Elettronika S r l TXUP200 250 Watt Analog TV Broadcast Transmitter User Manual APT134A AUTV 250LD Rev0 Date061103 pmd
Elettronika S.r.l. 250 Watt Analog TV Broadcast Transmitter APT134A AUTV 250LD Rev0 Date061103 pmd
User Manual
AUTV/250LD LDMOS - UHF TV Solid State Amplifier CODE APT134A TITLE AUTV/250LD REV DATE 06/11/03 Registration number: IT-17686 Registration number: IT-24436 SS 96 Km 113 70027 Palo del Colle (Ba) ITALY Tel. +39 (0)80 626755 Fax +39 (0)80 629262 E-mail: elettronika@elettronika.it Web site: http://www.elettronika.it WARNING The apparatus described in this manual has been designed and manufactured with devices to safeguard the users. In any case it is recommended that during any operation of installation, maintenance, miscellaneous interventions and calibrations requiring the apparatus to be switched on, THE USER TAKES ALL THE PRECAUTIONS AGAINST INCIDENTS It is required to use the proper clothes and protection gloves in order to prevent damages from incidental contacts with high-voltage parts. The manufacturer declines every responsibility in case the recommendations above are not followed. IMPORTANT The component lists attached to the relevant electrical diagrams indicate for each item the reference, the description and the type normally used. The Elettronika S.r.l. though reserves the right to use or supply as spare parts components with equivalent characteristics but of a different type, assuring anyway the optimal work of the apparatus in accordance with the specifications. The enclosed monographs are solely owned by Elettronika S.r.l. The use of anything enclosed in this technical manual without explicit authorization given by Elettronika S.r.l. will be prosecuted by the law. The data and technical characteristics of the apparatus described in this manual are not compelling for the manufacturer. The Elettronika S.r.l. reserves the right to make, without previous notice, modifications or updates in order to improve the quality of the product. The general conditions of supply and sale are described in the contracts. The delivery time are in accordance with the products and quantities ordered. Warranty Summary of warranty We, ELETTRONIKA S.r.l., SS096 Km 113 Z.I. PALO DEL COLLE (BA) ITALY, warrant to the ORIGINAL PURCHASER of a NEW product, for a period of one (1) year from the date of purchase by the original purchaser (the “warranty period”) that the new ELETTRONIKA product is free of defects in materials and workmanship and will meet or exceed all advertised specifications for such a product. This warranty does not extend to any subsequent purchaser or user, and automatically terminates upon sale or other disposition of our product. Items excluded from this ELETTRONIKA warranty We are not responsible for product failure caused by misuse, accident, or neglect. This warranty does not extend to any product on which the serial number has been defaced, altered, or removed. It does not cover damage to loads or any other products or accessories resulting from ELETTRONIKA product failure. It does not cover defects or damage caused by use of unauthorized modificstions, accessories, parts, or service. What we will do We will remedy any defect, in material or workmanship (except as excluded), in our sole discretion, by repair, replacement, or refund. If a refund is elected, then you must make the defective or malfunctioning component available to us free and clear of all liens or other encumbrances. The refund will be equal to the actual purchase price, not including interest, insurance, closing costs, and other finance charges less a reasonable depreciation on the product from the date of original purchase. Warranty work can only be performed at our authorized service centers or at our factory. Expenses in remedying the defect will be borne by ELETTRONIKA, including one-way surface freight shipping costs within the United States. (Purchaser must bear the expense of shipping the product between any foreign country and the port of entry in the United States and all taxes, duties, and other custom’s fee(s) for such foreign shipments). How to obtain warranty service You must notify us of your need for warranty service not later than ninety (90) days after the expiration of the warranty period. We will give you an authorization to return the product for service. All components must be shipped in a factory pack or equivalent which, if needed, may Desclaimer of consequential and incidental damages You are not entitled to recover from us any consequential or incidental damages resulting from any defect in our product. This includes any damage to another product or products resulting from such a defect. Warranty alterations No person has the authority to enlarge, or modify this warranty. The warranty is not extended by the lenght of time for which you are deprived of the use of the product. Repairs and replacement parts are provided under the terms of this warranty shall carry only the unexpired portion of this warranty. Design changes We reserve the right to change the design of any product from time to time without notice and with no obligation to make corresponding changes in products previously manufactured. Legal remedies of purchaser There is no warranty which extends beyond the terms hereof. This written warranty is given in lieu of any oral or implied warranties not contained herein. We disclaim all implied warranties, including without limitation any warranties of merchantability or fitness for a particular purpose. No action to enforce this warranty shall be commenced later than ninety (90) days after expiration of the warranty period. Warranty for electronic tubes The warranty applied for electronic tubes is the one given by the manufacturer of the tube. In the event that the product shows anomalies within the deadline of the validity of the warranty given by the manufacturer of the product itself, the buyer will have to return it to the seller with the needed documents and the written description of the defect. The seller will ship the broken tube to the manufacturer in order to effect the necessary technical tests to find out the cause of the anomaly. Meanwhile the buyer of the tube who needs to use, and as such to replace immediately the product, will have to buy a new one and provide to the relevant payment, further to the issuing by the seller of a regular commercial invoice. After the adequate tests made by the manufacturer, should the result be positive, that is confirm the defect in manufacturing, the seller will issue a regular credit note in the name of the buyer and return the amount paid. Should the result be negative, that is detect a negligence in the installation or use by the buyer, he will have no right against the seller. INTRODUCTION The apparatus described in this manual is the latest of this series, offering high performances, remarkable reliability and a wide range of characteristics, it all at a competitive cost. Its is easy to install and use. It only takes to follow the installation procedure as shown in this manual: after having removed all from the package, you only have to follow step by step the description in the various sections. Before starting to use the apparatus, remember to: read carefully the general safety information contained in this section; follow the instructions for the installation and set up of the apparatus; read all the remaining sections of this manual in order to know well the apparatus and learn how to obtain the best of its characteristics. CONTENTS OF THE MANUAL The chapter composing this manual contain all the information concerning the use of the apparatus. For more information refer to ELETTRONIKA S.r.l. This manual is made up of different chapters, each made up of various sections. WARNING! The currents and voltages in this equipment are dangerous! Personnel must at all times observe safety regulation! This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in handling potentially hazaedous electrical and electronic circuits. It is not intended to contain a complete statement of all safety precautions which should be observed by personnel in using this or other electronic equipment. The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and must be performed only by qualified personnel exercising due care. Elettronika S.r.l. shall not be responsible for injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel performing such tasks. During installation and operation of this equipment, local building codes and fire protection standards must be observed. WARNING! Always disconnect power before opening covers, doors, enclosures, gates, panels or shields. Always use grounding nsticks and short out high voltage points before servicing. Never make internal adjustments, perform maintenance or service when alone or when fatigued. Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields. Keep away from live circuits, know your equipment and don’t take chances. WARNING! In case of emergency ensure that power has been disconnected. Treatment of electrical shock 1) If victim is not responsive follow the A, B, C’s of basic life support. PLACE VICTIM FLAT ON HIS BACK ON A HARD SURFACE A - AIRWAY B - BREATHING If unconscious, open airway lift up neck, push forehead back, clear out mouth if necessary, observe for breathing. If not breathing, begin artificial breathing. Tilt head, pinch nostrils, make airttght seal, 4 quick full breaths. Remember mouth to mouth resuscitation must be commenced as soon as possible. C - CIRCULATION Check carotid pulse. If pulse absent, begin artificial circulation. Approx. 80sec.: 1 rescuer, 15 compressions, 2 quick breaths. Approx. 60sec.: 2 rescuers, 5 compressions, 1 breath. NOTE: DO NOT INTERRUPT RHYTHM OF COMPRESSIONS WHEN SECOND PERSON IS GIVING BREATH. Call for medical assistance as soon as possible. 2) If victim is responsive: - keep them warm; - keep them as quiet as possible; - loosen their clothing (a reclining position is recommended). FIRST-AID Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar with first-aid theory and practices. The following information is not intended to be a complete first-aid procedure, it is brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give adequate Emergency First Aid and thereby prevent avoidable loss of life. TREATMENT OF ELECTRICAL BURNS 1) Extensive burned and broken skin. - Cover area with clean sheet or cloth (cleansed available cloth article); - do not break blisters, remove tissure, remove adhered particles of clothing, or apply any salve or ointment; - treat victim for shock as required; - arrange transportation to a hospital as quickly as possible; - if arms or legs are effected keep them elevated. NOTE If medical help will not be available within an hour and the victim is conscious and not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or cold). Allow victim to sip slowly about 4 ounces (half a glass) over a period of 15 minutes. Discontinue fluid if vomiting occurs (do not give alcohol). 2) Less severe burns - (1st & 2nd degree). - Apply cool (not ice cold) compresses using the cleansed available cloth article; - do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment; - apply clean dry dressing if necessary; - treat victim for shock as required; - arrange transportation to a hospital as qickly as possible; - if arms or legs are affected keep them elevated. Communication N°1 -2002/95/CE - RoHS Directive Further to the directives issued by the European Community, 2002/95/CE, 2002/95/CE and 2003/108/ CE, and to the Italian Decree of Law n° 151 dated 25 July 2005, this is to inform the customers of Elettronika S.r.l. living within the boundaries of the European Community about the following obligations: 1) It is forbidden to trash RAEE products (which includes all broadcasting products which are not expressly labelled as lead-free) along with normal wastes; 2) Such devices must be brought to proper centres able to perform the adequate processing in order to recycle their parts where possible and dispose of the raw materials contained therein; 3) For equipment purchased from Elettronika after the 13th of August 2005, the gathering, transport, processing, recycle and disposal operations are responsibility of Elettronika who will bear all related expenses; 4) For equipment purchased from Elettronika before the 13th of August 2005 , the gathering, transport, processing, recycle and disposal operations are responsibility of Elettronika, who will bear all related expenses, only if you are purchasing from us new equipment in substitution of the disposed one; 5) Electric and electronic devices contains lead in soldering, cables, etc. This substance pollutes the environment and may be accumulated in the organism of plants and mammals. It is dangerous for humans because it may affect blood, bone marrow, peripheral and central nervous system and kidneys, causing anaemia, encephalopathies (e.g., convulsions), peripheral neuropathies, cramps of the abdomen and kidney damages. Besides it affects human reproduction and growth. These devices also contain mercury. From the environmental point of view, this substance is highly toxic for aquatic life, and can be accumulated in the organism of fish. Long-term damages to humans can affect the central nervous system and the kidneys, producing irritability, emotional instability, tremors, damages to the mind and the memory, language disorders. It may also irritate and whiten the gums, and its effects may be cumulative. Based on tests on animals, it may affect the human reproduction or growth. There is also chrome, which may result in irritation of the eyes and respiration system. Cadmium is also present. In humans it may damage lungs, due to repeated or prolonged contact with its dust, and kidneys. It may cause cancer. 6) The symbol below marks the devices which cannot be disposed of along with normal wastes, as stated in 1) and 2) above. 7) The payment of fees is foreseen for the non-allowed disposal of such devices. This page is intentionally blank 10 LDMOS - UHF TV AMPLIFIER AUTV/250LD User’s manual 11 This page is intentionally blank 12 Section 1 - Information Contents: 1.1 Description 1.2 Technical characteristics 13 AUTV/250LD LDMOS - UHF TV AMPLIFIER 1.1 DESCRIPTION The amplifier AUTV/250LD is an apparatus designed to be used as final power stage or driver for higherpower amplifiers in the UHF TV band. It is able to supply a power of 250W (peak sync.) in class AB and is completely realized with LDMOS technology. The power supply of the apparatus is given by a switching power supply for the RF power module and a traditional transformer for the control board. The protection board uses all the potential of a microprocessor to check all the parameters of the amplifier module and the voltage of the power supply. An output band-pass filter provides for the attenuation of the spurious products. The final result is a compact apparatus, it is all inside a standard 19”-4U cabinet, with a very good price-to-quality ratio. 14 1.2 TECHNICAL CHARACTERISTICS RF SECTION Frequency range Output power Gain RF Input impedance RF Output impedance I.M.D. (3 Tones: -8, -10, -16dB) RF Spurious products Filter insertion loss RF Input connector RF Output connector 470 - 860MHz 250W 13dB +/-1 50Ω 50Ω < -54dB (with IF Pre-corrector) Better than -60dB < = 0,6dB N Female N Female Power Supply Typical power consumption RS232 Socket Telemeasuring socket Cabinet Dimensions Weight Ambient temperature Humidity 90-260VAC 600VA (Black) DB9 Connector DB9 Connector Rack 19”-4U 421x368x178mm 25kg -5° to +45°C 20% - 90% FWD Power REF Power Temperature IDC VDC 300W 20W 70°C 14A Min 5V - Max 34V GENERAL PROTECTION THR. 15 This page is intentionally blank 16 Section 2 - Installation Contents: 2.1 Operating environment 2.2 Preliminary operations 2.3 Telemeasuring socket connections 2.4 RS232 / RS485 Socket connections 2.5 Control system 2.6 Preventive maintenance - Front panel - Rear panel 17 2.1 OPERATING ENVIRONMENT You can install the apparatus in a standard component rack or on a suitable surface such as a bench or desk. In any case, the area should be as clean and well-ventilated as possible. Always allow for at least 2 cm of clearance under the unit for ventilation. If you set the apparatus on a flat surface, install spacers on the bottom cover plate. If you install the apparatus in a rack, provide adequate clearance above and below. Do not locate the apparatus directly above a hot piece of equipment. 2.2 PRELIMINARY OPERATIONS Correct installation of the equipment is important for maximum performance and reliability. Antenna and earth connections must be installed with the greatest care. The equipment adjustment isn’t need, because the unit is completely adjusted by our technical staff. This is the installation procedure: 1. connect the power supply cable of the transmitter to the auxiliary socket on the rear panel of the amplifier; 2. connect the power supply cable of the amplifier to the electric network (90-260VAC); 3. connect the exciter / antenna cable to the RF IN and RF OUT on the rear panel of the amplifier. RF IN RF IN WARNING!!! FOR ELECTRICAL SAFETY REASONS AND IN ORDER TO KEEP THE APPARATUS SAFE, THE GROUND TERMINAL OF THE APPARATUS MUST BE CONNECTED TO THE EXISTING GROUNDING SYSTEM AND NOT BY USING THE SHIELD OF THE OUTPUT COAXIAL CABLE. 18 Before powering fully the apparatus, check that the output connections of the coaxial cable to the antenna system are working. In order to this it is possible to check the indication of the reflected power at low power levels. Only if the SWR indication on the display is 0, the output power can be slowly increased. At maximum output power, some watt might be shown as reflected power 2.3 TELEMEASURING SOCKET CONNECTIONS PIN N° SIGNAL TYPE IN / OUT Ground DB9 Socket Analog FUNCTION Output Digital Input Digital Output Digital Input Analog Output Analog Output FWD Power 0 to 5V Floating: ON - GND: OFF Valid only in remote (Pin 6= GND) 0: Alarm - 1: No alarm TTL Level Not used Floating: Local GND: Remote (Pin 3 Command accepted) REF Power 0 to 5V Temperature 0 to 5V Not used 2.4 RS232 / RS485 SOCKET CONNECTIONS The DB9 connector can be used in two modes (RS232 or RS485) depending on the position of the DipSwitch. SW1 RS232 Open Open Open Open Closed Closed Closed RS485 Closed Closed Closed Closed Open Open Open PIN N° RS232 RX TX +5V GND +5V RS485 RX- RX+ +5V GND +5V TX- TX+ 19 2.5 CONTROL SYSTEM The control system allows the user to monitor the most important measures of the transmitter, voltage and current of the power supply, temperature of the RF board, forward and reflected power, by using the two keys placed on the frontal panel. The turn-on key allows to turn on and off the transmitter. In case one of the monitored measures is in alarm, the transmitter will show this. If the value of the measure goes back to normal, the control system will turn on the transmitter again. After 5 cycles of turning on and off the transmitter will be kept switched off until the user turns it off. Meaning of the LEDs - LED ON: The LED ON is lit when the turn-on command of the transmitter is inserted. - LED REMOTE: the LED REMOTE is lit when the remote commands have been enabled by the telemeasuring connector or when the transmitter is controlled trough the RS232 port. - LED ALARM: the LED ALARM is lit when the transmitter has been turned off due to a failure. 2.6 PREVENTIVE MAINTENANCE To ensure maximum performance and minimum repair trouble, we strongly recommend you to follow the below stated headlines for preventive maintenance: 1. check antenna installation and ground connection at regular intervals; 2. keep your apparatus clean and dry externally: this will ensure continuous functioning of the front panel controls; 3. if the apparatus has not been used for a long period of time combined with exposure to extreme environmental conditions, open the unit and make a visual inspection. Remove salt, water or ice with a moist cloth before turning the apparatus on. Check that the cooling fans are running freely. 4. for general maintenance and top performance, call an authorized service technical to give the apparatus and the complete antenna/earth connection installation a general check each 12-18 months; 5. check at regular intervals that the air intake located on the front panel is free of dust. If there is visible dust, remove it by means of a soft brush. 20 Front panel LCD Display RF Monitor connector Function keys Status LEDs Main switch DESCRIPTION 21 Rear panel DESCRIPTION Power supply socket Auxiliary socket Breaker RS232 Socket Telemeasuring socket RF Output connector RF Input connector GND 22 _______________________________________________________________________________________________ Section 3 - Diagram Contents: - Cable diagram - AUTV/250LD Component layout - RF Section Block Diagram - SCH0192AR0 (250W UHF LDMOS Amplifier module) - SCH0122BR1 (Control board and display) - SCH0128AR1 (Amplifier interface) - E0012 (SP500/27-48 Switching power supply) - 06604A (UHF TV Output Filter IMD Suppressor) 23 24 25 26 200W UHF LDMOS AMPLIFIER MODULE SCH0192AR0 DESCRIPTION The RF module is an integrated TV linear amplifier designed for UHF band, this module employs push-pull LDMOS technology in order to achieve very good efficiency, high linearity and reliability. LDMOS transistors operate in AB class. It is a wideband amplifier over the full frequency, no adjustment is required for the channel change. The board includes RF section amplifier, bias circuit, protection circuit and matching networks. A silver plated copper plate is brazed with PCB in order to obtain low thermal resistance. Providing a minimum of 200W Pk sync linear power, this module is the perfect amplifier for any broadband UHF power transmitter. TECHNICAL CHARACTERISTICS Output power Input power Frequency Gain LDMOS Power supply LDMOS Bias current @+32V Vdc RF Input impedance RF Output impedance Input / Output return loss Drain efficiency Storage temperature range Dimensions (LxWxH) 300W max 15W max 470 - 860MHz > 13dB 32V ±2% 2A 50Ω 50Ω > = 15dB 47% @ 250W -50° to +150°C 165x95x29mm 27 - Curve response graphic Middle frequency 660MHz, span 500MHz, 2dB/div., reference to the arrow CALIBRATION PROCEDURE - Technical characteristics Power supply voltage Polarisation current Gain for low signal 32V (± 2%) 1.0 cold for each device (2A total), ± 0.1A Not less than 13dB in the 470-860MHz band (± 1dB) Compare to the typical curve eclosed - Adjustment procedure Polarisation current calibration Gain curve 32V stabilised power supply 10A amperometer Network analyser - Adjustment points description R7-R8 (Trimmers) 28 Adjust the current absorbed in stand-by (1.0A per device) - Calibration steps STEP 1. Close the input and the output of the module by connecting them to a 50Ω Ω dummy load and connect the spectrum analyser through a directive sample, in order to look for self-oscillation of the module, if any (anyway the module has been designed so that it would not self-oscillate even if totally decoupled, without any input or output load). STEP 2. Check the voltages of the polarisation circuits without assembling the transistors first: connect the 32V power supply to the proper turret by means of a fastening screw, then give power and check data: - the stabilised voltage on the zener diodes DZ1 and DZ2 is about 15V compared to the ground; - the stabilised voltage on the zener diodes DZ3 and DZ4 is about 6.8V compared to the ground; - the voltage on the pads to which the gates of the LDMOS transistors will be soldered (R23 and R24 resistors side) changes from 0V to a maximum value of about 6V when moving the relevant trimmer (R7-R8). STEP 3. Check the work of the protections. - Set both trimmers so that there is a value of about 4.5V on the pads of the gates; - solder some wire to the pad between the two LEDs, next to the serigraphy of the input hybrid H1; Solder a wire - in order to check the work of the protections aboard, a power of about 4V has to be supplied to the wire, for example by touching with it the reophore of C23 or C24 which is not connected to ground; the two red LEDs will immediately light up and the two RF transistors will be switched off at the same time: the polarisation current (2A) will decrease to 0 and of course the gain curve displayed by the spectrum analyser will decrease; - after this it is important to restore the position of the two trimmers for the minimum voltage! Then disconnect the 32V power supply. STEP 4. Fastening of the LDMOS transistors: after properly cleaning the plate surface, smear a thin layer of silicone fat on the lower side of the flange of the MOSFETs, fasten them to the heat sink and solder the gate first, then the drain. Solder the two 13pF (ATC) chip capacitors and above them the two 1-5pF 29 capacitive trimmers, between the two pair of gates, as shown by the mounting plan. STEP 5. Connect serially a c.c. amperometer to the power supply, with scale starting from more than 5A (i.e. 10A). STEP 6. Power the module and check the MOSFET is not absorbing current; this means that the device is integral and working correctly. STEP 7. Slowly turn the R7 trimmer until the MOSFET absorbs 1A, always checking that there are no self-oscillation; under this conditions it is possible to check by means of a digital tester that the voltage on the gate is about 5.2-5.4V. STEP 8. Repeat the previous step for the other section of the module, this time turnign R8 and checking that the indication of the current on the amperometer increases to 2A total (which includes the current of the other device left on). STEP 9. Check the response curve of the module by means of the network analyser. STEP 10. Check the response curve for low signal with centre 660MHz and span 500MHz, 2dB/div. STEP 11. The curve should be similar to the one enclosed, with a tolerance of ± 0.5dB. To obtain this, act on the four trimmers C41-C41a and C42-C42a with the proper “calibrator”, inorder to flatten the curve as much as possible, especially at the edged of the band which represents the minimum values. STEP 12. Finally, check that the current in stand-by does not increase by more than 15÷20%, reaching at worst 2.3÷2.4A when the heat sink is hot and not ventilated. Note: when mounting-removing the PALLET on the heat sink, tightly fasten the screw of each all “N” input and output connectors. These are mounted with a single 3mm screw and if it is not properly fastened it may be detached from the PCB by a movement of the connector once it has already been soldered to the path. 30 Component layout SCH0192AR0 31 32 COMPONENT LIST SCH0192AR0 REF. DESCRIPTION ELETTRONIKA CODE R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 *R25 *R26 C1 C2 C3 C4 C5 C6 C7 C8 x 2 C9 x 2 C10 x 4 C11 x 4 C12 C13 C14 C15 C16 C17 2200Ω 1/4W 1206 SMD RESISTOR 2200Ω 1/4W 1206 SMD RESISTOR 2200Ω 1/4W 1206 SMD RESISTOR 2200Ω 1/4W 1206 SMD RESISTOR 1200Ω 1/4W 1206 SMD RESISTOR 1200Ω 1/4W 1206 SMD RESISTOR 50kΩ MULTITURNS PTH TRIMMER 50kΩ MULTITURNS PTH TRIMMER 1200Ω 1/4W 1206 SMD RESISTOR 1200Ω 1/4W 1206 SMD RESISTOR 18kΩ 1/4W 1206 SMD RESISTOR 18kΩ 1/4W 1206 SMD RESISTOR 680KΩ 1/4W 1206 SMD RESISTOR 0Ω 1/4W 1206 SMD RESISTOR 50Ω 30W 1512EBX SMD RESISTOR 50Ω 60W 4.7kΩ 1/4W 1206 SMD RESISTOR 4.7kΩ 1/4W 1206 SMD RESISTOR 3.9Ω 1/4W 1206 SMD RESISTOR 3.9Ω 1/4W 1206 SMD RESISTOR 3.9Ω 1/4W 1206 SMD RESISTOR 3.9Ω 1/4W 1206 SMD RESISTOR 1000Ω 1W 2512 SMD RESISTOR 1000Ω 1W 2512 SMD RESISTOR = R15 (da montare se si inverte l’ingresso) = R26 (da montare se si inverte l’uscita) 470uF 50V PTH ELECTROLYTIC CAPACITOR 470uF 50V PTH ELECTROLYTIC CAPACITOR 470uF 50V PTH ELECTROLYTIC CAPACITOR 100uF 50V PTH ELECTROLYTIC CAPACITOR 100uF 50V PTH ELECTROLYTIC CAPACITOR 1nF ATC 100B CAPACITOR OR EQUIVALENT 1nF ATC 100B CAPACITOR OR EQUIVALENT 2 x 100nF ATC CAPACITOR OR EQUIVALENT 2 x 100nF ATC CAPACITOR OR EQUIVALENT 4 x 100pF ATC 100B CAPACITOR OR EQUIVALENT 4 x 100pF ATC 100B CAPACITOR OR EQUIVALENT 100nF 1210 SMD CAPACITOR 100nF 1210 SMD CAPACITOR 100nF 1210 SMD CAPACITOR 1uF 35V SMD TANTALIUM CAPACITOR 1uF 35V SMD TANTALIUM CAPACITOR 100nF 1210 SMD CAPACITOR 00045A 00045A 00045A 00045A 00042A 00042A 00800 00800 00042A 00042A 00056B 00056B 00075A 00001 00416A 00432 00049A 00049A 00012A 00012A 00012A 00012A 00396 00396 Page 1/3 01807B 01807B 01807B 01795 01795 01145 01145 01065H 01065H 01135 01135 1065G 1065G 1065G 01613A 01613A 1065G 33 REF. DESCRIPTION ELETTRONIKA CODE C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 x 2 C42 x 2 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 T1 T2 B1 100nF 1210 SMD CAPACITOR 10uF 16V SMD TANTALIUM CAPACITOR 10uF 16V SMD TANTALIUM CAPACITOR 100nF 1210 SMD CAPACITOR 100nF 1210 SMD CAPACITOR 100nF 1210 SMD CAPACITOR 100nF 1210 SMD CAPACITOR 1nF ATC 100B CAPACITOR OR EQUIVALENT 1nF ATC 100B CAPACITOR OR EQUIVALENT 1nF ATC 100B CAPACITOR OR EQUIVALENT 1nF ATC 100B CAPACITOR OR EQUIVALENT 20pF ATC 100B CAPACITOR OR EQUIVALENT 20pF ATC 100B CAPACITOR OR EQUIVALENT 20pF ATC 100B CAPACITOR OR EQUIVALENT 20pF ATC 100B CAPACITOR OR EQUIVALENT 1.3pF ATC 100B CAPACITOR OR EQUIVALENT 1.3pF ATC 100B CAPACITOR OR EQUIVALENT 470pF ATC 100B CAPACITOR OR EQUIVALENT 470pF ATC 100B CAPACITOR OR EQUIVALENT 470pF ATC 100B CAPACITOR OR EQUIVALENT 470pF ATC 100B CAPACITOR OR EQUIVALENT 4.7pF ATC 100B CAPACITOR OR EQUIVALENT 4.7pF ATC 100B CAPACITOR OR EQUIVALENT 2 x 1÷5pF JOHANSON SMD TRIMMER 2 x 1÷5pF JOHANSON SMD TRIMMER 3.6pF ATC 100B CAPACITOR OR EQUIVALENT 3.6pF ATC 100B CAPACITOR OR EQUIVALENT 6.8pF ATC 100B CAPACITOR OR EQUIVALENT 6.8pF ATC 100B CAPACITOR OR EQUIVALENT 6.8pF ATC 100B CAPACITOR OR EQUIVALENT 6.8pF ATC 100B CAPACITOR OR EQUIVALENT 13pF ATC 100B CAPACITOR OR EQUIVALENT 13pF ATC 100B CAPACITOR OR EQUIVALENT 8.2pF ATC 100B CAPACITOR OR EQUIVALENT 8.2pF ATC 100B CAPACITOR OR EQUIVALENT 8.2pF ATC 100B CAPACITOR OR EQUIVALENT 8.2pF ATC 100B CAPACITOR OR EQUIVALENT 10pF ATC 100B CAPACITOR OR EQUIVALENT 10pF ATC 100B CAPACITOR OR EQUIVALENT 4.7pF ATC 100B CAPACITOR OR EQUIVALENT 4.7pF ATC 100B CAPACITOR OR EQUIVALENT 0.3pF ATC 100B CAPACITOR OR EQUIVALENT BLF861A RF LDMOS POWER TRANSISTOR BLF861A RF LDMOS POWER TRANSISTOR COAX 2:1 BALUN 1065G 01626A 01626A 1065G 1065G 1065G 1065G 01145 01145 01145 01145 01123 01123 01123 01123 01104 01104 01143 01143 01143 01143 01108 01108 1485 1485 01104B 01104B 01111 01111 01111 01111 01119A 01119A 01113 01113 01113 01113 01117 01117 01108 01108 01160 04034 04034 08491 34 Page 2/3 REF. DESCRIPTION ELETTRONIKA CODE B2 B3 B4 L1 L2 L3 L4 H1 H2 NTC1 NTC2 IC1 IC2 DZ1 DZ2 DZ3 DZ4 DL1 DL2 PN964AR3 COAX 2:1 BALUN COAX 4:1 BALUN COAX 4:1 BALUN 4 TURNS SILV. COP. WIRE 1.2mm WOUND ON OD 5mm 4 TURNS SILV. COP. WIRE 1.2mm WOUND ON OD 5mm ½ TURN COIL ½ TURN COIL HYBRID COUPLER 3dB 90° ANAREN HYBRID COUPLER 3dB 90° SAGE NTC 100KΩ PTH NTC 100KΩ PTH DG419DY DG419DY 15V SMD ZENER DIODE 15V SMD ZENER DIODE 6.8V SMD ZENER DIODE 6.8V SMD ZENER DIODE SMD LED DIODE - RED SMD LED DIODE - RED PCB Torretta 3x10 f/f Imballo velapack 200x125x50 08491 08492 08492 07684 07684 Page 3/3 05368 05369 00661 00661 04583 04583 03135 03135 03137 03137 03056 03056 0643K V0774 09983 35 CONTROL BOARD AND DISPLAY SCH0122BR1 DESCRIPTION The control board performs all the logic and control fucntions of the amplifier. Both the RF and power supply parameters are continuously monitored in order to guarantee optimal performance in every working environment: - amplifier supply voltages - amplifier supply currents - power module working temperature - amplifier forward RF power - amplifier reflected RF power Vdc; Idc; Temperature; FWD Power. REF Power. The board is based on a flash microcontroller working at a frequency of 20MHz, able to read the parameters, control the amplifier and communicate with any PC connected through RS232/RS485 line. Besides, the microcontroller is programmable, thus it is possible to change the internal program by connecting the appropriate programmer to the J3 connector and this to a computer. The boards contains a 16 characters x 2 lines display and two keys to change the parameter currently shown. There are also 3 different LEDs. The green LED indicates when the amplifier module is ON, the red one is lit when an alarm in occur and the yellow one indicates the remote control of the amplifier. OPERATING CONTROL As indicated in the previous section, the boards is able to read in real time all the necessary parameters to control the amplifier. When the operator turns the amplifier on the display shows the software release number. After a few seconds the amplifier is switched on and the first parameter shown on the display is the forward RF power (“FWD Power”). When a value read is out of the allowed boundaries, the microcontroller activates (after five scans to be sure) the corresponding alarm indicating this on the first line of the display, and showing on the second line the physical value. When the alarm is active, the microcontroller switches the amplifier off and restarts the time counter (3 and 6 seconds). The microcontroller internally stores the number of occurred alarms and if it reaches 5 the whole equipment is definitively switched off. In this case, if the operator needs to restart the machine, it is necessary to switch it off and on again (locally o by remote). When the machine is working normally on the first line shows “TV AMPLIFIER UHF” and the second line shows the parameter with the format “parameter = xx.x unit”. The two keys on the frontal panel allow to change the currently shown parameter: the left one goes to the next parameter and the right one goes back (in sequence Vdc, Vac, Temperature, Idc, FWD, REF). If the amplifier is switched off, the “STAND BY” indication is shown on the display and the backlight is turned off. The amplifier can be remotely controlled by serial line (contact ELETTRONIKA for details). It is configurable as RS232 or RS485. 36 Note: When changing the voltage of the device from 230 to 110VAC, it also takes acting on the SW3 switch on the display board. Failure to do this may result in damages to the device. 37 38 39 COMPONENT LIST SCH0122BR1 Part Name/Number Description Qty. Comps. CC 100nF-S 01065C 01065C Y5V 1206 COND 23 CC 15pF-S 01088 CC 1nF-S 01096 CC 1uF100V-S 01760A CC 2nF2 2kV 01045A CE 100uF25V-S 01793B CE 10uF35V-S 01778A CE 2200uF25V 01813 CE 22uF16V-S D 1N4148-S 03002 DB KBL04 03042 DIS DMC16230 03072B DL LEDG5 03060 DL LEDR5 03061 DL LEDY5 03054B FUSE 1A MICRO FUSE IC 78M05 04301B IC 78M12 4307B IC 79M08 04304A IC INA168 IC LM393-S 04639 IC LMV324M-S 04658B IC MAX232-S 04804B IC MAX3080-S 04770 IC MC14094BD 04718 IC PIC16F877 4869 IC TC7662BCOA 04758A IC ULN2003A 4870 IND 2u2H-S 05020A J CON HD515V/05-4PVE J FC-10P 02697-02699 J FC-16P 02701-02700 J PAN2 02739-40-41 J PAN8 02716-17-18 JU JUMP3 02707-02742 MOV 275V R 100K-1%-S 00065B R 10K-1%-S 00053B 01088 SMD 1206 COND 01096 SMD 1206 COND 01760A Y5V 1206 COND 01045A CERAMIC COND 01793B ELETTR SMD COND 01778A ELETTR SMD COND 01813 ELETT. COND. 01780A ELETTR SMD COND 03002 SMD DIODE 03042 BRIDGE DIODE 03072B DISPLAY 03060 GREEN LED DIODE 5mm 03061 RED LED DIODE 5mm 03054B YELLOW LED DIODE 5mm FUS00007 + FUS00006 PORTA FUSI 04301B SMD VOLTAGE REGULATOR 04307B SMD VOLTAGE REGULATOR 04304A SMD VOLTAGE REGULATOR 04600A SMD INTEG CIRCUIT 04639 SMD INTEG CIRCUIT 04658B SMD INTEG CIRCUIT 04804B SMD INTEG CIRCUIT 04770 SMD INTEG CIRCUIT 04718 SMD INTEG CIRCUIT 04869 + 07509C INTEG CIRCUIT 04758A SMD INTEG CIRCUIT 04870 SMD INTEG CIRCUIT 05020A INDUCTOR 02881 + 02882 PANDUIT PCB CONN 02697+02699 PCB CONNECTOR POL 02701+02700 PCB CONNECTOR POL 02739+02740+02741 PCB CONNECTO 02716+02717+02718 PCB CONNECTO 02707+02742 MASCHIO PAN3 00951A VARISTORE 00065B RES 1/4W 1% SMD 1206 00053B RES 1/4W 1% SMD 1206 12 R 120R-S 00030A 00030A RES 1/4W 5% SMD 1206 C1-2, C8, C11, C14, C21, C22, C24-32, C34, C40, C42, C44, C47, C49-50 C12-13 C15, C17-18, C20, C33 C3-7, C9, C23, C35 C36-38 C41, C43 C10, C45-46, C48 C39 C16, C19 D1-5, D9-10 PT1 LCD1 DL6 DL7 DL8 F1 IC12 IC11 IC14 IC6-7 IC5 IC4, IC8 IC2 IC1 IC9 IC3 IC13 IC10 L1 J9-10 J1, J4 J5 J2 J3 JP1 MOV1 R29, R32 R1-2, R4, R8, R12, R22, R23, R27-28, R31, R33, R34 R45 40 Page 1/2 Part Name/Number Description Qty. Comps. Page 2/2 R 1K0-1%-S 00041B 00041B RES 1/4W 1% SMD 1206 R 1K2-1%-S 00042A R 22K-1%-S 00057B R 2R2-S R 3K9-1%-S 00048B R 470K-S 00073A R 470R-1%-S 00037B R 47K-1%-S 00061B R 4K7-1%-S 00049B R 68K-1%-S 00063B R 8K2-1%-S 00052B RL 40.31.12 07567 RV 10K-3266X 00807 SW SWITCH-8DIP SW VSS 0033.4604 T 06086 N 7630 7632 TR BC848 03457 TR BC856 03455 TRASF TRASF 14V5 7VA XTAL 20MHz-S 00042A RES 1/4W 1% SMD 1206 00057B RES 1/4W 1% SMD 1206 00009A RES 1/4W 5% SMD 1206 00048B RES 1/4W 1% SMD 1206 00073A RES 1/4W 5% SMD 1206 00037B RES 1/4W 1% SMD 1206 00061B RES 1/4W 1% SMD 1206 00049B RES 1/4W 1% SMD 1206 00063B RES 1/4W 1% SMD 1206 00052B RES 1/4W 1% SMD 1206 07567 RELE 00807 VARIABLE RESISTOR 07530A PCB DIP SWITCH 07519A CAMBIO TENSIONE SERIALE 7630 7632 KTI06086 PULSANTE 2 03457 NPN SMD TRANSISTOR 03455 PNP SMD TRANSISTOR 09597 TRASFORMATORE 110+110 PE CXS00001 QUARTZ R5-6, R10, R14, R24, R38, R39 R40-42 R9, R13 R3 R37 R20, R36, R46 R44 R30, R35, R43 R16-17, R21 R15, R19, R25-26 R18 RLY1-3 R7, R11 SW1 SW3 T1-2 TR1 TR2-3 TRASF1 XTAL1 41 AMPLIFIER INTERFACE SCH0128AR1 DESCRIPTION The interface board (SCH0128AR1) is used to connect the amplifier stages to the control board (SCH0122BR0) to allow to the microcontroller the reading of the RF and analogical parameters. It is simply composed of one temperature sensor, a voltage regulator, some passive componentes and a 10 pin connector J2. This connector has to be connected to the corresponding one of the SCH0122BR0 board. The LM317HV (IC1) integrated circuit is an adjustable 3-terminal positive voltage regulator used to make more stable the power supply voltage of the amplifiers fan. The LM35DT (IC2) integrated circuit is a precision temperature sensor whose output voltage is proportional to the Celsius (Centigrade) temperature. It does not require any external calibration or trimming. The package is a plastic TO-220 model and the heat sink is directly connected to the amplifier. Component layout SCH0128AR1 42 43 COMPONENT LIST SCH0128AR1 Part Name/Number Description Qty. Comps. CC 100nFAVX 01065A D 1N4007 03009 IC LM317HV IC LM35DT 00664 J FC-16P 02701-02700 J SCREWCONN2 02853 JU JUMP2 02739-02742 R 0R02 01065A CERAMIC COND 03009 DIODE 04340A INTEG CIRCUIT 00664 INTEG CIRCUIT 02701+02700 PCB CONNECTOR POL 02853 PCB SCREW CONNECTOR 02739+02742 MASCHIO PAN2 RES 20W 1% R 220R 0033 R 270R 0034 R 4K7 0049 R R400m NOT MOUNTED 0033 RES 1/4W 5% 0034 RES 1/4W 5% 0049 RES 1/4W 5% NOT MOUNTED C1-4 D1-2 IC1 IC2 J2 J1 JP1-2 R1 R7 R3 R2 R4 R5-6 44 SP500-48 SWITCHING POWER SUPPLY E0013 MAIN FEATURES - Universal AC input / Full range - Built-in active PFC function, PF>0.95 - Protections: Short circuit / Over load / Over voltage / Over temp. - Forced air cooling by built-in DC fan - Built-in cooling Fan ON-OFF control - Built-in remote sense function - Fixed switching frequency at 110kHz MECHANICAL SPECIFICATION 170 120 150 2-M3 L=16mm max. 50 2-M3 L=4mm max. (AC ) FG NC NC R.C.G. R.C. E 18 3 22 3 L E V EL5 INPUT 100-240VAC 7A 50/60Hz +S 93 11.5 SP-500-24 +24V 20A -V -S +VADJ. 10 11 12 13 14 15 9.5 PIN N° 11.5 ASSIGNMENT PIN N° ASSIGNMENT AC/L R.C. AC/N +S FG 9 ~ 11 DC OUTPUT +V 4, 5 NC 12 ~ 14 DC OUTPUT -V R.C.G. 15 -S 45 TECHNICAL CHARACTERISTICS MODEL OUTPUT INPUT SP500-27 SP500-48 DC VOLTAGE 27V 48V RATED CURRENT 18A 10A CURRENT RANGE 0 ~ 18A 0 ~ 10A RATED POWER 486W 480W RIPPLE & NOISE (max.) Note 2 200mVp-p 300mVp-p VOLTAGE ADJ. RANGE 24 ~ 30V 41 ~ 56V VOLTAGE TOLERANCE Note 3 ± 1.0% ± 1.0% LINE REGULATION ± 0.5% ± 0.5% LOAD REGULATION ± 0.5% ± 0.5% SETUP, RISE, HOLD TIME 1500ms, 50ms, 20ms at full load VOLTAGE RANGE 88 ~ 264VAC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR PF>0.95/230VAC EFFICIENCY (Typ.) 86.5% AC CURRENT 7A/115VAC INRUSH CURRENT (Max.) 18A/115VAC LEAKAGE CURRENT OVER LOAD 124 ~ 370VDC PF>0.95/115VAC at full load 87% 3.5/230VAC 36A/230VAC <3.5A/240VAC 105 ~ 135% rated output power Protection type: Fold back current limiting, recovers automatically after fault condition is removed PROTECTION FUNCTION ENVIRONMENT SAFETY & EMC (Note 4) OTHERS 46 OVER VOLTAGE 31 ~ 36.5V 57.6 ~ 67.2V Protection type: Hiccup mode, recovers automatically after fault condition is removed FAN CONTROL O.T.P. RTH1 or RTH2 >= 50°C FAN ON, <= 45°C FAN OFF, >= 70°C output shutdown REMOTE CONTROL RC+/RC-: Short = power on; Open = power off WORKING TEMP. -10 ~ +50°C (Refer to output load derating curve) WORKING HUMIDITY 20 ~ 90% RH non-condensing STORAGE TEMP., HUMIDITY -20 ~ +85°C, 10 ~ 95% RH TEMP. COEFFICIENT ± 0.03%/°C (0 ~ 50°C) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes SAFETY STANDARDS UL1950, TUV EN60950 Approved WITHSTAND VOLTAGE I/P-O/P:3KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-GD:100M Ohms/500VDC EMI CONDUCTION & RADIATION Compliance to EN55022 (CISPR22) Class B HARMONIC CURRENT Compliance to EN61000-3-2,-3 I/P-FG:1.5KVAC O/P-FG:0.5KVAC EMS IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, Light industry level, criteria A MTBF 133.4K hrs min. DIMENSION 170*120*93mm (L*W*H) PACKING 1.9kg; 8pcs/15.2kg/1.06CUFT MIL-HDBK-217F (25°C) DERATING CURVE 100 80 60 LOAD (%) 40 20 -10 10 20 30 AMBIENT TEMPERATURE ( 40 45 50 (HORIZONTAL) OUTPUT DERATING VS INPUT VOLTAGE 100 90 80 70 LOAD(%) 60 50 40 88 115 135 155 230 264 INPUT VOLTAGE (V) 60Hz 47 UHF TV OUTPUT FILTER IMD SUPPRESSOR 06604A 3 SECTION BANDPASS FILTER WITH 2 NOTCH ELEMENTS - COMB-LINE STRUCTURE, INDUCTIVE COUPLING IRISES; CONSTANT BANDWIDTH, VERY EASY TO TUNE - EXACT GENERALIZED CHEBISHEV DESIGN GIVING MAXIMUM SELECTIVITY AND MINIMUM GROUP DELAY VARIATION. SPECIFICATIONS Frequency Connectors Insertion loss Return loss Operating temperature Bandwidth Selectivity @V.C.-5.5/+11 Selectivity @V.C.-11/+16.5 Weight 48 470 - 860MHz 0.55dB Typ. @ V.C. 26dB -10° to +50°C 8MHz -30dB -22dB 1.2kg TECHNICAL DESCRIPTION The output UHF filter is made up of a resonators bandpass filter and two notches. It can be regulated on all the channels of UHF TV band (470 - 8690MHz) and according to all world-wide standards (intercarrier 4.5 - 6.5MHz). The bandpass section is composed by the three middle resonators, while the two resonators apart are the notches. The filter is symmetrical, therefore the choice of lowest and highest notch is indifferent. The bandwidth and the notch depth are predetermined, so they don’t need any regulation. The input/output coupling are regulated by means of the two screws which are in position opposed to every connector. The regulation is carried out with a screwdriver, considering that when the screw lines are parallel to the longer side of the filter the coupling is maximum, otherwise if orthogonal it is minimum. The twist friction of the couplings can be set acting on the hexagonal clamps with a no. 12 key. TUNING INSTRUCTIONS The advised sequence is the following: 1. Set the instrument state as follows: - C.F. = (V.C. + S.C.) / 2 - SPAN = INTERCARRIER * 5 (E.G. 27,5MHz std. B/G) - TRANSMISSION SCALE = 5dB/div. - REFLECTION SCALE = 5dB/div. 2. Turn the bandpass section on the required channel, and match input and output until a correct response is achieved. During this step keep the tunings of the two notches well far away from the response. Fit the curve at the center of the screen, so as to get the same attenuation at the borders. The input/output couplings can influence the external resonators, therefore it will be necessary to repeatedly fix the former after the latter in small steps. 3. Tune the two notches to P.V.-INTERCARRIER and P.A.+INTERCARRIER frequencies. This will vary the response and matchning. 4. Adjust the bandpass external tunings. The lower notch side tuning shall be a little unscrewed, whereas the upper notch side tuning will have to screwed. 5. Enhance a little the lower notch side coupling (the coupling screw toward the filter lenghth). Improve the calibration alternatively acting on two sides according to this sequence: regulate the couplings, re-tune 49 notches if it has to be moved and then the bandpass tunings. Execute the sequence in small steps aiming to improve the matching. SPECIFICATION OVER THE UHF BAND MEASURE Insertion loss @ V.C. < 0.65dB (Typ. 0.56) Return Loss (from V.C.-0.75 to S.C.+0.25) > 26dB Attenuation @ V.C.-INTERCARRIER > 25 Attenuation @ V.C.+INTERCARRIER > 20 Date D.T. SAMPLE FREQUENCY RESPONSE DIAGRAM 50 VALUE
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No Page Count : 50 XMP Toolkit : XMP toolkit 2.9.1-13, framework 1.6 About : uuid:4fc6210c-17e6-401d-883a-ab4395c38173 Producer : Acrobat Distiller 6.0.1 (Windows) Create Date : 2007:01:25 12:23:39+01:00 Creator Tool : PageMaker 7.0 Modify Date : 2007:01:25 12:23:39+01:00 Document ID : uuid:e14c78cd-6bb5-4e3f-8ab9-84b9a7d4c48e Format : application/pdf Title : APT134A_AUTV_250LD_Rev0_Date061103.pmd Creator : LattanzioG Author : LattanzioGEXIF Metadata provided by EXIF.tools