Tmh520tmu
User Manual: tmh520tmu
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Operating Instructions TMH 520 / TMU 520 TMH 520 P / TMU 520 P Turbomolecular Drag Pumps PM 800 309 BE/J (0008) INDEX Page Page 1. Safety Precautions................................... 3 4. Operations................................................. 9 1.1. For Your Orientation ............................................................ 3 4.1. Before Switching ON .......................................................... 9 1.2. Pictogram Definitions ......................................................... 3 4.2. Switching ON ....................................................................... 9 2. Understanding The Pumps TMH 520 / TMU 520 .................................. 4 4.3. Heating (Only Pumps With Heating Sleeves) ................. 9 4.4. Switching OFF And Venting ............................................... 9 2.1. Main Features ...................................................................... 4 4.5. Shutting Down For Longer Periods .................................. 9 2.2. Differences Between The Pump Types........................... 4 5. 3. Installation................................................ 5 What To Do In Case Of Breakdowns ? .................................... 10 3.1. Preparations For Installation............................................. 5 3.2. Assembling The Pump, Connecting The High Vacuum Side.................................. 5 6. Maintenance........................................... 11 6.1. Changing The Lubricant Reservoir................................. 11 Fitting The Splinter Shield.................................................. 6 7. Service..................................................... 12 3.3. Connecting The Fore-Vacuum Side ................................. 6 3.4. Connecting The Cooling Unit............................................. 7 8. Technical Data........................................ 13 8.1. Dimensions ......................................................................... 13 9. Accessories ............................................ 14 Cooling Water From The Mains ........................................ 7 Cooling With The Recycled Water Cooling Unit TZK (Accessory) ............................... 7 Air Cooling (Accessory) ..................................................... 7 3.5. 3.6. Connecting The Venting Valves........................................ 8 Connecting The Electronic Drive Unit.............................. 8 3.7. Connecting The Sealing Gas Valve .................................. 8 2 10. Spare Parts ............................................. 15 Declaration Of Contamination...................... 17 Manufacturer's Declaration ...........(last page) 1. Safety Precautions ☞ Read and follow all the instructions in this manual. ☞ Inform yourself regarding: – Hazards which can be caused by the pump; – Hazards which can arise in your system; – Hazards which can be caused by the medium being pumped. ☞ Avoid exposing any part of your body to vacuum. ☞ Comply with all safety and accident prevention regulations. ☞ Check regularly that all safety requirements are being complied with. ☞ Do not operate the pump with open high vacuum flange. ☞ Do not carry out any unauthorised conversions or modifications on the pump. ☞ When returning the pump to us please note the shipping instructions. ☞ Use at least four bracket screws to connect the high vacuum flange. ☞ Fix down the pump in accordance with the instructions on installation. ☞ Do not disconnect the pump cable during operations. ☞ When the pump is open, disconnect the electronic drive unit from the mains. ☞ If a heater is in use temperatures of up to 120 °C can be present in the area of the high vacuum flange. Take care to avoid burns ! ☞ During operations, temperatures of up to 65 °C can arise in the lower part of the turbopump. Take care to avoid burns! ☞ Keep leads and cables well away from hot surfaces ( > 70 °C). ☞ After switching off the pump, disconnect the electronic drive unit only once the rotor is at rest. ☞ When working on the pump, only open the high vacuum flange once the rotor is at rest. ☞ When using sealing gas, limit the pressure in the hose connection to 2 bar via the overflow valve. 1.1. For Your Orientation Instruction in the text ➡ Working instruction: Here, you have to do something. Symbols used The following symbols are used throughout in the illustrations: High vacuum flange Fore-vacuum flange Flutanschluß Venting connection Air cooling Power connection Sealing gas connection Position numbers Identical pump and accessory parts have the same position numbers in all illustrations. 1.2. Pictogram Definitions Danger of burns from touching hot parts. Danger of an electric shock. Danger of personal injury. Modifications reserved. Danger of damage to the pump or system. Danger of injury from rotating parts. 3 2. Understanding The Pumps TMH 520 / TMU 520 2.1. Main Features Turbomolecular Pumps TMH 520 1 2 3 4 5 6 High vacuum flange Fore-vacuum flange Cooling water connection Venting connection Power connection Rubber feet (underside) 1 4 2 5 3 6 Cooling Standard: Water cooling. Alternative: Air cooling as an accessory. Integrated excess temperature safety feature: Electronic drive unit reduces rotor rotation speed to zero. Bearings High vacuum side: Wear free permanent magnetic bearing. Fore-vacuum side: Oil circulatory lubricated bearings with ceramic balls. Pumps for sealing gas operations The pump types TMH 520 P and TMU 520 P (see the rating plate) are designed for connection of an inert sealing gas. The connection is described in Section 3.7. Proper use – The Turbomolecular Pumps TMH 520 / TMU 520 may only be used for the purpose of generating vacuum. – The turbopumps may only be used to pump those media against which they are chemically resistant. For other media the operator is required to qualify the pumps for the processes involved. – If the process produces dust, the maintenance intervals must be specified accordingly and sealing gas must be used (only for version ”P”). – The Turbomolecular Pumps TMH 520 / TMU 520 may only be operated with a PFEIFFER Electronic Drive Unit and relevant cables. – The turbopump must be connected to a backing pump as per Section 3.3.. Improper use Certain types of use are regarded as improper, e.g.: – Pumping corrosive or explosive gases. – Operating the pump where explosive processes are involved. – The pumping of gases and vapours which attack the materials of the pumps. – The pumping of corrosive gases without sealing gas. – The pumping of condensating vapours. – Operations involving impermissibly high levels of gas loads. – Operations with impermissibly high fore-vacuum pressure. – Operations with improper gas modes. – Operations involving too high levels of heat radiation power (see Section 8. ”Technical Data”). – Using accessories not named in this manual and/or not authorised by the manufacturer. Improper use will cause any rights regarding liability and guarantees to be forfeited. 2.2. Differences Between The Pump Types Feature TMH 520 TMU 520 HV-flange ISO-K CF-F HV seal Elastomer Metal Attainable final pressure < 1 · 10-8 mbar < 5 · 10-11 mbar (with baking out) (without baking out) Abbreviations on the rating plate of the pump Suffix ”P”: 4 Pumps with the designation TMH/TMU 260 P have been designed for the connection of purge gas (see Section 3.7.). 3. Installation 3.1. Preparations For Installation Do not carry out any unauthorised conversions or modifications on the pump. – The maximum permissible rotor temperature of the pump is 90 °C. If the vacuum chamber or parts in the vacuum chamber are heated must be fitted if necessary, suitable shielding in the vacuum chamber before the turbopump (constructional suggestions available on request). – Only remove blank flanges on the high and fore-vacuum side just before connecting. – TMH 520/TMU 520 turbopumps are supplied with lubricant reservoirs fitted and filled. – Appropriate shielding must be provided (available on request) if magnetic fields >5,0 mT are involved. – If the pump is baked out, the heating sleeve and the body of the pump must be insulated to prevent burning. – In the event of a sudden standstill of the rotor, torques of up to 2550 Nm can arise and these must be taken up by the turbopump and frame. Pumps must be anchored as follows: – ISO flange with 4 bracket screws, or – CF flange with the complete set of M8 screws, or – Underside of the pump with 4 screws M5, screws quality 8.8. 3.2. Assembling The Pump, Connecting The High Vacuum Side Important: Maintain the utmost cleanliness when fitting all high vacuum parts. Unclean components prolong the pumping time. Use of the splinter shield A splinter shield in the high vacuum flange protects the turbopump against foreign particles emanating from the vacuum chamber but it does reduce the pumping speed of the pump by approx. 15%. For fitting please refer to "Fitting The Splinter Shield". The high vacuum side can be flanged directly to the vacuum chamber or via a bellows or a vibration compensator (please see ”Accessories”). Connecting via a bellows If the high vacuum side is to be flanged via a bellows, the turbopump must be secured for example via the holes on the underside of the turbopump must be secured for example via the holes on the underside of the pump. The fastening must be able to withstand the torque referred to in Section 3.1. Connecting via a vibration compensator The maximum permissible temperature at the vibration compensator is 100 °C. Where a vibration compensator is in use, a freely suspended turbopump can be flanged onto the vacuum chamber. Additional fastening is unnecessary. Directly flanging the pump Permissible turbopump installation positioning 11 Vacuum chamber H 11 V H V Maximum high vacuum flange axial loading capacity 1000 N (corresponds to 100 kg). No asymmetrical loading on the high vacuum flange. With horizontal pump installation and oil-sealed backing pump (e.g. rotary vane pumps) the fore-vacuum flange of the turbopump must be aligned vertically downwards (deviation max. ± 20˚), otherwise the turbopump could become dirty. Installation position with oil-sealed backing pump H V V 20° 20° No forces must be transmitted from the pipe system to a pump which is anchored. Support or suspend all piping leading to the pump. 5 Fitting The Splinter Shield 3.3. Connecting The Fore-Vacuum Side Highvacuum flanges DN 100 and DN 160 Insert the splinter shield in the high vacuum flange so that the curvature of the grill faces outwards. ➡ Bend clamping lugs slightly outwards so that the splinter shield will sit firmly in the high vacuum flange (preventing noise). ➡ Insert splinter shield in the high vacuum flange with clamping lugs bent slightly inwards. ➡ Press splinter shield outer ring into the high vacuum flange up to the stop limit. Backing pump: Recommended backing pump: Connecting the backing pump All fore-vacuum line connections: With normal small flange components or screwed hose connections.. Exhaust gases from the backing pump must be conducted away. Ensure the full width of the fore-vacuum flange remains unhindered by other components. Inserting the splinter shield 12 Splinter shield 12a Clamping lug H Vacuum pressure ≤ 5 mbar Oil free Diaphragm Pump or rotary vane pump from the PFEIFFER product range (note installation position of the turbopump, see Section 3.2.). 12 The exhausted process gases and vapours can represent a health hazard and can also be environmentally damaging. Comply with all gas manufacture's safety instructions. 12a ➡ Fit the vacuum safety valve in the fore-vacuum line (in PFEIFFER rotary vane vacuum pumps already integrated). This prevents vacuum chamber venting via the backing pump. ➡ With rigid pipe connections: Fit bellows in the connecting line to reduce vibration. ➡ Backing pump power connection: see operating instructions for the electronic drive unit. Connecting the backing pump 21 Backing pump 22 Vacuum safety valve 23 Suction line 23 V DN 25 KF G 1⁄4" 22 21 6 ≤ 5 mbar 3.4. Connecting The Cooling Unit The turbopumps are water cooled as standard. Cooling water either – From the mains or – From Recycled Water Cooling Unit TZK with closed circuit. As an accessory: Air cooling (with an ambient temperature of <35 °C). Cooling With The Recycled Water Cooling Unit TZK (Accessory) Connecting to the TZK A dirt trap in the fore-line is not permissible. All other steps: As for connection to the water mains. Cooling with the Recycled Water Cooling Unit TZK 3 Cooling water connections 34 Cooling Water Monitor TCW 002 in the return line 35 Recycled Water Cooling Unit TZK Cooling Water From The Mains Cooling water must be filtered to prevent deposits forming in the pump. Minimum cooling water requirements: Mechanically clean, optically clear, no turbidity, no sediment, chemically neutral and temperature > dew point. 3 TZK Minimum oxygen content Maximum chloride content Maximum carbonate hardness: Maximum consumption of: potassium permanganate: Carbon dioxide Ammonia: pH-value: max. max. max. 4 100 10 max. 10 absent absent 7–9 Max. fore-line over pressure: max. Minimum flow rate at max. gas throughput: mg/kg mg/kg ° dH 35 mg/kg Air Cooling (Accessory) Air cooling only if ambient temperature < 35 °C. Ensure adequate air circulation and ventilation. 6 bar 50 l/h at 15 °C Connecting to the water mains ➡ Fit dirt trap (accessory) in the fore-line. ➡ Using circlips, connect fore-line to one of the two cooling water connections. ➡ Connect Cooling Water Monitor TCW 002 (accessory) in the return line. ➡ Connect return line to the other cooling water connection of the turbopump. ➡ Tighten all circlips and ensure hose lines are seated firmly. ➡ Tighten the hollow screws on the cooling water connection to a torque of 20 Nm. Fitting the air cooling ➡ Place turbopump (blank flanged to prevent damage to the sealed surface) on its high vacuum flange. ➡ Unscrew rubber feet from the base of the pump. The fan must be parallel to the axis fore-vacuum connection - venting connection (see illustration below). ➡ Screw air cooling to holder with 4xM5 screws and spring washers onto the turbopump. Fitting the air cooling 36 Fan 37 Holder 38 M5 screw and spring washers (4x) Cooling from the water mains 3 31 32 33 34 34 Cooling water connections Fore-line Return line Dirt trap Cooling Water Monitor TCW 002 F 36 V V 3 36 33 37 31 32 34 38 Power connection, air cooling Please see the operating instructions, Electronic Drive Unit TCP 380 or TCP 600. 7 3.5. Connecting The Venting Valves Connecting the electronic drive unit to the turbopump – Manual venting to atmospheric pressure: With standard venting screw in the venting connection (without additional venting valve). – Automatic venting on switching off and power failure: Fitting a venting valve (accessory). Venting Valve TSF 010 Control Unit Electronic Drive Unit Venting Procedure After Switching Off Or Power Failure not required Immediate; Venting valve remains open Independent TSF 012 not required TCP 380/600 Delayed (venting begins at approx. 20% of the rated rotation speed); venting valve; remains open TVF 012 TCF/TCV 103 TCP 380/600 Delayed; adjustable (with TCS 304) 50 51 52 53 Electronic Drive Unit TCP Male multipoint connector Connecting cable Bayonet plug --> turbopump 50 51 53 52 3.7. Connecting The Sealing Gas Valve Fitting the venting valves See the operating instructions for the respective unit. Where flange size DN 10-KF is involved, use Adapter PM 033 737-T. Connecting the venting valve 41 F 42 43 41 42 43 44 Valve control unit Venting valve Connection hose Drying Unit TTV 001 44 Power connections See the operating instructions for the respective unit. 3.6. Connecting The Electronic Drive Unit Voltages of >100 V can be present on the open electrical contacts on a running down pump. There is danger of an electrical shock if the contacts are touched. Disconnect the plug to the electronic drive unit only once the pump is completely at rest and the electronic drive unit has been disconnected from the mains. ➡ Plug in connecting cable between the electronic drive unit and the turbopump. For details please see the operating instructions for the electronic drive unit. 8 The pump types TMH 520 P and TMU 520 P (see the rating plate) are designed for connection of sealing gas. To protect the turbopump, particulary where corrosive or dust producing processes are involved, it is necessary to use sealing gas. Connection is made via the sealing gas valve (please see "Accessories"). ➡ Adjust the sealing gas volume (see operating instructions for the sealing gas valve, PM 800 229 BN). ➡ Unscrew locking screw from sealing gas connection. ➡ Screw in sealing gas valve with seal. ➡ Remove sealing gas valve blank flange. ➡ Flange on hose nipple (DN 16 ISO-KF-10; accessory). ➡ Make hose connection from pressure reducer to sealing gas valve. Connecting the sealing gas valve 66 67 68 69 70 Sealing gas valve Hose nipple Hose connection Pressure reducer Gas canister 4. Operations 4.1. Before Switching ON 4.4. Switching OFF And Venting Turbopump rotors rotate at high speed. When the high vacuum flange is open there is a danger of injury and of objects falling into the pump. Therefore never operate the pump with open high vacuum flange. ➡ With water cooling: Open cooling water supply and check flow. 4.2. Switching ON ➡ Switch on the turbopump with switch S1 on the electronic drive unit. The electronic drive unit switches (schematically) S1 ON/OFF switch, turbopump S2 ON/OFF switch, heating S2 S1 – With air cooling the cooling fan of the electronic drive unit is also switched on. – When Pumping Station Control Unit TCS 303/304 is in use, the turbopump, the backing pump and the recycled water cooling unit (if fitted) are started at the same time. Take care when pumping hazardous gases. Comply with all the gas manufacturer's safety instructions. 4.3. Heating (Only Pumps With Heating Sleeves) Heating turbopumps and vacuum chambers accelerates the attainment of final pressures. The heating period is dependent on the level of contamination and the required final pressure. Heat for at least four hours. ➡ Switch on turbopump heating via switch S2 on the electronic drive unit. High temperatures are generated when turbo pump or vacuum chamber are baked out. Contact with hot parts can cause burns, even when the heating has been switched off. Heating sleeves, pump casing and vacuum chamber should all be insulated when fitting. Do not touch heating sleeves, pump casing and vacuum chambers during baking out. To avoid contamination occurring when switching off, the pump should be vented with dry venting gas before shutdown. ➡ Close the vacuum safety valve in the fore-vacuum line. ➡ Switch off both turbopump and the electronic drive unit at the same time with switch S1. ➡ Open locking screw or venting valve in the venting connection (with PFEIFFER venting valves the turbopump is vented automatically). ➡ With water cooling: Shut off water supply. 4.5. Shutting Down For Longer Periods Vacuum pumps are sometimes used to pump aggressive or hazardous gases. There is a danger of personal injury resulting from coming into contact with process gases. Before removing a turbopump from the system, first: – Vent the turbopump with a neutral gas or dry air. – Ensure that there is no residual process gas in the system nor in the feeder lines. If the turbopump is to be shut down for more than a year: ➡ Remove turbopump from the system. ➡ Change the lubricant reservoir (see Section 6.1.). Please note: Lubricant TL 011 must no longer be used after 2 years of non operations. ➡ Close high vacuum flange and evacuate pump via the forevacuum flange. ➡ Close the high vacuum flange and evacuate the turbopump via the fore-vacuum flange. ➡ Vent turbopump via the venting connection with nitrogen or dry air. ➡ Close fore-vacuum connection by blank flanging. ➡ Place the pump vertically on its rubber feet. ➡ In rooms with moist or aggressive atmospheres, the turboypump must be air-sealed in a plastic bag together with a bag of dessicant, e.g silicagel. Important: If the pump has been shut down for 3 years a bearing change must be carried out (please get in touch with PFEIFFER service). 9 5. What To Do In Case Of Breakdowns? Problem Possible Cause Remedy Pump doesn't start • Power supply interrupted • Check fuse in the electronic drive unit • Check plug contacts on the pump and the electronic drive unit • Check supply lines Pump doesn't attain rated rotation speed; Pump cuts out during operations • Fore-vacuum pressure to high • Leak or too much gas • • • • Rotor stiff because bearing defective • • Run-up phase in the Electronic Drive Unit TCP too short • Thermal overloading caused by – Water cooling: Flow not safe guarded – Air cooling: Air supply restricted – Fore-vacuum pressure too high – Ambient temperature too high Pump doesn't attain final pressure Unusual operating noises 10 • Pump dirty Check backing pump function Check seals Seek leak and repair Check bearings (noisy ?): Request PFEIFFER to replace • Extend run-up phase setting time • • • • Ensure free flow Ensure adequate air supply Reduce fore-vacuum pressure Reduce ambient temperature • Leak in vacuum chamber, lines or pump • Bake out pump • If seriously contaminated: Request PFEIFFER to clean • Seek leak, starting with vacuum chamber • Repair leak • Bearings damaged • Rotor damaged • Splinter shield (if fitted) not seated firmly • Inform PFEIFFER of need for repair • Inform PFEIFFER of need for repair • Check splinter shield: Press clamping lugs away from each other (see Section 3.2.) 6. Maintenance Important: No liability for personal injury nor material damage will be accepted for damages and operational interruptions which have been caused by improper maintenance; in addition, all guarantees become invalid. – You can change the lubricant reservoir yourself (see Section 6.6.). – Your pump can be cleaned on the spot if it is not very dirty. Your local PFEIFFER Center can advise you regarding cleaning procedures and any other maintenance and service work with might be necessary. 6.1. Changing The Lubricant Reservoir The lubricant reservoir should be replaced at least once a year. Where extreme operating conditions or unclean processes are involved, the replacement interval should be checked with your PFEIFFER Service Center. ➡ Switch off the turbopump, vent to atmospheric pressure (see Section 4.4.) and allow to cool as necessary. ➡ If necessary, remove the turbopump from the system. ➡ Using a big screwdriver, unscrew the locking cover 90 on the underside of the pump; take care with the O-ring 91. ➡ With the help of two screwdrivers, lever out the lubricant reservoir. Detaching the locking cover and removing the lubricant reservoir 90 91 92 93 Locking cover O-ring Lubricant reservoir O-ring 90 91 92 H 93 92 H ➡ Remove contamination on the pump and locking cover using a clean, fluff-free cloth. ➡ Press in new lubricant reservoir 92 up to the O-ring 93 in the pump. The lubricant reservoir comes filled with Lubricant TL 011. ➡ Screw in locking cover 90 with O-ring 91. The lubricant reservoir is brought into the correct axial position by the locking cover. Lubricant reservoirs can contain toxic substances from the medium pumped. Lubricant reservoirs must be disposed of in accordance with the respective regulations. Safety instructions data sheet on request. 11 7. Service Do make use of our service facilities In the event that repairs are necessary a number of options are available to you to ensure any system down time is kept to a minimum: – Have the pump repaired on the spot by our PFEIFFER Service Engineers; – Return the pump to the manufacturer for repairs; – Replace with a new value pump. Local PFEIFFER representatives can provide full details. Before returning: ➡ Please attach a clearly visible notice "Free of harmful substances" (both on the unit and also on the delivery note and any accompanying letters). "Harmful substances" are defined in the current, local regulations; in the U.S.A. as "materials in accordance with the Code of Federal Regulations (CFR) 49 Part 173.240 Definition and Preparation". We will carry out the decontamination and invoice this work to you if you have not attached this note. This also applies where the operator does not have the facilities to carry out the decontamination work. Units which are contaminated microbiologically, explosively or radioactively cannot be accepted as a matter of principle. Fill out the contamination declaration ➡ In every case the "Contamination Declaration" must be completed diligently and truthfully. ➡ A copy of the completed declaration must accompany the unit; any additional copies must be sent to your local PFEIFFER Service Center. Please get in touch with your local PFEIFFER representatives if there are any questions regarding contamination. 12 Decontaminate units before returning or possible disposal. Do not return any units which are microbiologically, explosively or radioactively contaminated. Returning contaminated units If contaminated have to be returned for maintenance/repair, the following instructions concerning shipping must be followed: ➡ Neutralise the pump by flushing with nitrogen or dry air. ➡ Seal all openings to the air. ➡ Seal pump or unit in suitable protective foil. ➡ Ship units only in appropriate transport containers. Please note: Repair orders are carried out according to our general conditions of sale and supply. If repairs are necessary, please send the pump to your nearest PFEIFFER Service Center. Contact addresses and telephone hotline Contact addresses and telephone numbers can be found on the back cover of these operating instructions. 8. Technical Data Feature Unit Connection nominal diameter Inlet Outlet Electronic Drive Unit Final pressure, backing pump TMH 520 TMU 520 TMH 520 TMU 520 DN 100 ISO-K DN 100 CF-F DN 25 ISO-KF G 1/4“ DN 160 ISO-K DN 160 CF-F DN 25 ISO-KF G 1/4“ mbar Pumping speed for Nitrogen N2 Helium He Hydrogen H2 l/s l/s l/s Compression ration for N2 He H2 Max. fore-vacuum pressure N2 He H2 Max. gas throughput 1) N2 He Final pressure2) with rotary vane vacuum pump with diaphragm vacuum pump <5 Permissible magnetic field Weight <5 90 10,5 300 400 400 500 500 480 > 10 12 5 · 10 7 5 · 10 6 > 10 12 5 · 10 7 5 · 10 6 mbar mbar mbar 16 14 7 16 14 7 mbar l/s mbar l/s 3 4 3 4 mbar mbar 5 · 10-11 5 · 10-11 5 · 10-11 5 · 10-11 1/min 1/min 50000 33000 50000 33000 7/5 7/5 min Cooling type, standard Max. cooling water requirements with water at 15 °C3) l/h Cooling water temperature ˚C Air cooling Permissible ambient temperature with air cooling ˚C Heating power consumption Noise level Lubricant DN 160 TCP 380/TCP 600 Max. permissible rotor temperature °C Permissible heat radiation power W Nominal rotation speed Stand-by rotation speedl Run-up time (up to 90% of the rated rotation speed with TCP 380/TCP 600) 8.1. Dimensions W dB (A) DN 100 water 50 50 5 - 25 option 0 - 35 100 < 50 100 < 50 TL 011 mT kg 5,0 12,5 5,0 13 1) Measured with rotary vane vacuum pump 1,5 m3/h, higher gas throughputs with reduced rotation speed. 2) In accordance with DIN 28 428 the final pressure of a turbomolecular pump is that pressure which is attained in a measuring dome 48 hours after baking out. 3) With max. gas throughput. Only pump types TMH 520 P / TMU 520 P (see the rating plate). 13 9. Accessories Description Electronic Drive Unit Connecting cable Turbopump - TCP 380 Turbopump - TCP 600 Heating sleeve Vibration compensator, TCP 380 TCP 600 TMH TMU TMH TMU Splinter shield Protective grill Sealing ring for TMH Collar flange with retaining ring TMH CU seal (10 pieces), TMU Set of screws, TMU Size Number Comments/ Operating instructions 100 - 240 V; 50/60 Hz 100 - 240 V; 50/60 Hz PM C01 490 PM C01 320 PM 800 188 BN PM 800 234 BN 3m 3m 115 V/230 V DN 100 ISO-K DN 100 CF-F DN 160 ISO-K DN 160 CF-F DN 100 DN 160 DN 100 DN 160 DN 100 ISO-K DN 160 ISO-K DN 100 ISO-F DN 160 ISO-F DN 100 CF DN 160 CF DN 100 CF DN 160 CF PM 011 232 -X PM 031 803 -T PM 043 445 -T PM 006 459 AX PM 006 488 -X PM 006 492 -X PM 006 493 -X PM 006 125 AX PM 006 771 -X PM 006 596 -R PM 006 823 PF 303 110 -T PF 303 116 -T PF 307 110 -T PF 307 116 -T PF 501 410 -T PF 501 416 -T PF 505 003 -T PF 505 003 -T Other lengths on request Other lengths on request) 205, 220, 380, 400, 415 V; 50/60 Hz 100 - 240 V; 50/60 Hz 208 - 415 V; 50/60 Hz PM C01 551 PM C01 537 PM C01 537 115 V 230 V PM Z01 206 PM Z01 205 PM 800 205 BN PM 800 192 BN (Only with thermistor print PM 021 721-X) PM 800 263 BN DN 10 ISO-KF DN 16 ISO-FKF-10 PM Z01 142 PF 144 020 PM 800 229 BN 110 V; 50/60 Hz 220 V; 50/60 Hz 240 V; 50/60 Hz PM C00 131 PM C00 130 PM C00 132 PM 800 133 BN R 3/8” 230 V; 50 Hz 230 V; 50/60 Hz 115 V; 50/60 Hz PM 006 802-T P 4161 300 2R PM Z01 245 PM Z01 221 PM Z01 222 PM 800 369 BN 110/220 - 240 V; 50/60 Hz PM C01 356 PM 800 196 BN 110/220 - 240 V; 50/60 Hz PM C01 366 PM 800 196 BN G 1/8” DN 10 ISO-KF PM Z01 082 PM Z01 080 PM 800 126 BN G 1/8” DN 10 ISO-KF PM Z01 087 PM Z01 085 PM 800 126 BN 110 V; 60 Hz, G 1/8” 110 V; 60 Hz, DN 10 ISO-KF 220 V; 50/60 Hz, G 1/8” 220 V; 50/60 Hz, DN 10 ISO-KF 240 V; 50/60 Hz, G 1/8” 240 V; 50/60 Hz, DN 10 ISO-KF G 1/8” DN 10 ISO-KF PM Z01 110 PM Z01 017 PM Z01 111 PM Z01 010 PM Z01 112 PM Z01 016 PM Z01 106 PM Z01 105 PM Z00 121 PM 800 032 BN Pumping Station Controller TCS 130 TCS 304 R TCS 304 R Fore-Vacuum Safety Valve TVV 001 Sealing gas valve (only for pump types TMH/TMU 520 P) Hose nipple for the sealing gas valve Components for cooling Cooling Water Monitor TCW 002 Connection component set for the TCW 002 Dirt trap Recycled Water Cooling Unit TZK 400 Component set for the air cooling Components for venting Venting Control Unit TCF 103 Venting and Valve Control Unitt TCV 103 Venting valve,: open after pressure equalisation: (only with TCF 103 or TCV 103) TVF 012 Venting valve, closed after pressure equalisation: TVF 012 Mains Power Failure Venting Unit TSF 010 Venting Valve TSF 012 Drier (filled with zeolite) Venting flange TTV 001 14 DN 10 ISO-KF PM 033 737-T PM 800 168 BN PM 800 022 BN Order Quantity 10. Spare Parts Pos. Description Pieces Size Number Comments Ordering Quantity Spare Parts TMH/TMU 520 6 16 17 91 92 Set of seals 1 Rubber feet USIT-ring QUAD-ring O-ring Lubricant reservoir 4 4 1 1 1 PM 063 176-T U 12,7/18x1,5 VI 10,82x1,78 Vi 38x3 P 3695 700 ZE P 3529 142 P 4081 630 C P 4070 621 PV PM 063 265-T Spare Parts, Air Cooling Air cooling set 36 Fan 36a 36b Finger protector Buffer 1 1 1 1 2 4 230 V; 50/60 Hz 115 V; 50/60 Hz 230 V 115 V PM Z01 221 PM Z01 222 P 5099 251-R7 P 5099 251-R1 P 5099 251 Z4 P 3695 705 LB When ordering accessories and spare parts please be sure to state the full part number. When ordering spare parts please state additionally the unit type and unit number (see rating plate). Please use this list as an order form (by taking a copy). 15 Spare parts TMH 520/TMU 520 36b 36 36 36a 16 Declaration of Contamination of Vacuum Equipment and Components The repair and/or service of vacuum components will only be carried out if a correctly completed declaration has been submitted. Non-completion will result in delay. The manufacturer could refuse to accept any equipment without a declaration. This declaration can only be completed and signed by authorised and qualified staff: 1. Description of component: 2. Reason for return: - Equipment type/model: _________________________ _____________________________________________ - Code No.: __________________________ _____________________________________________ - Serial No.: __________________________ _____________________________________________ - Invoice No.: __________________________ _____________________________________________ - Delivery Date: __________________________ _____________________________________________ 3. Equipment condition 4. Process related contamination - Has the equipment been used? yes ❐ no ❐ of equipment - toxic yes ❐ no ❐ - What type of pump oil was used? ___________________________________________ - corrosive yes ❐ no ❐ - microbiological hazard*) yes ❐ no ❐ - Is the eqipment free from potentially harmful substances? yes ❐ (go to section 5) no ❐ (go to section 4) - explosive*) yes ❐ no ❐ - radioactive*) yes ❐ no ❐ - other harmful substances yes ❐ no ❐ *) We will not accept delivery of any equipment that has been radioactively or microbiologically contaminated without written evidence of decontamination! Please list all substances, gases and by-products which may have come into contact with the equipment: Tradename Product name Manufacturer Chemical name (or Symbol) Danger class Precautions associated with substance Action if spillage or human contact 1. 2. 3. 4. 5. 5. Legally Binding Declaration I hereby declare that the information supplied on this form is complete and accurate. The despatch of equipment will be in accordance with the appropriate regulations covering Packaging, Transportation and Labelling of Dangerous Substances. Name of Organisation: _______________________________________________________________________________ Address: _____________________________________ Post code: _____________________________________ Tel.: ______________________________________________________________________________________ Fax: _____________________________________ Name: ______________________________________________________________________________________ Telex: ________________________________________ Job title: ______________________________________________________________________________________ Date: _____________________________________ Company stamp: ________________________________ Legally binding signature: _____________________________________________________________________________ 33 Herstellererklärung Manufacturer´s Declaration im Sinne folgender EU-Richtlinien: pursuant to the following EU directives: - Maschinen/Machinery 98/37/EG - Elektromagnetische Verträglichkeit/Electromagnetic Compatibility 89/336/EWG - Niederspannung/Low Voltage 73/23/EWG Hiermit erklären wir, daß das unten aufgeführte Produkt zum Einbau in eine Maschine bestimmt ist und daß deren Inbetriebnahme so lange untersagt ist, bis festgestellt wurde, daß das Endprodukt den Bestimmungen der EU-Richtlinie 98/37/EG, Anhang II B entspricht. Wir bestätigen Konformität mit der EU-Richtlinie über elektromagnetische Verträglichkeit 89/336/EWG und der EU-Niederspannungsrichtlinie 73/23/EWG. We hereby certify that the product specified below is intended for installation in a machine which is forbidden to be put into operation until such time as it has been determined that the end product is in accordance with the provision of EU Directive 98/37/EEC, Annex II B. We certify conformity with EU Electromagnetic Compatibility Directive 89/336/EEC and EU Low Voltage Directive 73/23/EEC. Produkt/Product: TMH 520 / TMU 520 TMH 520 P / TMU 520 P Angewendete Richtlinien, harmonisierte Normen und angewendete, nationale Normen: Guidelines, harmonised standards, national standards in which have been applied: EN 292-1, EN 292-2, EN 294, EN 1012-2, EN 61010 Unterschrift/Signature: Unterschriften: (W. Dondorf) Geschäftsführer Managing Director Pfeiffer-Vacuum GmbH Emmeliusstrasse 33 35614 Asslar Germany Herst.I/2000 Your Vacuum Technology Experts in Turbo Pumps Rotary Vane Vacuum Pumps Roots Pumps Dry Vacuum Pumps Leak Test Units Valves Flanges, Feedthroughs Vacuum Measurement Gas Analysis System Technology Service Pfeiffer Vacuum Technology AG · Headquarters/Germany Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net
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