T100u Users Guide

User Manual:

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Page Count: 66

1. PREFACE
- 1.1 REFERENCE NUMBERING CONVENTION
2. SPECIFICATIONS, APPROVALS AND WARRANTY
3. GETTING STARTED
4. T100U OPERATING INSTRUCTIONS
- 4.1 ADDITIONAL TEST PARAMETERS
- 4.2 STBL MENU: SETUP FOR THE THREE STABILITY FUNCTIONS
5. CALIBRATION PROCEDURES
6. EPA PROTOCOL CALIBRATION
7. INSTRUMENT MAINTENANCE
8. TROUBLESHOOTING AND SERVICE
9. PRINCIPLES OF OPERATION
- 9.1 ELECTRONIC OPERATION
  - 9.1.1 SENSOR MODULE
    - 9.1.1.1 Sample Chamber

Model T100U

Trace Level Sulfur Dioxide Analyzer

Addendum to T100 Operation Manual, PN 06807

Also supports operation of:

Model T108U Analyzer

(when used in conjunction with both the T100 manual, PN 06807,

and the T108 addendum, PN 07268)

9970 Carroll Canyon Road

SAN DIEGO, CA 92131-1106

USA

Toll-free Phone: 800-324-5190

Phone: +1 858-657-9800

Fax: +1 858-657-9816

Email: api-sales@teledyne.com

Website: http://www.teledyne-api.com/

Teledyne API 11 August 2011

WARRANTY

See Warranty page in the T100 Manual - P/N 06807

ABOUT THIS MANUAL

This manual is to be used in conjunction with the Model T100 operation manual,

part number 06807. Where operation of the Model T100U diverges from that of

the Model T100, this manual addendum takes precedence. This T100U

addendum is comprised of multiple documents, assembled as follows:

Part No.

Rev

Name/Description

06840 B T100U Addendum to T100 Operation Manual

[See T100 manual for Appendix A, Menu Tree and related software documentation]

06846 8/9/2011 Spare Parts List (in Appendix B of this addendum)

05946 A Recommended Spares Stocking Levels (in Appendix B of this addendum)

05930 B Appendix C, Repair Form

Documents included in Appendix D:

0736201 01 Interconnect List

07362 01 Interconnect Diagram

0506402 A UV Ref PCA

05435 C Internal PMT Preamp PCA

05466 B Sync/Demod PCA

0591602 C Bursting UV Lamp Drv Schem

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

REVISION HISTORY

2011, August 10, T100U Addendum, 06840 Rev B, DCN Updates

Document

Rev

DCN

Change Summary

T100U Addendum 06840 B 6201 Administrative Updates:

• Reformatted layout.

• Renamed “Theory of Operation” to “Principles of

Operation” and moved to end (last section).

• Renamed “Troubleshooting & Repair” to

“Troubleshooting and Service”.

• Corrected cross-references to sections/figures in

T100 Operation Manual, 06807.

Technical updates:

• Removed reference to “shutter”.

• Added North American Certifications to specs table

Replaced Spare Parts List 06846 with most recent

output to spreadsheet.

Replaced Internal PMT Preamp schem 05435 Rev B

with Rev C

Replaced Sync/Demod PCA schem 05466 Rev A

with Rev B.

2010, November 15, T100U Manual, PN06840 Rev A, DCN5908 Initial Release

06840B DCN 6201

iii

TABLE OF CONTENTS

1. PREFACE .............................................................................................................................................................................. 7

1.1 Reference Numbering Convention ............................................................................................................................ 7

2. SPECIFICATIONS, APPROVALS AND WARRANTY ........................................................................................................... 9

2.1 Specifications ............................................................................................................................................................ 9

2.2 EPA Equivalency Designation ................................................................................................................................. 10

2.3 CE Mark Compliance .............................................................................................................................................. 10

3. GETTING STARTED ............................................................................................................................................................ 11

3.1 Unpacking the T100U ............................................................................................................................................. 11

3.2 Internal Layouts ...................................................................................................................................................... 11

3.3 Functional Check of the T100U ............................................................................................................................... 13

3.3.1 Test Functions .................................................................................................................................................... 13

4. T100U OPERATING INSTRUCTIONS ................................................................................................................................. 15

4.1 Additional Test Parameters ..................................................................................................................................... 15

4.2 STBL MENU: Setup for the Three Stability Functions ............................................................................................. 15

5. CALIBRATION PROCEDURES ........................................................................................................................................... 17

6. EPA PROTOCOL CALIBRATION ....................................................................................................................................... 19

7. INSTRUMENT MAINTENANCE ........................................................................................................................................... 21

8. TROUBLESHOOTING AND SERVICE ................................................................................................................................ 23

8.1.1 Fault Diagnosis with Warning Messages ............................................................................................................ 23

8.1.2 Fault Diagnosis with Test Functions ................................................................................................................... 24

8.1.3 Fault Diagnosis with Sync Demod PCA LEDs .................................................................................................... 25

8.2 Other Performance Problems ................................................................................................................................. 25

8.3 Additional Repair Procedures ................................................................................................................................. 25

8.3.1 UV Lamp Adjustment and/or Replacement ........................................................................................................ 25

8.3.1.1 Adjusting the UV Lamp (Peaking the Lamp) ............................................................................................. 26

8.3.1.2 Replacing the UV Lamp ............................................................................................................................ 28

8.3.2 Replacing the UV Filter/Lens .............................................................................................................................. 29

8.3.3 Replacing the PMT, HVPS or TEC ..................................................................................................................... 30

8.3.4 T100U PMT Hardware Calibration (Factory Cal) ................................................................................................ 32

8.4 Technical Assistance .............................................................................................................................................. 33

9. PRINCIPLES OF OPERATION ............................................................................................................................................ 35

9.1 Electronic Operation................................................................................................................................................ 35

9.1.1 Sensor Module ................................................................................................................................................... 35

9.1.1.1 Sample Chamber ...................................................................................................................................... 38

06840B DCN 6201

Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

LIST OF FIGURES

Figure 3-1: T100U Internal Layout .................................................................................................................12

Figure 3-2: T100U Test Functions .................................................................................................................14

Figure 4-1: Accessing the STBL Menu ..........................................................................................................16

Figure 8-1: UV Lamp Adjustment ...................................................................................................................27

Figure 8-2: Disassembling the Sample Chamber/UV Source Assembly .......................................................29

Figure 8-3: PMT Assembly - Exploded View ..................................................................................................30

Figure 9-1: Sensor Block Diagram .................................................................................................................36

Figure 9-2: T100U Sensor Module Assembly ................................................................................................37

Figure 9-3: T100U Sample Chamber Exploded View ....................................................................................38

LIST OF TABLES

Table 2-1: Model T100U Basic Unit Specifications ......................................................................................... 9

Table 3-1: Test Functions Defined ................................................................................................................13

Table 8-1: Test Functions - Possible Causes for Out-Of-Range Values ......................................................24

Table 8-2: Relay PCA Status LED Failure Indications ..................................................................................25

06840B DCN 6201

LIST OF APPENDICES

APPENDIX A: Menu Trees and Software Documentation (refer to Appendix A of the T100 manual)

APPENDIX B: Spare Parts List and Recommended Spares Stocking Levels

APPENDIX C: Warranty Repair Questionnaire

APPENDIX D: Schematics (contains those unique to T100U; other schematics in T100 manual)

06840B DCN 6201

Contents Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

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06840B DCN 6201

1. PREFACE

Note The information contained in this addendum is pertinent to T100U

analyzers running software revision Gc4. Some or all of the information

may not be applicable to later revisions of software. The software

revision that your analyzer is running is displayed in the Mode field of the

display any time the analyzer is in SETUP mode.

This addendum is based on the Model T100 Operators Manual (P/N 06807). In most

ways the T100U is identical to the T100 in design and operation; therefore, most of the

basic set up information, operating instructions as well as calibration, maintenance,

troubleshooting and repair methods are found in that manual. This addendum

documents only those areas where the T100U is different in design or operating method

from the T100.

Therefore, this addendum includes instructions and information regarding:

• Additional Test Functions

• Adjusting the PMT HV for “Factory Calibrations”

• Differences in theory of operation

1.1 REFERENCE NUMBERING CONVENTION

Unless otherwise specified, section, figure and table reference numbers referred to

within this text are relative to this manual.

EXAMPLE: “Figure 2-1” refers to the figure within this document labeled as

Figure 2-1.

References to sections, figures and tables in the T100 manual will be labeled as such.

EXAMPLE: “Figure 6-1 of the T100 Operators Manual” (P/N 06807).

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2. SPECIFICATIONS, APPROVALS AND

WARRANTY

2.1 SPECIFICATIONS

Table 2-1: Model T100U Basic Unit Specifications

PARAMETER

SPECIFICATION

Ranges

(Physical Analog Output) Min: 0-5 ppb Full scale

Max: 0-20 000 ppb Full scale (selectable, dual ranges and auto ranging supported)

Measurement Units ppb, ppm, µg/m

, mg/m

(selectable)

Zero Noise

25 ppt RMS (50 ppt RMS with 360 nm filter installed)

Span Noise

0.5% of reading RMS, above 5 ppb

Lower Detectable Limit

50 ppt RMS

Zero Drift (24 hours) < 0.2 ppb (<.4 ppb with 360 nm filter installed)

Span Drift (24 hours) < 0.5% of full scale

Lag Time

30 seconds

Rise/Fall Time

< 140 seconds to 95%

Linearity 1% of full scale

Precision 0.5% of reading

Sample Flow Rate 650 cm

/min. ±10%

AC Power Rating 100 V-120V, 220 – 240 V, 50/60 Hz

Analog Output Ranges 10 V, 5 V, 1 V, 0.1 V,

2-20 or 4-20 mA isolated current loop.

All Ranges with 5% Under/Over Range

Recorder Offset: ±10%

Standard I/O

1 Ethernet: 10/100Base-T

2 RS-232 (300 – 115,200 baud)

2 USB device ports

8 opto-isolated digital status outputs

6 opto-isolated digital control inputs (3 defined, 3 spare)

4 analog outputs

Optional I/O

1 USB com port

1 RS485

8 analog inputs (0-10V, 12-bit)

4 digital alarm outputs

Multidrop RS232

3 4-20mA current outputs

06840B DCN 6201

Specifications, Approvals and Warranty Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

PARAMETER

SPECIFICATION

Analog Output Resolution 1 part in 4096 of selected full-scale voltage

Temperature Coefficient < 0.1% per

Temperature Range 5-40

Humidity Range 0 - 95% RH, non-condensing

Dimensions H x W x D 7" x 17" x 23.5" (178 mm x 432 mm x 597 mm)

Weight, Analyzer

(Basic Configuration) 45 lbs (20.5 kg) w/internal pump

Environmental Installation category (over-voltage category) II; Pollution degree 2

Certifications EQSA-0495-100

EN61326 (1997 w/A1: 98) Class A,

FCC Part 15 Subpart B Section 15.107 Class A,

ICES-003 Class A (ANSI C63.4 1992) & AS/NZS 3548 (w/A1 & A2; 97)

Class A.

IEC 61010-1:90 + A1:92 + A2:95,

North American Certifications:

• cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04

• NEMKO-CCL (us): UL No. 61010-1 (2nd Edition)

As defined by the USEPA

2 25 samples taken, 10 sec. interval

3 Twice zero noise

2.2 EPA EQUIVALENCY DESIGNATION

Teledyne API’s T100U trace level sulfur dioxide analyzer is designated as a reference

method for SO2 measurement, as defined in 40 CFR Part 53, when operated under the

conditions defined for the T100 analyzer (manual PN 06807).

2.3 CE MARK COMPLIANCE

The T100U analyzer emissions and safety compliance are the same as those for the T100

analyzer.

06840B DCN 6201

3. GETTING STARTED

3.1 UNPACKING THE T100U

Unpack the T100U as per the directions in Section 3.1 of the T100 Manual, with the

following change: There are two redheaded shipping screws that hold down the

PMT/Sensor assembly and must be removed prior to operation. They are located along

the base of the PMT housing adjacent to the chassis.

3.2 INTERNAL LAYOUTS

Figures 3-1 replaces Figure 3-5 in the T100 manual. The primary difference between

the T100U and T100 layouts is the differences in the PMT Housing, the location of the

PMT preamp PCA and the addition of a Sync Demodulator PCA.

06840B DCN 6201

Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

Figure 3-1: T100U Internal Layout

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Getting Started

3.3 FUNCTIONAL CHECK OF THE T100U

To perform an initial functional check of the T100U follow the steps contained in

Section 3.4 of the T100 Manual, but use the Test functions described in below.

3.3.1 TEST FUNCTIONS

Table 3-1 of this addendum supersedes Table 4-2 in Section 4.1.1 of the T100 manual,

and Figure 3.2 in this addendum replaces Figure 3-24 of the T100 Manual.

Table 3-1: Test Functions Defined

DISPLAY

PARAMETER

UNITS

DESCRIPTION

RANGE

- -

RANGE1

RANGE2

PPB,

PPM,

UGM &

MGM

The Full Scale limit at which the reporting range of the analyzer’s

ANALOG OUTPUTS is currently set.

THIS IS NOT the Physical Range of the instrument. See Section

4.6 of T100 manual for more information.

If DUAL or AUTO Range modes have been selected, two

RANGE functions will appear, one for each range.

STABIL STABILITY ppb Standard deviation of SO2 Concentration readings. Data points

are recorded every ten seconds. The calculation uses the last

25 data points.

STABIL2 STABILITY ppb Standard deviation of SO2 Concentration readings, per EPA.

Data points are recorded every 120 seconds. The calculation

uses the last 25 data points.

PRES SAMPLE PRESSURE in-Hg-A The current pressure of the sample gas as it leaves the sample

chamber.

SAMP FL SAMPLE FLOW cm³/min

(cc/m) The flow rate of the sample gas through the sample chamber.

PMT

PMT Signal mV The raw output voltage of the PMT.

NORM PMT NORMALIZED PMT

Signal mV The output voltage of the PMT after normalization for offset and

temperature/pressure compensation (if activated).

UV LAMP Source UV Lamp

Intensity mV The output voltage of the UV reference detector.

UV STAB Stability of UV Lamp

Intensity mV Standard deviation of UV reference detector output. Data points

are recorded every ten seconds. The calculation uses the last

25 data points.

LAMP RATIO UV Source lamp ratio % The current output of the UV reference detector divided by the

reading stored in the CPU’s memory from the last time a UV

Lamp calibration was performed.

STR. LGT Stray Light ppb The offset due to stray light recorded by the CPU during the last

zero-point calibration performed.

DRK PMT Dark PMT mV The PMT output reading recorded as the lamp pulses off during

normal measurement.

DRK LMP Dark UV Source Lamp mV The UV reference detector output reading recorded as the lamp

pulses off during normal measurement.

SLOPE SO2 measurement Slope - The sensitivity of the instrument as calculated during the last

calibration activity. The slope parameter is used to set the span

calibration point of the analyzer.

OFFSET SO2 measurement Offset - The overall offset of the instrument as calculated during the last

calibration activity. The offset parameter is used to set the zero

point of the analyzer response.

HVPS

HVPS V The PMT high voltage power supply.

06840B DCN 6201

Getting Started Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

DISPLAY

PARAMETER

UNITS

DESCRIPTION

RCELL TEMP SAMPLE CHAMBER

TEMP °C The current temperature of the sample chamber.

BOX TEMP BOX TEMPERATURE °C The ambient temperature of the inside of the analyzer case.

PMT TEMP PMT TEMPERATURE °C The current temperature of the PMT.

IZS TEMP1 IZS TEMPERATURE1 °C The current temperature of the internal zero/span option. Only

appears when IZS option is enabled

TEST2

TEST SIGNAL

mV Signal of a user-defined test function on output channel A4.

TIME CLOCK TIME hh:mm:ss The current day time for DAS records and calibration events.

To view the TEST Functions press the following menu selection sequence:

RANGE

STABIL

STABIL2

PRES

SAMP FL

PMT

NORM PMT

UV LAMP

UV STB

LAMP RATIO

STR. LGT

DARK PMT

DARK LMP

SLOPE

OFFSET

HVPS

RCELL TEMP

BOX TEMP

PMT TEMP

IZS TEMP

TEST

TIME

SAMPLE RANGE = 500.0 PPB SO2 =XXX.X

< TST TST > CAL SETUP

Only appears if IZS option is

installed.

Only appears if analog output

A3 is actively reporting a test

function

Toggle <TST TST> buttons

to scroll through list of

Figure 3-2: T100U Test Functions

06840B DCN 6201

4. T100U OPERATING INSTRUCTIONS

Note For the most part the operation instructions for the T100U are the same

as those described in the T100 Manual with the exception that there are

additional test parameters and setup procedures.

4.1 ADDITIONAL TEST PARAMETERS

Please see Section 3.3 of this addendum for details on the additional test parameters.

4.2 STBL MENU: SETUP FOR THE THREE STABILITY

FUNCTIONS

There is an additional submenu on the Secondary Setup Menu in the T100U’s software.

The STBL menu, see Figure 4-1 allows the user to modify the settings for the three

stability calculations that are displayed as Test Functions on the front panel and are

available via the serial data port and that can be logged with the DAS. Test Function

STABIL, CONC1 in the menus below, is equivalent to the standard T100 STABIL

function and is useful when conducting calibrations and other operations in which the

operator has limited time to view the display. CONC2, which is the same as the

STABIL2 test function has been configured so that it calculates stability in the same way

as required by the EPA. STABIL2 is useful when comparing instruments against the

EPA standard but is very slow and difficult to use for calibration or other activities

where the operator must wait for analyzer to settle to the desired value. UVLAMP is

the same as UV STAB on the front panel is a diagnostic that can be used to understand

the stability of the UV lamp.

06840B DCN 6201

T100U Operating Instructions Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

SETUP X.X

SECONDARY SETUP MENU

COMM VARS DIAG STBL EXIT

SETUP X.X

PRIMARY SETUP MENU

CFG DAS RNGE PASS CLK MORE EXIT

SAMPLE RANGE = 500.000 PPB SO2 =XXX.X

< TST TST > CAL SETUP

EXIT returns

to the PRIMARY

SETUP MENU

EXIT returns

to the main

SAMPLE

display

SETUP X.X

CONC1, 10SEC, 25 SAMPLES

NEXT EDIT PRNT EXIT

SETUP X.X

UVLAMP, 10SEC, 25 SAMPLES

PREV EDIT PRNT EXIT

CONC2 is

setup for

STABIL2 test

function,

UVLAMP for

UV STAB test

function

SETUP X.X

CONC2, 120SEC, 25 SAMPLES

PREV NEXT EDIT PRNT EXIT

Figure 4-1: Accessing the STBL Menu

06840B DCN 6201

5. CALIBRATION PROCEDURES

Calibration of the T100U should be performed according to the procedures described in

the T100 Manual. However, delivering span and zero gases for the lower ranges that the

T100U is designed for can be difficult. For best results when calibrating the T100U, wait

one hour for the instrument to stabilize when delivering zero and span gases before

pressing the zero and span buttons. Attention must be paid to the quality of the gasses,

the level of contaminants in the gases as well as the history and conditioning of the gas

delivery components. Only Teflon or glass should be used for any “wetted” surfaces

that the calibration gasses contact. All delivery system components should be

conditioned by running span gas for a minimum of four hours before conducting actual

span calibrations.

06840B DCN 6201

Calibration Procedures Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

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06840B DCN 6201

6. EPA PROTOCOL CALIBRATION

For EPA Protocol calibration please refer to Section 10 of the T100 manual.

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06840B DCN 6201

7. INSTRUMENT MAINTENANCE

Instrument maintenance is almost identical to that in the T100. The T100U uses a 1 micron sample filter,

instead of the 5 micron sample filter used in the T100. Replacement part numbers are shown below.

Part Number Description

009690200 AKIT, TFE FLTR ELEMENT, 47MM, 1UM (100)

05920 UV Zinc LAMP, T100U

For all other maintenance questions, please refer to section 8 in the T100 manual.

06840B DCN 6201

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06840B DCN 6201

8. TROUBLESHOOTING AND SERVICE

This section includes various troubleshooting and repair information that either

supplements or is in addition to that included in Section 12 of the T100 Manual

CAUTION

The operations outlined in this Section must be performed by qualified

maintenance personnel only.

Please read Section 12 of the T100 Manual before attempting the

following trouble shooting or repair procedures

WARNING - RISK OF ELECTRICAL SHOCK.

Some operations need to be carried out with the analyzer open and

running.

Exercise caution to avoid electrical shocks and electrostatic or

mechanical damage to the analyzer.

Do not drop tools into the analyzer or leave those after your procedures.

Do not shorten or touch electric connections with metallic tools while

operating inside the analyzer.

Use common sense when operating inside a running analyzer.

8.1.1 FAULT DIAGNOSIS WITH WARNING MESSAGES

The warning messages for the T100U are identical to those included in Section 12.1.1 of

the T100 Manual.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

8.1.2 FAULT DIAGNOSIS WITH TEST FUNCTIONS

The following table supersedes Table 12.2 of the T100 Manual.

Table 8-1: Test Functions - Possible Causes for Out-Of-Range Values

TEST

FUNCTION

NOMINAL

VALUE(S)

POSSIBLE CAUSE(S)

STABIL

(STANDARD)

≤0.075 ppb with zero

air

Faults that cause high stability values are: pneumatic leak; low or very unstable UV lamp

output; light leak; faulty HVPS; defective preamp board; aging PMT; PMT recently exposed to

room light; dirty/contaminated reaction cell.

STABIL2

(EPA DEF)

≤0.075 ppb with zero

air Same as STABIL

SAMPLE FL 650 cm

/min

± 10% Faults can be caused by: clogged critical flow orifice; pneumatic leak; faulty flow sensor;

sample line flow restriction.

PMT -20 TO 150 mV with

zero air

High or noisy readings could be due to: calibration error; pneumatic leak; light leak (improper

assembly); aging UV filter; low UV reference output; PMT recently exposed to room light; light

leak in reaction cell; reaction cell contaminated; HVPS problem.

It takes 24-48 hours for a PMT exposed to ambient light levels to return to normal functioning.

NORM PMT - - Noisy Norm PMT value (assuming unchanging SO2 concentration of sample gas):

Calibration error; HVPS problem; PMT problem; UV reference problem; UV lamp problem.

UV LAMP 2000 - 4400 mV

This is the instantaneous reading of the UV lamp intensity. Low UV lamp intensity could be

due to: aging UV lamp; UV lamp position out of alignment; faulty lamp transformer; aging or

faulty UV detector; dirty optical components.

Intensity lower than 600 mV will cause UV LAMP WARNING.

UV STAB 0 to 100 mV Unstable lamp or failed UV lamp driver.

LAMP RATIO ___

The current output of the UV reference detector divided by the reading stored in the CPU’s

memory from the last time a UV Lamp calibration was performed. Out of range lamp ratio

could be due to: malfunctioning UV lamp; UV lamp position out of alignment; faulty lamp

transformer; aging or faulty UV detector; dirty optical components; pin holes or scratches in the

UV optical filters; light leaks.

STR LGT <100 ppb High stray light could be caused by: aging UV filter; contaminated reaction cell; light leak;

pneumatic leak.

DRK PMT 200 - 325 mV High dark PMT reading could be due to: light leak; high pmt temperature; high electronic

offset.

DRK LMP -50 - 200 mV High dark UV detector could be caused by: light leak; high electronic offset.

HVPS ≈ 400 V to 900 V Incorrect HVPS reading could be caused by; HVPS broken; preamp board circuit problems.

RCELL TEMP 50ºC ± 1ºC Incorrect temperature reading could be caused by: malfunctioning heater; relay board

communication (I2C bus); relay burnt out

BOX TEMP ambient

+ ~ 5ºC Incorrect temperature reading could be caused by: Environment out of temperature

operating range; broken thermistor; runaway heater

PMT TEMP 7ºC ± 2ºC constant Incorrect temperature reading could be caused by: TEC cooling circuit broken; High chassis

temperature; 12V power supply

IZS TEMP

(OPTION) 50ºC ± 1ºC Malfunctioning heater; relay board communication (I1C bus); relay burnt out

PRESS ambient

± 2 IN-HG-A

Incorrect SAMPLE pressure could be due to: pneumatic leak; malfunctioning valve;

malfunctioning pump; clogged flow orifices; sample inlet overpressure; faulty pressure

sensor

SLOPE 1.0 ± 0.3 Slope out of range could be due to: poor calibration quality ; span gas concentration incorrect;

leaks; UV Lamp output decay.

OFFSET < 250 mV High offset could be due to: incorrect span gas concentration/contaminated zero air/leak; low-

level calibration off; light leak; aging UV filter; contaminated reaction cell; pneumatic leak.

TIME OF DAY Current time Incorrect Time could be caused by: Internal clock drifting; move across time zones; daylight

savings time?

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service

8.1.3 FAULT DIAGNOSIS WITH SYNC DEMOD PCA LEDS

There are four green Light Emitting Diodes (LEDs) on the bottom left side of the Sync

Demodulator PCA. They indicate various statuses and can be used to troubleshoot

problems associated with the board.

Table 8-2: Relay PCA Status LED Failure Indications

Indicator

Function

Description

Action

DS4 Watchdog Toggles on or off

every second Steady on or off controller on PCA has crashed, PMT

temp. control still operates but PMT, REF and PMT Temp

voltages as shown in test functions will be XXXX. Press

reset button on sync demod to restart; if problem

continues check power supply voltages on PCA or PCA is

failing and must be replaced.

DS3 I2C Activity Flashes each time

sync demod is polled

by instrument CPU

once every 1 to 1.5

seconds

Steady on or off indicates I2C bus failure check wiring

harness taking I2C to motherboard, another I2C device is

hanging bus, I2C transceiver on motherboard has failed, or

CPU has problem.

DS2 A/D Status 1 Short frequent

flashes tracks timing

of A/D converter

Lack of flash indicates internal failure of A/D or firmware.

Press reset button on sync demod to restart; if problem

continues check power supply voltages on PCA or PCA is

failing and must be replaced.

DS1 A/D Status 2

8.2 OTHER PERFORMANCE PROBLEMS

Please refer to Section 12.5 of the T100 manual for information.

8.3 ADDITIONAL REPAIR PROCEDURES

The following repair procedures are in addition to those listed in Section 12.7 of the

T100 Manual,

8.3.1 UV LAMP ADJUSTMENT AND/OR REPLACEMENT

There are two ways in which ambient conditions can affect the UV Lamp output and

therefore the accuracy of the SO2 concentration measurement: lamp aging and lamp

positioning.

LAMP AGING

Over a period of months, the UV energy will show a downward trend, usually 30% -

50% in the first 90 days, and then a slower rate, until the end of useful life of the lamp.

Periodically running the UV lamp calibration routine (see Section 5.9.6 of the T100

Manual) will compensate for this until the lamp output becomes too low to function at

all, 2-3 years nominally.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

LAMP POSITIONING

The UV output level of the lamp is uneven across the entire length of the lamp. Some

portions of the lamp shine slightly more brightly than others. At the factory the position

of the UV lamp is adjusted to optimize the amount of UV light shining through the UV

filter/lens and into the reaction cell. Changes to the physical alignment of the lamp can

affect the analyzer’s ability to accurately measure SO2. See Section 12.7.2.5 of the T100

Manual for instructions on adjusting the lamp position.

8.3.1.1 Adjusting the UV Lamp (Peaking the Lamp)

CAUTION – GENERAL SAFETY HAZARD

Always wear safety glasses made with UV blocking material when

working with the UV Lamp assembly. (Generic plastic safety glasses are

not adequate).

1. Set the analyzer display to show the signal I/O function, UVLAMP_SIGNAL (see

Section 12.1.3 of the T100 Manual.

2. Slightly loosen the large brass thumbscrew located on the shutter housing (see

Figure 8-1) so that the lamp can be moved.

3. While watching the UVLAMP_SIGNAL reading, slowly rotate the lamp or move it

back and forth vertically until the UVLAMP_SIGNAL reading is at its maximum.

• Best peak intensity will occur when the dot (or arrow) on top of the lamp is pointing in the

direction of the reaction cell.

• Ideally, the reading should be 4000mV±200mV.

• If UVLAMP_SIGNAL is lower than 600mV, replace the lamp.

• If UVLAMP_SIGNAL is greater than 4400 mV, adjust the pot on the UV reference board

down until the output reads 4400 mV, and then continue to peak the lamp.

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

DO NOT grasp the UV lamp by its cap when changing its position -

always grasp the main body of the lamp (refer to Figure 8-1). Inattention

to this detail could twist and potentially disconnect the lamp’s power

supply wires.

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service

DO NOT

Use Lamp Cap to

adjust Lamp position

UV Lamp

Power Supply

Wires

Thumb screw

UV Lamp

Bracket

Mounting

Screws

Adjust Lamp

Position by

grasping Lamp

body ONLY

Figure 8-1: UV Lamp Adjustment

4. Finger tighten the thumbscrew.

CAUTION - GENERAL SAFETY HAZARD

DO NOT over tighten the thumbscrew, as over-tightening can cause

breakage to the lamp and consequently release mercury into the area.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

8.3.1.2 Replacing the UV Lamp

CAUTION – GENERAL SAFETY HAZARD

Always wear safety glasses made with UV blocking material when

working with the UV Lamp assembly. (Generic plastic safety glasses are

not adequate).

1. Turn off the analyzer.

2. Disconnect the UV lamp from its power supply.

• You can find the power supply connector by following the two, white UV Lamp

power supply wires from the lamp to the power supply.

3. Loosen, but do not remove the two UV lamp bracket screws, and the large brass

thumbscrew located on the shutter housing (see Figure 8-2) so that the lamp can be

moved.

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

Do not grasp the UV lamp by its cap when changing its position (see

Figure 8-2). Always grasp the main body of the lamp. Inattention to this

detail could twist and potentially disconnect the lamp’s power supply

wires.

4. Remove the UV Lamp by pulling it straight up.

5. Insert the new UV lamp into the bracket.

6. Tighten the two UV lamp bracket screws, but leave the brass thumb screw un-

tightened.

7. Connect the new UV lamp to the power supply.

8. Turn the instrument on and perform the UV adjustment procedure as defined in

section 8.3.1.1 of this addendum.

9. Finger tighten the thumbscrew.

CAUTION - GENERAL SAFETY HAZARD

DO NOT over tighten the thumbscrew, as over-tightening can cause

breakage to the lamp and consequently release mercury into the area.

10. Perform a lamp calibration procedure (see Section 4.8.7 of the T100 Manual) and a

zero point and span point calibration (see Section 9 of the T100 Manual).

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service

8.3.2 REPLACING THE UV FILTER/LENS

IMPORTANT IMPACT ON READINGS OR DATA

Be careful not to leave thumbprints on the i

nterior of the sample

chamber. The various

oils that make up fingerprints fluoresce brightly

under UV light and will significantly affect the accuracy of the analyzer’s

SO2 measurement.

1. Turn off the instrument’s power and remove the power cord from the instrument.

2. Unplug the J4 connector from the motherboard to allow tool access.

3. Remove 4 screws from the lamp housing cover (see Figure 8-2) and remove the

cover .

4. Remove 4 screws from the UV filter retainer.

UV Filter Retainer

Screws

Lamp Housing

UV Filter

Lamp Housing

Cover Screws

UV Filter Retainer

Screws

UV Filter Retainer

and Lens Housing

Reaction

Cell

Figure 8-2: Disassembling the Sample Chamber/UV Source Assembly

IMPORTANT IMPACT ON READINGS OR DATA

Never touch the filter’s surface; fingertips can leave oily residue and will

significantly affect the accuracy of the analyzer’s SO2 measurement.

Handle carefully by the outer edges.

5. Carefully remove the UV filter.

6. Install the UV filter with arrow pointing towards reaction cell. Handle carefully and

never touch the filter’s surface. The UV filter’s wider ( ring ) side should be facing

out. Install the UV filter retainer and tighten screws.

7. Install the lamp housing cover and mini-fit connector. Tighten 4 screws.

8. Re-plug J4 connector into the motherboard.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

8.3.3 REPLACING THE PMT, HVPS OR TEC

The PMT should last for the lifetime of the analyzer. However, in some cases, the high

voltage power supply (HVPS) or the thermo-electric cooler (TEC) may fail. To replace

the PMT, the HVPS or the TEC:

Figure 8-3: PMT Assembly - Exploded View

1. Power down the analyzer, disconnect the power cord, remove the cover and discon-

nect all pneumatic and electrical connections from the sensor assembly.

2. Remove the entire sensor module assembly from the analyzer.

3. Remove the fluorescence cell assembly.

4. Remove the two connectors on the Sync Demod board.

5. Remove the Sync Demod Board (6 screws with plastic washers). Disconnect the

electrical connector that leads to the preamp board further inside the housing.

6. Remove all of the desiccant bags inside the PMT housing.

7. Along with the plate, slide out the OPTIC TEST LED and the thermistor that

measures the PMT temperature.

• The thermistor will be coated with a white, thermal conducting paste. Do not

contaminate the inside of the housing or the PMT tube with this grease.

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service

8. Unscrew the PMT assembly. It is held to the cold block by two plastic screws.

• Because the threads of the plastic screws are easily damaged it is highly

recommended to use new screws when reassembling the unit.

9. Carefully take out the assembly consisting of the HVPS, the gasket, preamp

assembly and the PMT.

10. Change the PMT or the HVPS or both, clean the PMT glass tube with a clean, anti-

static wipe and do not touch it after cleaning.

11. If the cold block or TEC is to be changed, disconnect the TEC driver board from the

preamplifier board:

a) Remove the cooler fan duct (4 screws on its side) including the driver board.

b) Disconnect the driver board from the TEC and set the sub-assembly aside.

c) Remove the end plate with the cooling fins (4 screws) and slide out the PMT

cold block assembly, which contains the TEC.

d) Unscrew the TEC from the cooling fins and the cold block and replace it with a

new unit.

12. Re-assemble the TEC subassembly in reverse order.

ATTENTION COULD DAMAGE INSTRUMENT AND VOID WARRANTY

The thermo-electric cooler needs to be mounted flat to the heat sink. If

there is any significant gap, the TEC might burn out. Make sure to apply

heat sink paste before mounting it and tighten the screws evenly and

cross-wise.

a) Make sure to use thermal pads (HW-405) between the TEC and the cooling fins

as well as between the TEC and the cold block.

b) Align the side opening in the cold block with the hole in the PMT housing where

the sample Chamber attaches.

c) Evenly tighten the long mounting screws for good thermal conductivity.

13. Re-insert the TEC subassembly.

• Make sure that the O-ring is placed properly and the assembly is tightened

evenly.

14. Insert the LED and thermistor into the cold block.

15. Re-insert the PMT/HVPS subassembly.

• Don’t forget the gasket between HVPS and PMT.

• Use new plastic screws to mount the PMT assembly on the PMT cold block.

16. Insert the new desiccant bags.

17. Reconnect the cable from the preamp board to the back of the Sync Demod board

then carefully reattach the Sync Demod board to the housing.

• Make sure that the gasket is between the back of the board and the front of the

PMT housing.

• Be sure to tighten these screws evenly,

18. Reconnect the cables and the reaction cell.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

19. Replace the sensor assembly into the chassis and fasten with four screws and

washers.

20. Reconnect all electrical and pneumatic connections, leak check the system and

power up the analyzer.

• Verify the basic operation of the analyzer using the ETEST and OTEST features

(see Section 5.9.4 & 5.9.5 of the T100 Manual) or by measuring calibrated zero

and span gases.

21. Perform a PMT Hardware calibration (see Section 8.3.4 of this addendum).

22. Perform a zero point and span calibration (See Section 9 of the T100 Manual - P/N

06807).

8.3.4 T100U PMT HARDWARE CALIBRATION (FACTORY CAL)

This procedure supersedes the one contained in the T100 Manual.

The sensor module hardware calibration adjusts the slope of the PMT output when the

Instruments slope and offset values are outside of the acceptable range and all other

more obvious causes for this problem have been eliminated. Because the PMT HV is

remotely controlled and there is no PMT preamp gain adjust, this procedure is done

automatically through the analyzer software.

1. Set the instrument reporting range to SNGL & 500 ppb (see Section 5.4.3 of the

T100 Manual)

2. Perform a full zero–point calibration using zero air (see Section 9 of the T100

Manual).

3. Let the instrument stabilize by allowing it to run for one hour.

4. Adjust the UV Lamp. (See Section 8.3.1.1 of this addendum)

5. Perform a LAMP CALIBRATION procedure (see Section 5.9.6 of the T100

Manual).

6. Feed 400 ppb span gas into the analyzer.

7. Wait approximately 30-60 minutes (or until the stability reads ≤ 0.1 ppb), then under

the DIAG menu select PMT CALIBRATION.

8. Either press ENTR if you are using 400 ppb or change the concentration value to

what is appropriate and then press ENTR.

9. Select the range that you wish to setup (low or high).

10. Wait two to three minutes until you get a message that indicates the HV has been

adjusted successfully.

IMPORTANT IMPACT ON READINGS OR DATA

If a reporting range other than 500 ppb is used in this procedure:

Use a span gas equal to 80% of the reporting range and adjust the PMT to

a target NORM PMT value of twice the ppb value of the span gas.

EXAMPLE -

If the reporting range is 800 ppb then set the target

concentration to 640 ppb for this procedure.

11. Wait until the STABIL value is ≤ 0.1 ppb.

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Troubleshooting and Service

12. Scroll to the NORM PMT value and verify that it is approximately twice the ppb

value of the span gas.

13. Perform a zero / span calibration.

14. Check the slope and offset values and compare them to the values in Table 9-5 of

the T100 Manual.

15. Steps 7 - 14 may have to be performed more than once in order to compensate for

any over/undershooting of the PMT reading based on the adjusted HVPS drive

voltage. Best results occur after performing the PMT calibration (steps 7 - 14) at

least two consecutive times.

8.4 TECHNICAL ASSISTANCE

If this addendum and its trouble-shooting / repair sections do not solve your problems,

technical assistance may be obtained from:

Teledyne API (TAPI)

Technical Support

9970 Carroll Canyon Road

San Diego, California 92131-1106 USA

Toll-free Phone: 800-324-5190

Phone:

+1 858-657-9800

Fax: +1 858-657-9816

Email: sda_techsupport@Teledyne.com

Website:

http://www.Teledyne-API.com

Before you contact Teledyne Instruments’ Technical Support, fill out the problem report form in Appendix C,

which is also available online for electronic submission at http://www.Teledyne-API.com/forms/p-fmapicom.asp.

06840B DCN 6201

Troubleshooting and Service Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

This page intentionally left blank.

06840B DCN 6201

9. PRINCIPLES OF OPERATION

The T100U is a modified T100. The primary differences are the way in which the PMT

and UV reference signals are acquired and processed. The T100U has no shutter but

rather employs synchronous demodulation to capture the dark and light PMT and UV

reference signals several times per second. A printed circuit board, the Sync

Demodulator, attached to the end of the PMT housing, on the sensor assembly, includes

circuitry that digitizes the PMT and UV reference signals and synchronizes the operation

of the UV source with these measurements. This method of signal processing minimizes

the error that changing offsets could make in an instrument that is designed to operate

near its detection limit.

9.1 ELECTRONIC OPERATION

The following information is in addition to that contained in Section 13.5.2 of the T100

Manual.

9.1.1 SENSOR MODULE

At the heart of the T100U’s signal processing, illustrated in Figure 9-1 below, is the

Synchronous Demodulator PCA (Sync Demod board). The PCA is attached to the end

of the PMT housing and serves to seal the end of the PMT housing. The sync

demodulator controls the operation of the UV Lamp driver, digitizes the analog output

signals from the PMT UV reference detector and PMT temperature sensor, controls the

PMT cooler (thermo-electric cooler, TEC), controls the PMT HV via a local I2C bus,

and communicates with the analyzer’s CPU over the master I2C bus. Digitized and

processed data from the UV reference and PMT are passed to the analyzer’s CPU over

the master I2C bus and data for control of the PMT HV control DAC is passed from the

CPU to the DAC on the PMT preamp via the microcontroller on the Sync Demod board.

06840B DCN 6201

Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

SYNC DEMOD PCA

(End of PMT Housing)

PMT Signal

UV REF PCA

(End of Sensor Module)UV REF

Local I2C Bus

A/D

Converter

Micro

Controller

UV LAMP DRIVER

PCA

(Side of Sensor Assy)

Master

I2C Bus

PMT PREAMP PCA

(Inside PMT Housing)

8 bit DAC

PMT HV

Control I2C

PMT IN

MOTHERBOARD

(Rear Panel)

CPU

PMT Temp Sensor

(Inside PMT Housing)

Lamp Sync

PMT Cooler

(End of PMT Housing)

PMT HV

Monitor

Figure 9-1: Sensor Block Diagram

06840B DCN 6201

Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807 Principles of Operation

Figure 9-2: T100U Sensor Module Assembly

These components are divided into two significant subassemblies. The sample chamber

and the PMT assembly.

Figure 9-3 shows an exploded view of the sample chamber assembly.

Figure 8-3 shows an exploded view of the PMT assembly.

06840B DCN 6201

Principles of Operation Teledyne API - T100U Manual, Addendum to T100 Manual P/N 06807

9.1.1.1 Sample Chamber

The main electronic components of the sample chamber are the reference detector (see

Section 13.1.4 of the T100 Manual); the UV Lamp (see Section 13.1.6 of the T100

Manual); and the sample chamber heating circuit,

Figure 9-3: T100U Sample Chamber Exploded View

06840B DCN 6201

APPENDIX A - Version Specific Software Documentation

Appendix A of the T100 manual applies to the T100U.

A-1

06840B DCN6201

A-2

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06840B DCN6201

APPENDIX B - Spare Parts

Note

Use of replacement parts other than those supplied by Teledyne Advanced

Pollution Instrumentation (TAPI) may result in non-compliance with European

standard EN 61010-1.

Note

Due to the dynamic nature of part numbers, please refer to the TAPI Website at

http://www.teledyne-api.com or call Customer Service at 800-324-5190 for more

recent updates to part numbers.

06840B DCN6201

B-1

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B-2

06840B DCN6201

LIST, SPARE PARTS, T100U

PARTNUMBER DESCRIPTION

045230200 PCA, RELAY CARD

046250000 ASSY, RXCELL HEATER/FUSE

046260000 ASSY, THERMISTOR, RXCELL (KB)

048830000 AKIT, EXP KIT, EXHAUST CLNSR, SILCA GEL

049310100 PCA,TEC DRIVER,PMT,(KB)

050610100 OPTION, 100-120V/60Hz (KB)

050610200 OPTION, 100-120V/50Hz (KB)

050610300 OPTION, 220-240V/50Hz, (KB)

050610400 OPTION, 220-240V/60Hz (KB)

050630200 PCA, REF DET w/OP20, DUAL OUT

051990000 ASSY, SCRUBBER, INLINE EXHAUST, DISPOS

052660000 ASSY, HEATER/THERM, IZS

054340000 PCA, PRECISION INT. PMT PREAMP

054650000 PCA, SYNC/DEMOD

055100200 ASSY, OPTION, PUMP, 240V *

055560000 ASSY, VALVE, VA59 W/DIODE, 5" LEADS

055920000 ASSY, SO2 SENSOR, ULTRA (KB)

056080000 ASSY, HVPS, PMT

058021100 PCA, MOTHERBD, GEN 5-ICOP

059200000 ASSY, UV LAMP, 10K, "ULTRA"

061930200 PCA, UV LAMP DRIVER, GEN-2, 48mA

066970000 PCA, INTRF. LCD TOUCH SCRN, F/P

067240000 CPU, PC-104, VSX-6154E, ICOP *(KB)

067300000 PCA, AUX-I/O BD, ETHERNET, ANALOG & USB

067300100 PCA, AUX-I/O BOARD, ETHERNET

067300200 PCA, AUX-I/O BOARD, ETHERNET & USB

067900000 LCD MODULE, W/TOUCHSCREEN(KB)

068230100 DOM, w/SOFTWARE, STD, T100U *

068810000 PCA, LVDS TRANSMITTER BOARD

069500000 PCA, SERIAL & VIDEO INTERFACE BOARD

072150000 ASSY. TOUCHSCREEN CONTROL MODULE

072770000 KIT, T100U MANUAL

CN0000073 POWER ENTRY, 120/60 (KB)

043570000 AKIT, EXPENDABLES

042410200 ASSY, PUMP, INT, SOX/O3/IR *

040030100 PCA, PRESS SENSORS (1X), w/FM4

040010000 ASSY, FAN REAR PANEL

037860000 ORING, TEFLON, RETAINING RING, 47MM (KB)

016300700 ASSY, SAMPLE FILTER, 47MM, ANG BKT

016290000 WINDOW, SAMPLE FILTER, 47MM (KB)

014750000 AKIT, EXP KIT, IZS

014400100 OPTION, ZERO AIR SCRUBBER

013570000 THERMISTOR HOUSING ASSY SOX/NOX(KB)

(Reference: 068460000, 8/9/2011 10:21 AM)

06840B DCN6201

B-3

LIST, SPARE PARTS, T100U

PARTNUMBER DESCRIPTION

(Reference: 068460000, 8/9/2011 10:21 AM)

013420000 ASSY, ROTARY SOLENOID

013400000 CD, PMT, SO2, (KB)

013390000 ASSY, KICKER

013210000 ASSY, VACUUM MANIFOLD

013140000 ASSY, COOLER FAN (NOX/SOX)

009690300 AKIT, TFE FLTR ELEM (FL19, 30=1) 47mm

009690200 AKIT, TFE FLTR ELEM (FL19,100=1) 47mm

005960000 AKIT, EXP, 6LBS ACT CHARCOAL (2 BT=1)

003290000 THERMISTOR, BASIC (VENDOR ASSY)(KB)

002720000 CD, FILTER, 330NM (KB)

002700000 CD, LENS, BI-CON (KB)

002690000 CD, LENS, PL-CON (KB)

000940800 CD, ORIFICE, .012 (NO PAINT)

000940100 CD, ORIFICE, .003 GREEN

CN0000458 PLUG, 12, MC 1.5/12-ST-3.81 (KB)

CN0000520 PLUG, 10, MC 1.5/10-ST-3.81 (KB)

FL0000001 FILTER, SS (KB)

FL0000003 FILTER, DFU (KB)

FM0000004 FLOWMETER (KB)

HW0000005 FOOT

HW0000020 SPRING

HW0000036 TFE TAPE, 1/4" (48 FT/ROLL)

HW0000453 SUPPORT, CIRCUIT BD, 3/16" ICOP

HW0000685 LATCH, MAGNETIC, FRONT PANEL

KIT000093 AKIT, REPLCMNT(3187)214NM FLTR (BF)

KIT000095 AKIT, REPLACEMENT COOLER

KIT000219 AKIT, 4-20MA CURRENT OUTPUT

KIT000253 ASSY & TEST, SPARE PS37

KIT000254 ASSY & TEST, SPARE PS38

OP0000031 WINDOW, QUARTZ, 1/2"DIA, .063" THICK (KB)

OR0000001 ORING, 2-006VT *(KB)

OR0000004 ORING, 2-029V

OR0000006 ORING, 2-038V

OR0000007 ORING, 2-039V

OR0000015 ORING, 2-117V

OR0000016 ORING, 2-120V

OR0000025 ORING, 2-133V

OR0000027 ORING, 2-042V

OR0000039 ORING, 2-012V

OR0000046 ORING, 2-019V

OR0000083 ORING, 105M, 1MM W X 5 MM ID, VITON

OR0000084 ORING, 2-020V

OR0000094 ORING, 2-228V, 50 DURO VITON(KB)

B-4

06840B DCN6201

LIST, SPARE PARTS, T100U

PARTNUMBER DESCRIPTION

(Reference: 068460000, 8/9/2011 10:21 AM)

PU0000022 REBUILD KIT, FOR PU20 & 04241 (KB)

RL0000015 RELAY, DPDT, (KB)

SW0000025 SWITCH, POWER, CIRC BREAK, VDE/CE *(KB)

SW0000059 PRESSURE SENSOR, 0-15 PSIA, ALL SEN

WR0000008 POWER CORD, 10A(KB)

06840B DCN6201

B-5

(Reference: 05946A) UNITS

PART NO DESCRIPTION 1 2-5 6-10 11-20 21-30

000940800 Orifice, 12 Mil 1 2 4 4

002720000 Filter, 330 NM 1 2 3

013140000 Cooler Fan 1 1 2 4 4

013400000 PMT, SO2 1 1

014080100 Assy, HVPS, NOX/SOX 1

014610000 Kit, Replacement Cooler 1

040010000 Assy, Fan, Rear Panel, E Series 1 1 2 4 4

040030100 PCA, Press Sensors (1X), Flow, E Series 1 2 4 4

041710000 CPU, Configuration E Series 1 1

042410400 Assy, Pump, Internal, E Series, 115/240V 1

042580000 PCA, Keyboard 1 1

045230200 PCA, Relay Board w/Diode Protection 1 1 2

050630200 PCA, M100EU UV Ref Det, Dual Out 1 2

054340000 PCA, Prescision INT, PMT Preamp 1 1

054650000 PCA, Sync/Demod 1 1

054710000 Assy, UV Lamp, M100E 1 2 4 4

055120200 PCA, Bursting UV Driver, M100EU 1 1 2 2

057020100 PCA, Motherboard, E Series, GEN 4 1 2

DS0000025 Display 1 1

IZS/ZS Option

055560000 ASSY, VALVE, VA59 W/DIODE, E-SERIES 1 2 2 4

RECOMMENDED SPARE PARTS STOCKING LEVELS

Model 100EU

B-6

06840B DCN6201

Appendix C

Warranty/Repair Questionnaire

T100U, M100EU

(05930B DCN5798)

TELEDYNE API CUSTOMER SERVICE

Email: api-customerservice@teledyne.com

PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816

C-1

CUSTOMER: _________________________________ PHONE: __________________________________________________

CONTACT NAME: ____________________________ FAX NO. __________________________________________________

SITE ADDRESS: _________________________________________________________________________________________

MODEL SERIAL NO.: _______________________ FIRMWARE REVISION: ____________________________________

1. ARE THERE ANY FAILURE MESSAGES? _______________________________________________________________

________________________________________________________________________________________________________

2. PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST

PARAMETERS BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT)

Parameter

*IF OPTION IS INSTALLED

Recorded Value Acceptable Value

RANGE PPB/PPM 0-500 PPB Standard

STABIL PPB 0.3 PPB with ZERO AIR

STABIL2 PPB <= 1 PPB with ZERO AIR

PRESS IN-HG-A AMBIENT (- 2) IN-HG-A

SAMPLE FLOW cm3/MIN 650 ± 10%

PMT SIGNAL WITH

ZERO AIR

mV -20 TO 150 mV

PMT SIGNAL AT

SPAN GAS CONC

PPB/PPM

0-5000 mV

0-20000 PPB

NORM PMT AT SPAN

GAS CONC

PPB/PPM

0-5000 mV

0-20000 PPB

UV LAMP mV 2000 TO 4000 mV

UV STAB mV < 15mV

LAMP RATIO mV 30 TO 120%

STR. LGT PPB ≤ 100 PPB/ ZERO AIR

DARK PMT mV 200-325

DARK LAMP mV -50 TO 200 mV

SLOPE 1.0 ± 0.5

OFFSET mV < 250 mV

HVPS V ≈ 400 – 800

RCELL TEMP ºC 50ºC ± 1

BOX TEMP ºC AMBIENT ± 5

PMT TEMP ºC 9.5ºC ± 2º CONSTANT

IZS TEMP* ºC 50ºC ± 1

ETEST mV 2000 mV ± 1000

OTEST mV 2000 mV ± 1000

Values are in the Signal I/O

REF_4096_MV mV 4096mv±2mv and Must be Stable

REF_GND mV 0± 0.5 and Must be Stable

06840B DCN6201

Appendix C

Warranty/Repair Questionnaire

T100U, M100EU

(05930B DCN5798)

TELEDYNE API CUSTOMER SERVICE

Email: api-customerservice@teledyne.com

PHONE: (858) 657-9800 TOLL FREE: (800) 324-5190 FAX: (858) 657-9816

C-2

3. WHAT IS THE SAMPLE FLOW & SAMPLE PRESSURE W/SAMPLE INLET ON REAR OF MACHINE CAPPED?

SAMPLE FLOW - CC SAMPLE PRESS - IN-HG-A

4. WHAT ARE THE FAILURE SYMPTOMS? ______________________________________________________________

___________________________________________________________________________________________________

5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE

PERTINENT DATA.

THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND

FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.

06840B DCN6201

D-1

APPENDIX D – Electronic Schematics

Contains schematics for the T100U addendum; other schematics are located in Appednix D of the

T100 Operators Manual (07268).

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D-2

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06840B DCN6201

Interconnect List, T100U

(Reference 0736201Rev 01)

Revision Checked Date DCN

01 KV 11/10/10

Cable PN Signal Assembly PN J/P Pin Assembly PN J/P Pin

0364901 CBL ASSY, AC POWER

AC Line Power Entry CN0000073 L Power Switch SW0000025 L

AC Neutral Power Entry CN0000073 N Power Switch SW0000025 N

Power Grnd Power Entry CN0000073 Shield

Power Grnd Power Entry CN0000073 Chassis

AC Line Switched Power Switch SW0000025 L PS2 (+12) 068020000 SK2 1

AC Neu Switched Power Switch SW0000025 N PS2 (+12) 068020000 SK2 3

Power Grnd Power Entry CN0000073 PS2 (+12) 068020000 SK2 2

AC Line Switched Power Switch SW0000051 L PS1 (+5, ±15) 068010000 SK2 1

AC Neu Switched Power Switch SW0000025 N PS1 (+5, ±15) 068010000 SK2 3

Power Grnd Power Entry CN0000073 PS1 (+5, ±15) 068010000 SK2 2

AC Line Switched Power Switch SW0000025 L Relay PCA 045230100 J1 1

AC Neu Switched Power Switch SW0000025 N Relay PCA 045230100 J1 3

Power Grnd Power Entry CN0000073 Relay PCA 045230100 J1 2

03829 CBL ASSY, DC POWER TO MOTHERBOARD

DGND Relay PCA 045230100 J7 1 Motherboard 058021100 J15 1

+5V Relay PCA 045230100 J7 2 Motherboard 058021100 J15 2

AGND Relay PCA 045230100 J7 3 Motherboard 058021100 J15 3

+15V Relay PCA 045230100 J7 4 Motherboard 058021100 J15 4

AGND Relay PCA 045230100 J7 5 Motherboard 058021100 J15 5

-15V Relay PCA 045230100 J7 6 Motherboard 058021100 J15 6

+12V RET Relay PCA 045230100 J7 7 Motherboard 058021100 J15 7

+12V Relay PCA 045230100 J7 8 Motherboard 058021100 J15 8

Chassis Gnd Relay PCA 045230100 J7 10 Motherboard 058021100 J15 9

04023 CBL, I2C, RELAY BOARD TO MOTHERBOARD

I2C Serial Clock Motherboard 058021100 P107 3 Relay PCA 045230100 P3 1

I2C Serial Data Motherboard 058021100 P107 5 Relay PCA 045230100 P3 2

I2C Reset Motherboard 058021100 P107 2 Relay PCA 045230100 P3 4

I2C Shield Motherboard 058021100 P107 6 Relay PCA 045230100 P3 5

0402602 CBL, IZS HTR/TH, RXCELL & OB TH

RTHA Motherboard 058021100 P27 7 RX Cell Thermistor 046260000 2

RTHB Motherboard 058021100 P27 14 RX Cell Thermistor 046260000 1

IZTA Motherboard 058021100 P27 6 IZS Therm/Htr 052660000 2

IZTB Motherboard 058021100 P27 13 IZS Therm/Htr 052660000 3

IZS-L Relay PCA 045230100 P18 1 IZS Therm/Htr 052660000 4

IZS-N Relay PCA 045230100 P18 2 IZS Therm/Htr 052660000 1

GND Relay PCA 045230100 P18 11 Shield

O2-L Relay PCA 045230100 P18 6 O2 Sensor Therm/Htr 043420000 4

O2-N Relay PCA 045230100 P18 7 O2 Sensor Therm/Htr 043420000 2

TS3 Relay PCA 045230100 P18 3 Relay PCA 045230100 P18 4

TS4 Relay PCA 045230100 P18 8 Relay PCA 045230100 P18 9

N/C Relay PCA 045230100 P18 12 Shield

O2TA Motherboard 058021100 P27 4 O2 Sensor Therm/Htr 043420000 3

O2TB Motherboard 058021100 P27 11 O2 Sensor Therm/Htr 043420000 1

0402701 CBL, RX CELL HEATERS

RH1B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 4

RH2B Relay PCA 045230100 P2 1 RX Cell Heaters 046250000 6

RH1A Relay PCA 045230100 P2 2 RX Cell Heaters 046250000 3

RTS1 Relay PCA 045230100 P2 3 RX Cell Heaters 046250000 1

RTS2 Relay PCA 045230100 P2 4 RX Cell Heaters 046250000 2

RH2A Relay PCA 045230100 P2 5 RX Cell Heaters 046250000 5

Relay PCA 045230100 P2 13 Relay PCA 045230100 P2 14

Relay PCA 045230100 P2 8 Relay PCA 045230100 P2 9

04105 CBL, KEYBD TO MTHBRD

Kbd Interupt LCD Interface PCA 066970000 J1 7 Motherboard 058021100 J106 1

DGND LCD Interface PCA 066970000 J1 2 Motherboard 058021100 J106 8

SDA LCD Interface PCA 066970000 J1 5 Motherboard 058021100 J106 2

SCL LCD Interface PCA 066970000 J1 6 Motherboard 058021100 J106 6

Shld LCD Interface PCA 066970000 J1 10 Motherboard 058021100 J106 5

04176 CBL, DC POWER TO RELAY BOARD

DGND Relay PCA 045230100 P8 1 Power Supply Triple 068010000 J1 3

+5V Relay PCA 045230100 P8 2 Power Supply Triple 068010000 J1 1

+15V Relay PCA 045230100 P8 4 Power Supply Triple 068010000 J1 6

AGND Relay PCA 045230100 P8 5 Power Supply Triple 068010000 J1 4

-15V Relay PCA 045230100 P8 6 Power Supply Triple 068010000 J1 5

+12V RET Relay PCA 045230100 P8 7 Power Supply Single 068020000 J1 3

+12V Relay PCA 045230100 P8 8 Power Supply Single 068020000 J1 1

04437 CBL, PREAMPLIFIER TO TEC

Preamp TEC drive VREF Preamp PCA 041800400 J1 1 TEC PCA 049310100 J3 1

Preamp TEC drive CTRL Preamp PCA 041800400 J1 2 TEC PCA 049310100 J3 2

Preamp TEC drive AGND Preamp PCA 041800400 J1 3 TEC PCA 049310100 J3 3

FROM TO

Description

Initial Release

D-3

06840B DCN6201

Interconnect List, T100U

(Reference 0736201Rev 01)

Cable PN Signal Assembly PN J/P Pin Assembly PN J/P Pin

FROM TO

044880100 CBL, MAIN HARNESS

AGND Relay PCA 045230100 P5 1 O2 Sensor 049210000 P1 5

-V15 Relay PCA 045230100 P5 2 O2 Sensor 049210000 P1 6

Relay PCA 045230100 P5 3 UV Ref PCA 050630100 P1 4

O2 SIGNAL- Motherboard 058021100 P109 7 O2 Sensor 049210000 P1 9

O2 SIGNAL+ Motherboard 058021100 P109 1 O2 Sensor 049210000 P1 10

Motherboard 058021100 P109 10 Shield

CH2 Motherboard 058021100 P109 2 UV Ref PCA 050630100 P1 5

+15V Relay PCA 045230100 P10 4 UV Ref PCA 050630100 P1 2

-15V Relay PCA 045230100 P10 6 UV Ref PCA 050630100 P1 3

TEC +12V RET Relay PCA 045230100 P10 7 TEC PCA 049310100 2

TEC +12V Relay PCA 045230100 P10 8 TEC PCA 049310100 1

DISP RET Relay PCA 045230100 P10 1 LCD Interface PCA 066970000 P14 8

+5 DISP Relay PCA 045230100 P10 2 LCD Interface PCA 066970000 P14 1

EGND Shield LCD Interface PCA 066970000 P14 4

SDA Sync Demod 054650000 P1 5 LCD Interface PCA 066970000 P14 5

SCL Sync Demod 054650000 P1 3 LCD Interface PCA 066970000 P14 6

DGND Relay PCA 045230100 P11 1 LCD Interface PCA 066970000 P14 2

VCC Relay PCA 045230100 P11 2 LCD Interface PCA 066970000 P14 3

+12RET Relay PCA 045230100 P11 7 Fan 040010000 1

+12V Relay PCA 045230100 P11 8 Fan 040010000 2

AGND Relay PCA 045230100 P11 3 Flow Module PCA 040030100 P1 3

+15V Relay PCA 045230100 P11 4 Flow Module PCA 040030100 P1 6

PRESS SIGNAL 1 Motherboard 058021100 P110 6 Flow Module PCA 040030100 P1 2

PRESS SIGNAL 2 Motherboard 058021100 P110 5 Flow Module PCA 040030100 P1 4

FLOW SIGNAL 1 Motherboard 058021100 P110 4 Flow Module PCA 040030100 P1 5

FLOW SIGNAL 2 Motherboard 058021100 P110 3 Flow Module PCA 040030100 P1 1

SHIELD Motherboard 058021100 P110 12 Shield

SHIELD Motherboard 058021100 P110 9 Shield

TC SIGNAL 1 Motherboard 058021100 P110 2 Relay PCA 045230100 P17 1

TC 1 SIGNAL DGND Motherboard 058021100 P110 8 Relay PCA 045230100 P17 2

TC SIGNAL 2 Motherboard 058021100 P110 1 Relay PCA 045230100 P17 3

TC 2 SIGNAL DGND Motherboard 058021100 P110 7 Relay PCA 045230100 P17 4

UV Ref PCA 050630100 P1 1 Sync Demod 054650000 P3 6

AGND Shield Sync Demod 054650000 P3 9

AGND Shield Sync Demod 054650000 P3 7

DGND Relay PCA 045230100 P9 1 Sync Demod 054650000 P3 1

VCC Relay PCA 045230100 P9 2 Sync Demod 054650000 P3 2

+15V Relay PCA 045230100 P9 4 Sync Demod 054650000 P3 3

AGND Relay PCA 045230100 P9 5 Sync Demod 054650000 P3 4

-15V Relay PCA 045230100 P9 6 Sync Demod 054650000 P3 5

+12RET Relay PCA 045230100 P9 7 Lamp Driver PCA 061930000 P1 2

+12V Relay PCA 045230100 P9 8 Lamp Driver PCA 061930000 P1 1

04562 CBL, Z/S IZS VALVES

Sample Valve +12V Relay PCA 045230100 P4 1 SMP/CAL 055560000 1

Sample Valve +12V RET Relay PCA 045230100 P4 2 SMP/CAL 055560000 2

Zero/Span valve +12V Relay PCA 045230100 P4 3 ZS/HI S 055560100 1

Zero/Span valve +12V RE

Relay PCA 045230100 P4 4 ZS/HI S 055560100 2

Low Span Valve +12V Relay PCA 045230100 P4 5 Lo Span 055560100 1

Low Span Valve +12V RE

Relay PCA 045230100 P4 6 Lo Span 055560100 2

AutoZero Valve +12V Relay PCA 045230100 P4 7 Zero 055560000 1

AutoZero Valve +12V RET Relay PCA 045230100 P4 8 Zero 055560000 2

04671 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION)

GND Motherboard 058021100 P12 2 Xmitter bd w/Multidrop 069500000 J4 2

RX0 Motherboard 058021100 P12 14 Xmitter bd w/Multidrop 069500000 J4 14

RTS0 Motherboard 058021100 P12 13 Xmitter bd w/Multidrop 069500000 J4 13

TX0 Motherboard 058021100 P12 12 Xmitter bd w/Multidrop 069500000 J4 12

CTS0 Motherboard 058021100 P12 11 Xmitter bd w/Multidrop 069500000 J4 11

RS-GND0 Motherboard 058021100 P12 10 Xmitter bd w/Multidrop 069500000 J4 10

RTS1 Motherboard 058021100 P12 8 Xmitter bd w/Multidrop 069500000 J4 8

CTS1/485- Motherboard 058021100 P12 6 Xmitter bd w/Multidrop 069500000 J4 6

RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9

TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7

RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5

RX1 Motherboard 058021100 P12 9 Xmitter bd w/Multidrop 069500000 J4 9

TX1/485+ Motherboard 058021100 P12 7 Xmitter bd w/Multidrop 069500000 J4 7

RS-GND1 Motherboard 058021100 P12 5 Xmitter bd w/Multidrop 069500000 J4 5

D-4

06840B DCN6201

Interconnect List, T100U

(Reference 0736201Rev 01)

Cable PN Signal Assembly PN J/P Pin Assembly PN J/P Pin

FROM TO

05675 CBL, UV LAMP CONTROL, M100EU

Sync/Demd 054650000 P4 1 UV Driver Board 061930200 Pigtail 2

Sync/Demd 054650000 P4 4 UV Driver Board 061930200 Pigtail 1

06737 CBL, I2C to AUX I/O (ANALOG IN OPTION)

ATX- Motherboard 058021100 J106 1 Aux I/O PCA 067300000 J2 1

ATX+ Motherboard 058021100 J106 2 Aux I/O PCA 067300000 J2 2

LED0 Motherboard 058021100 J106 3 Aux I/O PCA 067300000 J2 3

ARX+ Motherboard 058021100 J106 4 Aux I/O PCA 067300000 J2 4

ARX- Motherboard 058021100 J106 5 Aux I/O PCA 067300000 J2 5

LED0+ Motherboard 058021100 J106 6 Aux I/O PCA 067300000 J2 6

LED1+ Motherboard 058021100 J106 8 Aux I/O PCA 067300000 J2 8

06738 CBL, CPU COM to AUX I/O (USB OPTION)

RXD CPU PCA 067240000 COM1 1 Aux I/O PCA 0673000 or -02 J3 1

DCD CPU PCA 067240000 COM1 2 Aux I/O PCA 0673000 or -02 J3 2

DTR CPU PCA 067240000 COM1 3 Aux I/O PCA 0673000 or -02 J3 3

TXD CPU PCA 067240000 COM1 4 Aux I/O PCA 0673000 or -02 J3 4

DSR CPU PCA 067240000 COM1 5 Aux I/O PCA 0673000 or -02 J3 5

GND CPU PCA 067240000 COM1 6 Aux I/O PCA 0673000 or -02 J3 6

CTS CPU PCA 067240000 COM1 7 Aux I/O PCA 0673000 or -02 J3 7

RTS CPU PCA 067240000 COM1 8 Aux I/O PCA 0673000 or -02 J3 8

RI CPU PCA 067240000 COM1 10 Aux I/O PCA 0673000 or -02 J3 10

06738 CBL, CPU COM to AUX I/O (MULTIDROP OPTION)

RXD CPU PCA 067240000 COM1 1 Xmitter bd w/Multidrop 069500000 J3 1

DCD CPU PCA 067240000 COM1 2 Xmitter bd w/Multidrop 069500000 J3 2

DTR CPU PCA 067240000 COM1 3 Xmitter bd w/Multidrop 069500000 J3 3

TXD CPU PCA 067240000 COM1 4 Xmitter bd w/Multidrop 069500000 J3 4

DSR CPU PCA 067240000 COM1 5 Xmitter bd w/Multidrop 069500000 J3 5

GND CPU PCA 067240000 COM1 6 Xmitter bd w/Multidrop 069500000 J3 6

CTS CPU PCA 067240000 COM1 7 Xmitter bd w/Multidrop 069500000 J3 7

RTS CPU PCA 067240000 COM1 8 Xmitter bd w/Multidrop 069500000 J3 8

RI CPU PCA 067240000 COM1 10 Xmitter bd w/Multidrop 069500000 J3 10

06739 CBL, CPU ETHERNET TO AUX I/O

ATX- CPU PCA 067240000 LAN 1 Aux I/O PCA 06730XXXX J2 1

ATX+ CPU PCA 067240000 LAN 2 Aux I/O PCA 06730XXXX J2 2

LED0 CPU PCA 067240000 LAN 3 Aux I/O PCA 06730XXXX J2 3

ARX+ CPU PCA 067240000 LAN 4 Aux I/O PCA 06730XXXX J2 4

ARX- CPU PCA 067240000 LAN 5 Aux I/O PCA 06730XXXX J2 5

LED0+ CPU PCA 067240000 LAN 6 Aux I/O PCA 06730XXXX J2 6

LED1 CPU PCA 067240000 LAN 7 Aux I/O PCA 06730XXXX J2 7

LED1+ CPU PCA 067240000 LAN 8 Aux I/O PCA 06730XXXX J2 8

06741 CBL, CPU USB TO FRONT PANEL

GND CPU PCA 067240000 USB 8 LCD Interface PCA 066970000 J9

LUSBD3+ CPU PCA 067240000 USB 6 LCD Interface PCA 066970000 J9

LUSBD3- CPU PCA 067240000 USB 4 LCD Interface PCA 066970000 J9

VCC CPU PCA 067240000 USB 2 LCD Interface PCA 066970000 J9

06746 CBL, MB TO 06154 CPU

GND Motherboard 058021100 P12 2 Shield

RX0 Motherboard 058021100 P12 14 CPU PCA 067240000 COM1 1

RTS0 Motherboard 058021100 P12 13 CPU PCA 067240000 COM1 8

TX0 Motherboard 058021100 P12 12 CPU PCA 067240000 COM1 4

CTS0 Motherboard 058021100 P12 11 CPU PCA 067240000 COM1 7

RS-GND0 Motherboard 058021100 P12 10 CPU PCA 067240000 COM1 6

RTS1 Motherboard 058021100 P12 8 CPU PCA 067240000 COM2 8

CTS1/485- Motherboard 058021100 P12 6 CPU PCA 067240000 COM2 7

RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 COM2 1

TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 COM2 4

RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 COM2 6

RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 485 1

TX1/485+ Motherboard 058021100 P12 7 CPU PCA 067240000 485 2

RS-GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 485 3

06910 CBL, COOLER FAN

+12V RET Relay PCA 045230100 P12 7 Cooler Fan 013140000 2

+12V Relay PCA 045230100 P12 8 Cooler Fan 013140000 1

WR256 CBL, XMITTER TO INTERFACE

LCD Interface PCA 066970000 J15 Transmitter PCA 068810000 J1

D-5

06840B DCN6201

This page intentionally left blank.

D-6

06840B DCN6201

D-7

06840B DCN6201

1 2 3 4

321

APPROVALS

DRAWN

CHECKED

APPROVED

DATE

SIZE DRAWING NO. REVISION

SHEET

The information herein is the

property of API and is

submitted in strictest con-

Unauthorized use by anyone

fidence for reference only.

for any other purposes is

prohibited. This document or

any information contained

in it may not be duplicated

without proper authorization.

M100EU UV REF PCA, DUAL OUT

050640200 A

1 114-Mar-2007

LAST MOD.

USA

+15V

PHOTOCELL

R12

4.99M

180 pF

-15V

+15V

+C6

1.0uf

0.1uf

-15V

7 4

OPA124

R11

1.0K

1.0uF

1.0K

R13

100

MICROFIT

+15V-15V

REF_OUT

C10

N/I

TP4

REF

TP2

+15V

TP1

-15V

PHOTO_ABS

TP5

AGND

100 C2

N/I

-15V

+15V

0.1uf

7 4

OPA124

VR1

1.0K

R14

7.5K

TP3

ABS

1K R5

2K R4

4K R3

8K R2

15.8K R1

34K

Note: Once detector is installed and calibrated, the board and

detector are a matched set. Do not swap detectors.

CR1

12V ZENER

R10

100

N/I

FACTORY SELECT

R15

1.0K

Rev A: Initial Release CAC 2/7/07

PRINTED DOCUMENTS ARE UNCONTROLLED

D-8

06840B DCN6201

D D

C C

B B

A A

Title

Number RevisionSize

Date: 10/21/2010 Sheet of

File: N:\PCBMGR\05433cc\source\05435_c.sch Drawn By:

100M

R7 4.99K

C6 10uF/25V

C10

10uF/25V

4.7 pF, Film

-15V

+15V

GUARD RING

PMT

TP3

0.68 uF

sma?

PMT Signal Connector

10uF/25V

100

TP2

HIGH VOLTAGE SUPPLY CONTROL

VDD

VOUTA

VOUTB

REFIN

4GND 5

SDA 6

SCL 7

A0 8

AD5337BRM

+15V -15V

PMT

0.5 uF

hvps_control

AGND

SDA2

SCL2

MICROFIT-4

HVPS_REF

20K

TP1

OUT 1

NCNC

2,3,6,7

4,5

GND

LM78L05ACM

0.5 uF

SDA

SCL

+15V

BAS70-05

BAS70-06

MICROFIT-8

hvps_control

OPA124UA

10mH

10mHL2

R8 10

05435_c.sch

Schematic, M100EU Internal PMT Preamp

CAC

PRINTED DOCUMENTS ARE UNCONTROLLED

Teledyne API 9480 Carroll Park Drive, San Diego, CA 92121-5201

DCN5889

D-9

06840B DCN6201

D D

C C

B B

A A

Title

Number RevisionSize

Date: 12/3/2010 Sheet of

File: N:\PCBMGR\..\05466p1_b.schdoc Drawn By:

REV

CHANGE ENG

1 12/19/05 CAC

VCC

RE1/WR/AD9 3

RE0/RD/AD8 4

RG0/CCP3 5

RG1/TX2/CK2 6

RG2/RX2/DT2 7

RG3/CCP4 8

MCLR/VPP

RG4/CPP5 10

VSS

VDD 12

RD7/PSP7/AD7 63

RD6/PSP6/AD6 64

RD5/PSP5/AD5 65

RD4/PSP4/AD4 66

RD3/PSP3/AD3 67

RD2/PSP2/AD2 68

RD1/PSP1/AD1 69

RD0/PSP0/AD0 72

AVDD 25

AVSS

RA3/AN3/VREF+

27 RA2/AN2/VREF-

28 RA1/AN1

29 RA0/AN0

VSS

VDD 32

RA5/AN4/LVDIN

33 RA4/T0CKI

RC1/T1OSI/CCP2

35 RC0/T1OSO/T13CLK

RC6/TX1/CK1

RC7/RX1/DT1

RC2/CCP1

RC3/SCK/SCL

RC4/SDI/SDA

RC5/SDO

RB7/KBI3/PGD

VDD 48

OSC1/CLKI

OSC2/CLKO/RA6

VSS

RB6/KBI2/PGC

52 RB5/KB11/PGM

53 RB4/KBI0

54 RB3/INT3/CCP2

55 RB2/INT2

56 RB1/INT1

57 RB0/INT0

RF7/SS

13 RF6/AN11

14 RF5/AN10/CVREF

15 RF4/AN9

16 RF3/AN8

17 RF2/AN7/C1OUT

18 RF1/AN6/C2OUT

VSS

VDD 71

RF0/AN5

RE7/CCP2/AD15 73

RE6/AD14 74

RE5/AD13 75

RE4/AD12 76

RE3/AD11 77

RE2/CS/AD10 78

RH6/AN14 20

RH5/AN13 21

RH4/AN12 22

RH3/A19 2

RH2/A18 1

RH1/A17 80

RH0/A16 79

RH7/AN15 19

RJ3/WRH 59

RJ2/WRL 60

RJ1/OE 61

RJ0/ALE 62

RJ4/BA0 39

RJ5/CE 40

RJ6/LB 41

RJ7/UB 42

PIC18F8720

IC__286

VCCVCC

520425-3

VCC

ICD/PGM CONN

VCC

R16

10.2k

MCLR

N/I

HEADER 4 PIN

10.2k

DEFAULTS

VCC

OUT 3

OE 1

MI100HH-25

EL0000022

C25

0.1 uF, 50V

C15

1 uF, 10V

C17

1uF, 10V

OSC in ECIO Mode

Initial Release

lampEnable

CPU ALIVE

DS4

GRN

TP9

SET_DEFAULTS

10.2k

R27

10.2k

JP1

JP2

I2C Address Jumpers Hardware Version Index

Teledyne - API

M100EU Sync/Demod PCA

05466 B

MICROFIT-16

preamp connector (inside housing)

SDA3

SCL3

HVPSGND

R44

VCC

DIGITAL LAMP ENABLE AND I2C SIGNALS TO LAMP DRIVER

HVPS_MON

SCL2

SDA2

osc_out

I2C STATUS1

DS3

GRN

I2C_STATUS2

DS2

GRN

ALIVE

I2C_STATUS1

I2C_STATUS2

ALIVE I2C_STATUS1 I2C_STATUS2

I2C STATUS3

DS1

GRN

I2C_STATUS3

VCC

SDA3 SCL3

R57

R41

VCC

iNet Class

I2C_SCLI2C_SDA

I2C_SDA

I2C_SCL

SDA2

SCL2

OTEST

ETEST

POT_CS

MUX_A0

MUX_A1

MUX_A2

AD1_CS

SPI_SCK

SPI_SDI

SPI_SDO

PMT

PMTGND

OT_LED_DRIVE

OT_LED_RETURN

THERMISTOR+

MCLR

This schematic refers to 05464 PCB Rev B, 05465 PCA

REV 2 4/2/06 CACFixed planes on solder and comp layers

SPI_SDI2

SPI_SDO2

SPI_SCK2

iNet Class

TP14

TP6

TP17

TP20

TP11

TP15

TP10

TP21

TP26

TP18

TP19

-12V

+12V

REV A 2/12/07 RJE-test, PMT Gain, Anti-Alias Fliter, Misc Cleanup

BAS70-04

D12

BAS70-04

D11

BAS70-04

VCC VCC

1kR29

R24

1kR2

1kR17

iNet Class

R63

PGN

HVPWR

HVGND

10uF,35V

C101

C102

1uF, 10V

C104

1uF, 10V

10uF,35V

C106 +

10uF,35V

C105 +

10uF,35V

C103

VCC

PRINTED DOCUMENTS ARE UNCONTROLLED

DCN5897

9480 Carroll Park Drive, San Diego, CA 92121-5201

REV B 12/03/10 Added C46,47,48 & R65,66, fixed U11 power pins. RT

D-10

06840B DCN6201

D D

C C

B B

A A

Title

Number RevisionSize

Date: 12/3/2010 Sheet of

File: N:\PCBMGR\..\05466p2_b.schdoc Drawn By:

0.15, 25V

C12

0.15, 25V

-12V +12V

C18

1.0uF,10V

NC 1

VIN 2

TRIM

5VOUT

6NR 3

GND 4

VOLTAGE REF

C21

1.0uF,25V

REF_4.096

+12V

TP7

REF 4.096

TP3

GND

OUT 2

LT1460KCS3-5

C26

0.15, 25V

Vref

+IN

-IN

GND

4CS 5

DOUT 6

DCLK 7

VCC 8

ADS8320

VCC

R25

49.9 Ohm

C11

10/16V

C22

0.15, 25V

50 PPM/DEG C

C10

0.15, 25V

TP4

-12V

R10

4.99K

R18

100

0.15, 25V

-50MV_REF

+12V

REF_4.096

4NC 5

NC 6

NC 7

LM285M-2.5

R11

10.2k

NOTE: GROUNDS TIED TOGETHER CLOSE TO U4, PIN 4

3.0k

R20

IN 3

6+VSS 13

IN 5

12 IN 4

IN 2

5IN 1

ENB 2

A0 1

A1 16

A2 15

IN 6

GND 14

IN 8

-VSS 3

OUT 8

IN 7

HI-548

Teledyne - API

M100EU Sync/Demod PCA

05466 B

25 RT

JP3

AGROUND

UVLAMP

PMT1

PMT2

HVPS_MON

PMT_TEMP

TP23

iNet Class

+5_REF

MUX_A0

MUX_A1

MUX_A2

AD1_CS

SPI_SCK

SPI_SDI

AGROUND

R22

R23

R19

R21

R28

R14

N/I

TP13

VCC

TP12

*TP25

*TP2

LT1677

VCC_ADC

BAS70-04

BAS70-05

1.1k

R26

C27

0.15, 25V

-12V

iNet Class

VCC_ADC

C46

1000 pF

AGROUND

PRINTED DOCUMENTS ARE UNCONTROLLED

DCN5897

9480 Carroll Park Drive, San Diego, CA 92121-5201

06840B DCN6201

D-11

D D

C C

B B

A A

Title

Number RevisionSize

Date: 12/3/2010 Sheet of

File: N:\PCBMGR\..\05466p3_b.schdoc Drawn By:

MICROFIT 12

DGND

VCC

+15V_in

-15V_in

MAIN INPUT CONNECTOR

EXTERNAL SIGNALS

HEADER 6

R39

2.00K

R35

2.00K

VCC

1SMB5.0AT3

TVS 5.0

TVS 16V

+C16

22 uF, 25V

VCC

CA_154

1.0uF

C2 MODULE_RESET

VCC

C14

0.1 uF, 50V

Teledyne - API

M100EU Sync/Demod PCA

05466 B

35RT

L1 4.7 uH

BAS70-05

VCC_IN

+12V

-12V

TEC_OUT

UVLAMP

iNet Class

I2C_SCL

I2C_SDA

MCLR

TP24

TP1

TP5

+12V 1

GND 2

GND 3

N/C 4

Vin

GND

N/C

VR2

LM78L12ACM

Vout 1

Vin 2

Vin 3

N/C 4

N/C

Vin

GND

VR1

L79L12ACD

10uF,35V

C13

1.0uF

C34

10uF,35V

C39

MT1

Plug

MT2

Plug

MT3

Plug

MT4

Plug

MT5

Plug

MT6

Plug

MT7

Plug

MT8

Plug

1000uF,50V

C45

HVGND

HVPWR

R6549.9

C47

1000pF

R6649.9

PRINTED DOCUMENTS ARE UNCONTROLLED

DCN5897

9480 Carroll Park Drive, San Diego, CA 92121-5201

C48

1000pF

D-12

06840B DCN6201

D D

C C

B B

A A

Title

Number RevisionSize

Date: 12/3/2010 Sheet of

File: N:\PCBMGR\..\05466p4_b.schdoc Drawn By:

R61

56.2K

R15

10k

R37

51.1K

PN2222

+12V

R58

10.2k

R43

10.2k

R62

49.9K

R45

100K

2.00K

R59

0.1 uF

C38

0.1 uFC37

U14A

LF353, OPAMP

4 8

U14B

LF353, OPAMP

R46

2.00K

VCC

TP8

TP16

TH1

R36

10.2k

FSV

PMT TEMPERATURE FEEDBACK

TO TEC BOARD

M100EU Sync/Demod PCA

05466 B

OT_LED_CONTROLV

1uF, 10V

ETEST/OTEST CONTROL

VDD

VOUTA

VOUTB

REFIN

4GND 5

SDA 6

SCL 7

A0 8

AD5337BRM

VCCVCC

OT_LED_CONTROLV

PN2222

+12V

499

1.1K

0.1 uF

R13

21.5K

R12

21.5K

D13

BAS70-05

TEC_OUT

PMT_TEMP

iNet Class

SCL2

SDA2ET_SIGNAL

REF_4.096

OTEST

OT_LED_RETURN

OT_LED_DRIVE

THERMISTOR+

+12V

11 v+ 4

U12A

OPA4277UA

0.1 uF

-12V

+12V

0.1 uF

C44

Teledyne - API

PRINTED DOCUMENTS ARE UNCONTROLLED

DCN5897

9480 Carroll Park Drive, San Diego, CA 92121-5201

06840B DCN6201

D-13

D D

C C

B B

A A

Title

Number RevisionSize

Date: 12/3/2010 Sheet of

File: N:\PCBMGR\..\05466p5_b.schdoc Drawn By:

NOTES: UNLESS OTHERWISE SPECIFIED

RESISTANCE IS IN OHMS.

RESISTORS ARE 1%, 1/4W.

CAPACITANCE IS IN MICROFARADS.

THIS CIRCUIT MUST BE USED

AS A MATCHED PAIR WITH THE

TEC CONTROL CIRCUIT

20.5K

R55

+12V

0.1 uF

C35

0.15 uF

C28

-12V

4.99K

R31

0.1 uF C36

TP22

VCC

R33

N/I

M100EU Sync/Demod PCA

05466 B

-12V

0.68 uF

C32

0.68 uF

C31

4.99K

R47

47.5K

R48

AGROUND

N/I

R30

AGROUND

PMT Gain Conditioning

499

R49

VCC

+12V

PMT1

PMT2

iNet Class

PMTGND

PMT

U11B

OPA2277UA OPAMP DUAL SO8

8 4

U11A

OPA2277UA OPAMP DUAL SO8

-V

IN+

3IN-

2OUT 6

REF 5

8+V 7

U10

INA121U

4.99K

R38

22 Ohms

R40

10uF,10V

C33

+5_REF

V- 4

GND

5V(L) 12

V+ 13

(

)

IN1 1

D1 2

6D4 7

IN 4 8

IN 3 9

D3 10

14 D2 15

IN2 16

U13

DG444DY

-12V+12V

VCC

ET_SIGNAL

ETEST

VCC

ETEST

VSS

SDO

VDD 9

W10

CLK

GND

SDI

AD5290 34.8k

R32

-12V

+12V

10uF,16V

C19

0.1 uF

C24

0.1 uF

C23

SPI_SDI2

SPI_SDO2

SPI_SCK2

POT_CS

10uF,16V

C20

4.99K

R56

N/I

D10

N/I

VCC

(Chan 2 acting as inverter)

Anti Alias Filter - 6 pole - 500 Hz

U12D

OPA4277UA

U12C

OPA4277UA

U12B

OPA4277UA

20.5K

R54

24.9K

R53

.01 uF

C42

9100 pF

C43

22.6K

R60

24.9K

R51

6800 pF

C40

22.6K

R52

24.9K

R42

2400 pF

C30

34.8K

R34

34.8K

R50

9100 pF

C41

9100 pF

C29

Digital Pot 50K

Instrumentation Amp

Analog Switch

AGROUND

AGROUND AGROUND AGROUND

Selectable gain stages

iNet Class iNet Class

iNet Class

4.99K

R64

iNet Class

Teledyne - API

PRINTED DOCUMENTS ARE UNCONTROLLED

DCN5897

9480 Carroll Park Drive, San Diego, CA 92121-5201

D-14

06840B DCN6201

1 2 3 4 5 6

54321

AAPPROVALS

DRAWN

CHECKED

APPROVED

DATE

SIZE DRAWING NO. REVISION

SHEET

Error : LOGO.BMP file not found.

The information herein is the

property of API and is

submitted in strictest con-

Unauthorized use by anyone

fidence for reference only.

for any other purposes is

prohibited. This document or

any information contained

in it may not be duplicated

without proper authorization.

Sch, Bursting UV Lamp Drv, M100EU

059160200 C

1 214-Mar-2007

LAST MOD.

PE-6196

IRF520

N/I

100

0.01 uF

R12

249

R13

249

R20

2.7k, 25W

+12V

R14

+12V

R16

3.9K

R15

232

C11

0.0047 uF

C12

0.1 uF

U1A

LM358

U1B

LM358

0.03 uF

0.01 uF

+12V

1N4148

75, 1/4W

LAMP OUTPUT

0.1 uF

CAC 2/7/07

1 2

RP2A

4.7K

3 4

RP2B

4.7K

7 8

RP2D

4.7K

DATE CHANGE DESCRIPTION INITIALREV.

2/7/07 CREATED CACA

Vdd

Vout

4PD 5

SCL 6

SDA 7

GND 8

AD5321-RM8

VREF

OUTPUT A

OUPUT B

SOFT START

INV. INPUT

SHUTDOWN

10 GROUND 12

RT 6

DISCHARGE 7

CT 5

NONINV. INPUT 2

VREF 16

VCC 15

VC 13

SYNC

OSC. OUTPUT

4COMP 9

SG3525

TP1

TEST_PLUG

TP2

TEST_PLUG

TP3

TEST_PLUG

TP4

TEST_PLUG

3.9K

VREF

HEADER 4

JP1

JUMPER2

R10

75, 1/4W

Applies to PCA: 05512-02

R21

0.2 Ohms, 2W

TP8

Primary Current

TP11

Lamp Current

N/I

TP9

Lamp Voltage

TP5

Drive Voltage

TP6

Q2 Drain V

TP7

Q3 Drain V

VREF

R17

47K

R18

40k

R11

47K

R22

30K

R25

10K,1%

NPN

0.01 uF

ACOMP

R29

100K

R31

47K

C14

1 uF

R30

47K

1N914

R34

40K

R35

40K

VDAC

R27

40K

VSET

R32

40K

R33

40K

ACOMP

+12V

LAMP_FDBACK

R8 10k

VDAC

VREF

+12V

VDRIVE

VLAMP

1N914

IPRIMARY

VCOMP

LAMP POWER CONTROL DAC

LAMP CURRENT FEEDBACK AMPLIFIER

BLINK MULTIVIBRATOR

PWM CONTROLLER

CC STAGE AMPLIFIER FOR COMP

LAMP DRIVE POWER STAGE

HYSTERIESIS SET RESISTORS FOR PWM ERROR COMPARATOR

R28

5.1K

R36

20K

TP10

PreReg_Control

+12V VDRIVE

LAMP_FDBACK

VREF

ACOMP_2

05916_p2

05916_p2.sch

220

R26

50K

TP12

ACOMP

VREF

ACOMP

C23 N/I C24

N/I

Used for PCA 05512-02

CON2

PRINTED DOCUMENTS ARE UNCONTROLLED

D-15

06840B DCN6201

1 2 3 4 5 6

54321

Title

Number RevisionSize

Date: 14-Mar-2007 Sheet of

File: N:\PCBMGR\059160200cc\source\059160200C.ddbDrawn By:

VIN 5

GND

SW 4

FB 2

VCOMP 1

LT1268

25 uH

C21

4.7 uF

C18

4.7 uF

R41

R42

25.5K

R43

C15

0.68 uF

LAMP_FDBACK

D10

DIODE

R37

+C20

1000 uF

C17

100 uF

+12V VDRIVE

C19

N/I

0.1 uF

+12V

U4A

LM358

+12V

C10

0.1 uF C13

0.1 uF

R44

+12V VDRIVE

lamp_fdback

VSWITCH R45

5.1K

C22

N/I

R23

5.1K

VREF

ACOMP_2

R47

100K

R46

50K

Q1 PN3645_PNP

C059160200

Sch, Bursting UV Lamp Drv, M100EU

2 2

D-16

06840B DCN6201

T100u Users Guide

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