Dorma 9700/F9700 Series Rim Exit Device Installation Instructions I 9700 1 Rev04 10
User Manual: Dorma 9700/F9700 Series Rim Exit Device Installation Instructions Installation Instructions
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INSTALLATION INSTRUCTIONS 9700/F9700 SERIES RIM EXIT DEVICE Index: Screw chart Tools required Outside trim options "03" Additional door prep Device installation Options available 5300 retro-fit preparation Spotting template 1 2 3 4 5-8 9-11 12 13 Note: One set of instructions should be left with building owner after device has been installed. 1135-232 95057471 www.dorma-usa.com 1-800-523-8483 I 9700-1 4/2010 SCREW CHART (2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts) Chassis Mounting (2) #12 x 1 1/4" R.H.P.T.S. (Wood Door) Chassis Mounting (2) 12-24 x 1" R.H.P.M.S. (Metal or Thru Bolts) End Cap Bracket (2) #12 x 1 1/4" R.H.P.T.S. (Wood Door) End Cap Bracket (6) 8-32 x 3/8" F.H.P.M.S. Chassis Cover & End Cap (2) 10-32 x 5/8" F.H.P.M.S. (Metal) Strike Mounting (2) #10 x 1" F.H.P.T.S. (Wood Door) Strike Mounting (6) 12-24 x 3/4" O.H.P.M.S. (Metal) Strike Mounting (6) #12 x 1" F.H.P.T.S. (Wood Door) Strike Mounting (2) 10-32 x 3/8" F.H.P.M.S. (Metal) Strike Mounting (2) #10 x 1" F.H.P.T.S. (Wood Door) Strike Mounting (2) 10-32 x 5/8" F.H.P.M.S. (Metal) Strike Mounting (2) #10 x 1" F.H.P.T.S. (Wood Door) Strike Mounting 1 HANDING OF DOOR RHR LHR Read the entire instruction sheet prior to installation. Before Installing Hardware: 1. Door should be fitted and hung. 2. Verify door width, handing and product with carton label for correct exit device & length. (See Step 9) 3. For hand reversal of outside lever trim see page 3. NOTE: If device is to be installed over glass lite panels, glass lite shim kit may be required order GK9200. TYPICAL APPLICATIONS 9700 Series Device 9700 Series Device 9700 Series Device 9700 Series Device 9800 Series Device SPECIAL TOOLS FOR INSTALLATION 12-24 Tap, 10-32 Tap Drill bits: 1/8", 3/8", #25, #16, #21 Hole saw 1 1/4" diameter for trim (if required) or jig saw. 5/32" Allen wrench for lever trim. 2 9700 Series Device 9600 Series Device TYPICAL OUTSIDE TRIM INSTRUCTIONS Note: When used with narrow stiles, consult door manufacturer for compatibilty. LHRB TRIM SHOWN RHRB OPPOSITE OP02 ZODT ZK23 ZP25 ZK08/09 Tighten Securely All trims are free wheeling. (Handle will rotate when locked.) Key removed. ZP02 ZR23 ZT23 ZC23 ZG23 IMPORTANT Note: All lever handles except for "clutch" are shipped unattached. To install; Place handle in desired position and attach with allen screw located in bcak of trim plate. 5/32" Allen wrench required. To change hand on "clutch" trim rotate and "break" lever around to desired hand. For functions "09" & "12" operation a DORMA #09 cam is required. Remove key, install cylinder as shown then cam as shown, legs of cam stradle actuator. "09" Cam Locked position 3 ZP03/04 ZP11/ZP12 ZR08/09 ZT08/09 ZC08/09 ZG08/09 Conventional 1 1/8" rim cylinder #80R20SC with tail piece, keyed differently to a random combination supplied with functions "03" & "04" trim unless otherwise noted. 21/32" 61/64" 1 1/8" Conventional 1 1/8" mortise cylinder #90X13SC118 supplied with DORMA #13 cam, keyed differently to a random combination supplied with functions "08" & "11" trim unless otherwise noted. ADDITIONAL DOOR PREP REQUIREMENTS 9700/F9700 Rim Exit Device RHR Shown LHR Opposite Required for "03" & "04" function on device with cylinder only and no trim. (NOT TO SCALE) NOTE: "04" function not available on fire rate device. "Fire rated devices can not be dogged." (SEE STEP 2) VERTICAL REF. LINE (CENTERLINE OF CHASSIS) 7/32" DIA. HOLE DIA. (2) PLACES (SEE STEP 2) EDGE OF STOP OR MULLION NOTE: If using 80CK cyinder adapter kit with trim; hole diameter required is 1 3/8". VERTICAL REF. LINE (CENTERLINE OF CHASSIS) 1 3/16" DIA. HOLE (TRIM SIDE ONLY) 13/16" 1/4" 1/4" HORIZONTAL REF. LINE 3/8" DIA. HOLE (DEVICE SIDE ONLY) IMPORTANT NOTE: Hole dimensions may vary, when using cylinder INSIDE FACE by other manufacturer's OF DOOR use backplate supplied (DEVICE SIDE) with cylinder as drilling template. OUTSIDE FACE OF DOOR (TRIM SIDE) 4 1 Open box, layout all parts and verify prior to starting installation. See page (1) one for parts. Note: If this is a retro-fit from current 5300 series see page 12 prior to proceeding. 2 Door preperation Chassis vertical ref. line Strikes Chassis horizontal ref. line Standard 430 463 486 443 40 5/16" Finished floor Based on 1/2" threshold and 3/16" clearance between threshold and door after door is hung. LHR Edge of stop or mullion Based on 1/2" blade stop "cut out"; If using trim dimensions may vary. See proper device and trim templates. 9700 Rim RHR Edge guard 1 3/8" Standard #430 strike 2 3/8" 1 1/2" For #463 or #486 strike CL Vertical reference line Backset or vertical reference is measured from outer edge of door as shown. Minimum stile is less glass stop. Mullions Min. Stile Rounded edge door Type of installation Beveled edge door Minimum vertical ref. of chassis Single door 1/2" blade stop 1 3/8" Pairs and double egress 1 1/4" 2" 1 5/8" "Z" trim 2 3/16" 2 1/8"" 5 or Mullion 1310 7/8" Standard #443 recessed strike 1330 1 3/8" Standard #430 strike F1300 1 1/2" For standard #463 & 486 strike 1340KR 1 1/2" For standard #463 & 486 strike F1340KR Minimum Stile Pull only 320 Strike Edge of Stop Vert. ref. Min. Stile Vertical ref. 1/2" Outside edge 7/8" For #443 strike Vert. ref. 9800 Vertical rod LHR 3 Prepare frame for strike 10-32 x 5/8" F.H.P.M.S. 10-32 x 5/8" F.H.P.M.S. 12-24 x 3/4" O.H.P.M.S. #10 x 1" F.H.P.T.S. #10 x 1" F.H.P.T.S. #12 x 1" O.H.P.T.S. 5/8" 1 3/4" 13/16" 486 430 For metal frame: No. 21 drill x 10-32 tap For wood frame: 1/8" drill for pilot hole 463 For metal frame: No. 16 drill x 12-24 tap For wood frame: 1/8" drill for pilot hole Strike angle (Fire rated device only) must be installed on rated openings. Edge of door stop or mullion 1/2" 15/32" 15/16" 10-32 x 3/8" F.H.P.M.S. #10 x 1" F.H.P.T.S. 1 1/16" 12-24 R.H.P.M.S. Strike angle (Pt. no. 6300-324-500) 425/443 For metal frame: No. 21 drill x 10-32 tap For wood frame: 1/8" drill for pilot hole 4 If not done layout device on door using drilling template T9700 located at rear of booklet. For additional templates contact DORMA at 1-800-523-8483 or www.dorma-usa.com Refer to carton label for model and trim number prior to drilling. Prepare mounting holes and cut-outs per template. VERTICAL REF. LINE (See Backsets on page 5.) Verify all holes prior to drilling. HORIZONTAL REF. LINE No. 25 No. 16 3/8" 7 1/2" 6 9 Prepare to install touch bar and rail on door. NOTE: All dimensions are based on 1/2" stop height; Verify strikes, stile width, any trim and stop height prior to making any cuts. If cutting is required follow instructions below. Size AA: Fits 48" door opening without cutting. Can be cut to fit a 32 1/2" minimum door opening. Size BB: Fits 36" door opening without cutting. Can be cut to fit a 26 1/2" minimum door opening. Size CC: Fits 36" door opening with out cutting. Using a shorter touch pad then the standard "B" size allows it to be cut to 23 1/2" door opening. Note: Models with prefix options such as "ES", "DE" etc. may not be cut down to minimums shown to left. Consult factory or catalog for details. Verify device length with box label; "AA", "BB" or "CC", ie. 9700BB Apx. 1/4"-3/16" Example: 36" Door opening Note: If door opening width is less then standard touch bar will have to be cut down. ie: door opening width 34" subtract 2" from rear of touch bar and rail, tape and cut to length as shown. Filler Tape Touch bar and rail assembly 2" 10 IMPORTANT Use caution when cutting touchbar and rail to size on models with "ES", "MS", "LM" or "DWA" prefix options. These units contain internal wiring. For models with prefix options "BPA", BPAR" or "DE" remove filler containing electronics before cutting. F9700 Series chassis assembly Secure chassis to door as shown. Metal - (2) 12-24 x 1 1/2" R.H.P.M.S. Wood - (2) #12 x 1 1/4" R.H.P.T.S. (For other options; trim, thru bolts, etc. see below.) Edge of stop Edge of stop Standard "BB" touch bar and rail 31 1/2" For 3 1/2" stiles or less on aluminum doors, place shim under chassis prior to mounting on door. (Finished side to outside face.) Optional mounting Strike angle (Must be installed) (2) 12-24 F.H.P.M.S. #463 Strike (2) 12-24 R.H.P.M.S. (4) 12-24 O.H.P.M.S. 7 11 Install touch bar and rail assembly and end cap to door. Remove two 8-32 screws from chassis, slide touch bar and rail assembly under rear of chassis. Note: If device has prefix "ES" ensure that pins in lever bolt align with slots in actuator located inside nose of touch bar. See instruction sheet IES-7 packed with device. Install (2) two 8-32 x 3/8" P.H.P.M.S. to secure touchbar to chassis. Hold rear mounting bracket tightly against door and rear of rail. Mark (2) two holes and drill per chart. Secure with proper fasteners. 1/8" Drill 1" Deep (Wood) No. 16 Drill - 12-24 Tap (Metal) 3/8" Dia. (Thru bolts) Metal/thru-bolts - (2) 12-24 x 1" F.H.P.M.S. Wood - (2) #12 x 1 1/4" F.H.P.T.S. For the following models prefixes: "ES", "MS", "LM" or "DWA" drill an additional 1/2" diameter hole as shown. See options pages at rear for addtional information. (2) 8-32 x 3/8" P.H.P.M.S. "Remove protective covering from the touchbar and rail assembly prior to installing on door." Bracket should be flush against door and tight against rear of rail. 1/2" DIA. NOTE: If carton label list prefix; "ES", "MS", "LM", "BPA", "BPAR", "DWA", "LM/MS/BP" or "CD" prefix see Options pages at rear. 12 Install center case cover and end cap. 13 ES105 (Required for above options.) Check dogging operation (if equipped). Standard hex key dogging, depress touch bar, insert supplied hex key and rotate clock wise to dog and counter clock wise to undog. (6) 8-32 x 3/8" P.H.F.H.M.S. Start all (4) screws prior to tightening. 8 OPTIONS "LM" (LATCH MONITOR) OPTION: "CD" (CYLINDER DOGGING) OPTION: b2 b3 a 11/16" Min 5/16" Latch monitor: Monitors movement of bellcrank, with or without depressing of touch bar. Can be wired normally open or normally closed. *NOTE: Use caution when cutting touch bar and rail to NOTE: Touch bar must length. Additional hole rebe in dogged down poquired see step 11. sition, to remove the rear filler panel. NOTE: Touch bar must be in dogged down position, to remove the rear filler panel. Cylinder dogging installation instructions & cylinder specifications. c b1 Note: DORMA mortise cylinder supplied. To use other manufacture cylinders, "L" less cylinder is available. 1" Min. to 1 1/8" Max. Useable Cams Arrow 001 Assa Std. (Yale) Best C136 Witness Corbin A02 Marks Falcon 12667-3 DORMA 10 Ilco/Unican SC1 Lori SC1 4200-82-2002 Std. Sargent 13-0664 or 13-0660 Schlage 001 Yale 2160 Note: When using IC core cylinders, ensure that cam is in proper position prior to installing the new core. Black Common Correct In-correct * Red Normally Closed SPDT, .5 amp @ 28VDC max. "BPA" & "BPAR" (ALARM) OPTION: FOR DIRECT WIRED SEE NEXT PAGE BPA: Battery powered alarm, sounds continuous or until disarmed. SIZE A: Will fit 48" door opening without cutting. Can be cut to fit a 371/2" minimum door opening. SIZE B: Will fit 36" door opening without cutting. Can be cut to fit a 31 1/2" minimum door opening. SIZE C: Will fit 36" door opening without cutting. Can be cut to fit a 28 1/2" minimum door opening. BPAR: Battery powered alarm, sounds for 4 minutes, automatically resets. "Alarm mode set at factory." c2 c1 8-32 x 1/4" P.H.F.H.U.C.M.S. a1 *NOTE: Use caution when cutting touch bar and rail to length. Green Normally Open a2 b 12-24 x 3/4" R.H.P.M.S. To replace battery remove endcap. (DORMA mortise cylinder supplied.) To install customer supplied cylinder, see cylinder dogging option at top of page. 9 Refer to additional alarm instructions packed with device for operation of alarmed exit device. OPTIONS "ES" (ELECTRIC LATCH RETRACTION) OPTION: "DWA" (DIRECT WIRED ALARM) OPTION: Connected to outside power source. 12-24 Volt AC/DC Power Supply. i.e. DORMA ES100 etc., Contact DORMA for other power supplies available. Electrically retracts latchbolt(s) when energized by power supply. REQUIRES DORMA PS501 POWER SUPPLY AND ES105 POWER TRANSFER. PS501 Will operate (2) "ES" 9600 exit devices, but is capable of powering (2) additional devices by installing the optional "ES-2" card. Refer to additional sheet IAL9000 packed with device for operation of alarmed exit device. *NOTE: Use caution when cutting touch bar and rail to length. Requires additional hole see step 11. 8-32 x 1/4" T.H.P.U.C.M.S. DWA d e Battery Eliminator a Green White b (Non-polarized) c 12-24 x 3/4" R.H.P.M.S. Requires additional hole see step 11. (Standard mortise cylinder supplied.) + Red Black Positive Negative (Polarized) "MS" (MICRO SWITCH) OPTION: "MS" option allows monitoring of touch bar during normal operation, or can be used as a signal switch for horn, light etc. Comes standard with (2) two micro switches. Both can be wired either Normally Open or Normally Closed. Can be added to device after installation. Black Common Note: Normal switch position Green shown, once installed normally Normally open and closed positions are Open reversed. Red Normally Closed c2 * SPDT, .5 amp @ 28VDC max. b2 e b1 d c1 a NOTE: Touch bar must be in dogged down position, to remove the rear filler panel. 10 f *NOTE: Use caution when cutting touch bar and rail to length. Requries additional hole see step 11. OPTIONS "DE" (DELAYED EGRESS) OPTION: Note: Refer to DE9000 Series Installation Instructions for addtional instructions for installation and operation of the "Delayed Egress" exit device. 85 Decibel Alarm - Standard LED Status Indicator - Standard Nuisance Alarm - Standard Key Switch Control - Standard Remote Authorized Egress - Standard Remote Re-Arm - Standard Remote Bypass - Standard Door Position Input - Standard, DIP Switch Setting Auto Reset or Manual Reset, DIP Switch Setting Auto - Standard (Manual - in CA) Additional Form "C" Relays For Optional Horn etc. (Rated 1 amp @ 30 vdc) REQUIRES DORMA ES-100 24 VDC POWER SUPPLY. One supply per device unless the optional ES101 Time Delay is used to sequence the arming of the two devices. Easily accessible slide in and out electronics. Meets UL & ANSI/BHMA requirements. SIZE AA: Will fit 48" door opening without cutting. Can be cut to fit a 39 1/2" minimum door opening. SIZE BB: Will fit 36" door opening without cutting. Can be cut to fit a 32" minimum door opening. DE9700 NOTE: Some CA Codes may require different verbiage; check local code requirements prior to installing decal. Control Inputs Minimum 18 AWG wire recommended for 24VDC inputs (red & black) leads. Monitoring Outputs Grey DPS Black DORMA ES105 (Power Transfer "Required") (12) Wire Connection Bundle 22" in length. BLACK: (-) 24VDC IN RED: (+) 24VDC IN WHITE: AUTHORIZED EGRESS/AUTO RESET ORANGE: BYPASS/RE-ARM GREY: DPS N/C VIOLET: ALARM RELAY COMMON GREEN: RED OUTPUT EMITTER BROWN: RED OUTPUT COLLECTOR BLUE: GREEN OUTPUT EMITTER YELLOW: GREEN OUTPUT COLLECTOR PINK: ALARM RELAY N/C TAN: ALARM RELAY N/O Maximum Wire Length From Power Supply To Device & Back To Supply In Feet x Wire Gage/Size WIRE 18AWG FEET 25 16AWG 50 14AWG 12AWG 75 100 * For 24VDC inputs only (red & black wires). Note: Wire run is from supply to device and back to the supply. 11 RETROFIT FROM EXISTING 5300 TO NEW 9700 MODEL LHR Existing vertical ref. line (Center line of chassis) 1 1/2" max. When using trim with outside cylinder. Outside face only. 1 3/4" 1" Dia. max. thru door for spindle 11/16" Existing horizontal ref. line Existing Holes Outside face DO NOT SCALE Additional installation instructions: New "Z" trim required if using trim. Existing strike may or may not have to be adjusted or relocated and replaced. Install chassis assembly to door, install end cap bracket to door, hold touch bar and rail assembly in position aligning screw holes in rail with mounting screw location of chassis, mark a line on rear of rail where front edge of end cap bracket is then cut touch bar and rail assembly to length. Install touch bar and rail to door then install all covers. 12 LHRB RHRB VERTICAL REF. LINE (CENTERLINE OF CHASSIS) A B VERTICAL REF. LINE (CENTERLINE OF CHASSIS) A B C D C D EXIT DEVICE 9700/F9700 SERIES OUTSIDE FACE ONLY OUTSIDE FACE ONLY H H F9700 ONLY BC NOTE: FOR CYLINDER ONLY FUNCTION SEE PAGE 4 G F9700 ONLY F9700 ONLY BC F9700 ONLY G HORIZONTAL REFERENCE LINE Drawing Not To Scale Use for Reference Only BC BC A B A B C D C D A FOR WOOD DOOR No. 25 DRILL 1" DEEP B FOR METAL DOOR No. 16 DRILL 12-24 TAP C FOR SEX BOLT 3/8" DIA. HOLE THRU DOOR D FOR USE WITH TRIM 3/8" DIA. HOLE THRU DOOR G FOR KNOB/LEVER/THUMBTURN 1" DIA. OUTSIDE FACE 1/2" DIA. INSIDE FACE H FOR KNOB/LEVER/THUMBTURN 1" DIA. OUTSIDE FACE 1 1/2" DIA. x 1 3/4" HIGH FOR CYLINDER CLEARANCE T9700 4/2010
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