MDS PC2 Sony_MDS PC2_service_manual Sony Service Manual
User Manual: sony_MDS-PC2_service_manual
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MDS-PC2 SERVICE MANUAL US Model Canadian Model AEP Model UK Model E Model Model Name Using Similar Mechanism MDS-S40 MD Mechanism Type MDM-5A Optical Pick-up Type KMS-260B/J1N SPECIFICATIONS — Continued on next page — MINIDISC DECK MICROFILM 1 SELF-DIAGNOSIS FUNCTION The self-diagnosis function consists of error codes for customers which are displayed automatically when errors occur, and error codes which show the error history in the test mode during servicing. For details on how to view error codes for the customer, refer to the following box in the instruction manual. For details on how to check error codes during servicing, refer to the following “Procedure for using the SelfDiagnosis Function (Error History Display Mode)”. Procedure for using the Self-Diagnosis Function (Error History Display Mode). Note: Perform the self-diagnosis function in the “error history display mode” in the test mode. The following describes the least required procedure. Be careful not to enter other modes by mistake. If you set other modes accidentally, press the p “PROGRAM” button to exit the mode. 1. 2. 3. 4. 5. 6. 7. 8. 9. While pressing the INPUT button and p button, connect the power plug to the outlet, and release the INPUT button and p button. Press the + button and when “[Service]” is displayed, press the ^ “PROGRAM” button. Press the + button and display “ERR DP MODE”. Pressing the ^ “PROGRAM” button sets the error history mode and displays “total rec”. Select the contents to be displayed or executed using the + button. Pressing the r “PROGRAM” button will display or execute the contents selected. Pressing the r “PROGRAM” button another time returns to step 4. Pressing the p “PROGRAM” button displays “ERROR DP MODE” and exits the error history mode. To exit the test mode, press the 6 “1” button. The unit sets into the STANDBY state, the disc is ejected, and the test mode ends. *Note: As this unit has only a few buttons, one button is assigned with several functions in the test mode. Press the INPUT button to switch the functions. Each time the INPUT button is pressed, the display switches in the following order; “PROGRAM” n “1” n blank n “PROGRAM” The functions of each button change with the display. For simplicity, operations of the INPUT button will not be described here. Instead, symbols are added to the names of buttons. Press the INPUT button as required to switch the display. Example) p “PROGRAM” : Display “PROGRAM” and press the p button. p “1” : Display “1” and press the p button. 2 ITEMS OF ERROR HISTORY MODE ITEMS AND CONTENTS Selecting the Test Mode Display Details of History Displays the recording time. Displayed as “rππππππh”. The displayed time is the total time the laser is set to the high power state. This is about 1/4 of the actual recording time. The time is displayed in decimal digits from 0h to 65535h. total rec total play Displays the play time. Displayed as “pππππππh”. The time displayed is the total actual play time. Pauses are not counted. The time is displayed in decimal digits from 0h to 65535h. retry err Displays the total number of retries during recording and number of retry errors during play. Displayed as “rππ pππ”. “r” indicates the retries during recording while “p” indicates the retry errors during play. The number of retries and retry errors are displayed in hexadecimal digits from 00 to FF. total err Displays the total number of errors. Displayed as “total ππ”. The number of errors is displayed in hexadecimal digits from 00 to FF. err history Displays the 10 latest errors. Displayed as “0π E@@”. π indicates the history number. The smaller the number, the more recent is the error. (00 is the latest). @@ indicates the error code. Refer to the following table for the details. The error history can be switched by pressing the + button. er refresh Mode which erases the “retry err”, “total err”, and “err history” histories. When returning the unit to the customer after completing repairs, perform this to erase the past error history, After pressing the r “PROGRAM” button and “er refresh?” is displayed, press the ^ “PROGRAM” button to erase the history. “Complete!” will be displayed momentarily. Be sure to check the following when this mode has been executed. • The data has been erased. • The mechanism operates normally when recording and play are performed. tm refresh Mode which erases the “total rec” and “total play” histories. These histories serve as approximate indications of when to replace the optical pickup. If the optical pickup has been replaced, perform this operation and erase the history. After pressing the ^ “PROGRAM” button and “tm refresh?” is displayed, press the r “PROGRAM” button to erase the history. “Complete!” will be displayed momentarily. Be sure to check the following when this mode has been executed. • The data has been erased. • The mechanism operates normally when recording and play are performed. Table of Error Codes Error Code Details of Error Error Code E00 No error E05 Details of Error FOK has deviated E01 Read error. PTOC cannot be read E06 Cannot focus (Servo has deviated) (DISC ejected) E07 Recording retry TOC error. UTOC error E08 Recording retry error (DISC not ejected) E09 Playback retry error E02 E03 Loading error E04 Address cannot be read (Servo has deviated) (Access error) E0A Play retry error (C2 error) 3 CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the equipment manufacturer. Discard used batteries according to manufacture’s instructions. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1. This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior. ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. This caution label is located inside the unit. ADVARSEL Eksplosjonsfare ved feilakting skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten. Brukte batterier katterier kasseres i henhold til fabrikantens VARNIG Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en likvärdig typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt gällande föreakrifter. VAROITUS Parist voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mukaisesti. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing • Keep the temperature of soldering iron around 270˚C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. SAFETY-RELATED COMPONENT WARNING !! MODEL IDENTIFICATION — MODEL NUMBER LABEL — COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. Parts No. ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY. 4 PARTS No. 4-220-576-0π 4-220-577-0π 4-220-578-0π 4-220-579-0π MODEL US model Canadian model AEP, UK model Singapore model SAFETY CHECK-OUT TABLE OF CONTENTS After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 1. SERVICING NOTE .......................................................... 6 LEAKAGE The AC leakage from any exposed metal part to earth Ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments. 2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A) 3-1. 3-2. 3-3. 3-4. 3-5. To Exposed Metal Parts on Set 0.15µF 1.5kΩ AC voltmeter (0.75V) Earth Ground Fig. A. Using an AC voltmeter to check AC leakage. 2. GENERAL ........................................................................ 12 3. DISASSEMBLY Case and Front Panel .......................................................... 14 MD Mechanism .................................................................. 14 Slider (CAM) ...................................................................... 15 Base Unit (MBU-5A) BD Board ........................................ 15 SW Board and Loading Motor (M103) .............................. 16 4. TEST MODE ..................................................................... 17 5. ELECTRICAL ADJUSTMENTS ............................... 22 6. DIAGRAMS 6-1. Circuit Boards Location ...................................................... 31 6-2. Block Diagrams • BD Section ....................................................................... 33 • Main Section .................................................................... 34 6-3. Printed Wiring Board – BD Section – ................................. 36 6-4. Schematic Diagram – BD (1/2) Section – ........................... 37 6-5. Schematic Diagram – BD (2/2) Section – ........................... 38 6-6. Schematic Diagram – Main (1/2) Section – ........................ 39 6-7. Schematic Diagram – Main (2/2) Section – ........................ 40 6-8. Printed Wiring Board – Main Section – .............................. 41 6-9. Schematic Diagram – Panel Section – ................................ 42 6-10. Printed Wiring Board – Panel Section – ............................ 43 6-11. Schematic Diagram – Power Section – ............................. 44 6-12. Printed Wiring Board – Power Section – .......................... 45 6-13. Schematic Diagram – BD Switch Section – ..................... 46 6-14. Printed Wiring Board – BD Switch Section – ................... 46 6-15. IC Block Diagrams ........................................................... 46 6-15. IC Pin Functions ............................................................... 49 7. EXPLODED VIEWS 7-1. Cabinet Section ................................................................... 53 7-2. Mechanism Section (MDM-5A) ......................................... 54 7-3. Base Unit Section (MBU-5A) ............................................. 55 8. ELECTRICAL PARTS LIST ........................................ 56 5 SECTION 1 SERVICING NOTE JIG FOR CHECKING BD BOARD WAVEFORM The special jig (J-2501-149-A) is useful for checking the waveform of the BD board. The names of terminals and the checking items to be performed are shown as follows. GND I+3V IOP TEO VC RF : : : : : : Ground For measuring IOP (Check the deterioration of the optical pick-up laser) For measuring IOP (Check the deterioration of the optical pick-up laser) TRK error signal (Traverse adjustment) Reference level for checking the signal RF signal (Check jitter) Mechanism deck CN110 6P connector 5P connector VC RF TEO IOP I+3V GND RF VC 1 RF VC TEO For MDM-3 IOP 5 I+3V TEO IOP I+3V GND 6 1 VC RF TEO For MDM-5 IOP I+3V 6 GND IOP DATA RECORDING AND DISPLAY WHEN OPTICAL PICK-UP AND NON-VOLATILE MEMORY (IC171 OF BD BOARD) ARE REPLACED The IOP value labeled on the optical pick-up can be recorded in the non-volatile memory. By recording the value, it will eliminate the need to look at the value on the label of the optical pick-up. When replacing the optical pick-up or non-volatile memory (IC171 of BD board), record the IOP value on the optical pick-up according to the following procedure. Record Precedure: 1. While pressing the INPUT button and p button, connect the power plug to the outlet, and release the INPUT button and p button. 2. Press the + button to display “[Service]”, and press the ^ “PROGRAM” button. 3. Press the + button to display “lop.Write”, and press the ^ “PROGRAM” button. 4. The display becomes “Ref=@@@.@” (@ is an arbitrary number) and the numbers which can be changed will blink. 5. Input the IOP value written on the optical pick-up. To select the number : Press the + button. To select the digit : Press the r “PROGRAM” button. 6. When the ^ “PROGRAM” button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number). 7. As the adjustment results are recorded for the 6 value. Leave it as it is and press the ^ “PROGRAM” button. 8. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop Write”. 9. Press the 6 “1” button to complete. “Standby” will be displayed. Display Precedure: 1. While pressing the INPUT button and p button, connect the power plug to the outlet, and release the INPUT button and p button. 2. Press the + button to display “[Service]”, and press the ^ “PROGRAM” button. 3. Press the + button to display “lop.Read”, and press the ^ “PROGRAM” button. 4. “@@.@/##.#” is displayed and the recorded contents are displayed. @@.@ : indicates the Iop value labeled on the pick-up. ##.# : indicates the Iop value after adjustment 5. To end, press the r “PROGRAM” button or p “PROGRAM” button to display “Iop Read”. Then press the 6 “1” buttun. *Note: As this unit has only a few buttons, one button is assigned with several functions in the test mode. Press the INPUT button to switch the functions. Each time the INPUT button is pressed, the display switches in the following order; “PROGRAM” n “1” n blank n “PROGRAM” The functions of each button change with the display. For simplicity, operations of the INPUT button will not be described here. Instead, symbols are added to the names of buttons. Press the INPUT button as required to switch the display. Example) p “PROGRAM” : Display “PROGRAM” and press the p button. p “1” : Display “1” and press the p button. 7 CHECKS PRIOR TO PARTS REPLACEMENT AND ADJUSTMENTS Before performing repairs, perform the following checks to determine the faulty locations up to a certain extent. Details of the procedures are described in “5 Electrical Adjustments”. Laser power check (5-6-2 : See page 37) Traverse check (5-6-3 : See page 37) Focus bias check (5-6-4 : See page 38) C PLAY check (5-6-5 : See page 38) Self-recording/playback check (REC/PLAY) (5-6-6 : See page 38) TEMP check (Temperature compensation offset check) (5-6-1 : See page 37) Criteria for Determination (Unsatisfactory if specified value is not satisfied) • 0.9 mW power Specified value : 0.84 to 0.92 mW • 7.0 mW power Specified value : 6.8 to 7.2 mW lop (at 7mW) • Labeled on the optical pickup Iop value ± 10mA • Traverse waveform Specified value : Below 10% offset • Error rate check Specified value : For points a, b, and c C1 error : Below 220 AD error : Below 2 • Error rate check Specified value: a.When using test disc (MDW-74/AU-1) C1 error : Below 80 AD error : Below 2 b.When using check disc (TDYS-1) C1 error : Below 50 • CPLAY error rate check Specified value: C1 error : Below 80 AD error : Below 2 • Unsatisfactory if displayed as T=@@ (##) [NG” NG (@@, ## are both arbitrary numbers) Measure if unsatisfactory: • Clean the optical pick-up • Adjust again • Replace the optical pick-up • Replace the optical pick-up • Replace the optical pick-up • Replace the optical pick-up • Replace the optical pick-up If always unsatisfactory: • Replace the overwrite head • Check for disconnection of the circuits around the overwrite head If occasionally unsatisfactory: • Check if the overwrite head is distorted • Check the mechanism around the sled • Check for disconnection of the circuits around D101 (BD board) • Check the signals around IC101, IC121, CN102, CN103 (BD board) Note: The criteria for determination above is intended merely to determine if satisfactory or not, and does not serve as the specified value for adjustments. When performing adjustments, use the specified values for adjustments. 8 FORCED RESET The system microprocessor can be reset in the following procedure. Use these procedure when the unit cannot be operated normally due to the overrunning of the microprocessor, etc. The line output level and PHONES output level can be varied in the range from 0 dB to -40 dB using the remote commander of this unit. When forced reset is executed, these levels will be set to the initial value of -20 dB. Procedure : 1. Disconnect the power plug from the outlet. 2. Remove the BACK UP board. 3. Insert the power plug into the outlet. 4. Mount the back up board. 5. Press the I/u button. When “Initialize” is displayed, it means that forced reset has been executed. [POWER BOARD] (Component Side) Back up board FLUORESCENT DISPLAY TUBE ALL LIGHTING AND KEY CHECK MODE In this mode, the fluorescent display tube check and key check can be performed. Procedure: 1. While pressing the INPUT button and r (REC) button, insert the power plug into the outlet.” 2. The fluorescent display tube displays “FL ALL 10n Key” momentarily and lights up completely.” 3. The display goes off partially each time a button is pressed. 4. When all buttons are pressed, “Push INPUT” is displayed. 5. When the INPUT button is pressed, the fluorescent display tube displays “Seg Chk” momentarily and lights up partially. 6. When the INPUT button is pressed, it displays “Rmk Chk” momentarily followed by “Push Rmc Key”. If not using a remote commander, end there and disconnect the power plug from the outlet. If using a remote commander, press any button.” 7. The check is completed when “Chk End!”is displayed. Press the I/u button to end.” 9 RETRY CAUSE DISPLAY MODE • In this test mode, the causes for retry of the unit during recording can be displayed on the fluorescent indicator tube. During playback, the “track mode” for obtaining track information will be set. This is useful for locating the faulty part of the unit. • The following will be displayed : During recording and stop : Retry cause, number of retries, and number of retry errors. During playback : Information such as type of disc played, part played, copyright. These are displayed in hexadecimal. Precedure: 1. Load a recordable disc whose contents can be erased into the unit. 2. For discs with no disc name, set the name display using the remote commander. (The time display is set after some time. Leave as it is if desired.) 3. Press the p button immediately. Wait for about 10 seconds while pressing the button. (The AMS knob can be pressed instead of the YES button for the same results.) 4. The fluorescent display tube displays “RTs@@c##e**”. 5. Press the r button to start recording. Then press the ^ button and start recording. 6. To check the “track mode”, press the ^ button to start play. 7. To exit the test mode, press the 1/u button. If the test mode cannot be exited, refer to “Forced Reset” on page 8. Fig. 1 Reading the Test Mode Display (During recording and stop) Fig. 2 Reading the Test Mode Display (During playback) RTs@@c##c** Fluorescent display tube display @@####**$$ Fluorescent display tube display @@ ## ** $$ @@ : Cause of retry ## : Number of retries ** : Number of retry errors : : : : Parts No. (name of area named on TOC) Cluster } Address (Physical address on disc) Sector Track mode (Track information such as copyright information of each part) Reading the Retry Cause Display Higher Bits Hexadecimal 8 Bit Binary 4 2 1 Lower Bits 8 4 2 1 b7 b6 b5 b4 b3 b2 b1 b0 Hexadecimal Cause of Retry Occurring conditions 0 0 0 0 0 0 0 1 01 shock 0 0 0 0 0 0 1 0 02 ader5 0 0 0 0 0 1 0 0 04 Discontinuous address When ADIP address is not continuous 0 0 0 0 1 0 0 0 08 DIN unlock When DIN unlock is detected 0 0 0 1 0 0 0 0 10 FCS incorrect When not in focus IVR rec error When ABCD signal level exceeds the specified range When track jump (shock) is detected When ADER was counted more than five times continuously 0 0 1 0 0 0 0 0 20 0 1 0 0 0 0 0 0 40 CLV unlock When CLV is unlocked 80 Access fault When access operation is not performed normally 1 0 0 0 0 0 0 0 Reading the Display: Convert the hexadecimal display into binary display. If more than two causes, they will be added. Example When 42 is displayed: Higher bit : 4 = 0100 n b6 Lower bit : 2 = 0010 n b1 In this case, the retry cause is combined of “CLV unlock” and “ader5”. When A2 is displayed: Higher bit : A = 1010 n b7+b5 Lower bit : 2 = 0010 n b2 The retry cause in this case is combined of “access fault”, “IVR rec error”, and “ader5”. 10 Reading the Track Mode Display Higher Bits Hexadecimal 8 Bit Binary 4 2 1 Lower Bits 8 4 2 1 b7 b6 b5 b4 b3 b2 b1 b0 Details Hexadecimal When 0 When 1 0 0 0 0 0 0 0 1 01 Emphasis OFF Emphasis ON 0 0 0 0 0 0 1 0 02 Monaural Stereo 0 0 0 0 0 1 0 0 04 This is 2-bit display. Normally 01. 0 0 0 0 1 0 0 0 08 01:Normal audio. Others:Invalid 0 0 0 1 0 0 0 0 10 Audio (Normal) Invalid 0 0 1 0 0 0 0 0 20 Original Digital copy 0 1 0 0 0 0 0 0 40 Copyright No copyright 1 0 0 0 0 0 0 0 80 Write prohibited Write allowed Reading the Display: Convert the hexadecimal display into binary display. If more than two causes, they will be added. Example When 84 is displayed: Higher bit : 8 = 1000 n b7 Lower bit : 4 = 0100 n b2 In this case, as b2 and b7 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis OFF”, “monaural”, “original”, “copyright exists”, and “write allowed”. Example When 07 is displayed: Higher bit : 0 = 1000 n All 0 Lower bit : 7 = 0111 n b0+b1+b2 In this case, as b0, b1, and b2 are 1 and others are 0, it can be determined that the retry cause is combined of “emphasis ON”, “stereo”, “original”, “copyright exists”, and “write prohibited”. Hexadecimal n Binary Conversion Table Hexadecimal Binary Hexadecimal Binary 0 0000 8 1000 1 0001 9 1001 2 0010 A 1010 3 0011 B 1011 4 0100 C 1100 5 0101 D 1101 6 0110 E 1110 7 0111 F 1111 11 SECTION 2 GENERAL This section is extracted from instruction manual. Front Panel 2 1 11 3 10 Location of Parts and Controls 12 9 5 4 8 7 6 SECTION 3 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. 3-1. CASE AND FRONT PANEL 2 Two screws (Flat head) 1 Two screws (Flat head) 3 Case 7 Screw (M2 x 6.0) Claw 5 Screw (BTT M3) Claw 8 Front panel (Take not of two claws) 9 Flat type wire (CN701) 6 Screw (M2 x 6.0) 4 Two screws (BTT M3) 3-2. MD MECHANISM 0 MD mechanism 8 Two step screws 9 Two step screws 5 Screw (BVTP 3 x 8) 1 Connector 8P (CN503) 2 Flat type wire (CN412) 3 Flat type wire (CN501) 4 Flat type wire (CN421) 7 Main board 6 Screw (BVTP 3 x 8) 13 3-3. SLIDER (CAM) 6 Slider (Cam) • Note for Installation of Slider (Cam) Set the shaft of Cam gear to be at the position in the figure. 2 Bracket (Guide L) 1 Two screws (BTP 2.6 x 6) Set the shaft of Lever (O/C) to be at the position in the figure. 3 Leaf spring 4 Two screws (BTP 2.6 x 6) 5 Bracket (Guide R) 3-4. BASE UNIT (MBU-5A) AND BD BOARD 2 Base unit (MBU-5A) 5 Flexible board (CN104) 6 Flexible board (CN101) 1 Three screws (BTP2.6 x 6) 3 Remove the solder (Five position) 7 BD board 14 4 Screw (M1.7 x 4) 3-5. SW BOARD AND LOADING MOTOR (M103) 1 Screw (PTPWH M2.6 x 6) 2 Gear B 3 Two screws (PWH 1.7 x 3) 4 Loading motor (M103) 6 SW board 5 Three screws (BTP2.6 x 6) 15 SECTION 4 TEST MODE *Note: As this unit has only a few buttons, one button is assigned with several functions in the test mode.” Press the INPUT button to switch the functions. Each time the INPUT button is pressed, the display switches in the following order;” “PROGRAM” n “1” n blank n “PROGRAM” The functions of each button change with the display. Buttons and Corresponding Functions Function when nothing displayed Buttons Function when “PROGRAM” is displayed Function when “1” is displayed 1/u 1/u 6 (EJECT) 6 (EJECT) CLEAR REPEAT ^ ^ ENTER/YES PLAY MODE = = (AMS) 0 (FR) + + (AMS) ) (FF) p (STOP) p (STOP) EDIT/NO DISPLAY r (REC) r (REC) PUSH (AMS) SCROLL TIME 4-1. PRECAUTIONS FOR USE OF TEST MODE • As loading related operations will be performed regardless of the test mode operations being performed, be sure to check that the disc is stopped before setting and removing it. Even if the 6 (EJECT) button is pressed while the disc is rotating during continuous playback, continuous recording, etc., the disc will not stop rotating. Therefore, it will be ejected while rotating. Be sure to press the 6 (EJECT) button after pressing the p “PROGRAM” button and the rotation of disc is stopped. 4-1-1. Recording laser emission mode and operating buttons • • • • • • Continuous recording mode (CREC MODE) Laser power check mode (LDPWR CHECK) Laser power adjustment mode (LDPWR ADJUST) Traverse (MO) check (EF MO CHECK) Traverse (MO) adjustment (EF MO ADJUST) When pressing the r (REC) button. 4-2. SETTING THE TEST MODE The following are two methods of entering the test mode. Procedure 1: While pressing the INPUT button and p button, connect the power plug to an outlet, and release the INPUT button and p button. When the test mode is set, “[Check]” will be displayed. Rotating the INPUT button switches between the following four groups; ···Nn Check Nn Adjust Nn Service Nn Develop Nn ···. Procedure 2: While pressing the INPUT button, connect the power plug to the outlet and release the INPUT button. When the test mode is set, “TEMP CHECK” will be displayed. By setting the test mode using this procedure, only the “Check” group of procedure 1 can be executed. 4-3. EXITING THE TEST MODE Press the p “1” button. The disc is ejected when loaded, and “Standby” display blinks, and the STANDBY state is set. 4-4. BASIC OPERATIONS OF THE TEST MODE All operations are performed using the = , + button, ^ “PROGRAM” button, and p “PROGRAM” button. The functions of these buttons are as follows. Function name Function = , + button Changes parameters and modes ^ “PROGRAM” button Proceeds onto the next step. Finalizes input. p “PROGRAM” button Returns to previous step. Stops operations. 16 4-5. SELECTING THE TEST MODE There are 27 types of test modes as shown below. The groups can be switched by pressing the = and = buttons. After selecting the group to be used, press the ^ “PROGRAM” button. After setting a certain group, pressing the = and = buttons switches between these modes. Refer to “Group” in the table for details selected. All items used for servicing can be treated using group S. So be carefully not to enter other groups by mistake. Display Contents Group (*) Mark TEMP CHECK Temperature compensation offset check C S LDPWR CHECK Laser power check C S EF MO CHECK Traverse (MO) check C S EF CD CHECK Traverse (CD) check C S FBIAS CHECK Focus bias check C S S letter check (X) C Non-volatile memory check (X) C DETRK CHECK Detrack check (X) C TEMP ADJUST Temperature compensation offset adjustment A S LDPWR ADJUST Laser power adjustment A S EF MO ADJUST Traverse (MO) adjustment A S EF CD ADJUST Traverse (CD) adjustment A S FBIAS ADJUST Focus bias adjustment A S EEP MODE S curve CHECK VERIFY MODE Non-volatile memory control (X) (!) D MANUAL CMD Command transmission (X) D SVDATA READ Status display (X) D S ERR DP MODE Error history display, clear SLED MOVE Sled check (X) Inpossible No function (X) ADJ CLEAR Initialization of non-volatile memory of adjustment value A S AG Set (MO) Auto gain output level adjustment (MO) A S AG Set (CD) Auto gain output level adjustment (CD) A S Iop Read IOP data display Iop Write IOP data write INFORMATION D D C S A S Microprocessing version display C CPLAY MODE Continuous play mode C A S D CREC MODE Continuous recording mode C A S D Group (*) C: Check S: Service S A: Adjust D: Develop • For details of each adjustment mode, refer to “5. Electrical Adjustments”. For details of “ERR DP MODE”, refer to “Self-Diagnosis Function” on page 2. • If a different mode has been selected by mistake, press the p “PROGRAM” button to exit that mode. • Modes with (X) in the Mark column are not used for servicing and therefore are not described in detail. If these modes are set accidentally, press the p “PROGRAM” button to exit the mode immediately. Be especially careful not to set the modes with (!) as they will overwrite the non-volatile memory and reset it, and as a result, the unit will not operate normally. 17 4-5-1. Operating the Continuous Playback Mode 1. Entering the continuous playback mode 1 Set the disc in the unit. (Whichever recordable discs or discs for playback only are available.) 2 Press the + button and display “CPLAY MODE”. 3 Press the ^ “PROGRAM” button to change the display to “CPLAY MID”. 4 When access completes, the display changes to “C1 = AD = ”. Note : The numbers “ ” displayed show you error rates and ADER. 2. Changing the parts to be played back 1 Press the ^ “PROGRAM” button during continuous playback to change the display as below. “CPLAY MID” n “CPLAY OUT” n “CPLAY IN” When pressed another time, the parts to be played back can be moved. 2 When access completes, the display changes to “C1 = AD = ”. Note : The numbers “ ” displayed show you error rates and ADER. 3. Ending the continuous playback mode 1 Press the p “PROGRAM” button. The display will change to “CPLAY MODE”. 2 Press the 6 (EJECT) button to remove the disc. Note : The playback start addresses for IN, MID, and OUT are as follows. IN 40h cluster MID 300h cluster OUT 700h cluster 4-5-2. Operating the Continuous Recording Mode (Use only when performing self-recording/palyback check.) 1. Entering the continuous recording mode 1 Set a recordable disc in the unit. 2 Press the + button and display “CREC MODE”. 3 Press the ^ “PROGRAM” button to change the display to “CREC MID”. 4 When access completes, the display changes to “CREC ( )” and REC lights up. Note : The numbers “ ” displayed shows you the recording position addresses. 2. Changing the parts to be recorded 1 When the + “PROGRAM” button is pressed during continuous recording, the display changes as below. “REC MID” n “REC OUT” n “REC IN” When pressed another time, the parts to be recorded can be changed. REC goes off. 2 When access completes, the display changes to “CREC ( ” and REC lights up. Note : The numbers “ ” displayed shows you the recording position addresses. 3. Ending the continuous recording mode 1 Press the p “PROGRAM” button. The display changes to “CREC MODE” and REC goes off. 2 Press the 6 (EJECT) button to remove the disc. Note 1 : The recording start addresses for IN, MID, and OUT are as follows. IN 40h cluster MID 300h cluster OUT 700h cluster Note 2 : The p “PROGRAM” button can be used to stop recording anytime. Note 3 : Do not perform continuous recording for long periods of time above 5 minutes. Note 4 : During continuous recording, be careful not to apply vibration. 4-5-3. Non-Volatile Memory Mode (EEP MODE) This mode reads and writes the contents of the non-volatile memory. It is not used in servicing. If set accidentally, press the p “PROGRAM” button immediately to exit it. 18 4-6. FUNCTIONS OF OTHER BUTTONS Contents Function ^ Sets continuous playback when pressed in the STOP state. When pressed during continuous playback, the tracking servo turns ON/OFF. p + “PROGRAM” Stops continuous playback and continuous recording. * The sled moves to the outer circumference only when this is pressed. = “PROGRAM” * The sled moves to the inner circumference only when this is pressed. r “1” * Switches between the pit and groove modes when pressed. ^ “1” * Switches the spindle servo mode (CLV S ˜ CLV A). p “1” Switches the displayed contents each time the button is pressed 6 (EJECT) 6 “1” Ejects the disc * Exits the test mode *Note: As this unit has only a few buttons, one button is assigned with several functions in the test mode.” Press the INPUT button to switch the functions. Each time the INPUT button is pressed, the display switches in the following order;” “PROGRAM” n “1” n blank n “PROGRAM” The functions of each button change with the display. 4-7. TEST MODE DISPLAYS Each time the p “1” button is pressed, the display changes in the following order. 1. Mode display Displays “TEMP ADJUST”, “CPLAYMODE”, etc. Mode display 2. Error rate display Displays the error rate in the following way. C1 = AD = C1 = Indicates the C1 error. AD = Indicates ADER. Error rate display Address display Auto gain display (Not used in servicing) 3. Address display The address is displayed as follows. (MO:recordable disc, CD:playback only disc) Pressing the r “1” button switches between the groove display and pit display. h= s= (MO pit and CD) h= a= (MO groove) h = Indicates the header address. s = Indicates the SUBQ address. a = Indicates the ADIP address. Detrack check display (Not used in servicing) IVR display (Not used in servicing) Note : “–” is displayed when servo is not imposed. 4. Auto gain display (Not used in servicing) The auto gain is displayed as follows. AG = / [ ] 5. Detrack check display (Not used in servicing) The detrack is displayed as follows. ADR = 6. IVR display (Not used in servicing) The IVR is displayed as follows. [ ][ ][ 19 MEANINGS OF OTHER DISPLAYS Contents Display When Lit When Off ( During continuous playback (CLV: ON) STOP (CLV: OFF) P Tracking servo OFF Tracking servo ON REC Recording mode ON Recording mode OFF SYNC CLV low speed mode CLV normal mode L.SYNC ABCD adjustment completed OVER Tracking offset cancel ON B Tracking auto gain OK A- Focus auto gain OK TRACK Pit Groove DISC High reflection Low reflection SLEEP CLV S CLV A MONO CLV LOCK CLV UNLOCK 20 Tracking offset cancel OFF SECTION 5 ELECTRICAL ADJUSTMENTS 5-1. PARTS REPLACEMENT AND ADJUSTMENT • Check and adjust the MDM and MBU as follows. The procedure changes according to the part replaced • Abbreviation OP : Optical pick-up OWH: Overwrite head • Temperature compensation offset check • Laser power check • Traverse check • Focus bias check • C PLAY check • Self-recording/playback check OK NG Check the sleding and spindle mechanisms. Other causes can be suspected. Parts Replacement and Repair Has the OWH been replaced? YES NO Has OP, IC171, IC101, or IC121 been replaced? YES Initial setting of the adjustment value NO Has OP or IC171 been replaced? NO YES IOP information recording (IOP value labeled on OP) Has IC171 or D101 been replaced? YES NO Temperature compensation offset adjustment • Laser power adjustment • Traverse adjustment • Focus bias adjustment • Error rate adjustment • Focus bias check • Auto gain adjustment 21 5-2. PRECAUTIONS FOR CHECKING LASER DIODE EMISSINON To check the emission of the laser diode during adjustments, never view directly from the top as this may lose your eye-sight. 5-3. PRECAUTIONS FOR USE OF OPTICAL PICKUP (KMS-260A) As the laser diode in the optical pick-up is easily damaged by static electricity, solder the laser tap of the flexible board when using it. Before disconnecting the connector, desolder first. Before connecting the connector, be careful not to remove the solder. Also take adequate measures to prevent damage by static electricity. Handle the flexible board with care as it breaks easily. pick-up flexible board 4) Use the following tools and measuring devices. • Check Disc (MD) TDYS-1 (Parts No. 4-963-646-01) • Test Disk (MDW-74/AU-1) (Parts No. 8-892-341-41) • Laser power meter LPM-8001 (Parts No. J-2501-046-A) or MD Laser power meter 8010S (Parts No. J-2501-145-A) • Oscilloscope (Measure after performing CAL of prove.) • Digital voltmeter • Thermometer • Jig for checking BD board waveform (Parts No. : J-2501-149-A) 5) When observing several signals on the oscilloscope, etc., make sure that VC and ground do not connect inside the oscilloscope. (VC and ground will become short-circuited.) 6) Using the above jig enables the waveform to be checked without the need to solder. (Refer to Servicing Note on page 6.) 7) As the disc used will affect the adjustment results, make sure that no dusts nor fingerprints are attached to it. Note: When performing laser power checks and adjustment (electrical adjustment), use of the new MD laser power meter 8010S (J-2501145-A) instead of the conventional laser power meter is convenient. It sharply reduces the time and trouble to set the laser power meter sensor onto the objective lens of the optical pick-up. laser tap Optical pick-up flexible board 5-5. CREATING CONTINUOUSLY RECORDED DISC 5-4. PRECAUTIONS FOR ADJUSTMENTS 1) When replacing the following parts, perform the adjustments and checks with ¬ in the order shown in the following table. Optical Pick-up IC171 BD Board D101 IC101, IC121 IC192 1. Initial setting of adjustment value ¬ ¬ G ¬ G 2. Recording of IOP information (Value written in the pick-up) ¬ ¬ G G G 3. Temperature compensation offset adjustment G ¬ ¬ G G 4. Laser power adjustment ¬ ¬ G ¬ ¬ 5. Traverse adjustment ¬ ¬ G ¬ G 6. Focus bias adjustment ¬ ¬ G ¬ G 7. Error rate check ¬ ¬ G ¬ G 8. Auto gain output level adjustment ¬ ¬ G ¬ G 2) Set the test mode when performing adjustments. After completing the adjustments, exit the test mode. Perform the adjustments and checks in “group S” of the test mode. 3) Perform the adjustments to be needed in the order shown. 22 * This disc is used in focus bias adjustment and error rate check. The following describes how to create a continuous recording disc. 1. Insert a disc (blank disc) commercially available. 2. Press the + button and display “CREC MODE”. 3. Press the ^ “PROGRAM” button again to display “CREC MID”. Display “CREC (0300)” and start to recording. 4. Complete recording within 5 minutes. 5. Press the p “PROGRAM” button and stop recording . 6. Press the 6 (EJECT) button and remove the disc. The above has been how to create a continuous recorded data for the focus bias adjustment and error rate check. Note : Be careful not to apply vibration during continuous recording. 5-6. CHECKS PRIOR TO REPAIRS These checks are performed before replacing parts according to “approximate specifications” to determine the faulty locations. For details, refer to “Checks Prior to Parts Replacement and Adjustments” (See page 8). 5-6-1. Temperature Compensation Offset Check When performing adjustments, set the internal temperature and room temperature to 22 to 28°C. Checking Procedure: 1. Press the + button to display “TEMP CHECK”. 2. Press the ^ “PROGRAM” button. 3. “T=@@(##) [OK]” should be displayed. If “T=@@ (##) [NG]” is displayed, it means that the results are bad. (@@ indicates the current value set, and ## indicates the value written in the non-volatile memory.) 5-6-2. Laser Power Check Before checking, check the IOP value of the optical pick-up. (Refer to 5-8. Recording and Displaying IOP Information.) Connection : Laser power meter Optical pick-up objective lens Digital volt meter Note 1: After step 4, each time the ^ “PROGRAM” button is pressed, the display will be switched between “0.7 mW*** *** $ ”. $ ”, “6.2 mW*** $ ”, and “WP Nothing needs to be performed here. 5-6-3. Traverse Check Connection : Oscilloscope BD board CN110 pin 3 (TE) CN110 pin 1 (VC) V : 0.5 V/div H : 10 ms/div Input : DC mode Checking Procedure: 1. Connect an oscilloscope to CN110 pin 3 (TE) and CN110 pin 1 (VC) of the BD board. 2. Load a disc (any available on the market). (Refer to Note 1.) 3. Press the + “PROGRAM” button and move the optical pickup outside the pit. 4. Press the + button and display “EF MO CHECK”. 5. Press the ^ “PROGRAM” button and display “EFB = MO-R”. (Laser power READ power/Focus servo ON/tracking servo OFF/ spindle (S) servo ON) 6. Observe the waveform of the oscilloscope, and check that the specified value is satisfied. Do not press the = , + buttons. (Read power traverse checking) (Traverse Waveform) BD board CN110 pin 5 (I+3V) CN110 pin 4 (IOP) Checking Procedure: 1. Set the laser power meter on the objective lens of the optical pick-up. (When it cannot be set properly, press the = “PROGRAM” button or + “PROGRAM” button to move the optical pick-up.) Connect the digital volt meter to CN110 pin 5 (I+3V) and CN110 pin 4 (IOP). 2. Then, press the + button and display “LDPWR CHECK” . 3. Press the ^ “PROGRAM” button once and display “0.9 mW*** $ ”. Check that the reading of the laser power meter become 0.84 to 0.92 mW. (*** means IOP value) 4. Press the ^ “PROGRAM” button once more and display “7.0 mW*** $ ”. Check that the reading the laser power meter and digital volt meter satisfy the specified value. Specified Value : Laser power meter reading : 7.0 ± 0.2 mW Digital voltmeter reading : Optical pick-up displayed value ± 10% A VC B Specified value : Below 10% offset value Offset value (%) = IA – BI X 100 2 (A + B) 7. Press the ^ “PROGRAM” button and display “EFB = MO-W”. 8. Observe the waveform of the oscilloscope, and check that the specified value is satisfied. Do not press the = , + buttons.. (Write power traverse checking) (Traverse Waveform) A VC B (Optical pick-up label) KMS 260A 27X40 B0825 (For details of the method for checking this value, refer to “5-8. Recording and Displaying IOP Information”.) N Iop = 82.5 mA in this case Iop (mA) = Digital voltmeter reading (mV)/1 (Ω) 5. Press the p “PROGRAM” button and display “LDPWR CHECK” and stop the laser emission. (The p “PROGRAM” button is effective at all times to stop the laser emission.) Specified value : Below 10% offset value Offset value (%) = IA – BI X 100 2 (A + B) MO9. Press the ^ “PROGRAM” button display “EFB = P”. Then, the optical pick-up moves to the pit area automatically and servo is imposed. 23 10. Observe the waveform of the oscilloscope, and check that the specified value is satisfied. Do not press the = , + buttons. (Traverse Waveform) A VC B Specified value : Below 10% offset value Offset value (%) = IA – BI X 100 2 (A + B) 11. Press the ^ “PROGRAM” button display “EF MO CHECK” The disc stops rotating automatically. 12. Press the 6 (EJECT) button and remove the disc. 13. Load the check disc (MD) TDYS-1. 14. Press the + button and display “EF CD CHECK”. 15. Press the ^ “PROGRAM” button and display “EFB = CD”. Servo is imposed automatically. 16. Observe the waveform of the oscilloscope, and check that the specified value is satisfied. Do not press the = , + buttons. (Traverse Waveform) A VC B Specified value : Below 10% offset value Offset value (%) = IA – BI X 100 2 (A + B) 17. Press the ^ “PROGRAM” button and display “EF CD CHECK”. 18. Press the 6 (EJECT) button and remove the check disc (MD) TDYS-1. Note 1 : MO reading data will be erased during if a recorded disc is used in this adjustment. Note 2 : If the traverse waveform is not clear, connect the oscilloscope as shown in the following figure so that it can be seen more clearly. Oscilloscope BD board CN110 pin 3 (TE) CN110 pin 1 (VC) 24 5-6-4. Focus Bias Check Change the focus bias and check the focus tolerance amount. Checking Procedure : 1. Load a test disk (MDW-74/AU-1). 2. Rotate the + button and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button twice and display “CPLAY MID”. AD = ” 4. Press the p “PROGRAM” button when “C1 = is displayed. 5. Press the + button and display “FBIAS CHECK”. 6. Press the ^ “PROGRAM” button and display “ / c= ”. The first four digits indicate the C1 error rate, the two digits after “/” indicate ADER, and the 2 digits after “c =” indicate the focus bias value. Check that the C1 error is below 220 and ADER is below 2. 7. Press the ^ “PROGRAM” button and display “ / b= ”. Check that the C1 error is below 220 and ADER is below 2. 8. Press the ^ “PROGRAM” button and display “ / a= ”. Check that the C1 error is below 220 and ADER is below 2. 9. Press the p “PROGRAM” button, next press the 6 (EJECT) button, and remove the test disc. 5-6-5. C PLAY Checking MO Error Rate Check Checking Procedure : 1. Press a test disk (MDW-74/AU-1). 2. Rotate the + button knob and display “CPLAY MODE” . 3. Press the ^ “PROGRAM” button and display “CPLAY MID”. AD = ”. 4. The display changes to “C1 = 5. If the C1 error rate is below 80, check that ADER is below 2. 6. Press the p “PROGRAM” button, stop playback, press the 6 (EJECT) button, and test disc. CD Error Rate Check Checking Procedure : 1. Load a check disc (MD) TDYS-1. 2. Press the + button knob and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button and display “CPLAY MID”. 4. The display changes to “C1 = AD = ”. 5. Check that the C1 error rate is below 50. 6. Press the p “PROGRAM” button, stop playback, press the 6 (EJECT) button, and the test disc. 5-6-6. Self-Recording/playback Check Prepare a continuous recording disc using the unit to be repaired and check the error rate. 330 kΩ 10pF Checking Procedure : 1. Insert a recordable disc (blank disc) into the unit. 2. Press the + button knob to display “CREC MODE”. 3. Press the ^ “PROGRAM” button to display the “CREC MID”. 4. When recording starts, “ REC ” is displayed, this becomes “CREC (@@@@)" (@@@@ is the address), and recording starts. 5. About 1 minute later, press the p “PROGRAM” button to stop continuous recording. 6. Press the = button to display “C PLAY MODE”. 7. Press the ^ “PROGRAM” button to display “C PLAY MID”. 8. “C1 = AD = ” will be displayed. 9. Check that the C1 error becomes below 80 and the AD error below 2. 10. Press the p “PROGRAM” button to stop playback, and press the 6 (EJECT) button and remove the disc. 5-7. INITIAL SETTING OF ADJUSTMENT VALUE 5-9. TEMPERATURE COMPENSATION OFFSET ADJUTMENT Note: Mode which sets the adjustment results recorded in the non-volatile memory to the initial setting value. However the results of the temperature compensation offset adjustment will not change to the initial setting value. If initial setting is performed, perform all adjustments again excluding the temperature compensation offset adjustment. For details of the initial setting, refer to “5-4. Precautions on Adjustments” and execute the initial setting before the adjustment as required. Save the temperature data at that time in the non-volatile memory as 25 ˚C reference data. Note : 1. Usually, do not perform this adjustment. 2. Perform this adjustment in an ambient temperature of 22 ˚C to 28 ˚C. Perform it immediately after the power is turned on when the internal temperature of the unit is the same as the ambient temperature of 22 ˚C to 28 ˚C. 3. When D101 has been replaced, perform this adjustment after the temperature of this part has become the ambient temperature. Adjusting Procedure : 1. Press the + button and display “TEMP ADJUST”. 2. Press the ^ “PROGRAM” button and select the “TEMP ADJUST” mode. 3. “TEMP = [OK]” and the current temperature data will be displayed. 4. To save the data, press the ^ “PROGRAM” button. When not saving the data, press the p “PROGRAM” button. 5. When the ^ “PROGRAM” button is pressed, “TEMP = SAVE” will be displayed and turned back to “TEMP ADJUST” display then. When the p “PROGRAM” button is pressed, “TEMP ADJUST” will be displayed immediatelly. Setting Procedure : 1. Press the + button to display “ADJ CLEAR”. 2. Press the ^ “PROGRAM” button. “Complete!” will be displayed momentarily and initial setting will be executed, after which “ADJ CLEAR” will be displayed. 5-8. RECORDING AND DISPLAYING THE IOP INFORMATION The IOP data can be recorded in the non-volatile memory. The IOP value on the label of the optical pickup and the IOP value after the adjustment will be recorded. Recording these data eliminates the need to read the label on the optical pick-up. Recording Procedure : 1. While pressing the INPUT button and p button, connect the power plug to the outlet, and release the INPUT button and p button. 2. Press the + button to display “[Service]”, and press the ^ “PROGRAM” button. 3. Rotate the + button to display “Iop.Write”, and press the ^ “PROGRAM” button. 4. The display becomes Ref=@@@.@ (@ is an arbitrary number) and the numbers which can be changed will blink. 5. Input the IOP value written on the optical pick-up. To select the number : Press the = , + buttons. To select the digit : Press the r “PROGRAM” knob 6. When the ^ “PROGRAM” button is pressed, the display becomes “Measu=@@@.@” (@ is an arbitrary number). 7. As the adjustment results are recorded for the 6 value. Leave it as it is and press the ^ “PROGRAM” button. 8. “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop Write”. Display Procedure : 1. Press the + button to display “Iop.Read”. 2. “@@.@/##.#” is displayed and the recorded contents are displayed. @@.@ indicates the Iop value labeled on the pick-up. ##.# indicates the Iop value after adjustment 3. To end, press the r “PROGRAM” button or p “PROGRAM” button to display “Iop Read”. Specified Value : ” should be within “E0 - EF”, “F0 - FF”, “00 The “TEMP = 0F”, “10 - 1F” and “20 - 2F”. 5-10. LASER POWER ADJUSTMENT Check the IOP value of the optical pick-up before adjustments. (Refer to 5-8. Recording and Displaying IOP Information.) Connection : Laser power meter Optical pick-up objective lens Digital volt meter BD board CN110 pin 5 (I+3V) CN110 pin 4 (IOP) Adjusting Procedure : 1. Set the laser power meter on the objective lens of the optical pick-up. (When it cannot be set properly, press the = “PROGRAM” button or + “PROGRAM” button to move the optical pick-up.) Connect the digital volt meter to CN110 pin 5 (I+3V) and CN110 pin 4 (IOP). 2. Press the + button and display “LDPWR ADJUST”. (Laser power : For adjustment) 3. Press the ^ “PROGRAM” button once and display “LD 0.9 mW $ ”. 4. Press the = , + buttons so that the reading of the laser power meter becomes 0.85 to 0.91 mW. Press the ^ “PROGRAM” button after setting the range knob of the laser power meter, and save the adjustment results. (“LD SAVE $ ” will be displayed for a moment.) 5. Then “LD 7.0 mW $ ” will be displayed. 25 6. Press the = , + buttons so that the reading of the laser power meter becomes 6.9 to 7.1 mW, press the ^ “PROGRAM” button and save it. Note : Do not perform the emission with 7.0 mW more than 15 seconds continuously. 7. Then, press the + button and display “PWR CHECK”. 8. Press the ^ “PROGRAM” button once and display “0.9 mW*** $ ”. Check that the reading of the laser power meter become 0.85 to 0.91 mW. (*** means IOP value) 9. Press the ^ “PROGRAM” button once more and display “7.0 mW*** $ ”. Check that the reading the laser power meter and digital volt meter satisfy the specified value. Note down the digital voltmeter reading value. Specified Value : Laser power meter reading : 7.0 ± 0.1 mW Digital voltmeter reading : Optical pick-up displayed value ± 10% (Optical pick-up label) KMS 260A 27X40 B0825 (For details of the method for checking this value, refer to “5-8. Recording and Displaying IOP Information”.) N Iop = 82.5 mA in this case Iop (mA) = Digital voltmeter reading (mV)/1 (Ω) 10. Press the p “PROGRAM” button and display “LDPWR CHECK” and stop the laser emission. (The p “PROGRAM” button is effective at all times to stop the laser emission.) 11. Press the + button to display “Iop.Write”. 12. Press the ^ “PROGRAM” button. When the display becomes Ref=@@@.@ (@ is an arbitrary number), press the ^ “PROGRAM” button to display “Measu=@@@.@” (@ is an arbitrary number). 13. The numbers which can be changed will blink. Input the Iop value noted down at step 9. To select the number : Press the = , + buttons. To select the digit : Press the r “PROGRAM” buttan 14. When the ^ “PROGRAM” button is pressed, “Complete!” will be displayed momentarily. The value will be recorded in the non-volatile memory and the display will become “Iop Write”. Note 1: After step 4, each time the ^ “PROGRAM” button is pressed, the display will be switched between “0.7 mW*** $ ”, “6.2 mW*** $ ”, and “ WP *** $ ”. Nothing needs to be performed here. 5-11. TRAVERSE ADJUSTMENT Connection : Oscilloscope BD board CN110 pin 3 (TE) CN110 pin 1 (VC) V : 0.5 V/div H : 10 ms/div Input : DC mode Adjusting Procedure : 1. Connect an oscilloscope to CN110 pin 3 (TE) and CN110 pin 1 (VC) of the BD board. 2. Load a disc (any available on the market). (Refer to Note 1.) 3. Press the + “PROGRAM” button and move the optical pickup outside the pit. 4. Press the + button and display “EF MO ADJUST”. 5. Press the + button and display “EFB = MO-R”. (Laser power READ power/Focus servo ON/tracking servo OFF/ spindle (S) servo ON) 6. Press the + button so that the waveform of the oscilloscope becomes the specified value. (When the = , + buttons is pressed, the of “EFB= ” changes and the waveform changes.) In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible. (Read power traverse adjustment) (Traverse Waveform) A VC B Specification A = B 7. Press the ^ “PROGRAM” button and save the result of adjustment to the non-volatile memory (“EFB = SAVE” will be displayed for a moment. Then “EFB = MO-W” will be displayed). 8. Press the = , + buttons so that the waveform of the oscilloscope becomes the specified value. (When the = , + buttons is pressed, the of “EFB- ” changes and the waveform changes.) In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible. (Write power traverse adjustment) (Traverse Waveform) A VC B Specification A = B 9. Press the ^ “PROGRAM” button, and save the adjustment SAVE” will be results in the non-volatile memory. (“EFB = displayed for a moment.) 10. “EFB = MO-P”. will be displayed. The optical pick-up moves to the pit area automatically and servo is imposed. 26 11. Press the = , + buttons until the waveform of the oscilloscope moves closer to the specified value. In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible. (Traverse Waveform) A VC B Specification A = B 12. Press the ^ “PROGRAM” button, and save the adjustment results in the non-volatile memory. (“EFB = SAVE” will be displayed for a moment.) Next “EF MO ADJUST” is displayed. The disc stops rotating automatically. 13. Press the 6 (EJECT) button and remove the disc. 14. Load the check disc (MD) TDYS-1. 15. Press + button and display “EF CD ADJUST”. 16. Press the ^ “PROGRAM” button and display “EFB = CD”. Servo is imposed automatically. 17. Press the = , + buttons so that the waveform of the oscilloscope moves closer to the specified value. In this adjustment, waveform varies at intervals of approx. 2%. Adjust the waveform so that the specified value is satisfied as much as possible. (Traverse Waveform) A VC 5-12. FOCUS BIAS ADJUSTMENT Adjusting Procedure : 1. Load a test disk (MDW-74/AU-1). 2. Press the + button and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button and display “CPLAY MID”. AD = ” 4. Press the p “PROGRAM” button when “C1 = is displayed. 5. Press the + button and display “FBIAS ADJUST”. 6. Press the p “PROGRAM” button and display “ / a= ”. The first four digits indicate the C1 error rate, the two digits after “/” indicate ADER, and the 2 digits after [a =] indicate the focus bias value. 7. Press the + button and find the focus bias value at which the C1 error rate becomes about 200 (Refer to Note 2). 8. Press the ^ “PROGRAM” button and display “ / b= ”. 9. Press the = button direction and find the focus bias value at which the C1 error rate becomes about 200. 10. Press the ^ “PROGRAM” button and display “ / c= ”. 11. Check that the C1 error rate is below 50 and ADER is 00. Then press the ^ “PROGRAM” button. 12. If the “( )” in “ ( )” is above 20, press the p “PROGRAM” button. If below 20, press the p “PROGRAM” button and repeat the adjustment from step 2. 13. Press the 6 (EJECT) button to remove the test disc. Note 1 : The relation between the C1 error and focus bias is as shown in the following figure. Find points a and b in the following figure using the above adjustment. The focal point position C is automatically calculated from points a and b. Note 2 : As the C1 error rate changes, perform the adjustment using the average vale. B C1 error Specification A = B about 200 18. Press the ^ “PROGRAM” button, display “EFB = SAVE” for a moment and save the adjustment results in the non-volatile memory. Next “EF CD ADJUST” will be displayed. 19. Press the 6 (EJECT) button and remove the check disc (MD) TDYS-1. b c a Focus bias value (F. BIAS) Note 1 : MO reading data will be erased during if a recorded disc is used in this adjustment. Note 2 : If the traverse waveform is not clear, connect the oscilloscope as shown in the following figure so that it can be seen more clearly. Oscilloscope BD board CN110 pin 3 (TE) CN110 pin 1 (VC) 330 kΩ 10pF 27 5-13. ERROR RATE CHECK 5-13-1. CD Error Rate Check Checking Procedure : 1. Load a check disc (MD) TDYS-1. 2. Press the + button and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button twice and display “CPLAY MID”. AD = ”. 4. The display changes to “C1 = 5. Check that the C1 error rate is below 20. 6. Press the p “PROGRAM” button, stop playback, press the 6 (EJECT) button, and remove the test disc. 5-13-2. MO Error Rate Check Checking Procedure : 1. Load a test disc (MDW-74/AU-1). 2. Press the + button and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button and display “CPLAY MID”. 4. The display changes to “C = AD = ”. 5. If the C1 error rate is below 50, check that ADER is 00. 6. Press the p “PROGRAM” button, stop playback, press the 6 (EJECT) button, and remove the test disc. 5-14. FOCUS BIAS CHECK Change the focus bias and check the focus tolerance amount. Checking Procedure : 1. Load a test disc (MDW-74/AU-1). 2. Press the + button and display “CPLAY MODE”. 3. Press the ^ “PROGRAM” button twice and display “CPLAY MID”. 4. Press the p “PROGRAM” button when “C1 = AD = ” is displayed. 5. Press the + button and display “FBIAS CHECK”. 6. Press the ^ “PROGRAM” button and display “ / c= ”. The first four digits indicate the C1 error rate, the two digits after “/” indicate ADER, and the 2 digits after “c =” indicate the focus bias value. Check that the C1 error is below 50 and ADER is below 2. 7. Press the ^ “PROGRAM” button and display “ / b= ”. Check that the C1 error is below 220 and ADER is below 2. / a= 8. Press the ^ “PROGRAM” button and display “ ”. Check that the C1 error is below 220 and ADER is below 2 9. Press the p “PROGRAM” button, next press the 6 (EJECT) button, and remove the continuously recorded disc. Note 1 : If the C1 error and ADER are above other than the specified value at points a (step 8. in the above) or b (step 7. in the above), the focus bias adjustment may not have been carried out properly. Adjust perform the beginning again. 28 5-15. AUTO GAIN CONTROL OUTPUT LEVEL ADJUSTMENT Be sure to perform this adjustment when the pickup is replaced. If the adjustment results becomes “Adjust NG!”, the pickup may be faulty or the servo system circuits may be abnormal. 5-15-1. CD Auto Gain Control Output Level Adjustment Adjusting Procedure : 1. Insert the check disc (MD) TDYS-1. 2. Press the + button to display “AG Set (CD)”. 3. When the ^ “PROGRAM” button is pressed, the adjustment will be performed automatically. “Complete!!” will then be displayed momentarily when the value is recorded in the non-volatile memory, after which the display changes to “AG Set (CD)”. 4. Press the 6 (EJECT) button to remove the disc. 5-15-2. MO Auto Gain Control Output Level Adjustment Adjusting Procedure : 1. Insert the reference disc (MDW-74/AU-1) for recording. 2. Press the + button to display “AG Set (MO)”. 3. When the ^ “PROGRAM” button is pressed, the adjustment will be performed automatically. “Complete!!” will then be displayed momentarily when the value is recorded in the non-volatile memory, after which the display changes to “AG Set (MO)”. 4. Press the 6 (EJECT) button to remove the disc. 5-15. ADJUSTING POINTS AND CONNECTING POINTS [BD BOARD] (SIDE A) CN101 D101 GND I+3V IOP CN110 TE RF VC NOTE IC171 [BD BOARD] (SIDE B) IC101 IC121 IC192 NOTE: It is useful to use the jig. for checking the waveform. (Refer to Servicing Note on page 6.) 29 SECTION 6 DIAGRAMS 6-1. CIRCUIT BOARDS LOCATION Back up board SW board BD board Power board Main board Panel board 30 MDS-PC2 DIGITAL SERVO SIGNAL PROCESSOR, DIGITAL SIGNAL PROCESSOR EFM/ACIRC ENCODER/DECODER, SHOCK-PROOF MEMORY CONTROLLER, ATRAC ENCODER/DECODER IC121 6-2. BLOCK DIAGRAM – BD SECTION – OVER WRITE HEAD DRIVE IC181 HEAD DRIVE Q181,182 MORFO MORFI RFO AGCI I 1 J 2 RF AMP BPF AUX P-P A B C D ABCD ABCD AMP E F FOCUS ERROR AMP IV AMP AT AMP FE ADAGC ADIN VC ADFG CVB 10 TRACKING ERROR AMP TEMPI TEMP AMP TE SE CSLED XINIT CLOCK GENERATOR OSCI BOTM 64 PEAK 63 65 35 34 VC 31 XBCK LRCK ABCD VC ANALOG MUX SQSY DQSY SUBCODE PROCESSOR FE 66 VC 68 TE 75 SE 74 MNT3 MNT2 MNT1 MNT0 MONITOR CONTROL A/D CONVERTER SENS SRDT SCLK SWDT XLAT 30 32 78 ADFG 26 28 27 SERIAL 12 WBLADJ EQADJ 3TADJ APCREF APC 11 PARALLEL DECODER SWDT ADIP DEMODULATOR/ DECODER APC SPINDLE SERVO VC 16 SCLK 17 XLAT 18 FOCNT 20 82 81 80 79 SERVO DSP PWM GENERATOR CPU I/F 3 22 23 25 DIN1 25 ADDT 26 DADT 21 DOUT 28 27 BCK LRCK 7 16 512FS 93 94 95 10 13 83 88 89 86 85 92 91 D0 D3 49 • 48 • 50 • 51 SQSY DQSY 4 3 2 1 MNT3 9 8 6 5 7 SENS SRDT SCLK SWDT XLAT CH MNT2 MNT1 MNT0 DRAM IC124 XWE 47 XRAS 46 XCAS 44 XOE 43 A00 A09 34 31 • 36 40 • 45 APC Q162,163 ILCC 3 11 12 AUTO SEQUENCER DTRF CKRF XLRF FOCNT DIN0 20 BUFFER IC123 20 PD VICONV LD SAMPLING RATE CONVERTER AUX1 19 DIGITAL AUDIO I/F DOUT APCREF FFDR FRDR TFDR TRDR SFDR SRDR PD ATRAC ENCODER/ DECODER RFI RECP LASER ON SW Q101 67 PLL SHOCK RESISTANT MEMORY CONTROLLER DADT TEMPR D101 14 33 EFM, ACIRC, ENCODER/ DECODER XRST 15 57 29 BPF ADFM VCC VC 3 38 PCO FILI FILO CLTV IV AMP E-F BALANCE VC 59 60 61 62 FG IN 4 5 6 7 8 9 E ADDT BOTM 36 PEAK 37 PEAK & BOTTOM J C B D A TX RF AGC & EQ F I RF DIN0 DIN1 SPFD DETECTOR 3 100 RF AMP IC101 48 47 46 40 OPTICAL PICK-UP BLOCK (KMS-260A/J1N) 1 2 4 5 6 14 EFMO SPRD • SIGNAL PATH :PB :REC :PB (Digital out) :REC (Digital in) 15 9 • 12 10 • 13 8 • 11 FILTER HR901 OVER WRITE HEAD SCTX XINIT 3 4 17 16 1 • 2 • 18 • 19 6 9 • 11 15 • 5 XWE XRAS XCAS XOE DQ1 DQ4 A0 A9 LDON WRPWR HF MODULE SW IC103,Q102-104 HF MODULE TRACKING COIL MOD SLED/SPINDLE MOTOR DRIVE FOCUS/TRACKING COIL DRIVE IC152 FOCUS COIL TRK– TRK+ FSC+ FSC– M102 SLED MOTOR M M101 SPINDLE MOTOR M SLED+ SLED– SPDL+ SPDL– EEP ROM IC171 10 12 DRIVER 14 15 21 23 DRIVER 18 19 27 25 DRIVER 29 30 6 8 DRIVER 3 4 PSB 16 SDA 5 SDA SCL 6 SCL TFDR TRDR DETECT SW S101, S102, S601-604 FRDR FFDR SFDR SRDR SPFD SPRD M103 LOADING MOTOR XRST M LIMIT-IN REFLECT PROTECT CHACK IN SW PACK OUT SW PLAY-P SW REC P SW LOAD-IN LOAD-OUT DIG-RST 09 31 31 MAIN SECTION (Page 32) MDS-PC2 – MAIN SECTION – IC601 OPT IN 1 11 10 IC601 4 DIN0 A/D,D/A CONVERTER IC301 IC611 3 J101 OPT IN 2 3 DIGITAL (OPTICAL) IC621 3 18 DATAO L VINL1 2 IN LINE AMP IC381, 382 VINR1 4 R-CH DIN1 OPT OUT DOUT IC661 1 R-CH VOUTL 26 VOUTR 24 R-CH + – R MUTE Q191 L ADDT OUT R-CH BCK LRCK DADT 16 BCK 17 WS 19 DATAI IC351 3 IC351 6 5 2 12 SYSCLK L3MODE 13 L3CLK 14 L3DATA 15 R MUTE DRIVE Q390 X351 22.5792MHz 512FS TXDI SYSTEM CONTROL IC501 8 RTSI 7 CLKI BD SECTION (Page 31) SCTX XINT SQSY DQSY MNT3 MNT2 MNT1 MNT0 SENS SRDT SCLK SWDT XLATCH LIMIT-IN REFLECT PROTECT RXDI CLKI TXDI CHACKIN SW PACK-OUT SW PB P SW REC-P SW LD ON WRPWR MOD LOAD-IN LOAD OUT LOADING 9 MOTER DRIVE 4 10 IC441 7 2 80 23 5 18 66 74 72 78 71 32 33 31 75 77 69 68 51 53 60 59 70 67 76 SCTX XINT SQSY DQSY MNT3(S-LOCK) MNT2(X-BUSY) MNT1(SHOCK) MNT0(F-OK) SENS SRDT SCLK SWDT XLATCH LIMIT-IN REFLECT PROTECT 54 LD-IN 55 L3-CLOCK L3-DATA L3-MODE MUTE 28 30 47 49 D390 D391 A1-IN CONTROL A1II 7 X513 10MHz XOUT 13 XIN 15 CHACKIN PACK-OUT PB-P REC-P LDON WR PWR MOD 8 IC601 INVERTER 9 6 RY911 5 RECTIFIER D431,432 AC IN ANA+5V SWITCHING REG IC 411 LD OUT LOADING 5V POWER TRANSFORMER SDA SCL DIG-RST RM 1 LD-LOVO 65 79 73 SDA 6 RMC MATRIX SWITCH KEY1 95 D5V FL DRIVER IC761 SCL DIG-RST P1 1 FLDATA 35 FLCLK 37 FLCS 34 63 DAT 62 CLK 61 CS RTSI -32V P.DOWN 19 STB 50 56 VFL G13 52 LED SW Q751 GRID DRIVE Q767 D751 M5V 1 +5V REG SYS+3.3V 5 +3.3V REG ANA+5V 4 AC +5V REG BACK+3.3V S1 5 S35 I G1 51 RECTIFIER D411,412 3 STANDBY 6 FL701 FLUORESCENT INDICATOR TUBE BT451 LITHIUM BATTERY G12 12 RY912 BACK UP S RESET 56 4 J801 A1-OUT 45 KEY0 97 LD LOW SWITCH Q441 5 RXDI H5V SIRCS RECEIVER IC781 J101 LINE (ANALOG) –32V 3 –32V REG IC421 1 D421 2 ANA+5V RST 60 S.RST 12 • SIGNAL PATH :PB :REC :PB (Digital out) :REC (Digital in) 09 32 32 MDS-PC2 WAVEFORMS Note on Schematic Diagram: Note: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. ¢ : internal component. • • C : panel designation. Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. – BD (1/2) SECTION – – MAIN SECTION – 1 1 3.2Vp-p 0.46Vp-p 10MHz IC101 1, 2 (I, J) (PLAY mode) Note: Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce por tant le numéro spécifié. IC701 !£ (XOUT) 2 2 3.8Vp-p 0.1Vp-p 44.1kHz IC201 !™ (SYSCLK) IC101 4 (A) (PLAY mode) • U : B+ Line. • V : B– Line. • H : adjustment for repair. no mark : STOP ( ) : Play the test disk (TDYS-1) < > : REC : Can not be measured. ∗ • Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances. • Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. • Signal path. E : PB : REC p : PB (digital out) l : REC (digital in) 3 3 0.06Vp-p 3.4Vp-p 2.822MHz IC101 8, 9 (E, F) (PLAY mode) IC201 !¶ (LRCK1) 4 3.0Vp-p – BD (2/2) SECTION – 22.581MHz IC201 !§ (BCK) 4 3.1Vp-p 22.581MHz Note on Printed Wiring Boards: Note: • X : parts extracted from the component side. • Y : parts extracted from the conductor side. p : parts mounted on the conductor side. • ® • : Through hole. • b : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Side B) Parts face side: (Side A) IC121 !§ (OSCI) 5 3.2Vp-p 44.1kHz IC121 @¶ (LRCK) 6 Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated. 3.8Vp-p 2.822MHz • Indication of transistor IC121 @• (XBCK) C Q 7 These are omitted B E 3.8Vp-p 11.29MHz – PANEL SECTION – IC121 @ª (FS256) BC E 1 8 These are omitted 3.9Vp-p 3.2Vp-p 176.4kHz IC121 (º (FS4) 33 33 2.4MHz IC901 %• (OSCO) MDS-PC2 6-3. PRINTED WIRING BOARD – BD SECTION – • See page 30 for Circuit Boards Location. (Page 43) (Page 39) : SOLDER BRIDGE • SEMICONDUCTOR LOCATION • SEMICONDUCTOR LOCATION Ref. No. Location Ref. No. Location D101 D181 D183 A-1 D-3 D-3 IC103 IC123 IC171 B-1 D-2 D-1 IC101 IC121 IC124 IC152 IC181 IC192 A-3 C-3 C-3 B-1 C-1 D-1 Q102 Q103 Q104 B-1 B-1 B-1 Q101 Q162 Q163 Q181 Q182 B-3 B-3 B-3 C-1 C-2 34 34 MDS-PC2 6-4. SCHEMATIC DIAGRAM – BD (1/2) SECTION – • See page 33 for Waveform. • See page 45 for IC Block Diagrams. • See page 48 for IC Pin Function. (Page 36) (Page 36) (Page 36) (Page 36) (Page 36) 35 35 (Page 36) (Page 36) MDS-PC2 6-5. SCHEMATIC DIAGRAM – BD (2/2) SECTION – • See page 33 for Waveform. • See page 34 for Printed Wiring Board. (Page 35) (Page 35) (Page 35) (Page 35) POWER BOARD (Page 42) MAIN BOARD (1/2) (Page 37) BA033FP-E2 36 36 (Page 35) (Page 35) (Page 35) MDS-PC2 6-6. SCHEMATIC DIAGRAM – MAIN (1/2) SECTION – • See page 51 for IC Pin Function. • See page 33 for Waveform. • See page 39 for Printed Wiring Board. (Page 38) SW BOARD (Page 44) BD BOARD (2/2) (Page 38) (Page 36) (Page 38) POWER BOARD (Page 42) (Page 38) 37 37 MDS-PC2 6-7. SCHEMATIC DIAGRAM – MAIN (2/2) SECTION – • See page 33 for Waveform. • See page 47 for IC Block Diagrams. PANEL BOARD (Page 37) (Page 40) (Page 37) (Page 37) L IN R LINE (ANALOG) L OUT R (Page 37) 38 38 MDS-PC2 6-8. PRINTED WIRING BOARD – MAIN SECTION – • See page 30 for Circuit Boards Location. L L IN LINE (ANALOG) R OUT R POWER BOARD BD SWITCH BOARD (Page 43) BD BOARD (Page 44) (Page 34) PANEL BOARD (Page 41) • SEMICONDUCTOR LOCATION 39 39 Ref. No. Location D390 D391 A-2 A-2 IC301 IC308 IC351 IC381 IC382 IC441 IC501 A-3 A-1 A-4 A-2 A-2 A-5 B-7 Q191 Q192 Q291 Q292 Q390 Q441 A-1 A-1 A-1 A-1 A-2 B-6 MDS-PC2 6-9. SCHEMATIC DIAGRAM – PANEL SECTION – • See page 33 for Waveform. MAIN BOARD (2/2) (Page 38) 40 40 MDS-PC2 6-10. PRINTED WIRING BOARD – PANEL SECTION – • See page 30 for Circuit Boards Location. MAIN BOARD (Page 39) 41 41 MDS-PC2 6-11. SCHEMATIC DIAGRAM – POWER SECTION – MAIN BOARD (1/2) (Page 37) BD BOARD (2/2) RESET (Page 36) OUT IN 1 IN 2 DIGITAL (OPTICAL) 42 42 MDS-PC2 6-12. PRINTED WIRING BOARD – POWER SECTION – • See page 30 for Circuit Boards Location. MAIN BOARD (Page 39) BD BOARD (Page 34) IN 2 IN 1 DIGITAL (OPTICAL) OUT CONTROL A1 II • SEMICONDUCTOR LOCATION • SEMICONDUCTOR LOCATION Ref. No. Location Ref. No. Location Ref. No. Location D411 D412 D421 D422 D451 D452 D461 D462 D911 D912 C-4 C-3 C-2 C-1 B-2 B-2 B-4 B-4 B-4 C-2 IC411 IC421 IC611 IC621 IC661 B-2 C-1 C-5 B-5 D-5 D431 D432 D433 D466 D467 D801 C-2 C-2 C-2 B-2 B-2 E-1 Q801 E-5 IC601 C-1 43 43 MDS-PC2 6-13. SCHEMATIC DIAGRAM – BD SWITCH SECTION – 6-15. IC BLOCK DIAGRAM • BD section – + RFA1 RF AGC RF PEAK 44 43 42 41 40 39 38 37 USROP RF AGC + – EQ USRC DET + – (Page 37) AGCI 45 COMPO 46 COMPP OPN 47 ADDC RFO 48 OPO MORFI MAIN BOARD (1/2) MORFO IC101 CXA2523AR EQ BPF3T RFA2 I 1 J 2 –1 – –2 – HLPT –1 CVB IVR WBL TEMP PEAK –2 BOTTOM GRVA 36 BOTM PBH –1 GRV + – 4 3T PTGR – 1 – –2 – + A 6-14. PRINTED WIRING BOARD – BD SWITCH SECTION – • See page 30 for Circuit Boards Location. 3 P-P –2 CFST VC PEAK3T 3T WBL 34 FE + + + + AA 35 ABCD 33 AUX BPFC ABCDA 32 ADFG B + – 5 IVR 31 ADAGC BB + + – – MAIN BOARD C + – 6 IVR 30 ADIN FEA CC DET (Page 39) BPF22 D – – + + + – 7 IVR ADIP AGC WBL ATA DD WBL E + – 8 IVR 29 ADFM EE + – EE' –1 PTGR – + – + –2 –1 TESW –2 + – 9 IVR FF + – TG 3T 25 WBLADJ VI CONV EQ AUXSW PD 10 BGR + – COMMAND + – VREF SCRI - PARA DECODE APC 11 44 14 15 16 17 18 19 20 21 22 23 24 TEMPI TEMPR SWDT SCLK XLAT XSTBY F0CNT VREF EQADJ VCC 3TADJ 13 GND APCREF 12 44 26 TE TEA WBL FF' FBAL GSW IV 28 SE SEA 27 CSLED EFB F TG MNT1 2 MONITOR CONTROL MNT2 3 DCHG APC ADFG F0CNT XLRF CKRF DTRF APCREF LDDR TRDR TFDR DVDD 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 PWM GENERATOR SPINDLE SERVO MNT0 1 FFDR FRDR FS4 SRDR SFDR 94 93 AUTO SEQUENCER 100 99 98 97 96 95 SPRD SPFD TEST0 TEST1 TEST2 TEST3 DVSS EFMO IC121 CXD2654R EACH BLOCK 75 TE 74 SE 73 AVSS MNT3 4 72 ADRB ADIP DEMODULATOR/ DECODER SWDT 5 71 ADRT 70 AVDD 69 ADIO SCLK 6 EACH BLOCK CPU I/F XLAT 7 SRDT 8 68 VC SERVO DSP SENS 9 A/D CONVERTER 67 AUX1 66 FE ANALOG MUX XRST 10 65 ABCD APC SQSY 11 64 BOTM 63 PEAK SUBCODE PROCESSOR DQSY 12 62 CLTV EFM/ACIRC ENCODER/ DECODER PLL RECP 13 SHOCK RESISTANT MEMORY CONTROLLER XINT 14 61 FILO 60 FILI 59 PCO TX 15 58 AVSS OSCI 16 EACH BLOCK CLOCK GENERATOR OSCO 17 XTSL 18 DIGITAL AUDIO I/F DIN0 19 DIN1 20 57 RFI COMP SAMPLING RATE CONVERTER 56 BIAS 55 AVDD 54 ASYI DOUT 21 53 ASYO DATAI 22 ATRAC ENCODER/DECODER LRCKI 23 DRAM XBCKI 24 52 MVCI ADDT 25 ADDRESS/DATA BUS A00 - A11, D0 - D3 D2 D0 D1 XWE XRAS A09 XCAS XOE DVSS A11 A08 A07 A06 A05 A04 A10 A01 A00 A03 A02 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 DVDD FS256 LRCK XBCK DADT 26 27 28 29 30 51 D3 CAPA– CAPA+ IN2R IN2F VM2 OUT2F PGND2 OUT2R VM12 OUT1R PGND1 OUT1F VM1 IN1F IN1R VDD IC152 BH6511FS-E2 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 CHARGE PUMP. OSC AMP AMP INTERFACE AMP AMP INTERFACE PREDRIVE PREDRIVE PREDRIVE PREDRIVE AMP AMP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VM4 OUT4F PGND4 OUT4R VM34 OUT3R PGND3 OUT3F VM3 IN3F IN3R PSB PSB IN4F INTERFACE IN4R AMP VG AMP GND INTERFACE VDD 45 • MAIN section 1 VINL1 2 PGA VADCP VSS(AD) 3 VINL2 6 VADCN VDD(AD) IC301 UDA1341TS/N2 7 5 PGA 0DB/6DB SWITCH 0DB/6DB SWITCH ADC2R ADC2L ADC1L 8 VINR2 4 VINR1 ADC1R VDDD 10 DIGITAL AGC VSSD 11 DIGITAL MIXER 22 AGCSTAT 9 OVERFLOW DECIMATION FILTER DATAO 18 BCK 16 DIGITAL WS 17 INTERFACE L3-BUS 14 L3CLOCK 13 L3MODE INTERFACE DATAI 19 DSP FEATURES QMUTE 23 15 L3DATA 12 SYSCLK PRAK INTERPOLATION FILTER DETECTOR 20 TEST1 NOISE SHAPER VREF 28 25 27 VSS(DAC) VDD(DAC) DAC DAC 21 TEST2 VOUTL 26 IC441 LB1830M IN2 10 IN1 9 VM 8 VREF 7 VCONT 6 VREF LOGIC PREDRIVER 46 1 2 3 VCC OUT2 GND 4 5 OUT1 VS 24 VOUTR 6-16. IC PIN FUNCTIONS • IC101 RF Amplifier (CXA2523AR) (BD board) Pin No. Pin Name I/O Function I I I-V converted RF signal I input 2 J I I-V converted RF signal J input 3 VC O Middle point voltage (+1.5V) generation output 1 A to F I Signal input from the optical pick-up detector 10 PD I Light amount monitor input 11 APC O Laser APC output 12 APCREF I Reference voltage input for setting laser power 13 GND 14 TEMPI I Temperature sensor connection 15 TEMPR O Reference voltage output for the temperature sensor 16 SWDT I Serial data input from the CXD2650R or CXD2652AR 17 SCLK I Serial clock input from the CXD2650R or CXD2652AR 18 XLAT I Latch signal input from the CXD2650R or CXD2652AR “L”: Latch 19 XSTBY I Stand by signal input “L”: Stand by 20 F0CNT I 21 VREF 22 EQADJ I/O Center frequency setting pin for the internal circuit EQ 23 3TADJ I/O Center frequency setting pin for the internal circuit BPF3T 24 Vcc — +3V power supply 25 WBLADJ I/O Center frequency setting pin for the internal circuit BPF22 4 to 9 — O Ground Center frequency control voltage input of BPF22, BPF3T, EQ from the CXD2650R or CXD2652AR Reference voltage output (Not used) 26 TE O 27 CSLED — External capacitor connection pin for the sled error signal LPF 28 SE O Sled error signal output to the CXD2650R or CXD2652AR 29 ADFM O FM signal output of ADIP 30 ADIN I ADIP signal comparator input 31 ADAGC — External capacitor connection pin for AGC of ADIP 32 ADFG O ADIP duplex signal output to the CXD2650R or CXD2652AR 33 AUX O 34 FE O Focus error signal output to the CXD2650R or CXD2652AR 35 ABCD O Light amount signal output to the CXD2650R or CXD2652AR 36 BOTM O RF/ABCD bottom hold signal output to the CXD2650R or CXD2652AR 37 PEAK O RF/ABCD peak hold signal output to the CXD2650R or CXD2652AR 38 RF O RF equalizer output to the CXD2650R or CXD2652AR 39 RFAGC — External capacitor connection pin for the RF AGC circuit 40 AGCI I Input to the RF AGC circuit The RF amplifier output is input with AC coupling 41 COMPO O User comparator output (Not used) 42 COMPP I User comparator input (Fixed at “L”) 43 ADDC I/O 44 OPO O User operation amplifier output (Not used) 45 OPN I User operation amplifier inversion input (Fixed at “L”) 46 RFO O RF amplifier output 47 MORFI I Groove RF signal is input with AC coupling 48 MORFO O Groove RF signal output Tracking error signal output to the CXD2650R or CXD2652AR ADFM is connected with AC coupling I3 signal/temperature signal output to the CXD2650R or CXD2652AR (Switching with a serial command) External capacitor pin for cutting the low band of the ADIP amplifier • Abbreviation APC: Auto Power Control AGC: Auto Gain Control 47 • IC121 Digital Signal Processor, Digital Servo Signal Processor, EFM/ACIRC Encoder/Decoder, Shock-proof Memory Controller, ATRAC Encoder/Decoder, 2M Bit DRAM (CXD2654R) (BD board) Pin No. Pin Name I/O Function FOK signal output to the system control (monitor output) 1 MNT0 (FOK) O 2 MNT1 (SHCK) O Track jump detection signal output to the system control (monitor output) 3 MNT2 (XBUSY) O Monitor 2 output to the system control (monitor output) 4 MNT3 (SLOC) O Monitor 3 output to the system control (monitor output) 5 SWDT I Writing data signal input from the system control 6 SCLK I (S) Serial clock signal input from the system control 7 XLAT I (S) Serial latch signal input from the system control 8 SRDT O (3) Reading data signal output to the system control 9 SENS O (3) Internal status (SENSE) output to the system control 10 XRST I (S) Reset signal input from the system control “L”: Reset 11 SQSY O 12 DQSY O 13 RECP I Laser power switching input from the system control 14 XINT O Interrupt status output to the system control 15 TX I Recording data output enable input from the system control 16 OSCI I System clock input (512Fs=22.5792 MHz) 17 OSCO O System clock output (512Fs=22.5792 MHz) (Not used) 18 XTSL I System clock frequency setting 19 DIN0 I Digital audio input (Optical input) 20 DIN1 I Digital audio input (Optical input) 21 DOUT O Digital audio output (Optical output) 22 DADTI I Serial data input 23 LRCKI I LR clock input 24 XBCKI I Serial data clock input 25 ADDT I Data input from the A/D converter 26 DADT O Data output to the D/A converter 27 LRCK O LR clock output for the A/D and D/A converter (44.1 kHz) 28 XBCK O Bit clock output to the A/D and D/A converter (2.8224 MHz) 29 FS256 O 11.2896 MHz clock output (Not used) 30 DVDD — +3V power supply (Digital) A03 to A00 O DRAM address output A10 O DRAM address output (Not used) A04 to A08 O DRAM address output 41 A11 O DRAM address output (Not used) 42 DVSS — Ground (Digital) 43 XOE O Output enable output for DRAM 44 XCAS O CAS signal output for DRAM 45 A09 O Address output for DRAM 46 XRAS O RAS signal output for DRAM 47 XWE O Write enable signal output for DRAM (Used : CXD2652AR, Not used : CXD2650R) 31 to 34 35 36 to 40 “H” is output when focus is on Subcode Q sync (SCOR) output to the system control “L” is output every 13.3 msec. Almost all, “H” is output Digital In U-bit CD format or MD format subcode Q sync (SCOR) output to the system control “H”: Recording, “L”: Playback “L”: 45.1584 MHz, “H”: 22.5792 MHz (Fixed at “H”) “H” : Lch, “L” : R ch * I (S) stands for Schmidt input, I (A) for analog input, O (3) for 3-state output, and O (A) for analog output in the column I/O 48 Pin No. Pin Name I/O 48 D1 I/O 49 Function D0 I/O 50, 51 D2, D3 I/O 52 MVCI I (S) 53 ASYO O 54 ASYI I (A) 55 AVDD — 56 BIAS I (A) Playback EFM comparator bias current input 57 RFI I (A) Playback EFM RF signal input 58 AVSS — 59 PCO O (3) Phase comparison output for the recording/playback EFM master PLL 60 FILI I (A) Filter input for the recording/playback EFM master PLL 61 FILO O (A) Filter output for the recording/playback EFM master PLL 62 CLTV I (A) Internal VCO control voltage input for the recording/playback EFM master PLL 63 PEAK I (A) Light amount signal peak hold input from the CXA2523R 64 BOTM I (A) Light amount signal bottom hold input from the CXA2523R 65 ABCD I (A) Light amount signal input from the CXA2523R 66 FE I (A) Focus error signal input from the CXA2523R 67 AUX1 I (A) Auxiliary A/D input 68 VC I (A) Middle point voltage (+1.5V) input from the CXA2523R 69 ADIO O (A) Monitor output of the A/D converter input signal (Not used) 70 AVDD — 71 ADRT I (A) A/D converter operational range upper limit voltage input (Fixed at “H”) 72 ADRB I (A) A/D converter operational range lower limit voltage input (Fixed at “L”) 73 AVSS — 74 SE I (A) Sled error signal input from the CXA2523R 75 TE I (A) Tracking error signal input from the CXA2523R 76 DCHG I (A) Connected to +3V power supply 77 APC I (A) Error signal input for the laser digital APC (Fixed at “L”) 78 ADFG I (S) ADIP duplex FM signal input from the CXA2523R (22.05 ± 1 kHz) 79 F0CNT O Filter f0 control output to the CXA2523R 80 XLRF O Control latch output to the CXA2523R 81 CKRF O Control clock output to the CXA2523R 82 DTRF O Control data output to the CXA2523R 83 APCREF O Reference PWM output for the laser APC 84 TEST0 O PWM output for the laser digital APC (Not used) 85 TRDR O Tracking servo drive PWM output (–) Data input/output for DRAM Clock input from an external VCO (Fixed at “L”) Playback EFM duplex signal output Playback EFM comparator slice level input +3V power supply (Analog) Ground (Analog) +3V power supply (Analog) Ground (Analog) • Abbreviation EFM: Eight to Fourteen Modulation PLL : Phase Locked Loop VCO: Voltage Controlled Oscillator 49 Pin No. Pin Name Function TFDR O Tracking servo drive PWM output (+) 87 DVDD — +3V power supply (Digital) 88 FFDR O Focus servo drive PWM output (+) 89 FRDR O Focus servo drive PWM output (–) 90 FS4 O 176.4 kHz clock signal output (X’tal) (Not used) 91 SRDR O Sled servo drive PWM output (–) 92 SFDR O Sled servo drive PWM output (+) 93 SPRD O Spindle servo drive PWM output (–) 94 SPFD O Spindle servo drive PWM output (+) 95 FGIN I (S) 96 to 98 TEST1 to TEST3 I Test input (Fixed at “L”) 99 DVSS — Ground (Digital) 100 EFMO O EFM output when recording • Abbreviation EFM: Eight to Fourteen Modulation 50 I/O 86 • IC501 System Control (M30620MC-406FP) (MAIN board) Pin No. Pin Name I/O Function NC O Not used (Fixed at “L”) 3 C1ER O C1 error rate voltage output (Fixed at “L”) (Not used) 4 ADER O AD error rate voltage output (Fixed at “L”) (Not used) 5 SQSY I ADIP sync or subcode Q sync input from CXD2654R 6 RMC I Remote controls 7 A1 IN I A1 Control input (Fixed at “L”) 8 BYTE I Data bus changed input (Fixed at “L”) 1, 2 9 CNVSS — Ground 10 XIN-T O Not used (Fixed at “L”) 11 XOUT-T O Not used (Fixed at “L”) 12 S.RST I System rest input 13 XOUT O Main clock output (7.0MHz) 14 GND — Ground 15 XIN I Main clock input (7.0MHz) 16 +3.3V — +3.3V power supply 17 NMI I (Fixed at “H”) 18 DQSY I Digital in sync input 19 P.DOWN I Power down detection input “L”: Power down 20 KEYBOARD CLK O Not used 21 KEYBOARD DATA O Not used 22 BEEP OUT — Not used XINIT I Interrupt status input from CXD2654R NC O Not used 28 L3 CLOCK O Serial clock signal output to IC301 29 NC O Not used 30 LC DATA O Serial data signal input to IC301 31 SWDT O Writing data signal output to the serial bus 32 SRDT I Reading data signal input from the serial bus 33 SCLK O Clock signal output to the serial bus 34 FLCS O Chip select signal output to the display driver 35 FLDATA O Serial data signal output to the display driver 36 NC O Not used (Fixed at “L”) FLCLK O Serial clock signal output to the display driver NC O Not used JOG1, JOG0 I Not used 44 NC O Not used 45 A1 OUT O A1 output 46 NC O Not used 47 L3 MODE O Serial mode signal output to IC301 48 DA.RST O Not used Reset: “L” 49 23 24 to 27 37 38 to 41 42, 43 MUTE O DA line out muting output Mute: “L” 50 STB O Strobe signal output to the power supply circuit 51 CHACK IN I Detection input from the chucking-in switch “L”: Chucking 52 NC I Not used (Fixed at “L”) 53 PACK-OUT I Detection input from the loading out switch. Loaded out position: “L”, Others: “H” 54 LDIN I Loading motor control input 55 LDOUT O Loading motor control output 56 LD-LOW O Loading motor voltage control output NC O Not used (Fixed at “L”) REC-P I Detection signal input from the recording position detection switch 57, 58 59 Power supply ON: “H”, stand by: “L” Low voltage: “H” 51 Pin No. 52 Pin Name 60 PB-P 61 62 63 64 Function I/O I Detection signal input from the playback position detection switch REC/PB O Not used +3.3V — +3.3V power supply NC O Not used (Fixed at “L”) GND — Ground 65 SDA I/O Data signal input/output pin with the backup memory 66 MNT3 (SLOCK) I In the state of spindle servo lock from the CXD2564R 67 WR PWR O Write power ON/OFF output 68 PROTECT I 69 REFLECT I 70 LDON O Laser ON/OFF control output 71 SENS I Internal status (SENSE) input from the CXD2654R 72 NMT1 (SHOCK) I Track jump signal input from the CXD2654R 73 DIG-RST O Digital rest signal output to the CXD2654R and motor driver Reset: “L” 74 MNT2 (XBUSY) I In the state of executive command from the CXD2654R 75 XLATCH O Latch signal output to the serial bus 76 MOD O Laser modulation switching signal output 77 LIMIT-IN I 78 MNT0 (FOK) I 79 SCL O 80 SCTX O 81 CLKSET0 I Clock destination select pin US, Canadian: “L”, Except US, Canadian :“H” 82 CLKSET1 I Clock destination select pin US, Canadian: “H”, Except US, Canadian :“L” 83 LED0 O 84 LED1 O 85 OPT DEL O 86 OPT SEL O 87 MODE SEL 0 I 88 MODE SEL 1 O 89 REC O 90 BEEP SW O 91 NC I 92 NC I 93 KEY 3 I 94 KEY 2 I 95 KEY 1 I 96 AVSS — 97 KEY0 I 98 VREF — A/D reference voltage (Fixed at “H”) 99 +3.3V — +3.3V power supply 100 MONO/ST I Write: “H” Recording-protection claw detection input from the protection detection switch Protect: “H” Disk reflection rate detection input from the reflect detection switch Disk with low reflection rate: “H” “H”: Laser ON Detection input from the limit switch Sled limit-In: “L” Focus OK signal input from the CXD26504R “H” is input when focus is on Clock signal output to the backup memory Writing data transmission timing output to the CXD2654R Shared with the magnetic head ON/OFF output Not used Beep switch Not used Key input pin (A/D input) Ground (Analog) Key input pin (A/D input) Monaural, stereo change input Monaural: “L” SECTION 7 EXPLODED VIEWS NOTE: • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. • Hardware (# mark) list and accessories and packing materials are given in the last of this parts list. The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. • Abbreviation CND : Canadian model SP : Singapore model Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. 7-1. CABINET SECTION 11 not supplied #1 25 18 10 11 11 MDM-5A not supplied 24 not supplied #1 12 #7 12 21 (AEP,SP) 5 13 (SP) 7 11 not supplied 21 (UK) 21 (US,CND) 8 9 26 5 19 5 #1 20 #1 #1 #1 #1 3 26 4 T901 23 FL701 not supplied 5 7 #1 22 22 17 23 2 2 7 16 7 15 1 14 7 not supplied 6 7 Ref. No. Part No. Description Remark 1 2 3 4 5 X-4951-678-1 4-220-561-01 4-216-729-31 4-976-593-01 3-348-383-01 PANEL ASSY, FRONT FOOT LID(CARTRIDGE) SPRING (LID), TORSION SCREW(M2X6.0), +B TAPPING 6 7 8 8 9 X-4951-680-1 3-703-599-01 A-4724-778-A A-4724-786-A 4-220-557-01 CHASSIS ASSY SCREW, +BTT (M3) S TITE PANEL BOARD, COMPLETE (US,CND) PANEL BOARD, COMPLETE (AEP,UK,SP) HOLDER (FL) 10 11 12 13 14 4-220-569-01 4-976-827-21 4-999-839-01 1-569-008-21 A-4724-776-A CASE SCREW, FLAT HEAD SCREW (+BVTTWH M3), STEP ADAPTOR, CONVERSION 2P (SP) MAIN BOARD, COMPLETE (US,CND) 14 15 A-4724-782-A MAIN BOARD, COMPLETE (AEP,UK,SP) 1-791-161-11 WIRE(FLAT TYPE) (15 CORE) Ref. No. 16 17 18 7 Part No. 13 #1 Description Remark 1-791-160-11 WIRE(FLAT TYPE) (23 CORE)(180mm) 1-791-158-11 WIRE(FLAT TYPE) (23 CORE)(90mm) 1-791-159-11 WIRE(FLAT TYPE) (21 CORE) 19 20 ! 21 ! 21 ! 21 4-220-570-11 3-703-244-00 1-696-586-21 1-751-275-11 1-783-531-31 PANEL, BACK BUSHING (2104), CORD CORD, POWER (UK) CORD, POWER (AEP,SP) CORD, POWER (US,CND) 22 23 24 24 25 3-703-249-01 4-965-822-01 A-4724-780-A A-4724-784-A 1-674-897-11 SCREW, S TIGHT, +PTTWH 3X6 FOOT POWER BOARD, COMPLETE (US,CND) POWER BOARD, COMPLETE (AEP,UK,SP) BACK UP BOARD * 26 FL701 ! T901 ! T901 4-949-935-51 1-517-907-11 1-433-910-11 1-433-911-11 CUSHION (FL) INDICATOR TUBE, FLUORESCENT TRANSFORMER, POWER (US,CND) TRANSFORMER, POWER (AEP,UK,SP) 53 7-2. MECHANISM SECTION (MDM-5A) 524 513 511 512 513 517 518 510 514 507 515 not supplied 519 521 509 520 508 #2 516 522 523 507 503 503 525 502 #2 526 506 501 M103 504 505 #3 MBU-5A #2 Ref. No. Part No. Description * 501 * 502 503 * 504 505 1-668-111-11 4-996-217-01 4-996-223-01 4-996-218-01 4-996-277-01 SW BOARD CHASSIS INSULATOR (F) BRACKET (GUIDE R) SPRING (O/C), TENSION 506 507 * 508 509 510 4-996-226-01 4-999-347-01 4-996-225-01 4-988-466-21 4-996-219-01 LEVER (O/C) INSULATOR (R) BRACKET (GUIDE L) SPRING (ELECTROSTATIC), LEAF GEAR (CAM GEAR) 511 512 513 514 4-996-220-01 4-996-221-01 4-933-134-01 4-996-224-01 GEAR (A) GEAR (B) SCREW (+PTPWH M2.6X6) SCREW (1.7X3), +PWH 54 Remark Ref. No. Part No. Description 515 4-996-227-01 LEVER (HEAD) 516 517 518 519 520 4-996-229-01 4-996-212-01 4-996-213-01 4-996-214-01 4-996-216-01 SPRING (HEAD LEVER), TORSION LEVER (LIMITTER) SPRING (LIMITTER), TORSION SPRING (SLIDER), TENSION SPRING (HOLDER), TENSION 521 522 * 523 * 524 525 4-210-396-01 X-4951-631-1 X-4949-245-7 4-996-211-01 4-998-763-01 SPRING (LOCK), TENSION SLIDER ASSY HOLDER ASSY SLIDER (CAM) SPRING (SHUTTER), LEAF 526 M103 A-4680-417-A HOLDER COMPLETE ASSY X-4949-264-1 MOTOR ASSY, LOADING Remark 7-3. BASE UNIT SECTION (MBU-5A) 552 565 564 HR901 566 571 #5 563 567 #4 572 570 568 #4 not supplied 569 562 561 #4 555 #4 not supplied 556 #6 559 M101 560 #5 S102 558 #4 554 557 #4 552 553 M102 551 552 The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Ref. No. Part No. Description * 551 552 * 553 * 554 555 A-4699-893-A 3-372-761-01 4-996-267-01 4-996-255-01 4-900-590-01 BD BOARD, COMPLETE SCREW (M1.7), TAPPING BASE (BU-D) BASE (BU-C) SCREW, PRECISION SMALL 556 557 558 * 559 ! 560 4-996-258-01 4-996-262-01 1-667-954-11 4-210-664-01 A-4672-541-A SPRING, COMPRESSION GEAR (SL-C) FLEXIBLE BOARD BASE (BU-A) OPTICAL PICK-UP KMS-260B/J1N * 561 * 562 563 564 4-996-252-01 4-996-254-01 4-967-688-11 4-996-260-01 CHASSIS, BU BASE (BU-B) MAGNET, ABSORPTION GEAR (SL-A) Remark Ref. No. Part No. Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. Description 565 4-996-261-01 GEAR (SL-B) 566 567 568 569 570 4-996-264-01 4-996-265-01 4-996-256-01 4-996-257-01 4-996-263-01 SPRING (SHAFT), LEAF SHAFT, MAIN SL(BASE) RACK (SL) SPRING (CLV), TORSION 571 572 HR901 M101 M102 4-988-560-01 4-211-036-01 1-500-502-11 A-4672-475-A A-4672-474-A SCREW (+P 1.7X6) SCREW (1.7X2.5), +PWH HEAD, OVER LIGHT MOTOR ASSY, SPINDLE MOTOR ASSY, SLED S102 1-762-148-21 SWITCH, PUSH (2 KEY) Remark 55 BACK UP SECTION 8 ELECTRICAL PARTS LIST BD Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. When indicating parts by reference number, please include the board name. Ref. No. Part No. • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX, -X mean standardized parts, so they may have some difference from the original one. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • RESISTORS All resistors are in ohms METAL: Metal-film resistor METAL OXIDE: Metal Oxide-film resistor F : nonflammable Description Remark 1-674-897-11 BACK UP BOARD ************ < BATTERY > BT451 1-528-887-11 BATTERY, LITHIUM SECONDARY < CONNECTOR > * CN452 1-569-499-11 PIN, CONNECTOR 3P ************************************************************** A-4699-893-A BD BOARD, COMPLETE ***************** * Ref. No. • SEMICONDUCTORS In each case, u: µ , for example: uA...: µ A..., uPA...: µ PA..., uPB...: µ PB..., uPC...: µ PC..., uPD...: µ PD... • CAPACITORS uF : µ F • COILS uH : µ H • Abbreviation CND : Canadian model SP : Singapore model Part No. Description Remark C142 C143 C144 C146 1-163-251-11 1-163-251-11 1-163-251-11 1-163-038-91 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100PF 100PF 100PF 0.1uF C151 C152 C153 C156 C158 1-126-206-11 1-163-038-91 1-163-021-91 1-163-038-91 1-163-019-00 ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100uF 20% 0.1uF 0.01uF 10% 0.1uF 0.0068uF 10% 6.3V 25V 50V 25V 50V C160 C161 C163 C164 C167 1-104-601-11 1-104-601-11 1-163-021-91 1-163-021-91 1-163-038-91 ELECT CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 10uF 10uF 0.01uF 0.01uF 0.1uF 10V 10V 50V 50V 25V C168 C169 C171 C181 C183 1-163-038-91 1-125-822-11 1-163-038-91 1-104-913-11 1-163-038-91 CERAMIC CHIP TANTALUM CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP 0.1uF 10uF 0.1uF 10uF 0.1uF C184 C185 C187 C188 C189 1-117-970-11 1-164-611-11 1-104-913-11 1-163-021-91 1-163-989-11 ELECT CHIP CERAMIC CHIP TANTAL. CHIP CERAMIC CHIP CERAMIC CHIP 22uF 0.001uF 10uF 0.01uF 0.033uF 20% 10% 20% 10% 10% 10V 500V 16V 50V 25V C190 C191 C196 C197 1-126-206-11 1-163-038-91 1-163-038-91 1-163-038-91 ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 100uF 0.1uF 0.1uF 0.1uF 20% 6.3V 25V 25V 25V 5% 5% 5% 20% 20% 10% 10% 50V 50V 50V 25V < CAPACITOR > C101 C102 C103 C104 C105 1-125-822-11 1-163-038-91 1-125-822-11 1-125-822-11 1-163-021-91 TANTALUM CERAMIC CHIP TANTALUM TANTALUM CERAMIC CHIP 10uF 0.1uF 10uF 10uF 0.01uF C106 C107 C108 C109 C111 1-163-275-11 1-163-038-91 1-163-038-91 1-163-037-11 1-164-344-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.001uF 0.1uF 0.1uF 0.022uF 0.068uF 5% 10% 10% 50V 25V 25V 25V 25V C112 C113 C115 C116 C117 1-163-017-00 1-109-982-11 1-164-489-11 1-163-037-11 1-163-809-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.0047uF 1uF 0.22uF 0.022uF 0.047uF 5% 10% 10% 10% 10% 50V 10V 16V 25V 25V C118 C119 C121 C122 C123 1-163-038-91 1-125-822-11 1-125-822-11 1-163-021-91 1-163-038-91 CERAMIC CHIP TANTALUM TANTALUM CERAMIC CHIP CERAMIC CHIP 0.1uF 10uF 10uF 0.01uF 0.1uF 20% 20% 10% 25V 10V 10V 50V 25V C124 C127 C128 C129 C130 1-163-038-91 1-163-038-91 1-163-021-91 1-107-823-11 1-163-251-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 0.1uF 0.01uF 0.47uF 100PF 10% 10% 5% 25V 25V 50V 16V 50V C131 C132 C133 C134 C135 1-163-023-00 1-107-823-11 1-163-017-00 1-163-038-91 1-163-038-91 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.015uF 5% 0.47uF 10% 0.0047uF 5% 0.1uF 0.1uF 50V 16V 50V 25V 25V C136 1-126-206-11 ELECT CHIP 100uF 6.3V 56 20% 20% 20% 10% 20% 10V 25V 10V 10V 50V 20% 20% < CONNECTOR > CN101 CN102 CN103 CN104 CN110 1-569-479-21 1-784-833-21 1-784-834-21 1-770-687-11 1-695-440-21 CONNECTOR, FPC 21P CONNECTOR,FFC(LIF(NON-ZIF))21P CONNECTOR,FFC(LIF(NON-ZIF))23P CONNECTOR, FFC/FPC 4P PIN, CONNECTOR (PC BOARD) 6P < DIODE > D101 D181 D183 8-719-988-61 DIODE 1SS355TE-17 8-719-046-86 DIODE F1J6TP 8-719-046-86 DIODE F1J6TP < IC > IC101 IC103 IC121 IC123 IC124 8-752-080-95 8-729-903-10 8-752-389-44 8-759-096-87 8-759-498-44 IC CXA2523AR TRANSISTOR FMW1-T-148 IC CXD2654R IC TC7WU04FU(TE12R) IC MSM51V4400-70TS-K 25V 10V 25V 16V 25V BD Ref. No. IC152 IC171 IC181 IC192 Part No. Description 8-759-430-25 8-759-487-04 8-759-481-17 8-759-460-72 IC IC IC IC Remark BH6511FS-E2 BR24C02F-E2 MC74ACT08DTR2 BA033FP-E2 Ref. No. MAIN Part No. Description R136 R137 R140 R142 R143 1-216-049-91 1-216-295-91 1-216-029-00 1-216-073-00 1-216-073-00 RES,CHIP SHORT METAL CHIP METAL CHIP METAL CHIP 1K 0 150 10K 10K 5% 1/10W Remark 5% 5% 5% 1/10W 1/10W 1/10W R144 R145 R146 R147 R148 1-216-025-91 1-216-073-00 1-216-037-00 1-216-025-91 1-216-045-00 RES,CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP 100 10K 330 100 680 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R149 R150 R151 R152 R158 1-216-073-00 1-216-295-91 1-216-073-00 1-216-073-00 1-216-097-91 METAL CHIP SHORT METAL CHIP METAL CHIP RES,CHIP 10K 0 10K 10K 100K 5% 1/10W 5% 5% 5% 1/10W 1/10W 1/10W R159 R160 R161 R162 R163 1-216-097-91 1-216-295-91 1-216-057-00 1-216-057-00 1-216-057-00 RES,CHIP SHORT METAL CHIP METAL CHIP METAL CHIP 100K 0 2.2K 2.2K 2.2K 5% 1/10W 5% 5% 5% 1/10W 1/10W 1/10W R164 R165 R167 R169 R170 1-216-045-00 1-216-097-91 1-216-065-91 1-219-724-11 1-216-073-00 METAL CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP 680 100K 4.7K 1 10K 5% 5% 5% 1% 5% 1/10W 1/10W 1/10W 1/4W 1/10W R171 R173 R175 R177 R179 1-216-073-00 1-216-121-91 1-216-065-91 1-216-061-00 1-216-085-00 METAL CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP 10K 1M 4.7K 3.3K 33K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R180 R182 R183 R184 R185 1-216-073-00 1-216-089-91 1-216-089-91 1-216-073-00 1-216-081-00 METAL CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP 10K 47K 47K 10K 22K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R186 R188 R189 R190 R195 1-216-089-91 1-216-073-00 1-216-073-00 1-216-073-00 1-216-073-00 RES,CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 47K 10K 10K 10K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R196 R197 R198 R198 1-216-295-91 1-216-295-91 1-216-286-00 1-216-296-91 SHORT SHORT RES,CHIP SHORT 0 0 4.7M 0 5% 1/8W < COIL > L101 L102 L103 L105 L106 1-414-813-11 1-414-813-11 1-414-813-11 1-414-813-11 1-414-813-11 FERRITE FERRITE FERRITE FERRITE FERRITE 0uH 0uH 0uH 0uH 0uH L121 L122 L151 L152 L153 1-414-813-11 1-414-813-11 1-412-029-11 1-412-029-11 1-412-032-11 FERRITE FERRITE INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP 0uH 0uH 10uH 10uH 100uH L154 L161 L162 L181 1-412-032-11 1-414-813-11 1-414-813-11 1-216-295-91 INDUCTOR CHIP FERRITE FERRITE SHORT 100uH 0uH 0uH 0 < TRANSISTOR > Q101 Q102 Q103 Q104 Q162 8-729-403-35 8-729-026-53 8-729-402-93 8-729-402-93 8-729-101-07 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Q163 Q181 Q182 8-729-403-35 TRANSISTOR 8-729-018-75 TRANSISTOR 8-729-017-65 TRANSISTOR UN5113 2SA1576A-T106-QR UN5214 UN5214 2SB798-DL UN5113 2SJ278MYTR 2SK1764KYTR < RESISTOR > R103 R104 R105 R106 R107 1-216-049-91 1-216-073-00 1-216-065-91 1-216-133-00 1-216-113-00 RES,CHIP METAL CHIP RES,CHIP METAL CHIP METAL CHIP 1K 10K 4.7K 3.3M 470K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R109 R110 R111 R112 R113 1-216-295-91 1-216-073-00 1-216-295-91 1-216-089-91 1-216-049-91 SHORT METAL CHIP SHORT RES,CHIP RES,CHIP 0 10K 0 47K 1K 5% 1/10W 5% 5% 1/10W 1/10W R115 R117 R120 R121 R123 1-216-049-91 1-216-113-00 1-216-025-91 1-216-097-91 1-216-295-91 RES,CHIP METAL CHIP RES,CHIP RES,CHIP SHORT 1K 470K 100 100K 0 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W R124 R125 R127 R129 R130 1-216-025-91 1-216-025-91 1-216-025-91 1-216-295-91 1-216-295-91 RES,CHIP RES,CHIP RES,CHIP SHORT SHORT 100 100 100 0 0 5% 5% 5% 1/10W 1/10W 1/10W R131 R132 R133 R134 R135 1-216-073-00 1-216-097-91 1-216-117-00 1-216-049-91 1-216-061-00 METAL CHIP RES,CHIP METAL CHIP RES,CHIP METAL CHIP 10K 100K 680K 1K 3.3K 5% 5% 5% 5% 5% < SWITCH > S101 1-762-596-21 SWITCH, PUSH (1 KEY)(LIMIT SW) ************************************************************** A-4724-776-A MAIN BOARD, COMPLETE (US,CND) ******************** A-4724-782-A MAIN BOARD, COMPLETE (AEP,UK,SP) ******************** 1/10W 1/10W 1/10W 1/10W 1/10W < CAPACITOR > C101 1-163-005-11 CERAMIC CHIP 470PF 10% 50V 57 MAIN Ref. No. Part No. Description C102 C181 C182 C183 1-124-779-00 1-126-395-11 1-163-017-00 1-163-009-11 ELECT CHIP ELECT CERAMIC CHIP CERAMIC CHIP 10uF 22uF 0.0047uF 0.001uF 20% 20% 5% 10% 16V 16V 50V 50V Remark C184 C185 C201 C202 C281 1-126-603-11 1-163-117-00 1-163-005-11 1-124-779-00 1-126-395-11 ELECT CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP ELECT 4.7uF 100PF 470PF 10uF 22uF 20% 5% 10% 20% 20% 35V 50V 50V 16V 16V C282 C283 C284 C285 C300 1-163-017-00 1-163-009-11 1-126-603-11 1-163-117-00 1-126-177-11 CERAMIC CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP ELECT 0.0047uF 0.001uF 4.7uF 100PF 100uF 5% 10% 20% 5% 20% 50V 50V 35V 50V 10V C301 C302 C303 C304 C305 1-163-038-91 1-126-177-11 1-163-038-91 1-163-038-91 1-163-038-91 CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 100uF 0.1uF 0.1uF 0.1uF C306 C307 C308 C315 C316 1-126-934-11 1-163-038-91 1-126-177-11 1-163-009-11 1-163-009-11 ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 220uF 0.1uF 100uF 0.001uF 0.001uF 20% 20% 10% 10% 10V 25V 10V 50V 50V C317 C321 C322 C351 C352 1-163-117-00 1-124-779-00 1-124-779-00 1-163-233-11 1-163-234-11 CERAMIC CHIP ELECT CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP 100PF 10uF 10uF 18PF 20PF 5% 20% 20% 5% 5% 50V 16V 16V 50V 50V C353 C354 C370 C371 C385 1-163-038-91 1-163-038-91 1-126-933-11 1-126-933-11 1-163-038-91 CERAMIC CHIP CERAMIC CHIP ELECT ELECT CERAMIC CHIP 0.1uF 0.1uF 100uF 100uF 0.1uF C386 C426 C500 C512 C516 1-163-038-91 1-128-551-11 1-131-347-00 1-163-038-91 1-163-038-91 CERAMIC CHIP ELECT TANTALUM CERAMIC CHIP CERAMIC CHIP 0.1uF 22uF 1uF 0.1uF 0.1uF C519 C562 C571 C572 C595 1-163-009-11 1-163-038-91 1-163-117-00 1-163-117-00 1-163-009-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.001uF 0.1uF 100PF 100PF 0.001uF 10% C597 C598 C599 C951 C953 1-163-009-11 1-163-038-91 1-163-038-91 1-104-664-11 1-163-038-91 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP 0.001uF 0.1uF 0.1uF 47uF 0.1uF 10% C954 1-163-038-91 CERAMIC CHIP Ref. No. Part No. Description Remark < DIODE > D390 D391 8-719-016-74 DIODE 1SS352-TPH3 8-719-016-74 DIODE 1SS352-TPH3 < GROUND TERMINAL > EP911 EP912 1-537-771-21 TERMINAL BOARD, GROUND 1-537-771-21 TERMINAL BOARD, GROUND < FERRITE BEAD > 20% 25V 10V 25V 25V 25V FB301 FB302 FB303 FB306 FB307 1-414-235-22 1-414-235-22 1-414-235-22 1-414-235-22 1-414-235-22 INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP INDUCTOR CHIP 0UH 0UH 0UH 0UH 0UH FB351 FB352 FB356 1-414-235-22 INDUCTOR CHIP 0UH 1-414-235-22 INDUCTOR CHIP 0UH 1-414-235-22 INDUCTOR CHIP 0UH < IC > 20% 20% 20% 10% 5% 5% 10% 25V 25V 16V 16V 25V 25V 35V 35V 25V 25V 50V 25V 50V 50V 50V IC301 IC308 IC351 IC381 IC382 8-759-553-65 8-759-636-55 8-759-242-70 8-759-636-55 8-759-636-55 IC IC IC IC IC UDA1341TS M5218AFP-T1 TC7WU04F-TE12L M5218AFP-T1 M5218AFP-T1 IC441 IC501 8-759-481-19 IC LB1830M-S-TE-L 8-759-599-90 IC M30620MC-406FP < JACK > J101 1-793-344-11 JACK, PIN 4P < COIL > L450 L451 1-216-296-91 SHORT 1-216-296-91 SHORT 0 0 < TRANSISTOR > Q191 Q192 Q291 Q292 Q390 8-729-046-97 8-729-046-97 8-729-046-97 8-729-046-97 8-729-424-08 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR Q441 8-729-421-22 TRANSISTOR 2SD1938(F)-T(TX).SO 2SD1938(F)-T(TX).SO 2SD1938(F)-T(TX).SO 2SD1938(F)-T(TX).SO UN2111-TX UN2211-TX < RESISTOR > 20% 0.1uF < CONNECTOR > CN412 CN421 CN501 CN502 CN503 58 1-784-834-21 1-793-448-11 1-784-834-21 1-770-215-11 1-784-860-21 CONNECTOR,FFC(LIF(NON-ZIF))23P CONNECTOR, FFC 15P CONNECTOR,FFC(LIF(NON-ZIF))23P PIN, CONNECTOR (PC BOARD) 7P CONNECTOR, FFC(LIF(NON-ZIF))8P 50V 25V 25V 10V 25V R82 R101 R102 R106 R181 1-216-097-91 1-216-049-91 1-216-097-91 1-216-075-00 1-216-073-00 RES,CHIP RES,CHIP RES,CHIP METAL CHIP METAL CHIP 100K 1K 100K 12K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R182 R183 R184 R185 R186 1-216-073-00 1-216-080-00 1-216-683-11 1-216-041-00 1-216-041-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 20K 22K 470 470 5% 5% 0.5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R187 R188 1-216-089-91 RES,CHIP 1-216-045-00 METAL CHIP 47K 680 5% 5% 1/10W 1/10W 25V MAIN Ref. No. Part No. Description Remark R189 R191 R192 1-216-037-00 METAL CHIP 1-216-057-00 METAL CHIP 1-216-057-00 METAL CHIP 330 2.2K 2.2K 5% 5% 5% 1/10W 1/10W 1/10W R201 R202 R206 R281 R282 1-216-049-91 1-216-097-91 1-216-075-00 1-216-073-00 1-216-073-00 RES,CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 1K 100K 12K 10K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R283 R284 R285 R286 R287 1-216-080-00 1-216-683-11 1-216-041-00 1-216-041-00 1-216-089-91 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES,CHIP 20K 22K 470 470 47K 5% 0.5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R288 R289 R291 R292 R311 1-216-045-00 1-216-037-00 1-216-057-00 1-216-057-00 1-216-025-91 METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES,CHIP 680 330 2.2K 2.2K 100 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R312 R313 R314 R339 R341 1-216-025-91 1-216-025-91 1-216-025-91 1-216-295-91 1-216-295-91 RES,CHIP RES,CHIP RES,CHIP SHORT SHORT 100 100 100 0 0 5% 5% 5% 1/10W 1/10W 1/10W R342 R351 R352 R355 R356 1-216-295-91 1-216-121-91 1-216-041-00 1-216-029-00 1-216-031-00 SHORT RES,CHIP METAL CHIP METAL CHIP METAL CHIP 0 1M 470 150 180 R357 R391 R392 R441 R442 1-216-296-91 1-216-097-91 1-216-101-00 1-216-057-00 1-216-053-00 SHORT RES,CHIP METAL CHIP METAL CHIP METAL CHIP 0 100K 150K 2.2K 1.5K 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W R443 R500 R508 R509 R530 1-216-055-00 1-216-073-00 1-216-025-91 1-216-073-00 1-216-065-91 METAL CHIP METAL CHIP RES,CHIP METAL CHIP RES,CHIP 1.8K 10K 100 10K 4.7K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R531 R533 R549 R550 R551 1-216-073-00 1-216-073-00 1-216-025-91 1-216-073-00 1-216-073-00 METAL CHIP METAL CHIP RES,CHIP METAL CHIP METAL CHIP 10K 10K 100 10K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R553 R559 R560 R568 R569 1-216-073-00 1-216-073-00 1-216-073-00 1-216-073-00 1-216-073-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10K 10K 10K 10K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R573 R575 R577 R581 R595 1-216-073-00 1-216-073-00 1-216-073-00 1-216-097-91 1-216-073-00 METAL CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP 10K 10K 10K 100K 10K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R597 R852 1-216-073-00 METAL CHIP 1-216-097-91 RES,CHIP 10K 100K 5% 5% 1/10W 1/10W 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W Ref. No. Part No. PANEL Description Remark < VIBRATOR > X351 X513 1-579-314-11 VIBRATOR, CRYSTAL (22.5792MHz) 1-781-174-21 VIBRATOR, CERAMIC (10MHz) ************************************************************** A-4724-778-A PANEL BOARD, COMPLETE (US,CND) ********************* A-4724-786-A PANEL BOARD, COMPLETE (AEP,UK,SP) ********************* 4-220-557-01 HOLDER (FL) 4-949-935-51 CUSHION (FL) 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 * < CAPACITOR > C411 C412 C414 C415 C416 1-126-939-11 1-126-964-11 1-163-038-91 1-126-916-11 1-163-038-91 ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP 10000uF 10uF 0.1uF 1000uF 0.1uF 20% 20% C417 C418 C419 C420 C421 1-104-664-11 1-163-038-91 1-126-964-11 1-126-926-11 1-163-021-91 ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP 47uF 0.1uF 10uF 1000uF 0.01uF 20% C423 C424 C425 C427 C428 1-126-968-11 1-163-038-91 1-126-967-11 1-163-038-91 1-163-038-91 ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP 100uF 0.1uF 47uF 0.1uF 0.1uF 20% 20% 50V 25V 50V 25V 25V C431 C432 C461 C466 C601 1-126-966-11 1-126-964-11 1-126-935-11 1-126-935-11 1-163-021-91 ELECT ELECT ELECT ELECT CERAMIC CHIP 33uF 10uF 470uF 470uF 0.01uF 20% 20% 20% 20% 10% 16V 50V 16V 16V 50V C611 C612 C613 C621 C623 1-163-038-91 1-126-205-11 1-163-021-91 1-163-038-91 1-163-021-91 CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 47uF 0.01uF 0.1uF 0.01uF 10% 25V 6.3V 50V 25V 50V C661 C662 C802 ! C901 ! C902 1-163-038-91 1-126-205-11 1-163-038-91 1-113-924-11 1-113-924-11 CERAMIC CHIP ELECT CHIP CERAMIC CHIP CERAMIC CERAMIC 0.1uF 47uF 20% 0.1uF 0.0047uF 20% 0.0047uF 20% 25V 6.3V 25V 250V 250V 0.1uF 0.1uF 0.1uF 25V 25V 25V C911 C912 C913 1-163-038-91 CERAMIC CHIP 1-163-038-91 CERAMIC CHIP 1-163-038-91 CERAMIC CHIP 20% 20% 20% 10% 20% 10% 16V 50V 25V 6.3V 25V 10V 25V 50V 10V 50V < CONNECTOR > * CN401 CN411 CN414 CN451 * CN901 1-564-509-11 1-778-692-11 1-770-651-11 1-569-490-11 1-580-230-11 PLUG, CONNECTOR 6P CONNECTOR, FFC/FPC 21P CONNECTOR, FFC/FPC 23P SOCKET, CONNECTOR 3P PIN, CONNECTOR (PC BOARD) 2P * CN902 1-566-693-11 PIN, CONNECTOR 2P The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. 59 PANEL Ref. No. POWER Part No. Description Remark < DIODE > D411 D412 D421 D422 D431 8-719-210-39 8-719-210-39 8-719-210-33 8-719-422-31 8-719-210-33 DIODE DIODE DIODE DIODE DIODE EC10QS04-TE12L5 EC10QS04-TE12L5 EC10DS2TE12R MA8047-M-TX EC10DS2TE12R D432 D433 D451 D452 D461 8-719-210-33 8-719-016-74 8-719-016-74 8-719-313-73 8-719-210-39 DIODE DIODE DIODE DIODE DIODE EC10DS2TE12R 1SS352-TPH3 1SS352-TPH3 SFPB-52V EC10QS04-TE12L5 D462 D466 D467 D801 D911 8-719-210-39 8-719-210-39 8-719-210-39 8-719-016-74 8-719-016-74 DIODE DIODE DIODE DIODE DIODE EC10QS04-TE12L5 EC10QS04-TE12L5 EC10QS04-TE12L5 1SS352-TPH3 1SS352-TPH3 D912 8-719-016-74 DIODE 1SS352-TPH3 Part No. Description R434 R435 R436 R437 R451 1-216-081-00 1-216-091-00 1-216-109-00 1-216-049-91 1-216-033-00 METAL CHIP METAL CHIP METAL CHIP RES,CHIP METAL CHIP 22K 56K 330K 1K 220 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W Remark R613 R614 R623 R624 R801 1-216-113-00 1-216-089-91 1-216-113-00 1-216-089-91 1-216-067-00 METAL CHIP RES,CHIP METAL CHIP RES,CHIP METAL CHIP 470K 47K 470K 47K 5.6K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R802 R803 R804 R805 R806 1-216-295-91 1-216-065-91 1-216-073-00 1-216-001-00 1-216-025-91 SHORT RES,CHIP METAL CHIP METAL CHIP RES,CHIP 0 4.7K 10K 10 100 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W R912 1-216-296-91 SHORT 0 < RELAY > < FLUORESCENT > FL701 Ref. No. RY911 RY912 1-755-300-11 RELAY 1-755-300-11 RELAY 1-517-907-11 INDICATOR TUBE, FLUORESCENT < SWITCH > < IC > S401 IC411 IC421 IC601 IC611 IC621 8-759-525-48 8-759-633-42 8-759-269-92 8-749-012-70 8-749-012-70 IC IC IC IC IC LA5632 M5293L SN74HCU04ANSR GP1F38R GP1F38R IC661 8-749-012-69 IC GP1F38T 1-571-839-11 SWITCH, KEY BOARD (RESET) ************************************************************** A-4724-780-A POWER BOARD, COMPLETE (US,CND) ********************* A-4724-784-A POWER BOARD, COMPLETE (AEP,UK,SP) ********************* < JACK > < CAPACITOR > J801 1-779-655-21 JACK (SMALL TYPE) (2 GANG) < JUMPER RESISTOR > JW401 1-216-296-91 SHORT 0 C760 C761 C762 C763 C764 1-163-038-91 1-163-009-11 1-163-009-11 1-163-009-11 1-163-038-91 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 0.001uF 0.001uF 0.001uF 0.1uF C765 C766 C769 C781 C782 1-124-778-00 1-163-038-91 1-163-109-00 1-126-206-11 1-163-021-91 ELECT CHIP CERAMIC CHIP CERAMIC CHIP ELECT CHIP CERAMIC CHIP 22uF 0.1uF 47PF 100uF 0.01uF 10% 10% 10% 25V 50V 50V 50V 25V < COIL > L611 L661 ! L901 1-412-784-41 INDUCTOR 1-412-784-41 INDUCTOR 1-424-485-11 FILTER, LINE 4.7uH 4.7uH 20% 5% 20% 10% 6.3V 25V 50V 6.3V 50V < TRANSISTOR > < CONNECTOR > Q801 8-729-620-05 TRANSISTOR 2SC2603TP-EF CN701 1-793-448-11 CONNECTOR, FFC 15P < RESISTOR > < DIODE > R411 R412 R413 R420 R422 1-216-073-00 1-216-097-91 1-216-049-91 1-216-099-00 1-216-097-91 METAL CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP 10K 100K 1K 120K 100K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R423 R424 R431 R432 R433 1-216-033-00 1-216-033-00 1-216-025-91 1-216-047-91 1-216-035-00 METAL CHIP METAL CHIP RES,CHIP RES,CHIP METAL CHIP 220 220 100 820 270 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W D751 8-719-051-89 DIODE SML-010VT-T87 (STANDBY) < IC > IC761 IC781 8-759-426-98 IC MSM9202-02GS-K 8-749-013-92 IC GP1UC7X < JACK > J751 1-793-439-11 JACK (SMALL TYPE) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. 60 Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. SW POWER Ref. No. Part No. Description Ref. No. Remark Part No. L751 L752 L753 1-216-296-91 SHORT 1-216-296-91 SHORT 1-216-296-91 SHORT 0 0 0 < TRANSISTOR > Q751 Q767 8-729-424-08 TRANSISTOR 8-729-424-67 TRANSISTOR UN2111-TX UN2216-TX < RESISTOR > R322 R323 R324 R325 R702 1-216-166-00 1-216-166-00 1-216-166-00 1-216-166-00 1-216-057-00 RES,CHIP RES,CHIP RES,CHIP RES,CHIP METAL CHIP 47 47 47 47 2.2K 5% 5% 5% 5% 5% 1/8W 1/8W 1/8W 1/8W 1/10W R703 R704 R705 R706 R722 1-216-061-00 1-216-065-91 1-216-073-00 1-216-085-00 1-216-057-00 METAL CHIP RES,CHIP METAL CHIP METAL CHIP METAL CHIP 3.3K 4.7K 10K 33K 2.2K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R751 R752 R753 R760 R761 1-216-001-00 1-216-001-00 1-216-033-00 1-216-025-91 1-216-025-91 METAL CHIP METAL CHIP METAL CHIP RES,CHIP RES,CHIP 10 10 220 100 100 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R762 R763 R767 R769 R781 1-216-025-91 1-216-025-91 1-216-097-91 1-216-061-00 1-216-017-91 RES,CHIP RES,CHIP RES,CHIP METAL CHIP RES,CHIP 100 100 100K 3.3K 47 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W R782 1-216-025-91 RES,CHIP 100 5% 1/10W 1-762-400-11 1-762-400-11 1-762-400-11 1-762-400-11 1-762-400-11 S706 S721 S722 1-762-400-11 SWITCH (§) 1-762-400-11 SWITCH (INPUT) 1-762-400-11 SWITCH (1/u) 1-791-161-11 1-791-160-11 1-791-158-11 1-791-159-11 1-696-586-21 WIRE (FLAT TYPE) (15 CORE) WIRE (FLAT TYPE) (23 CORE)(180mm) WIRE (FLAT TYPE) (23 CORE)(90mm) WIRE (FLAT TYPE) (21 CORE) CORD, POWER (UK) ! 21 ! 21 27 558 ! 560 1-751-275-11 1-783-531-11 1-569-008-21 1-667-954-11 A-4672-541-A CORD, POWER (AEP,SP) CORD, POWER (US,CND) ADAPTOR, CONVERSION 2P (SP) FLEXIBLE BOARD OPTICAL PICK-UP KMS-260B/J1N 1-517-907-11 1-500-502-11 A-4672-475-A A-4672-474-A X-4949-264-1 INDICATOR TUBE, FLUORESCENT HEAD, OVER LIGHT MOTOR ASSY, SPINDLE MOTOR ASSY, SLED MOTOR ASSY, LOADING FL701 HR901 M101 M102 M103 S102 ! T901 ! T901 1-762-148-21 SWITCH, PUSH (2 KEY) 1-433-910-11 TRANSFORMER, POWER (US,CND) 1-433-911-11 TRANSFORMER, POWER (AEP,UK,SP) ************************************************************** ACCESSORIES & PACKING MATERIALS ******************************* 1-418-541-11 1-558-271-11 1-574-264-11 1-777-172-11 1-783-106-11 REMOTE COMMANDER (RM-D35) CORD, CONNECTION (AUDIO 108cm) CORD, OPTICAL PLUG (600mm) CORD, CONNECTION (CONTROL A1II 100cm)(CND) CORD, CONNECTION (MINI-PLUG 105cm) 3-866-796-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) 3-866-796-21 MANUAL, INSTRUCTION (GERMAN,NETHER LAND,SWEDISH,ITALIAN)(AEP) 3-866-796-31 MANUAL, INSTRUCTION (SPANISH,PORTUGUESE,CHINESE)(AEP,SP) 3-866-797-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH) 3-866-797-21 MANUAL, INSTRUCTION (GERMAN,NETHER LAND,SWEDISH,ITALIAN)(AEP) SWITCH (r) SWITCH (p) SWITCH (+) SWITCH (=) SWITCH (^) 3-866-797-31 MANUAL, INSTRUCTION (SPANISH,PORTUGUESE,CHINESE)(AEP,SP) 4-981-643-31 LID, BATTERY (for RM-D35) A-4680-289-A CORD, CONNECTION (CAV-50C)(US,CND) A-4406-082-A CORD, CONNECTION (EXCEPT US, CND) ************************************************************** ************************************************************** 1-668-111-11 SW BOARD ******* * Remark 15 16 17 18 ! 21 < SWITCH > S701 S702 S703 S704 S705 Description MISCELLANEOUS ************* < COIL > ********** HARDWARE LIST ********** < CONNECTOR > * CN601 1-506-486-11 PIN, CONNECTOR 7P < SWITCH > S601 S602 S604 1-572-126-21 SWITCH, PUSH (1 KEY)(REC POSITION) 1-572-126-21 SWITCH, PUSH (1 KEY)(PACK OUT) 1-771-264-11 SWITCH, PUSH(DETECTION)(1 KEY) (PB POSITION) #1 #2 #3 #4 #5 7-685-646-79 7-685-133-19 7-685-533-19 7-621-772-20 7-621-772-40 SCREW +BVTP 3X8 TYPE2 N-S SCREW (DIA. 2.6) (IT3B) SCREW +BTP 2.6X6 TYPE2 N-S SCREW +B 2X5 SCREW +B 2X8 #6 #7 7-627-852-08 SCREW,PRECISION +P 1.7X2.5 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 ************************************************************** The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Les composants identifiés par une marque ! sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié. 61 MDS-PC2 9-928-916-11 (SP) 62 Sony Corporation Home Audio Company 99F0986-1 Printed in Japan © 1999. 6 Published by Quality Assurance Dept.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : Yes Create Date : 1999:06:21 14:51:27 Producer : Acrobat Distiller 3.0 for Power Macintosh Title : MDS-PC2 Author : Sony Corporation Subject : US,CND,AEP,UK,E Modify Date : 1999:06:21 15:26:56 Page Count : 62 Page Mode : UseThumbsEXIF Metadata provided by EXIF.tools