T100u Users Guide
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Model T100U Trace Level Sulfur Dioxide Analyzer Addendum to T100 Operation Manual, PN 06807 Also supports operation of: Model T108U Analyzer (when used in conjunction with both the T100 manual, PN 06807, and the T108 addendum, PN 07268) © TELEDYNE API (TAPI) 9970 Carroll Canyon Road SAN DIEGO, CA 92131-1106 USA Toll-free Phone: 800-324-5190 Phone: +1 858-657-9800 Fax: +1 858-657-9816 Email: api-sales@teledyne.com Website: http://www.teledyne-api.com/ Copyright 2010-2011 Teledyne API 06840B DCN 6201 11 August 2011 WARRANTY See Warranty page in the T100 Manual - P/N 06807 ABOUT THIS MANUAL This manual is to be used in conjunction with the Model T100 operation manual, part number 06807. Where operation of the Model T100U diverges from that of the Model T100, this manual addendum takes precedence. This T100U addendum is comprised of multiple documents, assembled as follows: Part No. Rev 06840 B Name/Description T100U Addendum to T100 Operation Manual [See T100 manual for Appendix A, Menu Tree and related software documentation] 06846 8/9/2011 Spare Parts List (in Appendix B of this addendum) 05946 A Recommended Spares Stocking Levels (in Appendix B of this addendum) 05930 B Appendix C, Repair Form Documents included in Appendix D: 0736201 01 Interconnect List 07362 01 Interconnect Diagram 0506402 A UV Ref PCA 05435 C Internal PMT Preamp PCA 05466 B Sync/Demod PCA 0591602 C Bursting UV Lamp Drv Schem 06840B DCN 6201 i Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 REVISION HISTORY 2011, August 10, T100U Addendum, 06840 Rev B, DCN Updates Document PN Rev DCN T100U Addendum 06840 B 6201 Change Summary Administrative Updates: • Reformatted layout. • Renamed “Theory of Operation” to “Principles of Operation” and moved to end (last section). • Renamed “Troubleshooting & Repair” to “Troubleshooting and Service”. • Corrected cross-references to sections/figures in T100 Operation Manual, 06807. Technical updates: • Removed reference to “shutter”. • Added North American Certifications to specs table Replaced Spare Parts List 06846 with most recent output to spreadsheet. Replaced Internal PMT Preamp schem 05435 Rev B with Rev C Replaced Sync/Demod PCA schem 05466 Rev A with Rev B. 2010, November 15, T100U Manual, PN06840 Rev A, DCN5908 Initial Release ii 06840B DCN 6201 TABLE OF CONTENTS 1. PREFACE .............................................................................................................................................................................. 7 1.1 Reference Numbering Convention ............................................................................................................................ 7 2. SPECIFICATIONS, APPROVALS AND WARRANTY ........................................................................................................... 9 2.1 Specifications ............................................................................................................................................................ 9 2.2 EPA Equivalency Designation ................................................................................................................................. 10 2.3 CE Mark Compliance .............................................................................................................................................. 10 3. GETTING STARTED ............................................................................................................................................................ 11 3.1 Unpacking the T100U ............................................................................................................................................. 11 3.2 Internal Layouts ...................................................................................................................................................... 11 3.3 Functional Check of the T100U ............................................................................................................................... 13 3.3.1 Test Functions .................................................................................................................................................... 13 4. T100U OPERATING INSTRUCTIONS ................................................................................................................................. 15 4.1 Additional Test Parameters ..................................................................................................................................... 15 4.2 STBL MENU: Setup for the Three Stability Functions ............................................................................................. 15 5. CALIBRATION PROCEDURES ........................................................................................................................................... 17 6. EPA PROTOCOL CALIBRATION ....................................................................................................................................... 19 7. INSTRUMENT MAINTENANCE ........................................................................................................................................... 21 8. TROUBLESHOOTING AND SERVICE ................................................................................................................................ 23 8.1.1 Fault Diagnosis with Warning Messages............................................................................................................ 23 8.1.2 Fault Diagnosis with Test Functions ................................................................................................................... 24 8.1.3 Fault Diagnosis with Sync Demod PCA LEDs .................................................................................................... 25 8.2 Other Performance Problems ................................................................................................................................. 25 8.3 Additional Repair Procedures ................................................................................................................................. 25 8.3.1 UV Lamp Adjustment and/or Replacement ........................................................................................................ 25 8.3.1.1 Adjusting the UV Lamp (Peaking the Lamp) ............................................................................................. 26 8.3.1.2 Replacing the UV Lamp ............................................................................................................................ 28 8.3.2 Replacing the UV Filter/Lens .............................................................................................................................. 29 8.3.3 Replacing the PMT, HVPS or TEC ..................................................................................................................... 30 8.3.4 T100U PMT Hardware Calibration (Factory Cal) ................................................................................................ 32 8.4 Technical Assistance .............................................................................................................................................. 33 9. PRINCIPLES OF OPERATION ............................................................................................................................................ 35 9.1 Electronic Operation................................................................................................................................................ 35 9.1.1 Sensor Module ................................................................................................................................................... 35 9.1.1.1 Sample Chamber ...................................................................................................................................... 38 06840B DCN 6201 iii Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 LIST OF FIGURES Figure 3-1: Figure 3-2: Figure 4-1: Figure 8-1: Figure 8-2: Figure 8-3: Figure 9-1: Figure 9-2: Figure 9-3: T100U Internal Layout .................................................................................................................12 T100U Test Functions .................................................................................................................14 Accessing the STBL Menu ..........................................................................................................16 UV Lamp Adjustment ...................................................................................................................27 Disassembling the Sample Chamber/UV Source Assembly .......................................................29 PMT Assembly - Exploded View..................................................................................................30 Sensor Block Diagram .................................................................................................................36 T100U Sensor Module Assembly ................................................................................................37 T100U Sample Chamber Exploded View ....................................................................................38 LIST OF TABLES Table 2-1: Table 3-1: Table 8-1: Table 8-2: iv Model T100U Basic Unit Specifications .........................................................................................9 Test Functions Defined ................................................................................................................13 Test Functions - Possible Causes for Out-Of-Range Values ......................................................24 Relay PCA Status LED Failure Indications ..................................................................................25 06840B DCN 6201 LIST OF APPENDICES APPENDIX A: Menu Trees and Software Documentation (refer to Appendix A of the T100 manual) APPENDIX B: Spare Parts List and Recommended Spares Stocking Levels APPENDIX C: Warranty Repair Questionnaire APPENDIX D: Schematics (contains those unique to T100U; other schematics in T100 manual) 06840B DCN 6201 v Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. vi 06840B DCN 6201 1. PREFACE Note The information contained in this addendum is pertinent to T100U analyzers running software revision Gc4. Some or all of the information may not be applicable to later revisions of software. The software revision that your analyzer is running is displayed in the Mode field of the display any time the analyzer is in SETUP mode. This addendum is based on the Model T100 Operators Manual (P/N 06807). In most ways the T100U is identical to the T100 in design and operation; therefore, most of the basic set up information, operating instructions as well as calibration, maintenance, troubleshooting and repair methods are found in that manual. This addendum documents only those areas where the T100U is different in design or operating method from the T100. Therefore, this addendum includes instructions and information regarding: • Additional Test Functions • Adjusting the PMT HV for “Factory Calibrations” • Differences in theory of operation 1.1 REFERENCE NUMBERING CONVENTION Unless otherwise specified, section, figure and table reference numbers referred to within this text are relative to this manual. EXAMPLE: “Figure 2-1” refers to the figure within this document labeled as Figure 2-1. References to sections, figures and tables in the T100 manual will be labeled as such. EXAMPLE: “Figure 6-1 of the T100 Operators Manual” (P/N 06807). 06840B DCN 6201 7 Preface Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 8 06840B DCN 6201 2. SPECIFICATIONS, APPROVALS AND WARRANTY 2.1 SPECIFICATIONS Table 2-1: Model T100U Basic Unit Specifications PARAMETER SPECIFICATION Ranges (Physical Analog Output) Min: 0-5 ppb Full scale Measurement Units ppb, ppm, µg/m , mg/m (selectable) Max: 0-20 000 ppb Full scale (selectable, dual ranges and auto ranging supported) 3 2 Zero Noise 3 25 ppt RMS (50 ppt RMS with 360 nm filter installed) 2 Span Noise 0.5% of reading RMS, above 5 ppb Lower Detectable Limit 3 50 ppt RMS Zero Drift (24 hours) < 0.2 ppb (<.4 ppb with 360 nm filter installed) Span Drift (24 hours) < 0.5% of full scale 1 Lag Time 30 seconds 1 Rise/Fall Time < 140 seconds to 95% Linearity 1% of full scale Precision 0.5% of reading Sample Flow Rate 650 cm /min. ±10% AC Power Rating 100 V-120V, 220 – 240 V, 50/60 Hz Analog Output Ranges 10 V, 5 V, 1 V, 0.1 V, 2-20 or 4-20 mA isolated current loop. All Ranges with 5% Under/Over Range Recorder Offset: ±10% Standard I/O 1 Ethernet: 10/100Base-T 2 RS-232 (300 – 115,200 baud) 2 USB device ports 8 opto-isolated digital status outputs 6 opto-isolated digital control inputs (3 defined, 3 spare) 4 analog outputs 1 USB com port 1 RS485 8 analog inputs (0-10V, 12-bit) 4 digital alarm outputs Multidrop RS232 3 4-20mA current outputs Optional I/O 06840B DCN 6201 3 9 Specifications, Approvals and Warranty Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 PARAMETER SPECIFICATION Analog Output Resolution 1 part in 4096 of selected full-scale voltage Temperature Coefficient < 0.1% per C Temperature Range 5-40 C Humidity Range 0 - 95% RH, non-condensing Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm) Weight, Analyzer (Basic Configuration) 45 lbs (20.5 kg) w/internal pump Environmental Installation category (over-voltage category) II; Pollution degree 2 Certifications EQSA-0495-100 o o EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97) Class A. IEC 61010-1:90 + A1:92 + A2:95, North American Certifications: 1 As defined by the USEPA 2 25 samples taken, 10 sec. interval 3 Twice zero noise • cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04 • NEMKO-CCL (us): UL No. 61010-1 (2 nd Edition) 2.2 EPA EQUIVALENCY DESIGNATION Teledyne API’s T100U trace level sulfur dioxide analyzer is designated as a reference method for SO2 measurement, as defined in 40 CFR Part 53, when operated under the conditions defined for the T100 analyzer (manual PN 06807). 2.3 CE MARK COMPLIANCE The T100U analyzer emissions and safety compliance are the same as those for the T100 analyzer. 10 06840B DCN 6201 3. GETTING STARTED 3.1 UNPACKING THE T100U Unpack the T100U as per the directions in Section 3.1 of the T100 Manual, with the following change: There are two redheaded shipping screws that hold down the PMT/Sensor assembly and must be removed prior to operation. They are located along the base of the PMT housing adjacent to the chassis. 3.2 INTERNAL LAYOUTS Figures 3-1 replaces Figure 3-5 in the T100 manual. The primary difference between the T100U and T100 layouts is the differences in the PMT Housing, the location of the PMT preamp PCA and the addition of a Sync Demodulator PCA. 06840B DCN 6201 11 Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Figure 3-1: 12 T100U Internal Layout 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Getting Started 3.3 FUNCTIONAL CHECK OF THE T100U To perform an initial functional check of the T100U follow the steps contained in Section 3.4 of the T100 Manual, but use the Test functions described in below. 3.3.1 TEST FUNCTIONS Table 3-1 of this addendum supersedes Table 4-2 in Section 4.1.1 of the T100 manual, and Figure 3.2 in this addendum replaces Figure 3-24 of the T100 Manual. Table 3-1: DISPLAY PARAMETER RANGE -- UNITS Test Functions Defined DESCRIPTION The Full Scale limit at which the reporting range of the analyzer’s ANALOG OUTPUTS is currently set. RANGE2 PPB, PPM, UGM & MGM STABIL STABILITY ppb Standard deviation of SO2 Concentration readings. Data points are recorded every ten seconds. The calculation uses the last 25 data points. STABIL2 STABILITY ppb Standard deviation of SO2 Concentration readings, per EPA. Data points are recorded every 120 seconds. The calculation uses the last 25 data points. PRES SAMPLE PRESSURE in-Hg-A The current pressure of the sample gas as it leaves the sample chamber. SAMP FL SAMPLE FLOW cm³/min (cc/m) The flow rate of the sample gas through the sample chamber. PMT PMT Signal mV The raw output voltage of the PMT. NORM PMT NORMALIZED PMT Signal mV The output voltage of the PMT after normalization for offset and temperature/pressure compensation (if activated). UV LAMP Source UV Lamp Intensity mV The output voltage of the UV reference detector. UV STAB Stability of UV Lamp Intensity mV Standard deviation of UV reference detector output. Data points are recorded every ten seconds. The calculation uses the last 25 data points. LAMP RATIO UV Source lamp ratio % STR. LGT Stray Light ppb The offset due to stray light recorded by the CPU during the last zero-point calibration performed. DRK PMT Dark PMT mV The PMT output reading recorded as the lamp pulses off during normal measurement. DRK LMP Dark UV Source Lamp mV The UV reference detector output reading recorded as the lamp pulses off during normal measurement. SLOPE SO2 measurement Slope - The sensitivity of the instrument as calculated during the last calibration activity. The slope parameter is used to set the span calibration point of the analyzer. OFFSET SO2 measurement Offset - The overall offset of the instrument as calculated during the last calibration activity. The offset parameter is used to set the zero point of the analyzer response. HVPS HVPS V The PMT high voltage power supply. RANGE RANGE1 06840B DCN 6201 THIS IS NOT the Physical Range of the instrument. See Section 4.6 of T100 manual for more information. If DUAL or AUTO Range modes have been selected, two RANGE functions will appear, one for each range. The current output of the UV reference detector divided by the reading stored in the CPU’s memory from the last time a UV Lamp calibration was performed. 13 Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 DISPLAY PARAMETER UNITS RCELL TEMP SAMPLE CHAMBER TEMP °C The current temperature of the sample chamber. BOX TEMP BOX TEMPERATURE °C The ambient temperature of the inside of the analyzer case. PMT TEMP PMT TEMPERATURE °C The current temperature of the PMT. °C The current temperature of the internal zero/span option. Only appears when IZS option is enabled mV Signal of a user-defined test function on output channel A4. 1 IZS TEMP TEST 2 TIME 1 IZS TEMPERATURE TEST SIGNAL 2 CLOCK TIME hh:mm:ss DESCRIPTION The current day time for DAS records and calibration events. To view the TEST Functions press the following menu selection sequence: SAMPLE RANGE = 500.0 PPB SO2 =XXX.X < TST TST > CAL SETUP Togglebuttons to scroll through list of 1 Only appears if IZS option is installed. 2 Only appears if analog output A3 is actively reporting a test function Figure 3-2: 14 RANGE STABIL STABIL2 PRES SAMP FL PMT NORM PMT UV LAMP UV STB LAMP RATIO STR. LGT DARK PMT DARK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP IZS TEMP1 TEST2 TIME T100U Test Functions 06840B DCN 6201 4. T100U OPERATING INSTRUCTIONS Note For the most part the operation instructions for the T100U are the same as those described in the T100 Manual with the exception that there are additional test parameters and setup procedures. 4.1 ADDITIONAL TEST PARAMETERS Please see Section 3.3 of this addendum for details on the additional test parameters. 4.2 STBL MENU: SETUP FOR THE THREE STABILITY FUNCTIONS There is an additional submenu on the Secondary Setup Menu in the T100U’s software. The STBL menu, see Figure 4-1 allows the user to modify the settings for the three stability calculations that are displayed as Test Functions on the front panel and are available via the serial data port and that can be logged with the DAS. Test Function STABIL, CONC1 in the menus below, is equivalent to the standard T100 STABIL function and is useful when conducting calibrations and other operations in which the operator has limited time to view the display. CONC2, which is the same as the STABIL2 test function has been configured so that it calculates stability in the same way as required by the EPA. STABIL2 is useful when comparing instruments against the EPA standard but is very slow and difficult to use for calibration or other activities where the operator must wait for analyzer to settle to the desired value. UVLAMP is the same as UV STAB on the front panel is a diagnostic that can be used to understand the stability of the UV lamp. 06840B DCN 6201 15 T100U Operating Instructions Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 SAMPLE RANGE = 500.000 PPB SO2 =XXX.X < TST TST > CAL EXIT returns to the main SAMPLE display SETUP X.X EXIT returns to the PRIMARY SETUP MENU SETUP X.X EXIT SECONDARY SETUP MENU EXIT COMM VARS DIAG STBL NEXT SETUP X.X PREV NEXT SETUP X.X PREV Figure 4-1: 16 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE SETUP X.X CONC2 is setup for STABIL2 test function, UVLAMP for UV STAB test function SETUP CONC1, 10SEC, 25 SAMPLES EDIT PRNT EXIT CONC2, 120SEC, 25 SAMPLES EDIT PRNT EXIT UVLAMP, 10SEC, 25 SAMPLES EDIT PRNT EXIT Accessing the STBL Menu 06840B DCN 6201 5. CALIBRATION PROCEDURES Calibration of the T100U should be performed according to the procedures described in the T100 Manual. However, delivering span and zero gases for the lower ranges that the T100U is designed for can be difficult. For best results when calibrating the T100U, wait one hour for the instrument to stabilize when delivering zero and span gases before pressing the zero and span buttons. Attention must be paid to the quality of the gasses, the level of contaminants in the gases as well as the history and conditioning of the gas delivery components. Only Teflon or glass should be used for any “wetted” surfaces that the calibration gasses contact. All delivery system components should be conditioned by running span gas for a minimum of four hours before conducting actual span calibrations. 06840B DCN 6201 17 Calibration Procedures Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 18 06840B DCN 6201 6. EPA PROTOCOL CALIBRATION For EPA Protocol calibration please refer to Section 10 of the T100 manual. 06840B DCN 6201 19 EPA Protocol Calibration Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 20 06840B DCN 6201 7. INSTRUMENT MAINTENANCE Instrument maintenance is almost identical to that in the T100. The T100U uses a 1 micron sample filter, instead of the 5 micron sample filter used in the T100. Replacement part numbers are shown below. Part Number Description 009690200 AKIT, TFE FLTR ELEMENT, 47MM, 1UM (100) 05920 UV Zinc LAMP, T100U For all other maintenance questions, please refer to section 8 in the T100 manual. 06840B DCN 6201 21 Instrument Maintenance Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 22 06840B DCN 6201 8. TROUBLESHOOTING AND SERVICE This section includes various troubleshooting and repair information that either supplements or is in addition to that included in Section 12 of the T100 Manual CAUTION The operations outlined in this Section must be performed by qualified maintenance personnel only. Please read Section 12 of the T100 Manual before attempting the following trouble shooting or repair procedures WARNING - RISK OF ELECTRICAL SHOCK. Some operations need to be carried out with the analyzer open and running. Exercise caution to avoid electrical shocks and electrostatic or mechanical damage to the analyzer. Do not drop tools into the analyzer or leave those after your procedures. Do not shorten or touch electric connections with metallic tools while operating inside the analyzer. Use common sense when operating inside a running analyzer. 8.1.1 FAULT DIAGNOSIS WITH WARNING MESSAGES The warning messages for the T100U are identical to those included in Section 12.1.1 of the T100 Manual. 06840B DCN 6201 23 Troubleshooting and Service 8.1.2 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 FAULT DIAGNOSIS WITH TEST FUNCTIONS The following table supersedes Table 12.2 of the T100 Manual. Table 8-1: Test Functions - Possible Causes for Out-Of-Range Values TEST FUNCTION NOMINAL VALUE(S) STABIL ≤0.075 ppb with zero air Faults that cause high stability values are: pneumatic leak; low or very unstable UV lamp output; light leak; faulty HVPS; defective preamp board; aging PMT; PMT recently exposed to room light; dirty/contaminated reaction cell. ≤0.075 ppb with zero air Same as STABIL (STANDARD) STABIL2 (EPA DEF) SAMPLE FL 650 cm3/min ± 10% PMT -20 TO 150 mV with zero air POSSIBLE CAUSE(S) Faults can be caused by: clogged critical flow orifice; pneumatic leak; faulty flow sensor; sample line flow restriction. High or noisy readings could be due to: calibration error; pneumatic leak; light leak (improper assembly); aging UV filter; low UV reference output; PMT recently exposed to room light; light leak in reaction cell; reaction cell contaminated; HVPS problem. It takes 24-48 hours for a PMT exposed to ambient light levels to return to normal functioning. NORM PMT UV LAMP -- 2000 - 4400 mV Noisy Norm PMT value (assuming unchanging SO2 concentration of sample gas): Calibration error; HVPS problem; PMT problem; UV reference problem; UV lamp problem. This is the instantaneous reading of the UV lamp intensity. Low UV lamp intensity could be due to: aging UV lamp; UV lamp position out of alignment; faulty lamp transformer; aging or faulty UV detector; dirty optical components. Intensity lower than 600 mV will cause UV LAMP WARNING. UV STAB 0 to 100 mV LAMP RATIO ___ STR LGT <100 ppb DRK PMT 200 - 325 mV Unstable lamp or failed UV lamp driver. The current output of the UV reference detector divided by the reading stored in the CPU’s memory from the last time a UV Lamp calibration was performed. Out of range lamp ratio could be due to: malfunctioning UV lamp; UV lamp position out of alignment; faulty lamp transformer; aging or faulty UV detector; dirty optical components; pin holes or scratches in the UV optical filters; light leaks. High stray light could be caused by: aging UV filter; contaminated reaction cell; light leak; pneumatic leak. High dark PMT reading could be due to: light leak; high pmt temperature; high electronic offset. DRK LMP -50 - 200 mV HVPS ≈ 400 V to 900 V RCELL TEMP 50ºC ± 1ºC BOX TEMP ambient + ~ 5ºC PMT TEMP 7ºC ± 2ºC constant IZS TEMP 50ºC ± 1ºC Malfunctioning heater; relay board communication (I1C bus); relay burnt out PRESS ambient ± 2 IN-HG-A Incorrect SAMPLE pressure could be due to: pneumatic leak; malfunctioning valve; malfunctioning pump; clogged flow orifices; sample inlet overpressure; faulty pressure sensor SLOPE 1.0 ± 0.3 Slope out of range could be due to: poor calibration quality ; span gas concentration incorrect; leaks; UV Lamp output decay. OFFSET < 250 mV High offset could be due to: incorrect span gas concentration/contaminated zero air/leak; lowlevel calibration off; light leak; aging UV filter; contaminated reaction cell; pneumatic leak. TIME OF DAY Current time Incorrect Time could be caused by: Internal clock drifting; move across time zones; daylight savings time? (OPTION) 24 High dark UV detector could be caused by: light leak; high electronic offset. Incorrect HVPS reading could be caused by; HVPS broken; preamp board circuit problems. Incorrect temperature reading could be caused by: malfunctioning heater; relay board communication (I2C bus); relay burnt out Incorrect temperature reading could be caused by: Environment out of temperature operating range; broken thermistor; runaway heater Incorrect temperature reading could be caused by: TEC cooling circuit broken; High chassis temperature; 12V power supply 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.1.3 Troubleshooting and Service FAULT DIAGNOSIS WITH SYNC DEMOD PCA LEDS There are four green Light Emitting Diodes (LEDs) on the bottom left side of the Sync Demodulator PCA. They indicate various statuses and can be used to troubleshoot problems associated with the board. Table 8-2: Relay PCA Status LED Failure Indications Indicator Function Description Action DS4 Watchdog Toggles on or off every second Steady on or off controller on PCA has crashed, PMT temp. control still operates but PMT, REF and PMT Temp voltages as shown in test functions will be XXXX. Press reset button on sync demod to restart; if problem continues check power supply voltages on PCA or PCA is failing and must be replaced. DS3 I2C Activity Flashes each time sync demod is polled by instrument CPU once every 1 to 1.5 seconds Steady on or off indicates I C bus failure check wiring 2 2 harness taking I C to motherboard, another I C device is 2 hanging bus, I C transceiver on motherboard has failed, or CPU has problem. DS2 A/D Status 1 DS1 A/D Status 2 Short frequent flashes tracks timing of A/D converter Lack of flash indicates internal failure of A/D or firmware. Press reset button on sync demod to restart; if problem continues check power supply voltages on PCA or PCA is failing and must be replaced. 2 8.2 OTHER PERFORMANCE PROBLEMS Please refer to Section 12.5 of the T100 manual for information. 8.3 ADDITIONAL REPAIR PROCEDURES The following repair procedures are in addition to those listed in Section 12.7 of the T100 Manual, 8.3.1 UV LAMP ADJUSTMENT AND/OR REPLACEMENT There are two ways in which ambient conditions can affect the UV Lamp output and therefore the accuracy of the SO2 concentration measurement: lamp aging and lamp positioning. LAMP AGING Over a period of months, the UV energy will show a downward trend, usually 30% 50% in the first 90 days, and then a slower rate, until the end of useful life of the lamp. Periodically running the UV lamp calibration routine (see Section 5.9.6 of the T100 Manual) will compensate for this until the lamp output becomes too low to function at all, 2-3 years nominally. 06840B DCN 6201 25 Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 LAMP POSITIONING The UV output level of the lamp is uneven across the entire length of the lamp. Some portions of the lamp shine slightly more brightly than others. At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining through the UV filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can affect the analyzer’s ability to accurately measure SO2. See Section 12.7.2.5 of the T100 Manual for instructions on adjusting the lamp position. 8.3.1.1 Adjusting the UV Lamp (Peaking the Lamp) CAUTION – GENERAL SAFETY HAZARD Always wear safety glasses made with UV blocking material when working with the UV Lamp assembly. (Generic plastic safety glasses are not adequate). 1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (see Section 12.1.3 of the T100 Manual. 2. Slightly loosen the large brass thumbscrew located on the shutter housing (see Figure 8-1) so that the lamp can be moved. 3. While watching the UVLAMP_SIGNAL reading, slowly rotate the lamp or move it back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum. ATTENTION • Best peak intensity will occur when the dot (or arrow) on top of the lamp is pointing in the direction of the reaction cell. • Ideally, the reading should be 4000mV±200mV. • If UVLAMP_SIGNAL is lower than 600mV, replace the lamp. • If UVLAMP_SIGNAL is greater than 4400 mV, adjust the pot on the UV reference board down until the output reads 4400 mV, and then continue to peak the lamp. COULD DAMAGE INSTRUMENT AND VOID WARRANTY DO NOT grasp the UV lamp by its cap when changing its position always grasp the main body of the lamp (refer to Figure 8-1). Inattention to this detail could twist and potentially disconnect the lamp’s power supply wires. 26 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 DO NOT Use Lamp Cap to adjust Lamp position Troubleshooting and Service UV Lamp Power Supply Wires Adjust Lamp Position by grasping Lamp body ONLY UV Lamp Bracket Mounting Screws Thumb screw Figure 8-1: UV Lamp Adjustment 4. Finger tighten the thumbscrew. CAUTION - GENERAL SAFETY HAZARD DO NOT over tighten the thumbscrew, as over-tightening can cause breakage to the lamp and consequently release mercury into the area. 06840B DCN 6201 27 Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.3.1.2 Replacing the UV Lamp CAUTION – GENERAL SAFETY HAZARD Always wear safety glasses made with UV blocking material when working with the UV Lamp assembly. (Generic plastic safety glasses are not adequate). 1. Turn off the analyzer. 2. Disconnect the UV lamp from its power supply. • You can find the power supply connector by following the two, white UV Lamp power supply wires from the lamp to the power supply. 3. Loosen, but do not remove the two UV lamp bracket screws, and the large brass thumbscrew located on the shutter housing (see Figure 8-2) so that the lamp can be moved. ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY Do not grasp the UV lamp by its cap when changing its position (see Figure 8-2). Always grasp the main body of the lamp. Inattention to this detail could twist and potentially disconnect the lamp’s power supply wires. 4. Remove the UV Lamp by pulling it straight up. 5. Insert the new UV lamp into the bracket. 6. Tighten the two UV lamp bracket screws, but leave the brass thumb screw untightened. 7. Connect the new UV lamp to the power supply. 8. Turn the instrument on and perform the UV adjustment procedure as defined in section 8.3.1.1 of this addendum. 9. Finger tighten the thumbscrew. CAUTION - GENERAL SAFETY HAZARD DO NOT over tighten the thumbscrew, as over-tightening can cause breakage to the lamp and consequently release mercury into the area. 10. Perform a lamp calibration procedure (see Section 4.8.7 of the T100 Manual) and a zero point and span point calibration (see Section 9 of the T100 Manual). 28 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 8.3.2 Troubleshooting and Service REPLACING THE UV FILTER/LENS IMPORTANT IMPACT ON READINGS OR DATA Be careful not to leave thumbprints on the interior of the sample chamber. The various oils that make up fingerprints fluoresce brightly under UV light and will significantly affect the accuracy of the analyzer’s SO2 measurement. 1. Turn off the instrument’s power and remove the power cord from the instrument. 2. Unplug the J4 connector from the motherboard to allow tool access. 3. Remove 4 screws from the lamp housing cover (see Figure 8-2) and remove the cover . 4. Remove 4 screws from the UV filter retainer. Reaction Cell UV Filter Retainer Screws Lamp Housing UV Filter Retainer and Lens Housing Lamp Housing Cover Screws UV Filter UV Filter Retainer Screws Figure 8-2: IMPORTANT Disassembling the Sample Chamber/UV Source Assembly IMPACT ON READINGS OR DATA Never touch the filter’s surface; fingertips can leave oily residue and will significantly affect the accuracy of the analyzer’s SO2 measurement. Handle carefully by the outer edges. 5. Carefully remove the UV filter. 6. Install the UV filter with arrow pointing towards reaction cell. Handle carefully and never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing out. Install the UV filter retainer and tighten screws. 7. Install the lamp housing cover and mini-fit connector. Tighten 4 screws. 8. Re-plug J4 connector into the motherboard. 06840B DCN 6201 29 Troubleshooting and Service 8.3.3 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 REPLACING THE PMT, HVPS OR TEC The PMT should last for the lifetime of the analyzer. However, in some cases, the high voltage power supply (HVPS) or the thermo-electric cooler (TEC) may fail. To replace the PMT, the HVPS or the TEC: Figure 8-3: PMT Assembly - Exploded View 1. Power down the analyzer, disconnect the power cord, remove the cover and disconnect all pneumatic and electrical connections from the sensor assembly. 2. Remove the entire sensor module assembly from the analyzer. 3. Remove the fluorescence cell assembly. 4. Remove the two connectors on the Sync Demod board. 5. Remove the Sync Demod Board (6 screws with plastic washers). Disconnect the electrical connector that leads to the preamp board further inside the housing. 6. Remove all of the desiccant bags inside the PMT housing. 7. Along with the plate, slide out the OPTIC TEST LED and the thermistor that measures the PMT temperature. • 30 The thermistor will be coated with a white, thermal conducting paste. Do not contaminate the inside of the housing or the PMT tube with this grease. 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 8. Unscrew the PMT assembly. It is held to the cold block by two plastic screws. • Because the threads of the plastic screws are easily damaged it is highly recommended to use new screws when reassembling the unit. 9. Carefully take out the assembly consisting of the HVPS, the gasket, preamp assembly and the PMT. 10. Change the PMT or the HVPS or both, clean the PMT glass tube with a clean, antistatic wipe and do not touch it after cleaning. 11. If the cold block or TEC is to be changed, disconnect the TEC driver board from the preamplifier board: a) Remove the cooler fan duct (4 screws on its side) including the driver board. b) Disconnect the driver board from the TEC and set the sub-assembly aside. c) Remove the end plate with the cooling fins (4 screws) and slide out the PMT cold block assembly, which contains the TEC. d) Unscrew the TEC from the cooling fins and the cold block and replace it with a new unit. 12. Re-assemble the TEC subassembly in reverse order. COULD DAMAGE INSTRUMENT AND VOID WARRANTY ATTENTION The thermo-electric cooler needs to be mounted flat to the heat sink. If there is any significant gap, the TEC might burn out. Make sure to apply heat sink paste before mounting it and tighten the screws evenly and cross-wise. a) Make sure to use thermal pads (HW-405) between the TEC and the cooling fins as well as between the TEC and the cold block. b) Align the side opening in the cold block with the hole in the PMT housing where the sample Chamber attaches. c) Evenly tighten the long mounting screws for good thermal conductivity. 13. Re-insert the TEC subassembly. • Make sure that the O-ring is placed properly and the assembly is tightened evenly. 14. Insert the LED and thermistor into the cold block. 15. Re-insert the PMT/HVPS subassembly. • Don’t forget the gasket between HVPS and PMT. • Use new plastic screws to mount the PMT assembly on the PMT cold block. 16. Insert the new desiccant bags. 17. Reconnect the cable from the preamp board to the back of the Sync Demod board then carefully reattach the Sync Demod board to the housing. • Make sure that the gasket is between the back of the board and the front of the PMT housing. • Be sure to tighten these screws evenly, 18. Reconnect the cables and the reaction cell. 06840B DCN 6201 31 Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 19. Replace the sensor assembly into the chassis and fasten with four screws and washers. 20. Reconnect all electrical and pneumatic connections, leak check the system and power up the analyzer. • Verify the basic operation of the analyzer using the ETEST and OTEST features (see Section 5.9.4 & 5.9.5 of the T100 Manual) or by measuring calibrated zero and span gases. 21. Perform a PMT Hardware calibration (see Section 8.3.4 of this addendum). 22. Perform a zero point and span calibration (See Section 9 of the T100 Manual - P/N 06807). 8.3.4 T100U PMT HARDWARE CALIBRATION (FACTORY CAL) This procedure supersedes the one contained in the T100 Manual. The sensor module hardware calibration adjusts the slope of the PMT output when the Instruments slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated. Because the PMT HV is remotely controlled and there is no PMT preamp gain adjust, this procedure is done automatically through the analyzer software. 1. Set the instrument reporting range to SNGL & 500 ppb (see Section 5.4.3 of the T100 Manual) 2. Perform a full zero–point calibration using zero air (see Section 9 of the T100 Manual). 3. Let the instrument stabilize by allowing it to run for one hour. 4. Adjust the UV Lamp. (See Section 8.3.1.1 of this addendum) 5. Perform a LAMP CALIBRATION procedure (see Section 5.9.6 of the T100 Manual). 6. Feed 400 ppb span gas into the analyzer. 7. Wait approximately 30-60 minutes (or until the stability reads ≤ 0.1 ppb), then under the DIAG menu select PMT CALIBRATION. 8. Either press ENTR if you are using 400 ppb or change the concentration value to what is appropriate and then press ENTR. 9. Select the range that you wish to setup (low or high). 10. Wait two to three minutes until you get a message that indicates the HV has been adjusted successfully. IMPORTANT IMPACT ON READINGS OR DATA If a reporting range other than 500 ppb is used in this procedure: Use a span gas equal to 80% of the reporting range and adjust the PMT to a target NORM PMT value of twice the ppb value of the span gas. EXAMPLE - If the reporting range is 800 ppb then set the target concentration to 640 ppb for this procedure. 11. Wait until the STABIL value is ≤ 0.1 ppb. 32 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service 12. Scroll to the NORM PMT value and verify that it is approximately twice the ppb value of the span gas. 13. Perform a zero / span calibration. 14. Check the slope and offset values and compare them to the values in Table 9-5 of the T100 Manual. 15. Steps 7 - 14 may have to be performed more than once in order to compensate for any over/undershooting of the PMT reading based on the adjusted HVPS drive voltage. Best results occur after performing the PMT calibration (steps 7 - 14) at least two consecutive times. 8.4 TECHNICAL ASSISTANCE If this addendum and its trouble-shooting / repair sections do not solve your problems, technical assistance may be obtained from: Teledyne API (TAPI) Technical Support 9970 Carroll Canyon Road San Diego, California 92131-1106 USA Toll-free Phone: 800-324-5190 Phone: +1 858-657-9800 Fax: +1 858-657-9816 Email: Website: sda_techsupport@Teledyne.com http://www.Teledyne-API.com Before you contact Teledyne Instruments’ Technical Support, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.Teledyne-API.com/forms/p-fmapicom.asp. 06840B DCN 6201 33 Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 This page intentionally left blank. 34 06840B DCN 6201 9. PRINCIPLES OF OPERATION The T100U is a modified T100. The primary differences are the way in which the PMT and UV reference signals are acquired and processed. The T100U has no shutter but rather employs synchronous demodulation to capture the dark and light PMT and UV reference signals several times per second. A printed circuit board, the Sync Demodulator, attached to the end of the PMT housing, on the sensor assembly, includes circuitry that digitizes the PMT and UV reference signals and synchronizes the operation of the UV source with these measurements. This method of signal processing minimizes the error that changing offsets could make in an instrument that is designed to operate near its detection limit. 9.1 ELECTRONIC OPERATION The following information is in addition to that contained in Section 13.5.2 of the T100 Manual. 9.1.1 SENSOR MODULE At the heart of the T100U’s signal processing, illustrated in Figure 9-1 below, is the Synchronous Demodulator PCA (Sync Demod board). The PCA is attached to the end of the PMT housing and serves to seal the end of the PMT housing. The sync demodulator controls the operation of the UV Lamp driver, digitizes the analog output signals from the PMT UV reference detector and PMT temperature sensor, controls the PMT cooler (thermo-electric cooler, TEC), controls the PMT HV via a local I2C bus, and communicates with the analyzer’s CPU over the master I2C bus. Digitized and processed data from the UV reference and PMT are passed to the analyzer’s CPU over the master I2C bus and data for control of the PMT HV control DAC is passed from the CPU to the DAC on the PMT preamp via the microcontroller on the Sync Demod board. 06840B DCN 6201 35 Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 SYNC DEMOD PCA UV REF PCA (End of PMT Housing) (End of Sensor Module) UV REF Lamp Sync ` PMT PREAMP PCA (Inside PMT Housing) PMT Signal (Side of Sensor Assy) A/D Converter PMT HV Monitor PMT IN UV LAMP DRIVER PCA CPU MOTHERBOARD Local I2C Bus 8 bit DAC PMT HV Control I2C (Rear Panel) Master I2C Bus PMT Temp Sensor PMT Cooler (Inside PMT Housing) (End of PMT Housing) Figure 9-1: 36 Micro Controller Sensor Block Diagram 06840B DCN 6201 Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Figure 9-2: Principles of Operation T100U Sensor Module Assembly These components are divided into two significant subassemblies. The sample chamber and the PMT assembly. Figure 9-3 shows an exploded view of the sample chamber assembly. Figure 8-3 shows an exploded view of the PMT assembly. 06840B DCN 6201 37 Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 9.1.1.1 Sample Chamber The main electronic components of the sample chamber are the reference detector (see Section 13.1.4 of the T100 Manual); the UV Lamp (see Section 13.1.6 of the T100 Manual); and the sample chamber heating circuit, Figure 9-3: 38 T100U Sample Chamber Exploded View 06840B DCN 6201 APPENDIX A - Version Specific Software Documentation Appendix A of the T100 manual applies to the T100U. 06840B DCN6201 A-1 This page intentionally left blank. A-2 06840B DCN6201 APPENDIX B - Spare Parts Note Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation (TAPI) may result in non-compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the TAPI Website at http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more recent updates to part numbers. 06840B DCN6201 B-1 This page intentionally left blank. B-2 06840B DCN6201 LIST, SPARE PARTS, T100U (Reference: 068460000, 8/9/2011 10:21 AM) PARTNUMBER 045230200 046250000 046260000 048830000 049310100 050610100 050610200 050610300 050610400 050630200 051990000 052660000 054340000 054650000 055100200 055560000 055920000 056080000 058021100 059200000 061930200 066970000 067240000 067300000 067300100 067300200 067900000 068230100 068810000 069500000 072150000 072770000 CN0000073 043570000 042410200 040030100 040010000 037860000 016300700 016290000 014750000 014400100 013570000 06840B DCN6201 DESCRIPTION PCA, RELAY CARD ASSY, RXCELL HEATER/FUSE ASSY, THERMISTOR, RXCELL (KB) AKIT, EXP KIT, EXHAUST CLNSR, SILCA GEL PCA,TEC DRIVER,PMT,(KB) OPTION, 100-120V/60Hz (KB) OPTION, 100-120V/50Hz (KB) OPTION, 220-240V/50Hz, (KB) OPTION, 220-240V/60Hz (KB) PCA, REF DET w/OP20, DUAL OUT ASSY, SCRUBBER, INLINE EXHAUST, DISPOS ASSY, HEATER/THERM, IZS PCA, PRECISION INT. PMT PREAMP PCA, SYNC/DEMOD ASSY, OPTION, PUMP, 240V * ASSY, VALVE, VA59 W/DIODE, 5" LEADS ASSY, SO2 SENSOR, ULTRA (KB) ASSY, HVPS, PMT PCA, MOTHERBD, GEN 5-ICOP ASSY, UV LAMP, 10K, "ULTRA" PCA, UV LAMP DRIVER, GEN-2, 48mA PCA, INTRF. LCD TOUCH SCRN, F/P CPU, PC-104, VSX-6154E, ICOP *(KB) PCA, AUX-I/O BD, ETHERNET, ANALOG & USB PCA, AUX-I/O BOARD, ETHERNET PCA, AUX-I/O BOARD, ETHERNET & USB LCD MODULE, W/TOUCHSCREEN(KB) DOM, w/SOFTWARE, STD, T100U * PCA, LVDS TRANSMITTER BOARD PCA, SERIAL & VIDEO INTERFACE BOARD ASSY. TOUCHSCREEN CONTROL MODULE KIT, T100U MANUAL POWER ENTRY, 120/60 (KB) AKIT, EXPENDABLES ASSY, PUMP, INT, SOX/O3/IR * PCA, PRESS SENSORS (1X), w/FM4 ASSY, FAN REAR PANEL ORING, TEFLON, RETAINING RING, 47MM (KB) ASSY, SAMPLE FILTER, 47MM, ANG BKT WINDOW, SAMPLE FILTER, 47MM (KB) AKIT, EXP KIT, IZS OPTION, ZERO AIR SCRUBBER THERMISTOR HOUSING ASSY SOX/NOX(KB) B-3 LIST, SPARE PARTS, T100U (Reference: 068460000, 8/9/2011 10:21 AM) PARTNUMBER 013420000 013400000 013390000 013210000 013140000 009690300 009690200 005960000 003290000 002720000 002700000 002690000 000940800 000940100 CN0000458 CN0000520 FL0000001 FL0000003 FM0000004 HW0000005 HW0000020 HW0000036 HW0000453 HW0000685 KIT000093 KIT000095 KIT000219 KIT000253 KIT000254 OP0000031 OR0000001 OR0000004 OR0000006 OR0000007 OR0000015 OR0000016 OR0000025 OR0000027 OR0000039 OR0000046 OR0000083 OR0000084 OR0000094 B-4 DESCRIPTION ASSY, ROTARY SOLENOID CD, PMT, SO2, (KB) ASSY, KICKER ASSY, VACUUM MANIFOLD ASSY, COOLER FAN (NOX/SOX) AKIT, TFE FLTR ELEM (FL19, 30=1) 47mm AKIT, TFE FLTR ELEM (FL19,100=1) 47mm AKIT, EXP, 6LBS ACT CHARCOAL (2 BT=1) THERMISTOR, BASIC (VENDOR ASSY)(KB) CD, FILTER, 330NM (KB) CD, LENS, BI-CON (KB) CD, LENS, PL-CON (KB) CD, ORIFICE, .012 (NO PAINT) CD, ORIFICE, .003 GREEN PLUG, 12, MC 1.5/12-ST-3.81 (KB) PLUG, 10, MC 1.5/10-ST-3.81 (KB) FILTER, SS (KB) FILTER, DFU (KB) FLOWMETER (KB) FOOT SPRING TFE TAPE, 1/4" (48 FT/ROLL) SUPPORT, CIRCUIT BD, 3/16" ICOP LATCH, MAGNETIC, FRONT PANEL AKIT, REPLCMNT(3187)214NM FLTR (BF) AKIT, REPLACEMENT COOLER AKIT, 4-20MA CURRENT OUTPUT ASSY & TEST, SPARE PS37 ASSY & TEST, SPARE PS38 WINDOW, QUARTZ, 1/2"DIA, .063" THICK (KB) ORING, 2-006VT *(KB) ORING, 2-029V ORING, 2-038V ORING, 2-039V ORING, 2-117V ORING, 2-120V ORING, 2-133V ORING, 2-042V ORING, 2-012V ORING, 2-019V ORING, 105M, 1MM W X 5 MM ID, VITON ORING, 2-020V ORING, 2-228V, 50 DURO VITON(KB) 06840B DCN6201 LIST, SPARE PARTS, T100U (Reference: 068460000, 8/9/2011 10:21 AM) PARTNUMBER PU0000022 RL0000015 SW0000025 SW0000059 WR0000008 06840B DCN6201 DESCRIPTION REBUILD KIT, FOR PU20 & 04241 (KB) RELAY, DPDT, (KB) SWITCH, POWER, CIRC BREAK, VDE/CE *(KB) PRESSURE SENSOR, 0-15 PSIA, ALL SEN POWER CORD, 10A(KB) B-5 RECOMMENDED SPARE PARTS STOCKING LEVELS Model 100EU (Reference: 05946A) B-6 PART NO 000940800 002720000 013140000 013400000 014080100 014610000 040010000 040030100 041710000 042410400 042580000 045230200 050630200 054340000 054650000 054710000 055120200 057020100 DS0000025 DESCRIPTION Orifice, 12 Mil Filter, 330 NM Cooler Fan PMT, SO2 Assy, HVPS, NOX/SOX Kit, Replacement Cooler Assy, Fan, Rear Panel, E Series PCA, Press Sensors (1X), Flow, E Series CPU, Configuration E Series Assy, Pump, Internal, E Series, 115/240V PCA, Keyboard PCA, Relay Board w/Diode Protection PCA, M100EU UV Ref Det, Dual Out PCA, Prescision INT, PMT Preamp PCA, Sync/Demod Assy, UV Lamp, M100E PCA, Bursting UV Driver, M100EU PCA, Motherboard, E Series, GEN 4 Display 055560000 IZS/ZS Option ASSY, VALVE, VA59 W/DIODE, E-SERIES 1 2-5 1 1 1 1 1 1 1 1 1 UNITS 6-10 11-20 21-30 2 4 4 1 2 3 2 4 4 1 1 1 1 2 4 4 2 4 4 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 4 4 1 2 2 1 2 1 1 2 2 4 06840B DCN6201 Appendix C Warranty/Repair Questionnaire T100U, M100EU (05930B DCN5798) CUSTOMER: _________________________________ PHONE: __________________________________________________ CONTACT NAME: ____________________________ FAX NO. __________________________________________________ SITE ADDRESS: _________________________________________________________________________________________ MODEL SERIAL NO.: _______________________ 1. FIRMWARE REVISION: ____________________________________ ARE THERE ANY FAILURE MESSAGES? _______________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ 2. PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST PARAMETERS BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT) Parameter Recorded Value Acceptable Value *IF OPTION IS INSTALLED RANGE STABIL STABIL2 PRESS SAMPLE FLOW PMT SIGNAL WITH ZERO AIR PMT SIGNAL AT SPAN GAS CONC NORM PMT AT SPAN GAS CONC UV LAMP UV STAB LAMP RATIO STR. LGT DARK PMT DARK LAMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP IZS TEMP* ETEST OTEST REF_4096_MV REF_GND PPB/PPM PPB PPB IN-HG-A cm3/MIN mV 0-500 PPB Standard 0.3 PPB with ZERO AIR <= 1 PPB with ZERO AIR AMBIENT (- 2) IN-HG-A 650 ± 10% -20 TO 150 mV mV PPB/PPM mV PPB/PPM mV mV mV PPB mV mV 0-5000 mV 0-20000 PPB 0-5000 mV 0-20000 PPB 2000 TO 4000 mV < 15mV 30 TO 120% ≤ 100 PPB/ ZERO AIR 200-325 -50 TO 200 mV 1.0 ± 0.5 < 250 mV ≈ 400 – 800 50ºC ± 1 AMBIENT ± 5 9.5ºC ± 2º CONSTANT 50ºC ± 1 2000 mV ± 1000 2000 mV ± 1000 mV V ºC ºC ºC ºC mV mV Values are in the Signal I/O mV mV 4096mv±2mv and Must be Stable 0± 0.5 and Must be Stable TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 06840B DCN6201 C-1 Appendix C Warranty/Repair Questionnaire T100U, M100EU (05930B DCN5798) 3. WHAT IS THE SAMPLE FLOW & SAMPLE PRESSURE W/SAMPLE INLET ON REAR OF MACHINE CAPPED? SAMPLE FLOW - 4. CC SAMPLE PRESS - IN-HG-A WHAT ARE THE FAILURE SYMPTOMS? ______________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. TELEDYNE API CUSTOMER SERVICE Email: api-customerservice@teledyne.com PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816 C-2 06840B DCN6201 APPENDIX D – Electronic Schematics Contains schematics for the T100U addendum; other schematics are located in Appednix D of the T100 Operators Manual (07268). 06840B DCN6201 D-1 This page intentionally left blank. D-2 06840B DCN6201 Interconnect List, T100U (Reference 0736201Rev 01) Revision 01 Cable PN 0364901 03829 04023 0402602 0402701 04105 04176 04437 Description Initial Release FROM Signal Assembly PN CBL ASSY, AC POWER AC Line Power Entry CN0000073 AC Neutral Power Entry CN0000073 Power Grnd Power Entry CN0000073 Power Grnd Power Entry CN0000073 AC Line Switched Power Switch SW0000025 AC Neu Switched Power Switch SW0000025 Power Grnd Power Entry CN0000073 AC Line Switched Power Switch SW0000051 AC Neu Switched Power Switch SW0000025 Power Grnd Power Entry CN0000073 AC Line Switched Power Switch SW0000025 AC Neu Switched Power Switch SW0000025 Power Grnd Power Entry CN0000073 CBL ASSY, DC POWER TO MOTHERBOARD DGND Relay PCA 045230100 +5V Relay PCA 045230100 AGND Relay PCA 045230100 +15V Relay PCA 045230100 AGND Relay PCA 045230100 -15V Relay PCA 045230100 +12V RET Relay PCA 045230100 +12V Relay PCA 045230100 Chassis Gnd Relay PCA 045230100 CBL, I2C, RELAY BOARD TO MOTHERBOARD I2C Serial Clock Motherboard 058021100 I2C Serial Data Motherboard 058021100 I2C Reset Motherboard 058021100 I2C Shield Motherboard 058021100 CBL, IZS HTR/TH, RXCELL & OB TH RTHA Motherboard 058021100 RTHB Motherboard 058021100 IZTA Motherboard 058021100 IZTB Motherboard 058021100 IZS-L Relay PCA 045230100 IZS-N Relay PCA 045230100 GND Relay PCA 045230100 O2-L Relay PCA 045230100 O2-N Relay PCA 045230100 TS3 Relay PCA 045230100 TS4 Relay PCA 045230100 N/C Relay PCA 045230100 O2TA Motherboard 058021100 O2TB Motherboard 058021100 CBL, RX CELL HEATERS RH1B Relay PCA 045230100 RH2B Relay PCA 045230100 RH1A Relay PCA 045230100 RTS1 Relay PCA 045230100 RTS2 Relay PCA 045230100 RH2A Relay PCA 045230100 Relay PCA 045230100 Relay PCA 045230100 CBL, KEYBD TO MTHBRD Kbd Interupt LCD Interface PCA 066970000 DGND LCD Interface PCA 066970000 SDA LCD Interface PCA 066970000 SCL LCD Interface PCA 066970000 Shld LCD Interface PCA 066970000 CBL, DC POWER TO RELAY BOARD DGND Relay PCA 045230100 +5V Relay PCA 045230100 +15V Relay PCA 045230100 AGND Relay PCA 045230100 -15V Relay PCA 045230100 +12V RET Relay PCA 045230100 +12V Relay PCA 045230100 CBL, PREAMPLIFIER TO TEC Preamp TEC drive VREF Preamp PCA 041800400 Preamp TEC drive CTRL Preamp PCA 041800400 Preamp TEC drive AGND Preamp PCA 041800400 J/P Pin Assembly L N L N L N L N Checked KV TO PN Date 11/10/10 DCN J/P Pin Power Switch Power Switch Shield Chassis PS2 (+12) PS2 (+12) PS2 (+12) PS1 (+5, ±15) PS1 (+5, ±15) PS1 (+5, ±15) Relay PCA Relay PCA Relay PCA SW0000025 SW0000025 L N 068020000 068020000 068020000 068010000 068010000 068010000 045230100 045230100 045230100 SK2 SK2 SK2 SK2 SK2 SK2 J1 J1 J1 1 3 2 1 3 2 1 3 2 J7 J7 J7 J7 J7 J7 J7 J7 J7 1 2 3 4 5 6 7 8 10 Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard 058021100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 J15 J15 J15 J15 J15 J15 J15 J15 J15 1 2 3 4 5 6 7 8 9 P107 P107 P107 P107 3 5 2 6 Relay PCA Relay PCA Relay PCA Relay PCA 045230100 045230100 045230100 045230100 P3 P3 P3 P3 1 2 4 5 P27 P27 P27 P27 P18 P18 P18 P18 P18 P18 P18 P18 P27 P27 7 14 6 13 1 2 11 6 7 3 8 12 4 11 RX Cell Thermistor RX Cell Thermistor IZS Therm/Htr IZS Therm/Htr IZS Therm/Htr IZS Therm/Htr Shield O2 Sensor Therm/Htr O2 Sensor Therm/Htr Relay PCA Relay PCA Shield O2 Sensor Therm/Htr O2 Sensor Therm/Htr 046260000 046260000 052660000 052660000 052660000 052660000 2 1 2 3 4 1 043420000 043420000 045230100 045230100 4 2 4 9 043420000 043420000 3 1 P2 P2 P2 P2 P2 P2 P2 P2 1 1 2 3 4 5 13 8 RX Cell Heaters RX Cell Heaters RX Cell Heaters RX Cell Heaters RX Cell Heaters RX Cell Heaters Relay PCA Relay PCA 046250000 046250000 046250000 046250000 046250000 046250000 045230100 045230100 P2 P2 4 6 3 1 2 5 14 9 J1 J1 J1 J1 J1 7 2 5 6 10 Motherboard Motherboard Motherboard Motherboard Motherboard 058021100 058021100 058021100 058021100 058021100 J106 J106 J106 J106 J106 1 8 2 6 5 P8 P8 P8 P8 P8 P8 P8 1 2 4 5 6 7 8 Power Supply Triple Power Supply Triple Power Supply Triple Power Supply Triple Power Supply Triple Power Supply Single Power Supply Single 068010000 068010000 068010000 068010000 068010000 068020000 068020000 J1 J1 J1 J1 J1 J1 J1 3 1 6 4 5 3 1 J1 J1 J1 1 2 3 TEC PCA TEC PCA TEC PCA 049310100 049310100 049310100 J3 J3 J3 1 2 3 P18 P18 06840B DCN6201 D-3 Interconnect List, T100U (Reference 0736201Rev 01) Cable PN Signal 044880100 CBL, MAIN HARNESS AGND -V15 O2 SIGNALO2 SIGNAL+ CH2 +15V -15V TEC +12V RET TEC +12V DISP RET +5 DISP EGND SDA SCL DGND VCC +12RET +12V AGND +15V PRESS SIGNAL 1 PRESS SIGNAL 2 FLOW SIGNAL 1 FLOW SIGNAL 2 SHIELD SHIELD TC SIGNAL 1 TC 1 SIGNAL DGND TC SIGNAL 2 TC 2 SIGNAL DGND 04562 04671 D-4 Assembly Relay PCA Relay PCA Relay PCA Motherboard Motherboard Motherboard Motherboard Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Shield Sync Demod Sync Demod Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard Motherboard UV Ref PCA Shield Shield Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA Relay PCA FROM PN TO J/P 045230100 045230100 045230100 058021100 058021100 058021100 058021100 045230100 045230100 045230100 045230100 045230100 045230100 P5 P5 P5 P109 P109 P109 P109 P10 P10 P10 P10 P10 P10 054650000 054650000 045230100 045230100 045230100 045230100 045230100 045230100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 058021100 050630100 P1 P1 P11 P11 P11 P11 P11 P11 P110 P110 P110 P110 P110 P110 P110 P110 P110 P110 P1 AGND AGND DGND 045230100 P9 VCC 045230100 P9 +15V 045230100 P9 AGND 045230100 P9 -15V 045230100 P9 +12RET 045230100 P9 +12V 045230100 P9 CBL, Z/S IZS VALVES Sample Valve +12V Relay PCA 045230100 P4 Sample Valve +12V RET Relay PCA 045230100 P4 Zero/Span valve +12V Relay PCA 045230100 P4 Zero/Span valve +12V RETRelay PCA 045230100 P4 Low Span Valve +12V Relay PCA 045230100 P4 Low Span Valve +12V RETRelay PCA 045230100 P4 AutoZero Valve +12V Relay PCA 045230100 P4 AutoZero Valve +12V RET Relay PCA 045230100 P4 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION) GND Motherboard 058021100 P12 RX0 Motherboard 058021100 P12 RTS0 Motherboard 058021100 P12 TX0 Motherboard 058021100 P12 CTS0 Motherboard 058021100 P12 RS-GND0 Motherboard 058021100 P12 RTS1 Motherboard 058021100 P12 CTS1/485Motherboard 058021100 P12 RX1 Motherboard 058021100 P12 TX1/485+ Motherboard 058021100 P12 RS-GND1 Motherboard 058021100 P12 RX1 Motherboard 058021100 P12 TX1/485+ Motherboard 058021100 P12 RS-GND1 Motherboard 058021100 P12 Pin Assembly PN J/P Pin 1 2 3 7 1 10 2 4 6 7 8 1 2 049210000 049210000 050630100 049210000 049210000 P1 P1 P1 P1 P1 5 6 4 9 10 050630100 050630100 050630100 049310100 049310100 066970000 066970000 066970000 066970000 066970000 066970000 066970000 040010000 040010000 040030100 040030100 040030100 040030100 040030100 040030100 P1 P1 P1 P1 P1 P1 P1 P1 P1 5 2 3 2 1 8 1 4 5 6 2 3 1 2 3 6 2 4 5 1 P17 P17 P17 P17 P3 P3 P3 P3 P3 P3 P3 P3 P1 P1 1 2 3 4 6 9 7 1 2 3 4 5 2 1 O2 Sensor O2 Sensor UV Ref PCA O2 Sensor O2 Sensor Shield UV Ref PCA UV Ref PCA UV Ref PCA TEC PCA TEC PCA LCD Interface PCA LCD Interface PCA LCD Interface PCA 5 LCD Interface PCA 3 LCD Interface PCA 1 LCD Interface PCA 2 LCD Interface PCA 7 Fan 8 Fan 3 Flow Module PCA 4 Flow Module PCA 6 Flow Module PCA 5 Flow Module PCA 4 Flow Module PCA 3 Flow Module PCA 12 Shield 9 Shield 2 Relay PCA 8 Relay PCA 1 Relay PCA 7 Relay PCA 1 Sync Demod Sync Demod Sync Demod 1 Sync Demod 2 Sync Demod 4 Sync Demod 5 Sync Demod 6 Sync Demod 7 Lamp Driver PCA 8 Lamp Driver PCA 045230100 045230100 045230100 045230100 054650000 054650000 054650000 054650000 054650000 054650000 054650000 054650000 061930000 061930000 1 2 3 4 5 6 7 8 SMP/CAL SMP/CAL ZS/HI S ZS/HI S Lo Span Lo Span Zero Zero 055560000 055560000 055560100 055560100 055560100 055560100 055560000 055560000 2 14 13 12 11 10 8 6 9 7 5 9 7 5 Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 P14 P14 P14 P14 P14 P14 P14 1 2 1 2 1 2 1 2 J4 J4 J4 J4 J4 J4 J4 J4 J4 J4 J4 J4 J4 J4 2 14 13 12 11 10 8 6 9 7 5 9 7 5 06840B DCN6201 Interconnect List, T100U (Reference 0736201Rev 01) Cable PN 05675 06737 06738 06738 06739 06741 06746 06910 WR256 FROM Signal Assembly PN CBL, UV LAMP CONTROL, M100EU Sync/Demd 054650000 Sync/Demd 054650000 CBL, I2C to AUX I/O (ANALOG IN OPTION) ATXMotherboard 058021100 ATX+ Motherboard 058021100 LED0 Motherboard 058021100 ARX+ Motherboard 058021100 ARXMotherboard 058021100 LED0+ Motherboard 058021100 LED1+ Motherboard 058021100 CBL, CPU COM to AUX I/O (USB OPTION) RXD CPU PCA 067240000 DCD CPU PCA 067240000 DTR CPU PCA 067240000 TXD CPU PCA 067240000 DSR CPU PCA 067240000 GND CPU PCA 067240000 CTS CPU PCA 067240000 RTS CPU PCA 067240000 RI CPU PCA 067240000 CBL, CPU COM to AUX I/O (MULTIDROP OPTION) RXD CPU PCA 067240000 DCD CPU PCA 067240000 DTR CPU PCA 067240000 TXD CPU PCA 067240000 DSR CPU PCA 067240000 GND CPU PCA 067240000 CTS CPU PCA 067240000 RTS CPU PCA 067240000 RI CPU PCA 067240000 CBL, CPU ETHERNET TO AUX I/O ATXCPU PCA 067240000 ATX+ CPU PCA 067240000 LED0 CPU PCA 067240000 ARX+ CPU PCA 067240000 ARXCPU PCA 067240000 LED0+ CPU PCA 067240000 LED1 CPU PCA 067240000 LED1+ CPU PCA 067240000 CBL, CPU USB TO FRONT PANEL GND CPU PCA 067240000 LUSBD3+ CPU PCA 067240000 LUSBD3CPU PCA 067240000 VCC CPU PCA 067240000 CBL, MB TO 06154 CPU GND Motherboard 058021100 RX0 Motherboard 058021100 RTS0 Motherboard 058021100 TX0 Motherboard 058021100 CTS0 Motherboard 058021100 RS-GND0 Motherboard 058021100 RTS1 Motherboard 058021100 CTS1/485Motherboard 058021100 RX1 Motherboard 058021100 TX1/485+ Motherboard 058021100 RS-GND1 Motherboard 058021100 RX1 Motherboard 058021100 TX1/485+ Motherboard 058021100 RS-GND1 Motherboard 058021100 CBL, COOLER FAN +12V RET Relay PCA 045230100 +12V Relay PCA 045230100 CBL, XMITTER TO INTERFACE LCD Interface PCA 066970000 TO J/P Pin Assembly PN J/P Pin P4 P4 1 4 UV Driver Board UV Driver Board 061930200 061930200 Pigtail Pigtail 2 1 J106 J106 J106 J106 J106 J106 J106 1 2 3 4 5 6 8 Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA 067300000 067300000 067300000 067300000 067300000 067300000 067300000 J2 J2 J2 J2 J2 J2 J2 1 2 3 4 5 6 8 COM1 COM1 COM1 COM1 COM1 COM1 COM1 COM1 COM1 1 2 3 4 5 6 7 8 10 Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 0673000 or -02 J3 J3 J3 J3 J3 J3 J3 J3 J3 1 2 3 4 5 6 7 8 10 COM1 COM1 COM1 COM1 COM1 COM1 COM1 COM1 COM1 1 2 3 4 5 6 7 8 10 Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop Xmitter bd w/Multidrop 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 069500000 J3 J3 J3 J3 J3 J3 J3 J3 J3 1 2 3 4 5 6 7 8 10 LAN LAN LAN LAN LAN LAN LAN LAN 1 2 3 4 5 6 7 8 Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA Aux I/O PCA 06730XXXX 06730XXXX 06730XXXX 06730XXXX 06730XXXX 06730XXXX 06730XXXX 06730XXXX J2 J2 J2 J2 J2 J2 J2 J2 1 2 3 4 5 6 7 8 USB USB USB USB 8 6 4 2 LCD Interface PCA LCD Interface PCA LCD Interface PCA LCD Interface PCA 066970000 066970000 066970000 066970000 J9 J9 J9 J9 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12 2 14 13 12 11 10 8 6 9 7 5 9 7 5 Shield CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA CPU PCA 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 067240000 COM1 COM1 COM1 COM1 COM1 COM2 COM2 COM2 COM2 COM2 485 485 485 P12 P12 7 8 Cooler Fan Cooler Fan 013140000 013140000 Transmitter PCA 068810000 J15 1 8 4 7 6 8 7 1 4 6 1 2 3 2 1 J1 06840B DCN6201 D-5 This page intentionally left blank. D-6 06840B DCN6201 06840B DCN6201 D-7 1 2 3 4 R7 1.0K R15 1.0K CW 5K VR1 -15V Note: Once detector is installed and calibrated, the board and detector are a matched set. Do not swap detectors. D D 4 1 FACTORY SELECT 5 C1 0.1uf R12 U1 2 4.99M R11 -15V 1.0K R8 1.0K C5 N/I C7 0.1uf 5 4 1 PHOTOCELL D1 TP1 OPA124 R10 100 CR1 12V ZENER -15V 3 7 180 pF -15V C 6 R6 R5 R4 R3 R2 R1 1K 2K 4K 8K 15.8K 34K C9 +15V C R14 7.5K U2 2 TP4 REF R13 100 6 3 C4 1.0uF C3 0.1uf J1 OPA124 REF_OUT + 7 1 2 3 4 5 6 7 8 C10 N/I C8 0.1uf +15V -15V PHOTO_ABS +15V ABS +15V TP2 B +15V TP5 MICROFIT TP3 R9 100 + C6 1.0uf B C2 N/I AGND PRINTED DOCUMENTS ARE UNCONTROLLED Rev A: Initial Release CAC The information herein is the property of API and is submitted in strictest confidence for reference only. Unauthorized use by anyone for any other purposes is prohibited. This document or any information contained in it may not be duplicated without proper authorization. A 1 D-8 2/7/07 2 3 APPROVALS DATE M100EU UV REF PCA, DUAL OUT DRAWN USA A CHECKED SIZE DRAWING NO. APPROVED LAST MOD. A REVISION 050640200 A SHEET 14-Mar-2007 1 of 1 4 06840B DCN6201 1 2 3 4 5 6 + +15V C6 10uF/25V A A 7 GUARD RING 0.68 uF C8 8 TP3 * 2 PMT Signal ConnectorJ3 6 R7 4.99K 1 2 4 5 R6 100M + C7 4.7 pF, Film 10uF/25V C10 C9 L1 8 7 6 5 4 3 2 1 L2 U2 8 10mH 10mH R8 4,5 10 0.68 uF -15V -15V C4 0.5 uF hvps_control PMT IN OUT NC GND B 1 C2 0.5 uF 2,3,6,7 +15V J1 U3 OPA124UA 1 sma? B PMT 3 LM78L05ACM TP2 * SDA SCL R2 MICROFIT-8 + R5 20K U1 1 2 3 4 R4 20K HVPS_REF 100 C3 10uF/25V VDD A0 VOUTA SCL VOUTB SDA REFIN GND 8 7 6 5 C5 0.5 uF AD5337BRM C +15V R1 10 R3 10 D2 BAS70-05 HIGH VOLTAGE SUPPLY CONTROL SDA2 C SCL2 BAS70-06 D1 C1 TP1 * J2 4 3 2 1 HVPS_REF hvps_control AGND MICROFIT-4 DCN5889 Teledyne API D 9480 Carroll Park Drive, San Diego, CA 92121-5201 D Title Schematic, M100EU Internal PMT Preamp Size PRINTED DOCUMENTS ARE UNCONTROLLED B Date: File: 1 2 3 4 5 Number Revision C 05435_c.sch 10/21/2010 Sheet 1 of 1 N:\PCBMGR\05433cc\source\05435_c.sch Drawn By: CAC 6 06840B DCN6201 D-9 1 2 3 4 5 6 VCC VCC R16 10.2k R4 10.2k R3 10.2k + C101 10uF,35V R27 10.2k + C106 1 2 + C103 10uF,35V 10uF,35V S1 A + C105 10uF,35V A 3 4 C3 VCC R63 VCC R8 1K N/I VCC C17 1uF, 10V 9 49 50 JP2 MCLR/VPP 25 OSC1/CLKI OSC2/CLKO/RA6 VCC i Net Class 1 MCLR AD1_CS SDA2 SCL2 J2 1 2 3 4 5 6 i Net Class i Net Class 520425-3 ICD/PGM CONN R57 2k TP14 TP6 VCC TP17 TP20 TP11 TP15 TP10 2k R41 SPI_SDO2 SPI_SCK2 SPI_SDI2 R29 R2 R17 1k 1k 1k I2C_SCL I2C_SDA SPI_SDO SPI_SCK SPI_SDI 58 RB0/INT0 57 i Net Class RB1/INT1 56 RB2/INT2 55 i Net Class RB3/INT3/CCP2 54 Net Class i RB4/KBI0 53 RB5/KB11/PGM 52 RB6/KBI2/PGC 47 RB7/KBI3/PGD 36 i Net Class 35 i Net Class 43 i Net Class 44 45 46 i Net Class 37 i Net Class 38 i Net Class RC0/T1OSO/T13CLK RC1/T1OSI/CCP2 RC2/CCP1 RC3/SCK/SCL RC4/SDI/SDA RC5/SDO RC6/TX1/CK1 RC7/RX1/DT1 lampEnable 24 i Net Class RF0/AN5 SDA3 23 i Net Class RF1/AN6/C2OUT 18 SCL3 i Net Class RF2/AN7/C1OUT I2C_STATUS1 17 i Net Class RF3/AN8 16 I2C_STATUS2 RF4/AN9 I2C_STATUS3 15 RF5/AN10/CVREF ALIVE 14 i Net Class RF6/AN11 13 RF7/SS TP21 11 31 51 70 VSS VSS VSS VSS C RH0/A16 RH1/A17 RH2/A18 RH3/A19 RH4/AN12 RH5/AN13 RH6/AN14 RH7/AN15 RJ0/ALE RJ1/OE RJ2/WRL RJ3/WRH RJ4/BA0 RJ5/CE RJ6/LB RJ7/UB AVSS DEFAULTS SET_DEFAULTS TP9 RD0/PSP0/AD0 RD1/PSP1/AD1 RD2/PSP2/AD2 RD3/PSP3/AD3 RD4/PSP4/AD4 RD5/PSP5/AD5 RD6/PSP6/AD6 RD7/PSP7/AD7 RE0/RD/AD8 RE1/WR/AD9 RE2/CS/AD10 RE3/AD11 RE4/AD12 RE5/AD13 RE6/AD14 RE7/CCP2/AD15 26 B RA0/AN0 RA1/AN1 RA2/AN2/VREFRA3/AN3/VREF+ RA4/T0CKI RA5/AN4/LVDIN RG0/CCP3 RG1/TX2/CK2 RG2/RX2/DT2 RG3/CCP4 RG4/CPP5 72 69 68 67 66 65 64 63 CPU ALIVE DS4 GRN I2C STATUS1 DS3 GRN ALIVE 4 3 78 77 76 75 74 73 I2C_STATUS1 I2C_STATUS2 DS2 GRN I2C STATUS3 DS1 GRN I2C_STATUS3 I2C_STATUS2 B * R24 TP19 * TP18 * TP26 J5 OT_LED_DRIVE OT_LED_RETURN THERMISTOR+ POT_CS i Net Class i Net Class 1k 79 80 1 2 22 21 20 19 PGN i Net Class i Net Class i Net Class i Net Class i Net Class PMT i Net Class PMTGND i Net Class HVPS_MON SCL2 i Net Class SDA2 i Net Class -12V +12V ETEST OTEST MUX_A0 MUX_A1 MUX_A2 HVPSGND 62 61 60 59 39 40 41 42 R44 HVPWR HVGND 1k 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 preamp connector (inside housing) MICROFIT-16 C 5 6 7 8 10 PIC18F8720 IC__286 D9 3 SCL3 BAS70-04 BAS70-04 1 D8 3 SDA3 1 J4 HEADER 4 PIN VCC 2 VCC 2 4 3 2 1 C102 1uF, 10V Hardware Version Index VCC DIGITAL LAMP ENABLE AND I2C SIGNALS TO LAMP DRIVER R5 1K U4 OSC in ECIO Mode 30 29 28 27 34 33 R6 1K REV 1 12/19/05 REV 2 4/2/06 REV A 2/12/07 REV B 12/03/10 VCC CHANGE Initial Release Fixed planes on solder and comp layers E-test, PMT Gain, Anti-Alias Fliter, Misc Cleanup Added C46,47,48 & R65,66, fixed U11 power pins. ENG CAC CAC RJ RT 2 JP1 MI100HH-25 X1 EL0000022 C104 1uF, 10V 2 2 I2C Address Jumpers osc_out i Net Class C15 1 uF, 10V D12 3 I2C_SDA D11 3 I2C_SCL BAS70-04 1 3 OUT AVDD 1 OE 12 32 48 71 C25 0.1 uF, 50V VDD VDD VDD VDD 4 MCLR VCC R7 1K BAS70-04 1 1k Teledyne - API D 9480 Carroll Park Drive, San Diego, CA 92121-5201 D Title M100EU Sync/Demod PCA Size DCN5897 1 D-10 2 3 B This schematic refers to 05464 PCB Rev B, 05465 PCA PRINTED DOCUMENTS ARE UNCONTROLLED 4 5 Date: File: Number Revision 05466 12/3/2010 N:\PCBMGR\..\05466p1_b.schdoc B Sheet 1 of Drawn By: 5 RT 6 06840B DCN6201 1 2 3 4 5 6 2 VCC * TP25 * TP2 * +12V AGROUND 3 C46 C1 1000 pF 0.15, 25V REF_4.096 IN 1 IN 2 IN 3 IN 4 IN 5 IN 6 IN 7 IN 8 OUT +VSS -VSS GND R20 8 C9 0.15, 25V 13 A2 A1 A0 AGROUND 3 + 2 - U7 6 U6 1 2 3 -50MV_REF i Net Class 4 i Net Class LT1677 C12 0.15, 25V 3 8 7 6 5 AGROUND i Net Class C27 2 15 16 1 R21 R28 R14 1k 1K 1k R26 1.1k MUX_A2 MUX_A1 MUX_A0 0.15, 25V -12V BAS70-05 +12V R11 10.2k +5_REF +12V TP3 R10 4.99K TP4 U1 1 2 3 4 NC NC NC A K NC NC NC 8 7 6 5 B LM285M-2.5 AGROUND U9 1 2 3 4 1 C26 IN 0.15, 25V C21 1.0uF,25V 3 1 C18 1.0uF,10V NC NC NC VIN VOUT NR TRIM GND C11 10/16V AGROUND AGROUND U5 8 7 6 5 + C10 0.15, 25V ADS8320 HI-548 TP7 REF 4.096 SPI_SCK SPI_SDI AD1_CS R19 i Net Class R23 Class i Net1K R22 Class i Net1K D4 -12V B Vref VCC +IN DCLK -IN DOUT GND CS C8 N/I 14 VCC ENB 3.0k A VCC_ADC TP13 4 HVPS_MON PMT_TEMP 4 5 6 7 12 11 10 9 R25 49.9 Ohm 1 8 7 U3 PMT1 PMT2 UVLAMP D2 BAS70-04 VCC_ADC TP23 GND A TP12 1 -12V * VOLTAGE REF OUT 2 -50MV_REF i Net Class C22 0.15, 25V R18 100 i Net Class C4 0.15, 25V LT1460KCS3-5 50 PPM/DEG C AGROUND REF_4.096 AGROUND AGROUND C C NOTE: GROUNDS TIED TOGETHER CLOSE TO U4, PIN 4 JP3 AGROUND D Teledyne - API DCN5897 9480 Carroll Park Drive, San Diego, CA 92121-5201 D Title M100EU Sync/Demod PCA Size B PRINTED DOCUMENTS ARE UNCONTROLLED Date: File: 1 06840B DCN6201 2 3 4 5 Number Revision 05466 12/3/2010 N:\PCBMGR\..\05466p2_b.schdoc B Sheet 2 of Drawn By: 5 RT 6 D-11 1 2 3 4 5 6 C45 1 + VCC 1000uF,50V DGND VCC_IN L1 4.7 uH VCC i Net Class A + C16 22 uF, 25V CA_154 TP5 2 A TP24 VR2 +15V_in 8 7 6 5 J1 1 2 3 4 5 6 7 8 9 10 11 12 B + C39 10uF,35V Vin +12V GND GND GND GND N/C N/C 1 2 3 4 C34 LM78L12ACM i Net Class +12V i Net Class 1.0uF VCC UVLAMP TEC_OUT R39 2.00K -15V_in R35 2.00K HVPWR HVGND J3 VR1 8 7 6 5 MICROFIT 12 MAIN INPUT CONNECTOR C13 10uF,35V N/C Vin Vin GND TP1 Vout Vin Vin N/C 1 2 3 4 I2C_SDA -12V i Net Class I2C_SCL MODULE_RESET C2 49.9 R65 49.9 R66 L79L12ACD 1.0uF + C47 C48 1000pF 1000pF 1 2 3 4 5 6 B HEADER 6 EXTERNAL SIGNALS 1SMB5.0AT3 D5 D3 D1 D6 BAS70-05 TVS 16V MCLR TVS 16V TVS 5.0 C C VCC C14 0.1 uF, 50V MT1 Plug MT2 Plug MT3 Plug MT4 Plug MT5 Plug MT6 Plug MT7 Plug MT8 Plug Teledyne - API D 9480 Carroll Park Drive, San Diego, CA 92121-5201 D Title DCN5897 M100EU Sync/Demod PCA Size B PRINTED DOCUMENTS ARE UNCONTROLLED Date: File: 1 D-12 2 3 4 5 Number Revision B 05466 12/3/2010 N:\PCBMGR\..\05466p3_b.schdoc Sheet 3 of Drawn By: 5 RT 6 06840B DCN6201 1 2 3 4 5 6 A A PMT TEMPERATURE FEEDBACK +12V B R13 21.5K TH1 FSV R12 21.5K B R36 10.2k R45 TO TEC BOARD 100K C5 1 VCC 2 i Net Class 3 i Net Class 4 1uF, 10V OT_LED_CONTROLV ET_SIGNAL REF_4.096 C37 0.1 uF U2 VDD A0 VOUTA SCL VOUTB SDA REFIN GND 8 7 6 5 VCC SCL2 SDA2 * TP16 R61 56.2K +12V i Net Class 2 +12V AD5337BRM TEC_OUT U14A 1 3 LF353, OPAMP ETEST/OTEST CONTROL R1 499 +12V R37 51.1K R62 49.9K C7 THERMISTOR+ i Net Class VCC 0.1 uF OT_LED_CONTROLV3 C 2 v- v+ 4 +12V R58 10.2k U12A 1 C38 Q2 PN2222 C44 OPA4277UA OT_LED_DRIVE 0.1 uF C6 0.1 uF 8 11 TP8 * 0.1 uF -12V U14B 7 6 i Net Class 5 R59 i Net Class R9 D13 BAS70-05 PMT_TEMP 2.00K 4 LF353, OPAMP Q1 PN2222 C R43 10.2k R46 2.00K OTEST 1.1K OT_LED_RETURN i Net Class R15 10k D Teledyne - API 9480 Carroll Park Drive, San Diego, CA 92121-5201 D Title DCN5897 M100EU Sync/Demod PCA Size PRINTED DOCUMENTS ARE UNCONTROLLED B Date: File: 1 06840B DCN6201 2 3 4 5 Number Revision 05466 12/3/2010 N:\PCBMGR\..\05466p4_b.schdoc B Sheet 4 of 5 Drawn By: RT 6 D-13 1 2 3 4 5 6 A A +12V + C20 10uF,16V 0.1 uF C24 0.1 uF Selectable gain stages Analog Switch (Chan 2 acting as inverter) 9 Digital Pot 50K B 2 AD5290 R32 34.8k PMTGND PMT C23 0.1 uF Anti Alias Filter - 6 pole - 500 Hz R30 N/I -12V C32 0.68 uF U10 1 8 RG RG 2 i Net Class IN3 i Net Class IN+ 4 -V 7 +V 3 6 OUT 14 i Net Class ET_SIGNAL REF 6 C19 S1 S2 S3 S4 +5_REF 5 + 11 5 INA121U 10uF,16V -12V C28 0.15 uF C31 4 CS VCC U13 D1 IN1 D2 IN2 D3 IN 3 D4 IN 4 2 1 15 16 10 9 7 8 C41 R60 20.5K 1 i Net Class 22.6K 9100 pF U12B 10 .01 uF OPA4277UA 14 C30 9 6800 pF C35 0.1 uF 12 8 C40 +12V R33 N/I U12D 7 6 OPA2277UA OPAMP DUAL SO8 9100 pF R34 34.8K U12C 5 DG444DY C42 34.8K 9100 pF R52 22.6K OPA4277UA TP22 * 13 2400 pF PMT1 i Net Classi Net Class 3 i Net Class R54 20.5K U11A C29 R50 i Net Class R38 4.99K 0.68 uF 2 C43 R55 8 5 B R56 4.99K +12V -12V ETEST POT_CS W CLK +12V 10 GND 6 -12V Instrumentation Amp 13 12 4 SPI_SCK2 SDI 4.99K VCC 1 V+ V(L) V- 7 A VDD SPI_SDI2 SDO 4 3 B 8 R31 U8 GND VSS SPI_SDO2 VCC C36 AGROUND OPA4277UA R48 + C R40 22 Ohms ETEST AGROUND R64 24.9K AGROUND R42 24.9K AGROUND VCC 47.5K i Net Class U11B 24.9K i Net Class 6 7 4.99K 3 D10 AGROUND 5 N/I R49 499 VCC 1 R47 4.99K UNLESS OTHERWISE SPECIFIED 1. CAPACITANCE IS IN MICROFARADS. Teledyne - API 2. RESISTORS ARE 1%, 1/4W. Title 3. RESISTANCE IS IN OHMS. PRINTED DOCUMENTS ARE UNCONTROLLED 1 D-14 2 3 4 9480 Carroll Park Drive, San Diego, CA 92121-5201 D M100EU Sync/Demod PCA Size 4. 1 AGROUND DCN5897 D7 N/I 3 NOTES: i Net Class OPA2277UA OPAMP DUAL SO8 PMT Gain Conditioning D C PMT2 2 C33 10uF,10V R51 2 R53 THIS CIRCUIT MUST BE USED AS A MATCHED PAIR WITH THE TEC CONTROL CIRCUIT B Date: File: 5 Number Revision B 05466 12/3/2010 N:\PCBMGR\..\05466p5_b.schdoc Sheet 5 of 5 Drawn By: RT 6 06840B DCN6201 1 2 3 4 +12V VREF JP1 TP3 TEST_PLUG U3 VREF 1 Vdd 2 A0 3 A1 4 Vout JUMPER2 GND SDA SCL PD 8 7 6 5 PE-6196 RP2D 4.7K C2 0.1 uF C4 R4 + 100 C3 VREF IRF520 Q2 IRF520 Q3 R2 R3 N/I N/I N/I C24 N/I VREF TP1 AD5321-RM8 TEST_PLUG C23 TP10 PreReg_Control VDAC LAMP_FDBACK R8 C VREF RP2A 2 1N4148 R21 0.2 Ohms, 2W TP11 Lamp Current 3 TP9 Lamp Voltage R1 N/I 1N4148 R6 75, 1/4W VLAMP R5 N/I R10 75, 1/4W Q6 NPN C VCOMP RP2B 4.7K TP12 ACOMP 30K R22 4 +12V 7 4.7K D6 LAMP DRIVE POWER STAGE U1B LM358 6 TP8 Primary Current D 1N4148 1N4148 D5 TP7 LAMP OUTPUT +12V 10k C6 0.03 uF LAMP POWER CONTROL DAC 1 D4 Q3 Drain V ACOMP ACOMP_2 D3 0.01 uF 220 VREF R20 2.7k, 25W IPRIMARY R7 3.9K VDRIVE VDRIVE LAMP_FDBACK HEADER 4 TP5 Drive Voltage 8 D 05916_p2 05916_p2.sch TP4 TEST_PLUG 1 2 3 4 5 6 7 8 TP6 Q2 Drain V T1 7 1 2 3 4 6 P2 TP2 TEST_PLUG +12V P1 5 ACOMP 5 R25 10K,1% R14 10 R26 50K CC STAGE AMPLIFIER FOR COMP R11 47K 15 D7 7V LAMP CURRENT FEEDBACK AMPLIFIER 249 R13 249 11 14 8 B 1 R27 R28 40K +12V DATE CHANGE DESCRIPTION A 2/7/07 CREATED INITIAL U1A 2 CAC 3 1 uF R30 47K INV. INPUT SHUTDOWN OSC. OUTPUT RT GROUND COMP R15 7 232 6 12 R16 3.9K 9 C7 C11 C12 B R18 40k 0.01 uF 0.0047 uF 0.1 uF P3 R31 47K HYSTERIESIS SET RESISTORS FOR PWM ERROR COMPARATOR CON2 Error : LOGO.BMP file not found. The information herein is the property of API and is submitted in strictest confidence for reference only. Unauthorized use by anyone for any other purposes is prohibited. This document or any information contained in it may not be duplicated without proper authorization. R33 40K PRINTED DOCUMENTS ARE UNCONTROLLED BLINK MULTIVIBRATOR 2 DISCHARGE 5 1N914 D9 VSET A 1 SOFT START 4 R32 40K CT R36 20K LM358 R35 40K OUPUT B R17 47K 2 U2 SG3525 2 1 C14 1 ACOMP 4 NONINV. INPUT 16 VCOMP R29 100K R34 40K 10 OUTPUT A VREF 5.1K 8 REV. 1N914 VDAC D8 C9 0.1 uF SYNC VC 3 R12 Applies to PCA: 05512-02 VREF PWM CONTROLLER VCC C5 0.01 uF 13 +12V 3 4 5 APPROVALS DATE CAC 2/7/07 SIZE B APPROVED A Used for PCA 05512-02 DRAWN CHECKED Sch, Bursting UV Lamp Drv, M100EU DRAWING NO. REVISION 059160200 C LAST MOD. SHEET 14-Mar-2007 1 of 2 6 06840B DCN6201 D-15 1 2 D C18 3 4 5 D D10 VDRIVE L1 VDRIVE +12V +12V 4.7 uF C21 25 uH DIODE + C20 C19 N/I R42 25.5K 1000 uF R47 R23 R46 50K 5 4.7 uF + 100 uF 5.1K VIN U5 C17 L2 25 uH SW GND FB VCOMP 4 C22 R45 1k ACOMP_2 VREF PN3645_PNP 5.1K LAMP_FDBACK 2 N/I 100K Q1 R41 VSWITCH lamp_fdback 1k R37 1 R43 2k LT1268 C 3 C 6 C15 0.68 uF B B 8 +12V U4A LM358 2 +12V 1 R44 0 3 C10 0.1 uF 4 +12V C13 0.1 uF C8 0.1 uF A A Title Sch, Bursting UV Lamp Drv, M100EU Size B Date: File: 1 D-16 2 3 4 5 Number Revision 059160200 C 14-Mar-2007 Sheet of2 N:\PCBMGR\059160200cc\source\059160200C.ddb Drawn By: 2 6 06840B DCN6201
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