Electronic Controls Design E51-0386-40 Super MOLE® Gold 2 User Manual ECD M O L E MAP Users Help System 3 0 6

Electronic Controls Design Inc Super MOLE® Gold 2 ECD M O L E MAP Users Help System 3 0 6

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When real-time data logging has stopped, the software automatically processes the data. Depending on how long the data run is, it may take a few moments to complete. 7) Click the Save command to save the data run. The software prompts the user to specify a file name (*.XMG). When saving a data run (*.XMG) to a different file directory other than the current Working directory, the software automatically sets the new file directory as the current Working Directory. This process does not delete any data run files in the previously set Working directory and can be quickly accessed using the Recent Working Directory command on the File menu.

8) When finished, click the Save command button to complete the process. When using the PTP® VP-8, the PTP® TX power must be turned OFF after saving the data run by removing the On/Off Male Plug connector from the Female On/Off Power connector. Wireless RF communication tips (MEGAM.O.L.E.® & SuperM.O.L.E.® Gold 2): RF signals come and go as either the M.O.L.E. Profiler moves through the oven or the Transceiver is moved around like FM radio static as you drive in your car. Moving a few inches in any direction can turn a low signal strength to high signal strength. This gets worse as the Transceiver gets further from the M.O.L.E. Profiler, to a point where no position works. When setting up the Wireless RF system, the transceiver should be placed as close to the machine as practical. A standard USB extension cable can be used to move the Transceiver closer to the machine or up and away from metal or other interference objects. Typically if the Transceiver is 3 meters [10 feet] away from the M.O.L.E. Profiler in a machine any location in the room, reception should be fine. Reception is also often a bit better when the Transceiver is perpendicular to the direction of travel through the machine. Metal objects such as carts, walls, or other equipment in the room will impede transmission.

The transmitting Antenna and its proximity to metal can have a big affect. Care should be taken to make sure the Antenna is not laying on metal parts in the machine or barrier box. Keeping the Antenna straight is best. Wireless RF Range 5.5.5.4. Set Recording Parameters The Set Recording Parameters command configures how the M.O.L.E. profiler records data during a data run. This is available when in Engineer Mode.

To set recording parameters: 1) Connect the M.O.L.E. Profiler to the computer. Refer to Basics>Setup>Communications Setup for more information. If an instrument is not currently connected to the computer, the default Demonstration MEGAM.O.L.E.® profiler will be displayed. 2) On the M.O.L.E. menu, click Set Recording Parameters. The Start and Stop Parameters are optional settings and do not require configuration. 3) In the Instrument Name text box, type a company, operator, or M.O.L.E. Profiler name. 4) Enter the Recording interval at which the M.O.L.E. profiler records data points. The maximum interval for a SuperM.O.L.E.® Gold Profiler is 24 hours (one data point per day) and the minimum interval is 0.3 second (one data point every three-tenths of a second). When using a SuperM.O.L.E.® Gold Profiler with the RF Option the minimum interval is 0.5 (one data point every five-tenths of a second).

5) If desired, configure a Start Parameter such as a threshold temperature or Delay Points by selecting the associated check box and entering the proper values. Specifying a threshold temperature “triggers” the recording process when any active channel reaches the specified temperature and Data Points “trigger” the M.O.L.E. profiler to start recording when the specified data point is reached in the process. The actual delay is equal to the Interval times the Pts Dly. 6) If desired, configure a Stop Parameter by selecting the associated check box and entering the proper value. This parameter is a number of data points the M.O.L.E. profiler will record during the data run. The maximum number is dependent on the number of channels turned on. The maximum points the M.O.L.E. Profiler can log at any recording interval is 5460. If a no stop parameter is specified, the M.O.L.E. Profiler will log continuously and will require the user to manually stop the recording process. 7) Configure sensor information by turning the amount of channels ON or OFF, set the sensor location description and sensor type. 8) Click the OK command button to send the data to the instrument or Cancel to quit the command. If the currently selected M.O.L.E. Profiler is a SuperM.O.L.E. Gold, the sending of data will erase the data currently stored in the M.O.L.E. Profiler. 5.5.5.5. Setup Instrument This Wizard guides the user through a typical process on how to set a M.O.L.E. Profiler up for performing a data run. This is available when in Engineer Mode. To set an instrument up: 1) Connect the M.O.L.E. Profiler to the computer. Refer to Basics>Setup>Communications Setup for more information. 2) On the M.O.L.E. menu, click Setup Instrument and the workflow wizard appears.

When navigating through the wizard, the step list on the left uses a color key to inform the user of the current step, steps that have been completed and remaining steps. Current Completed Remaining 3) Select the desired instrument from the dialog box. If there is none displayed, select the Scan for Instruments command button to detect all connected instruments. If the software does not detect a M.O.L.E. Profiler, using the communication cable connect it to the computer and click the Scan for Instruments command button to search again. M.O.L.E.® MAP software allows multiple instruments to be connected to a computer at one time. Selecting the Scan for Instruments command button will detect all instruments and display them in the dialog box. If no instrument is detected the software displays all of the Demonstration thermal profilers to select from. 4) Select the Next command button. 7) Set Recording Parameters such as the instrument name, recording interval, start parameters and stop parameters. This step is where the user can also turn a sensor channel ON or OFF, set the sensor location description and sensor type. Refer to section Software>Menus>MOLE>Set Recording Parametersfor detailed information for each setting.

8) Select the Next command button to send the data listed in the dialog box to the instrument. If the currently selected M.O.L.E. Profiler is a SuperM.O.L.E. Gold, the sending of data will erase the data currently stored in the M.O.L.E. Profiler. 9) Verify the instrument status. This dialog box displays the health of the M.O.L.E. Profiler such as battery charge, internal temperature, thermocouple temperatures. If the user selects the Show Critical command button the dialog box will only display items that will prevent the user from completing a successful data run.

To view machine information: 1) On the Machine-Oven menu, click View Machine Information. 2) Select the Cancel command button to quit the command. 5.5.6.3. Create New Machine When setting machine information, the user is required to select a machine. The software includes basic machine models for the user to select from. If your machine model does not appear in the list the software has the ability for you to create a new machine model. This is available when in Engineer Mode. To create a new machine: 1) On the Machine-Oven menu, click Create New Machine. 2) Enter the machine manufacturer and model number.

3) Enter the amount of heating and cooling zones. As zones are specified the zone matrix will automatically grow to allow you to enter zone measurements. 4) Select the assembly flow (left to right or right to left), zone measurement method (individual or accumulative) and units of measurement. Refer to the illustration below for proper measurement methods.

5) Enter the zone measurements in the zone matrix. 6-) Click the Save command button to save the new machine, or Cancel to quit the command. The new machine will now appear in the Machine drop-down list on the Set Machine Information dialog box. Refer to topic Software>Menus>Machine>Set Machine Information for more information.

5.5.6.4. Adjust Zones This command allows the user to manually adjust the displayed machine zones on the Data Graph. To use this command a machine must be selected and displayed. Refer to topic Software>Menus>Machine>Set Machine Information. This is available in both Engineer & Verify Modes. To adjust zones: 1) One the Machine-Oven menu, click Adjust Zones to activate. A check mark appears to the left of the command indicating the software is in Adjust Zones mode. 2) Position the mouse pointer over a desired machine zone line. 3) Click and hold the left mouse button to drag it left or right releasing the mouse button when the machine zone line is at the desired location. 4) Lock the settings by selecting the Adjust Zones command again. This removes the check mark next to the command indicating the software is not in Adjust Zones mode.

3) Click the OK command button to accept, or Cancel to quit the command. 5.5.7. Assembly-Board Menu The Assembly-Board menu include commands that enable the user to set and edit experimental assembly documentation.

2) Enter an assembly part number. 3) Click the Notes command button if you would like to enter part documentation about the test assembly being profiled.

4) Click the image file Browse command button to select a product image. Image files supported by the software are Jpeg (.jpg), Bitmap (.bmp), and Tiff (.tif). 5) Enter the test assembly board length, width and thickness. 6) Enter the sensor location descriptions. These descriptions can be the location where each sensor is connected to the test product. The channel color associated with the description indicates which Data Plot on the Data Graph it represents.

2) For a larger view of the assembly image and sensor locations, click the Enlarge command and the View Sensor Locations dialog box appears. 3) Select the OK or Cancel command button to close the dialog box.

This is available when in Engineer Mode. To create a new paste: 1) On the Process-Paste menu, click Create New Paste. 2) Enter the required information and select the Next button. 3) Enter the RAMP – Slope information and select the Next button. 4) Enter the SOAK –Temperatures information and select the Next button.

5) Enter the SOAK –Time information and select the Next button. 6) Enter the SPIKE – Ramp Slope information and select the Next button.

7) Enter the SPIKE – Time Above information and select the Next button. 8) Enter the SPIKE – Peak Temperature information and select the Next button.

9) Enter the SPIKE – Cooling Slope information and select the Finish button to create the new paste and return to the Paste Specification database dialog box. Once the user proceeds to each Step, the Back button can be selected to confirm or modify previously entered information. 10) Click the Finish command button to accept, or Cancel to quit the command. The new process paste will now appear in the Paste drop-down list on the Set Paste dialog box. Refer to topic Software>Menus>Process>Set Paste for more information.

3) Select the line color by clicking the line button below the label. When an reference line is displayed on the Data Graph, the default label is the specified temperature. The software allows the user to rename the line by using the Optional Name text box. 4) Click the OK command to accept the new settings or Cancel to quit the command. This command can also be accessed by right-clicking the scale on the Data Graph and select Add Temperature (Y) Scale from the shortcut menu.

When a reference line is displayed on the Data Graph, the default label is the next number of reference line. For example if there is two reference lines displayed, the next default label will be 3. The software allows the user to rename the line by using the Name text box. 3) Click the OK command to accept the new settings or Cancel to quit the command. If a reference line is used in a Data Table calculation, the name of the reference appears in the header along with the parameter value. This command can also be accessed by right-clicking the scale on the Data Graph and select Add Time (X) Reference from the shortcut menu. To move an Time (X) Reference Line: 1) Position the mouse pointer over the a Time (X) Reference line. 2) When the mouse pointer becomes a , click and hold the left mouse button to drag it left or right releasing the mouse button when the Time (X) Reference line is at the desired location.

5.5.10.1. Magnify The Magnify tool enlarges any selected area of the data graph for easy visual examination. This is available when in Engineer Mode. To magnify a portion of the Data Graph: When a Magnified Window constraint is applied to a parameter in the Data Table, the Magnify tool is used to enlarge a portion of the Data Graph, and the values within the magnified area are displayed in the Data Table. 1) On the Tools menu, point to Magnify then select Select Area. 2) Position the mouse pointer on a corner of the area to enlarge. 3) Press the left mouse button and drag the pointer diagonally to the opposite corner to form a box around the area to be magnified. An outline of the box appears as you drag.

4) Release the left mouse button when the outline of the area to be magnified is visible. The area inside the box is then magnified to fill the entire Data Graph.

2) Position the mouse pointer at a point on the curve. 3) Press and hold the left mouse button. 4) Drag the pointer to the end of the desired slope line. 5) Release the left mouse button when the pointer is at the desired location. The software will draw a slope line on the Data Graph, and label the slope value. To obtain more accurate slopes: 1) On the Tools menu, click Magnify to magnify a portion of the Data Graph 2) Repeat the Slope command.

To remove a slope line from the Data Graph: 1) Using the mouse pointer, select the object on the Data Graph by clicking it once. The object trackers will then become bold indicating that it has been selected. 2) Press the [Delete] key on the keyboard to remove the object.

5.5.10.3. Peak Difference This command displays the difference in value between the peak of the maximum Data Plot and the peak of the minimum Data Plot in any location of the Data Graph. This command is especially useful for measuring side-to-side heating differences in a machine (oven). This is available when in Engineer Mode. To display the peak difference between Data Plots: The peak difference is calculated as the maximum difference between the highest peak and the lowest peak within the rectangle. 1) On the Tools menu, click Peak Difference. 2) Position the mouse pointer on a corner of the area you want to analyze. 3) Press the left mouse button and drag the pointer diagonally to the opposite corner to form a Peak difference box. An outline of the box appears as you drag. To remove the peak difference:

To obtain more accurate distances: 1) Magnify a portion of the Data Graph using the Magnify tool and repeat this procedure. To remove the annotated distance: 1) Using the mouse pointer, select the object on the Data Graph by clicking it once. The object trackers will then become bold indicating that it has been selected. 2) Press the [Delete] key on the keyboard to remove the object.

3) A dialog box appears allowing the user to enter a note by typing it in the text box. There also are options to customize the color and font size. 4) Click the OK command button or Cancel to quit the command. To move notes: 1) Select a note leader, click and drag the mouse pointer to the desired location for the note and release the mouse button. To remove notes: 1) Using the mouse pointer, select the object on the Data Graph by clicking it once. The object trackers will then become bold indicating that it has been selected. 2) Press the [Delete] key on the keyboard to remove the object.

When saving a cropped data run file, the software allows the user to save as the existing file name or give it a different one. This helps preserve the original data run. Once the cropped data run has been saved, it Autoscales to properly appear in the Data Graph.

5.5.10.8. Prediction One of the most impressive software features is the Prediction tool. This tool enables the user to change a zone temperature value or the conveyor speed and predict the outcome of that change. Prediction is easy to use and a valuable command that quickly defines process parameters. To use the Prediction Tool machine information must first be set to build an accurate “model” of an machine (oven) environment. As experience with modeling grows, the first values selected may need to be modified accurately reflect the process. Refer to topic Software>Menus>Machine>Set Machine Information. This is available when in Engineer Mode. To predict results: If Zone temperatures are not set, the Prediction tool will not work. 1) On the Tools menu, click Prediction and the Prediction pallet appears.

If sensor temperatures are inconsistent with zone temperature settings, a message box with an explanation appears. The explanation appears only once for all zones, each time Prediction is used. After that, the software assumes the user is aware of the potential problem. The inconsistent setting does not prevent the software from making a prediction. It makes a rational assumption about what is happening. In addition to the explanation, several logical ways are displayed to correct the conflicting conditions at the bottom of the dialog box.

2) Experiment by making “what if” changes to the conveyor speed and sliding Zone Temperature Prediction Handles up or down to the preferred prediction temperature. If the Top and Bottom zone temperature setpoints are different, the software allows the user to perform predictions by adjusting them independently. Refer to topic Set Machine Information.

3) Once the predicted machine recipe is at the desired settings, the user can save them to a recipe file (.XMR) or print them by selecting the Save Recipe command button.

5.5.11.1. Help The Help Index is a complete reference tool that can be used at any time. This is available in both Engineer & Verify Modes. To launch the help system: 1) On the Help menu, click Help to launch the user’s help guide. You may now search for the help topic of your choice.

This command can be accessed on the Toolbar and can also be used by pressing the shortcut key [F1]. Help Button 5.5.11.2. ECD on the Web You can access more help by using ECD web commands. Let us help you by using the linked commands to the ECD Web site. This is available when in Engineer Mode.

5.5.11.3. About MEGAM.O.L.E.® M.O.L.E.® MAP The About command displays the software version, release date and company information. This is available in both Engineer & Verify Modes. To view About information: 1) On the Help menu, click About M.O.L.E.® MAP.

6. Optional Accessories This section covers optional accessories that ECD offers to enhance the use of the M.O.L.E. Profiler. Contact ECD for complete ordering options and current pricing. You can also visit the ECD web site for additional information. Here is how to contact ECD: Telephone: (800) 323-4548 (503) 659-6100 FAX: (503) 654-4422 Email: ecd@ecd.com Internet: http://www.ecd.com 6.1. Thermal Barriers: The Lead-Free process barriers provide different protection features for the M.O.L.E. Profiler. Refer to the Armor Chart at the end of this section to determine which is best for your process.

1.0” Uni-barrier Part Number: E42-0901-80 Dimensions, Inches: 1.0” 4.1” x 10.62” Dimensions, Millimeters: 25.4 x 104 x 269.7mm Weight: 1lb 15oz (0.88kg) 1.0" Uni-Barrier w/Yellow Jacket Part Number: E44-0944-80 Dimensions, Inches: 1.28” x 4.53” x 11.28” Dimensions, Millimeters: 32.5 x 115 x 286.5 mm Weight: 2.1lbs (0.95kg)

BB-45 Hinged Hot Box Part Number: E44-4245-80 Dimensions, Inches: 1.75” x 4.6” x 9.9” Dimensions, Millimeters: 44.5 x 116.8 x 251.5mm Weight: 3lbs 9oz (1.62kg) Lead-Free Process Thermal Barriers - Armor Chart

6.2. Alternate Thermal Barriers: Super HOT BOX (For 450°F 40 minute oven profiling) Part Number: E29-2686-90 Dimensions, Inches: 5.25” x 7.9” x 13.0” Dimensions, Millimeters: 133.4 x 200.7 x 330.2mm Weight: 11lbs 11oz (5.30kg)

For use with: V-M.O.L.E.® Thermal Profiler WaveRIDER® NL 2 The WaveRIDER® NL 2 is a self-contained system designed to give the user critical data on Wave Solder Machine setup and performance parameters. The WaveRIDER® comes in several standard sizes and is available in custom widths. Comprehensive SPC software is included featuring: • X-bar-bar and R SPC Charting • Measure and track conveyor speed • Parallelism of the Solder Wave(s) • Preheat Slopes and Solder depth For use with: SuperM.O.L.E.® Gold Thermal Profiler OvenRIDER® NL 2 The OvenRIDER® NL 2 is designed exclusively for Reflow solder ovens and provides the most accurate, easy-to-use monitoring available. Perform diagnostic checks on an oven process in just minutes with the OvenRIDER®. Reduce scrap and maximize yields through improved process control. The OvenRIDER® comes in several standard sizes and is available in custom widths.

For use with: SuperM.O.L.E.® Gold Thermal Profiler 6.4. Thermocouples & Other Thermocouples for SuperM.O.L.E.® Gold: (Micro Connector, Type K): Insulation Qty Color Wire AWG Length Max. Temp. Part Number Glass 6 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 900F/482C E44-0944-85 Glass 6 Color-Indexed 30 [.010”/.254mm] 3ft/915mm 900F/482C E44-0944-81 Glass 6 Brown 36 [.005”/.127mm] 3ft/915mm 900F/482C E43-0900-85 Glass 6 Brown 30 [.010”/.254mm] 3ft/915mm 900F/482C E43-0900-89 Glass 6 Brown 40 [.003”/.076mm] 3ft/915mm 900F/482C E47-0900-83 PFA 6 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 500F/260C E43-0900-65 PFA 6 Color-Indexed 30 [.010”/.254mm] 3ft/915mm 500F/260C E43-0900-61 PFA 6 Color-Indexed 30 [.010”/.254mm] 12ft/3658mm 500F/260C E44-2253-71 PFA 6 Transparent 36 [.005”/.127mm] 3ft/915mm 500F/260C E31-0900-65 PFA 6 Transparent 30 [.010”/.254mm] 3ft/915mm 500F/260C E31-0900-61

PFA 6 Transparent 30 [.010”/.254mm] 6ft/1829mm 500F/260C E31-0900-62 PFA 6 Transparent 36 [.005”/.127mm] 7ft/2134mm 500F/260C E31-0900-66 PFA 6 Transparent 30 [.010”/.254mm] 7ft/2134mm 500F/260C E31-0900-71 SSOB 6 - 24 [.021”/ .533mm] 3ft/915mm 900F/482C E31-0900-86 SSOB 6 - 24 [.021”/ .533mm] 6ft/1829mm 900F/482C E31-0900-87 Thermocouple Adaptors & Extension Cables: Part Number Glass 6-Channel Thermocouple Adapter Set [Mini-Micro] 900F/482C E44-0944-64 PFA 6-Channel Thermocouple Adapter Set [Mini-Micro] 500F/260C E31-0900-64 Glass 6-Channel K-Type Extension [Mini-Mini], 15ft/ 4572mm 900F/482C E42-6672-64 Glass 6-Channel K-Type Extension [Mini-Mini], 20ft/ 6096mm 900F/482C E42-6672-74 Thermocouples for V-M.O.L.E. ® (Miniature Connector, Type K): Insulation Qty Color Wire AWG Length Max. Temp. Part Number Glass 6 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 900F/482C E47-0248-65 Glass 6 Color-Indexed 30 [.010”/.254mm] 3ft/915mm 900F/482C E47-0248-61 PFA 6 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 500F/260C E43-0216-65 PFA 6 Color-Indexed 30 [.010”/.254mm] 3ft/915mm 500F/260C E43-0216-61 PFA 5 Transparent 36 [.005”/.127mm] 3ft/915mm 500F/260C Y15-0216-05 PFA 5 Transparent 30 [.010”/.254mm] 3ft/915mm 500F/260C Y15-0216-10 PFA 5 Transparent 36 [.005”/.127mm] 7ft/2134mm 500F/260C E29-0180-65 Glass 3 Brown 36 [.005”/.127mm] 3ft/915mm 900F/482C E48-0509-63 Glass 3 Brown 30 [.010”/.254mm] 3ft/915mm 900F/482C E48-0509-61 Glass 3 Red/Green/Blue 36 [.005”/.127mm] 3ft/915mm 900F/482C E48-0509-73 Glass 3 Red/Green/Blue 30 [.010”/.254mm] 3ft/915mm 900F/482C E48-0509-71 PFA 3 Red/Green/Blue 36 [.005”/.127mm] 3ft/915mm 500F/260C E48-0509-83 PFA 3 Red/Green/Blue 30 [.010”/.254mm 3ft/915mm 500F/260C E48-0509-81 Glass 1 Brown 30 [.010”/.254mm] 3ft/915mm 900F/482C Y15-0224-20 Glass 1 Brown 30 [.010”/.254mm] 15ft/ 4572mm 900F/482C Y15-0224-30 Glass 1 Brown 30 [.010”/.254mm] 20ft/ 6096mm 900F/482C Y15-0224-40 Thermocouples for MEGAM.O.L.E.® (Nano Connector, Type K): Part Number MEGAM.O.L.E.® 20 Thermocouple Kit E47-6342-34 Includes: 4 Sets of 5 Glass Color-Indexed 36-gauge [.005”/.127mm], 3ft 900F/482C, Aluminum and Kapton Tape Strips, High Temp Solder & Organizer Sleeves Insulation Qty Color Wire AWG Length Max. Temp. Part Number Glass 5 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 900F/482C E47-6342-85 [For channel banks A & C] Glass 5 Color-Indexed 36 [.005”/.127mm] 3ft/915mm 900F/482C E47-6342-75

[For channel banks B & D] Glass 1 Red 36 [.005”/.127mm 3ft/915mm 900F/482C Y15-6342-15 Glass 1 Blue 36 [.005”/.127mm 3ft/915mm 900F/482C Y15-6342-25 Glass 1 Green 36 [.005”/.127mm 3ft/915mm 900F/482C Y15-6342-35 Glass 1 Violet 36 [.005”/.127mm 3ft/915mm 900F/482C Y15-6342-45 Glass 1 Light Blue 36 [.005”/.127mm 3ft/915mm 900F/482C Y15-6342-55 Thermal Protective Enclosures for SuperM.O.L.E.® Gold, SuperM.O.L.E.® Gold 2 & RF Option: Dimensions Part Number 1” Uni-Barrier 1.0 x 4.2 x 10.5” E42-0901-80 Yellow Jacket [for Uni-Barrier or 1” Super Survivor] 1.28 x 4.52 x 11.27” E44-7435-80 1” Uni-Barrier with Yellow Jacket 1.28 x 4.52 x 11.27” E44-0944-80 SuperM.O.L.E. Boot 1.3 x 5.2 x 9.7” M30-0200-70 BB-45 1.75 x 4.6 x 9.9” E44-4245-80 Super Hot Box 5.25 x 7.9 x 13.0” E29-2686-90 Thermal Protective Enclosures for MEGAM.O.L.E.® & V-M.O.L.E.®: Dimensions Part Number M.O.L.E. Thermal Barrier (stainless steel) E47-6342-80 M.O.L.E. Yellow Jacket Thermal Barrier Cover E47-6342-70 Accessories and Value Added Options SuperM.O.L.E.® Gold, SuperM.O.L.E.® Gold 2: Part Number Lead-Free Upgrade Kit-Hardware that makes your Gold Lead-Free Compatible E44-0944-05 For those with an older version of the SuperM.O.L.E. Gold profiling kit. Includes: 1” Uni-Barrier, Yellow Jacket and 5 & 10-mil sets of color indexed glass thermocouples Xpert Desktop Download/Charging Station E40-2875-52 Power Pack Charger, 110V E31-0900-25 Power Pack Charger, 220V E31-0900-21 SuperM.O.L.E. Gold Rechargeable Power Pack - RoHS Compliant E45-7647-30 SuperM.O.L.E. Gold Calendar/Clock Battery F30-0041-00 SuperM.O.L.E. Gold Pogo Pin [for RF and Xpert dock charging use] J01-6016-00 SuperM.O.L.E. Gold to PC Interface Cable Y20-2848-04 USB/RS-232 Serial Adapter Y23-7782-10 VaporWATCH Humidity Sensor E44-7423-00 MEGAM.O.L.E. MAP Software (includes CD & Quick Ref Guide) E47-6342-32 Extended M.O.L.E. warranty; 1 year, includes 1 calibration A10-0900-00 Accessories and Value Added Options MEGAM.O.L.E.® & V-M.O.L.E.®: Part Number MEGAM.O.L.E. Rechargeable Power Pack Battery E47-6342-30 MEGAM.O.L.E. 20 nano-mini 20-channel adapter E47-6342-74 MEGAM.O.L.E./V-M.O.L.E. PC USB 2.0 Cable E47-6342-10 MEGAM.O.L.E./V-M.O.L.E. Battery Charger E47-6342-20 MEGAM.O.L.E. MAP Software (includes CD & Quick Ref Guide) E47-6342-32 Extended M.O.L.E. warranty; 1 year, includes 1 calibration A10-0900-00 Miscellaneous Accessories: Micro Connector Thermocouple Organizer w/screw lock M45-0900-60 Micro Thermocouple Connector Set (6 connectors) E31-0900-60

Micro Thermocouple Connector each (1 connector) E31-0900-68 Micro Connector Socket, green pin J31-0252-10 Micro Connector Socket, white pin J31-0252-15 Micro Thermocouple Connector Crimping Tool Y25-0312-10 Nano Thermocouple Connector Kit (2 connectors) E47-6342-68 Nano Thermocouple #0 Phillips Head Screwdriver G10-0128-10 1 inch Aluminum Tape Roll, 15 feet G10-7594-18 Aluminum Tape Strips, .50 inch x 1 inch, 10 pieces total M30-2686-74 Hi Temp Solder, SN10, 6 feet G10-0041-00 Polyimide Film Tape, 108 feet, 5/8” Kapton G10-0021-00 Polyimide Tape Strips, 20 pieces total M30-2686-64 Adhesive Spray Accelerator G10-0108-00 Clear Instant Adhesive G10-0107-00 7. Service and Troubleshooting 7.1. General Service Information This section covers maintaining and troubleshooting a M.O.L.E., Thermocouples, Power Pack, Software, Wiring, and other parts of the system. The following service and calibration instructions are for use by qualified personnel only. Refer to the Safety>Operators Safety Information prior to performing any service. Service Troubleshooting: Decide if the problem is with the M.O.L.E. Profiler Hardware, Communications, or Software. • If the problem occurs while attempting to log data, the Hardware may be faulty. • If the problem occurs while attempting to communicate between M.O.L.E. Profiler and the computer, the Communications links may be faulty. • If the problem occurs while attempting to use a software function, the software may be faulty. Once it has been determined what item is causing the problem, refer to the appropriate service section. Start at the top of the list and work your way down. If the problem is still unresolved go to Service>How to Get Additional Help. 7.2. SuperM.O.L.E.® Gold This section describes problems that can occur with M.O.L.E. Profiler hardware. Hardware Problems: Wrong or erratic temperature readings:

• The SuperM.O.L.E.® Gold Profiler clock resets itself: Calendar/clock battery discharged: Replace the calendar/clock battery. 7.2.1. Communications Problems “SuperM.O.L.E.® Gold not responding” error message: • Try triggering the M.O.L.E. Profiler with the switch. (Doing this will erase the data in memory so do this as a last resort). If you cannot get the light to flash, you have a hardware problem with the M.O.L.E. Profiler itself. If you can activate the SuperM.O.L.E.® Gold with the switch, check for the following: • Wrong computer port: Cable must be connected to which is selected using the Configuration command in the M.O.L.E.® MAP Software. • Conflicting use of COM port: Perhaps some other software, such as a mouse driver, communications programs, or PDA is trying to use the COM Port. • Computer Interface cable defective: Order spare or replacement cables from ECD, refer to Service>How to Get Additional Help for contact information. 7.2.2. Calibration Information Because the SuperM.O.L.E.® Gold Profiler is made with precision components with high temperature stability and tight tolerances; the analog-to-digital converter remains stable for years. High quality components together with software algorithms based on the IPTS-68* standard for Type K thermocouples have been provided to yield specified accuracy and long-term stability. Each unit has been tested at the factory before it is shipped. ECD recommends the M.O.L.E. profiler is factory re-calibrated every 6 months when it is being used constantly. If the use is occasional, a period of no greater than 12 months between calibrations is recommended. Depending on use, however, temperature accuracy should be periodically verified using a suitable temperature standard. Any observed inaccuracies are probably not caused by calibration error but by any one of a number of other sources, primarily the following: 1) Poor thermocouple connectors or open thermocouples. 2) Using a temperature standard that is inaccurate or is not traceable to the National Institute of Standards and Technology (NIST, formerly the Nation Bureau of Standards). • Check the accuracy of your temperature standard and that it is traceable to NIST. Be sure that you’re using Type K wire connected to the standard. Be sure that your temperature standard is cold-junction compensated, or use an ice point reference. 3) Extremely low Power Pack charge. • Recharge the Power Pack. Refer to topic Basics>Setup>Charging the Power Pack Battery. 4) Sudden changes or excessive ambient temperatures.

• Allow M.O.L.E. profiler temperature to stabilize for 1/2 hour before calibration. If after checking these possible sources of inaccuracy the M.O.L.E. profiler still needs to be calibrated, there are two calibration methods: Using a thermocouple simulator and another using a voltage reference and an ice point. Do not attempt to calibrate the M.O.L.E. profiler if you have never used a thermocouple simulator, or you are unsure of the accuracy of your thermocouple simulator. (Contact ECD for the proper calibration procedure P/N A31-0900-05). If you need to return the M.O.L.E. profiler for re-calibration, contact ECD and request an RMA (Return Merchandise Authorization). Refer to topic Service>How to Get Additional Help for contact information. *IPTS-68 (International Practical Temperature Scale of 1968) 7.2.3. Changing the Calendar/Clock Battery If the clock is resetting itself, it may be necessary to replace the calendar/clock battery. (Note that changing this battery resets the hardware configuration parameters stored in the M.O.L.E. Profiler) Change the battery as follows: 1) Remove the Power Pack battery by separating the unit. This exposes the clock battery. 2) Pull the tab to remove the old battery. 3) Insert a new 3V Lithium battery (ECD P/N F30-0041-00), making sure it is oriented as pictured on the M.O.L.E. Profiler and making sure the tab is tucked in behind the battery. 4) To help prolong clock battery life, the Power Pack should be replaced so power is not drawing off the Calendar/Clock battery. The Activity LED blinks rapidly for two seconds when the Power Pack is first reconnected indicating complete reset has occurred. 5) Start and then stop the M.O.L.E. Profiler to clear the memory. 6) Reconfigure the M.O.L.E. Profiler Refer to Basics>Setup>Communications Setup for more information).

7.2.4. Constructing a Thermocouple The following procedures describe how to construct a thermocouple and a shorting plug. Thermocouple construction: The following items will be needed to construct a Thermocouple: • Thermocouple assembly which includes: 1 Thermocouple housing, 3 Hardware Screws and 2 female pins (one marked with a green dot and one marked with a white dot). • A Thermocouple consisting of one yellow and one red wire. (Maximum T/C wire size 24 gauge). • Thermocouple crimping tool • Phillips (Crosshead) Screwdriver Construct a thermocouple as follows: 1) Disassemble the Thermocouple housing by unscrewing the 3 Hardware screws. 2) Separate the wires on the stripped lead end (opposite junction end) about ¾”. 3) Prep the Red (-) T/C wire stripping the wire casing about 0.10” and curling the bare wire into a U-shape. Place it into the T/C pin with the green dot and crimp with the T/C crimping tool. Make sure that the wire covering is clear through the first set of shoulders and crimped by them. Also, be sure that only wire is crimped by the second shoulders. 4) Repeat Step 3 for the Yellow (+) wire by placing it into the T/C pin with the white dot. 5) Place the female pins in the bottom (smaller) half of the Thermocouple housing. Be careful to place the pins in the proper pin location. 6) Wrap the red and yellow wires around the strain relief posts as shown in the Figure above.

7) Carefully place the two halves of the Thermocouple housing together. Verify that the wires are not pinched and that the pin and wire positions are correct. 8) Replace the 3 Hardware screws. Shorting plug construction If fewer than six sensors are used in your application, a shorting plug may be used for each of the unused M.O.L.E. Profiler channels. The following items will be needed to construct a Thermocouple: • Thermocouple assembly, which includes: Thermocouple housing, 3 Hardware Screws and 2 female pins (one marked with a green dot and one marked with a white dot). • A 1" bare copper buss wire. (Maximum wire size 24 gauge). • Thermocouple crimping tool. • Phillips (Crosshead) Screwdriver Construct a shorting plug as follows: 1) Disassemble the Thermocouple housing by unscrewing the 3 Hardware screws. 2) Place one end of the copper wire into the T/C pin with the green dot and the other end into the T/C pin with the white dot. Now crimp both pins with the T/C crimping tool 3) Place the female pins in the bottom (smaller) half of the Thermocouple housing. Be careful to place the pins in the proper pin locations as shown in the Figure below. 4) Carefully place the two halves of the Thermocouple housing together. Verify that the wire is not pinched and that the pin positions are correct.

• Incorrect calibration: If the recorded temperatures for all of the active channels are wrong in the same direction (e.g., all too high), then possibly the M.O.L.E. Profiler has incorrect calibration. Refer to Calibration Information for cautions and procedures, or return the M.O.L.E. Profiler to ECD for re-calibration. • Internal temperature effects: If the M.O.L.E. Profiler and it's components has been subjected to an internal temperature in excess of the published specifications. Temperatures outside the specified operating range may cause incorrect readings and shorten Power Pack battery life. Internal temperatures in excess of the absolute maximum warranteed internal temperature may cause permanent, irreparable damage to your M.O.L.E. Profiler. • M.O.L.E. Profiler never turns on, but the software can read and write the hardware configuration: The start button is possibly defective, return to ECD for service. • SuperM.O.L.E.® Gold LED stays on steady (no flashing) when power pack is replaced: 1) Try a fully charged Power Pack. 2) For MEGAM.O.L.E.® and SuperM.O.L.E.® Gold try removing the Power Pack waiting a minute before plugging it in again. If the problem is still there, the start switch is probably damaged. Contact ECD to request an RMA (Return Merchandise Authorization) to return the M.O.L.E. Profiler for service. Refer to Service>How to Get Additional Help for contact information. • The SuperM.O.L.E.® Gold Profiler clock resets itself: Calendar/clock battery discharged: Replace the calendar/clock battery. 7.3.1. Communications Problems “Instrument not responding” error message: • Try triggering the M.O.L.E. Profiler with the switch. If you cannot get the light to flash, you have a hardware problem with the M.O.L.E. Profiler itself. If you can activate the M.O.L.E. profiler with the switch, check for the following: • Wrong computer Communication Port: Cable must be connected to which is selected using the Select Instruments command in the software. • Conflicting use of COM Port: Perhaps some other software, such as a mouse driver, communications programs, or PDA is trying to use the same COM Port. • Computer Interface cable defective: Order spare or replacement cables from ECD, refer to Service>How to Get Additional Help for contact information. The software appears to be locked up when trying to communicate with the M.O.L.E. Profiler: • The USB driver may be faulty. Refer to USB Driver information for your M.O.L.E. Profiler. • • • USB Driver - SuperM.O.L.E.® Gold 2

$7.3.1.1. USB Driver If the installed USB driver for the M.O.L.E.® Profiler is lower than version 5.3.0, it is recommended that it is updated using the following procedure. Update USB drivers: 1) Run the driver installation file “CP210x_VCP_Win2K_XP_S2K3.exe” located in folder: \ECD\MegaMoleMAP\utility. 2) Follow the InstallShield wizard steps. 3) Click the Next command button.$

4) Select the Accept radio button then click the Next command button. 5) Click the Next command button to accept the installation folder.

6) Click the Install command button to start the installation. 7) Select the Launch checkbox and then click the Finish command button.

8) Click the Install command button. 9) Restart the computer. 10) Once the computer has restarted, insert the USB computer interface cable into the Data/Charging Port. 11) Launch the Device Manager. To access, right-click My Computer, click Manage, and then click Device Manager.

12) Check the driver version by selecting Ports, right-click CP210x USB to UART Bridge Controller then Properties.

13) Once the driver property manager is displayed, select the Driver tab. If the driver version is 5.3.0 or greater, the USB driver has been properly updated.

7.3.2. MEGAM.O.L.E.® Series Thermal Profilers MEGAM.O.L.E.® Series Thermal Profilers Calibration Procedure For MEGAM.O.L.E.® 20, V-M.O.L.E.® & SuperM.O.L.E.® Gold 2 SINCE 1964

ECD, Inc. 4287-B S.E. International Way Milwaukie, Oregon 97222-8825 Telephone: (800) 323-4548 FAX: (503) 659-4422 Technical Support: (800) 323-4548 Email: ecd@ecd.com Internet: http://www.ecd.com 7.3.3. Calibration Information Because the M.O.L.E.® Thermal Profiler is made with precision components with high temperature stability and tight tolerances, the analog-to-digital converter remains stable for years. High quality components together with software algorithms based on the IPTS-90* standard for Type K thermocouples have been provided to yield the specified accuracy and long-term stability. Each unit has been tested at the factory before it is shipped. ECD recommends the M.O.L.E.® Thermal Profiler is factory re-calibrated every 6 months when it is being used constantly. If the use is occasional, a period of no greater than 12 months between calibrations is recommended. Good thermal quality programs require periodic calibration to show the Thermal Profiler continues to remain in calibration using a temperature standard. Any observed inaccuracies are probably not caused by calibration error but by any one of a number of other sources, primarily the following: 1. Poor thermocouple connections or open thermocouples. 2. Using a standard that is inaccurate or one not traceable to the National Institute of Standards and Technology. • Check the accuracy of your standard and that it is traceable to NIST. Be sure that you're using Type K special limits of error wire connected to the standard. Be sure that your standard is cold-junction compensated, or use an ice-point reference. • Make sure that IPTS-90 tables are being used. 3. Extremely low Power Pack charge. • Recharge the Power Pack. Refer to M.O.L.E.® MAP User Help System for details. 4. Sudden changes in ambient temperature.

• Allow the M.O.L.E.® Thermal Profiler to stabilize for 1/2 hour before calibration. If after checking these possible sources of inaccuracy and the M.O.L.E.® Thermal Profiler still needs to be calibrated, proceed as directed. * IPTS-90 - International Practical Temperature Scale of 1990 7.3.3.1. Equipment Required Equipment Required: 1. Voltage reference and an ice point reference. • Resolution: 1µV or better • Accuracy: 5µV or better • Output Imp: =10ohms ---------- OR ---------- Thermocouple Simulator • Resolution: 0.1°C • Accuracy: 0.25°C • Output Imp: =10ohms 2. Thermocouple harness (special limits of error) 3. Thermal Isolation Box (Thermal Barrier) 4. Thermocouple Simulator software program • Hyperterminal (Windows) 5. USB computer interface cable 7.3.3.2. Setup The equipment you use for the calibration determines the setup procedure. The number of thermocouples vary depending on the M.O.L.E.® Thermal Profiler. These examples display the use of 6 channels. Voltage reference and ice point reference:

Thermocouple Simulator: 7.3.3.3. Procedure 1. Connect the M.O.L.E.® Thermal Profiler to calibration standard. 2. Connect the M.O.L.E.® to a USB port with the USB computer interface cable. 3. Insert the M.O.L.E.® into the Thermal Isolation Box. 4. Start Hyperterminal. 5. Enter any Name for the Connection Description.

6. Select the COM port number that the operating system assigned to the USB port that the M.O.L.E.® is connected to. The Connect Using drop down list displays all of the available COM ports so it may require a few attempts to determine the correct port. 7. Enter the COM Port Properties as shown.

8. When finished select the OK command button and Hyperterminal displays a blank screen to enter commands directly to the M.O.L.E.®. 9. Hit Enter to display a “?_”. If Hyperterminal does not display a “?_”, that means the correct COM Port was not selected in Step 7. 10. Enter: ^OC1. This starts the calibration and the M.O.L.E.® replies with instructions:

11. Set the standard to 0.0°C, disconnect the M.O.L.E.® from the computer and then select Disconnect on the Hyperterminal Toolbar. The M.O.L.E.® records for about 20 seconds and stops. 12. Connect the M.O.L.E.® to the computer again and select Call on the Hyperterminal Toolbar.

13. Enter: ^OC2. 14. The M.O.L.E.® reports success or failure. If successful, Hyperterminal dispays: Offset Calibration completed! then enter: ^OC3. If failure, repeat ^OC1 as directed in Step 10. 15. The M.O.L.E.® replies with instructions:

16. Set the standard to 1100.0°C, disconnect the M.O.L.E.® from the computer and then select Disconnect on the Hyperterminal Toolbar. The M.O.L.E.® records for about 20 seconds and stops. 17. Connect the M.O.L.E.® to the computer again and select Call on the Hyperterminal Toolbar. 18. Enter: ^OC4.

19. The M.O.L.E.® reports success or failure. If successful, Hyperterminal dispays: Gain Calibration completed! then hit the Enter key which displays the “?_”. If failure, repeat ^OC3 as directed in Step 14. 20. Now perform a calibration confirmation. Select Disconnect on the Hyperterminal Toolbar, disconnect the M.O.L.E.® from the computer and record several temperature values downloading them into M.O.L.E.® MAP software to see if they are within the ECD specification. If acceptable, connect the M.O.L.E.® to the computer again and select Call on the Hyperterminal Toolbar. Enter: ^OCD then ^OCA. Manufacturer Specification: +/- 1ºC of reading Those commands set the calibration date and stores the calibration constants as archive values: Your M.O.L.E.® Thermal Profiler is now calibrated. 7.3.4. Constructing a Thermocouple The following procedures describe how to construct a thermocouple and a shorting plug. Thermocouple construction: The following items will be needed to construct a Thermocouple:

• Thermocouple assembly which includes: 1 Thermocouple housing, 3 Hardware Screws and 2 female pins (one marked with a green dot and one marked with a white dot). • A Thermocouple consisting of one yellow and one red wire. (Maximum T/C wire size 24 gauge). • Thermocouple crimping tool • Phillips (Crosshead) Screwdriver Construct a thermocouple as follows: 1) Disassemble the Thermocouple housing by unscrewing the 3 Hardware screws. 2) Separate the wires on the stripped lead end (opposite junction end) about ¾”. 3) Prep the Red (-) T/C wire stripping the wire casing about 0.10” and curling the bare wire into a U-shape. Place it into the T/C pin with the green dot and crimp with the T/C crimping tool. Make sure that the wire covering is clear through the first set of shoulders and crimped by them. Also, be sure that only wire is crimped by the second shoulders. 4) Repeat Step 3 for the Yellow (+) wire by placing it into the T/C pin with the white dot. 5) Place the female pins in the bottom (smaller) half of the Thermocouple housing. Be careful to place the pins in the proper pin location. 6) Wrap the red and yellow wires around the strain relief posts as shown in the Figure above. 7) Carefully place the two halves of the Thermocouple housing together. Verify that the wires are not pinched and that the pin and wire positions are correct.

8) Replace the 3 Hardware screws. Shorting plug construction If fewer than six sensors are used in your application, a shorting plug may be used for each of the unused M.O.L.E. Profiler channels. The following items will be needed to construct a Thermocouple: • Thermocouple assembly, which includes: Thermocouple housing, 3 Hardware Screws and 2 female pins (one marked with a green dot and one marked with a white dot). • A 1" bare copper buss wire. (Maximum wire size 24 gauge). • Thermocouple crimping tool. • Phillips (Crosshead) Screwdriver Construct a shorting plug as follows: 1) Disassemble the Thermocouple housing by unscrewing the 3 Hardware screws. 2) Place one end of the copper wire into the T/C pin with the green dot and the other end into the T/C pin with the white dot. Now crimp both pins with the T/C crimping tool 3) Place the female pins in the bottom (smaller) half of the Thermocouple housing. Be careful to place the pins in the proper pin locations as shown in the Figure below. 4) Carefully place the two halves of the Thermocouple housing together. Verify that the wire is not pinched and that the pin positions are correct.

5) Replace the 3 Hardware screws. 7.4. How to Get Additional Help If you still have problems, let us help you. We offer many ways to service your problems. You can call our Service/Test technicians, visit our web site to view our FAQ section (Frequently asked Questions) or send us e-mail explaining your problem in detail. When calling our Service/Test technicians or sending us e-mail, please include the following information: • Product Description (i.e. SuperM.O.L.E.® Gold 2) • Product Serial Number • Software Version Here is how to contact ECD: Telephone: +(1) 800.323.4548 +(1) 503.659.6100 FAX: +(1) 503.659.4422 Email: ecd@ecd.com Internet: http://www.ecd.com 8. Appendix 8.1. A: Specifications SuperM.O.L.E.® Gold Profiler: INPUTS: Up to 6 type K ECD Micro-Thermocouples PHYSICAL DIMENSIONS: 3.5" x 6" x 0.37"

TEMPERATURE MEASUREMENT RANGE: -129°C to +1250°C (200°F to +2282°F) INTERNAL OPERATING TEMPERATURE RANGE: 0°C to 65°C (32°F to 150°F) Absolute Maximum Warranteed Internal Temperature: 82°C (180°F)* SuperM.O.L.E.® Gold automatically stops monitoring when the internal temperature exceeds 80°C (176°F) *WARNING: Exceeding this temperature may permanently damage the equipment! ACCURACY: Within ± 0.1%+1°C. at –73, 100, 250 and 1000°C. Channel to channel compliance within 1°C. PROGRAMMABLE SAMPLING PERIOD: 0.1 seconds to 24 hours HARDWARE REAL-TIME CLOCK/CALENDER: ±1 minute/month at 25°C OPEN THERMOCOUPLE DETECTION. All six channels NUMBER OF SAMPLES PER CHANNEL 5460 total for six channels Power Pack: POWER PACK CHARGE: Typical 50 ten-minute profiles. CHARGE TIME: 14 hours. EXPECTED POWER PACK LIFE: 300-400 charging cycles. OPERATING RANGE: 5.1V to 4.9V (the unit may become unreliable below 4.5V). Power Pack Charger Model Specifications: NORTH AMERICA: ECD Part No. E31-0900-25 Input: 120 V, AC, 50/60 Hz, 2.8 VA Output: 9V DC, 120-200mA, 1.08VA CONTINENTAL EUROPE: ECD Part No. E31-0900-21 Input: 230 V, AC, 50/60 Hz, 2.8 VA Output: 9V DC, 120-200mA, 1.08VA Thermocouple Specifications: Thermocouples: Type K, Micro-Connector, Glass insulated. (Other insulation types available) THERMOCOUPLE RESPONSE TIME Wire Size Still Air 800/100°F 60 Ft./Sec. Air 800/100°F Still H2O 200/100°F .001 in. .005 in. .015 in. 0.05 sec. 1.0 sec. 10.0 sec. 0.004 sec. 0.08 sec. 0.80 sec. 0.002 sec. 0.04 sec. 0.40 sec. Environmental Limitation Specifications: • Altitude up to 2000 meters • Maximum relative humidity 80% RH from 0°C to 31°C, decreasing linearly to 17% RH at 50°C. • Pollution Degree 2 (Normally only dry pollution, but with temporary conductivity caused by condensation) Power Pack Charger Only: • Mains Voltage Fluctuations + 10%

• Mains Transient Overvoltage Installation Category II (Per IEC 664) • Pollution Degree 2 (Normally only dry pollution, but with temporary conductivity caused by condensation) NOTE:Tests have shown that because of the sensitive nature of the measurement and logic circuits, the following precautions must be observed: • Minimize exposure to ESD Events. If the M.O.L.E. Profiler or one of the thermocouples receives an 8kV electrostatic discharge during the data collection sequence, the M.O.L.E. Profiler may switch itself “OFF”. To retrieve the data, simply upload the data that was recorded prior to the event. If a new data collection sequence is started without uploading first, the existing data stored in the M.O.L.E. Profiler will be lost. • Keep strong electromagnetic fields away. The thermocouple wires serve as an antenna for electromagnetic radiation. If field strength of 3 volts per meter is present (usually due to close proximity of radio transmitters) while the M.O.L.E. Profiler is collecting data, the accuracy of the data may be compromised. This interference is compounded by using long thermocouple wires, as well as the effect of the thermocouple wires acting as a “tuned” antenna. SuperM.O.L.E.® Gold 2 Profiler INPUTS: Up to 6 type K ECD Micro-Thermocouples PHYSICAL DIMENSIONS: 9.41mm x 89mm x 152.4mm (0.37in. x 3.5in. x 6in.) TEMPERATURE MEASUREMENT RANGE: -200°C to +1271°C (-328°F to +2322°F) INTERNAL OPERATING TEMPERATURE RANGE: -40°C to 85°C (-40°F to 185°F) Absolute Maximum Warranteed Internal Temperature: 87°C (188.6°F)* SuperM.O.L.E.® Gold 2 Profiler automatically stops operating when the internal temperature exceeds 85°C (185°F) *WARNING: Exceeding this temperature may permanently damage the equipment! ACCURACY: ±1°C. Channel to channel compliance within 1°C. PROGRAMMABLE SAMPLING PERIOD: 0.1 seconds to 24 hours HARDWARE REAL-TIME CLOCK/CALENDAR: ±1 minute/month at 25°C OPEN THERMOCOUPLE DETECTION. All 6 channels NUMBER OF SAMPLES PER CHANNEL 250,000 total for 6 channels Internal Power Pack: POWER PACK CHARGE: Typical 50 ten-minute profiles. CHARGE TIME: 8 hours (a 15 min. charge allows one 10min. data run) EXPECTED POWER PACK LIFE: 300-400 charging cycles. OPERATING RANGE: 4.2V to 3.0V Internal Power Pack Charger: INPUT: Voltage Rating: 100 to 240 VAC Current: 200mA(RMS) max. @ 115VAC 80mA(RMS) max. @ 230VAC Frequency: 50/60Hz OUTPUT: 5V DC, Load 0A MIN. 1A MAX. Mains Voltage Fluctuations: + 10%

$Wireless RF Option: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. SuperM.O.L.E.® Gold 2 Radio: Type: IEEE 802.15.4 ZigBee™ two way Frequency: 2.45 gHz Power: 1mW (0dbm) Range: 6.5 meters (20ft)* Wireless Antenna: Temperature: 250ºC (500ºF) Exposed Material: Teflon insulation Connector: MMCX Right Angle USB Transceiver: Type: IEEE 802.15.4 ZigBee™ two way Antenna: Internal fractal chip * The range of the SuperM.O.L.E.® Gold 2 RF system varies with the RF environment. Under ideal conditions, the range may be 6.5 meters [20 feet] and in some situations it may only be a few meters. Refer to topic Basics>Wireless RF Option Setup Thermocouple Specifications: Thermocouples: Type K, Mini-Connector, Glass insulated. (Other insulation types available.) THERMOCOUPLE RESPONSE TIME Wire Size Still Air 800/100°F 60 Ft./Sec. Air 800/100°F Still H2O 200/100°F .005 in. 1.0 sec. 0.08 sec. 0.04 sec. Environmental Limitation Specifications: SuperM.O.L.E.® Gold 2 Profiler: • Maximum relative humidity 80% RH from 0°C to 31°C, decreasing linearly to 17% RH at 50°C. • Pollution Degree 2 (Normally only dry pollution, but with temporary conductivity caused by condensation) Power Pack Charger: • Temperature: (Operation) 0 to +45°C (32 to 113°F) • Temperature: (Non-Operation) -20 to +75°C (-4 to 167°F) • Humidity: (Operation) 20 to 90% NOTE:Tests have shown that because of the sensitive nature of the measurement and logic circuits, the$

Electronic Controls Design E51-0386-40 Super MOLE® Gold 2 User Manual ECD M O L E MAP Users Help System 3 0 6

Electronic Controls Design Inc Super MOLE® Gold 2 ECD M O L E MAP Users Help System 3 0 6

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Electronic Controls Design E51-0386-40 Super MOLE&#174; Gold 2 User Manual ECD M O L E MAP Users Help System 3 0 6

Electronic Controls Design Inc Super MOLE® Gold 2 ECD M O L E MAP Users Help System 3 0 6

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Electronic Controls Design E51-0386-40 Super MOLE® Gold 2 User Manual ECD M O L E MAP Users Help System 3 0 6