Dorma 9100/F9100 & 9100FL/F9100FL Series CVR Exit Device Installation Instructions 9100 0115

9100/F9100 Series CVR Installation Instructions 9100-instructions-0115_ Installation Instructions

User Manual: Dorma 9100/F9100 & 9100FL/F9100FL Series CVR Exit Device Installation Instructions Installation Instructions

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Page Count: 23

INSTALLATION INSTRUCTIONS
9100/F9100 & 9100FL/F9100FL SERIES
CONCEALED VERTICAL ROD EXIT DEVICE
Index:
Screw chart
Tools required
Outside trim options
Device installation
Frame & strike preps
Final rod adjustment
Options available
Rod Chart
Spotting template
1
2
4
5-15
13-14
15
16-19
20
21
I9100-11 1/2015
1135-26 95011755 www.dorma-usa.com 1-800-523-8483
Note: One set of instructions should be left
with building owner after device has been
installed.
1
SCREW CHART
(2) #12 x 1 1/4" R.H.P.T.S. (Wood Door)
(2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)
(12) 8-32 x 1/4" F.H.P.M.S.
Mounting Bracket (2)
(Medium Stile Aluminum Doors)
Standard Mounting Brackets (4)
(Wood or Steel)
(4) 10-32 x 1/4" F.H.P.M.S. (Aluminum)
(12) #10 x 1" F.H.P.T.S. (Wood Door)
(12) 10-32 x 3/8" F.H.P.M.S. (Metal Door)
Locking Screw
(2) 10-32 x 3/8" F.H.P.M.S.
(6) 8-32 x 1/4" F.H.P.M.S.
Chassis Mounting
End Cap Bracket
Bracket To Latch
Bracket To Door
Connecting Link Screw
#418 Strike Pack
Chassis Cover
& End Cap
Chassis Mounting
End Cap Bracket
Bracket To Door
Bracket To Door
#439 Bottom Strike
(Cement or Grout
In Place)
(8) 8-32 x 1/4" F.H.P.M.S. Bracket To Latch
(4) #12 x 1 1/4" R.H.P.T.S. (Wood Door)
(4) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts)
(2) 8-32 x 5/8" R.H.P.M.S.
(2) 8-32 x 1/4" P.H.P.M.S.
(2) #10 x 1" F.H.P.T.S. End Cover Mounting
"FL" Full length touch bar & rail series.
(2) 8-32 x 1/4" F.H.P.M.S. Chassis Cover
& End Cap
2
RHR LHR
HANDING OF DOOR
TYPICAL APPLICATIONS
SPECIAL TOOLS FOR INSTALLATION
9100
Series
Device
9300
Series
Device
9100
Series
Device
9500
Series
Device
9100
Series
Device
9100
Series
Device
9100
Series
Device
Read the entire instruction sheet prior to installation.
Before installing hardware:
2. Device should be installed and preliminary adjustments made prior
to hanging door(s) in frame. (Door typically lying on saw horses at
this time).
1. Verify door width, handing and product with carton label for correct exit device and length.
3. For hand reversal of chassis assembly see Step 3.
4. For hand reversal of trim assembly see Step 4.
Note: If device is to be installed over glass lite panels, shim kit may be required, order DORMA No.
GK9000.
Note: Device shipped standard for 7' (2134 mm) high door opening. For doors up to but not over
10' (3048 mm) order "ETR" (Extended to rod) device.
12-24 Tap, 10-32 Tap
Drill bits: 1/8", #25, #16, #21 & 3/8"
Hole saws: 1", 1 1/4", & 2 1/8" diameter for trim (if required).
Jig saw or router may be required for thumbpiece trims.
Set of saw horses.
3
40 5/16"
Finished floor or top of threshold
Ref. dim.
From outside edge
2 3/4"
LHR
2 3/4" From edge of door
4 3/16" Min. stile
Center line of chassis and latch
Chassis
Horizontal
Ref. Line
Chassis
Vertical
Ref. Line
Ref. dim.
From outside edge
2 3/4"
Installation
Door preperation
Open box, layout and verify all parts prior to starting installaion.
If not done, lay door on saw horses.
Door prep
7/16" 10-32 Tap
(6) places
2 7/8"
1 1/2"
3/4"
7/8"
C
LOf latch not door
3/4"
1 1/2"
1 1/8"
C
LLatch
1 7/16"
7/8"
1
Chassis template
located at rear of
booklet. Cut and
tape in place.
Lay out horizontal
and vertical refer-
ence lines.
2
e
g
fb
d
c
a
4
NOTE:
Longer leg
down.
RHR
(Right hand reverse)
If hand reversal of chassis is required follow steps below in alphabetical sequence.
Rotate chassis
180 Degrees
Handing of trim, and cylinder specifications and installation.
Install pin
as shown
retaining
clip should
be on back
side.
3
LHR
(Left hand reverse)
4
RHRLHR
1 1/8" min
5/16"
11/16" min
Note: For specific trim functions, cylinder
type, and handing information; see additional
instructions packed with trim.
Standard "R" Trim
Standard "K" Trim
Standard "C" Trim
Standard "T" TrimStandard "V" Trim
Standard "Y" Trim
All trims are free wheeling.
(Handle will rotate when locked.)
IMPORTANT
Note: All lever handles except for
"clutch" are shipped unattached. To
install; Place handle in desired
position and attach with allen screw
located in back of trim plate. 5/32"
Allen wrench required.
To change hand on "clutch" trim
rotate and "break" lever around to
desired hand.
Tighten
Securely
Note: Spindle must be
installed with pin in the
vertical position as shown
on 08 & 09 functions. Install
trim in active (un-locked)
position. (Spindle rigid)
5
Top latch mounting bracket and drawbar assembly
If not done layout device on door using drilling template T9100 located at rear of booklet.
For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com
7 1/2"
HORIZONTAL REF. LINE
VERTICAL REF. LINE
Refer to carton label for model and trim number prior to drilling.
Prepare mounting holes and cut-outs per template.
Verify all holes
prior to drilling.
40 5/16" from top of finished
floor or top of threshold.
3/8"
No. 16
No. 25
6
Adjusting bolt
1/2" - 5/8"
*
*
Top latch
& rod
assembly.
Inner rod
assembly
1/2"
2"
Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
top rod extension (ETR). See next page. Follow
instructions on page to assemble the latch and rod
assemblies. "Standard" angle brackets are shipped
with device.
Optional: "U" shaped brackets are available for
use on medium stile aluminum doors install as
shown with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
under or over 7' (instructions are for 7' door
opening and standard mounting height). For
addtional information see rod chart on page
20.
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Additional "Popper" required for "LBR" fire
rated openings. See details on next page.
Thread on
Optional: "ALD" bracket
(4) 8-32 x 1/4" F.H.P.M.S.
Rod
retaining
clip.
Outer
rod
3rd hole
for top rod
on 7' door
opening.
Insert pin
through
proper holes,
flip over and
lock in place.
Top latch
assembly
2nd hole
for top rod
on 7' door
opening.
Mounting angles (2)
(6) 8-32 x 1/4" F.H.P.M.S.
5
6
Bottom slide bolt or latch mounting bracket
and drawbar assembly
7
"LBR" Less bottom rod "Popper" installation.
Bottom
latch
& rod
assembly.
Inner rod
assembly
Optional:
Pullman
latch.
12"
Finished floor
"POPPER"
Cap plug
Outer
rod
*
3rd hole
from link
on 7' door
opening.
Insert pin
through
proper holes,
flip over and
lock in place.
See additional instructions
packaged with "Popper" for
details.
Required for; "LBR"
(less bottom rod)
fire rated exit devices.
"Use 5th
hole on
outer rod.
Top and bottom rods and latches are shipped
unassembled and are adjustable for door opening
heights ranging from 6' 8" to 8' 0" and will fit up to
a 10' 0" door opening with the addition of a 2 foot
top rod extension (ETR). Follow instructions on
page to assemble the latch and rod assemblies.
"Standard" angle brackets are shipped with
device.
Optional: "U" shaped brackets are available for
use on medium stile aluminum doors install as
shown with proper fasteners.
Holes in outer rod are at 1/2" intervals and holes
in inner rod are at 2" intervals for door openings
under or over 7' (instructions are for 7' door
opening and standard mounting height). For
additional information see rod chart on page
20.
Slide inner rod assemblies into outer rods, locate
proper holes and insert rod retainer clip by;
inserting through both rods, rotating it and locking
it in place as shown.
For "LBR" less bottom rod device skip bottom rod
and latch assembly instructions.
Additional "Popper" required for "LBR" fire
rated openings. See details below.
1/2" - 5/8"
Thread on
Optional: "ALD" bracket
(4) 8-32 x 1/4" F.H.P.M.S.
Mounting angles (2)
(6) 8-32 x 1/4" F.H.P.M.S.
*
INSTALLING ROD EXTENSION POPPER DETAILS
For "ETR" (Extended Top Rod) devices.
*Do not cut extension piece!
Connecting link
Thread rods together
securely. "Loc-tite may
be used for added
security".
Existing top rod
7
Connecting link assembly
a
Locking screw
Upper drawbar assembly
b
c
Vertical reference line
a
b
c
d
d
e
(2) 10-32 x 1/4" F.H.P.M.S.
f
Attach mounting bracket with
Attach mounting bracket
with (6) 10-32 x 3/8" F.H.P.M.S.
Or (6) #10 x 1" F.H.P.T.S.
Connecting link arm
for wood doors.
(Opptional: Aluminum door bracket)
3/4" 3/8"
1 1/2" 3 5/16"
(Aluminum door only)
As connecting link arm nears cutout in face of door,
insert finger through cutout and guide connecting link through.
Holding connecting link in full up position, tighten locking
screw as shown.
Loosen locking screw in upper drawbar assembly
as shown. Connecting link arm should move up and
down freely.
With connecting link arm in down position, guide upper
drawbar assembly down through opening in top of door.
Installation of top latch and drawbar assembly
8
Push up on bottom of drawbar assembly, top latch
should retract and remain retracted - captured by
the tripping lever.
Proceed to next page and install bottom
drawbar and bolt assembly.
8
Attach mounting bracket with
Locking screw
Lower drawbar assembly
Vertical ref. line
a
b
(2) 10-32 x 1/4" F.H.P.M.S.
With (6) 10-32 x 3/8" F.H.P.M.S.
Attach mounting bracket
c
c
d
d
c
Connecting link assembly
Connecting link arm
a
b
for wood doors.
Or (6) #10 x 1" F.H.P.T.S.
(Optional: Aluminum door bracket)
As connecting link arm nears cutout in face of door,
insert finger through cutout and guide connecting link
through.
Holding connecting link in full up position, tighten locking
screw as shown.
Both connecting links should be in the up right position at
this time, secured by locking screws.
9
Loosen locking screw in lower drawbar assembly
as shown, connecting link arm should move up and
down freely
With connecting link arm in down position, guide
lower drawbar assembly up through opening in
bottom of door.
Finished floor height to bottom of door must be known
for bottom slide bolt Installation. Slide bolt should protrude
approximately 1/2" into strike.
These are preliminary adjustments, additional will be re-
quired after door is hung.
FINISHED FLOOR
OR TOP OF THRESHOLD
1/4" Recommended
(Wood door)
12-24 x 1 1/4" R.H.P.M.S.
("Y" Trim)
1" DIA.
3/8" Dia.
12-24 Tap
12-24 x 1 1/4" R.H.P.M.S.
3/8" DIA.
12-24 x 1 1/4" R.H.P.M.S.
(Metal)
12-24 x 1 1/4" R.H.P.M.S.
(Thru bolts)
( "CV" Trim)
#12 x 1 1/4" R.H.P.T.S.
3/8" Dia.
(No trim) (No trim) (Wood or metal)
(No trim)
Bell crank
8-32 x 5/8" P.P.H.M.S.
Connecting Link
Connecting Link
9
1" DIA.
Proceed to mount chassis to door using one of the proper methods shown below.
Detailed chassis installation
Chassis installation. (If using GK9000 install shims under chassis at this time.)
10
Guide top connecting link through cut out in top of chassis assembly, slide bell crank
up if neccessary and guide bottom connecting link through cut out in bottom of chassis,
attach connecting links to bell crank with (2) 8-32 x 5/8" P. H. P. M. S. Tighten securely.
Connecting Link
10
Locking Screw
Top Rod Adjusting Screw (slotted)
Bell crank should
be all of the way
down in slot as
shown.
Depress tripping lever
allowing latch bolt to
extend.
Preliminary rod adjustment. (Door still on saw horses)
11
Push down on top latch bolt, bolt should not retract
or be able to be pushed in. Bolt should be dead-locked.
If latch bolt can be pushed in; additional adjustment will be
required.
a. Loosen locking screw in top connecting link. #2 phillips
head screwdriver required.
b. Rotate adjusting screw clockwise (right) to shorten the
rod assembly. Medium flat blade screwdriver required.
c. Re-check adjustment "after each half turn" of adjusting
screw. Do this by attempting to push in on top latch as
before then push in on tripping lever to ensure latch bolt
is fully out; adjust until dead latch is achieved.
d. Once dead latch is achieved secure in place by tightening
the locking screw in top of connecting link securely.
e. Retract latch bolts, tripping lever in top latch should
hold latch bolts in fully retracted position. Ensure bottom
bolt is protruding no more then 1/8" to 1/4" below door edge.
Adjust it in same manner as with top latch.
Note:
Check outside trim operation
and make any required adjust-
ments in same manner; use
outside trim in lieu of touch bar
assembly to retract latch bolts;
ensure that both top and bottom
bolts retract fully and clear strikes.
Note:
If resistance is met when making adjustment to rods
ensure they are not to long or are in a bind inside of the
door, or the connecting spring can be broken.
11
2"
36" Door opening
NOTE: All dimensions are based on 5/8" stop height; Verify strikes, stile width, any trim and stop
height prior to making any cuts. If cutting is required follow instructions below.
Size A:
Fits 48" door opening without cutting.
Can be cut to fit a 34" minimum door opening.
Size B:
Fits 36" door opening without cutting.
Can be cut to fit a 28" minimum door opening.
Size C:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "B"
size allows it to be cut to 25" door opening.
Verify device length with box label; "A", "B" or "C", ie. 9100B
Note: If door opening width is less then standard touch bar will have
to be cut down. ie: door opening width 34" subtract 2" from rear of
touch bar and rail, tape and cut to length as shown.
Edge of stop
Edge of stop
Apx. 1 13/16"
Example:
Standard "B" touch bar and rail 30"
Touch bar
and rail assembly
Filler
Tape
IMPORTANT
Use caution when cutting
touchbar and rail to size on
models with "ES", "MS", "LM"
or "DWA" prefix options.
These units contain internal
wiring.
For models with prefix options
"BPA", BPAR" or "DE" remove
filler containing electronics be-
fore cutting.
Note: Models with prefix
options such as "ES", "DE"
etc. may not be cut down
to minimums shown to left.
Consult factory or catalog
for details.
12
Prepare to install touch and rail on door.
13
Hang door in opening,
ensure door is square,
plumb and swings freely.
12A
Make any adjustments re-
quired to door, frame and
opening prior to proceeding
with installation.
Note: If door opening width is less or stops are different, then
standard touch bar will have to be cut down. ie: door opening
width 34" subtract 2" from rear of rail, depress touch bar as
shown, tape and cut to length as shown. Touch bar should be
approximately 3/16" longer then rail once it is released to
upward position.
2"
Touch bar
and rail assembly
Filler
Tape
Cutting of "FL" type touch bar and rail assembly.
12
14
Install touch bar and rail assembly and end cap bracket to door.
Bracket should be
flush against door
and tight against
rear of rail.
1/2" DIA.
No. 16 Drill - 12-24 Tap (Metal)
1/8" Drill 1" Deep (Wood)
3/8" Dia. (Thru bolts)
ES105
(2) 8-32 x 3/8" P.H.P.M.S.
Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S.
Wood - (2) #12 x 1 1/4" F.H.P.T.S.
Remove two 8-32 screws from chassis,
slide touch bar and rail assembly under
rear of chassis. Note: If device has pre-
fix "ES" ensure that pins in lever bolt
align with slots in actuator located in-
side nose of touch bar. See instruction
sheet IES-7 packed with device. Install
(2) two 8-32 x 3/8" P.H.P.M.S. to
secure touchbar to chassis.
Hold rear mounting bracket tightly
against door and rear of rail. Mark
(2) two holes and drill per chart.
Secure with proper fasteners.
For the following models prefixes:
"ES", "MS", "LM" or "DWA" drill an
additional 1/2" diameter hole as
shown. See options pages at rear
for addtional information.
(Required for above
options.)
"Remove protective
covering from the
touchbar and rail
assembly prior to
installing on door."
NOTE: If carton label list pre-
fix; "ES", "MS", "LM", "BPA",
"BPAR", "DWA", "LM/MS/BP"
or "CD" prefix see Options
pages at rear.
#418 Strike
(2) 10-32 x 3/8"
F.H.P.M.S.
Optional:
#419 Strike
(wood jamb)
(2) #10 x 1"
F.H.P.T.S.
15
Install top strike in frame.
See "Frame Preparation"
on page 14 for cut out
and holes.
16
Install bottom strike in floor or threshold.
L
C
L
C
#439 Strike
Drill 13/16" dia. hole x
1" in depth.
Finished floor
or top of threshold
of bolt
1" from inside
face of door.
of strike
3/16" Ref.
See page 15 for
additional mounting
and optional strikes.
C
L
L
C
C
L
C
L
C
L
L
C
L
C
1/2"
1 5/8"
1 3/16"
19/32"
13/16"
2"
1/8"
15/16"
1 1/2"
3/4"
9/16"
1 13/16"
13/16"
1 1/2"
3/4"
2"
15/16"
13/16"
2"
1 1/2"
13/16"
1 5/8"
3/4"
1 5/8"
13/16"
13
For 10-32 x 3/8" F.H.P.U.C.M.S.
#10-32 Tap (2) places
Of strike
Mounted #418 strike
Stop
Top edge of stop
Of strike
Optional prep for No. 419 top strike in wood frame
Cut out in stop.
Edge of stop
Note: 1/2" x 2" x 1/16"
Wood jamb
Reinforcement
Cut out dimensions
Of strike
Edge of stop
No. 419
Of strike
No. 418
Reinforcement
Stop
Of strike
15/16"
Pull only
Type of
installation
Single door 1/2"
blade stop
Pairs and
double egress
1 1/4"
2"
"Y" trim
2 1/8"
2 1/16" 2 5/16"
Minimum Stile
Fire rated
& wood door
1 1/4"
2" 2 7/8"
2 5/8"
Minimum
vertical
ref. of
chassis
Note: Metal edge may be required on
fire door applications.
FRAME PREPARATION
L
C
L
C
L
C
For surface strike
drill (2) 5/16" dia.
holes, x 1" in depth
for lead anchors.
Secure with (2)
#12 x 1" F.H.P.T.S.
1"
2"
2 3/4"
1"
#439 Strike
1 1/2"
3/8"
#340 Strike
#431 Strike
1 3/8"
5/16"
14
Note: 1 5/16" min. to
1 5/8" max. square cut
out for recessed strike
1" in depth.
1 1/2"
Drill 13/16" Dia.
1" in depth.
Finished floor
Of latch
1" Inside face
of door
Of strike
Finished floor
1/4"-20 x 1"
R.H.P.M.S.
Steel anchors
Optional slide bolt No. 340 strike installation
Optional pullman latch No. 431 strike installation
Inside face of door.
Of strike
Note: Drill
5/8" dia. hole
1/2" deep min.
1/4" Ref.
1/4" Ref.
7/8"
BOTTOM STRIKE PREPARATION
Top of threshold
3/16" Ref.
Top of threshold
3/16" Ref.
Top of threshold
3/16" Ref.
15
Top latch should be
fully extend and dead
latched as shown.
D. Depress and hold touch bar.
Push in on tripping lever and
check position of top latch bolt.
It should be flush to slightly de-
pressed in top latch bracket.
E. Release tripping lever and
touch bar, top latch should re-
main in retracted position
Adjusting Screw Top
Locking Screw Top
Rotate counter clockwise
to lengthen, continue to
check for dead lock as
screw is rotated.
17
Adjustment of rods.
A.
B.
C.
Flush
F. With top latch held retracted,
adjust bottom rod so slide bolt is
flush across bottom of latch bracket
and clears threshold, floor and strike.
If adjustment is required use bottom
adjusting screw: follow same steps
as above for adjusting top latch bolt.
Secure with bottom locking screw
once adjustment is complete.
Slide bolt
clears
strike
G. Standing on inside, close door and check that top
and bottom latch bolts align and engage in top and
bottom strikes.
H. After rods are fully adjusted ensure that top and
bottom locking screws are tight.
I. Check device operation by opening and closing
door several times from inside. Check and operate
outside trim if installed.
Repeat adjustment procedure if:
J. Install end cap and center case covers.
K. Standard hex key dogging, depress
touch bar insert supplied hex key and
rotate clock wise to dog and counter
clock wise to undog.
Top latch is not held retracted
Bottom slide bolt does not clear
strike or floor.
Latches do not work properly
with outside trim
(6) 8-32 x 3/8"
P.H.F.H.U.C.M.S.
Note: "Cutouts" shown for
clarity, not required.
Note: Periodic cleaning and
lubrication of latches on
6 month intervals will ensure
proper operation of device.
Block open door
and release top
latch bolt as shown.
Check for dead lock
by attempting to push
downward on top latch
bolt (it should not push
in). If dead locked, secure
by tightening locking screw
on top of connecting link.
If not follow steps below.
Secure by tightening top locking
screw once dead lock is achieved.
Loosen locking
screw. Use
adjusting screw
to lengthen or
shorten rod.
Do not over
tighten connecting
springs.
"FL" Full length touch
bar & rail series.
(2) 8-32 x 1/4"
P.H.F.H.U.C.M.S.
(2) #10 x 1" F.H.P.T.S.
16
OPTIONS: Cylinder dogging
11/16" Min
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
5/16" 1" Min.
1 1/8" Max.
to
Cylinder dogging option on standard touch bar and rail;
Correct In-correct
Useable Cams
001
Std. (Yale)
C136
A02
12667-3
Arrow
Assa
Best
Corbin
Falcon
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.
To change cylinder:
1. Dog down touch bar.
2. Remove end cap and end cap mounting bracket.
3. Slide out filler from rear of rail.
4. Remove cylinder nut on underside of filler.
5. Remove cylinder and mounting plate.
Cylinder dogging option on full length touch bar and rail; (See cam specifications above.)
11. Re-install end cap mounting bracket.
12. Re-install end cap, end cover & chassis cover.
To change cylinder:
1. Remove end cap, end cover & end cap mounting bracket.
2. Remove cover from chassis and two chassis to touch bar mounting screws.
3. Remove (6) touch bar to rail mounting screw from underside of rail.
4. Flip rear arm assembly outward from underside of touch bar.
5. Remove cylinder nut on underside of touch bar.
6. Remove cylinder and mounting plate.
6. Insert new cylinder facing as shown in detail.
7. Install mounting bracket and cylinder nut.
8. Flip rear arm assembly back under touch bar.
9. Re-install touch bar to rail with (6) screws.
10. Install touch bar & rail back on to chassis with (2) screws.
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
6. Insert new cylinder facing as shown in detail.
7. Install mounting bracket and cylinder nut.
8. Slide filler back into rear of rail.
9. Install end cap mounting bracket and end cap.
10. Undog touch bar.
Cylinder specifications and cams;
SC1
SC1 4200-82-2002 Std.
13-0664 or 13-0660
001
2160
Ilco/Unican
Lori
Sargent
Schlage
Yale
Witness
Marks
*
a2
a1
c1
c2
b
12-24 x 3/4" R.H.P.M.S.
8-32 x 3/8" F.H.P.U.C.M.S.
16
"LM" (LATCH MONITOR) OPTION:
"BPA" & "BPAR" (ALARM) OPTION:
(STANDARD INSTALLATION)
OPTIONS
Black
Common
SIZE A:
Will fit 48" (1219 mm) door opening without cutting.
Can be cut to fit a 39" (991 mm) minimum door opening.
SIZE B:
Will fit 36" (914 mm) door opening without cutting.
Can be cut to fit a 33" (838 mm) minimum door opening.
SIZE C:
Will fit 36" (914 mm) door opening without cutting.
Can be cut to fit a 30" (762 mm) minimum door opening.
To replace battery
remove endcap.
Refer to additional alarm
instructions packed with
device for operation of
alarmed exit device.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
(DORMA mortise
cylinder supplied.)
To install customer
supplied cylinder, see
cylinder dogging option
at top of page.
*NOTE: Use caution when
cutting touch bar and rail to
length.
BPA: Battery powered alarm, sounds continuous
or until disarmed.
BPAR: Battery powered alarm, sounds
for 4 minutes, automatically resets.
"Alarm mode set at factory."
Red
Normally
Closed
Green
Normally
Open
SPDT, .5 amp
@ 28VDC max.
NOTE: Use caution when
cutting touch bar and rail to
length.
Latch monitor: Monitors movement of
latch bolt, with or without depressing
of touch bar.
Can be wired normally open or normally
closed.
a
b3
b1
b2
c
11/16" Min
Note: DORMA mortise
cylinder supplied. To use
other manufacture cylinders,
"L" less cylinder is available.
5/16" 1" Min.
1 1/8" Max.
to
"CD" (CYLINDER DOGGING) OPTION:
Correct In-correct
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
Useable Cams
Cylinder dogging installation
instructions & cylinder speci-
fications.
001
Std. (Yale)
C136
A02
12667-3
SC1
SC1 4200-82-2002 Std.
13-0664 or 13-0660
001
2160
Arrow
Assa
Best
Corbin
Falcon
Ilco/Unican
Lori
Sargent
Schlage
Yale
10
DORMA
Note: When using IC core
cylinders, ensure that cam
is in proper position prior
to installing the new core.
Witness
Marks
*
17
Red
Normally
Closed
Green
Normally
Open
Black
Common
SPDT, .5 amp
@ 28VDC max.
Option: "LM" Latch monitor; monitors movement of latch bolt with or without depressing of touch bar.
May be wired either normally open or normally closed.
Note: On either the standard 9000 alarm or the 9000"FL" versions caution must be used when cutting touch bar and rail
to length due to the wires running inside of the assembly. A standard DORMA cylinder is supplied on both units, to change
to a customer supplied cylinder follow steps under "cylinder dogging". Refer to addtional instruction sheet packed with
device for operational instructions etc.
*
SPDT, .5 amp
@ 28VDC max.
NOTE: Touch bar must
be in dogged down po-
sition, to remove the
rear filler panel.
Red
Normally
Closed
Green
Normally
Open
Black
Common
*NOTE: Use caution when
cutting touch bar and rail to
length. Additional hole re-
quired see step 11.
"BPA", "BPAR" & DWA (ALARM) Options; "BPA" Battery powered alarm, sounds continuous until reset. "BPAR" alarm
sounds for 4 minutes then will automaticaly reset. Alarm mode set at factory.
"DWA" OPTION:
(Non-polarized)
Green
White
Battery Eliminator
Standard 9000 series 9000"FL" series
To change battery:
1. Prop open door.
2. Remove (2) end cap mounting screws.
3. Remove (2) end cap mounting bracket screws.
4. Remove mounting bracket & replace battery.
5. Re-install in reverse order.
To change battery:
1. Prop open door.
2. Remove (2) end cover mounting screws.
3. Remove (2) end cap screws.
4. Remove end cap & replace battery.
5. Re-install in reverse order.
Connected to outside power
source; 12-24V AC/DC
supply. ie: Dorma ES-100 etc.
Contact Dorma 1-800-523-8483
for other supplies available.
Size A:
Fits 48" door opening without cutting.
Can be cut to fit a 37 1/2" minimum door opening.
Size B:
Fits 36" door opening without cutting.
Can be cut to fit a 31 1/2" minimum door opening.
Size C:
Fits 36" door opening with out cutting.
Using a shorter touch pad then the standard "B"
size allows it to be cut to 28 1/2" door opening.
*
18
Red
Black
Red
Black
OPTIONS
(Polarized)
Electrically retracts latchbolt(s)
when energized by power supply.
REQUIRES DORMA PS501 POWER SUPPLY
AND ES105 POWER TRANSFER.
PS501 Will operate (2) "ES" 9600 exit devices,
but is capable of powering (2) additional devices
by installing the optional "ES-2" card. *NOTE: Use caution when
cutting touch bar and rail to
length. Requires additional
hole see step 11.
SPDT, .5 amp
@ 28VDC max.
Green - Normally Open
Black - Common
Red - Normally Closed
*NOTE: Use caution when
cutting touch bar and rail to
length. Requries additional
hole see step 11.
Note: Normal switch position
shown, once installed normally
open and closed positions are
reversed.
Option: "ES" Electric latch retraction: Electrically retracts latch bolt(s) when energized by power supply.
(Polarized)
Option: "MS" Monitor Switch: Monitors movement of touch bar, or can be used to signal an external light, horn etc.
Located on the rear arm assembly as shown;
Comes standard with (2) two micro switches.
Both can be wired normally open or normally
closed.
On the standard 9000 series it can be added
in the field by removing rear filler. On the "FL"
series it can be added, however the touch bar
must be removed completely from the rail to
install switch assembly.
19
OPTIONS
"DE" (DELAYED EGRESS) OPTION:
Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation
of the "Delayed Egress" exit device.
1 2 3456 7 8 9 10 11 12
DORMA ES100
Minimum 18 AWG
wire recommended for
24VDC inputs (red &
black) leads.
DORMA ES105
(Power Transfer)
"Recommended"
* For 24VDC inputs only (red & black wires).
Note: Wire run is from supply to device
and back to the supply.
WIRE 18AWG 16AWG 14AWG 12AWG
FEET 25 50 75 100
Maximum Wire Length From Power Supply To
Device & Back To Supply In Feet x Wire Gage/Size
Monitoring
Outputs
Control Inputs
CAUTION:
TURN OFF 120VAC POWER PRIOR TO MAKING ANY CONNECTIONS TO TERMINALS
WHITE
BLACK
GREEN
(NEUTRAL)
(HOT)
(GROUND)
120 VAC
POWER LINE
(1.0 AMP MAX.)
From UPS
Power Source
Green Ground
Screw Located
On Chassis
DORMA MODEL ES100
24 VOLT DC POWER SUPPLY
FUSE PUSH
TO RESET
CIRCUIT
BREAKER
3.0 AMP
24VDC
3/4 AMP
120VAC
REPLACE WITH 3AG 3/4 AMP
SLO-BLOW TYPE FUSE ONLY
NO
CONNECTION
ZONE 2
ZONE 1
CONTROL
SWITCH
CONTROL
SWITCH
OUTPUT
TERMINALS
OUTPUT
TERMINALS
(AD100 220V Version Optional)
Specific project or custom wiring diagrams available on re-
quest, consult the DORMA techinical service department.
NOTE: Always disconnect power prior to making any
connections or service.
It is recommended that the 120VAC power be supplied
from an Uninterrupted Power Supply (UPS) to ensure
proper operation during a power failure.
Always observe proper static discharge grounding pro-
cedure's when installing or servicing the DE device.
Wires that interconnect the remote authorized egress
and remote by-pass/rearm must be located within the
same room as the panic hardware (DE), or out-
side the door at no more than 10' feet of distance.
For ULC installations: Some "Authorities Having Juris-
diction" also require an illumination level of 100' feet at
the door, to be provided by the emergency power supply
system.
(12) Wire Primary Connection
Bundle 22" in length.
DPS
(See Page 6 for typical
wiring of control inputs
and monitoring outputs.)
BLACK: (-) 24VDC IN
RED: (+) 24VDC IN
WHITE: AUTHORIZED EGRESS/AUTO RESET
ORANGE: BYPASS/RE-ARM
GREY: DPS N/C
VIOLET: ALARM RELAY COMMON
GREEN: RED OUTPUT EMITTER
BROWN: RED OUTPUT COLLECTOR
BLUE: GREEN OUTPUT EMITTER
YELLOW: GREEN OUTPUT COLLECTOR
PINK: ALARM RELAY N/C
TAN: ALARM RELAY N/O
Grey
Black
(6) Wire Secondary Connection
Bundle 22" in length.
BLACK: NOT USED
RED: TIED TOGETHER WITH
BLUE: 24VDC
GREEN: FIRE ALARM CONTACT
BROWN: 24VDC
VIOLET: CHECK EXIT
OTHER DOOR ON PAIRS
7'
6'10"
6'8"
6'4"
7'2"
7'4"
7'6"
7'8"
7'10"
8'
8'2"
8'4"
0
1/2"
1/2"
1"
1 1/2"
Outer rod
Inner rod
Example:
For 7'5" door use 7'4"
pre-drilled inner rod with
1" pre-drilled outer rod;
(6th hole on inner rod &
2nd hole on outer rod.)
CONCEALED VERTICAL ROD EXIT DEVICE
9100/F9100 SERIES
20
Top Rod Adjustment Chart - for door sizes ranging from 6'4' to 8'4".
Rod end is assembled
to pivot connecting link
Pre-drilled
adjustment
holes.
Pre-drilled
adjustment
holes.
Thread this end onto
top latch adjusting bolt
as shown on page 7 in
installation instructions.

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