ZIPPort Panel Interface Connectors RJ12 Zippics

User Manual: RJ12

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Panel Interface Connectors

Overview

Features

What is a Panel Interface Connector?
A panel interface connector (PIC) is a pass-through unit that
mounts to the outside of a control panel containing a PLC or
other programmable device. Using the pass-through connections, the operator is able to interface with the PLC or other
units within the control box without opening the enclosure
door. PICs usually contain a power outlet and various connectors necessary for the PLC or other programmable units in the
control box. ZipPort PICs are available with single, duplex or
GFCI power outlets, as well as a no-power option. Connectors
available include D-Sub, RJ45, RJ12, USB, Ethernet, and Data
Highway; units are available in various combinations needed
for the typical control panel.

Why should I use a Panel Interface
Connector?
Installing a PIC on an enclosure allows the operator to access
the components inside the enclosure without opening the door.
This is an important safety feature which removes many of the
risks of working with an open electrical panel. Using a PIC
may also eliminate the need for operators to wear fire-resistant
suits, hoods and gloves, and use non-conductive tools, prior
to accessing electrical enclosures capable of producing Arc
Flash*, per NFPA 70E requirements.

• Aluminum housing with gasket
• All connections are normally straight through, pin 1 to pin 1,
etc.
• All D-Sub connectors are FEMALE EXTERIOR and MALE INTERIOR referenced to the cabinet.
• The 9-pin D-Sub pin configuration is available as a break out
configuration in some units. These connectors allow for the DSub to be separated into individual lines. This allows the user
to connect to the D-Sub using screw terminal connections.
• Some units are configured for Allen Bradley’s®* Data Highway
system. In this case, the 9-pin D-Sub and/or 8-pin “mini-DIN”
are connected to a 3-pin pluggable terminal block commonly
used with “BLUE HOSE” applications.
• The internal power connection for frame sizes 32 and 48 is
made via a covered terminal block with spring-type
connections.
• The internal power connection for frame sizes 16 and 24 is
made via female push-on terminals for Line-in and Neutral,
plus a ring terminal for ground.
• The standard reset is a 3 Amp circuit breaker to limit the power
output of the unit.
*Registered trademark of Allen Bradley Company, LLC

Agency Approvals
• NEMA / UL Type 12, 4, & 4x
• IP 65
• UL file number E329932
• RoHS compliant

*Note: An Arc Flash is a voltage breakdown of resistance of air, resulting in
an arc which can occur where there is sufficient voltage in an electrical
system and a path to ground or lower voltage.

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Panel Interface Connectors Specifications
ZIPport Panel Interface Connectors Specificatons
Outside Inside Connections
Inside
Cable(s)† (excluding power outlet)
Cable(s)†
(Table 1)
(Table 1)
The port sequence is exactly the same for outside connections and inside connections.
No power
6
Female DB9
1, 3
Male DB9
1, 2, 4, 5, 7
ZP-PNA-06-100 $47.50
6
RJ45 jack
RJ45 jack
8
ZP-PNA-06-101 $47.50
10
2 - Female DB9
1, 3
2 - Male DB9
1, 2, 4, 5, 7
ZP-PNA-10-200 $54.50
115V AC Simplex outlet (single)
16
Female DB9
1, 3
Male DB9
1, 2, 4, 5, 7
ZP-PSA-16-100 $85.50
16
RJ45 jack
RJ45 jack
8
ZP-PSA-16-101 $85.50
16
RJ12 jack
4, 5, 12
RJ12 jack
4, 5, 7
ZP-PSA-16-102 $85.50
16
Female HD15
Male HD15
ZP-PSA-16-103 $85.50
16
Female DB15
9
Male DB15
9
ZP-PSA-16-104 $85.50
16
Female DB9
1, 3
Male DB9
1, 2, 4, 5, 7
ZP-PSA-16-200* $91.75
24
Female DB25
Male DB25
10
ZP-PSA-24-100 $91.75
1, 3, 6
Male DB9, Female USB form A
1, 2, 3, 4, 5, 6, 7
ZP-PSA-32-300* $142.25 32 Female DB9, Female USB Form B
1, 3
2 - Male DB9, RJ45 jack
1, 2, 4, 5, 7,8
ZP-PSA-32-400* $157.50 32 2 - Female DB9, RJ45 jack
115V AC Duplex outlet
1, 3
Male DB9
1, 2, 4, 5, 7
ZP-PDA-32-200* $118.50 32 Female DB9
RJ45 jack
8
ZP-PDA-32-201* $118.50 32 RJ45 jack
3
Female USB form A
3, 6
ZP-PDA-32-202* $122.50 32 Female USB form A
1, 3
Male DB9, RJ45 jack
1, 2, 4, 5, 7, 8
ZP-PDA-32-300* $122.50 32 Female DB9, RJ45 jack
1, 3
9-Pin terminal block, RJ45 jack
8
ZP-PDA-32-301* $149.25 32 Female DB9, RJ45 jack
1, 3, 6
Male DB9, Female USB Form A
1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-302* $118.50 32 Female DB9, Female USB Form B
1, 3
3-pin terminal block, (Data Highway)
ZP-PDA-32-303* $149.25 32 Female DB9, Female 8-Pin Mini-Din
1, 3
3-pin terminal block, (Data Highway), RJ45 jack
8
ZP-PDA-32-304* $149.25 32 Female DB9, RJ45 jack
1, 3, 6
Male DB9, Female USB form A
1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-305* $118.50 32 Female DB9, Female USB form A
1, 3, 6
2 - Male DB9, Female USB form A
1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-400* $132.75 32 2 - Female DB9, Female USB form B
Male DB9, Female USB form A, Female USB form B 1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-401* $153.50 32 Female DB9, Female USB form B, Female USB form A 1, 3, 6
RJ45 jack, Female USB form A, Female USB form B 3 ,6, 8
ZP-PDA-32-402* $153.50 32 RJ45 jack, Female USB form B, Female USB form A 3, 6
1, 3, 4, 5
Male DB9, RJ12 jack, Female USB form A
1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-403* $137.00 32 Female DB9, RJ12 jack, Female USB form A
115V AC GFCI outlet
1, 3
Male DB9
1, 2, 4, 5, 7
ZP-PGA-32-200* $142.25 32 Female DB9
RJ45 jack
8
ZP-PGA-32-201* $142.25 32 RJ45 jack
1, 3
Male DB9, RJ45 jack
1, 2, 4, 5, 7, 8
ZP-PGA-32-300* $149.25 32 Female DB9, RJ45 jack
1, 3, 6
Male DB9, Female USB form A
1, 2, 3, 4, 5, 6, 7
ZP-PGA-32-301* $193.75 32 Female DB9, Female USB form B
Male DB9, Female USB form A, Female USB form B 1, 2, 3, 4, 5, 6, 7
ZP-PGA-48-400* $256.50 48 Female DB9, Female USB form B, Female USB form A 1, 3, 6
2 - Male DB9, Female USB form A, Female USB form B 1, 2, 3, 4, 5, 6, 7
ZP-PGA-48-500* $240.00 48 2 - Female DB9, Female USB form B, Female USB form A 1, 3, 6
Part Number

Outside Connections
Price Housing
Size (excluding power outlet)

†Note: Based on application. *Note: 3 Amp resettable circuit breaker. Note: Port sequence for inside connections mirrors port sequence for outside connections

ZIPport Panel Interface Connectors General Specifications
Electrical Specifications for PICs with Power Outlet(s)
115 VAC
Voltage Rating
3 A with resettable circuit breaker, 15 A without resettable circuit breaker
Current Rating
10 kA
SCCR
Technical Specs
UL Recognized, RoHS compliant
Agency Approvals
IP65, NEMA/UL 4, 4x, 12 (when mounted with supplied gasket)
Degree of Protection

-32 x 3/4” for housing sizes 6 through 32. #10 - 32 x 3/4”
Suggested Mounting Screw #8
for size 48 Mounting screws not included with product.
Suggested Screw Torque 10.62 lb/in for housing sizes 6 through 32. 17.7 lb/in for housing size 48
Material Specifications
Epoxy-coated Die-cast Aluminum
Body
Thermo-plastic (TPE)
Gasket
Polyamide
Handle
Stainless Steel
Levers
Accessories

Table 1
Cable Cable Part
Code Number
1 ZL-DB9-CBL-2
2 SVC-PCCFG-CBL
3
4
5
6
7
8
9
10

Cable Description

Male DB9 to Female DB9 adapter cable
Female DB9 to Female Firewire Servo
adapter cable
Male USB form A to Male DB9 adapter
USB-RS232
cable
Programming cable for DL05/06, DL105,
D2-DSCBL or
GS-EDRV-CBL-2 DL205,
DL350, D4-450, Click
GS-232CBL
RJ12 to Female DB9 for GS2 DRIVES ONLY
USB-CBL-AB_ USB form A to USB form B cable series
FA-ISOCON
RS232 - RS422/485 converter
OP-MCBL-1
Optimate cable for Modbus PLCs
ZL-DB15-CBL-2 Male DB15 to Female DB15 adapter cable
ZL-DB25-CBL-2 Male DB25 to Female DB25 adapter cable

One gasket supplied and required during mounting to meet Degree of Protection standards.
Insert with Panel Cutout dimensions for mounting

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Panel Interface Connectors Face View
No Power

ZP-PNA-06-100

ZP-PNA-06-101

ZP-PNA-10-200

Simplex Outlet, 115V AC

ZP-PSA-16-100

ZP-PSA-16-101

ZP-PSA-16-104

ZP-PSA-16-200

ZP-PSA-16-102

ZP-PSA-16-103

ZP-PSA-24-100

ZP-PSA-32-400

ZP-PSA-32-300

Back view of ZP-PSA-24-100
Crimp terminals are supplied for hot and neutral connection
for housing sizes 6 through 24. Ground wire supplied with
an M3 ring terminal (recommended screw size #6).

GFCI Outlet, 115V AC

ZP-PGA-32-200

ZP-PGA-32-201

ZP-PGA-48-400

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ZP-PGA-32-300

ZP-PGA-32-301

ZP-PGA-48-500
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Panel Interface Connectors Face View
Duplex Outlet, 115V AC

ZP-PDA-32-200

ZP-PDA-32-201

ZP-PDA-32-202

ZP-PDA-32-300

ZP-PDA-32-301

ZP-PDA-32-302

ZP-PDA-32-303

ZP-PDA-32-304

ZP-PDA-32-305

ZP-PDA-32-400

ZP-PDA-32-401

ZP-PDA-32-402

Note: Complete AUTOCAD drawings of
these products are available on the
Tech Support section of our Web
site at AutomationDirect.com.

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Panel Interface Connectors Pin Outs
DB15 Pin Configuration

DB9 Pin Configuration

View looking into Female connector

View looking into Female connector

DB25 Pin Configuration

HD15 Pin Configuration

View looking into Female connector

View looking into Female connector

DB9 Data Highway Plus Pin Configuration

View looking into Female connector

DB9 + 8-Pin Mini-Din Data Highway Plus Pin Configuration
View looking into Female connector

DB9 to Phoenix 3-Pin connector
1
5
7

DB9 to Phoenix 3-Pin connector

Clear
Blue
Shield

1
5
7

Clear
Blue
Shield

8-Pin Mini to Phoenix 3-Pin connector
1
3
6

RJ45 Pin Configuration

Blue
Shield
Clear

RJ12 Pin Configuration
Terminal Block Pin Configuration
for Power

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Panel Interface Connectors
Quick Reference Chart
Use this checklist to quickly identify the connections in each panel interface connector.

ZIPport Panel Interface Connectors
Part Number

DB9

DB15

HD15 DB25

RJ12

RJ45

3 Amp Reset-

Hwy table Circuit
USB-AB USB-BA USB-AA 8-Pin DIN Data
Connection Breaker

No power
ZP-PNA-06-100
ZP-PNA-06-101
ZP-PNA-10-200

ü
ü
üü

115V AC Simplex outlet (single)
ZP-PSA-16-100
ZP-PSA-16-101
ZP-PSA-16-102
ZP-PSA-16-103
ZP-PSA-16-104
ZP-PSA-16-200
ZP-PSA-24-100
ZP-PSA-32-300
ZP-PSA-32-400

ü
ü
ü
ü
ü
ü

ü
ü

ü
üü

ü

ü
ü

ü

115V AC Duplex outlet
ZP-PDA-32-200
ZP-PDA-32-201
ZP-PDA-32-202
ZP-PDA-32-300

ü

ü

ü

ZP-PDA-32-301*

ü

ü

ZP-PDA-32-302
ZP-PDA-32-303
ZP-PDA-32-304
ZP-PDA-32-305
ZP-PDA-32-400
ZP-PDA-32-401
ZP-PDA-32-402
ZP-PDA-32-403

ü
ü
ü
ü
üü
ü

ü
ü
ü
ü

ü
ü

ü
ü
ü

ü
ü

ü
ü

ü
ü

ü
ü
ü

ü

ü

ü
ü

ü
ü
ü
ü
ü
ü
ü
ü

115V AC GFCI outlet
ZP-PGA-32-200
ZP-PGA-32-201
ZP-PGA-32-300
ZP-PGA-32-301
ZP-PGA-48-400
ZP-PGA-48-500

ü
ü
ü
ü
üü

ü

ü
ü

ü
ü
ü
ü
ü

ü

ü

ü

ü
ü

* Note: This DB9 becomes a 9-pin terminal block in the back.

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Panel Interface Connectors
Dimensions
Panel Cutout Dimensions

Panel Cutout Dimensions

B1

A2
B2

A1

D

Part
ZP-PNA-06-xxx
ZP-PNA-10-xxx
ZP-PSA-16-xxx
ZP-PSA-24-xxx
ZP-PSA-32-xxx
ZP-PDA-32-xxx
ZP-PGA-32-xxx
ZP-PGA-48-xxx

Housing Dimensions

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Size A1

A2

B1

B2

D

6
10
16
24

2.13 [54.1]
2.64 [67.1]
3.46 [87.9]
4.10 [104.1]

1.46 [37.1]
1.46 [37.1]
1.46 [37.1]
1.46 [37.1]

2.76 [70.10]
3.27 [83.1]
4.07 [103.4]
5.12 [130.0]

1.26 [32.00]
1.26 [32.00]
1.26 [32.00]
1.26 [32.00]

0.177 [4.50]
0.177 [4.50]
0.177 [4.50]
0.177 [4.50]

32

3.46 [87.9]

2.99 [75.9] 4.33 [110.0] 2.56 [65.0] 0.177 [4.50]

48

4.92 [125.0] 3.19 [81.0] 5.83 [148.1] 2.76 [70.10] 0.256 [6.50]
Note: All dimensions in inches [millimeters]

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Subject                         : Panel Interface Connectors
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