TEXSTEAM D Series Plug Valves Brochure
User Manual: TEXSTEAM D Series Plug Valves Brochure Resource Library
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TEXSTEAM D Series Plug Valves Low-maintenance, bubble-tight sealing for severe service applications VALV E S & MEA S U R E M E N T Table of Contents TEXSTEAM D SERIES PLUG VALVES Features and Benefits....................................................... 2 Specifications and Materials............................................. 3 Applications..................................................................... 4 Flanged End Dimensions.................................................. 5 Threaded End Dimensions................................................ 6 Flow Coefficients – Torque and Wrench Data................... 7 CAMSERV Services for Valves and Actuation.................... 8 Trademark Information.................................................... 9 1 Texsteam D Series Plug Valves features and benefitS For severe service conditions – H2S, CO2 and abrasive applications – Cameron’s TEXSTEAM™ D Series plug valves are ideal. • Ample internal clearance prevents solid buildup from interfering with the free movement of the plug in water, cementing and drilling mud operations • Bubble-tight sealing • Position indicator and locking plate for port position indication and tamper resistance • Soft seats resistant to pitting or scratching • Round ports reduce fluid turbulence and pressure drop • N o lubrication required for operation or sealing, reducing maintenance costs • C ompact and lightweight design as a result of no lubrication system • T op-entry in-line repair allows seat/plug removal/ replacement without removing the body from the line • Wide temperature range for severe service conditions MOLDED SEATS – RESILIENT SEALS Specially compounded glass-filled epoxy composition with PC Buna-N is used (FKM optional). • Quarter-turn operation with cast integral stops ensures quick positive control • Square stem is robust and requires no special wrench for operation (wrenches are available as an option) • Repair kits are available for quick and economical repair with reduced downtime • Durability from wear and shock-resistant components DIRT EXCLUDER RING STEM BEARING Teflon bearing enhances continuing low-torque operation. STEM PACKING NUT PACKING BI- DIR SELF-ALIGNING PLUG Internally balanced and separated from the stem, the plug is in complete alignment at all times and is free to align itself to the downstream seat face in the closed positions. It is self-compensating for normal wear. All plugs are electroless nickel-plated for corrosion and wear resistance. 316 stainless steel plug and stem are available as an option. 2 Do wn stre ECT am ION sea AL ting FLO W VALV E S & MEA S U R E M E N T 10 Specifications and materials Sizes • 1” reduced port through 4” reduced port • 2” and 3” available in reduced port and full port 11 4 Pressures • F langed (RF, RJ) are available in ASME Class 150, 300 and 600 • Threaded, butt weld and socket weld are available in 1” valves for 285 psi through 3000 psi and 2” through 4” valves for 285 psi through 2000 psi 9 5 8 Temperature Ranges 6 • PC Buna trim for -20° F to 200° F (-29° C to 93° C) • FKM trim available for -10° F to 400° F (-24° C to 204° C) 7 3 Body Materials • ASTM WCC carbon steel • 40,000 tensile (min.); 36,000 yield (min.); and 22% elongation in 2” (min.) 2 2 Seat Materials • S oft, PC Buna-N* injection-molded seats allow TEXSTEAM D Series valves to be effective (*FKM optional) • Resistant to pitting or scratching under tough service conditions 1 Standards • Meets NACE MR0175 • Built and tested to ASME B16.34 Materials List Item No. Required Name of Part 1 1 Body ASTM A216 WCC Carbon Steel 2 2 Seat PC Buna-N (FKM Optional) 3 1 Plug ASTM A395 Nickel-plated 4 1 Stem Nut ASTM A216 WCB 5 1 Stem ASTM A395 Ductile Iron 6 1 Stem Bearing Teflon-filled Nylon 7 1 O-ring 70 Durometer PC Buna-N (FKM Optional) 8 1 O-ring 70 Durometer PC Buna-N (FKM Optional) 9 1 O-ring 70 Durometer PC Buna-N (FKM Optional) 10 1 Snap Ring Carbon Steel 11 1 Locking Plate Carbon Steel Cadmium-plated 3 applicationS TEXSTEAM D Series plug valves feature a time-tested design that has provided long service life in tough oilfield conditions worldwide since 1965. • Tank batteries • Compressed air-gas • Oil, gas and water flowlines • Metering stations • Gas systems • Loading racks • Christmas tree service • Underground gas storage • Saltwater injection • LPG service • Vacuum • Compressor installations • Pneumatic or electric actuators • Drilling fluids • Production manifolds • Slurry service* * Independent laboratory tests results using both water and low-pressure air in a 2% sand slurry mix confirmed bubble-tight sealing after 50 hours of flow testing and 500 operational cycles. 4 VALV E S & MEA S U R E M E N T FLANGED END DIMENSIONS Flanged End Dimensions Valve Model Size (in.) Number 1 2 3 4 ASME Working Port Class Pressure Opening Dimension (inches) A B C D E F G Weight (lb) 6104 150 285 psi Reduced 5-1/2 4-1/4 2-1/8 3-1/8 1 1-1/8 15/16 9.1 6304 300 740 psi Reduced 6-1/4 4-7/8 2-7/16 3-1/8 1 1-1/8 15/16 12.1 6604 600 1480 psi Reduced 8-1/2 4-7/8 2-7/16 3-1/8 1 1-1/8 15/16 12.7 6104 150 285 psi Reduced 7 6 3 4-1/8 1-3/8 1-5/16 1-5/8 22.5 6106 150 285 psi Full 10-1/2 6 3 4-5/8 1 1-5/16 2-5/8 36.0 6304 300 740 psi Reduced 8-1/2 6-1/2 3-1/4 4-1/8 1-3/8 1-5/16 1-5/8 26.5 6306 300 740 psi Full 11-1/8 6-1/2 3-1/4 4-5/8 1 1-5/16 2-1/8 38.0 6604 600 1480 psi Reduced 11-1/2 6-1/2 3-1/4 4-1/8 1-3/8 1-5/16 1-5/8 39.0 6606 600 1480 psi Full 11-1/2 6-1/2 3-1/4 4-5/8 1 1-5/16 2-1/8 41.0 6104 150 285 psi Reduced 8 7-1/2 3-3/4 4-9/16 1 1-5/16 2-1/8 41.0 6106 150 285 psi Full 13-1/2 7-1/2 3-3/4 6-7/16 1-3/4 2-3/16 3-1/8 70.0 6304 300 740 psi Reduced 11-1/8 8-1/4 4-1/8 4-9/16 1 1-5/16 2-1/8 45.0 6306 300 740 psi Full 15-1/4 8-1/4 4-1/8 6-7/16 1-3/4 2-3/16 3-1/8 84.0 6604 600 1480 psi Reduced 14 8-1/4 4-1/8 4-9/16 1 1-5/16 2-1/8 67.0 6606 600 1480 psi Full 17-1/2 8-1/4 4-1/8 6-7/16 1-3/4 2-3/16 3-1/8 124.0 6104 150 285 psi Reduced 9 9 4-1/2 6-7/16 1-3/4 2-3/16 3-1/8 75.0 6304 300 740 psi Reduced 12 10 5 6-7/16 1-3/4 2-3/16 3-1/8 105.0 6604 600 1480 psi Reduced 17 10-3/4 5-3/8 6-7/16 1-3/4 2-3/16 3-1/8 131.0 When ordering, specify “RF” for raised face or “RJ” for ring joint flange. Note: All flange valve lengths given are RF. Add 1/8” to length for RJ ASME Class 600. 5 THREADED END DIMENSIONS Threaded End Dimensions Valve Model Working Port Size (in.) Number Pressure Opening 1 2 3 4 A H Dimension (inches) C D E G Weight (lb) 204 285 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 1 1-1/8 15/16 5.5 1004 1000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 1 1-1/8 15/16 5.5 1504 1500 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 1 1-1/8 15/16 5.5 2004 2000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 1 1-1/8 15/16 5.5 3004* 3000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 1 1-1/8 15/16 5.5 204 285 psi Reduced 7-1/4 4-1/32 1-3/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5 206 285 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 1 1-5/16 2-1/8 24.0 1004* 1000 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5 1006* 1000 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 1 1-5/16 2-1/8 24.0 1504* 1500 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5 1506* 1500 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 1www 1-5/16 2-1/8 24.0 2004* 2000 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5 2006* 2000 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 1 1-5/16 2-1/8 24.0 204 285 psi Reduced 9-9/16 5 2-7/16 4-9/16 1 1-5/16 2-1/8 25.0 206 285 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0 1004 1000 psi Reduced 9-9/16 5 2-7/16 4-9/16 1 1-5/16 2-1/8 25.0 1006* 1000 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0 1504* 1500 psi Reduced 9-9/16 5 2-7/16 4-9/16 1 1-5/16 2-1/8 25.0 1506* 1500 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0 2004* 2000 psi Reduced 9-9/16 5 2-7/16 4-9/16 1 1-5/16 2-1/8 25.0 2006* 2000 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0 204 285 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0 1004* 1000 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0 1504* 1500 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0 2004* 2000 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0 * When ordering, specify “SW” for socket weld or “BW” for butt weld. Specify pipe schedule for “BW” ends. 6 F VALV E S & MEA S U R E M E N T Flow coefficients – torque and wrench data Full Opening Valves Exceed Nominal Pipe Size REDUCED PORT CV FLOW CURVES 3000 100,000 90,000 80,000 70,000 60,000 2000 50,000 40,000 4” CV = 1000 900 800 700 600 600 Flow Rate Capacity in Barrels Per Day 20,000 3” CV 500 05 =3 400 300 10,000 9000 8000 7000 6000 5000 2” CV 200 20 =1 4000 100 90 80 70 60 3000 2000 1” CV 2 =4 Flow Rate Capacity in Gallons Per Minute 30,000 50 40 30 1000 800 700 20 CV = GPM water flow at standard conditions with a 1-lb pressure drop 0.2 0.4 0.6 0.8 1.0 2.0 4.0 6.0 8.0 10.0 Pressure Drop in Pound Per Square Inch Torque (ft-lb) Pressure (psi) 0 Wrench Data Inches 1 RP 2 RP 2 FP 3 RP 3 FP 4 RP 6 10 12 12 15 15 200 8 15 27 27 34 34 500 13 25 36 36 48 48 1000 18 31 48 48 60 60 1500 20 37 60 60 90 90 2000 26 42 65 65 105 105 2500 28 - - - - - 3000 34 - - - - - Valve Size (in.) Part Number 1 RP 9D-GA1382 2 RP 9D-GB 0445 2 FP 9D-GB 0445 3 RP 9D-GB 0445 3 FP 9D-GB 0879 4 RP 9D-GB 0879 7 CAMSERV Services for Valves and Actuation ™ We build it. We back it. Global Network and Local Support Cameron is well-positioned to deliver total aftermarket support, quickly and efficiently, with unmatched OEM expertise. Our highly skilled engineers and technicians are available around the clock, seven days a week to respond to customer queries, troubleshoot problems and offer reliable solutions. Easily Accessible Parts and Spare Valves • OEM spare valves, actuators and parts (including non-Cameron brands) • Handling, storage, packaging and delivery • Dedicated stocking program Comprehensive Aftermarket Services Portfolio • Parts and spare valves • Repair • Field services • Preventative maintenance • Equipment testing and diagnostics • Remanufacturing • Asset preservation • Customer property management • Training and recertification services • Warranty Customized Total Valve Care (TVC) Programs SM Customized asset management plans that optimize uptime, availability and dedicated services. • Engineering consultancy • Site management • Flange management • Startup and commissioning • Spare parts and asset management • Operational support USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC 8 VALV E S & MEA S U R E M E N T Trademark Information TEXSTEAM is a registered trademark which is owned by Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron. Trademark Owner Teflon E.I. DuPont De Nemours & Company 9 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll Free 1.800.323.9160 Learn more about TEXSTEAM at: www.c-a-m.com/valves ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2012 Cameron | TEXSTEAM and CAMSERV are trademarks of Cameron. | SWP 1M 10/12 AD00464V
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