ZIPPort Panel Interface Connectors RJ12 Zippics
User Manual: RJ12
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Overview
What is a Panel Interface Connector?
A panel interface connector (PIC) is a pass-through unit that
mounts to the outside of a control panel containing a PLC or
other programmable device. Using the pass-through connec-
tions, the operator is able to interface with the PLC or other
units within the control box without opening the enclosure
door. PICs usually contain a power outlet and various connec-
tors necessary for the PLC or other programmable units in the
control box. ZipPort PICs are available with single, duplex or
GFCI power outlets, as well as a no-power option. Connectors
available include D-Sub, RJ45, RJ12, USB, Ethernet, and Data
Highway; units are available in various combinations needed
for the typical control panel.
Why should I use a Panel Interface
Connector?
Installing a PIC on an enclosure allows the operator to access
the components inside the enclosure without opening the door.
This is an important safety feature which removes many of the
risks of working with an open electrical panel. Using a PIC
may also eliminate the need for operators to wear fire-resistant
suits, hoods and gloves, and use non-conductive tools, prior
to accessing electrical enclosures capable of producing Arc
Flash*, per NFPA 70E requirements.
*Note: An Arc Flash is a voltage breakdown of resistance of air, resulting in
an arc which can occur where there is sufficient voltage in an electrical
system and a path to ground or lower voltage.
Features
• Aluminum housing with gasket
• All connections are normally straight through, pin 1 to pin 1,
etc.
• All D-Sub connectors are FEMALE EXTERIOR and MALE INTE-
RIOR referenced to the cabinet.
• The 9-pin D-Sub pin configuration is available as a break out
configuration in some units. These connectors allow for the D-
Sub to be separated into individual lines. This allows the user
to connect to the D-Sub using screw terminal connections.
• Some units are configured for Allen Bradley’s®* Data Highway
system. In this case, the 9-pin D-Sub and/or 8-pin “mini-DIN”
are connected to a 3-pin pluggable terminal block commonly
used with “BLUE HOSE” applications.
• The internal power connection for frame sizes 32 and 48 is
made via a covered terminal block with spring-type
connections.
• The internal power connection for frame sizes 16 and 24 is
made via female push-on terminals for Line-in and Neutral,
plus a ring terminal for ground.
• The standard reset is a 3 Amp circuit breaker to limit the power
output of the unit.
*Registered trademark of Allen Bradley Company, LLC
Agency Approvals
• NEMA / UL Type 12, 4, & 4x
• IP 65
• UL file number E329932
• RoHS compliant
Panel Interface Connectors
1-800-633-0405
Panel Interface Connectors
tCBL-38
For the latest prices, please check AutomationDirect.com.
ZIPport Panel Interface Connectors Specificatons
Part Number Price
Housing
Size
Outside Connections
(excluding power outlet)
Outside
Cable(s)†
(Table 1)
Inside Connections
(excluding power outlet)
Inside
Cable(s)†
(Table 1)
The port sequence is exactly the same for outside connections and inside connections.
No power
ZP-PNA-06-100 $47.50 6 Female DB9 1, 3 Male DB9 1, 2, 4, 5, 7
ZP-PNA-06-101 $47.50 6 RJ45 jack RJ45 jack 8
ZP-PNA-10-200 $54.50 10 2 - Female DB9 1, 3 2 - Male DB9 1, 2, 4, 5, 7
115V AC Simplex outlet (single)
ZP-PSA-16-100 $85.50 16 Female DB9 1, 3 Male DB9 1, 2, 4, 5, 7
ZP-PSA-16-101 $85.50 16 RJ45 jack RJ45 jack 8
ZP-PSA-16-102 $85.50 16 RJ12 jack 4, 5, 12 RJ12 jack 4, 5, 7
ZP-PSA-16-103 $85.50 16 Female HD15 Male HD15
ZP-PSA-16-104 $85.50 16 Female DB15 9 Male DB15 9
ZP-PSA-16-200* $91.75 16 Female DB9 1, 3 Male DB9 1, 2, 4, 5, 7
ZP-PSA-24-100 $91.75 24 Female DB25 Male DB25 10
ZP-PSA-32-300* $142.25 32 Female DB9, Female USB Form B 1, 3, 6 Male DB9, Female USB form A 1, 2, 3, 4, 5, 6, 7
ZP-PSA-32-400* $157.50 32 2 - Female DB9, RJ45 jack 1, 3 2 - Male DB9, RJ45 jack 1, 2, 4, 5, 7,8
115V AC Duplex outlet
ZP-PDA-32-200* $118.50 32 Female DB9 1, 3 Male DB9 1, 2, 4, 5, 7
ZP-PDA-32-201* $118.50 32 RJ45 jack RJ45 jack 8
ZP-PDA-32-202* $122.50 32 Female USB form A 3 Female USB form A 3, 6
ZP-PDA-32-300* $122.50 32 Female DB9, RJ45 jack 1, 3 Male DB9, RJ45 jack 1, 2, 4, 5, 7, 8
ZP-PDA-32-301* $149.25 32 Female DB9, RJ45 jack 1, 3 9-Pin terminal block, RJ45 jack 8
ZP-PDA-32-302* $118.50 32 Female DB9, Female USB Form B 1, 3, 6 Male DB9, Female USB Form A 1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-303* $149.25 32 Female DB9, Female 8-Pin Mini-Din 1, 3 3-pin terminal block, (Data Highway)
ZP-PDA-32-304* $149.25 32 Female DB9, RJ45 jack 1, 3 3-pin terminal block, (Data Highway), RJ45 jack 8
ZP-PDA-32-305* $118.50 32 Female DB9, Female USB form A 1, 3, 6 Male DB9, Female USB form A 1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-400* $132.75 32 2 - Female DB9, Female USB form B 1, 3, 6 2 - Male DB9, Female USB form A 1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-401* $153.50 32
Female DB9, Female USB form B, Female USB form A
1, 3, 6 Male DB9, Female USB form A, Female USB form B 1, 2, 3, 4, 5, 6, 7
ZP-PDA-32-402* $153.50 32 RJ45 jack, Female USB form B, Female USB form A 3, 6 RJ45 jack, Female USB form A, Female USB form B 3 ,6, 8
ZP-PDA-32-403* $137.00 32 Female DB9, RJ12 jack, Female USB form A 1, 3, 4, 5 Male DB9, RJ12 jack, Female USB form A 1, 2, 3, 4, 5, 6, 7
115V AC GFCI outlet
ZP-PGA-32-200* $142.25 32 Female DB9 1, 3 Male DB9 1, 2, 4, 5, 7
ZP-PGA-32-201* $142.25 32 RJ45 jack RJ45 jack 8
ZP-PGA-32-300* $149.25 32 Female DB9, RJ45 jack 1, 3 Male DB9, RJ45 jack 1, 2, 4, 5, 7, 8
ZP-PGA-32-301* $193.75 32 Female DB9, Female USB form B 1, 3, 6 Male DB9, Female USB form A 1, 2, 3, 4, 5, 6, 7
ZP-PGA-48-400* $256.50 48
Female DB9, Female USB form B, Female USB form A
1, 3, 6 Male DB9, Female USB form A, Female USB form B 1, 2, 3, 4, 5, 6, 7
ZP-PGA-48-500* $240.00 48
2 - Female DB9, Female USB form B, Female USB form A
1, 3, 6
2 - Male DB9, Female USB form A, Female USB form B
1, 2, 3, 4, 5, 6, 7
†Note: Based on application. *Note: 3 Amp resettable circuit breaker. Note: Port sequence for inside connections mirrors port sequence for outside connections
Table 1
Cable
Code
Cable Part
Number Cable Description
1ZL-DB9-CBL-2 Male DB9 to Female DB9 adapter cable
2SVC-PCCFG-CBL Female DB9 to Female Firewire Servo
adapter cable
3USB-RS232 Male USB form A to Male DB9 adapter
cable
4D2-DSCBL or
GS-EDRV-CBL-2
Programming cable for DL05/06, DL105,
DL205,
DL350, D4-450, Click
5GS-232CBL RJ12 to Female DB9 for GS2 DRIVES ONLY
6USB-CBL-AB_ USB form A to USB form B cable series
7FA-ISOCON RS232 - RS422/485 converter
8OP-MCBL-1 Optimate cable for Modbus PLCs
9ZL-DB15-CBL-2 Male DB15 to Female DB15 adapter cable
10 ZL-DB25-CBL-2 Male DB25 to Female DB25 adapter cable
ZIPport Panel Interface Connectors General Specifications
Electrical Specifications for PICs with Power Outlet(s)
Voltage Rating 115 VAC
Current Rating
3 A with resettable circuit breaker, 15 A without resettable circuit breaker
SCCR 10 kA
Technical Specs
Agency Approvals UL Recognized, RoHS compliant
Degree of Protection IP65, NEMA/UL 4, 4x, 12 (when mounted with supplied gasket)
Suggested Mounting Screw
#8 -32 x 3/4” for housing sizes 6 through 32. #10 - 32 x 3/4”
for size 48 Mounting screws not included with product.
Suggested Screw Torque
10.62 lb/in for housing sizes 6 through 32. 17.7 lb/in for housing size 48
Material Specifications
Body Epoxy-coated Die-cast Aluminum
Gasket Thermo-plastic (TPE)
Handle Polyamide
Levers Stainless Steel
Accessories
One gasket supplied and required during mounting to meet Degree of Protection standards.
Insert with Panel Cutout dimensions for mounting
Panel Interface Connectors Specifications
1-800-633-0405
Panel Interface Connectors
tCBL-39
For the latest prices, please check AutomationDirect.com.
ZP-PNA-06-100 ZP-PNA-06-101 ZP-PNA-10-200
ZP-PSA-16-100
ZP-PSA-16-200
ZP-PSA-16-101 ZP-PSA-16-102 ZP-PSA-16-103
ZP-PSA-16-104 ZP-PSA-24-100
ZP-PSA-32-400
ZP-PSA-32-300
ZP-PGA-32-200 ZP-PGA-32-201 ZP-PGA-32-300 ZP-PGA-32-301
ZP-PGA-48-400 ZP-PGA-48-500
Simplex Outlet, 115V AC
No Power
GFCI Outlet, 115V AC
Back view of ZP-PSA-24-100
Crimp terminals are supplied for hot and neutral connection
for housing sizes 6 through 24. Ground wire supplied with
an M3 ring terminal (recommended screw size #6).
Panel Interface Connectors Face View
1-800-633-0405
Panel Interface Connectors
tCBL-40
For the latest prices, please check AutomationDirect.com.
ZP-PDA-32-200 ZP-PDA-32-201
ZP-PDA-32-300 ZP-PDA-32-301
ZP-PDA-32-303 ZP-PDA-32-304 ZP-PDA-32-305
ZP-PDA-32-202
ZP-PDA-32-302
ZP-PDA-32-400 ZP-PDA-32-401 ZP-PDA-32-402
Duplex Outlet, 115V AC
Note: Complete AUTOCAD drawings of
these products are available on the
Tech Support section of our Web
site at AutomationDirect.com.
Panel Interface Connectors Face View
1-800-633-0405
Panel Interface Connectors
tCBL-41
For the latest prices, please check AutomationDirect.com.
RJ12 Pin ConfigurationRJ45 Pin Configuration
DB9 Data Highway Plus Pin Configuration
View looking into Female connector
DB9 to Phoenix 3-Pin connector
1 Clear
5 Blue
7 Shield
DB9 to Phoenix 3-Pin connector
1 Clear
5 Blue
7 Shield
8-Pin Mini to Phoenix 3-Pin connector
1 Blue
3 Shield
6 Clear
DB9 + 8-Pin Mini-Din Data Highway Plus Pin Configuration
View looking into Female connector
DB25 Pin Configuration
View looking into Female connector
DB15 Pin Configuration
View looking into Female connector
DB9 Pin Configuration
View looking into Female connector
HD15 Pin Configuration
View looking into Female connector
Terminal Block Pin Configuration
for Power
Panel Interface Connectors Pin Outs
1-800-633-0405
Panel Interface Connectors
tCBL-42
For the latest prices, please check AutomationDirect.com.
ZIPport Panel Interface Connectors
Part Number DB9 DB15 HD15 DB25 RJ12 RJ45 USB-AB USB-BA USB-AA 8-Pin DIN Data Hwy
Connection
3 Amp Reset-
table Circuit
Breaker
No power
ZP-PNA-06-100 ü
ZP-PNA-06-101 ü
ZP-PNA-10-200 üü
115V AC Simplex outlet (single)
ZP-PSA-16-100 ü
ZP-PSA-16-101 ü
ZP-PSA-16-102 ü
ZP-PSA-16-103 ü
ZP-PSA-16-104 ü
ZP-PSA-16-200 ü ü
ZP-PSA-24-100 ü
ZP-PSA-32-300 ü ü ü
ZP-PSA-32-400 üü ü ü
115V AC Duplex outlet
ZP-PDA-32-200 ü ü
ZP-PDA-32-201 ü ü
ZP-PDA-32-202 ü ü
ZP-PDA-32-300 ü ü ü
ZP-PDA-32-301* ü ü ü
ZP-PDA-32-302 ü ü ü
ZP-PDA-32-303 ü ü ü ü
ZP-PDA-32-304 ü ü ü ü
ZP-PDA-32-305 ü ü ü
ZP-PDA-32-400 üü ü ü
ZP-PDA-32-401 ü ü ü ü
ZP-PDA-32-402 ü ü ü ü
ZP-PDA-32-403 ü ü ü ü
115V AC GFCI outlet
ZP-PGA-32-200 ü ü
ZP-PGA-32-201 ü ü
ZP-PGA-32-300 ü ü ü
ZP-PGA-32-301 ü ü ü
ZP-PGA-48-400 ü ü ü ü
ZP-PGA-48-500 üü ü ü ü
* Note: This DB9 becomes a 9-pin terminal block in the back.
Panel Interface Connectors
Quick Reference Chart
Use this checklist to quickly identify the connections in each panel interface connector.
1-800-633-0405
Panel Interface Connectors
tCBL-43
For the latest prices, please check AutomationDirect.com.
Panel Interface Connectors
Dimensions
A1
B1
A2
B2
D
Panel Cutout Dimensions
Part Size A1 A2 B1 B2 D
ZP-PNA-06-xxx 6 2.13 [54.1] 1.46 [37.1] 2.76 [70.10] 1.26 [32.00] 0.177 [4.50]
ZP-PNA-10-xxx 10 2.64 [67.1] 1.46 [37.1] 3.27 [83.1] 1.26 [32.00] 0.177 [4.50]
ZP-PSA-16-xxx 16 3.46 [87.9] 1.46 [37.1] 4.07 [103.4] 1.26 [32.00] 0.177 [4.50]
ZP-PSA-24-xxx 24 4.10 [104.1] 1.46 [37.1] 5.12 [130.0] 1.26 [32.00] 0.177 [4.50]
ZP-PSA-32-xxx
ZP-PDA-32-xxx
ZP-PGA-32-xxx
32 3.46 [87.9] 2.99 [75.9] 4.33 [110.0] 2.56 [65.0] 0.177 [4.50]
ZP-PGA-48-xxx 48 4.92 [125.0] 3.19 [81.0] 5.83 [148.1] 2.76 [70.10] 0.256 [6.50]
Note: All dimensions in inches [millimeters]
Housing Dimensions
Panel Cutout Dimensions
1-800-633-0405
Panel Interface Connectors
tCBL-44
For the latest prices, please check AutomationDirect.com.
