitted. Ensure that nobody leans against, or climbs on to, the machine during transport. The machine is an agricultural machine NOT designed for transporting persons or goods. Consult the tractor maintenance and-use manual where necessary. Maintain constant control over the vehicle and ensure that you know how to stop the tractor quickly and switch off the engine. When on a public road, observe all Highway Code regulations. Drive near the edge of the road and try not to obstruct traffic. Do not park the tractor and/or the machine where it might obstruct, or be a danger to, any public right of way. Avoid going onto a public road if the tractor or machine is very dirty - you could leave a trail of soil, grass and other matter which could dirty the road and obstruct normal traffic. 6.5 GENERAL INSTRUCTIONS FOR FIELD USE Before starting work, familiarize yourself with the following general instructions: Before using the machine ensure that all safety precautions are taken. Check that all safety protection and guards are in place and working. Inspect the work site in order to familiarize yourself with the terrain. Do not start the tractor before being properly seated in the driving position. Do not start the machine if it is damaged (or even if you only suspect it is damaged) and inform your nearest dealer of the problem and ask for assistance. Do not allow yourself to become distracted when working: give your full attention to the job in hand. Maintain constant control over the tractor and ensure that you know how to stop quickly and switch off the engine. Caution when working on inclines. It is better to work from the bottom to the top of an incline (or from the top to the bottom), rather than across an incline where there is a risk of overturning. Check and heed the instructions supplied by the tractor manufacturer, especially those concerning the maximum incline on which it is possible to work. It is advisable to reduce speed when working and maneuvering on inclines and only to change speed and direction gradually. Do not make sudden stops or starts. Do not work on wet or slippery grass or terrain, or anywhere where grip is poor. If this is unavoidable, work at a slow speed so as to ensure operator safety. Always switch off the tractor engine, apply the parking brake and remove the ignition key whenever you have to attend to the machine to make adjustments or to remove grass and other objects which might be entangled in the machine. Before leaving the tractor, disengage the power takeoff, lower the machine until its wheels are on the ground and put the hydraulic directional control lever into the locked position. Never go near the rotors until they have completely stopped moving. Never attempt to make adjustments to the machine while it is running. Always stop the machine before carrying out any such work. Do not oil the machine when it is running or is connected to the power takeoff. Do not use the control levers as handholds since they can move and do not give a secure grip. Furthermore, any involuntary movement of a control lever can cause unintentional movement of the tractor or machine. 34 ADJUSTMENT, PREPARATION AND USE 6.6 GENERAL INSTRUCTIONS FOR USE In addition to the instructions given above, each time you have to make adjustments before and during work, we recommend moving the tractor and machine to a firm, flat open area. Before getting off the tractor to make adjustments, follow this procedure exactly: 1) Lower the machine until its wheels touch the ground (this is recommended every time the tractor is stopped for any reason). 2) Put the hydraulic directional control lever on the tractor into the locked position. 3) Switch off the engine, leaving the tractor in gear. 4) Apply the parking brake. 5) Remove the ignition key from the instrument panel. Now prepare the machine for field use as indicated below. 6.6.1 PRELIMINARY CHECK Ensure that: 1) The power takeoff speed is 540 r.p.m. (for special machines made on request, gearboxes are fitted and preset for power takeoff with a speed of 1000/2000 r.p.m.). 2) The direction of rotation of the tractor's power takeoff corresponds with that of the gearbox, because the cutting blades "A" must rotate in the direction indicated by the arrows. 3) The machine is assembled correctly and in good operating condition by following the instructions of this manual and therefore guaranteeing maximum safety. 6.5 35 ADJUSTMENT, PREPARATION AND USE 6.6.2 ADJUSTING THE CUTTING HEIGHT The cutting height is determined by the shims 1-2-3-4-5, which are inserted between the wheel unit 6 and the axle 7 in various combinations. These determine the different cutting positions ranging from a minimum of 15 mm (5/8") to a maximum of 92 mm (3" 7/8). To carry out this operation you should keep the machine raised. Remove the split pin 8 which secures the wheel unit 6 to the axle 7. Then select the position of the shims which allows you to obtain the desired cutting height. Re-lock 6.6 wheel unit 6 with the split pin 8. 6.7 36 ADJUSTMENT, PREPARATION AND USE 6.6.3 ADJUSTING THE MACHINE'S 3-POINT HITCH AND THE TRACTOR'S TRANSPORT ARM Now lower the machine until the wheels are firmly resting on a solid level surface. By adjusting the various hoist controls of the tractor, position the machine parallel to the ground both longitudinally and transversely. Adjusting the tractor's 3-point hitch 1, make sure that the machine's hitch 2 can move back and forth freely when the machine is level on the ground. The transport arm 3 should also move up and down freely. Furthermore, the transport arm 3 has two holes "A" and "B" opposite the pin, which enable the operator to attach the machine to any kind of lift. 6.8 37 ADJUSTMENT, PREPARATION AND USE 6.6.4 ADJUSTING THE BELT TENSION The machine belts are tightened by the manufacturer, but after the running-in phase or whenever the cutting blades appear not to be functioning properly, it is necessary to re-tighten the belts to the correct tension. To do this one should carry out the following steps: a) b) c) d) Remove the screws 1 & 2 and take off the protective guard 3. Loosen the nuts 4 which secure the slide reduction unit 5. Loosen the lock nut 6, Adjust the screw 7 so that the slide reduction unit 5 can move in direction "A" until the belt 8 has a flexure in section "C" equivalent to the flexure "E" indicated in the table. e) Now re-tighten the screw 7 with the lock nut 6 and re-secure the slide reduction unit 5 with the nuts 4. f) Re-fit the protective guard and secure it with the screws 1 & 2. 6.9 38 ADJUSTMENT, PREPARATION AND USE 6.6.5 GENERAL RULE FOR CALCULATING THE TIGHTNESS OF BELT TYPES SPB / 5V / 15N / XPB / 5VX For better understanding of general rule for calculating the tightness of belt see Fig.6.9. E K•C 100 E = Flexure (mm) of a section of belt (C) subjected to a force (F) equivalent to 75 N (~7.5 kg) applied to the center of the section (C/2). K = Flexure (mm) of a 100 mm (4") section of belt subjected to a force of 75 N (~7.5 kg) applied to the center of the section. Diameter of the smallest belt pulley (mm) Values of K (mm) 80<160 3 160<224 2.55 224<355 2.22 >355 2.1 C = Longer section of belt of transmission (mm). C/2 = The middle of the longer belt of transmission where the force (F) must be applied (mm). F = Force applied to check the tension of the belts, equivalent to 75 N (~7.5 kg). The table below reports the right values for the finishing mowers: Values of general rule parameters (mm) Parameters Machine Model SM 120 SM 150 SM 180 K 3 3 3 C 422 522 622 E 12.5 15.5 18.5 39 ADJUSTMENT, PREPARATION AND USE 6.6.6 REPLACING THE BLADES If possible, carry out this operation in a workshop after having detached the machine from the tractor and raised it with a suitable hoist (see page 21). If there is no choice but to carry out the operation on the field, choose a firm, level spot. a) Raise the machine to the tractor hoist's maximum height and apply the parking brake. b) Disconnect the power takeoff, turn off the tractor and remove the key from the ignition. c) Insert a support between the machine and the ground to prevent it from falling. d) At this point tighten the hub pin 2 with the wrench 1 and unscrew the nut 4 with the wrench 3. e) Then remove the blade 5 and replace it with a new one. f) Now re-tighten the nut 4. 6.10 40 ADJUSTMENT, PREPARATION AND USE 6.6.7 TEMPORARY PARKING If the machine has to be temporarily parked (for extended periods see page 44) proceed as follows, bearing in mind the instructions in CHAPTER 3. Before getting off the tractor, follow this procedure exactly: 1- Choose a flat, hard open space, away from frequented areas if possible. 2- Lower, the machine until its wheels touch the ground (this is recommended every time the tractor is stopped for any reason). 3- Put the hydraulic directional control lever on the tractor into the locked position. 4- Switch off the engine, leaving the tractor in gear. 5- Apply the parking brake. 6- Remove the ignition key. 7- Repeat the operations described on point 6.2 page 32, but in reverse. 41 MAINTENANCE CHAPTER 7 MAINTENANCE 42 MAINTENANCE 7.1 MAINTENANCE DIRECTIONS All cleaning, lubrication and maintenance operations must be carried out with the machine disconnected from the tractor. In an emergency with the machine still connected to the tractor, switch off the engine, apply the parking brake, disengage the power takeoff and remove the ignition key from the instrument panel. Regular, correct maintenance and proper operation are the basic prerequisites for the long-term efficiency and safe operation of the machine. Pay special attention to all instructions given on signs located on the machine. All maintenance should be carried out in an area having the proper equipment readily available and in good condition. This area must always be kept clean and dry and must, have enough surrounding space to facilitate operations. Any work must be carried out by trained personnel. Contact the dealer nearest to you. Respect the warnings and procedures for maintenance and technical assistance given in this manual. Do not use petrol, solvents or other flammable liquids as deterrents. Use commercial non-flammable and non-toxic solvents, authorized by competent bodies. Do not use compressed air or water at high pressure to clean the machine. If this is unavoidable, then wear goggles with side protection and limit the pressure as much as possible. When the work is finished, and with the machine disconnected from the tractor, inspect and check the machine completely. 43 MAINTENANCE 7.2 REPAIR INSTRUCTIONS Any repair work must be carried out with the machine at rest and disconnected from the tractor. Do not carry out welding without authorization and instructions from the manufacturers. Disconnect the machine from the tractor before any welding work in order not to damage the battery. Always use a protective mask, goggles and gloves when welding, sanding or grinding or when using a hammer or drill. Always work on the machine out of doors. If you have to operate the machine when connected to the tractor in an enclosed area (for example when testing after repair and/or maintenance), ensure that there is sufficient ventilation so as to prevent noxious exhaust gases accumulating. In order to acquire the necessary control and to operate in safety, practise various manoeuvres by simulating those required in the workplace with the help of an experienced person. If you activate the machine while it is raised from the ground, make sure there is nobody standing nearby or in a dangerous position. 7.3 LAYING UP FOR EXTENDED PERIODS At the end of the season, or when an extended period of inactivity is envisaged, it is advisable to: a) Clean the machine following instructions and allow it to dry. b) Check it carefully and replace any damaged or worn parts. c) Thoroughly tighten all screws and bolts. d) Grease the machine thoroughly and then cover it completely and lay it up in a dry place. It is to the user's advantage to carry out these operations carefully. In this way, he will have a machine in perfect condition when work is restarted. On recommencing work, repeat all the proper checks so as to be certain of working in conditions of maximum safety. 44 MAINTENANCE 7.4 MAINTENANCE AND TESTING To effect the lubrication of the blade hubs 1 and the testing of the belt tension 5, it is necessary to remove the protective guard "A" (see point 6.6.4 page 38). Once these operations have been completed, re-attach the protective guard "A" properly. To change (or top up) the oil, remove the caps B & C from the gearbox 3. Pour the oil into the hole of cap B until it comes out of the hole of cap C, and then put back both caps. The quantity of oil needed for a complete change is 0.5 litres. The type of oil used must be in accordance with regulation ISO 320 VG. The maintenance table specifies how often the oil should be changed. 7.1 45 MAINTENANCE 7.5 MAINTENANCE POINTS No. Qty. Description Operation Every x hours Product to use 1 3 Blade hubs Lubricate 8 Grease * 2 4 Wheel supports Lubricate 25 Grease * 3 1 Gearbox Top up or oil change X Oil ** 4 1 P. T. O. Shaft Clean Y — 5 2 Belts Check tension 50 See page 39 6 — General checking of bolts, security pins and split pins to be carried out initially after the first 8 hours of use. Subsequently every 50 hours and whenever the machine is laid up for extended periods. Note: X= First time after 50 hours. Then every 500/800 hours. It is advisable anyhow to replace oil at least once a year. Check oil every 50 hours. Y= Each time the Cardan shaft is disconnected and whenever the machine is stopped, we recommended that you clean the power takeoff shaft and replace the protective cover. * Grease type: NLGI2 ** Oil type: ISO 320 VG (SAE 80W/90 EP) 46 MAINTENANCE 7.6 CARDAN SHAFT MAINTENANCE More detailed information may be found in the Cardan shaft manual, which, together with this manual, forms an essential part of the accident-prevention documentation. It is your responsibility to read and comply with this documentation. If information given in this manual conflicts with that given in the Cardan shaft manual, you should follow the instructions given by the Cardan shaft manufacturer. 7.2 7.6.1 MAINTENANCE OF SLIDING PARTS DISMANTLING Turn the two eccentric pins on the ferrule until the protective cone comes free. Withdraw the shaft protective guard. Cheek the condition of the ferrule and all protective parts. ASSEMBLY 7.3 7.4 7.5 7.6 Lubricate the supporting ferrule seating. Refit the supporting ferrule. Reattach the protective guard to the Cardan shaft by turning the eccentric pins on the supporting ferrule. 7.7 7.8 7.9 47 MAINTENANCE 7.7 NOISE AND VIBRATION Noise affecting the tractor driver (from the machine only) is less than 70 dB. Vibration from the machine affecting the upper body and limbs of the driver is insignificant and is lower than the values given in Point 3.6.3 of Enclosure 1 of the Machine Directives (89/392/EEC, 91/386/EEC). 7.8 SCRAPPING THE MACHINE The machine consists mainly of ferrous material which must be disposed of according to the regulations in force in the country concerned. There is also a small amount of plastic, which must be disposed of according to the regulations in force in the country concerned. There is a very small amount of residual grease which must be disposed of according to the regulations in force in the country concerned. 48 SPARE PARTS LIST CHAPTER 8 SPARE PARTS LIST 49 SPARE PARTS LIST 8.1 REAR DISCHARGE FINISHING MOWER TABLE NO. 920.049 50 SPARE PARTS LIST TABLE NO.910.049 Item Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 SM/120 P Part No. Code 110.059 110.068 100.020 100.044 100.042 100.043 100.045 100.046 600.116 600.124 100.006 100.008 600.165 600.156 600.077 100.047 100.064 600.006 600.746 600.123 600.122 100.060 600.010 600.102 100.059 100.056 600.181 600.702 600.160 600.322 600.141 100.124 100.558 100.559 100.040 600.061 600.100 100.022 100.273 600.171 600.075 600.104 600.158 100.039 600.162 600.019 600.616 100.116 100.062 100.115 600.152 100.119 105.091 600.214 600.249 600.115 110.063 600.037 600.117 100.048 100.049 100.052 100.051 100.050 100.010 600.172 600.335 600.296 600.347 600.818 100.577 100.125 600.034 Qty 1 2 4 4 4 4 4 4 4 4 8 4 4 4 9 3 3 18 3 3 3 2 17 28 1 1 1 6 1 11 2 1 1 1 2 6 8 1 1 1 4 4 4 2 6 2 4 2 2 1 1 1 2 2 2 10 1 6 6 3 3 3 3 6 2 1 1 1 1 1 1 2 3 SM/150 P Part No. Code 110.060 110.069 100.020 100.044 100.042 100.043 100.045 100.046 600.116 600.124 100.006 100.008 600.165 600.156 600.077 100.047 100.065 600.006 600.746 600.123 600.122 100.058 600.010 600.102 100.057 100.054 600.181 600.702 600.160 600.322 600.139 100.131 100.561 100.562 100.040 600.061 600.100 100.021 100.273 600.171 600.075 600.104 600.158 100.039 600.162 600.019 600.616 100.117 100.062 100.115 600.152 100.120 105.091 600.214 600.249 600.115 110.064 600.037 600.117 100.048 100.049 100.052 100.051 100.050 100.010 600.172 600.335 600.296 600.347 600.818 100.577 100.125 600.034 Qty 1 2 4 4 4 4 4 4 4 4 8 4 4 4 9 3 3 18 3 3 3 2 17 28 1 1 1 8 1 11 2 1 1 1 2 6 9 1 1 1 4 4 4 2 6 2 4 2 2 1 1 1 2 2 2 11 1 8 6 3 3 3 3 6 2 1 1 1 1 1 1 2 3 SM/180 P Part No. Code 110.061 100.699 100.020 100.044 100.042 100.043 100.045 100.046 600.116 600.124 100.006 100.008 600.165 600.156 600.077 100.047 100.066 600.006 600.746 600.123 600.122 100.058 600.010 600.102 100.057 100.055 600.181 600.702 600.160 600.322 600.140 100.131 100.572 100.573 100.040 600.061 600.100 100.021 100.273 600.171 600.075 600.104 600.158 100.039 600.162 600.019 600.616 100.118 100.062 100.115 600.152 100.120 105.091 600.214 600.249 600.115 110.065 600.037 600.117 100.048 100.049 100.052 100.051 100.050 100.010 600.172 600.335 600.296 600.347 600.818 100.577 100.125 600.034 Qty 1 2 4 4 4 4 4 4 4 4 8 4 4 4 9 3 3 18 3 3 3 2 17 28 1 1 1 9 1 11 2 1 1 1 2 6 10 1 1 1 4 4 4 2 6 2 4 2 2 1 1 1 2 2 2 12 1 9 6 3 3 3 3 6 2 1 1 1 1 1 1 2 3 DESCRIPTION COMPLETE HOOD WHEEL AXLE WHEEL SUPPORT DIST.WASHER 12mm 1/2" DIST.WASHER 2mm 1/16" DIST.WASHER 6mm 1/4" DIST.WASHER 25mm 1" DIST.WASHER 32mm 1"1/4 SPRING PIN GREASE NIPPLE M6 SPACER BUSHING WHEEL SCREW M12 X110 DIN 931 8.8 NUT M12 DIN 980 COMPLETE HUB BLADE SCREW M10 X 25 DIN 933 8.8 NUT M18 X1,5 DIN 980 LATCH B 8 X 7 X 35 DIN 6888 SELF LOCK.RING NUT PULLEY NUT M10 DIN 934 - 8 WASHER D 10,5 DOUBLE PULLEY DOUBLE PULLEY LATCH B10 X 8 X 40 DIN 6888 SCREW DIN 931 8.8 SCREW M10 X 80 DIN 933 8.8 WASHER D 10,5 DIN 125A V BELT MULTIPLIER SUPPORT BELT COVER, R.H. BELT COVER, L.H. PIN SCREW M 8 X 16 DIN 933 8.8 WASHER D 8,4 MULT.GEAR SKID HOLDER COMPLETE MULTIPLIER CAP L.110 NUT M14 DIN 980 WASHER D 15 SCREW M14 X 40 DIN 7991 10.9 SUPPORT SCREW M10 X 80 DIN 931 8.8 PIN SCREW M12 X 35 DIN 933 8.8 TIE ROD SPACER HITCH SCREW M12 X 90 DIN 931 8.8 THREE POINT HITCH PIN WASHER D 23 DIN 127B NUT M22 X1,5 DIN 934 - 8 WASHER D 8,4 DIN 125A PROTECTION CHAIN NUT BEARING 6205 Z SPACER HUB BODY BEARING COVER PIN WASHER PIN PROTECTION WASHER D 25 DIN 125A NUT M24X2 - 6 SPLIT PIN D 5 X 50 DIN 94 3.6 CAP L.190 GREASE FITTING GREASE FITTING GREASE NIPPLE M8 DESCRIPTION COFFRE COMPLET ESSIEU ROUE SUPPORT DE ROUE EPAISSEUR 12mm 1/2" EPAISSEUR 2mm 1/16" EPAISSEUR 6mm 1/4" EPAISSEUR 25mm 1" EPAISSEUR 32mm 1"1/4 GOUPILLE GRAISSEUR ENTRETOISE HAPPE ROUE VIS ECROU MOYEU LAME VIS ECROU CLAVETTE FRETTE POULIE SIMPLE ECROU RONDELLE POULIE DOUBLE POULIE DOUBLE CLAVETTE VIS VIS RONDELLE COURROIE TRAPEZOID. SUPPORT MULTIPLICAT. Carter de Protection,droite Carter de Protection,gauche PIVOT VIS RONDELLE GLISSIERE PORTE MULTIP. MULTIPLICAT. COMPLETE COIFFE L.110 ECROU RONDELLE VIS SUPPORT VIS GOUPILLE VIS TIRANT ENTRETOISE ATTELLAGE VIS ATTELLAGE 3EME POINT AXE RONDELLE ECROU RONDELLE PROTECTION ECROU PALIER ENTRETOISE MOYEU COUVRE PALIER PIVOT RONDELLE PIVOT COMPLETE PROTECTION RONDELLE ECROU GOUPILLE COIFFE L.190 ATTELLAGE GRAISSEUR ATTELLAGE GRAISSEUR GRAISSEUR 51 SPARE PARTS LIST 8.2 LATERAL DISCHARGE FINISHING MOWER TABLE NO. 920.020 52 SPARE PARTS LIST Item Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33A 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 SM/120 L Part No. Qty Code 100.121 1 100.207 2 100.020 4 100.044 4 100.042 4 100.043 4 100.045 4 100.046 4 600.116 4 600.124 3 100.006 8 100.008 4 600.165 4 600.156 4 600.077 9 100.047 3 100.064 3 600.006 18 600.746 3 600.123 3 600.122 3 100.060 2 600.010 17 600.102 28 100.059 1 100.056 1 600.181 1 600.223 3 600.160 1 600.322 11 600.141 2 100.124 1 100.558 1 100.559 1 100.040 2 600.061 6 600.100 7 100.022 1 100.273 1 600.171 1 600.075 4 600.104 4 600.158 4 100.039 2 600.162 6 600.019 2 600.616 4 100.116 2 100.062 2 100.115 1 600.152 1 100.119 1 105.091 2 600.214 2 600.249 2 600.115 8 100.029 1 600.037 3 600.117 6 100.048 3 100.049 3 100.052 3 100.051 3 100.050 6 100.010 2 600.172 1 600.335 1 600.296 1 600.347 1 600.818 1 100.577 1 100.125 2 600.034 3 SM/150 L Part No. Qty Code 100.122 1 100.208 2 100.020 4 100.044 4 100.042 4 100.043 4 100.045 4 100.046 4 600.116 4 600.124 3 100.006 8 100.008 4 600.165 4 600.156 4 600.077 9 100.047 3 100.065 3 600.006 18 600.746 3 600.123 3 600.122 3 100.058 2 600.010 17 600.102 28 100.057 1 100.054 1 600.181 1 600.223 3 600.160 1 600.322 11 600.139 2 100.131 1 100.561 1 100.562 1 100.040 2 600.061 6 600.100 7 100.021 1 100.273 1 600.171 1 600.075 4 600.104 4 600.158 4 100.039 2 600.162 6 600.019 2 600.616 4 100.117 2 100.062 2 100.115 1 600.152 1 100.120 1 105.091 2 600.214 2 600.249 2 600.115 8 100.028 1 600.037 3 600.117 6 100.048 3 100.049 3 100.052 3 100.051 3 100.050 6 100.010 2 600.172 1 600.335 1 600.296 1 600.347 1 600.818 1 100.577 1 100.125 2 600.034 3 TABLE NO.910.020 SM/180 L Part No. DESCRIPTION Qty Code 100.123 1 COMPLETE HOOD 100.209 2 WHEEL AXLE 100.020 4 WHEEL SUPPORT 100.044 4 DIST.WASHER 12mm 1/2" 100.042 4 DIST.WASHER 2mm 1/16" 100.043 4 DIST.WASHER 6mm 1/4" 100.045 4 DIST.WASHER 25mm 1" 100.046 4 DIST.WASHER 32mm 1"1/4 600.116 4 SPRING PIN 600.124 3 GREASE NIPPLE M6 100.006 8 SPACER 100.008 4 BUSHING 600.165 4 WHEEL 600.156 4 SCREW M12 X110 DIN 931 8.8 600.077 9 NUT M12 DIN 980 100.047 3 COMPLETE HUB 100.066 3 BLADE 600.006 18 SCREW M10 X 25 DIN 933 8.8 600.746 3 NUT M18 X1,5 DIN 980 600.123 3 LATCH B 8 X 7 X 35 DIN 6888 600.122 3 SELF LOCK.RING NUT 100.058 2 PULLEY 600.010 17 NUT M10 DIN 934 - 8 600.102 28 WASHER D 10,5 100.057 1 DOUBLE PULLEY 100.055 1 DOUBLE PULLEY 600.181 1 LATCH B10 X 8 X 40 DIN 6888 600.223 3 SCREW M 8 X 20 DIN 933 8.8 600.160 1 SCREW M10 X 80 DIN 933 8.8 600.322 11 WASHER D 10,5 DIN 125A 600.140 2 V BELT 100.131 1 MULTIPLIER SUPPORT 100.572 1 BELT COVER, R.H. 100.573 1 BELT COVER, L.H. 100.040 2 PIN 600.061 6 SCREW M 8 X 16 DIN 933 8.8 600.100 7 WASHER D 8,4 100.021 1 MULT.GEAR SKID HOL. 100.273 1 COMPLETE MULTIPL. 600.171 1 CAP L.110 600.075 4 NUT M14 DIN 980 600.104 4 WASHER D 15 600.158 4 SCREW M14 X 40 DIN 7991 10.9 100.039 2 SUPPORT 600.162 6 SCREW M10 X 80 DIN 931 8.8 600.019 2 PIN 600.616 4 SCREW M12 X 35 DIN 933 8.8 100.118 2 TIE ROD 100.062 2 SPACER 100.115 1 HITCH 600.152 1 SCREW M12 X 90 DIN 931 8.8 100.120 1 THREE POINT HITCH 105.091 2 PIN 600.214 2 WASHER D 23 DIN 127B 600.249 2 NUT M22 X1,5 DIN 934 - 8 600.115 8 WASHER D 8,4 DIN 125A 100.027 1 LATERAL CONVEYOR 600.037 3 NUT M 8 DIN 934 - 8 600.117 6 BEARING 6205 Z 100.048 3 SPACER 100.049 3 HUB BODY 100.052 3 BEARING COVER 100.051 3 PIN 100.050 6 WASHER 100.010 2 PIN 600.172 1 PROTECTION 600.335 1 WASHER D 25 DIN 125A 600.296 1 NUT M24X2 - 6 600.347 1 SPLIT PIN D 5 X 50 DIN 94 3.6 600.818 1 CAP L.190 100.577 1 GREASE FITTING 100.125 2 GREASE FITTING 600.034 3 GREASE NIPPLE M8 DESCRIPTION COFFRE COMPLET ESSIEU ROUE SUPPORT DE ROUE EPAISSEUR 12mm 1/2" EPAISSEUR 2mm 1/16" EPAISSEUR 6mm 1/4" EPAISSEUR 25mm 1" EPAISSEUR 32mm 1"1/4 GOUPILLE GRAISSEUR ENTRETOISE HAPPE ROUE VIS ECROU MOYEU LAME VIS ECROU CLAVETTE FRETTE POULIE SIMPLE ECROU RONDELLE POULIE DOUBLE POULIE DOUBLE CLAVETTE VIS VIS RONDELLE COURROIE TRAPEZOID. SUPPORT MULTIPLICAT. Carter de Protection,droite Carter de Protection,gauche PIVOT VIS RONDELLE GLISSIERE PORTE MULT. MULTIPLICAT. COMPL. COIFFE L.110 ECROU RONDELLE VIS SUPPORT VIS GOUPILLE VIS TIRANT ENTRETOISE ATTELLAGE VIS ATTELLAGE 3EME POINT AXE RONDELLE ECROU RONDELLE CONVOYEUR LATERAL ECROU PALIER ENTRETOISE MOYEU COUVRE PALIER PIVOT RONDELLE PIVOT COMPLETE PROTECTION RONDELLE ECROU GOUPILLE COIFFE L.190 ATTELLAGE GRAISSEUR ATTELLAGE GRAISSEUR GRAISSEUR 53 SPARE PARTS LIST 8.3 MULTIPLIER GEARBOX PART NO./CODE 100.273 Item Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 54 MULTIPLIER/MOLTIPLICATER R.P.M.540 Anti-Clockwise Part No./Code 100.273 Part No. Q.ty DESCRIPTION DESCRIPTION Code 600.054 600.346 100.272 600.345 600.342 100.268 600.325 100.269 200.274 200.490 600.327 600.341 600.328 100.267 100.271 600.347 100.270 600.332 600.333 600.338 600.337 600.335 600.296 4 1 1 1 1 1 1 1 3 2 3 2 1 2 1 1 1 1 1 1 1 1 1 SCREW RING COVER OR GASKET BEARING P.TO SHAFT LATCH RING BEVEL GEAR SHIM SHIM BEARING PLUG CAP GEARBOX PINION SPLIT PIN SPACER SNAP RING SNAP RING RING RING WASHER NUT VIS SEGMENT BOUCHON JOINT PALIER ARBRE CLAVETTE COURONNE CONIQUE EPAISSEUR EPAISSEUR PALIER BOUCHON CAPSULE BOITE PIGNON GOUPILLE ENTRETOISE SEGMENT ARRET SEGMENT ARRET SEGMENT SEGMENT RONDELLE ECROU NOTE SPARE PARTS LIST 8.4 SPECIAL MODELS TABLE NO.910.040 TABLE NO. 910.040 Item Part No. Pos. Code Q.ty 1 1 1 1 2 2 2 3 3 4 4 5 5 6 7 8 9 110.117 110.116 110.115 110.114 100.084 100.085 100.086 100.079 100.317 100.080 100.330 600.210 600.390 600.077 100.102 600.017 105.113 1 1 1 1 1 1 1 2 2 2 2 4 4 4 2 4 2 NOTE: DESCRIPTION COMPLETE HOOD COMPLETE HOOD COMPLETE HOOD COMPLETE HOOD COMPLETE HOOD COMPLETE HOOD COMPLETE HOOD HITCH HITCH COUNTER PLATE COUNTER PLATE SCREW SCREW NUT PIN PIN BUSH DESCRIPTION COFFRE COMPLET COFFRE COMPLET COFFRE COMPLET COFFRE COMPLET COFFRE COMPLET COFFRE COMPLET COFFRE COMPLET ATTELAGE ATTELAGE CONTRE-PLATE CONTRE-PLATE VIS VIS ECROU PIVOT GOUPILLE HAPPE NOTE 120/P 150/P 180/P 230/P 120/L 150/L 180/L 120/150/180 230/P 120/150/180 230/P 120/150/180 230/P ITEMS FOR THE FRONT MOUNT MOWER FOR THE OTHER ITEMS SEE TABLES NOS.910.002/910.020/910.021 PIECE POUR LA VERSION FRONTALE POUR LES AUTRES PIECES VOIR TABLES 910.002/910.020/910.021 55 SPARE PARTS LIST 8.5 COMPLETE WHEEL PART NO./CODE 600.165 COMPLET WHEEL/ROUE COMPLETE PART NO./CODE 600.165 56 Item Part No. Pos. Code Q.ty 1 2 3 4 5 6 7 8 9 10 600.165 600.766 600.124 600.764 600.117 100.129 600.763 100.128 600.765 600.046 1 5 1 1 2 1 1 1 1 5 DESCRIPTION COMPLET WHEEL SCREW GREASE NIPPLE HALF RIM BEARING BUSH WHEEL SPACER HALF RIM NUT DESCRIPTION ROUE COMPLETE VIS GRAISSEUR DEMI-CIRCLE PALIER HAPPE ROUE ENTRETOISE DEMI-CIRCLE ECROU NOTE SPARE PARTS LIST 8.6 CARDAN SHAFT (E2 090 E) PART NO./CODE 600.120 CARDAN SHAFT/ARBRE A CARDAN Part No. 600.120 Item Part No. Pos. Code Q.ty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 610.051 610.052 610.053 610.054 610.055 610.056 610.057 610.058 610.059 610.060 610.061 610.062 610.063 610.064 610.065 610.066 610.067 610.068 610.069 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION YOKE CROSS JOURNAL ASS. YOKE WITH OUTER TUBE YOKE WITH INNER TUBE RING FOR OUTER TUBE RING FOR INNER TUBE COMPLETE PUSH BUTTON HALF SHAFT-WITHOUT GUARD HALF SHAFT-WITHOUT GUARD OUTER BEARING INNER BEARING OUTER BASIC CONE INNER BASIC CONE OUTER HALF GUARD INNER HALF GUARD OUTER HALF SHAFT-WITH GUARD INNER HALF SHAFT- WITH GUARD CHAIN COMPLETE GUARD DESCRIPTION NOTE FOURCHE CROISILLION COMPLET FOURCHE AVEC TUYAU EXT. FOURCHE AVEC TUYAU INT. BAGUE EXT. BAGUE INT. POUSSOIR COMPLET MOITIE ARBRE EXT.SANS PROT. MOITIE ARBRE INT.SANS PROT. FRETTE EXT. FRETTE INT. COIFFE COMPLETE EXT. COIFFE COMPLETE INT. MOITIE PROTECTION EXT. MOITIE PROTECTION INT. MOITIE ARBRE EXT.AVEC PROT. MOITIE ARBRE INT. AVEC PROT. CHAINE PROTECTION 57 SPARE PARTS LIST 8.7 CARDAN SHAFT (B2 090 B) PART NO./CODE 600.859 CARDAN SHAFT/ARBRE A CARDAN Part No. 600.859 58 Item Part No. Pos. Code Q.ty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 610.057 610.051 610.052 610.248 610.206 610.249 610.211 610.210 610.123 600.027 610.250 610.404 610.405 610.406 610.407 610.408 610.409 610.398 610.399 610.400 610.401 610.402 610.403 610.068 610.410 2 2 2 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 DESCRIPTION COMPLETE PUSH BUTTON YOKE CROSS JOURNAL ASS. CIRCLIP GREASE NIPPLE OUTER TUBE YOKE FLEXIBLE PIN CM. CARDAN TUBE CM. CARDAN TUBE FLEXIBLE PIN INNER TUBE YOKE HALF SHAFT (WITHOUT GUARD) HALF SHAFT (WITHOUT GUARD) HALF SAFETY GUARD HALF SAFETY GUARD HALF SHAFT (WITH GUARD) HALF SHAFT (WITH GUARD) O. BEARING I. BEARING O. BASIC CONE I. BASIC CONE CM. SAFETY TUBE CM. SAFETY TUBE CHAIN SAFETY GUARD DESCRIPTION POUSSOIR COMPLET FOURCHE CROISILLION COMPLET BAGUE GRAISSEUR FOURCHE TUYAU EXT. GOUPILLE TUYAU CARDAN TUYAU CARDAN GOUPILLE FOURCHE TUYAU INTERIEUR MOITIE ARBRE EXT.SANS PROT. MOITIE ARBRE INT.SANS PROT. MOITIE PROTECTION EXT. MOITIE PROTECTION INT. MOITIE ARBRE EXT.AVEC PROT. MOITIE ARBRE INT.AVEC PROT. FRETTE FRETTE COIFFE COMPLETE EXT. COIFFE COMPLETE INT. TUYAU PROTECTION EXT. TUYAU PROTECTION INT. CHAINE PROTECTION NOTE SPARE PARTS LIST 8.8 ANTI-SCALPING ROLLER KIT (OPTIONAL) OPTIONAL ANTI-SCALPING ROLLER KIT (OPTIONAL) Item Part No. Pos. Code Q.ty 1 1 2 2 3 3 4 4 5 6 7 8 100.258 100.263 100.259 100.504 100.260 100.505 600.807 610.676 600.077 600.006 600.322 600.029 100.364 100.503 1 1 1 1 1 1 1 1 1 2 2 2 1 1 * * DESCRIPTION SUPPORT SUPPORT SPACER SPACER ROLLER ROLLER SCREW M12x160 UNI 5737 SCREW M12x220 UNI 5737 NUT M12 DIN 980 KL 8 SREW M10x25 UNI 5739 8.8 WASHER D.10.5 UNI 6592 ZN NUT M10 DIN 980 KL 8 ZN ANT I SCALPING K I T , COMPLETE ANT I SCALPING K I T , COMPLETE DESCRIPTION SUPPORT SUPPORT ENTRETOISE ENTRETOISE ROULEAU ROULEAU VIS M12x 160 UNI 5737 VIS M12x220 UNI 5737 ECROU M12 DIN 980 KL 8 VIS M10x25 UNI 5739 8.8 RONDELLE D.10.5 UN I 6592 ZN ECROU M10 DIN 980 KL 8 ZN GROUPE ROULEAU FRONTALE GROUPE ROULEAU FRONTALE NOTE SM/120-150-180 SM/230 SM/120-150-180 SM/230 SM/120-150-180 SM/230 SM/120-150-180 SM/230 SM/120-150-180 SM/120-150-180 SM/230 59 Zona Industriale-Viale Grecia, 8 06018 TRESTINA-(Perugia)-ITALY Tel. +39.075.8540021-Telefax +39.075.8540523 e-mail: sitrex@sitrex.it www.sitrex.com
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