TEXSTEAM D Series Plug Valves Brochure

User Manual: TEXSTEAM D Series Plug Valves Brochure Resource Library

Open the PDF directly: View PDF .
Page Count: 12

TEXSTEAM D Series Plug Valves

Low-maintenance, bubble-tight sealing for severe service applications

1

Table of Contents

TEXSTEAM D SERIES PLUG VALVES

Features and Benefits ...................................................... 2

Specifications and Materials ............................................ 3

Applications .................................................................... 4

Flanged End Dimensions ................................................. 5

Threaded End Dimensions ............................................... 6

Flow Coefficients – Torque and Wrench Data .................. 7

CAMSERV Services for Valves and Actuation ................... 8

Trademark Information ................................................... 9

VALVES & MEASUREMENT

FEATURES AND BENEFITS

For severe service conditions – H2S, CO2 and abrasive

applications – Cameron’s TEXSTEAM™ D Series plug

valves are ideal.

• Bubble-tight sealing

• Soft seats resistant to pitting or scratching

•

Round ports reduce fluid turbulence and pressure drop

• No lubrication required for operation or sealing,

reducing maintenance costs

• Compact and lightweight design as a result of no

lubrication system

• Top-entry in-line repair allows seat/plug removal/

replacement without removing the body from the line

• Wide temperature range for severe service conditions

• Ample internal clearance prevents solid buildup

from interfering with the free movement of the plug

in water, cementing and drilling mud operations

• Position indicator and locking plate for port position

indication and tamper resistance

• Quarter-turn operation with cast integral stops

ensures quick positive control

• Square stem is robust and requires no special

wrench for operation (wrenches are available as

an option)

• Repair kits are available for quick and economical

repair with reduced downtime

• Durability from wear and shock-resistant

components

2

TEXSTEAM D Series Plug Valves

DIRT EXCLUDER RING

STEM BEARING

Teflon bearing enhances continuing

low-torque operation.

STEM PACKING

NUT PACKING

MOLDED SEATS – RESILIENT SEALS

Specially compounded glass-lled epoxy

composition with PC Buna-N is used

(FKM optional).

SELF-ALIGNING PLUG

Internally balanced and separated from the stem, the plug is in

complete alignment at all times and is free to align itself to the

downstream seat face in the closed positions. It is self-compensating

for normal wear. All plugs are electroless nickel-plated for corrosion

and wear resistance. 316 stainless steel plug and stem are available

as an option.

BI-DIRECTIONAL FLOW

Downstream seating

3

SPECIFICATIONS AND MATERIALS

Sizes

• 1” reduced port through 4” reduced port

• 2” and 3” available in reduced port and full port

Pressures

•

Flanged (RF, RJ) are available in ASME Class 150, 300 and 600

• Threaded, butt weld and socket weld are available in

1” valves

for 285 psi through 3000 psi and 2” through 4” valves

for 285 psi

through 2000 psi

Temperature Ranges

• PC Buna trim for -20° F to 200° F (-29° C to 93° C)

• FKM trim available for -10° F to 400° F (-24° C to 204° C)

Body Materials

• ASTM WCC carbon steel

• 40,000 tensile (min.); 36,000 yield (min.); and 22% elongation

in 2” (min.)

Seat Materials

• Soft, PC Buna-N* injection-molded seats allow TEXSTEAM D

Series valves to be effective (*FKM optional)

• Resistant to pitting or scratching under tough service conditions

Standards

• Meets NACE MR0175

• Built and tested to ASME B16.34

4

6

2

10

11

9

8

7

2

3

1

5

Materials List

Item No. Required Name of Part

1 1 Body ASTM A216 WCC Carbon Steel

2 2 Seat PC Buna-N (FKM Optional)

3 1 Plug ASTM A395 Nickel-plated

4 1 Stem Nut ASTM A216 WCB

5 1 Stem ASTM A395 Ductile Iron

6 1 Stem Bearing Teon-lled Nylon

7 1 O-ring 70 Durometer PC Buna-N (FKM Optional)

8 1 O-ring 70 Durometer PC Buna-N (FKM Optional)

9 1 O-ring 70 Durometer PC Buna-N (FKM Optional)

10 1 Snap Ring Carbon Steel

11 1 Locking Plate Carbon Steel Cadmium-plated

VALVES & MEASUREMENT

4

APPLICATIONS

TEXSTEAM D Series plug valves feature a time-tested

design that has provided long service life in tough oilfield

conditions worldwide since 1965.

• Tank batteries

• Oil, gas and water flowlines

• Gas systems

• Christmas tree service

• Saltwater injection

• Vacuum

• Pneumatic or electric actuators

• Production manifolds

• Compressed air-gas

• Metering stations

• Loading racks

• Underground gas storage

• LPG service

• Compressor installations

• Drilling fluids

• Slurry service*

* Independent laboratory tests results using both water and low-pressure air in a 2% sand slurry mix

conrmed bubble-tight sealing after 50 hours of ow testing and 500 operational cycles.

5

FLANGED END DIMENSIONS

When ordering, specify “RF” for raised face or “RJ” for ring joint ange.

Note: All ange valve lengths given are RF. Add 1/8” to length for RJ ASME Class 600.

Flanged End Dimensions

Valve

Size (in.)

Model

Number

ASME

Class

Working

Pressure

Port

Opening

Dimension (inches) Weight

(lb)

A B C D E F G

1

6104 150 285 psi Reduced 5-1/2 4-1/4 2-1/8 3-1/8 11-1/8 15/16 9.1

6304 300 740 psi Reduced 6-1/4 4-7/8 2-7/16 3-1/8 11-1/8 15/16 12.1

6604 600 1480 psi Reduced 8-1/2 4-7/8 2-7/16 3-1/8 11-1/8 15/16 12.7

2

6104 150 285 psi Reduced 7 6 3 4-1/8 1-3/8 1-5/16 1-5/8 22.5

6106 150 285 psi Full 10-1/2 6 3 4-5/8 11-5/16 2-5/8 36.0

6304 300 740 psi Reduced 8-1/2 6-1/2 3-1/4 4-1/8 1-3/8 1-5/16 1-5/8 26.5

6306 300 740 psi Full 11-1/8 6-1/2 3-1/4 4-5/8 11-5/16 2-1/8 38.0

6604 600 1480 psi Reduced 11-1/2 6-1/2 3-1/4 4-1/8 1-3/8 1-5/16 1-5/8 39.0

6606 600 1480 psi Full 11-1/2 6-1/2 3-1/4 4-5/8 11-5/16 2-1/8 41.0

3

6104 150 285 psi Reduced 8 7-1/2 3-3/4 4-9/16 11-5/16 2-1/8 41.0

6106 150 285 psi Full 13-1/2 7-1/2 3-3/4 6-7/16 1-3/4 2-3/16 3-1/8 70.0

6304 300 740 psi Reduced 11-1/8 8-1/4 4-1/8 4-9/16 11-5/16 2-1/8 45.0

6306 300 740 psi Full 15-1/4 8-1/4 4-1/8 6-7/16 1-3/4 2-3/16 3-1/8 84.0

6604 600 1480 psi Reduced 14 8-1/4 4-1/8 4-9/16 11-5/16 2-1/8 67.0

6606 600 1480 psi Full 17-1/2 8-1/4 4-1/8 6-7/16 1-3/4 2-3/16 3-1/8 124.0

4

6104 150 285 psi Reduced 9 9 4-1/2 6-7/16 1-3/4 2-3/16 3-1/8 75.0

6304 300 740 psi Reduced 12 10 5 6-7/16 1-3/4 2-3/16 3-1/8 105.0

6604 600 1480 psi Reduced 17 10-3/4 5-3/8 6-7/16 1-3/4 2-3/16 3-1/8 131.0

VALVES & MEASUREMENT

6

* When ordering, specify “SW” for socket weld or “BW” for butt weld. Specify pipe schedule for “BW” ends.

Threaded End Dimensions

Valve

Size (in.)

Model

Number

Working

Pressure

Port

Opening

Dimension (inches) Weight

(lb)

A H C D E F G

1

204 285 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 11-1/8 15/16 5.5

1004 1000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 11-1/8 15/16 5.5

1504 1500 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 11-1/8 15/16 5.5

2004 2000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 11-1/8 15/16 5.5

3004* 3000 psi Reduced 5-1/8 2-3/8 1-3/8 3-1/8 11-1/8 15/16 5.5

2

204 285 psi Reduced 7-1/4 4-1/32 1-3/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5

206 285 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 11-5/16 2-1/8 24.0

1004* 1000 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5

1006* 1000 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 11-5/16 2-1/8 24.0

1504* 1500 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5

1506* 1500 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 1www 1-5/16 2-1/8 24.0

2004* 2000 psi Reduced 7-1/4 4-1/32 1-7/8 4-5/16 1-3/8 1-5/16 1-5/8 12.5

2006* 2000 psi Full 8-5/8 4-1/2 2-3/16 4-5/8 11-5/16 2-1/8 24.0

3

204 285 psi Reduced 9-9/16 52-7/16 4-9/16 11-5/16 2-1/8 25.0

206 285 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0

1004 1000 psi Reduced 9-9/16 52-7/16 4-9/16 11-5/16 2-1/8 25.0

1006* 1000 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0

1504* 1500 psi Reduced 9-9/16 52-7/16 4-9/16 11-5/16 2-1/8 25.0

1506* 1500 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0

2004* 2000 psi Reduced 9-9/16 52-7/16 4-9/16 11-5/16 2-1/8 25.0

2006* 2000 psi Full 10-7/8 6-3/4 3-1/4 6-7/16 1-3/4 2-3/16 3-1/8 64.0

4

204 285 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0

1004* 1000 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0

1504* 1500 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0

2004* 2000 psi Reduced 12-1/8 6-3/4 3-3/8 6-7/16 1-3/4 2-3/16 3-1/8 69.0

THREADED END DIMENSIONS

7

Full Opening Valves Exceed Nominal Pipe Size

CV = GPM water flow at

standard conditions with

a 1-lb pressure drop

Flow Rate Capacity in Barrels Per Day

Wrench Data

Valve

Size (in.)

Part

Number

1 RP 9D-GA1382

2 RP 9D-GB 0445

2 FP 9D-GB 0445

3 RP 9D-GB 0445

3 FP 9D-GB 0879

4 RP 9D-GB 0879

0.2 0.4 0.6 0.8 1.0 2.0 4.0 6.0 8.0 10.0

Pressure Drop in Pound Per Square Inch

3000

2000

1000

900

800

700

600

500

400

300

200

100

90

80

70

60

50

40

30

20

Flow Rate Capacity in Gallons Per Minute

100,000

90,000

80,000

70,000

60,000

50,000

40,000

30,000

20,000

10,000

9000

8000

7000

6000

5000

4000

3000

2000

1000

800

700

REDUCED PORT CVFLOW CURVES

4” CV = 600

3” CV = 305

2” CV = 120

1” CV = 42

Torque (ft-lb)

Pressure

(psi)

Inches

1 RP 2 RP 2 FP 3 RP 3 FP 4 RP

0 6 10 12 12 15 15

200 8 15 27 27 34 34

500 13 25 36 36 48 48

1000 18 31 48 48 60 60

1500 20 37 60 60 90 90

2000 26 42 65 65 105 105

2500 28 -----

3000 34 -----

FLOW COEFFICIENTS – TORQUE AND WRENCH DATA

VALVES & MEASUREMENT

8

CAMSERV™ Services for Valves and Actuation

Global Network and Local Support

Cameron is well-positioned to deliver total aftermarket

support, quickly and efficiently, with unmatched OEM

expertise. Our highly skilled engineers and technicians are

available around the clock, seven days a week to respond

to customer queries, troubleshoot problems and offer

reliable solutions.

Easily Accessible Parts and Spare Valves

• OEM spare valves, actuators and parts (including

non-Cameron brands)

• Handling, storage, packaging and delivery

• Dedicated stocking program

Comprehensive Aftermarket Services Portfolio

• Parts and spare valves

• Repair

• Field services

• Preventative maintenance

• Equipment testing and diagnostics

• Remanufacturing

• Asset preservation

• Customer property management

• Training and recertication services

• Warranty

Customized Total Valve CareSM (TVC) Programs

Customized asset management plans that optimize

uptime, availability and dedicated services.

• Engineering consultancy

• Site management

• Flange management

• Startup and commissioning

• Spare parts and asset management

• Operational support

WE BUILD IT. WE BACK IT.

USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC

9

TEXSTEAM is a registered trademark which is owned by Cameron.

This document contains references to registered trademarks or

product designations, which are not owned by Cameron.

Trademark Information

Trademark Owner

Teflon E.I. DuPont De Nemours & Company

VALVES & MEASUREMENT

©2012 Cameron | TEXSTEAM and CAMSERV are trademarks of Cameron. | SWP 1M 10/12 AD00464V

HSE Policy Statement

At Cameron, we are committed ethically, financially and personally

to a working environment where no one gets hurt and nothing gets harmed.

H

E

A

L

T

H

S

A

F

E

T

Y

A

N

D

E

N

V

I

R

O

N

M

E

N

T

A

L

E

X

C

E

L

L

E

N

C

E

C

A

M

E

R

O

N

3250 Briarpark Drive, Suite 300

Houston, TX 77042

USA

Toll Free 1.800.323.9160

Learn more about TEXSTEAM at:

www.c-a-m.com/valves