Wkm Saf T Seal Gate Valves
User Manual: Resource Library
Open the PDF directly: View PDF
.
Page Count: 36
| Download | |
| Open PDF In Browser | View PDF |
WKM Saf-T-Seal Gate Valves Through-conduit, double block-and-bleed slab gate valves with fully protected seat faces for long-lasting, drop-tight shutoff in liquid pipelines Table of Contents WKM SAF-T-SEAL GATE VALVES Introduction........................................................................................... 3 Design................................................................................................... 4 Features................................................................................................. 5 Options.................................................................................................. 6 C6, C2B and C2C Models Automatic Relief of Excess Body Pressure............................................... 7 C6B Model Automatic Relief of Excess Body Pressure............................................... 8 Single Spring-Loaded (SLS) Seal.............................................................. 9 2” to 4” (50 mm to 100 mm) Classes 600, 900 and 1500 Model M (Handwheel Operated)............................................................ 10 6” to 12” (150 mm to 300 mm) Classes 150, 300, 600, and 900 Models C6 and C6B (Handwheel and Bevel Gear Operated)................... 11 14” to 36” (350 mm to 900 mm) Classes 150 and 300 Models C6B and C2B (Bevel Gear Operated).......................................... 12 14” to 36” (350 mm to 900 mm) Classes 600 and 900 Models C68 and C6B (Handwheel and Bevel Gear Operated)................. 13 WKM Saf-T-Gard Actuators.................................................................... 14 Pneumatic Diaphragm Actuator............................................................. 15 Pneumatic Piston Actuator..................................................................... 19 1 Table of Contents Operating Size Requirements................................................................. 20 Topworks Model M................................................................................ 22 Topworks Model C6............................................................................... 23 Topworks Model C6B............................................................................. 24 Flow Coefficients (Cv)............................................................................. 26 Flow Coefficients (Kv)............................................................................. 27 Trim Chart............................................................................................. 28 Common Trims...................................................................................... 29 Partial Open Flow Characteristics........................................................... 30 CAMSERV Aftermarket Services for Valves and Actuation....................... 31 Trademark Information.......................................................................... 32 2 WKM Saf-T-Seal Gate Valves Ville Platte, La., USA Cameron is a leading provider of valves and measurement systems to the oil and gas industry. Our products are primarily used to control, direct and measure the flow of oil and gas as it is moved from individual wellheads through flowlines, gathering lines and transmission systems to refineries, petrochemical plants and industrial centers for processing. Cameron provides a wide range of valves for use in natural gas, LNG, crude oil and refined products transmission lines. The traditional CAMERON® fully welded ball valve product line has been combined with the GROVE®, RING-O®, TOM WHEATLEY®, ENTECH™ and TK® product lines. This broad offering has strengthened Cameron’s ability to serve as a single source for customer requirements. Cameron also provides critical service valves for refinery, chemical and petrochemical processing businesses, and for associated storage terminal applications, particularly through the ORBIT® and GENERAL VALVE® lines. These brands are complemented by WKM®, TBV™ and TEXSTEAM™ valve products and considerably expand the scope of our product offerings. Cameron’s WKM Saf-T-Seal™ gate valve’s smooth continuous bore reduces turbulence. Additionally, the seat faces are outside the flow stream and are protected from contact with the lading whether the valve is in the open or closed position. The WKM Saf-T-Seal gate valve’s full bore makes it possible to run pigs, scrapers or hot tap cutters through the valves without danger of damaging the valve, lodging the scraper, or jamming it with metal cuttings. 3 DESIGN Cameron’s WKM Saf-T-Seal valve’s through-conduit design provides the following specific advantages that result in reliable performance and long life: Protection of Seat Faces • Seat faces are outside the flow stream and in full contact with the gate, in both open and closed positions, greatly extending the seat life. Smooth, Continuous Conduit for Flow • Destructive turbulence is reduced. In a full-bore valve, pressure drop through the valve is no greater than that through an equal length of equal diameter pipe. Block-and-Bleed Capability • In the closed position, the valve forms a tight seal on both seats simultaneously. This allows the body cavity to be bled. The single spring-loaded (SLS) lip seal is self-adjusting and does not depend on plastic packing Blowout-proof stem with backseat Metal wave spring to ensure a bubble-tight seal Full-bore, through-conduit design reduces turbulence Commonly Used Applications • Mainline and manifold valves in liquids pipelines • Storage wells (salt domes, etc.) • Water flood • Safety valves (emergency shutdown valves (ESDVs) pipelines, wellheads and salt domes 4 FEATURES 1. Through-Conduit Slab Gate Valve • Provides a tight pressure-activated seal • Full-bore design reduces pressure drop and allows passage of all types of scrapers (pigs) • Nickel-plated internals 2. Cameron’s SLS Stem Seal System or Vee Packing with Injectable Plastic Packing 3. Double-Sealing, Replaceable, Floating Seats • Block-and-bleed per API 6D • Simple one-piece design is resistant to dirty service • Insert initiates the seal and helps clean the gate • Excess body pressure is automatically vented upstream • Seats may be lubricated to promote long life, reduce operating torques, or effect a seal in an emergency situation • Easily removed and replaced while the valve is in-line • Double seal established by initial plastic-to-metal seal in addition to metal-to-metal seal, both upstream and downstream 4. Bolted Bonnet Valve is In-Line Repairable • Seal is made by an O-ring or flat metal gasket for standard applications (spiral-wound metal gasket with a non-asbestos filler for high-temperature applications) 5. Singe-Piece Cast Body Center Section • Provides the necessary strength to resist pipeline bending moments • Smooth shape reduces stress concentrations • Made from pressure vessel quality steel 6. Valve Stroke is Established by Manufacturing Tolerances • Cannot get out of adjustment 7. Upgrades • Stem backseat with test port • SLS stem seal contained entirely in the bonnet, reducing a potential leak path • Seat with wave spring to seal on low-pressure air • Complies to API 6D and B16.34 5 OPTIONS • Position indicator rods standard on handwheel- and bevel gear-operated valves • Handwheel operators, bevel gear operators, or less gearing (bare stem) • Saf-T-Gard hydraulic actuators or piston or diaphragm pneumatic actuators for surface safety applications • Lubrication/packing/drain extensions • Stem/yoke tube extensions • Variety of coatings (coal tar epoxy for buried service, two- to three-part coating systems for marine environments, inorganic zinc-rich epoxy, etc.) • Retrofits available for stem and body fitting extensions on buried service or difficult-to-reach valves, 6” (150 mm) increments • HF-6 overlay available for gate and seal sealing surfaces WKM Saf-T-Seal valves have a legacy of solid, innovative solutions around the globe. 6 C6, C2B and C2C Models AUTOMATIC RELIEF OF EXCESS BODY PRESSURE 1. When the gate is in the closed position and there is an equal pressure through the valve, an initial seal (1) is formed by the raised plastic ring on the faces of the seats. The seat inserts clean both sides of the gate each time the valve is opened or closed. 2. As line pressure (2) is applied to the valve, it acts on the gate, forcing it against the plastic ring on the downstream seat and compressing it until the gate rests against the steel seat. Thus, a double seal is formed; first, a plastic-to-metal seal then metal-to-metal. The seal also is forced firmly into its recess. The O-ring (3) prevents any downstream flow around the seat. 3. An upstream seal is provided by the force of line pressure acting against the upstream seat (4), moving the seat against the gate and providing a tight plastic-to-metal seal. At the same time, the O-ring (5) forms a tight seal with the seat recess. 4. The valve automatically relieves itself of excessive body pressure. When body pressure exceeds line pressure, from causes such as thermal expansion, the upstream seat is forced back into its recess and the excess pressure in the body is bled between the seat and the gate into the line. Seat face groove Emergency Sealant Injection O-ring Peripheral groove and sealant injection port Plastic insert In valves 6” (150 mm) and larger, the sealant can be pumped through body fittings directly into a groove on the face of the seat. In smaller valves, the sealant is injected through fittings into the valve body. Repacking Under Pressure The WKM Saf-T-Seal gate valve is equipped with Cameron‘s SLS stem packing in an enclosed packing box. Plastic packing is not required. Plastic stem packing can be added while the valve is under pressure in case of an emergency. 7 C6B Model AUTOMATIC RELIEF OF EXCESS BODY PRESSURE 1. W hen the gate is in the closed position and there is an equal pressure through the valve, an initial seal (1) is formed by the raised plastic ring on the faces of the seats. The seat inserts clean both sides of the gate each time the valve is opened or closed. 2. As line pressure (2) is applied to the valve, it acts on the gate, forcing it against the plastic ring on the downstream seat and compressing it until the gate rests against the steel seat. Thus, a double seal is formed; first, a plastic-to-metal seal then metal-to-metal. The seal is also forced firmly into its recess. The O-ring (3) prevents any downstream flow around the seat. 3. A n upstream seal is provided by the force of line pressure acting against the upstream seat (4), moving the seat against the gate and providing a tight plastic-to-metal seal. At the same time, the O-ring (5) forms a tight seal with the seat recess. 4. The valve automatically relieves itself of excessive body pressure. When body pressure exceeds line pressure from causes such as thermal expansion, the upstream seat is forced back into its recess and the excess pressure in the body is bled between the seat and the gate into the line. Seat face groove Emergency Sealant Injection O-ring Peripheral groove and sealant injection port Plastic insert 8 In valves 6” (150 mm) and larger, the sealant can be pumped through body fittings directly into a groove on the face of the seat. In smaller valves, the sealant is injected through fittings into the valve body. Repacking Under Pressure The WKM Saf-T-Seal gate valve is equipped with Cameron‘s SLS stem packing in an enclosed packing box. Plastic packing is not required. Plastic stem packing can be added while the valve is under pressure in case of an emergency. Single Spring-Loaded (SLS) Seal FEATURES AND BENEFITS The SLS stem seal system is designed to provide optimum performance while requiring reduced maintenance. This seal is hydrocarbon fugitive emissions-tested and has demonstrated seal ability up to 500 ppm leakage. Testing and Certifications • Fire tests per API 6FA, BS 6755 Part 11 • ISO 10497 Design • Single spring-loaded lip seal • Lantern ring • Chevron ring(s) • Lower pedestal • Upper adapter Features • Self-adjusting seal designed to reduce maintenance • No plastic packing required to establish an effective seal* • Four separate sealing bands to promote reliability • Filled PTFE shell backed with a corrosion-resistant alloy spring (making it suitable for virtually all line media) • Metal spring provides an initial seal and uniform loading over a wide temperature range • Lantern ring acts as a spacer in conjunction with the upper adapter as a bearing to center the stem • Lower pedestal support seal acts as a stem scraper to keep contaminants away from sealing members • Chevron ring(s) act as an emergency seal, should it be necessary to inject plastic packing, and keeps foreign matter away from the seal Model C6B Details Metal upper adapter centers the stem Metal lantern ring centers the stem and acts as a spacer Pedestal supports the SLS stem seal and acts as a wiper to keep contaminants away from the seals Chevron vee ring(s) act as a wiper and provide a seal, should it be necessary to inject plastic packing SLS seal is hydrocarbon fugitive emissions-tested, compatible with most media and ladings, and is fire-tested to API 6FA Packing injection port Stem backseat port Stem backseat Seat wave spring Standard on C6B model. Can be retrofitted or requested for C6, C2B and C2C models. * Plastic packing can be injected into packing box to affect a temporary seal while the valve is under pressure. 9 2” to 4” (50 mm to 100 mm) Classes 600, 900 and 1500 MODEL M (HANDWHEEL OPERATED) H Max. WP at 100˚ F (38˚ C) Class 600: 1500 psi CWP 2250 psi Test Class 900: 2250 psi CWP 3375 psi Test Class 1500: 3750 psi CWP 5625 psi Test G PRINCIPAL DIMENSIONS N = Number of turns to fully open or close valve SN = Stem nut BGO = Bevel gear operator B F A Class 600 * Size in. (mm) A B F G H 2 (50) 11-1/2 (292) 2-1/16 (52) 4-13/16 (122) 17-3/4 (451) 3 (80) 14 (356) 3-3/16 (81) 6-15/16 (176) 4 (100) 17 (432) 4-1/8 (105) Weight lb (kg) N FE WE FxW 12 (305) 15-3/4 90 (41) 72 (33) 84 (38) 24-3/8 (619) 12 (305) 20-1/4 180 (82) 144 (65) 155 (70) 8-5/8 (219) 29 (737) 14 (356) 19-1/2 345 (156) 259 (117) 245 (111) 150 72 105 (68) (33) (48) 265 193 247 (120) (88) (112) Class 900 2 14-1/2 2-1/16 5-1/16 17-3/4 12 (50) (368) (52) (129) (451) (305) 3 15 3-3/16 7-5/16 24-3/8 12 (80) (381) (81) (186) (619) (305) 4 18 4-1/8 9-1/16 29 18 (100) (457) (105) (230) (737) (457) 15-3/4 20-1/4 19-1/2 515 390 417 (234) (177) (189) Class 1500 2 14-1/2 2-1/16 5-1/16 17-3/4 12 (50) (368) (52) (129) (451) (305) 3 18-1/2 3-3/16 7-5/16 24-3/8 12 (80) (470) 3(81) (186) (619) (305) 4 21-1/2 4-1/8 9-1/16 29 18 (100) (546) (105) (230) (737) (457) * Some valves may require a gear operator to meet API 6D. 10 15-3/4 20-1/4 19-1/2 220 150 154 (100) (68) (70) 450 328 370 (204) (149) (168) 720 547 583 (327) (248) (264) 6” to 12” (150 mm to 300 mm) Classes 150, 300, 600 and 900 MODELS C6 AND C6B (HANDWHEEL AND BEVEL GEAR OPERATED) H Max. WP at 100˚ F (38˚ C) Class 150: 290 psi CWP 450 psi Test Class 300: 750 psi CWP 1125 psi Test Class 600: 1500 psi CWP 2250 psi Test Class 900: 2250 psi CWP 3375 psi Test G K PRINCIPAL DIMENSIONS B N = Number of turns to fully open or close valve SN = Stem nut BGO = Bevel gear operator B F 6 (150) 8 (200) 10 (250) 12 (300) A 10-1/2 (267) 11-1/2 (292) 13 (330) 14 (356) B 6 (152) 8 (203) 10 (254) 12 (305) F A Class 150 (Model C6) Size in. (mm) G A Handwheel Operated F 13-1/2 (343) 16-1/2 (419) 19-1/2 (495) 22-3/4 (578) G (HWO) 45-3/8 (1153) 52-3/8 (1330) 59-1/2 (1511) 68-5/8 (1743) G (BGO) * H K 46-3/8 (1178) 55-3/8 (1407) 60-1/2 (1537) 69-5/8 (1768) 24 (610) 24 (610) 24 (610) 24 (610) 30-3/4 (781) 35-7/8 (911) 40-7/8 (1038) 46-1/8 (1172) Bevel Gear Operated N (SN) N (BGO) 29 116 37 148 45 180 53 212 29 116 37 148 45 180 53 212 N (SN) N (BGO) 29 116 37 148 45 180 53 318 29 116 37 148 45 180 53 318 FE 245 (111) 365 (166) 515 (234) 677 (307) Weight lb (kg) WE WXF 215 (98) 320 (145) 459 (208) 594 (269) 230 (104) 342 (155) 488 (221) 635 (288) 271 (123) 459 (208) 695 (315) 930 (422) 294 (133) 489 (222) 731 (332) 983 (446) Class 300 (Model C6) 6 (150) 8 (200) 10 (250) 12 (300) 15-7/8 (403) 16-1/2 (419) 18 (457) 19-3/4 (502) 6 (152) 8 (203) 10 (254) 12 (305) 13-1/2 (343) 16-1/2 (419) 19-1/2 (495) 22-5/8 (578) 45-3/8 (1153) 54-3/8 (1381) 59-1/2 (1511) 68-5/8 (1743) 46-3/8 (1178) 55-3/8 (1407) 60-1/2 (1537) 69-5/8 (1768) 24 (610) 24 (610) 24 (610) 24 (610) 30-3/4 (781) 35-7/8 (911) 40-7/8 (1038) 46-1/8 (1172) F G (HWO) G (BGO) * H K 316 (143) 520 (236) 773 (351) 1035 (469) Class 600 (Model C6B) Size in. (mm) 6 (150) 8 (200) 10 (250) 12 (300) A 22 (559) 26 (660) 31 (787) 33 (838) B 6 (152) 8 (203) 10 (254) 12 (305) 13-5/8 (346) 16-3/4 (425) 20 (508) 23-1/4 (591) 45-3/8 (1153) 56-3/8 (1432) 59-1/2 (1511) 68-7/8 (1743) 46-3/8 (1178) 57-3/8 (1457) 61-1/2 (1562) 70-1/2 (1791) 24 (610) 24 (610) 24 (610) 30 (762) 30-3/4 (781) 37-13/16 (960) 40-7/8 (1038) 47-1/4 (1200) 46-1/8 (1222) 57-1/8 (1451) 60-3/4 (1543) 73-1/8 (1857) 24 (610) 24 (610) 30 (762) 30 (762) 30-3/4 (781) 37-13/16 (960) 42-1/16 (1068) 48-1/2 (1232) FE 600 (272) 970 (440) 1736 (787) 2374 (1077) Weight lb (kg) WE WXF 439 (199) 737 (334) 1584 (718) 2010 (912) 650 (295) 853 (387) 1656 (751) 2156 (9143) 500 (227) 950 (431) 1830 (830) 2500 (1134) 575 (261) 1050 (476) 1980 (898) 2650 (1202) Class 900 (Model C6B) 6 (150) 8 (200) 10 (250) 12 (300) 24 (610) 29 (737) 33 (838) 38 (965) 6 (152) 8 (203) 10 (254) 12 (305) 13-7/8 (352) 17-1/8 (435) 20-1/2 (521) 23-3/4 (603) 45-1/8 (1146) 56-1/8 (1426) 59-1/2 (1511) 71-3/4 (1822) 650 (295) 1200 (544) 2150 (975) 3250 (1474) Flange dimensions conform to ASME B16.5, 1981. Information on power-actuated and other types of valves available on application. * Some valves may require a gear operator to meet API 6D. 11 14” to 36” (350 mm to 900 mm) Classes 150 and 300 MODELS C6B AND C2B (BEVEL GEAR OPERATED) H H Max. WP at 100˚ F (38˚ C) Class 150: 290 psi CWP 450 psi Test Class 300: 750 psi CWP 1125 psi Test G G K K PRINCIPAL DIMENSIONS B N = Number of turns to fully open or close valve SN = Stem nut BGO = Bevel gear operator B F F A A 150 Class 300 Class Class 150 (Model C6B) Size in. (mm) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 26 (650) 28 (700) 30 (750) 36 (900) A 15 (381) 16 (406) 17 (432) 18 (457) 20 (508) 22 (559) 24 (610) 26 (660) 32 (813) B 13-1/4 (337) 15-1/4 (387) 17-1/4 (438) 19-1/4 (489) 23-1/4 (591) 25 (635) 27 (686) 29 (737) 34-1/2 (876) F 25-1/4 (641) 28-3/8 (721) 31-3/8 (797) 34-1/2 (876) 41-1/8 (1045) 43-13/16 (1113) 46-7/8 (1191) 50 (1270) 59 (1499) G 76 (1930) 82-7/8 (2105) 90 (2286) 98-1/4 (2496) 113 (2870) 120-1/4 (3054) 127-1/4 (3232) 136-1/4 (3461) 157 (3988) * H 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 36 (914) K 51-3/4 (1314) 56-7/8 (1445) 62 (1575) 67-1/4 (1708) 78 (1981) 84-5/8 (2149) 90-1/8 (2289) 95-1/2 (2426) 113-3/8 (2880) N (SN) N (BGO) 36-3/4 146-7/8 41-3/4 166-7/8 46-1/16 184-3/8 41-1/2 166 50-1/4 301-1/2 - - 57-7/8 347-1/4 62-1/2 500 46-1/8 368-3/4 FE 872 (396) 1309 (594) 1781 (808) 2351 (1066) 2892 (1312) 3521 (1597) 4098 (1859) 4916 (2230) 5842 (2650) Weight lb (kg) WE WXF 760 (345) 1163 (528) 1603 (727) 2119 (961) 2514 (1140) 3172 (1439) 3506 (1590) 4231 (1919) 5264 (2388) 817 (371) 1235 (560) 1690 (767) 2235 (1014) 2703 (1226) 3327 (1509) 3802 (1725) 4573 (2074) 5521 (2504) Flange dimensions on valves through 24” (600 mm) conform to American National Standards Institute Standard 816.5, 1974. Larger sizes conform to MSS-SP-44. Class 300 (Model C2B) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 26 (650) 28 (700) 30 (750) 36 (900) 30 (762) 33 (838) 36 (914) 39 (991) 45 (1143) 49 (1245) 53 (1346) 55 (1397) 68 (1727) 13-1/4 (337) 15-1/4 (387) 17-1/4 (438) 19-1/4 (489) 23-1/4 (591) 25 (635) 27 (686) 29 (737) 34-1/2 (876) 25-1/2 (648) 28-1/8 (714) 31 (787) 34-1/2 (876) 41-1/8 (1045) 43-3/4 (1111) 47 (1194) 50-5/8 (1286) 59-1/4 (1505) 75-5/8 (1921) 80-5/8 (2048) 88 (2235) 97-3/4 (2483) 114-1/8 (2899) 120-1/4 (3054) 129-3/4 (3296) 139-1/8 (3534) 161 (4089) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 24 (610) 36 (914) 36 (914) 49-1/2 (1257) 54-1/2 (1384) 60-3/4 (1543) 67 (1702) 78-3/4 (2000) 83-1/4 (2115) 90-1/4 (2292) 96-3/4 (2457) 112-3/4 (2864) Flange dimensions conform to ASME B16.5, 1981. Information on power-actuated and other types of valves available on application. * Some valves may require a gear operator to meet API 6D. 12 29-3/8 117-1/2 41-3/4 166-7/8 37-3/8 224-1/4 41-1/2 249 50-1/4 402 - - - - 39-1/16 312-1/2 46-1/8 368-3/4 1454 (660) 2182 (990) 2969 (1347) 3919 (1778) 5868 (2662) 6830 (3098) 8194 (3717) 9736 (4416) 15,441 (7004) 1266 (574) 1939 (880) 2672 (1212) 3532 (1602) 5287 (2398) 5844 (2651) 7051 (3198) 8773 (3979) 13,607 (6172) 1361 (617) 2058 (933) 2816 (1277) 3725 (1690) 5545 (2515) 6337 (2874) 7623 (3458) 9201 (4174) 14,524 (6588) 14” to 36” (350 mm to 900 mm) Classes 600 and 900 MODELS C6 AND C6B (HANDWHEEL AND BEVEL GEAR OPERATED) H Max. WP at 100˚ F (38˚ C) Class 600: 1500 psi CWP 2250 psi Test Class 900: 2250 psi CWP 3375 psi Test G K PRINCIPAL DIMENSIONS N = Number of turns to fully open or close valve SN = Stem nut BGO = Bevel gear operator B F A Class 600 (Model C6B) Size in. (mm) A B F G * H K 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 26 (650) 28 (700) 30 (750) 36 (900) 35 (889) 39 (991) 43 (1092) 47 (1194) 55 (1397) 57 (1448) 61 (1549) 65 (1651) 82 (2083) 13-1/4 (337) 15-1/4 (387) 17-1/4 (438) 19-1/4 (489) 23-1/4 (591) 25 (635) 27 (686) 29 (737) 34-1/2 (876) 26 (660) 29-1/8 (740) 32-3/8 (822) 35-7/8 (911) 42-1/4 (1073) 46 (1168) 49-1/4 (1251) 52-3/4 (1340) 61-3/4 (1568) 75-3/8 (1915) 83-1/2 (2121) 91-1/2 (2324) 100-1/2 (2553) 118 (2997) 124-5/8 (3165) 134 (3404) 142-3/4 (3626) 171-1/4 (4350) 24 (610) 24 (610) 24 (610) 24 (610) 36 (914) 36 (914) 36 (914) 36 (914) 36 (914) 51-1/2 (1308) 56-3/4 (1441) 62-1/2 (1588) 69-3/8 (1762) 83 (2108) 87-1/2 (2223) 93-1/2 (2375) 100-1/2 (2553) 117-1/2 (2985) 25-9/16 (649) 30-7/16 (773) 33-7/8 (860) 37-1/4 (946) 46-1/4 (1175) 79-5/8 (2022) 87-3/8 (2219) 56-15/16 (1446) 103-3/8 (2626) 123-1/8 (3127) 24 (610) 24 (610) 24 (610) 36 (914) 36 (914) 55-13/16 (1418) 60-3/16 (1529) 64-11/16 (1643) 71-1/8 (1807) 86-3/8 (2194) N (SN) N (BGO) 29-3/8 176-1/4 33-3/8 200-1/4 37-3/8 224-1/4 26 208 31-3/8 251-1/4 33-9/16 268-3/4 36-3/16 434 39-1/16 468-3/4 46-1/8 553-1/8 20-7/8 166-7/8 20-7/8 166-7/8 23-3/8 187 26 208 - - FE Weight lb (kg) WE WXF 3232 (1466) 4023 (1825) 5617 (2548) 6984 (3168) 11,447 (5192) 13,124 (5953) 14,293 (6483) 14,457 (6558) 26,377 (11964) 2828 (1283) 3515 (1594) 4110 (1864) 6070 (2753) 10,014 (4542) 11,494 (5214) 12,232 (5548) 12,724 (5772) 23,967 (10871) 3030 (1374) 3767 (1709) 5252 (2382) 6449 (2925) 10,730 (4867) 10,024 (4547) 12,624 (5726) 13,591 (6165) 25,172 (11418) - - - Class 900 (Model C2C) 14 (350) 16 (400) 18 (450) 20 (500) 24 (600) 40-1/2 (1029) 44-1/2 (1130) 48 (1219) 52 (1321) 61 (1549) 12-3/4 (324) 15-1/4 (387) 17-1/4 (438) 19-1/4 (489) 23-1/4 (591) Flange dimensions conform to ASME B16.5, 1981. Information on power-actuated and other types of valves available on application. 13 WKM Saf-T-Gard Actuators Electric and Pneumatic Cameron’s WKM Saf-T-SealTM gate valves can be equipped with two principal types of actuators: electric actuators and pneumatic or gas-powered motor drives. Information Required for Sizing Electric Actuators Information Required for Sizing Pneumatic Actuators • Valve type: Saf-T-Seal • Valve type: Saf-T-Seal • Size: pipe size x bore size • Size: pipe size x bore size • Pressure class • Pressure class • Top-mounted or side-mounted • Closing time in seconds • Actual working pressure at which valve will be operated (psi) • Maximum differential pressure (psi) • Available gas pressure to power motor drive: psi • Type and make of actuator required • Top-mounted or side-mounted • Voltage: • Closing time in seconds Three-phase, 60-cycle 220 V/440 V • Maximum differential pressure (psi) Three-phase, 50-cycle 220 V/440 V • Type and make of actuator required Control voltage • Accessories Motor connection voltage • Special requirements Any special requirements • Enclosure: Weather-proof Explosion-proof, Class 1, Group D, Div. 2 ATEX Certification required • Accessories: Reversing starter Control transformer Push-button station: - Three push buttons Two lights Limit switches: - Two train-geared limit switches (eight contacts) - Four train-geared limit switches (16 contacts) • 14 Special requirements PNEUMATIC DIAPHRAGM ACTUATOR MA 12 Series Description For use with 2”, 3” and 4” (50 mm, 80 mm and 100 mm) nominal gate valves (Family Group Code Y55012). Cameron’s Saf-T-Gard diaphragm actuator was developed by using the quality features of field proven products and then combining them with innovative technology. Particular attention has been given to safety, ease of maintenance and cost of manufacturing. Design Advantages Stronger Actuator Mounting Arrangement Unlike other designs, the mounting bolts on Cameron’s actuators are positioned parallel to the centerline of the actuator, which loads the mounting bolts in tension. This design is not subject to bending or shear forces. This means it can withstand greater separation forces than other actuators on the market. Corrosion-Resistant Materials Cameron’s Saf-T-Gard diaphragm actuators are manufactured to NACE MR0175. In addition, all non-stainless components are coated with Xylan to increase corrosion resistance. Superior Diaphragm Design Cameron’s diaphragm material is stronger than most designs currently on the market, resulting in extended service life and higher operating pressures. Unique sealing grooves provide additional grip and improve the outer seal of the diaphragm housing. Designed for use with all manufacturers’ gate valves in nominal sizes of 2” to 6” (50 mm to 150 mm), its simple design and operating principle helps to avoid most of the problems commonly associated with piston type actuators such as galling, misalignment, distortion and O-ring failures. The Saf-T-Gard diaphragm actuators are interchangeable with other models in the product line, which reduces the amount of spare parts necessary for maintenance. Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Diaphragm retainer plate Pressure relief device Pressure inlet Diaphragm Downstop Spring Spacer Breather plug Packing retainer Lower ring Stem packing Stem Metal-to-metal backseat Bonnet Flexible Actuator Orientation Connecting misaligned components with rigid tubing can be timeconsuming and can induce high stress into the tubing connections. The MA lower ring is threaded to the bonnet, thus allowing rotation of the actuator to accommodate precise alignment. 15 MA 16 Series For use with 2“, 3“, 4“ and 5“ (50 mm, 80 mm, 100 mm and 125 mm) nominal gate valves (Family Group Code Y55016). Pressure relief device Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Diaphragm retainer plate Pressure inlet Diaphragm Downstop Spring Spacer Breather plug Packing retainer Lower ring Stem packing Stem Metal-to-metal backseat Bonnet MA 20 Series Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Diaphragm retainer plate For use with 2“, 3“, 4“, 5“ and 6“ (50 mm, 80 mm, 100 mm, 125 mm and 150 mm) nominal gate valves (Family Group Code Y55020). Pressure relief device Pressure inlet Diaphragm Downstop Spring Spacer Breather plug Packing retainer Lower ring Stem packing Stem Bonnet 16 MA 1212 Series For use with 2”, 3” and 4” (50 mm, 80 mm and 100 mm) nominal gate valves (Family Group Code Y55012). Pressure relief device Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Pressure inlet Stem extension The MA 1212 series doubles the area affected by applied control pressure. Diaphragm retainer plate Pressure inlet Diaphragm Downstop Spring Spacer Breather plug Packing retainer Lower ring Stem packing Stem Metal-to-metal backseat Bonnet MA 2012 Series For use with 2”, 3” and 4” (50 mm, 80 mm and 100 mm) nominal gate valves (Family Group Code Y55020). The MA 2012 series increases the area affected by applied control pressure. Pressure relief device Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Pressure inlet Stem extension Diaphragm retainer plate Pressure inlet Diaphragm Downstop Spring Breather plug Packing retainer Lower ring Stem Bonnet 17 MA 2016 Series For use with 2”, 3”, 4” and 6” (50 mm, 80 mm, 100 mm and 150 mm) nominal gate valves (Family Group Code Y55020). Pressure relief device Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Pressure inlet Stem extensions Diaphragm retainer plate The MA 2016 series increases the area affected by applied control pressure. Pressure inlet Diaphragm Downstop Spring Breather plug Packing retainer Lower ring Stem Bonnet MA 2020 Series For use with 2”, 3”, 4”, 5”, 6” and 8” (50 mm, 80 mm, 100 mm, 125 mm, 150 mm and 200 mm) nominal gate valves (Family Group Code Y55020). The MA 2020 series increases the area affected by applied control pressure. Pressure relief device Top shaft Seal retainer Rod wiper Snap ring Polypak seal Wear bearing Diaphragm nut Pressure inlet Stem extensions Diaphragm retainer plate Pressure inlet Diaphragm Downstop Spring Breather plug Packing retainer Lower ring Stem Bonnet 18 PNEUMATIC PISTON ACTUATOR MP 13 Series Description For use with 2”, 3” and 4” (50 mm, 80 mm and 100 mm) nominal gate valves (Family Group Code Y55013). Cameron’s pneumatic piston actuator series is designed for use with all manufacturers’ gate valves in nominal sizes of 2” to 4” (50 mm to 100 mm). Its remarkably simple design and operating principle make this piston actuator suitable for a variety of applications. Cameron’s piston actuators are interchangeable and very versatile because they operate with many types of supply gas, compressed air, nitrogen or well gas. Design Advantages Stronger Actuator Mounting Arrangement Unlike other designs, the mounting bolts on Cameron’s actuators are positioned parallel to the centerline of the actuator, which loads the mounting bolts in tension. This design is not subject to bending and shear forces. This means it can withstand greater separation forces than other actuators on the market. Pressure relief device Pressure inlet Top cap Diaphragm nut Piston seal Piston Upper spring retainer Corrosion-Resistant Materials Cameron’s piston actuators are manufactured to NACE MR0175. In addition, all non-stainless components are coated with Xylan to increase corrosion resistance. Superior Diaphragm Design Cameron’s piston actuators utilize a single-piece stainless steel snap ring to facilitate easy cylinder removal. The dynamic piston has a large wear bearing that reduces any internal metal-to-metal contact. Top shaft Seal retainer Rod wiper Snap ring Polypak seal Downstop Housing Spring Breather plug Snap ring Lock ring Lower housing Packing retainer Lower ring Stem Bonnet Flexible Actuator Orientation Connecting misaligned components with rigid tubing can be time-consuming and can induce high stress into the tubing connections. The MA lower ring is threaded to the bonnet, thus allowing rotation of the actuator to accommodate precise alignment. 19 OPERATING SIZE REQUIREMENTS Model M – 2” to 4” (50 mm to 100 mm) ASME Classes 150 to 1500 BlockStem Thread Valve ASME Recommended Recommended andSize ASME Working Operating Operating Bleed in. Class Pressure Size Pitch Lead Thrust Torque Thrust (mm) (psig) (lbf) (ft-lbf) in. in. in. (lbf) BlockandBleed Torque (ft-lbf) Maximum Allowable Thrust (lbf) Maximum Allowable Torque (ft-lbf) Total Stem Nut Stem Turns-toTravel Open in. (mm) Valve 2 (50) 150 290 0.875 0.167 0.167 457 3 535 4 12,597 93 2.63 (67) 15.8 2 (50) 300 750 0.875 0.167 0.167 1183 9 1383 10 12,597 93 2.63 (67) 15.8 2 (50) 600 1500 0.875 0.167 0.167 2366 17 2766 20 12,597 93 2.63 (67) 15.8 2 (50) 900 2250 0.875 0.167 0.167 3549 26 4149 30 12,597 93 2.63 (67) 15.8 2 (50) 1500 3750 0.875 0.167 0.167 5914 43 6915 51 12,597 93 2.63 (67) 15.8 3 (80) 150 290 1.000 0.200 0.200 803 7 1115 9 16,027 136 4.03 (102) 20.2 3 (80) 300 750 1.000 0.200 0.200 2078 18 2884 25 16,027 136 4.03 (102) 20.2 3 (80) 600 1500 1.000 0.200 0.200 4155 35 5769 49 16,027 136 4.03 (102) 20.2 3 (80) 900 2250 1.000 0.200 0.200 6233 53 8653 74 16,027 136 4.03 (102) 20.2 3 (80) 1500 3750 1.000 0.200 0.200 10,388 88 14,422 123 16,027 136 4.03 (102) 20.2 4 (100) 150 290 1.250 0.250 0.250 1327 14 1783 19 25,442 271 4.88 (124) 19.5 4 (100) 300 750 1.250 0.250 0.250 3432 37 4610 49 25,442 271 4.88 (124) 19.5 4 (100) 600 1500 1.250 0.250 0.250 6864 73 9221 98 25,442 271 4.88 (124) 19.5 4 (100) 900 2250 1.250 0.250 0.250 10,297 110 13,831 147 25,442 271 4.88 (124) 19.5 4 (100) 1500 3750 1.250 0.250 0.250 17,161 183 23,052 245 25,442 271 4.88 (124) 19.5 Model C6B – 6” to 12” (150 mm to 300 mm) ASME Classes 600 to 900 BlockStem Thread Valve ASME Recommended Recommended andSize ASME Working Operating Operating Bleed Size Pitch Lead in. Class Pressure Thrust Torque Thrust in. in. in. (mm) (psig) (lbf) (ft-lbf) (lbf) BlockandBleed Torque (ft-lbf) Maximum Allowable Thrust (lbf) Maximum Allowable Torque (ft-lbf) Total Stem Nut Stem Turns-toTravel Open in. (mm) Valve 6 (150) 600 1500 1.250 0.250 0.250 9839 105 14,307 152 26,783 283 7.25 (184) 29 6 (150) 900 2250 1.250 0.250 0.250 14,758 157 21,460 228 27,685 335 7.25 (184) 29 8 (200) 600 1500 1.750 0.250 0.250 17,099 237 21,507 298 45,807 557 9.25 (235) 37 8 (200) 900 2250 1.750 0.250 0.250 25,649 355 32,261 447 49,637 604 9.25 (235) 37 10 (250) 600 1500 1.750 0.250 0.250 23,859 330 29,078 403 46,726 569 11.25 (286) 45 10 (250) 900 2250 1.750 0.250 0.250 35,789 495 43,617 604 57,297 697 11.25 (286) 45 12 (300) 600 1500 1.750 0.250 0.250 32,032 443 41,381 573 69,033 840 13.31 (338) 53 12 (300) 900 2250 2.000 0.250 0.250 49,816 770 62,072 959 80,522 1109 13.31 (338) 53 14 (350) 150 290 1.500 1.390 0.400 7149 104 16,674 242 9053 131 14.75 (375) 36.875 14 (350) 600 1500 2.000 1.864 0.500 39,183 741 64,831 1226 46,824 886 14.75 (375) 29.50 16 (400) 150 290 1.500 1.390 0.400 9177 133 27,543 399 11,448 166 16.75 (425) 41.875 16 (400) 600 1500 2.000 1.864 0.500 49,676 940 69,091 1307 59,215 1120 16.75 (425) 33.50 18 (450) 150 290 1.500 1.390 0.400 11,594 168 22,596 327 13,960 202 18.50 (470) 46.25 18 (450) 600 1500 2.250 2.113 0.500 63,501 1303 98,175 2014 72,208 1481 18.75 (470) 37.50 20 (500) 150 290 1.750 1.614 0.500 14,380 249 31,621 548 17,230 298 20.75 (527) 41.50 20 (500) 600 1500 2.750 2.536 0.500 79,986 1858 145,272 3375 89,122 2070 20.75 (527) 41.50 24 (600) 150 290 2.000 1.864 0.500 20,606 390 21,390 405 26,347 498 25.125 (638) 50.25 24 (600) 600 1500 3.250 3.036 0.800 114,674 3510 219,495 6718 136, 279 4171 25.00 (635) 31.25 Note: 20 1. Recommended operating thrust and torque are the loads required to open or close the valve with full differential pressure across the gate. The operator should be sized for these values. 2. Maximum allowable thrust and torque values are maximum allowable loads of the valve. 3. When block-and-bleed or double block-and-bleed service is specified, operators should be sized for these values. 4. Unless otherwise stated, handwheel rim pull for manual and motor operators shall not exceed 120 lb (54 kg). 5. All torque and thrust values are based on maximum working pressure at ambient temperature. Models C6, C2B, C2C – 6” to 36” (150 mm to 900 mm) ASME Classes 150 to 900 BlockStem Thread ASME Recommended Recommended Maximum Maximum andASME Working Operating Operating Allowable Allowable Bleed Class Pressure Size Pitch Lead Thrust Torque Thrust Torque Thrust in. in. in. (psig) (lbf) (ft-lbf) (lbf) (ft-lbf) (lbf) Valve Size in. (mm) 6 (150) 6 (150) 6 (150) 6 (150) 8 (200) 8 (200) 8 (200) 8 (200) 10 (250) 10 (250) 10 (250) 10 (250) 12 (300) 12 (300) 12 (300) 12 (300) 14 (350) 14 (350) 14 (350) 14 (350) 16 (400) 16 (400) 16 (400) 16 (400) 18 (450) 18 (450) 18 (450) 18 (450) 20 (500) 20 (500) 20 (500) 20 (500) 22 (550) 22 (550) 22 (550) 24 (600) 24 (600) 24 (600) 24 (600) 30 (750) 30 (750) 30 (750) 36 (900) 36 (900) 36 (900) Note: 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 900 150 300 600 150 300 600 900 150 300 600 150 300 600 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 2250 290 750 1500 290 750 1500 2250 290 750 1500 290 750 1500 1.250 1.250 1.250 1.250 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.750 1.500 2.000 2.000 2.250 1.500 1.500 2.000 2.750 1.500 1.750 2.250 2.750 1.750 2.000 2.750 3.000 1.750 2.250 3.000 2.000 2.250 3.250 3.750 2.250 3.000 3.750 2.750 3.250 4.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.200 0.250 0.250 0.250 0.200 0.200 0.250 0.400 0.200 0.250 0.250 0.400 0.250 0.250 0.400 0.400 0.250 0.250 0.400 0.250 0.250 0.400 0.400 0.250 0.400 0.400 0.400 0.400 0.400 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.250 0.400 0.500 0.500 0.500 0.400 0.400 0.500 0.800 0.400 0.500 0.500 0.800 0.500 0.500 0.800 0.800 0.500 0.500 0.800 0.500 0.500 0.800 0.800 0.500 0.800 0.800 0.800 0.800 0.800 1902 4919 9836 14,757 3106 8033 16,067 24,100 4413 11,413 22,828 34,239 5993 15,500 30,999 48,045 7149 19,594 39,187 60,540 9178 23,735 49,680 81,146 11,594 30,500 63,504 99,884 14,381 37,782 79,982 122,624 17,243 45,845 96,549 20,605 53,952 114,677 178,422 31,396 83,626 173,437 44,184 116,110 241,350 18 47 95 142 34 89 177 266 49 126 252 378 66 171 342 597 95 338 676 1129 122 314 857 2040 154 484 1184 2512 228 652 2011 3252 274 855 2561 356 1006 3200 5474 585 2218 5321 1111 3240 8075 31,785 31,785 31,785 31,785 52,036 52,036 52,036 52,036 52,036 52,036 52,036 52,036 52,036 52,036 52,036 77,223 54,521 101,611 101,611 135,875 54,521 54,521 101,611 180,794 54,521 72,304 135,875 180,794 72,304 101,611 180,794 225,696 72,304 135,875 225,696 101,611 135,875 275,560 390,393 135,875 225,698 390,393 180,794 275,560 525,088 307 307 307 307 574 574 574 574 574 574 574 574 574 574 574 960 722 1754 1754 2533 722 722 1754 4546 722 1148 2533 4546 1148 1754 4546 5986 1148 2533 5986 1754 2533 7689 11,977 2533 5986 11,877 4546 7889 17,568 2762 7143 14,285 21,428 4153 10,740 21,481 32,221 5817 15,045 30,090 45,135 7755 20,056 40,113 60,169 9063 23,439 46,878 70,547 11,439 29,584 59,168 88,752 13,974 36,139 72,278 108,418 17,245 44,600 89,200 133,801 21,470 55,526 111,051 26,366 68,188 138,375 204,563 42,018 108,866 217,333 57,303 148,199 296,397 BlockandBleed Torque (ft-lbf) Total Stem Travel in. (mm) Stem Nut Turns-toOpen Valve 27 69 138 207 46 119 237 356 64 168 332 498 86 221 443 748 120 405 809 1315 152 392 1021 2232 185 574 1347 2726 274 770 2243 3549 341 1035 2945 455 1271 3806 6276 783 2882 6668 1441 4135 9317 7.25 (184) 7.25 (184) 7.25 (184) 7.25 (184) 9.25 (235) 9.25 (235) 9.25 (235) 9.25 (235) 11.25 (286) 11.25 (286) 11.25 (286) 11.25 (286) 13.25 (337) 13.25 (337) 13.25 (337) 13.25 (337) 14.69 (373) 14.69 (373) 14.69 (373) 14.69 (373) 16.69 (424) 16.69 (424) 16.69 (424) 16.69 (424) 18.44 (468) 18.69 (475) 18.69 (475) 18.69 (475) 20.75 (527) 20.75 (527) 20.75 (527) 20.75 (527) 22.94 (583) 22.94 (583) 22.94 (583) 25.13 (638) 25.13 (638) 25.13 (638) 25.13 (638) 31.25 (794) 31.25 (794) 31.25 (794) 36.88 (937) 36.88 (937) 36.88 (937) 29 29 29 29 37 37 37 37 45 45 45 45 53 53 53 53 36.73 29.38 29.38 29.38 41.73 41.73 33.38 20.86 46.10 37.38 37.38 23.36 41.50 41.50 25.94 25.94 45.88 45.88 28.68 50.26 50.26 31.41 31.41 62.50 39.06 39.06 46.10 46.10 46.10 1. Use recommended operating thrust and torque for sizing bevel gear operators. 2. Use block-and-bleed thrust and torque for sizing power operators (electric, gas, hydraulic and more). 3. Maximum operating thrust and torque are the maximum allowable for the valve. 21 TOPWORKS Model M Sizes 2” to 4” (50 mm to 100 mm) Classes 150, 600, 900 and 1500 2” – 0.875” -6NA-2G LH 3” – 1.000” -5NA-2G LH 4” – 1.25” -4NA-2G LH G Ø C Ø D ± 0.005 1/4”– 18 NPT F Ø4.25 G B 4 Holes E A Model M 22 Size in. (mm) ASME Class Open Closed A B C D E F G H J 2 (50) 600 and 1500 9.25 (234.95) 6.56 (166.62) 6.44 (163.58) 2.808 (71.32) 0.63 (16.00) 0.12 (3.05) 5.00 (127.00) 4.00 (101.60) 4 (101.60) 3 (80) 150 and 1500 12.00 (304.80) 7.97 (202.44) 7.75 (196.85) 2.808 (71.32) 0.63 (16.00) 0.12 (3.05) 5.00 (127.00) 4.00 (101.60) 4 (101.60) 4 (100) 150 and 600 15.00 (381.00) 10.12 (257.05) 9.95 (252.73) 3.308 (84.02) 0.625 (15.88) 0.12 (3.05) 5.25 (133.35) 4.25 (107.95) 4 (101.60) 4 (100) 900 and 1500 13.63 (346.20) 8.75 (222.25) 9.95 (252.73) 3.308 (84.02) 1.00 (25.40) 0.12 (3.05) 6.00 (152.40) 5.00 (127.00) 4 (101.60) TOPWORKS Model C6 Sizes 6” to 12” (150 mm to 300 mm) Class 150 C Top of stem open To centerline of valve nore D B Total stem travel Top of stem closed G N P H Ø F E J Ø L Ø M Ø Minimum full thd. K = Number and size of holes End of stem thd. diameter Model C6 Size in. ISO Series (mm) FLG A -NA-2G-L.H. Single Lead Thd. Closed B Open C D E F G H J K L M N P 6 (150) 150/3C F14 1-1/2 - 0.250P - 0.250L 8.50 15.75 7.25 16.83 16.31 27.38 6.88 5.50 4 - 0.658 (215.90) (400.05) (184.15) (427.48) (414.27) (695.45) (174.75) (139.70) (4 - 16.71) 3.942 (100.127) 3.952 (100.381) 2.62 (66.55) 1.00 (25.40) 0.169 (4.29) 0.183 (4.65) 8 (200) 150/3C F14 1-1/2 - 0.250P - 0.250L 10.19 19.44 9.25 20.58 20.06 35.44 6.88 5.50 4 - 0.688 (258.83) (493.78) (234.95) (522.73) (509.52) (900.18) (174.75) (139.70) (4 - 17.48) 3.942 (100.127) 3.952 (100.381) 2.62 (66.55) 1.00 (25.40) 0.169 (4.29) 0.183 (4.65) 10 (350) 150/3C F14 1-1/2 - 0.250P - 0.250L 8.19 19.44 11.25 20.58 20.06 38.50 6.88 5.50 4 - 0.688 (208.03) (493.78) (285.75) (522.73) (509.52) (977.90) (174.75) (139.70) (4 - 17.48) 3.942 (100.127) 3.952 (100.381) 2.62 (66.55) 1.00 (25.40) 0.169 (4.29) 0.183 (4.65) 12 (300) 150/3C F14 1-1/2 - 0.250P - 0.250L 9.69 23.00 13.31 24.20 23.69 44.00 6.88 5.50 4 - 0.688 (246.13) (584.20) (338.07) (614.68) (601.73) (1117.60) (174.75) (139.70) (4 - 17.48) 3.942 (100.127) 3.952 (100.381) 2.62 (66.55) 1.00 (25.40) 0.169 (4.29) 0.183 (4.65) 23 TOPWORKS Model C6B Sizes 6” to 12” (150 mm to 600 mm) Classes 150, 600 and 900 C Top of stem open To centerline of valve nore D B Total stem travel Top of stem closed G N P H Ø J F E 24 Ø L Ø M Ø Minimum Full thd. End of stem thd. diameter K = Number and size of holes Model C6B Size ISO in. Class FLG (mm) ACME Stem Closed Open A B C D E F G H J K 6 600 F14 (150) and 900 1-1/4 - 0.250P - 0.250L 7.83 10.02 7.19 16.69 16.25 28.06 6.89 5.512 4 - 0.688 (198.88) (254.51) (182.63) (423.93) (412.75) (712.72) (175.01) (140.00) (4 - 17.48) 8 600 F14 (200) and 900 1-3/4 - 0.250P - 0.250L 10.17 19.37 9.20 20.44 20.00 35.41 6.89 5.512 4 - 0.688 (258.32) (492.00) (233.68) (519.18) (508.00) (899.41) (175.01) (140.00) (4 - 17.48) 10 (250) 600 F14 1-3/4 - 0.250P - 0.250L 8.17 19.37 11.20 20.44 20.00 38.47 6.89 5.512 4 - 0.688 (207.52) (492.00) (284.48) (519.18) (508.00) (977.14) (175.01) (140.00) (4 - 17.48) 10 (250) 900 F16 1-3/4 - 0.250P - 0.250L 8.17 19.37 11.20 20.44 20.00 38.47 8.27 6.496 4 - 0.812 (207.52) (492.00) (284.48) (519.18) (508.00) (977.14) (210.06) (165.00) (4 - 20.62) 12 (300) 600 F16 1-3/4 - 0.250P - 0.250L 9.61 22.83 13.22 24.06 23.62 43.91 8.27 6.496 4 - 0.812 (244.09) (579.88) (335.79) (611.12) (599.95) (1115.31) (210.06) (165.00) (4 - 20.62) 12 (300) 900 F16 2 - 0.250P - 0.250L 9.55 22.67 13.12 24.06 23.62 44.47 8.27 6.496 4 - 0.812 (242.57) (575.82) (333.25) (611.12) (599.95) (1129.54) (210.06) (165.00) (4 - 20.62) 14 (350) 150 FA14 1-1/2 - 0.200P - 0.400L 10.68 25.34 14.66 26.39 25.69 46.50 6.89 5.512 4 - 0.688 (271.27) (643.64) (372.36) (670.31) (652.53) (1181.10) (175.01) (140.00) (4 - 17.48) 14 (350) 600 FA16 2 - 0.250P - 0.500L 10.68 25.34 14.66 27.27 26.69 49.75 8.25 6.500 4 - 0.812 (271.27) (643.64) (372.36) (692.66) (677.93) (1263.65) (209.55) (165.10) (4 - 20.62) 16 (400) 150 FA14 1-1/2 - 0.200P - 0.400L 10.38 27.07 16.69 28.14 27.56 51.37 6.89 5.512 4 - 0.688 (263.65) (687.58) (423.93) (714.76) (700.02) (1304.80) (175.01) (140.00) (4 - 17.48) 16 (400) 600 FA25 2 - 0.250P - 0.500L 10.19 28.86 16.67 28.20 27.59 53.56 11.50 10.000 8 - 0.688 (258.83) (733.04) (423.42) (716.28) (700.79) (1360.42) (292.10) (254.00) (8 - 17.48) 18 (450) 150 FA14 1-1/2 - 0.200P - 0.400L 11.68 30.09 18.41 31.14 27.56 57.00 6.89 5.512 4 - 0.688 (296.67) (764.29) (467.61) (790.96) (700.02) (1447.80) (175.01) (140.00) (4 - 17.48) 18 (450) 600 FA25 2-1/4 - 0.250P - 0.500L 11.93 30.62 18.69 32.39 31.81 60.19 11.50 10.000 8 - 0.688 (303.02) (777.75) (474.73) (822.71) (807.97) (1528.83) (292.10) (254.00) (8 - 17.48) 20 (500) 150 FA14 1-3/4 - 0.250P - 0.500L 10.97 31.69 20.72 32.83 32.25 62.28 6.89 5.512 4 - 0.688 (278.64) (804.93) (526.29) (833.88) (819.15) (1581.91) (175.01) (140.00) (4 - 17.48) 20 (500) 600 FA30 2-3/4 - 0.400P - 0.800L 12.57 33.30 20.73 34.88 34.31 65.67 13.62 11.750 8 - 0.875 (319.28) (845.82) (526.54) (885.95) (872.24) (1668.02) (345.95) (298.45) (8 - 22.23) 24 (600) 150 FA14 2 - 0.250P - 0.500L 11.03 36.14 25.11 37.02 36.44 75.61 6.89 5.512 4 - 0.688 (280.16) (917.96) (637.79) (940.31) (925.58) (1920.49) (175.01) (140.00) (4 - 17.48) 24 (600) 600 FA35 3-1/4 - 0.400P - 0.800L 13.12 38.26 25.14 39.95 39.38 80.00 16.12 14.000 8 - 1.120 (333.25) (971.80) (638.56) (1014.73) (1000.25) (2032.00) (409.45) (355.60) (8 - 28.45) L 3.945 (100.203) 3.955 (100.457) 3.945 (100.203) 3.955 (100.457) 3.945 (100.203) 3.955 (100.457) 5.240 (133.096) 5.260 (133.604) 5.240 (133.096) 5.260 (133.604) 5.240 (133.096) 5.260 (133.604) 3.945 (100.203) 3.955 (100.457) 5.010 (127.254) 5.020 (127.508) 3.945 (100.203) 3.955 (100.457) 6.010 (152.654) 6.020 (152.908) 3.945 (100.203) 3.955 (100.457) 6.010 (152.654) 6.020 (152.908) 3.945 (100.203) 3.955 (100.457) 7.010 (178.054) 7.020 (178.308) 3.945 (100.203) 3.955 (100.457) 8.510 (216.154) 8.520 (216.408) M N 2.50 1.03 (63.50) (26.16) 2.50 1.03 (63.50) (26.16) 2.50 1.03 (63.50) (26.16) 2.50 1.50 (63.50) (38.10) 2.50 1.50 (63.50) (38.10) 3.25 1.50 (82.55) (38.10) 2.50 1.03 (63.50) (26.16) 2.88 1.50 (73.15) (38.10) 2.50 1.03 (63.50) (26.16) 3.12 2.00 (79.25) (50.80) 2.50 1.03 (63.50) (26.16) 3.00 2.36 (76.20) (59.94) 2.50 1.03 (63.50) (26.16) 3.50 2.75 (89.90) (69.85) 2.50 1.03 (63.50) (26.16) 4.50 3.00 (114.30) (76.20) P 0.168 (4.267) 0.188 (4.775) 0.168 (4.267) 0.188 (4.775) 0.168 (4.267) 0.188 (4.775) 0.220 (5.588) 0.240 (6.096) 0.220 (5.588) 0.240 (6.096) 0.220 (5.588) 0.240 (6.096) 0.168 (4.267) 0.188 (4.775) 0.220 (5.588) 0.240 (6.096) 0.168 (4.267) 0.188 (4.775) 0.220 (5.588) 0.240 (6.096) 0.168 (4.267) 0.188 (4.775) 0.220 (5.588) 0.240 (6.096) 0.168 (4.267) 0.188 (4.775) 0.220 (5.588) 0.240 (6.096) 0.168 (4.267) 0.188 (4.775) 0.223 (5.664) 0.237 (6.020) 25 FLOW COEFFICIENTS (C V ) The following chart outlines the CV for through-conduit gate valves having end-to-end dimensions and bore diameters in compliance with API 6D standards. CV is the flow of water through the valve at 1 psi pressure drop in gal/min. Since CV is a calculated number, the actual value may vary. Valve Size in. (mm) 150 300 400 600 900 1500 2500 2 (50) 476 432 378 378 337 337 218 3 x 2 (80 x 50) - - 165 165 203 239 - 2-1/2 (65) - - 682 682 558 558 305 3 (80) 1358 1155 1053 1109 1072 966 474 4 x 3 (100 x 80) - - 534 529 597 677 624 725 4 (100) 2508 2176 1925 1944 1890 1730 6 x 4 (150 x 100) - - 886 944 943 1231 - 6 (150) 5402 5300 4860 4577 4383 3622 2510 8 x 6 (200 x 150) 2583 2499 - 3240 3588 2137 - 8 (200) 11,261 11,054 9345 8886 8416 6879 5227 10 x 8 (250 x 200) - 5218 - 5036 7975 4859 - 12 x 8 (300 x 200) - 3302 - 3892 - - - 10 (250) 19,181 18,856 15,771 14,533 14,087 11,283 8313 12 (300) 29,435 28,980 23,834 22,729 21,025 16,843 12,282 12 x 10 (300 x 250) 7875 - - 12,799 7299 - - 14 (350) 35,605 30,883 29,921 28,837 23,846 20,336 16 x 14 (400 x 350) - - - 21,096 - - - 16 (400) 49,979 42,224 41,022 39,144 33,358 27,548 21,396 20 x 16 (500 x 400) 13,060 - 15,761 - - - - 18 (450) 66,156 55,740 54,277 51,368 45,004 - - 20 (500) 83,865 70,386 68,680 64,559 56,871 - - 26 22 (550) - 86,869 85,422 80,279 - - - 24 (600) 127,916 106,835 103,504 97,240 84,836 - - 26 (650) 149,428 123,222 120,829 114,905 - - - 28 (700) 176,798 144,355 142,391 135,267 - - - 30 (750) 212,313 170,229 163,776 157,401 133,706 - - 36 (900) 322,548 245,362 236,147 224,424 - - - FLOW COEFFICIENTS (K V ) The following chart outlines the KV for through-conduit gate valves having end-to-end dimensions and bore diameters in compliance with API 6D. KV is the flow of water through the valve at 1 bar pressure drop in cu m/hr. Since KV is a calculated number, the actual value may vary. Valve Size in. (mm) 150 300 400 600 900 1500 2500 2 (50) 412 373 327 327 291 291 188 3 x 2 (80 x 50) - - 142 142 175 207 - 2-1/2 (65) - - 590 590 483 483 264 3 (80) 1175 999 911 959 927 835 410 4 x 3 (100 x 80) - - 462 458 516 585 540 627 4 (100) 2170 1882 1665 1682 1635 1496 6 x 4 (150 x 100) - - 766 817 816 1065 - 6 (150) 4673 4585 4204 3959 3792 3133 2172 8 x 6 (200 x 150) 2234 2162 - 2803 3103 1849 - 8 (200) 9742 9562 8084 7687 7280 5951 4522 10 x 8 (250 x 200) - 4514 - 4356 6898 4204 - 12 x 8 (300 x 200) - 2857 - 3367 - - - 10 (250) 16,592 16,312 13,643 12,572 12,186 9761 7191 12 (300) 25,463 25,070 20,617 19,662 18,188 14,570 10,624 12 x 10 (300 x 250) 6812 - - 11,072 6314 - - 14 (350) 30,800 26,715 25,883 24,945 20,628 17,591 16 x 14 (400 x 350) - - - 18,249 - - - 16 (400) 43,234 36,526 35,486 33,862 28,856 23,831 18,509 20 x 16 (500 x 400) 11,298 - 13,634 - - - - 18 (450) 57,228 48,218 46,953 44,436 38,930 - - 20 (500) 72,547 60,888 59,412 55,847 49,196 - - 22 (550) - 75,147 73,894 69,445 - - - 24 (600) 110,654 92,417 89,536 84,117 73,388 - - 26 (650) 129,263 106,593 104,523 99,399 - - - 28 (700) 152,939 124,874 123,175 117,013 - - - 30 (750) 183,661 147,257 141,674 136,160 115,662 - - 36 (900) 279,021 212,251 204,279 194,138 - - - 27 TRIM CHART Service Waterflood, Corrosive Standard Corrosive Service Sour, Mildly Corrosive LowTemperature, Non-Sour LowTemperature, Sour Anhydrous Ammonia Standard MTBE Standard 28 Trim Code Body and Bonnet Gate T-10 WCC Carbon Steel, Internally Coated Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, NickelPlated Alloy Steel, NACE Stainless Steel -20° F to 250° F (-29° C to 121° C) T-11 2” to 4” only WCC Carbon Steel Carbon Steel, Low-Alloy Steel, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert FKM Viton Low-Alloy Steel, NickelPlated Alloy Steel Carbon Steel -20° F to 250° F (-29° C to 121° C) T-22 WCC Carbon Steel 410 Stainless Steel 410 Stainless Steel PTFE 17-4 PH Stainless Steel Alloy Steel Stainless Steel -20° F to 250° F (-29° C to 121° C) T-24 2” and larger WCC Carbon Steel Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, NickelPlated Alloy Steel, NACE Stainless Steel -20° F to 250° F (-29° C to 121° C) T-36 LCC Carbon Steel, ImpactTested Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, Impact-Tested, NickelPlated Alloy Steel, ImpactTested Stainless Steel -50° F to 250° F (-46° C to 121° C) T-37 LCC Carbon Steel, ImpactTested Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, Impact-Tested, NickelPlated Alloy Steel, NACE, ImpactTested Stainless Steel -50° F to 250° F (-46° C to 121° C) T-88 WCC/A36 Carbon Steel Carbon Steel, Low-Alloy Steel, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, NickelPlated Alloy Steel, NACE Stainless Steel -20° F to 250° F (-29° C to 121° C) T-94 WCC Carbon Steel Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert Special Low-Alloy Steel, NickelPlated Alloy Steel Carbon Steel -20° F to 350° F (-29° C to 177° C) T-102 6” and larger WCC Carbon Steel Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, NickelPlated Alloy Steel Carbon Steel -20° F to 250° F (-29° C to 121° C) T-101 6” and larger WCC Carbon Steel Carbon Steel, ASME Classes 300-600, Low-Alloy Steel 900 Class, Nickel-Plated Carbon Steel, Nickel-Plated PTFE Insert PTFE Low-Alloy Steel, NickelPlated Alloy Steel Carbon Steel -20° F to 250° F (-29° C to 121° C) Seat Stem Seal Stem Bolting Fittings Temperature Range COMMON TRIMS Waterflood (T-10) – Carbon steel body/bonnet with wetted surface, ENP-plated, internal parts of corrosion-resistant materials. Model M (Sizes 2” to 4”, (50 mm to 100 mm), Classes 600 through 1500) Standard (T-11) – For non-corrosive aromatic service with concentration of MTBE to 100%. Corrosive Service – Internal Parts (T-22) – For substantially the same service as T-21, but where the corrosion resistance of internal parts is desirable. The valve internal sealing members are stainless steel to gain this corrosion resistance. This trim also is usable for mildly corrosive fluids and gases when limited corrosion of the internal body surfaces can be tolerated. Sour Gas and Oil (NACE MR0175) (T-24) – Primarily for sour gas and oil (NACE MR0175) where resistance to H2S embrittlement is required. Also suitable for other chemicals, products or hydrocarbons when H2S is present. May be used when CO2 is present in smaller amounts than H2S. Low-Temperature - 50° F (-46° C) NACE (T-36) – For essentially non-corrosive ladings, either liquid or gaseous. The pressure-retaining components (body, bonnet and bolting) are of impact-tested materials. Low-Temperature Sour -50° F (-46° C) NACE (T-37) – Primarily for sour gas and oil (NACE MR0175) where resistance to H2S embrittlement is required at -50° F (-46° C) service. The pressure-retaining components (body, bonnet and bolting) are of impact-tested materials. Also suitable for other chemicals, products or hydrocarbons when H2S is present. Can be used when CO2 is present in smaller amounts than H2S. Anhydrous Ammonia (T-88) – Special elastomers and stem nut for ammonia service Fire-Tested to API 6FA (T-94) – These valves have been qualified as fire-tested and contain a special stem packing arrangement for essentially non-corrosive ladings. The elastomer O-rings used for seal and bonnet seals are of a material that will not swell and affect the operation of the valve. Typical examples of ladings are: gasoline, benzene, toluene, carbon-tetrachloride, 1,1, 1 trichloroethane, richloroethylene perchloroethylene and phosphate ester hydraulic fluids. Aromatic (to 40% MTBE, Fire-Tested API 6FA or ISO 10497) (T-101) – For essentially non-corrosive, non-sour aromatic or non-aromatic service with methanol or ethanol based corrosion inhibitors where up to 40% MTBE may be present. 29 PARTIAL OPEN FLOW CHARACTERISTICS The following graph approximates the flow coefficient, CV or KV, of gate valves as a function of the valve stroke going from closed to open. Note that this is an estimation only because of assumptions made in the valve stroke, as well as unpredictable flow characteristics around the gate-seat bore in the partially open position. Gate valves are intended for on-off service. Intermittent throttling such as pressure equalization service is acceptable. Continuous throttling is not recommended. This information is provided only to facilitate the engineering of systems in the transition between open and closed positions of the valves. One example might be to evaluate the possibility of water hammer in liquid pipelines. Partial Open Flow Characteristics (Through Conduit Gate Valves) 120% 100% 80% % of Total Flow Area 60% % of CV 40% 20% 0% 10% 20% 30% 40% 50% 60% Percent of Valve Stroke 30 70% 80% 90% 100% CAMSERV Aftermarket Services for Valves and Actuation ™ WE BUILD IT. WE BACK IT. Global Network and Local Support Cameron is well-positioned to deliver total aftermarket support, quickly and efficiently, with unmatched OEM expertise. Our highly skilled engineers and technicians are available around the clock, seven days a week, to respond to customer queries, troubleshoot problems and offer reliable solutions. Easily Accessible Parts and Spare Valves • OEM spare valves, actuators and parts (including non-Cameron brands) • Handling, storage, packaging and delivery • Dedicated stocking program Comprehensive Aftermarket Services Portfolio • Parts and spare valves • Repair • Field services • Preventative maintenance • Equipment testing and diagnostics • Remanufacturing • Asset preservation • Customer property management • Training and recertification services • Warranty Customized Total Valve Care (TVC) Programs SM Customized asset management plans that optimize uptime, availability and dedicated services. • Engineering consultancy • Site management • Flange management • Startup and commissioning • Spare parts and asset management • Operational support USA • CANADA • LATIN AMERICA • EUROPE • RUSSIA • AFRICA • MIDDLE EAST • ASIA PACIFIC 31 Trademark Information WKM is a registered trademark of Cameron. CAMSERV is a trademark of Cameron. This document contains references to registered trademarks or product designations, which are not owned by Cameron. 32 Trademark Owner Inconel INCO Nickel Sales, Inc. Monel INCO Alloys International, Inc Stellite Stoody Deloro Stellite, Inc. Teflon E.I. Dupont De Nemours & Company Viton Dupont Dow Elastomers L.L.C. 33 3250 Briarpark Drive, Suite 300 Houston, TX 77042 USA Toll Free 1 800 323 9160 Learn more about WKM gate valves at: www.c-a-m.com/WKM WKM@c-a-m.com ENVIRONME N XCELLEN LE CE TA TH SAFETY AL A HE ND CA HSE Policy Statement At Cameron, we are committed ethically, financially and personally to a working environment where no one gets hurt and nothing gets harmed. MERON ©2013 Cameron | GROVE, CAMERON, RING-O, TOM WHEATLEY, TK and WKM are registered brands of Cameron. CAMSERV, TBV, TEXSTEAM, Saf-T-Seal and Saf-T-Gard are trademarks of Cameron. Total Valve Care is a service mark of Cameron. Viton and all other brands listed are trademarks of their respective companies. | SWP 1.5M 12/13 AD00912V
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes XMP Toolkit : Adobe XMP Core 5.6-c014 79.156797, 2014/08/20-09:53:02 Instance ID : uuid:8d250d15-320c-5b45-ac39-7d8b9e814ca4 Original Document ID : adobe:docid:indd:41f17109-c261-11de-99a7-861d1bf3a84c Document ID : xmp.id:4042d706-e455-4717-a24e-fa2954128fca Rendition Class : proof:pdf Derived From Instance ID : xmp.iid:4798d24d-00a3-464e-8f45-a7c6a116023e Derived From Document ID : xmp.did:587B2341382068118C14952098E8D1C2 Derived From Original Document ID: adobe:docid:indd:41f17109-c261-11de-99a7-861d1bf3a84c Derived From Rendition Class : default History Action : converted History Parameters : from application/x-indesign to application/pdf History Software Agent : Adobe InDesign CC 2014 (Macintosh) History Changed : / History When : 2015:01:27 16:03:16-06:00 Create Date : 2015:01:27 16:03:16-06:00 Modify Date : 2015:01:27 16:03:28-06:00 Metadata Date : 2015:01:27 16:03:28-06:00 Creator Tool : Adobe InDesign CC 2014 (Macintosh) Format : application/pdf Producer : Adobe PDF Library 11.0 Trapped : False Page Count : 36 Creator : Adobe InDesign CC 2014 (Macintosh)EXIF Metadata provided by EXIF.tools