Dorma 9100/F9100 & 9100FL/F9100FL Series CVR Exit Device Installation Instructions 9100 0115

9100/F9100 Series CVR Installation Instructions 9100-instructions-0115_ Installation Instructions

User Manual: Dorma 9100/F9100 & 9100FL/F9100FL Series CVR Exit Device Installation Instructions Installation Instructions

Open the PDF directly: View PDF .
Page Count: 23

Download
Open PDF In Browser	View PDF

INSTALLATION INSTRUCTIONS

9100/F9100 & 9100FL/F9100FL SERIES
CONCEALED VERTICAL ROD EXIT DEVICE

Index:
Screw chart
Tools required
Outside trim options
Device installation
Frame & strike preps
Final rod adjustment
Options available
Rod Chart
Spotting template

1
2
4
5-15
13-14
15
16-19
20
21

Note: One set of instructions should be left
with building owner after device has been
installed.

1135-26 95011755

www.dorma-usa.com

1-800-523-8483

I9100-11 1/2015

SCREW CHART
(4) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)

Chassis Mounting

(4) #12 x 1 1/4" R.H.P.T.S. (Wood Door)

Chassis Mounting

(2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)

End Cap Bracket

(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)

End Cap Bracket

(12) 8-32 x 1/4" F.H.P.M.S.

Bracket To Latch

Standard Mounting Brackets (4)
(Wood or Steel)

Mounting Bracket (2)
(Medium Stile Aluminum Doors)

(8) 8-32 x 1/4" F.H.P.M.S.

Bracket To Latch

(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum)

Bracket To Door

(12) #10 x 1" F.H.P.T.S. (Wood Door)

Bracket To Door

(12) 10-32 x 3/8" F.H.P.M.S. (Metal Door)

Bracket To Door

(2) 8-32 x 1/4" P.H.P.M.S.

Locking Screw
Connecting Link Screw

(2) 8-32 x 5/8" R.H.P.M.S.

#418 Strike Pack

(2) 10-32 x 3/8" F.H.P.M.S.

#439 Bottom Strike
(Cement or Grout
In Place)

Chassis Cover
& End Cap

(6) 8-32 x 1/4" F.H.P.M.S.

"FL" Full length touch bar & rail series.
(2) 8-32 x 1/4" F.H.P.M.S.

Chassis Cover
& End Cap

(2) #10 x 1" F.H.P.T.S.

End Cover Mounting

HANDING OF DOOR

RHR

LHR

Read the entire instruction sheet prior to installation.
Before installing hardware:
1. Verify door width, handing and product with carton label for correct exit device and length.
2. Device should be installed and preliminary adjustments made prior
to hanging door(s) in frame. (Door typically lying on saw horses at
this time).
3. For hand reversal of chassis assembly see Step 3.
4. For hand reversal of trim assembly see Step 4.
Note: If device is to be installed over glass lite panels, shim kit may be required, order DORMA No.
GK9000.
Note: Device shipped standard for 7' (2134 mm) high door opening. For doors up to but not over
10' (3048 mm) order "ETR" (Extended to rod) device.

TYPICAL APPLICATIONS
9100
Series
Device

9100
Series
Device

9300
Series
Device

9100
Series
Device

SPECIAL TOOLS FOR INSTALLATION
12-24 Tap, 10-32 Tap
Drill bits: 1/8", #25, #16, #21 & 3/8"
Hole saws: 1", 1 1/4", & 2 1/8" diameter for trim (if required).
Jig saw or router may be required for thumbpiece trims.
Set of saw horses.

9500
Series
Device

9100
Series
Device

Installation
Open box, layout and verify all parts prior to starting installaion.
If not done, lay door on saw horses.

Chassis template
located at rear of
booklet. Cut and
tape in place.
Lay out horizontal
and vertical reference lines.

Chassis
Vertical
Ref. Line

Door preperation

Chassis
Horizontal
Ref. Line

40 5/16"

Finished floor or top of threshold

CL Latch
1 7/16"
7/8"

1 1/8" 1 1/2"

3/4"
LHR

CL Of latch not door
7/8"
7/16"

3/4"
1 1/2"
2 7/8"

4 3/16" Min. stile

10-32 Tap
(6) places

2 3/4" From edge of door

Door prep

Center line of chassis and latch

Ref. dim.

2 3/4"
From outside edge

Ref. dim.

2 3/4"
From outside edge

If hand reversal of chassis is required follow steps below in alphabetical sequence.

RHR
(Right hand reverse)

Rotate chassis
180 Degrees

LHR
(Left hand reverse)

NOTE:
Longer leg
g
down.

a
Install pin
as shown
retaining
clip should
be on back
side.

Handing of trim, and cylinder specifications and installation.
Note: For specific trim functions, cylinder
type, and handing information; see additional
instructions packed with trim.

Standard "V" Trim

Standard "R" Trim

Standard "T" Trim

11/16" min
Standard "Y" Trim

Standard "C" Trim

1 1/8" min
5/16"
Note: Spindle must be
installed with pin in the
vertical position as shown
on 08 & 09 functions. Install
trim in active (un-locked)
position. (Spindle rigid)
Tighten
Securely

Standard "K" Trim

IMPORTANT
Note: All lever handles except for
"clutch" are shipped unattached. To
install; Place handle in desired
position and attach with allen screw
located in back of trim plate. 5/32"
Allen wrench required.
To change hand on "clutch" trim
rotate and "break" lever around to
desired hand.

All trims are free wheeling.
(Handle will rotate when locked.)
4

LHR

RHR

If not done layout device on door using drilling template T9100 located at rear of booklet.
For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com
Refer to carton label for model and trim number prior to drilling.
Prepare mounting holes and cut-outs per template.
VERTICAL REF. LINE
HORIZONTAL REF. LINE
40 5/16" from top of finished
floor or top of threshold.

Verify all holes
prior to drilling.

No. 25
No. 16
3/8"

7 1/2"

Top latch mounting bracket and drawbar assembly
Mounting angles (2)
(6) 8-32 x 1/4" F.H.P.M.S.

Top latch
assembly

Thread on
1/2" - 5/8"

Adjusting bolt

Outer
rod

2nd hole
for top rod
on 7' door
opening.

Top latch
& rod
assembly.

1/2"

Rod
retaining
clip.

Insert pin
through
proper holes,
flip over and
lock in place.

*
Inner rod
assembly

3rd hole
for top rod
on 7' door
opening.

*
5

Optional: "ALD" bracket
(4) 8-32 x 1/4" F.H.P.M.S.

Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
top rod extension (ETR). See next page. Follow
instructions on page to assemble the latch and rod
assemblies. "Standard" angle brackets are shipped
with device.
Optional: "U" shaped brackets are available for
use on medium stile aluminum doors install as
shown with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
under or over 7' (instructions are for 7' door
opening and standard mounting height). For
addtional information see rod chart on page
20.
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Additional "Popper" required for "LBR" fire
rated openings. See details on next page.

Bottom slide bolt or latch mounting bracket
and drawbar assembly
Inner rod
assembly

Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
top rod extension (ETR). Follow instructions on
page to assemble the latch and rod assemblies.
"Standard" angle brackets are shipped with
device.
Optional: "U" shaped brackets are available for
use on medium stile aluminum doors install as
shown with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
under or over 7' (instructions are for 7' door
opening and standard mounting height). For
additional information see rod chart on page
20.
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Additional "Popper" required for "LBR" fire
rated openings. See details below.

3rd hole
from link
on 7' door
opening.

Insert pin
through
proper holes,
flip over and
lock in place.

"Use 5th
hole on
outer rod.

Outer
rod
Bottom
latch
& rod
assembly.

Thread on
1/2" - 5/8"

Optional:
Pullman
latch.

Optional: "ALD" bracket
(4) 8-32 x 1/4" F.H.P.M.S.

Mounting angles (2)
(6) 8-32 x 1/4" F.H.P.M.S.

INSTALLING ROD EXTENSION

POPPER DETAILS

For "ETR" (Extended Top Rod) devices.
*Do not cut extension piece!

Connecting link

"LBR" Less bottom rod "Popper" installation.

Thread rods together
securely. "Loc-tite may
be used for added
security".

Required for; "LBR"
(less bottom rod)
fire rated exit devices.
See additional instructions
packaged with "Popper" for
details.
Cap plug
12"
"POPPER"

Existing top rod

Finished floor
6

Installation of top latch and drawbar assembly

Vertical reference line
3/4"

3/8"

Locking screw
Loosen locking screw in upper drawbar assembly
a as shown. Connecting link arm should move up and
down freely.

Connecting link assembly

b With connecting link arm in down position, guide upper
drawbar assembly down through opening in top of door.
Upper drawbar assembly

Connecting link arm

c As connecting link arm nears cutout in face of door,
insert finger through cutout and guide connecting link through.
d Holding connecting link in full up position, tighten locking
screw as shown.

Attach mounting bracket
with (6) 10-32 x 3/8" F.H.P.M.S.
Or (6) #10 x 1" F.H.P.T.S.
for wood doors.

(Opptional: Aluminum door bracket)
Attach mounting bracket with
(2) 10-32 x 1/4" F.H.P.M.S.

Push up on bottom of drawbar assembly, top latch
should retract and remain retracted - captured by
the tripping lever.

3 5/16"
1 1/2"
(Aluminum door only)

Proceed to next page and install bottom
drawbar and bolt assembly.

9
a Loosen locking screw in lower drawbar assembly
as shown, connecting link arm should move up and
down freely
b With connecting link arm in down position, guide
lower drawbar assembly up through opening in
bottom of door.
Vertical ref. line

a
Locking screw

Connecting link assembly
b

Connecting link arm

Lower drawbar assembly

(Optional: Aluminum door bracket)
Attach mounting bracket with
(2) 10-32 x 1/4" F.H.P.M.S.

Attach mounting bracket
With (6) 10-32 x 3/8" F.H.P.M.S.
Or (6) #10 x 1" F.H.P.T.S.
for wood doors.

c As connecting link arm nears cutout in face of door,
insert finger through cutout and guide connecting link
through.

d Holding connecting link in full up position, tighten locking
screw as shown.
Both connecting links should be in the up right position at
this time, secured by locking screws.
Finished floor height to bottom of door must be known
for bottom slide bolt Installation. Slide bolt should protrude
approximately 1/2" into strike.
These are preliminary adjustments, additional will be required after door is hung.

FINISHED FLOOR
OR TOP OF THRESHOLD
8

1/4" Recommended

Chassis installation. (If using GK9000 install shims under chassis at this time.)

Detailed chassis installation

Bell crank
Connecting Link

Connecting Link

8-32 x 5/8" P.P.H.M.S.
Guide top connecting link through cut out in top of chassis assembly, slide bell crank
up if neccessary and guide bottom connecting link through cut out in bottom of chassis,
attach connecting links to bell crank with (2) 8-32 x 5/8" P. H. P. M. S. Tighten securely.
Proceed to mount chassis to door using one of the proper methods shown below.
3/8" Dia.

12-24 Tap

#12 x 1 1/4" R.H.P.T.S.

12-24 x 1 1/4" R.H.P.M.S.

(Wood door)
(No trim)

(Metal)
(No trim)

(Thru bolts)
(Wood or metal)
(No trim)

3/8" DIA.

3/8" Dia.

12-24 x 1 1/4" R.H.P.M.S.

12-24 x 1 1/4" R.H.P.M.S.
1" DIA.

1" DIA.
("Y" Trim)

( "CV" Trim)
9

Preliminary rod adjustment. (Door still on saw horses)

Depress tripping lever
allowing latch bolt to
extend.

Bell crank should
be all of the way
down in slot as
shown.

Push down on top latch bolt, bolt should not retract
or be able to be pushed in. Bolt should be dead-locked.
If latch bolt can be pushed in; additional adjustment will be
required.
Top Rod Adjusting Screw (slotted)
Connecting Link

Locking Screw
a. Loosen locking screw in top connecting link. #2 phillips
head screwdriver required.
b. Rotate adjusting screw clockwise (right) to shorten the
rod assembly. Medium flat blade screwdriver required.

Note:
Check outside trim operation
and make any required adjustments in same manner; use
outside trim in lieu of touch bar
assembly to retract latch bolts;
ensure that both top and bottom
bolts retract fully and clear strikes.

c. Re-check adjustment "after each half turn" of adjusting
screw. Do this by attempting to push in on top latch as
before then push in on tripping lever to ensure latch bolt
is fully out; adjust until dead latch is achieved.
d. Once dead latch is achieved secure in place by tightening
the locking screw in top of connecting link securely.
e. Retract latch bolts, tripping lever in top latch should
hold latch bolts in fully retracted position. Ensure bottom
bolt is protruding no more then 1/8" to 1/4" below door edge.
Adjust it in same manner as with top latch.
Note:
If resistance is met when making adjustment to rods
ensure they are not to long or are in a bind inside of the
door, or the connecting spring can be broken.
10

Prepare to install touch and rail on door.

NOTE: All dimensions are based on 5/8" stop height; Verify strikes, stile width, any trim and stop
height prior to making any cuts. If cutting is required follow instructions below.
Size A:
Fits 48" door opening without cutting.
Can be cut to fit a 34" minimum door opening.
Size B:
Fits 36" door opening without cutting.
Can be cut to fit a 28" minimum door opening.
Size C:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "B"
size allows it to be cut to 25" door opening.

Note: Models with prefix
options such as "ES", "DE"
etc. may not be cut down
to minimums shown to left.
Consult factory or catalog
for details.

IMPORTANT

36" Door opening

Apx. 1 13/16"

Edge of stop

Verify device length with box label; "A", "B" or "C", ie. 9100B
Example:

Use caution when cutting
touchbar and rail to size on
models with "ES", "MS", "LM"
or "DWA" prefix options.
These units contain internal
wiring.
For models with prefix options
"BPA", BPAR" or "DE" remove
filler containing electronics before cutting.

Standard "B" touch bar and rail 30"
Note: If door opening width is less then standard touch bar will have
to be cut down. ie: door opening width 34" subtract 2" from rear of
touch bar and rail, tape and cut to length as shown.
Touch bar
and rail assembly

Filler
Tape
2"

12A Cutting of "FL" type touch bar and rail assembly.

Note: If door opening width is less or stops are different, then
standard touch bar will have to be cut down. ie: door opening
width 34" subtract 2" from rear of rail, depress touch bar as
shown, tape and cut to length as shown. Touch bar should be
approximately 3/16" longer then rail once it is released to
upward position.
Filler
Tape

Touch bar
and rail assembly
2"

Hang door in opening,
ensure door is square,
plumb and swings freely.

Make any adjustments required to door, frame and
opening prior to proceeding
with installation.

Install touch bar and rail assembly and end cap bracket to door.
Remove two 8-32 screws from chassis,
slide touch bar and rail assembly under
rear of chassis. Note: If device has prefix "ES" ensure that pins in lever bolt
align with slots in actuator located inside nose of touch bar. See instruction
sheet IES-7 packed with device. Install
(2) two 8-32 x 3/8" P.H.P.M.S. to
secure touchbar to chassis.

Hold rear mounting bracket tightly
against door and rear of rail. Mark
(2) two holes and drill per chart.
Secure with proper fasteners.

1/8" Drill 1" Deep (Wood)
No. 16 Drill - 12-24 Tap (Metal)
3/8" Dia. (Thru bolts)

Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
For the following models prefixes:
"ES", "MS", "LM" or "DWA" drill an
additional 1/2" diameter hole as
shown. See options pages at rear
for addtional information.
(2) 8-32 x 3/8" P.H.P.M.S.
"Remove protective
covering from the
touchbar and rail
assembly prior to
installing on door."

Bracket should be
flush against door
and tight against
rear of rail.

1/2" DIA.

NOTE: If carton label list prefix; "ES", "MS", "LM", "BPA",
"BPAR", "DWA", "LM/MS/BP"
or "CD" prefix see Options
pages at rear.

Install top strike in frame.

ES105
(Required for above
options.)

Install bottom strike in floor or threshold.

See page 15 for
additional mounting
and optional strikes.

C
L of strike
#418 Strike
(2) 10-32 x 3/8"
F.H.P.M.S.
Optional:
#419 Strike
(wood jamb)

1" from inside
face of door.

3/16" Ref.
Finished floor
or top of threshold
C
L
of bolt

See "Frame Preparation"
on page 14 for cut out
and holes.

(2) #10 x 1"
F.H.P.T.S.

Drill 13/16" dia. hole x
1" in depth.
#439 Strike

FRAME PREPARATION
1 1/2"

Reinforcement
3/4"

#10-32 Tap (2) places
For 10-32 x 3/8" F.H.P.U.C.M.S.
2"

15/16"

13/16"

1 1/2"

1 5/8"

13/16"

3/4"
1 5/8"

19/32"
1 3/16"

CL Of strike
Mounted #418 strike

1 5/8"

Cut out dimensions

C
L Of strike
No. 418
1/8"
Reinforcement

Stop

15/16" Edge of stop
CL
Of strike
CL

Minimum
vertical
ref. of
chassis

Pull only

Single door 1/2"
blade stop

"Y" trim

1 1/4"

2 1/16"

2 5/16"

Pairs and
double egress

1 1/4"

2 1/8"

Fire rated
& wood door

2 5/8"

2 7/8"

Type of
installation

Minimum Stile

Note: Metal edge may be required on
fire door applications.

Optional prep for No. 419 top strike in wood frame

Wood jamb
1/2"
13/16"

Top edge of stop
Note: 1/2" x 2" x 1/16"
Stop
Cut out in stop.

3/4"

1 1/2"

13/16"

1 13/16"
9/16"

15/16" Edge of stop
C
L Of strike

C
L Of strike
No. 419

BOTTOM STRIKE PREPARATION
C
L Of strike
1" Inside face
of door

1/4" Ref.
Finished floor

Top of threshold

Drill 13/16" Dia.
1" in depth.

C
L
Of latch

3/16" Ref.

#439 Strike

Optional pullman latch No. 431 strike installation

1/4"-20 x 1"
R.H.P.M.S.

C
L Of strike
7/8" Inside face of door.

1/4" Ref.

Finished floor
2 3/4"

Top of threshold

3/16" Ref.

Note: 1 5/16" min. to
1 5/8" max. square cut
out for recessed strike
1" in depth.

Steel anchors

#431 Strike

/2"
1 1/2"

3/8"
Optional slide bolt No. 340 strike installation
2"
1"

For surface strike
drill (2) 5/16" dia.
holes, x 1" in depth
for lead anchors.
Secure with (2)
#12 x 1" F.H.P.T.S.

Top of threshold

Note: Drill
5/8" dia. hole
1/2" deep min.
#340 Strike
13

5/16"
14

/8"

3/16" Ref.

Adjustment of rods.
A.

G. Standing on inside, close door and check that top
and bottom latch bolts align and engage in top and
bottom strikes.

Block open door
and release top
latch bolt as shown.

H. After rods are fully adjusted ensure that top and
bottom locking screws are tight.

Top latch should be
fully extend and dead
latched as shown.

I. Check device operation by opening and closing
door several times from inside. Check and operate
outside trim if installed.

Note: "Cutouts" shown for
clarity, not required.

Repeat adjustment procedure if:

Check for dead lock
by attempting to push
downward on top latch
bolt (it should not push
in). If dead locked, secure
by tightening locking screw
on top of connecting link.
If not follow steps below.

Top latch is not held retracted
Bottom slide bolt does not clear
strike or floor.
Latches do not work properly
with outside trim
J. Install end cap and center case covers.

Loosen locking
screw. Use
Adjusting Screw Top adjusting screw
to lengthen or
shorten rod.

Locking Screw Top

Do not over
tighten connecting
springs.

"FL" Full length touch
bar & rail series.
(2) 8-32 x 1/4"
P.H.F.H.U.C.M.S.
(2) #10 x 1" F.H.P.T.S.

Rotate counter clockwise
to lengthen, continue to
check for dead lock as
screw is rotated.
Secure by tightening top locking
screw once dead lock is achieved.

Flush

(6) 8-32 x 3/8"
P.H.F.H.U.C.M.S.

D. Depress and hold touch bar.
Push in on tripping lever and
check position of top latch bolt.
It should be flush to slightly depressed in top latch bracket.

K. Standard hex key dogging, depress
touch bar insert supplied hex key and
rotate clock wise to dog and counter
clock wise to undog.

E. Release tripping lever and
touch bar, top latch should remain in retracted position

Slide bolt
clears
strike

F. With top latch held retracted,
adjust bottom rod so slide bolt is
flush across bottom of latch bracket
and clears threshold, floor and strike.
If adjustment is required use bottom
adjusting screw: follow same steps
as above for adjusting top latch bolt.
Secure with bottom locking screw
once adjustment is complete.

Note: Periodic cleaning and
lubrication of latches on
6 month intervals will ensure
proper operation of device.
15

OPTIONS: Cylinder dogging

Cylinder specifications and cams;

11/16" Min
5/16"

1" Min. to
1 1/8" Max.

Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.

Useable Cams
Arrow
Assa
Best
Corbin
Falcon

001
Std. (Yale)
C136
A02
12667-3

Ilco/Unican
Lori
Sargent
Schlage
Yale

SC1
SC1 4200-82-2002 Std.
13-0664 or 13-0660
001
2160

Witness
Marks
Correct

In-correct

Cylinder dogging option on standard touch bar and rail;

Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
To change cylinder:
1. Dog down touch bar.
2. Remove end cap and end cap mounting bracket.
3. Slide out filler from rear of rail.
4. Remove cylinder nut on underside of filler.
5. Remove cylinder and mounting plate.

6. Insert new cylinder facing as shown in detail.
7. Install mounting bracket and cylinder nut.
8. Slide filler back into rear of rail.
9. Install end cap mounting bracket and end cap.
10. Undog touch bar.

Cylinder dogging option on full length touch bar and rail; (See cam specifications above.)

Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
To change cylinder:
1. Remove end cap, end cover & end cap mounting bracket.
11. Re-install end cap mounting bracket.
2. Remove cover from chassis and two chassis to touch bar mounting screws. 12. Re-install end cap, end cover & chassis cover.
3. Remove (6) touch bar to rail mounting screw from underside of rail.
4. Flip rear arm assembly outward from underside of touch bar.
5. Remove cylinder nut on underside of touch bar.
6. Remove cylinder and mounting plate.
6. Insert new cylinder facing as shown in detail.
7. Install mounting bracket and cylinder nut.
8. Flip rear arm assembly back under touch bar.
9. Re-install touch bar to rail with (6) screws.
10. Install touch bar & rail back on to chassis with (2) screws.
16

OPTIONS

"LM" (LATCH MONITOR) OPTION:

"CD" (CYLINDER DOGGING) OPTION:

11/16" Min
5/16"

Latch monitor: Monitors movement of
latch bolt, with or without depressing
of touch bar.
Can be wired normally open or normally
closed.

NOTE: Touch bar must
be in dogged down position, to remove the
rear filler panel.

Cylinder dogging installation
instructions & cylinder specifications.
c

NOTE: Touch bar must
be in dogged down position, to remove the
rear filler panel.

b1
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
1" Min. to
1 1/8" Max.
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.

Correct

In-correct

Black
Common
Green
Normally
Red
SPDT, .5 amp
Open
Normally
@ 28VDC max.
Closed
NOTE: Use caution when
cutting touch bar and rail to
length.

Useable Cams
Arrow
001
Assa
Std. (Yale)
Best
C136
Witness
Corbin
A02
Marks
Falcon
12667-3
DORMA
10
Ilco/Unican SC1
Lori
SC1 4200-82-2002 Std.
Sargent
13-0664 or 13-0660
Schlage
001
Yale
2160

SIZE A:
Will fit 48" (1219 mm) door opening without cutting.
Can be cut to fit a 39" (991 mm) minimum door opening.
SIZE B:
Will fit 36" (914 mm) door opening without cutting.
Can be cut to fit a 33" (838 mm) minimum door opening.
SIZE C:
Will fit 36" (914 mm) door opening without cutting.
Can be cut to fit a 30" (762 mm) minimum door opening.

"BPA" & "BPAR" (ALARM) OPTION:
(STANDARD INSTALLATION)
BPA: Battery powered alarm, sounds continuous
or until disarmed.
BPAR: Battery powered alarm, sounds
for 4 minutes, automatically resets.
"Alarm mode set at factory."

8-32 x 3/8" F.H.P.U.C.M.S.

a1
*NOTE: Use caution when
cutting touch bar and rail to
length.

12-24 x 3/4" R.H.P.M.S.
To replace battery
remove endcap.
(DORMA mortise
cylinder supplied.)
To install customer
supplied cylinder, see
cylinder dogging option
at top of page.
16

Refer to additional alarm
instructions packed with
device for operation of
alarmed exit device.

Option: "LM" Latch monitor; monitors movement of latch bolt with or without depressing of touch bar.
May be wired either normally open or normally closed.

* NOTE:

Use caution when
cutting touch bar and rail to
length. Additional hole required see step 11.

NOTE: Touch bar must
be in dogged down position, to remove the
rear filler panel.

Black
Common
Black
Common
Green
Normally
Open

Red
Normally
Closed

SPDT, .5 amp
*@
28VDC max.

Green
Normally
Open

Red
Normally
Closed

SPDT, .5 amp
*@
28VDC max.
"BPA", "BPAR" & DWA (ALARM) Options; "BPA" Battery powered alarm, sounds continuous until reset. "BPAR" alarm
sounds for 4 minutes then will automaticaly reset. Alarm mode set at factory.
Note: On either the standard 9000 alarm or the 9000"FL" versions caution must be used when cutting touch bar and rail
to length due to the wires running inside of the assembly. A standard DORMA cylinder is supplied on both units, to change
to a customer supplied cylinder follow steps under "cylinder dogging". Refer to addtional instruction sheet packed with
device for operational instructions etc.
"DWA" OPTION:
Battery Eliminator

Standard 9000 series

9000"FL" series

White
Green
(Non-polarized)
Connected to outside power
source; 12-24V AC/DC
supply. ie: Dorma ES-100 etc.
Contact Dorma 1-800-523-8483
for other supplies available.

To change battery:
1. Prop open door.
2. Remove (2) end cover mounting screws.
3. Remove (2) end cap screws.
4. Remove end cap & replace battery.
5. Re-install in reverse order.

To change battery:
1. Prop open door.
2. Remove (2) end cap mounting screws.
3. Remove (2) end cap mounting bracket screws.
4. Remove mounting bracket & replace battery.
5. Re-install in reverse order.

Size A:
Fits 48" door opening without cutting.
Can be cut to fit a 37 1/2" minimum door opening.
Size B:
Fits 36" door opening without cutting.
Can be cut to fit a 31 1/2" minimum door opening.
Size C:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "B"
size allows it to be cut to 28 1/2" door opening.
17

OPTIONS

Option: "ES" Electric latch retraction: Electrically retracts latch bolt(s) when energized by power supply.
Electrically retracts latchbolt(s)
when energized by power supply.
REQUIRES DORMA PS501 POWER SUPPLY
AND ES105 POWER TRANSFER.
PS501 Will operate (2) "ES" 9600 exit devices,
but is capable of powering (2) additional devices
by installing the optional "ES-2" card.

*NOTE: Use caution when
cutting touch bar and rail to
length. Requires additional
hole see step 11.

Black
(Polarized)

Red

Option: "MS" Monitor Switch: Monitors movement of touch bar, or can be used to signal an external light, horn etc.
Located on the rear arm assembly as shown;
Comes standard with (2) two micro switches.
Both can be wired normally open or normally
closed.
On the standard 9000 series it can be added
in the field by removing rear filler. On the "FL"
series it can be added, however the touch bar
must be removed completely from the rail to
install switch assembly.
Black - Common
Green - Normally Open
Red - Normally Closed

SPDT, .5 amp
@ 28VDC max.

Note: Normal switch position
shown, once installed normally
open and closed positions are
reversed.

*NOTE: Use caution when
cutting touch bar and rail to
length. Requries additional
hole see step 11.

Red

OPTIONS

"DE" (DELAYED EGRESS) OPTION:
Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation
of the "Delayed Egress" exit device.
Specific project or custom wiring diagrams available on reDORMA MODEL ES100
quest, consult the DORMA techinical service department.
24 VOLT DC POWER SUPPLY

NOTE: Always disconnect power prior to making any
connections or service.
It is recommended that the 120VAC power be supplied
from an Uninterrupted Power Supply (UPS) to ensure
proper operation during a power failure.
Always observe proper static discharge grounding procedure's when installing or servicing the DE device.
Wires that interconnect the remote authorized egress
and remote by-pass/rearm must be located within the
same room as the panic hardware (DE), or outside the door at no more than 10' feet of distance.

PUSH
TO RESET

FUSE

(AD100 220V Version Optional)

CIRCUIT
BREAKER

3.0 AMP
24VDC

3/4 AMP
120VAC

REPLACE WITH 3AG 3/4 AMP
SLO-BLOW TYPE FUSE ONLY

ZONE 1

ZONE 2

OUTPUT
TERMINALS

CONTROL
SWITCH

OUTPUT
TERMINALS

CONTROL
SWITCH

For ULC installations: Some "Authorities Having Jurisdiction" also require an illumination level of 100' feet at
the door, to be provided by the emergency power supply
system.

CONNECTION

Green Ground
Screw Located
On Chassis

CAUTION:

TURN OFF 120VAC POWER PRIOR TO MAKING ANY CONNECTIONS TO TERMINALS

DORMA ES100

WHITE (NEUTRAL)
BLACK (HOT)
GREEN (GROUND)

Minimum 18 AWG
wire recommended for
24VDC inputs (red &
black) leads.

120 VAC
From UPS
POWER LINE Power Source
(1.0 AMP MAX.)

Control Inputs
Monitoring
Outputs
Grey
DPS Black
(See Page 6 for typical
wiring of control inputs
and monitoring outputs.)

DORMA ES105
(Power Transfer)
"Recommended"

BLACK: NOT USED
BLUE: 24VDC
GREEN: FIRE ALARM CONTACT
BROWN: 24VDC
VIOLET: CHECK EXIT
RED: TIED TOGETHER WITH
OTHER DOOR ON PAIRS

(6) Wire Secondary Connection
Bundle 22" in length.
(12) Wire Primary Connection
Bundle 22" in length.
BLACK: (-) 24VDC IN
RED: (+) 24VDC IN
WHITE: AUTHORIZED EGRESS/AUTO RESET
ORANGE: BYPASS/RE-ARM
GREY: DPS N/C
VIOLET: ALARM RELAY COMMON
GREEN: RED OUTPUT EMITTER
BROWN: RED OUTPUT COLLECTOR
BLUE: GREEN OUTPUT EMITTER
YELLOW: GREEN OUTPUT COLLECTOR
PINK: ALARM RELAY N/C
TAN: ALARM RELAY N/O

Maximum Wire Length From Power Supply To
Device & Back To Supply In Feet x Wire Gage/Size

WIRE 18AWG
FEET
25

16AWG
50

14AWG 12AWG
75
100

* For 24VDC inputs only (red & black wires).
Note: Wire run is from supply to device
and back to the supply.

9100/F9100 SERIES
CONCEALED VERTICAL ROD EXIT DEVICE
Top Rod Adjustment Chart - for door sizes ranging from 6'4' to 8'4".

8'4"

Pre-drilled
adjustment
holes.

8'2"

Thread this end onto
top latch adjusting bolt
as shown on page 7 in
installation instructions.

7'10"

Outer rod

7'8"

Pre-drilled
adjustment
holes.

7'6"

1/2"
7'4"

0
1/2"

7'2"

1"
1 1/2"

7'
Example:
For 7'5" door use 7'4"
pre-drilled inner rod with
1" pre-drilled outer rod;
(6th hole on inner rod &
2nd hole on outer rod.)

6'10"

6'8"

6'4"
Inner rod

Rod end is assembled
to pivot connecting link

1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTION

3/8" (10 mm) DIA. THRU
1" (25.4 mm) DIA. THRU FOR "05" FUNCTION
1 3/8" (35 mm) DIA. THRU FOR "03" FUNCTION
3/8" (10 mm) DIA. THRU
5/16" (8mm) DIA. THRU DOOR - C08, R08 & K08
2 1/8" (54mm) DIA. THRU DOOR - C08, R08 & K08
NO. 14 DRILL 12-24 TAP

C
E
F
D
J
K
B

FINISHED FLOOR

REFERENCE

3/8" (10 mm) DIA. THRU

DRILL CHART

3/8" (10 mm) DIA. THRU

1 1/4" (32 mm) DIA. THRU FOR "03" FUNCTION

1" (25.4 mm) DIA. THRU FOR "08" FUNCTION

J
K

L
D

5/16" (8mm) DIA. THRU DOOR - C08, R08 & K08
2 1/8" (54mm) DIA. THRU DOOR - C08, R08 & K08

3/8" (10 mm) DIA. THRU

SIDE FACE ONLY FOR "O5" & "22" FUNCTION
1 1/4" DIA. FOR THUMPIECE CLEARANCE

F 1 3/8" (35 mm) DIA. THRU FOR "03" FUNCTION
H 2 1/4" (57 mm) x 8" (203 mm) CUTOUT OUT-

E
F

C 3/8" (10 mm) DIA. THRU
G 2 1/8"(54 mm) DIA. OUTSIDE FACE "08" FUNCTION

OUTSIDE DOOR PREP
(VERTICAL REFERENCE)

FOR WOOD DOOR 8 1/8" x 2 3/8" x 3/4" DEEP MIN. (SEE TEMPLATE BOOK PRINT T-9005 FOR ADDITIONAL INFO.)

1" (25.4 mm) DIA. THRU FOR "08" FUNCTION

E
F

3/8" (10 mm) DIA. THRU

DRILL CHART

2 3/4" FROM OUTSIDE DOOR EDGE

1/8" (3 mm) DIA. DRILL 1" (25 mm) DEEP
NO. 14 DRILL 12-24 TAP
3/8" (10 mm) DIA. THRU

VERTICAL REF. LINE BASED ON

1" x 1 5/8" CUTOUT
TOP AND BOTTOM

A
B
C

40 5/16" FROM

1" x 1 5/8" CUTOUT
TOP AND BOTTOM

HORIZONTAL

INSIDE DOOR PREP
(VERTICAL REFERENCE)

For Wood or Composite Doors;
8 1/8" x 2 3/8" x 3/4" Deep Min. Cut
Out. (Outside Face)
DO NOT CUT THROUGH DOOR!
(G) 2 1/8" Dia. Min. Hole x 1 1/4" Deep As Shown
(E) 1" Dia. Min. Hole Thru As Shown
(L)1 1/4" Dia. Hole x 1" Deep As Shown

T9100 7/2011

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : Yes
Create Date                     : 2015:07:29 15:05:23-04:00
Creator                         : Adobe Acrobat Pro 11.0.12
Modify Date                     : 2015:07:29 15:05:23-04:00
Title                           : 
XMP Toolkit                     : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03
Metadata Date                   : 2015:07:29 15:05:23-04:00
Creator Tool                    : Adobe Acrobat Pro 11.0.12
Format                          : application/pdf
Document ID                     : uuid:17c5013c-5468-41c7-b42a-e3c0b30b402b
Instance ID                     : uuid:700e4f1c-756b-488a-a7f4-1d6aef421690
Producer                        : Adobe Acrobat Pro 11.0.12
Page Count                      : 23

EXIF Metadata provided by EXIF.tools

Dorma 9100/F9100 & 9100FL/F9100FL Series CVR Exit Device Installation Instructions 9100 0115

9100/F9100 Series CVR Installation Instructions 9100-instructions-0115_ Installation Instructions

Navigation menu

Versions of this User Manual:

Views

Navigation