Emerson 912N Series Pressure Regulators Data Sheet
2015-03-30
: Emerson Emerson-912N-Series-Pressure-Regulators-Data-Sheet-681026 emerson-912n-series-pressure-regulators-data-sheet-681026 emerson pdf
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Bulletin 71.1:912N April 2010 912N Series Pressure Regulators Introduction The 912N Series direct-operated, spring-loaded regulators are used in a variety of service and industrial applications. These regulators have limited-capacity internal relief across the diaphragm (see Figure 2) to help minimize overpressure. Any outlet pressure above the start-to-discharge point of the non-adjustable relief valve spring moves the diaphragm off the relief valve seat, allowing excess pressure to bleed out through the screened spring case vent. Inlet pressure capabilities are the same for all regulators described in this bulletin. However, outlet pressure ranges vary according to construction (see Table 1). Features • Accurate and Sensitive Control—Disk/lever assembly is attached to a roller-style pivot for smoother action. Handwheel construction is available for adjustment of the pressure setting. • Versatility—These regulators are suitable for a variety of gaseous fluids, including natural gas, propane, and air. They are often used to supply loading pressure to other units. P1024 Figure 1. 912N Series Regulator regulator spring • Weather and Insect Protection—“Drip lip” vent helps resist blockage during icing conditions. When the regulator is installed with the vent pointing down, any ice that builds up forms a protective sheath that helps keep the opening unobstructed. The vent screen helps prevent foreign material from entering the spring case and clogging or otherwise hindering regulator operation. Relief Valve Spring pusher post assembly Relief Valve Seat vent screen diaphragm • Easy Maintenance—Diaphragm and disk/lever assembly can be replaced without removing the regulator from the pipeline. Principle of Operation M1021 Valve disk disk/lever assembly D100124X012 Body/Lower Refer to Figure 2. When downstream demand decreases, INLET PRESSURE Casing OUTLET PRESSURE the pressure under the diaphragm increases. This pressureATMOSPHERIC PRESSURE Inlet pressure INLET PRESSURE overcomes the regulator setting (which is set by a spring). OUTLET pressure OUTLET PRESSURE Through the action of the pusher post assembly, the valve ATMOSPHERIC pressure ATMOSPHERIC PRESSURE disk moves closer to the orifice and reduces gas flow. If demand downstream increases, pressure under the diaphragm Figure 2. 912N Series Operational Schematic decreases. Spring force pushes the pusher post assembly (Standard Spring Case Vent Shown) www.fisherregulators.com Bulletin 71.1:912N Specifications Available Constructions See Table 1 Pressure Registration Internal Body Sizes and End Connection Styles Inlet: 1/4 NPT Outlet: 1/4 or 3/8 NPT Maximum Allowable Inlet Pressure(1) 250 psig (17,2 bar) Spring Case Vent Standard Construction: 1/8 NPT tapped with removable screen Standard Location Constructions Without Handwheel: Over body outlet Handwheel Constructions: Over body inlet Outlet Pressure Ranges(1) See Table 1 Approximate Weight 1.3 pounds (0,6 kg) Maximum Allowable Outlet Pressure(1) Emergency Outlet Pressure: 20 psig (1,4 bar) Recommended Outlet Pressure to Avoid Internal Part Damage: 3 psid (0,21 bar differential) above outlet pressure setting; provide external relief if start-to- discharge point exceeds 3 psid (0,21 bar differential) (see Table 1). Construction Materials Body/Lower Casing: Zinc Spring Case: Zinc Spring Case Bolting: Plated carbon steel Disk/Lever Assembly: Fluorocarbon (FKM) disk with zinc lever, stainless steel lever pin and rod, and plated carbon steel lever screws Diaphragm: Nitrile (NBR)/Nylon (PA) Diaphragm Plate: Plated steel Spring Seat: Plated steel Control and Relief Valve Spring: Plated steel spring wire, except stainless steel spring wire for control spring 1L507937022 Closing Spring (Optional Handwheel Constructions Only): Stainless steel spring wire Relief Valve Assembly: Brass and zinc Closing Cap and Adjusting Screw (Constructions Without Handwheel): Plastic Closing Cap and Adjusting Screw Assembly (Optional Handwheel Constructions Only): Brass, zinc, and steel Closing Cap Gasket: Composition Vent Screen: 304 Stainless Steel Body Port Diameter 0.073 or 0.094-inch (1,9 or 2,4 mm) Wide-Open Cg for Relief Sizing 4 Typical Regulating Capacities See Tables 2 and 3 Internal Relief Performance Approximate Internal Relief Valve Start-to-Discharge Point: See Table 1 Capacity: Adequate only for relieving minor buildup situations such as those caused by chips or dirt blocking the seat partly open; for major malfunctions, external relief is required according to the Overpressure Protection section Temperature Capabilities(1) -20° to 160°F (-29° to 71°C) 1. The pressure/temperature limits in this Bulletin or any applicable standard limitation should not be exceeded. downward and the valve disk moves away from the orifice. 912N Series regulators include an internal relief valve for overpressure protection. Overpressure Protection The 912N Series have outlet pressure ratings lower than their inlet pressure ratings. Although the internal relief valve provides very limited downstream overpressure protection, complete downstream protection is needed if the actual inlet pressure exceeds the outlet pressure rating. Overpressuring any portion of these regulators may cause leakage, damage to regulator parts, or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas. Provide appropriate overpressure protection devices to ensure that none of the limits found in the Specifications section or Table 1 will be exceeded. 2 Regulator operation with normal operating limits does not preclude the possibility of damage from external sources or from debris in the gas line. A regulator should be inspected for damage after any overpressure condition. Installation 912N Series regulators may be installed in any position; however, the spring case vent should be pointed down on outside installations. If gas escaping through the internal relief valve could constitute a hazard, the spring case vent should be piped to a location where escaping gas will not be hazardous. If the vent will be piped to another location, obstruction-free tubing should be used and a screened vent should be installed on the end of the vent pipe. On all installations, the vent or end of the vent pipe must Bulletin 71.1:912N Table 1. Outlet Pressure Range Data available CONSTRUCTION 3 to 7-inches w.c. 5 to 10-inches w.c. 9.25 to 13-inches w.c. 912N Series without handwheel 12 to 24-inches w.c. 0.5 to 2.7 psig 2.7 to 5 psig 8 to 24-inches w.c. 912N Series with handwheel 2.7 to 5 psig control spring selection approximate point above outlet pressure setting at which internal relief starts to discharge outlet pressure range (7 to 17 mbar) 5 to 21-inches w.c. (12 to 25 mbar) 8 to 30-inches w.c. (23 to 32 mbar) 16 to 39-inches w.c. (30 to 60 mbar) 17-inches w.c. to 3 psig (0,03 to 0,18 bar) 0.70 to 6.80 psig (0,18 to 0,34 bar) 3.80 to 12.5 psig (20 to 60 mbar) 30.3 to 35.4-inches w.c. (0,18 to 0,34 bar) 5.4 to 6.7 psig Spring Free Length, Inch (mm) (12 to 52 mbar) 1B784327222 Red 1.09 (27,7) (20 to 75 mbar) 1B784427222 Orange 1.37 (34,8) (40 to 97 mbar) 1L507937022 Unpainted 1.78 (45,2) (42 mbar to 0,21 bar) 1B784527222 Blue 1.34 (34,0) (0,05 to 0,47 bar) 1B784627222 Yellow 1.19 (30,2) (0,26 to 0,86 bar) 1B784727222 Green 1.31 (33,3) (75 to 88 mbar) 1B784527222 Blue 1.34 (34,0) (0,37 to 0,46 bar) 1B784727222 Green 1.31 (33,3) Part Number Color Code Spring Wire Diameter, Inch (mm) 0.035 (0,89) 0.037 (0,94) 0.038 (0,97) 0.047 (1,19) 0.075 (1,91) 0.080 (2,03) 0.047 (1,19) 0.080 (2,03) 1. Internal Relief Performance is only adequate for relieving minor buildup situations. External relief is required if start-to-discharge point exceeds 3 psid (0,21 bar differential). Table 2. Capacities for Type 912N Regulators without Handwheel (Body Size 1/4 x 3/8 NPT) Outlet Pressure Setting Outlet pressure Range Spring PART Number Offset 5-inches w.c. (12 mbar) 3 to 7-inches w.c. (7 to 17 mbar) 1B784327222 7-inches w.c. (17 mbar) 5 to 10-inches w.c. (12 to 25 mbar) 11-inches w.c. (27 mbar) ORIFICE SIZE, INCH (mm) Capacity in Scfh (Nm3/h) of 0.6 specific gravity natural gas Inlet Pressure, Psig (bar) 5 (0,34) 10 (0,69) 25 (1,7) 50 (3,4) 75 (5,2) 100 (6,9) 150 (10,3) 200 (13,8) 250 (17,2) 1-inch w.c. (2 mbar) 53 (1,42) 73 (1,96) 136 (3,65) 199 (5,33) ---- ---- ---- ---- ---- 1B784427222 1-inch w.c. (2 mbar) ---- 72 (1,93) 122 (3,27) 171 (4,58) 187 (5,01) 222 (5,95) 222 (5,95) 232 (6,22) ---- 9.25 to 13-inches w.c. (23 to 32 mbar) 1L507937022 1-inch w.c. (2 mbar) ---- 61 (1,64) 100 (2,68) 144 (3,86) 163 (4,37) 180 (4,82) 210 (5,63) 234 (6,27) 259 (6,94) 20-inches w.c. (50 mbar) 12 to 24-inches w.c. (30 to 60 mbar) 1B784527222 2-inches w.c. (5 mbar) ---- 58 (1,55) 95 (2,55) 137 (3,67) 163 (4,37) 189 (5,07) 243 (6,51) 303 (8,12) 315 (8,44) 1 psig (69 mbar) 0.5 to 2.7 psig (0,03 to 0,18 bar) 10% ---- 51 (1,37) 63 (1,69) 83 (2,22) 99 (2,65) 105 (2,81) 148 (3,97) 204 (5,47) 236 (6,33) 20% ---- 70 (1,88) 100 (2,68) 140 (3,75) 177 (4,74) 201 (5,39) 302 (8,09) 377 (10,1) 440 (11,8) 2 psig (138 mbar) 0.5 to 2.7 psig (0,03 to 0,18 bar) ---- 62 (1,66) 91 (2,44) 120 (3,22) 155 (4,15) 178 (4,77) 249 (6,67) 304 (8,15) 358 (9,59) ---- 85 (2,28) 146 (3,91) 220 (5,90) 300 (8,04) 348 (9,33) 480 (12,9) 576 (15,4) 683 (18,3) 5 psig (345 mbar) 2.7 to 5 psig (0,18 to 0,34 bar) 10% ---- 68 (1,82) 107 (2,87) 149 (3,99) 207 (5,55) 329 (8,82) 329 (8,82) 425 (11,4) 618 (16,6) 20% ---- 94 (2,52) 169 (4,53) 283 (7,58) 386 (10,3) 486 (13,0) 711 (19,1) 860 (23,0) 1030 (27,6) 0.073 (1,9) 1B784627222 10% 0.094 (2,4) 1B784627222 20% 1B784727222 - - - - Not recommended for the given pressure range. Table 3. Capacities for Type 912N Regulators with Handwheel (Body Size 1/4 x 3/8 NPT) Outlet Pressure Setting Outlet pressure Range Spring PART Number Offset 14-inches w.c. 8 to 24-inches w.c. 2-inches w.c. 1B784527222 (35 mbar) (20 to 60 mbar) (5 mbar) 3 psig (207 mbar) 2.7 to 5 psig 1B784727222 (0,18 to 0,34 bar) 10% ORIFICE SIZE, INCH (mm) 0.094 (2,4) Capacity in Scfh (Nm3/h) of 0.6 specific gravity natural gas Inlet Pressure, Psig (bar) 5 (0,34) 10 (0,69) 25 (1,7) 50 (3,4) 75 (5,2) 100 (6,9) 150 (10,3) 200 (13,8) 250 (17,2) 70 (1,88) 96 (2,57) 121 (3,24) 129 (3,46) 143 (3,83) 156 (4,18) 156 (4,18) 190 (5,09) 212 (5,68) ---- 92 (2,47) 153 (4,10) 261 (7,00) 354 (9,49) 459 (12,3) 587 (15,7) 716 (19,2) 731 (19,6) - - - - Not recommended for the given pressure range. 3 Bulletin 71.1:912N be protected from corrosive chemicals, debris, weather, condensation, or anything else that might clog or enter the spring case. 3.2 (81) 0.2 (5) Regulator dimensions are shown in Figure 3. Capacity Information 2.8 (71) Natural gas regulating capacities at selected inlet pressures and outlet pressure settings are given in Tables 2 and 3. Flows are in SCFH (60°F and 14.7 psia) of 0.6 specific gravity natural gas. To determine the equivalent capacities for other gases, multiply the table capacity by the following appropriate conversion factor: 0.775 for air, 0.789 for nitrogen, 0.625 for propane, or 0.548 for butane. For gases of other specific gravities, multiply the given capacity by 0.775, and divide by the square root of the appropriate specific gravity. 0.5 (13) 0.5 (13) 2.0 (51) A88148-C A2387 Then, if capacity is desired in normal cubic meters per hour (Nm3/h) at 0°C and 1,01325 bar, multiply SCFH by 0.0268. Ordering Information Vent Connection: tapped with removable screen (standard) INCHES (mm) 3.6 (91) Figure 3. Dimensions 3. Flowing inlet pressures (maximum, minimum, nominal), and pressure drops 4. Desired outlet pressure setting or range 5. Range of flow rates (minimum controlled, maximum, normal) 6. Piping size(s) When ordering, specify: Construction Application 1. Composition and specific gravity of gas (including chemical analysis if possible) 2. Range of temperatures Carefully review the information found in the Specifications section on page 2 and in each referenced table or figure. Specify the desired choice whenever a selection is offered. Always be sure to specify the regulator type number. For information on UL Listed constructions, contact your local Sales Office. Industrial Regulators Natural Gas Technologies TESCOM Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Tescom Corporation USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574 USA - Headquarters McKinney, Texas 75069-1872 USA Tel: 1-800-558-5853 Outside U.S. 1-972-548-3574 USA - Headquarters Elk River, Minnesota 55330-2445 USA Tel: 1-763-241-3238 Asia-Pacific Shanghai, China 201206 Tel: +86 21 2892 9000 Asia-Pacific Singapore, Singapore 128461 Tel: +65 6777 8211 Europe Bologna, Italy 40013 Tel: +39 051 4190611 Europe Bologna, Italy 40013 Tel: +39 051 4190611 Gallardon, France 28320 Tel: +33 (0)2 37 33 47 00 Middle East and Africa Dubai, United Arab Emirates Tel: +971 4811 8100 Europe Selmsdorf, Germany 23923 Tel: +49 (0) 38823 31 0 For further information visit www.fisherregulators.com The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls, Inc., a business of Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management product remains solely with the purchaser. ©Emerson Process Management Regulator Technologies, Inc., 1978, 2010; All Rights Reserved
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