Dynaflex Elastomeric Flexible Couplings Lcd Users Manual PC7000_2008_10_21
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2015-02-04
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 87 of 124 Powertrain component life is determined by the load spectrum each component will experience during the machine’s service life. Reciprocating engines, such as spark-ignited gasoline and compression-ignited diesels, produce alternating torque loads which, when superimposed on the steady driving torque, create alternating stresses in driveline system components which shorten component life and reliability. High transient start-up torques and misalignment caused by skewed rotational axes between driver and driven in electric motor, hydraulic and pneumatic drives also cause high imposed forces on driven components. These unwanted forces loosen bolted joints and cause spline fretting, clutch disk wear, bearing failure, gear tooth fatigue and shaft fatigue, among an array of other problems. Elastomeric flexible couplings solve these problems. They prolong driveline component life because they reduce the magnitude of imposed loads, attenuate vibration in multiple planes, accommodate misalignments in multiple planes, and act as barriers impeding noise created by meshing gears, engaging clutches, etc. Dynaflex® Elastomeric Flexible Couplings Featuring: Dynaflex® Shear-Type Couplings Dynaflex® Spool-Type Couplings Dynaflex® Bushing-Type Couplings Dynaflex® LCR Series Couplings Dynaflex® LCD Series Couplings Efficient power transmission and driveline component durability are among powertrain designers’ most important concerns. Increased durability and up-time are two characteristics demanded by purchasers of today’s complex and expensive machinery. These demands can only be met with reliable, trouble-free, smooth-running powertrains free from damaging loads which compromise component life. Elastomeric flexible couplings are also maintenancefree. They require no lubrication or other maintenance throughout their service life. Among the large variety of coupling types available, LORD Corporation’s elastomeric couplings offer the most comprehensive package of benefits available to the powertrain designer. LORD Corporation’s product lines include five different elastomeric coupling styles which cover a wide range of application requirements. Application Application requirements suggest the coupling style needed to optimize powertrain performance and component longevity. Misalignment accommodation, torsional vibration isolation, transient shock dissipation and required service life are important parameters to consider when selecting a coupling to fill specific application requirements. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS LORD engineers can assist you with selecting an appropriate coupling type and configuration. With extensive analytical capability and years of experience in designing products for powertrain vibration, shock and motion control, LORD engineers offer everything from simple application assistance to complex system analysis and specialized product design. Torsional vibration, transient shock and misalignment load analyses require specialized computer programs and engineering experience. LORD engineers can analyze your system and recommend the right solution, whether it’s a selection from the standard product line or a custom design. LORD Corporation’s standard product lines of elastomeric flexible powertrain couplings are presented in the following sections. Many variations of standard products are available, but not listed as ‘standard.’ Main drive, fan drive, PTO and accessory drive couplings are available in a host of custom designs and variations of standard products. LORD engineers are ready to help you meet your specific application requirements with custom designs where necessary. Product Lines LORD offers five major lines of elastomeric flexible couplings. Standard lines are presented on the following pages. In addition to the standards listed, many variations are available in each product line. Dynaflex® Shear-Type Couplings LORD Dynaflex Shear-Type Coupling features a durable elastomeric flexing element bonded between two hubs. These couplings are designed for fractional horsepower applications requiring smooth starting transition, torsional vibration isolation and misalignment accommodation. Typical applications are small electric motor drives, low-torque mechanisms, power take-offs and auxiliary equipment drives. Dynaflex® Spool-Type Couplings LORD Dynaflex Spool-Type Couplings can be arranged in a variety of configurations to create a wide range of torque-transmitting capability. Elastomeric spool elements can be purchased in lot sizes for customerassembled coupling designs, or LORD can provide a complete coupling assembly to meet specific application requirements. Typical applications are large drives requiring high torque capacity and low torsional stiffness. Page 88 of 124 Dynaflex® Bushing-Type Couplings LORD Dynaflex Bushing-Type Couplings are bonded elastomeric elements designed for use in multiple element coupling configurations where high torque capacity is required. Bushings are available in a variety of stiffnesses. They can be purchased in lots for customer-assembled designs, or LORD can provide complete coupling assemblies designed to meet your specific application requirements. Applications requiring high torque/high torsional stiffness, but angular, axial and parallel misalignment accommodation can be designed using these bushings in a variety of configurations including parallel and series arrangements. Dynaflex® LCR Series Couplings LORD Dynaflex LCR Series Couplings features an elastomeric ring with bonded, bush-type inserts allowing various attachment configurations. These couplings offer a soft torsional spring rate which permits smooth transmission of driving torque while attenuating shock torques and providing excellent misalignment accommodation. These couplings are used in PTO drives where torsion and cocking flexibility are required. They can be mated with a variety of hub configurations. Special high-torque designs are available, as well as custom designs to meet special application requirements. Dynaflex® LCD Series Couplings LORD Dynaflex LCD Series Couplings are the ultimate coupling for reciprocating engine drives. This coupling features a bonded elastomeric flexing element which is radially precompressed into a flanged outer housing. This design produces a low torsional stiffness for maximum isolation of engine firing-pulse-induced torsional disturbances, torque overload slip protection, misalignment accommodation, superior shock pulse attenuation and fatigue life, and is adaptable to a variety of drive attachment designs. Custom designs are available to fit nearly every SAE flywheel configuration available from most engine manufacturers. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 89 of 124 Coupling Application Guide Dynaflex Shear-Type Dynaflex Spool-Type Dynaflex Bushing-Type Dynaflex LCR Series Dynaflex LCD Series Horsepower Rated: 1/50 to 1 Rated: 50 to 1000 Rated: 10 to 600 Rated: 4 to 135 Rated: 75 to 2000 Best Application Area Low-frequency vibration, multidirectional misalignment Low-frequency vibration, high-power drive systems Multidirectional misalignment, high capacity Large misalignment, safetied drive requirements Diesel engines, lowfrequency vibration, multidirectional misalignment Outstanding Capabilities Effectively accommodates combinations of misalignment, high torsional resilience Versatility in design for exact application requirements (stiffness and capacity) High torque capacity versus size Angular misalignment capability Fits many standard flywheels, high torsional Versatility Factor Widest application potential of all elastomeric couplings Capacity and resilience can be varied by changing number and type of spool Numerous combinations possible simply by changing flexing elements Torsional spring rate varied by changing modulus or wall thickness Large horsepower, high horsepower capacity Easily incorporated Easily incorporated Inherent Inherent Slip-torque feature Fail-Safe Characteristics Dynaflex Elastomeric Flexible Couplings A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Page 90 of 124 Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 91 of 124 Typical applications include: • Information Systems – Motor drive, printer rollers, indexing devices, linear actuator, drives and card sorters • Hospital Bed – Actuator drive • Dynamometer – Driveline • Tachometer – Driveline • Pumps, Blowers, Compressors – Driveline Features and Benefits Dynaflex® Shear-Type Couplings Rated: 1/50 to 1 hp at 1750 rpm LORD Dynaflex Shear-Type Couplings are compact, one-piece flexible couplings economically constructed to isolate low-frequency vibration and accommodate multidirectional misalignment. These couplings reduce the adverse effects of transient shock torques, torsional vibration, noise and misalignment associated with small equipment drivelines. This results in longer service life, smoother, quieter operation, less maintenance, and lower cost for your end product. Shear-Type flexible couplings are useful in many small equipment driveline applications. Multi-directional misalignment capabilities make them ideally suited for fractional horsepower drivelines demanding noise reduction, vibration isolation and maintenance-free operation. • High torsional deflection • Easy installation • Versatile application potential - fractional horsepower couplings are available in a range of sizes to permit matching a specific coupling to your application. • One-piece construction – convenient for small equipment with fractional horsepower requirements. Specified torque rating allows 15° angular deflection for excellent vibration isolation. • Multi-directional misalignment accommodation – elastomeric flexibility accommodates misalignments up to 1/32 inch parallel, 2° angular. • Vibration isolation – low torsional stiffness is achieved with the shear-type flexible coupling because the rubber is loaded in shear. This allows for low system natural frequencies and excellent driveline disturbances. • Shock protection – torsional shock loads are attenuated by torsional deflection of the elastomer. Torsional flexibility smooths out rotational disturbances and protects system components from early fatigue failure. • Noise reduction – no metal-to-metal contact; elastomeric barrier reduces gear noise, transmission and motor hum between shifts. • Maintenance-free – elastomer flexibility accommodates all motion without metal-to-metal wear, eliminates the need for lubrication. • Long service life – Dynaflex Shear-Type Couplings have proven themselves under demanding service conditions. Elastomers resist effects of abrasive materials, oil and grease. • Attachment – shear-type flexible couplings are available in an assortment of bore sizes. Refer to Table 1. • Constant velocity – inherent design properties produce a rotational constant velocity. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 92 of 124 Dynaflex Shear-Type Couplings Table 1 – Specifications and Dimensions Coupling Part Number Standard Bore Diameters A (in) C (in) D Ref. (in) E Ref. (in) F (in) HP at 1750 rpm Ref. Torque Rating (lb-in) Static Torsional Stiffness (lb-in/deg) ±20% Set Screw Size 0.44 0.56 0.36 0.81 1/50 0.8 0.053 5/40 0.63 0.81 0.56 1.38 1/16 2.50 0.17 10/24 0.75 1.00 0.72 1.75 1/8 5 0.33 10/24 0.88 1.25 0.88 2.13 1/4 10 0.66 1/4-20 1.00 1.38 0.91 2.25 1/3 13 0.87 1/4-20 1.13 1.63 1.00 2.50 1/2 20 1.33 1/4-20 1.38 1.81 1.05 2.69 3/4 30 2.00 5/16-18 1.50 2.00 1.11 2.88 1 40 2.66 5/16-18 B (in) SK-1947-6 0.125 0.125 SK-1947 0.187 0.187 SK-1947-19 0.187 0.250 SK-1947-29 0.250 0.250 J-1211-1-2 0.187 0.187 J-1211-1-1 0.250 0.250 J-1211-2-2 0.250 0.250 J-1211-2-11 0.250 0.312 J-1211-2-6 0.250 0.375 J-1211-2-3 0.312 0.312 J-1211-2-12 0.312 0.375 J-1211-2-1 0.375 0.375 J-1211-3-4 0.312 0.312 J-1211-3-14 0.312 0.375 J-1211-3-12 0.312 0.500 J-1211-3-2 0.375 0.375 J-1211-3-8 0.375 0.500 J-1211-3-1 0.500 0.500 J-1211-4-2 0.375 0.375 J-1211-4-35 0.375 0.500 J-1211-4-11 0.375 0.625 J 1211-4-14 0.500 0.500 J-1211-4-4 0.500 0.625 J-1211-4-1 0.625 0.625 J-1211-5-3 0.500 0.500 J-1211-5-4 0.500 0.750 J-1211-5-2 0.625 0.625 J-1211-5-1 0.750 0.750 J-1211-6-12 0.500 0.500 J-1211-6-18 0.625 0.625 J-1211-6-14 0.625 0.750 J-1211-7-16 0.500 0.750 J-1211-7-9 0.625 0.625 J-1211-7-3 1.00 1.00 Notes: Maximum recommended misalignment - 1/32 inch parallel, 2° angular. Intrusion should not exceed “E” bore length dimensions. Standard Construction: Hubs - steel; Bores - as listed; Set Screws - one per hub furnished but not installed; Flexing Element - neoprene. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 93 of 124 Figure 1 – Part Dimensions Table 2 – Standard Bore Tolerances Bore Sizes Tolerance from 0.000 to 0.499 + 0.001 - 0.000 from 0.500 to 0.749 + 0.0015 - 0.0000 from 0.750 to 1.499 + 0.002 - 0.000 A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Page 94 of 124 Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 95 of 124 Dynaflex® Spool-Type Couplings Rated: 5 to 1000 hp at 2000 rpm LORD Dynaflex Spool-Type Couplings provide excellent protection against destructive torsional vibration in hightorque drive systems. These couplings are customer-assembled, using bonded flexing spools from LORD, and bolted between customer-supplied metal hubs. Spools should be placed around recommended bolt circle on hub. Bonded spools can be installed or replaced with minimum effort. Coupling assembly has torsional deflection of 2° under rated torque. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 96 of 124 Dynaflex Spool-Type Couplings Table 1 – Specifications and Dimensions Spool Part Number Minimum Bolt Circle Diameter for Number of Mounts (in) A Diameter B Thickness C Thread Attachement 3 4 5 6 J-4624-1 1.00 0.75 0.38 1/4-20-2A 1.20 1.42 1.70 2.00 2.30 2.62 2.92 J-3424-2 2.00 2.12 0.40 1/2-13-2B 2.30 2.82 3.40 4.00 4.60 5.22 5.84 6.46 7.50 7.72 J-5425-1 3.19 3.00 1.25 1/2-13-2A 3.62 4.41 5.30 6.25 7.18 8.18 9.12 10.20 11.00 12.10 J-5682-1 4.48 2.25 1.25 1/2-20-2A 5.10 6.20 7.45 8.75 10.10 11.50 12.80 14.30 15.70 17.00 7 8 9 10 11 12 3.24 3.56 3.86 It is suggested that all designs for Spool-Type Flexible Couplings be reviewed with LORD Corporation. Notes: Maximum recommended misalignment - 1/32 inch parallel, 1° angular. Coupling permits wide latitude in shaft lengths. However, sufficient spacing between shaft ends should be provided to allow for shaft end play. Construction: Rubber elements - LORD does not supply hubs, elements only; Metal parts - steel; Flexing element - environmental-resistant elastomer. Bolt Circle Diameter (in) Table 2 – Coupling Configuration Capacity Chart Torque (lb-in x 100) A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 97 of 124 Figure 1 – Part Dimensions - J-4624-1 Figure 2 – Part Dimensions - J-3424-2 Figure 3 – Part Dimensions - J-5425-1 Figure 4 – Part Dimensions - J-5682-1 Figure 5 – Typical Assembly with Bonded Flexing Spools A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Page 98 of 124 Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 99 of 124 Dynaflex® Bushing-Type Couplings Rated: 10 to 600 hp at 2000 rpm LORD Dynaflex Bushing-Type Couplings accommodate misalignment, cushion torsional shock, and do not generate or transmit noise. Since relative motion is taken in the elastomer rather than sliding metal surfaces, no lubricant is involved or ever required. Dirt and grit cannot effect the coupling bushings. The elastomer has been compounded to provide long service life. Typical applications include driveline installations where multi-directional misalignment must be accommodated and torque loads are medium to high. Specification, selection and dimension information provided on the following pages facilitate design of the coupling assembly. The bushings are standard parts, and the flanges can be supplied by the end user or by LORD as a special design. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 100 of 124 Selection Guide Torsional Flexibility Compression bushing-type couplings are assembled by pressing the elastomeric bushings into sockets of a coupling flange. Once assembled, the coupling can be used two ways: • Parallel Arrangement The driving shaft can be connected to all of the bushings, and the driven shaft connected to the coupling flange. This arrangement loads all bushings in parallel and produces maximum torque capacity and a less resilient coupling. • Series Arrangement This arrangement requires an even number of bushings per flange. Mating flanges of the driving and driven shafts are attached to alternate bushings. This arrangement transmits the torque through the bushings in an N x N series arrangement, thereby making the torque capacity one-half of the parallel arrangement. The coupling is also more flexible. Bushing-type couplings are relatively stiff torsionally compared to other elastomeric couplings. The torsional spring rate of a coupling assembly can be calculated by using the equation and data provided on the curves. When high torque and small space are the controlling factors, the parallel arrangement is recommended. When misalignment is the controlling factor, the bushings should be applied in series arrangement. Table 1 provides selection criteria for parallel arrangement, Table 2 provides data for the series arrangement. Bushing selection is dependent upon torque requirements, angular, parallel and axial misalignments, as well as bolt circle diameter, number of bushings and bushing size. The torque values shown on the charts are nominal. The bushings are capable of withstanding higher torques due to the shock loads or other short duration surges. Figure 1 – Parallel Arrangement Example Required torque capacity – 3400 lb-in Misalignment – Angular – 1.75° Axial – 1/8 in Parallel – 1/32 in Proposed Coupling – 7 x 7 Series, J-5737-1, (N = 7) 8 in bolt circle Torsional Spring Rate, Kθ = N R2 KR 2 Kθ = 7 (4)2 4000 = 224,000 lb-in/rad. 2 Caution: Shaft length must be considered for potential whirl problems. Recommended Misalignment Limits Misalignment Angular Single Coupling Double Coupling Bushing Arrangement Parellel Series 1° 1.75° Parallel 1/64 in 1/32 in Axial ±1/16 in ±1/8 in Angular 2° 3.5° Parallel 3/16 to 1/2 in* 3/8 to 1 in* Axial ±1/8 in ±1/4 in * Dependent on shaft length (10 to 30 in). Figure 2 – Series Arrangement A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 101 of 124 Dynaflex Bushing-Type Couplings Table 1 – Parallel Arrangement Selection lb/in = NR 2 K R (____) rad θ Torque: T = σc • N • R • d • l (lb/in) Torsional Rate: K BUSHING COUPLING SELECTION Curves Based on Compression Stress σc = 200 psi N=2 12 3 4 5 Where: σc = Comp. Stress (psi) N = No. of Joints R = Bolt Circle Radius 7 8 9 6 d = joint l.M., O.D. l = Socket Length 10 11 12 10 Bolt Circle (in) J-5915-58 8 RMIN = J-5737-1 r 6 Sin ( 180˚ ) N J-6250-2 Where r = radius of rubber joint 4 2 M IMU MIN KR lb/in Joint Number ETER IAM LE D CIRC BOLT J-6250-1† J-5915-58 † Minimum B.C. Dia. "D" For Number of Joints 2 6,800 12,000 1.25 2.50 3 4 5 1.43 1.77 2.13 3.00 3.54 4.26 6 7 2.50 5.00 2.89 5.76 8 9 3.27 3.68 6.52 7.32 10 11 4.05 8.08 4.45 4.85 8.90 9.68 12 0 J-6250-2 J-5915-58 4 15 8 30 12 45 16 60 20 75 24 90 Bushing Part No. 28 105 32 120 36 135 40 150 44 165 48 180 Torque (lb/in x 100) 52 195 56 210 † Non-Stock Item Table 2 – Series Arrangement Selection BUSHING COUPLING SELECTION — N x N SERIES Curves Based on Compression Stress σc = 200 psi (N x N) 2x2 3x3 4x4 5x5 6x6 9x9 8x8 7x7 10 x 10 8 15-5 J-59 12 12 x 12 Bolt Circle (in) 10 -1 J-5737 J-6250-2 N 2 lb/in Torsional Rate: K = R K R (____) rad 2 θ N Torque: T = σc • R • d • l (lb/in) 2 Where: σc = Comp. Stress (psi) d = joint l.M., O.D. 8 ER IAMET CLE D 6 UM MINIM CIR BOLT N = No. of Joints R = Bolt Circle Radius 4 r RMIN = 180º Sin ( ) 2 KR lb/in Joint Number N Where: r = radius of rubber joint J-6250-1 J-5915-58 6,800 12,000 l = Socket Length Minimum B.C. Dia. "D" For Number of Joints 2 1.77 3.54 3 4 5 2.50 3.27 4.05 5.00 6.52 8.08 6 7 8 9 10 11 12 4.85 5.62 6.41 7.20 8.00 8.78 9.62 9.68 11.25 12.81 14.40 15.98 17.59 19.15 0 J-6250-2 J-5915-58 Bushing Part No. 4 15 8 30 12 45 16 60 20 75 24 90 28 105 32 120 36 135 40 150 44 165 48 180 52 195 56 210 Torque (lb/in x 100) A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 102 of 124 Figure 3 – Joint Dimensions - J-6250-2 Figure 4 – Joint Dimensions - J-5915-58 Table 3 – Typical Socket Dimensions Figure 5 – Socket Dimensions Part Number A Socket Dia. C B Radius mm Chamfer x 45° in mm in mm in J-6250-2 1.00 25.4 0.69 17.5 0.19 4.8 in 0.13 mm 3.3 J-5915-58 2.19 55.6 1.06 26.9 0.25 6.4 0.19 4.8 LORD does not supply hubs. Rubber elements only. Installation Instructions: Use P-80 lube or equivalent mixed to manufacturer’s specifications. Immerse rubber bushing in P-80 solution, making sure entire bushing is wet. Insert bushing into socket by pressing with adequate force to seat the bushing properly between the retaining lips. Appearance of top and bottom should be uniform after assembly. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 103 of 124 Dynaflex® LCR Series Couplings Rated: 4 to 135 hp at 2000 rpm LORD Dynaflex LCR Series Couplings are ring-type couplings developed to overcome numerous torsional problems associated with vehicular and industrial driveline systems. These easily installed couplings reduce noise transmission and increase bearing and driveline life through greater misalignment accommodation, isolation of low frequency disturbances, and isolation of torsional shock. These highly flexible elastomeric couplings for accessory drives are also designed to eliminate lubrication and maintenance. Features and Benefits • Misalignment accommodation – elastomeric flexibility allows for large angular misalignment. For permissible misalignments, including axial and radial, Refer to Table 1. • Vibration isolation – low torsional spring rate is achieved with the elastomeric ring-type coupling using rubber in compression. This allows for low system natural frequencies and isolation of first mode driveline disturbances in most driveline systems. • Shock protection – isolates torsional shock, prevents backlash and protects system components, including bearings, from fatigue failure. • Long service life – Dynaflex LCR Series Couplings have proven themselves under demanding service conditions. • Maintenance-free – elastomer flexibility accommodates all motion without wear, eliminates the need for lubrication. • Noise reduction – no metal-to-metal contact; elastomer attenuates structure-borne noise and isolates vibration from components that would act as noise generators. • Systems Engineering – LORD has in-house computer capabilities for multi-torsional analysis to assist in proper coupling selection. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 104 of 124 Typical Applications Accommodating axial misalignment along the axis of shafts without high reaction forces is a unique feature Dynaflex LCR Series Couplings are useful for a wide range of rotary drive applications, from lawn and garden of ring couplings. Figure 2 shows this load deflection tractors to large construction equipment, including U-joint relationship. replacement. Typical applications include: Ring-type couplings accommodate parallel misalignTrouble-Free Hydraulic Pump Devices Lawn & Garden Tractors Maintenance-Free Main Drive Couplings Dynamometer Protects Driveline from Failure Snowmobile Reliable Main Drive Coupling Vibratory Rollers Absorbs High Torsional Shock Loads in Eccentric Drive Units Figure 1 – Typical Load/Deflection Curves On- & Off-Highway Isolates and Protects Vehicles Auxiliary Driveline Systems 2500 Industrial Machinery Provides Inexpensive Coupling for Maximum Angular Misalignment and Vibration Control 2000 Agriculture Equipment Replaces Conventional Universal Joints and Provides Torsional Flexibility The coupling design incorporates metal inserts bonded in an elastomeric ring, which loads the flexing element in compression to transmit torque. Misalignment motion is accommodated by deflecting the elastomer in shear, which allows extreme misalignment without high reaction forces. They are ideally suited for light-duty elastomeric universal joints, particularly where noise reduction or shock attenuation is required. Absence of metal-to-metal contact through the coupling eliminates the need for lubrication and maintenance, while also reducing noise transmissions. Installation is accomplished by insertion between simple parallel flanges. This lightweight coupling element can be arranged in a single or double series configuration to match specific torsional stiffness and misalignment requirements. Static Load Deflection Characteristics of LCR-300-600-046A Reference Curve Ring-type couplings isolate torsional vibration and reduce the harmful effects of torsion shock. Torsional resilience is one important characteristic. Figure 1 shows the torsional spring rate. LCR-300-600-046A Torque Rating 1440 lb-in 1500 1000 500 0 0 2 4 6 8 10 12 Typical Angle (deg) Figure 2 – Axial Load Deflection Curves 500 400 LCR-300-600-046A Load (lb) Dynaflex LCR Series Couplings were designed and developed by LORD and have been in service since the early 1960s. The basic concept was intended for specific applications requiring low-cost, flexible couplings to accommodate all forms of misalignment and provide torsional resilience. 300 200 100 0 0 0.1 0.2 0.3 0.4 0.5 0.6 Typical Deflection (in) Figure 3 – Typical Radial Load Deflection Curves 1200 1000 LCR-300-600-046A 800 Load (lb) Application Torque (lb-in) Farm Tractor ment with relatively low radial reaction forces imposed on driving and driven equipment. Figure 3 shows typical radial load deflection curves. Load deflection characteristics for other LCR couplings are available upon request. Typical End Product 600 400 200 0 0 A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. 0.1 0.2 0.3 0.4 0.5 0.6 Typical Load Deflection (in) Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Specifications Materials: The elastomer used in Dynaflex LCR Series Couplings is high-quality natural rubber, which meets LORD specifications (available upon request) and exceeds SAE standards. Natural rubber is used because of its excellent physical properties such as tensile strength, tear and abrasion resistance, fatigue resistance and low temperature characteristics. Other elastomers are available to meet special applications needs. The elastomer-to-metal bonds are even stronger than the elastomers. Dynaflex LCR Series Couplings listed on the following pages have aluminum alloy inserts. Many other insert configurations are possible to meet attachment requirements. Environmental: Ring-type couplings will perform satisfactorily when exposed to the normal fluid, temperature and other environmental conditions found in driveline systems. Special oil-resistant elastomers can be provided where total or partial oil immersion is necessary. For operation in ambient temperatures exceeding 170°F (77°C), consult LORD Engineering. Page 105 of 124 Remote Driven Units: Multiple U-joint shafts (especially longer shafts) and the speed at which the shaft rotates (especially higher rpm’s) can create complex stability problems. To assure satisfactory coupling performance, all design layouts for remote mounted driven units should be reviewed by LORD Engineering. LORD analytical capability is only one part of the engineering service available on all coupling applications. LCR ring-type couplings can be selected based on horsepower or maximum torque requirements. The data listed on the next page provides the necessary information to select a coupling and design it into your system. New equipment designs and retrofits involving reciprocating engine drives and unusual driveline arrangements should be analyzed to avoid potential vibration and misalignment problems. Contact LORD Engineering for assistance. Misalignment: Misalignment capability applies for speeds up to 3500 rpm. Operation up to 7000 rpm is permitted with reduced misalignment (consult LORD Engineering). Note: For speeds above 4000 rpm, shielding is required and/or balancing of assembly may be required. Installation: Normal installation involves simple through bolt attachment to flanges. For flywheel attachment applications, metal inserts can be tapped/counter-bored to permit easy installation. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 106 of 124 Dynaflex LCR Series Couplings Table 1 – Specifications and Dimensions Rated Performance Characteristics Part Number Torque Rating Per 100 rpm lb-in hp N-m Static Torsional Rate - Kθ Capacity 1750 rpm 2000 rpm 3600 rpm hp hp hp kW kW kW kW lb-in/ rad Axial Rate - KA Radial Rate - KR Permissible Misalignments Axial N-m/ rad lb/in N/mm lb/in N/mm Parallel Angular in mm in mm LCR-275-400-004A 125 14 0.20 0.15 3.5 2.6 4.0 3.0 7.1 5.3 420 47 150 26 375 66 ±5° ±1/8 3.18 ±1/16 1.59 LCR-275-400-009A 290 33 0.46 0.34 8.1 6.0 9.2 6.9 16.6 12.4 530 60 350 60 850 149 ±4° ±3/32 2.38 ±1/16 1.59 LCR-275-400-017A 550 62 0.87 0.65 15.3 11.4 17.5 13.0 31.4 23.4 1600 181 950 166 1300 228 ±3° ±3/64 1.19 ±1/32 0.79 LCR-300-600-046A 1440 163 2.28 1.70 40.0 29.8 45.7 34.1 82.3 61.3 18000 2034 2300 404 4500 790 ±2° ±1/16 1.59 ±1/32 0.79 LCR-400-800-060A 1900 215 3.01 2.24 52.8 39.3 60.3 45.0 108.5 80.9 24000 2712 1450 254 3000 525 ±2° ±1/16 1.59 ±1/64 0.40 LCR-400-800-115A 3600 407 5.71 4.26 100.0 74.5 114.2 85.2 205.6 153.3 46000 5197 3600 630 6400 1121 ±2° ±1/16 1.59 ±1/64 0.40 LCR-400-800-135A 4200 475 6.66 4.97 116.6 87.0 133.3 99.4 239.9 178.9 63000 7118 4200 736 9000 1576 ±1-1/2° ±1/16 1.59 ±1/64 0.40 LCR-450-600-011A 350 40 0.56 0.42 9.6 7.1 11.1 8.3 20.0 14.9 3100 350 1000 175 420 74 ±5° ±1/8 3.18 ±1/16 1.59 Torque ratings as listed are maximum steady torques per application requirements. For general applications, dynamic torques of ±35 percent of the coupling rate torques can be applied to the listed torque ratings. Shock torques (e.g., start-up torque, etc.) of up to 200 percent rated torque are generally acceptable. Torque Requirements: Torque (lb-in) = 63025 x hp rpm Table 2 – Specifications and Dimensions Physical Characteristics (Nominal)* Weight Part Number Inertia No. of lbMass kg lb-insec2 kgmm2 A B.C. Dia. B Hole Dia. C D Coupling I.D. Coupling I.D. E Length F Insert Dia. G Length H Length in mm in in mm in mm in mm in mm in mm in mm Inserts mm LCR-275-400-004A 0.52 0.236 0.0020 226.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.00 25.40 0.91 23.11 0.12 3.18 0.75 19.05 LCR-275-400-009A 0.52 0.236 0.0020 226.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.00 25.40 0.91 23.11 0.12 3.18 0.75 19.05 LCR-275-400-017A 1.00 0.454 0.0038 430.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.75 44.45 0.91 23.11 0.12 3.18 1.50 38.10 LCR-300-600-046A 0.91 0.413 0.0041 463.0 6 3.00 76.20 0.39 9.91 4.06 103.12 1.88 47.75 1.53 38.86 1.00 25.40 0.12 3.18 1.28 32.50 LCR-400-800-060A 1.25 0.567 0.0072 814.0 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 1.50 38.10 1.00 25.40 0.12 3.18 1.25 31.75 LCR-400-800-115A 1.25 0.567 0.0072 814.0 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 1.50 38.10 1.00 25.40 0.12 3.18 1.25 31.75 LCR-400-800-135A 1.40 0.635 0.0099 111.9 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 2.00 50.80 1.00 25.40 0.12 3.18 1.75 44.45 LCR-450-600-011A 0.78 0.354 0.0032 362.0 6 4.50 114.30 0.41 10.30 5.56 141.22 3.40 86.36 0.68 17.27 1.00 25.40 0.12 3.18 0.43 10.92 * See detail drawings by part number for tolerances. Does not include bolts or flanges. LORD does not supply hubs. LORD supplies ring elements only. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 107 of 124 Figure 4 – Part Dimensions Figure 5 – Single Coupling Arrangement Figure 6 – Double Coupling Arrangement Single coupling arrangement consists of two shafts jointed by a single coupling for maximum economy. Double coupling/series arrangement uses two couplings separated by a floating shaft. This provides same torque capacity as single hub arrangement, with twice the permissible angular misalignment and half the torsional stiffness. Superior to single coupling for control of torsional vibration. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Page 108 of 124 Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 109 of 124 Features and Benefits Dynaflex® LCD Series Couplings Rated: 75 to 2000 hp at 2000 rpm LORD Dynaflex LCD Series Couplings have been developed to overcome numerous torsional problems associated with vehicular and industrial driveline systems. These couplings increase equipment life by protecting against torsional vibration, shock and misalignment. Typical application attachments include: • Flywheel to shaft • Flywheel to hub (splined) • Shaft to shaft • Floating shaft • Protection from torsional shock loads • Design flexibility • Safe for occasional severe overloads • Vibration isolation – extremely low torsional spring rate is achieved with the Dynaflex LCD Series Coupling, using elastomer in shear. This allows for low system natural frequencies and isolation of first mode driveline disturbances. • Damping at resonance – the elastomer used in Dynaflex LCD Series Couplings effectively reduces vibration at resonance. • Shock protection – torsional shock loads are attenuated by large shear deflection of the elastomer. In the case of severe overloads, equipment damage is prevented by slippage between the elastomer and the outer housing. • Misalignment accommodation – elastomer flexibility allows for angular, parallel and axial misalignment. • Long service life – Dynaflex LCD Series Couplings have proven themselves under demanding and rugged service conditions. • Maintenance-free – elastomer flexibility accommodates all motion without wear, eliminates the need for lubrication. • Noise reduction – no metal-to-metal contact; elastomer attenuates structure-borne noise and isolates vibration from components that would act as noise generators. • Attachment – fits many standard SAE flywheels. • Design flexibility – standard rubber molds are used to produce each different size coupling shown in this catalog. Often it is necessary to change metal components for custom applications. This is common. • Systems Engineering – LORD has in-house computer capabilities for multi-mass torsional analysis to assist in proper coupling selection. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS This unique concept provides low torsional spring rates which effectively isolate critical vibratory disturbances in driveline and accessory systems, thus prolonging equipment life. Misalignment and torsional shock loads are absorbed by shear deflection in the elastomeric element. The ability of the coupling to slip at the outer member with short duration shock overloads protects the driveline and accessory components from premature failure. The Dynaflex LCD Series Coupling has been particularly successful for diesel driven applications. Dynaflex LCD Series Couplings are available in 75 to 2000 hp ratings at a nominal 2000 rpm. Each size is also available in two stiffness values. These are referred to as the A and C stiffness values. The C stiffness parts are normally stocked. Torque Load (lb-in) x 000 Using the experience gained in designing and producing special Dynaflex couplings, LORD has developed a new standard product line of heavy-duty Dynaflex couplings. These couplings have a specially designed elastomeric element bonded to a metal inner member which is then preloaded and friction-fit into an outer member. Figure 1 – Torsional Load/Deflection Curves Angular Deflection (deg) Figure 2 – Axial Load Deflection Curves Load (lb) Standardization of Proven Concept Page 110 of 124 Load Deflection Data Figure 1 shows the linearity of the coupling spring rate at (and well above) the rated capacity of 12,500 lb-in torque. The curves also demonstrate the unique overload slip characteristic at about 60,000 lb-in torque. It should be noted, however, that the overload protection results from slipping of the coupling. This slipping generates heat, and therefore continuous running at overload could be injurious to the coupling. Load (lb) Figures 1 through 3 illustrate the torque or load versus deflection characteristics for the -A and -C stiffnesses of Deflection (in) the LCD-0400 size couplings. The general characteristics of these curves are typical for all Dynaflex LCD Series Figure 3 – Radial Load Deflection Curves Couplings. Figures 2 and 3 illustrate the flexibility of Dynaflex LCD Series Couplings to accommodate axial and radial misalignment. The -A variation is made in a softer elastomer to produce a lower torsional spring rate and therefore had the lower axial and radial spring rates. All spring rates are ideally linear over the normal operating range of deflection. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Deflection (in) Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 111 of 124 Dynamic Torsional Stiffness, Kθ Typical Applications The dynamic torsional stiffness is higher than the static stiffness at room temperature. When the LCD Series Couplings are attached to diesel engine flywheels, the elastomer gets warm. At an operating temperature in the 170° to 200°F range, the dynamic stiffness is nearly the same as the static stiffness at room temperature. The stiffness values shown in the performance characteristics chart are for computer modelling and in other types of torsional analysis work. Dynaflex LCD Series Couplings are useful for a wide range of rotary drive applications, from off-highway truck drivelines to auxiliary compressor drives on diesel locomotives. The soft torsional stiffness of these couplings makes them ideally suited for diesel applications with remotely mounted driven components. Typical applications include: Static Load Deflection Characteristics of LCD-0400-01-A & -C and LCD-0400-04-A & -C Curves of other LCD parts show similar characteristics and are available upon request. Typical End Product Application Mining Dump Truck Increases Engine and Transmission Life Diesel Locomotive Eliminates Accessory Driveline Failure Portable Air Compressor Replaces Short-Lived Gear Coupling; Smooth Operation 4-Wheel Drive Farm Tractor Reduces Noise and Extends Drive Train Life Military Vehicle Eliminates Accessory Shaft Breakage Dynamometer Prevents Driveline Failure Mining Dump Truck Prolongs U-Joint Life In addition, Dynaflex LCD Series Couplings have been used in these types of applications: • Main Drive Engine – Generator Engine – Transmission Electric Motor – Pump • Accessories Starters Alternators A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Engine – Compressor Engine – Pump Electric Motor – Compressor Fans and Blowers Power Take-Offs Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Selection Guide This selection guide can be used to determine the size and series coupling to suit your general requirements. Final selection of the specific coupling to satisfy all of the application requirements generally necessitates a system engineering analysis. These computerized analyses of torsional systems can be provided by LORD Corporation’s Engineering Department. Page 112 of 124 Figure 6 – Typical Dynaflex LCD Coupling 01 Series - Type III Housing Couplings (400 hp and above) Figure 4 – Typical Dynaflex LCD Coupling X Series - Type I Housing Couplings (0075, 0150, 0200, 0300) (With Tapered Inner Member) Note: 0400-04 has tapered inner member. 0600 and above do not have tapered inner member. Figure 7 – Typical Dynaflex LCD Composite Outer Member (0075, With Tapered Inner Member) Note: The LCD-0075-13 design is the same as the “20 Series” except the outer member flange O.D. is very small. Figure 5 – Typical Dynaflex LCD Coupling XX Series - Type II Housing Couplings (0075, 0150, 0200, 0300) (With Flanged Inner Member) Table 1 – Split Tapered Bushings Dynaflex LCD Series Coupling Part Number Browning Bushing Bore Range P/N Type 1 Dia. mm in LCD-0075 Q1 3/4 - 2-1/16 19.05 - 52.3 2-1/8 - 2-11/16 54.0 - 68.3 LCD-0150-XR Q1 3/4 - 2-1/16 19.05 - 52.3 2-1/8 - 2-11/16 54.0 - 68.3 LCD-0200-XR R1 1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2 LCD-0300-XR R1 1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2 R1 1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2 LCD-0400-XX in Type 2 Dia. mm Application Note: Sustained operation at torsional resonance can produce vibratory torques which might cause damage to the coupling and other driveline components. Please consult LORD Engineering for application review and approval. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 113 of 124 Dynaflex LCD Series Couplings Table 2 – Rated Performance Characteristics Part Number* Size Figure No. Capacity per 100 rpm hp Variation kW Torque Rating TN lb-in N-m Approximate Slip Torque lb-in N-m Torsional Rate Kθ Axial Rate KA lb-in/rad N-m/rad lb/in Radial Rate KR N/mm lb/in N/mm LCD-0075 -XR-A -XXR-A 4 4 4.05 3.02 2,500 282 8,000 900 11,000 1,243 875 153 5,800 1,015 LCD-0075 -XR-C -XXR-C 4 4 4.05 3.02 2,500 282 8,000 900 21,000 2,373 2,100 368 10,000 1,750 LCD-0075 -X-C 7 4.05 3.02 2,500 282 8,000 900 21,000 2,373 2,100 368 10,000 1,750 LCD-0150 -XR-A -XXR-A 4 5 8.09 6.04 5,000 565 20,000 2,260 22,000 2,486 1,750 306 11,500 2,012 LCD-0150 -XR-C -XXR-C 4 5 8.09 6.04 5,000 565 20,000 2,260 40,000 4,520 4,000 700 20,000 3,500 LCD-0200 -XR-A -XXR-A 4 5 11.11 8.29 7,000 791 28,000 3,164 35,000 3,955 2,600 455 14,000 2,450 LCD-0200 -XR-C -XXR-C 4 5 11.11 8.29 7,000 791 28,000 3,164 60,000 6,780 5,000 875 22,000 3,850 LCD-0300 -XR-A -XXR-A 4 5 15.87 11.84 10.000 1,130 40,000 4,520 50,000 5,650 3,500 612 11,500 2,012 LCD-0300 -XR-C -XXR-C 4 5 15.87 11.84 10,000 1,130 40,000 4,520 90,000 10,170 8,800 1,540 20,000 3,500 LCD-0400 -X-A -XX-A 6 6 19.83 14.79 12,500 1,412 60,000 6,780 60,000 6,780 1,750 306 12,500 2,188 LCD-0400 -X-C -XX-C 6 6 19.83 14.79 12,500 1,412 60,000 6,780 110,000 12,430 5,700 1,000 25,000 4,375 LCD-0600 -X-A -X-C 6 6 31.75 23.69 20,000 2,260 85,000 9,600 100,000 11,290 1,600 280 12,500 2,188 LCD-0800 -X-A -X-C 6 6 39.67 29.58 25,000 2,825 100,000 11,300 130,000 250,000 14,690 28,250 2,000 6.500 350 1,140 14,000 30,000 2,450 5,250 LCD-1000 -X-A -X-C 6 6 52.91 39.47 32,000 3,616 150,000 16,950 250,000 450,000 28,250 50,850 3,250 9,000 600 1,575 20,000 35,000 3,500 6,125 LCD-1500 -X-A -X-C 6 6 79.37 59.21 50,000 5,650 200,000 22,600 360,000 650,000 40,680 73,450 4,500 13,000 788 2,275 28,000 50,000 4,900 8,750 LCD-2000 -X-A -X-C 6 6 103.15 77.22 65,000 7,345 200,000 22,600 675,000 1,250,000 76,275 141,250 8,500 15,000 1,488 2,625 58,000 100,000 10,150 17,500 * Please consult LORD engineering for application review, approval and availability. Use Wood’s Sure-Grip® Bushing type SK or equivalent. Prolonged exposure to temperatures in the 0°F range and below produces a significantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading. Pilot diameter tolerances are + .000/ -.005 in for -A Series diameters and + .005/ -.000 in for -C Series diameters. Blind assembly style with a notched periphery provides trouble-free, sliding assembly on flywheel drive pins when bolted access is not possible. Outer member is a composite material. See detail drawings by part number for tolerances. It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog. Definition of Part Numbering System Tapered. Refer to SAE J620c for flywheel numbers 6-1/2, 10, 11-1/2, 16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6. Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm) Sure-Grip is a trademark of Altra Industrial Motion, Inc. Part Type hp Rating Attachment Variation Torsional Stiffness Variation LCD -0400 -X -XX -A Torque Requirements: Torque (lb-in) = 63025 x hp rpm A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 114 of 124 Table 3 – Specifications and Dimensions Physical Characteristics (Nominal) Part Number* Size Variation Weight Mass lb kg Inertia Inner Member Outer Member lb-insec2 kg-m2 lb-insec2 kg-m2 A Pilot O.D. B B.C. Dia. in mm in mm C Dia. E Dia. D Dia. in mm in mm F Length in mm in mm -XR-A -XXR-A 6.5 8.3 2.95 3.76 0.04 0.004 0.21 0.35 0.024 0.039 8.500 12.375 215.90 314.33 7.875 11.625 200.03 295.28 2.875 73.03 3.375 85.73 No Counter Bore No Counter Bore 2.62 66.55 -XR-C -XXR-C 6.5 8.3 2.95 3.87 0.04 0.004 0.21 0.35 0.024 0.039 8.500 12.375 215.90 314.33 7.875 11.625 200.03 295.28 2.875 73.03 3.375 85.73 No Counter Bore No Counter Bore 2.62 66.55 LCD-0075 -X-C 6.3 2.87 0.04 0.004 0.07 0.007 10.340 262.58 9.625 244.48 2.813 71.45 3.313 84.14 2.688 68.28 2.00 50.8 LCD-0150 -XR-A -XXR-A 20 13.8 9.07 6.26 0.13 0.08 0.015 0.009 0.29 0.033 12.375 314.33 11.625 295.28 2.875 2.500 73.03 63.50 3.375 3.400 85.73 86.36 4.25 4.57 107.95 120.65 2.80 71.12 LCD-0150 -XR-C -XXR-C 20 13.8 9.07 6.26 0.13 0.08 0.015 0.009 0.29 0.033 12.375 314.33 11.625 295.28 2.875 2.500 73.03 63.50 3.375 3.400 85.73 86.36 4.25 4.57 107.95 120.65 2.80 71.12 LCD-0200 -XR-A -XXR-A 21 16 9.52 7.26 0.22 0.09 0.025 0.010 0.69 0.078 13.875 352.42 13.125 333.38 4.000 2.500 101.60 63.50 4.625 3.400 117.47 86.36 5.50 5.33 139.70 135.38 2.80 71.12 LCD-0200 -XR-C -XXR-C 21 16 9.52 7.26 0.22 0.09 0.025 0.010 0.69 0.078 13.875 352.42 13.125 333.38 4.000 2.500 101.60 63.50 4.625 3.400 117.47 86.36 5.50 5.33 139.70 135.38 2.80 71.12 LCD-0300 -XR-A -XXR-A 33 18 14.96 8.16 0.59 0.25 0.067 0.028 0.92 0.104 13.875 352.42 13.125 333.38 4.000 4.000 101.60 101.60 4.625 5.125 117.47 130.18 6.00 6.69 152.40 170.00 3.06 77.72 LCD-0300 -XR-C -XXR-C 33 18 14.96 8.16 0.59 0.25 0.067 0.028 0.92 0.104 13.875 352.42 13.125 333.38 4.000 4.000 101.60 101.60 4.625 5.125 117.47 130.18 6.00 6.69 152.40 170.00 3.06 77.72 LCD-0400 -X-A -XX-A 45 48 20.41 21.77 0.57 0.93 0.065 0.150 2.83 0.320 13.875 352.42 13.125 333.38 6.000 4.000 152.40 101.60 7.000 4.625 177.80 117.47 8.00 6.00 203.20 152.4 2.75 69.85 LCD-0400 -X-C -XX-C 45 48 20.41 21.77 0.57 0.93 0.065 0.150 2.83 0.320 13.875 352.42 13.125 333.38 6.000 4.000 152.40 101.60 7.000 4.625 177.80 117.47 8.00 6.00 203.20 152.4 2.75 69.85 LCD-0600 -X-A -X-C 62 28.11 1.12 0.127 5.23 0.591 15.500 393.70 14.625 371.47 6.000 152.40 7.000 177.80 8.00 203.20 3.00 76.20 LCD-0800 -X-A -X-C 81 36.60 1.25 0.141 8.21 0.928 17.000 431.80 16.250 412.75 7.500 190.50 8.500 215.90 9.50 241.30 3.50 88.90 LCD-1000 -X-A -X-C 105 47.62 3.51 0.397 14.57 1.647 19.000 482.60 18.125 460.37 8.825 224.16 10.125 257.18 11.52 292.61 4.00 101.60 LCD-1500 -X-A -X-C 160 72.58 6.23 0.704 32.50 3.673 22.500 622.22 21.375 542.93 10.000 254.00 11.500 292.10 13.25 336.55 4.25 107.95 LCD-2000 -X-A -X-C 160 72.58 7.40 0.836 31.48 3.557 22.500 622.22 21.375 542.93 11.500 292.19 13.250 336.55 15.25 387.35 4.25 107.95 LCD-0075 LCD-0075 * Please consult LORD engineering for application review, approval and availability. Use Wood’s Sure-Grip® Bushing type SK or equivalent. Prolonged exposure to temperatures in the 0°F range and below produces a significantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading. Pilot diameter tolerances are + .000/ -.005 in for -A Series diameters and + .005/ -.000 in for -C Series diameters. Blind assembly style with a notched periphery provides trouble-free, sliding assembly on flywheel drive pins when bolted access is not possible. Outer member is a composite material. See detail drawings by part number for tolerances. It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog. Definition of Part Numbering System Tapered. Refer to SAE J620c for flywheel numbers 6-1/2, 10, 11-1/2, 16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6. Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm) Sure-Grip is a trademark of Altra Industrial Motion, Inc. Part Type hp Rating Attachment Variation Torsional Stiffness Variation LCD -0400 -X -XX -A Torque Requirements: Torque (lb-in) = 63025 x hp rpm A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 115 of 124 Table 4 – Specifications and Dimensions Physical Characteristics (Nominal) Part Number* Size LCD-0075 LCD-0075 Variation -XR-A -XXR-A -XR-C -XXR-C G Length in H Length mm in mm I Length in J Length mm K Hole Dia. in mm L No. of Holes M Hole Size in (mm) N No. of Holes Fits SAE Flywheel No. in mm No Counter Bore 0.321 0.406 8.15 10.31 6 8 3/8 - 16 UNC-2B 3 P Ref. Dia. in mm 6-1/2 10 6.50 165.1 0.375 9.53 0.125 3.18 0.25 6.35 No Counter Bore 0.375 9.53 0.125 3.18 0.25 6.35 No Counter Bore No Counter Bore 0.321 0.406 8.15 10.31 6 8 3/8 - 16 UNC-2B 3 6-1/2 10 6.50 165.1 – – 0.75 19.1 – – – – 0.710 18.03 6 0.330 (8.38) 3 8 6.80 172.7 8 3/8-16 UNC-2B 0.394 (10.00) 3 6 10 8.50 215.9 LCD-0075 -X-C LCD-0150 -XR-A -XXR-A 0.1875 4.76 0.1875 4.76 0.125 3.18 0.75 2.31 19.05 58.72 0.406 10.31 LCD-0150 -XR-C -XXR-C 0.1875 4.76 0.1875 4.76 0.125 3.18 0.75 2.31 19.05 58.72 0.406 10.31 8 3/8-16 UNC-2B 0.394 (10.00) 3 6 10 8.50 215.9 LCD-0200 -XR-A -XXR-A 0.0625 1.59 0.1875 4.76 – – 0.75 2.56 19.05 65.07 0.406 10.31 16 3/8-16 UNC-2B 0.394 (10.00) 3 6 11-1/2 OR 60/80/100 9.38 238.3 LCD-0200 -XR-C -XXR-C 0.0625 1.59 0.1875 4.76 – – 0.75 2.56 19.05 65.07 0.406 10.31 16 3/8-16 UNC-2B 0.394 (10.00) 3 6 11-1/2 OR 60/80/100 9.38 238.3 LCD-0300 -XR-A -XXR-A 0.125 3.18 0.1875 4.76 0.25 6.35 0.75 2.56 19.05 65.07 0.406 10.31 16 3/8-16 UNC-2B 0.660 (16.76) 3 6 11-1/2 OR 60/80/100 11.38 289.1 LCD-0300 -XR-C -XXR-C 0.125 3.18 0.1875 4.76 0.25 6.35 0.75 2.56 19.05 65.07 0.406 10.31 16 3/8-16 UNC-2B 0.660 (16.76) 3 6 11-1/2 OR 60/80/100 11.38 289.1 LCD-0400 -X-A -XX-A 0.125 3.18 0.50 12.70 – – 0.88 0.75 22.23 19.05 0.406 10.31 12 1/2-13 UNC-2B 3/8-16 UNC-2B 6 3 60/80/100 – – LCD-0400 -X-C -XX-C 0.125 3.18 0.50 12.70 – – 0.88 0.75 22.23 19.05 0.406 10.31 12 1/2-13 UNC-2B 3/8-16 UNC-2B 6 3 60/80/100 – – LCD-0600 -X-A -X-C – – 0.50 12.70 – – 1.00 25.40 0.406 10.31 12 1/2-13 UNC-2B 6 120 – – LCD-0800 -X-A -X-C – – 0.50 12.70 – – 1.00 25.40 0.406 10.31 8 1/2-13 UNC-2B 8 – – – LCD-1000 -X-A -X-C 0.125 3.18 0.25 6.35 – – 1.00 25.40 0.406 10.31 12 5/8-11 UNC-2B 8 14 or 140 with Adapter – – LCD-1500 -X-A -X-C 0.125 3.18 0.50 12.70 0.50 12.70 1.50 38.10 0.644 16.36 6 5/8-11 UNC-2B 8 18 or 180 – – LCD-2000 -X-A -X-C 0.125 3.18 0.50 12.70 0.50 12.70 1.50 38.10 0.644 16.36 6 3/4-10 UNC-2B 8 18 or 180 – – – * Please consult LORD engineering for application review, approval and availability. Use Wood’s Sure-Grip® Bushing type SK or equivalent. Prolonged exposure to temperatures in the 0°F range and below produces a significantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading. Pilot diameter tolerances are + .000/ -.005 in for -A Series diameters and + .005/ -.000 in for -C Series diameters. Blind assembly style with a notched periphery provides trouble-free, sliding assembly on flywheel drive pins when bolted access is not possible. Outer member is a composite material. See detail drawings by part number for tolerances. It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog. Definition of Part Numbering System Tapered. Refer to SAE J620c for flywheel numbers 6-1/2, 10, 11-1/2, 16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6. Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm) Sure-Grip is a trademark of Altra Industrial Motion, Inc. Part Type hp Rating Attachment Variation Torsional Stiffness Variation LCD -0400 -X -XX -A Torque Requirements: Torque (lb-in) = 63025 x hp rpm A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Dynaflex LCD Series Couplings Installation Guide Specifications Materials: The elastomer used in the Dynaflex LCD Series Coupling is a high-quality natural rubber which meets LORD specifications (available upon request) and exceeds SAE standards. Natural rubber is used because of its excellent physical properties, such as tensile strength, tear and abrasion resistance, fatigue resistance and low temperature characteristics. The elastomer-tometal bonds are even stronger than the elastomers. Standard LCD catalog parts are all made in two stiffnesses of natural rubber. The A elastomer is per LORD Spec MAP092, having a durometer of approximately 45. The C elastomer is LORD Spec MAP094, having a durometer of approximately 57. The metal parts for this series are of alloy steel or ductile iron. Environmental: Extensive experience with similar parts indicates that heavy-duty Dynaflex couplings will perform satisfactorily when exposed to the normal fluid, temperature and other environmental conditions found in driveline systems. For operation in ambient temperatures exceeding 170°F (77°C), consult LORD Corporation. Dynaflex LCD Series Couplings are often recommended for use in applications where the temperature is above 170°F (77°C). Temperatures above 200°F (93°C) could present problems. Customers should know what the ambient operating temperature is and whether additional air circulation can be provided. Consultation with LORD Corporation engineers is necessary if the ambient temperature is above 170°F (77°C). Page 116 of 124 Misalignment: Misalignment capability applies to speeds up to 2500 rpm. Operation up to 3500 rpm is permitted with reduced misalignment. (Consult LORD when a potential application requires special consideration). At normal rated operating conditions, the Dynaflex LCD Series Couplings are designed to accommodate misalignment. Angular: 1-1/2° maximum Parallel: 1/64 inch Axial: +1/16 inch dynamic +1/8 inch static Testing/Performance: Periodic load deflection tests are run to assure consistency of torsional spring rate and slip torque characteristics. Damping Coefficient, Cθ: The natural rubber elastomer used in LCD couplings offer hysteresis damping which dissipates energy at resonance. The “damping coefficient” is a function of many variables. Among them are dynamic strain, frequency, elastomer type and stiffness, temperature and torque loading. Damping coefficients for this series have been determined and can be provided for torsional analysis work by contacting LORD. A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Installation For engine applications, the outer member is usually bolted directly to the flywheel; for other applications, to a suitable adaptor. The inner member normally attaches to the driven shaft. The smaller LCD couplings generally have a tapered bore, which accommodates a standard split tapered bushing which grips the drive shaft. (Refer to Table 1 - Split Tapered Bushings). This configuration provides easy installation. Figures 15 and 16 on the next page show typical installations involving universal joints. Figure 8 Page 117 of 124 Table 5 – Flywheels for Engine Mounted Torque Converters - SAE J927 Nov 88 Converter Flywheel No. B in C mm in 8.750 Tapped Holes mm No. Size 222.25 12 5/16-18 20 9.50 241.30 40 10.375 263.52 9.625 244.48 12 5/16-18 60 13.875 352.42 13.125 333.38 12 3/8-16 80 13.875 352.42 13.125 333.38 12 3/8-16 100 13.875 352.42 13.125 333.38 12 3/8-16 120 15.500 393.70 14.625 371.48 12 3/8-16 140 18.375 466.72 17.250 438.15 12 1/2-13 160 20.375 517.52 19.250 488.95 12 1/2-13 180 22.500 571.52 21.375 542.92 12 5/8-11 210 26.500 673.10 25.250 641.35 12 5/8-11 240 28.875 733.42 27.250 642.15 12 3/4-10 Table 6 – Flywheels for Industrial Engines with Industrial Power Take-Offs - SAE J620 Oct 88 Clutch Size This arrangement must not be used. Suitable bearing supports are required to react cardan-induced cocking loads. Consult LORD Engineering for application review. Figure 9 – Flywheel Drawing for Tables 5 and 6 B in C mm mm No. Size 7.875 200.02 6 5/16-18 241.30 8.750 222.25 8 5/16-18 10.375 263.52 9.625 244.48 6 3/8-16 255 (10) 12.375 314.32 11.625 295.28 8 3/8-16 290 (11-1/2) 13.875 352.42 13.125 333.38 8 3/8-16 355 (14) 18.375 466.72 17.250 438.15 8 1/2-13 405 (16) 20.375 517.52 19.250 488.95 8 1/2-13 460 (18) 22.500 571.50 21.375 542.92 6 5/8-11 530 (21) 26.500 673.10 25.250 641.35 12 5/8-11 610 (24) 28.875 733.42 27.250 692.15 12 3/4-10 165 (6-1/2) 8.500 215.90 190 (7-1/2) 9.500 200 (8) A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. in Tapped Holes Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 118 of 124 Typical Installations Figure 10 – Engine Flywheel to Keyed Shaft - Direct Figure 11 – Flywheel to Flanged Shaft - Direct (LCD -25 Series) Figure 12 – Flywheel to Flanged Shaft - Direct (LCD -01 Series) Figure 13 – Flywheel to Internally Splined Shaft - Free Floating Splined Connection Figure 14 – Flywheel to Adapter to Coupling and Through an Internally Splined Connection Figure 15 – Stationary Engine to Load by Use of a Pillow Block on a Common Frame - Permits Large Drive Angles A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 119 of 124 Figure 16 – Vehicle Engine with Large Angle Drive Requirements Figure 17 – Flywheel to Flanged Hub to Splined Shaft - Free Floating Splined Connection Figure 18 – Stationary Equipment Having a Tapered Shaft Connection Figure 19 – Shaft to Shaft Arrangement Using Split Taper Bushings at Both Sides Figure 20 – Two Dynaflex LCD Couplings in Series for Increased Flexibility in All Directions Figure 21 – Stationary Equipment Having Input Shaft Attached to Coupling Inner Member A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Dynaflex LCD Series Couplings Torsional System Analysis Input Requirements Dynaflex couplings offer unique advantages with the soft torsional spring rate that isolates torsional vibration, mitigates shock and reduces noise transmission. In order to benefit from these advantages, an analysis must be made of the application and a coupling selected which meets the specific requirements. The following checklist sets forth the information required to initiate the analysis: Application Data • What is the driving unit, driven unit? Include enough information to determine disturbing frequencies (e.g., type of engine, number of cylinders, number of cycles). Page 120 of 124 Remote Driven Units Multiple U-joint shafts (especially longer shafts) and the speed at which the shaft rotates (especially higher rpm’s) can create complex stability problems. To assure satisfactory coupling performance, all design layouts for remote mounted driven units should be reviewed by LORD Engineering. LORD analytical capability is only one part of the engineering service available on all coupling applications. What Else? If your application is unique or unusual, include any information that you believe will have an effect on the coupling design or selection. If you have any questions as you prepare this data, call us. See following page for data form. • What is the operating torque (normal, maximum)? Reference Literature from Lord Corporation • What is the operating speed (range, at normal torque and at maximum torque)? Design Monograph 1107 Understanding Torsional Vibration • What are the environmental conditions (temperature, oil type and amount of exposure, corrosive factors, other factors)? Coupling Requirements • What are the primary functions of the coupling (torsional vibration isolation, torsional shock mitigation, noise attenuation, shaft misalignment accommodation – angular, parallel, axial)? • If known, what torsional spring rate should the coupling have? • If the required torsional spring rate is not known, what are the rotational moments on inertia of the driving and driven masses? • How much misalignment must the coupling accommodate (angular, parallel, axial)? • How much, if any, axial thrust will be on the coupling? Design Parameters • What space is available for the coupling (maximum length, diameter)? • What is the maximum weight the coupling can be, if weight is limited? • What are the shaft diameters and method of attachment (keyway, spline, set screws, flange)? • What special features are required? (Inner member design – hubs, flanges, splines, etc. Outer member design – pilot diameter bolt pattern, etc.) A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 121 of 124 Data Required for LORD Coupling Recommendation Toll Free Number (in United States and Canada): +1 877 ASK LORD (275 5673) All Information in This Box is Required Data. Date _____________________________________________ LORD Recommended P/N __________________________ Company Name ___________________________________ Field Engineer ____________________________________ Address __________________________________________ Discussed With ___________________________________ __________________________________________________ Title ______________________________________________ General description of problem and equipment____________________________________________________________ Retrofit New System APPLICATION Driving Unit * Description __________________________________________________________________________________________ * Model No. _______________________________________ * 2-Stroke/Cycle * Manufacturer ____________________________________ 4-Stroke/Cycle * Rotational Inertia and Torsional Spring Rate Data (attach tabulated data) * Radial Support Needed: Yes No Driven Unit * Description __________________________________________________________________________________________ * Model No. _______________________________________ * Manufacturer ____________________________________ * Rotational Inertia and Torsional Spring Rate Data (attach tabulated data) * Parasitic Torque required __________lb-ft SYSTEM DYNAMICS * Mass elastic schematic of entire system (please attach sketch) Test data (attach if available) Speeds of Driving Unit: Idle ________ RPM % Time: @ Idle ____________ Normal _________ RPM @ Normal ____________ Maximum ________ RPM @ Maximum _____________ Speed Ratio Driving to Driven Unit: __________________________ to ______________________________ * Torque: Normal ___________ lb-ft Maximum _________ lb-ft (@ ___________ RPM) Present Vibration: Peak-to-Peak Response Maximum __________lb-ft @ ____________ CPM * Transient Shock: Magnitude: __________________lb-ft Duration: ____________________milliseconds How Often: __________________times per hour * Briefly describe any peculiarities or special circumstances of the dyanmic system ____________________________ * Required data A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. (OVER) Rev.1 10/08 DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS Page 122 of 124 COUPLING REQUIREMENTS Primary Function Shaft Misalignment Specific Requirements __________________Axial _______________Inches __________________Angular _______________Degrees __________________Parallel _______________Inches __________________Torsional Vibration Isolation _______________% Isolation @ _________RPM __________________Torsional Shock Loads _______________Maximum Amplitude __________________Noise Attenuation Parameters * System Operating Temperature: Normal _______ °F Maximum _______ °F Minimum _______ °F * Environment: Oil Immersion _______________________ Oil Splash ________________________________________ Other ______________________________ Mil Spec _________________________________________ * Space Envelope: Maximum Length ________________ Maximum Diameter ________________________________ * Attachments: Driving Spline Flange Keyways Set Screws * Shaft Diameters: Driving _____________ Fail-Safe Feature Required: Yes Driven Spline Flange Keyways Set Screws Driven ___________________ No Maximum Allowable Weight:___________________________ * Minimum Hours Life Required: _______________________ Please attach the following: 1. A layout of the available space envelope and other pertinent drawings showing connecting driveline components. 2. A system mass-elastic diagram including all rotational mass moments of inertia and torsional stiffnesses. Remarks ______________________________________________________________________________________________ * Required data Please return to: LORD Corporation 2000 West Grandview Blvd. P.O. Box 10038 Erie, PA 16514-0038 Fax: 814 866 1773 A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfillment.com/upload/PC7000.pdf. Rev.1 10/08
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