Emerson Ezr Series Pressure Reducing Regulator Instruction Manual
2015-03-30
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Type EZR Instruction Manual Form 5468 March 2014 Type EZR Pressure Reducing Regulator W7430 W8346 161AY SERIES PILOT TYPE PRX PILOT W7399 TYPE EZR REGULATOR Figure 1. Type EZR Pressure Reducing Regulator ! Introduction WARNING Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and/or fire causing property damage and personal injury or death. Fisher® regulators must be installed, operated and maintained in accordance with federal, state and local codes, rules and regulations and Emerson Process Management Regulator Technologies, Inc. (Regulator Technologies) instructions. If the regulator vents gas or a leak develops in the system, service to the unit may be required. Failure to correct trouble could result in a hazardous condition. This instruction manual provides installation, startup, adjustment, maintenance and parts ordering information for Type EZR pressure reducing regulator, Type 112 restrictor, 161AY, 161EB and PRX Series pilot. Any accessories used with this regulator are covered in their respective instruction manuals. Product Description The Type EZR pilot-operated, pressure reducing regulators are used for natural gas, air or other non-corrosive gas applications and include a Type 112 restrictor and a 161EB, 161AY or PRX Series pilot. For applications that have high-pressure drops, using a Type 161AYM or 161EBM monitor pilot will increase the accuracy of the regulator. D102600X012 Call a gas service person to service the unit. Only a qualified person must install or service the regulator. Scope of the Manual www.fisherregulators.com Type EZR Specifications Specifications for the Type EZR regulator are shown below. The control spring range for the pilot is marked on the spring case of 161EB Series pilots and on the nameplate of 161AY and PRX Series pilots. Other information for the main valve appears on the nameplate. Main Valve Body Sizes, End Connection Styles and Structural Design Ratings(1)(2) See Table 1 Maximum Inlet Pressures and Pressure Drops(1) Main Valve: See Table 10 Pilots: See Table 3 Restrictor: 1500 psig / 103 bar Minimum and Maximum Differential Pressures(1) See Tables 4 and 10 Proportional Bands See Table 2 Temperature Capabilities(1) See Table 8 Outlet (Control) Pressure Ranges See Table 2 Pressure Registration External Main Valve Plug Travel NPS 1, 1-1/4 x 1, 2 x 1 / DN 25, 32 x 25, 50 x 25: 0.37-inch / 9.4 mm NPS 2 / DN 50: 0.68-inch / 17 mm NPS 3 / DN 80: 0.98-inch / 25 mm NPS 4 / DN 100: 1.19-inch / 30 mm NPS 6 / DN 150: 1.5-inch / 38 mm NPS 8 / DN 200: 1.75-inch / 44 mm Options • Integral Slam-Shut Device • Pre-piped Pilot Supply and Pilot Bleed • Travel Indicator • Inlet Strainer • Type 252 Pilot Supply Filter • Trim Package • Restricted Capacity Trim • Pilot Diaphragm for Pressure Loading • Quick Disconnect Union in Pilot Mounting 1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded. 2. End connections for other than ASME standard can usually be provided, contact your local Sales Office for assistance. Pilot Type Descriptions Type 161AY—Low-pressure pilot with an outlet pressure range of 6 inches w.c. to 7 psig / 15 mbar to 0.48 bar. Pilot bleeds (exhausts) downstream through the sense (control) line. Type 161AYM—The monitor version of the Type 161AY pilot. The pilot bleed (exhaust) is isolated from the sense (control) line. This pilot is used in monitoring systems requiring an isolated pilot bleed (exhaust). Type 161EB—High accuracy pilot with an outlet pressure range of 5 to 350 psig / 0.34 to 24.1 bar. Pilot bleeds (exhausts) downstream through the sense (control) line. Type 161EBM—The monitor version of the Type 161EB pilot. The pilot bleed (exhaust) is isolated from the sense (control) line. This pilot is used in monitoring systems requiring an isolated pilot bleed (exhaust). Type PRX/120—Outlet pressure range of 14.5 to 435 psig / 1.00 to 30.0 bar. The Type PRX/120 can be used as the pilot on single-stage pressure reducing regulators or as the monitor pilot or working pilot in wide-open monitor systems. The Type PRX has a double diaphragm which provides increased accuracy 2 and sensitivity, an integral restrictor adjustment which allows adjustable opening and closing speeds and a damper adjustment which adjusts inlet pressure variability and loading pressure oscillations. Type PRX/120-AP—Outlet pressure range of 435 to 1000 psig / 30.0 to 69.0 bar. The Type PRX/120-AP can be used as the pilot on single-stage pressure reducing regulators, as the monitor pilot or working pilot in wide-open monitor systems or as the working pilot for monitoring and working regulators in the working monitoring systems. Type PRX/125—Identical to the Type PRX/120 except the restriction screw is removed. The Type PRX/125 can only be used as the monitor override pilot on working monitor applications. Type PRX/125-AP—Identical to the Type PRX/120-AP except the restriction screw is removed. The Type PRX/125-AP can only be used as the monitor override pilot on working monitor applications. Note For applications requiring extremely tight control, using a Type 161AYM or 161EBM monitor pilot will increase the accuracy of the regulator. Type EZR Table 1. Main Valve Body Sizes, End Connection Styles and Body Ratings MAIN VALVE BODY SIZE, NPS / DN MAIN VALVE BODY MATERIAL 2 x 1, 2, 3, 4 and 6 / 50 x 25, 50, 80, 100 and 150 Cast iron 1, 1-1/4 x 1 , 2 x 1, 2, 3, 4, 6 x 4(4), 8 x 4(4), 6, 8 x 6(4) and 12 x 6(4) / 25, 32 x 25, 50 x 25, 50, 80, 100,150 x 100, 200 x 100, 150, 200 x 150 and 300 x 150 WCC Steel 8 / 200 LCC Steel END CONNECTION STYLES(1) STRUCTURAL DESIGN RATING(2) NPT (NPS 2 x 1 and 2 / DN 50 x 25 and 50 only) 400 psig / 27.6 bar CL125 FF 200 psig / 13.8 bar CL250 RF 500 psig / 34.5 bar NPT or SWE (NPS 1, 2 x 1 and 2 / DN 25, 50 x 25 and 50 only) 1500 psig / 103 bar CL150 RF 290 psig / 20.0 bar (3) CL300 RF 750 psig / 51.7 bar CL600 RF or BWE 1500 psig / 103 bar CL150 RF 290 psig / 20.0 bar CL300 RF 750 psig / 51.7 bar CL600 RF 1500 psig / 103 bar 1. Ratings and end connections for other than ASME standard can usually be provided. Contact your local Sales Office for assistance. 2. See Tables 3, 8, 10 and 11 for diaphragm materials and additional pressure ratings. 3. Available in steel NPT only. 4. NPS 6 x 4, 8 x 4, 8 x 6, 12 x 6 / DN 150 x 100, 200 x 100, 200 x 150, 300 x 150 Types EZR and 399 bodies are not the same as the EW valve bodies and are not interchangeable. Table 2. Outlet (Control) Pressure Ranges, Proportional Bands and Pilot Control Spring Information OUTLET (CONTROL) PRESSURE RANGE TYPE psig 161AY or 161AYM bar 6 to 15 inches w.c. 15 to 37 0.5 to 1.2 34 to 83 1.2 to 2.5 83 mbar to 0.17 bar 2.5 to 4.5 0.17 to 0.31 4.5 to 7 0.31 to 0.48 PILOT CONTROL SPRING INFORMATION PROPORTIONAL BAND(1)(3) Wire Diameter Free Length Inch mm Inch mm Olive drab Yellow Light green Light blue Black 0.105 0.114 0.156 0.187 0.218 2.67 2.90 3.96 4.75 5.54 3.75 4.31 4.13 3.94 4.13 95.2 109 105 100 105 Part Numbers Color Code 3 mbar(2) 3 mbar(2) 34 mbar(2) 34 mbar(2) 34 mbar(2) 1B653927022 1B537027052 1B537127022 1B537227022 1B537327052 psig bar 1-inch w.c. 1-inch w.c. 0.5 0.5 0.5 161EB or 161EBM 5 to 15 10 to 40 30 to 75 70 to 140 130 to 200 200 to 350 0.34 to 1.0 0.69 to 2.8 2.1 to 5.2 4.8 to 9.7 9.0 to 13.8 13.8 to 24.1 0.5 0.5 0.6 1.3 1.5 3 34 mbar(2) 34 mbar(2) 41 mbar(2) 90 mbar(2) 0.10(2) 0.21(2) 17B1260X012 17B1262X012 17B1259X012 17B1261X012 17B1263X012 17B1264X012 White Yellow Black Green Blue Red 0.120 0.148 0.187 0.225 0.262 0.294 3.05 3.76 4.75 5.71 6.65 7.47 3.75 3.75 4.00 3.70 3.85 4.22 95.2 95.2 102 94.0 97.8 107 161EB(4) 30 to 300 2.1 to 20.7 6 0.41 15A9258X012 Green 0.243 6.17 1.88 47.7 OUTLET (CONTROL) PRESSURE RANGE TYPE PRX/120 PRX/125 PRX/120-AP PRX/125-AP PILOT CONTROL SPRING INFORMATION ACCURACY CLASS (AC)(1) Part Numbers Color Code Wire Diameter Free Length psig bar Inch mm Inch mm 14.5 to 26 23 to 44 41 to 80 73 to 123 1.00 to 1.8 1.6 to 3.0 2.8 to 5.5 5.0 to 8.5 2.5% 2.5% 2.5% 2.5% M0255240X12 M0255230X12 M0255180X12 M0255220X12 Yellow Green Blue Black 0.110 0.126 0.138 0.157 2.79 3.20 3.50 3.99 2.16 54.9 116 to 210 203 to 334 319 to 435 8.0 to 14.5 14.0 to 23.0 22.0 to 30.0 1% 1% 1% M0255210X12 M0255200X12 M0255860X12 Silver Gold Aluminum 0.177 0.197 0.236 4.50 5.00 5.99 2.16 2.00 2.00 54.9 50.8 50.8 435 to 1000 30.0 to 69.0 1% M0273790X12 Clear 0.335 8.51 3.93 99.8 1. Proportional band and Accuracy Class include outlet pressure drop plus hysteresis (friction), but do not include lockup. 2. P roportional band was determined with a pressure drop ranging from 50 to 150 psig / 3.5 to 10.3 bar. Approximately double the proportional band if the pressure drop is less than 50 psig / 3.5 bar. 3. With Type 112 restrictor set on 2. With Type PRX restrictor turn the restrictor screw one turn counterclockwise from fully seated. 4. Should only be used as the intermediate reduction pilot on the Type EZR worker/monitor systems. Table 3. Pilot Pressure Ratings TYPE MAXIMUM INLET PRESSURE MAXIMUM EMERGENCY OUTLET PRESSURE OR MAXIMUM EMERGENCY SENSE PRESSURE(1) MAXIMUM OUTLET PRESSURE psig bar psig bar psig bar 161AY 150 10.3 150 10.3 150 10.3 161EB 1500 103 1200 82.7 750 51.7 161AYM 150 10.3 150 10.3 161EBM 1500 103 1200 82.7 PRX Series 1480 102 1480 102 ---1480 102 MAXIMUM BLEED (EXHAUST) PRESSURE FOR MONITOR PILOTS psig bar MAXIMUM SENSE (CONTROL) PRESSURE FOR MONITOR PILOTS psig ---- bar ---- 150 10.3 150 10.3 1500 103 750 51.7 1480 102 1480 102 1. Maximum pressure to prevent the casings from bursting during abnormal operation (leaking to atmosphere and internal parts damage may occur). 3 Type EZR Table 4. Main Valve Minimum Differential Pressures(1) MAIN VALVE BODY SIZE, NPS / DN MAIN SPRING PART NUMBER AND COLOR CODE 19B2400X012, Light Blue 1 and 1-1/4 x 1 / 25 and 32 x 25 GE12727X012, Black 19B2401X012, Black with White Stripe(3) 19B2400X012, Light Blue 2 x 1 / 50 x 25 19B2401X012, Black with White Stripe GE12501X012, Red Stripe(3) 19B0951X012, Yellow 2 / 50 (2) 18B2126X012, Green 18B5955X012, Red(3) GE05504X012, Purple(3) T14184T0012, Yellow(2) 3 / 80 4, 6 x 4 and, 8 x 4 / 100, 150 x 100 and 200 x 100 6, 8 x 6 and 12 x 6 / 150, 200 x 150 and 300 x 150 8 / 200 19B0781X012, Light Blue 19B0782X012, Black(3) T14184T0012, Yellow(2) 18B8501X012, Green 18B8502X012, Red(3) 19B0364X012, Yellow(2) 19B0366X012, Green 19B0365X012, Red(3) GE09393X012, Yellow(2) GE09396X012, Green GE09397X012, Red(3) DIAPHRAGM MATERIAL MINIMUM DIFFERENTIAL, PERCENT OF CAGE CAPACITY FOR 90% CAPACITY FOR 100% CAPACITY 100% Trim 60% Trim 30% Trim 100% Trim 60% Trim 30% Trim psi bar psi bar psi bar psi bar psi bar psi bar 17E68 and 17E88 17E97 17E68 and 17E88 24 35 30 1.7 2.5 2.1 29 38 35 2.0 2.7 2.4 31 42 39 2.2 2.9 2.7 24 35 30 1.7 2.5 2.1 31 39 36 2.2 2.7 2.5 40 52 52 2.8 3.6 3.6 17E88 and 17E97 43 3.0 50 3.4 56 3.9 43 3.0 53 3.7 68 4.7 17E68 and 17E88 17E97 17E68 and 17E88 24 43 43 1.7 3.0 3.0 29 50 50 2.0 3.4 3.4 31 56 56 2.2 3.9 3.9 24 43 43 1.7 3.0 3.0 31 53 53 2.2 3.7 3.7 40 68 68 2.8 4.7 4.7 17E97 68 4.7 73 5.0 88 6.1 72 5.0 81 5.6 102 7.0 17E68 and 17E88 17E97 17E68 and 17E88 12 24 18 0.83 1.7 1.2 15 25 20 1.0 1.7 1.4 15 26 22 1.0 1.8 1.5 12 24 19 0.83 1.7 1.3 25 30 26 1.7 2.1 1.8 20 37 28 1.4 2.6 1.9 17E88 and 17E97 29 2.0 29 2.0 31 2.1 31 2.1 35 2.4 43 3.03 17E68, 17E88 and 17E97 17E97 17E68 and 17E88 17E88 and 17E97 17E68, 17E88 and 17E97 17E97 17E68 and 17E88 17E88 and 17E97 17E97 17E88 17E97 17E88 17E88 and 17E97 16 23 21 32 10 16 16 21 10 10 14 17 23 16 20 26 1.1 1.6 1.5 2.2 0.69 1.1 1.1 1.5 0.69 0.69 0.97 1.2 1.6 1.1 1.4 1.8 19 23 22 33 12 17 17 24 11 13 22 21 29 1.3 1.6 1.5 2.3 0.83 1.2 1.2 1.7 0.76 0.90 1.5 1.5 2.0 24 23 28 43 14 21 20 26 14 13 22 21 29 1.7 1.6 1.9 3.0 0.97 1.5 1.4 1.8 0.97 0.90 1.5 1.5 2.0 23 23 28 38 25 34 30 40 12 12 19 20 30 19 23 30 1.6 1.6 1.9 2.6 1.7 2.3 2.1 2.8 0.83 0.83 1.3 1.4 2.1 1.3 1.6 2.1 23 23 28 38 25 34 30 40 16 21 29 36 41 1.6 1.6 1.9 2.6 1.7 2.3 2.1 2.8 1.1 1.5 2.0 2.5 2.8 29 25 33 50 25 34 30 40 16 21 29 36 41 2.0 1.7 2.3 3.4 1.7 2.3 2.1 2.8 1.1 1.5 2.0 2.5 2.8 17E97 ---- ---- ---- ---- 1. See Table 1 for structural design ratings, Table 3 for pilot ratings and Table 10 for maximum pressure ratings. 2. The white and yellow springs are only recommended for inlet pressures under 100 psig / 6.9 bar. 3. The red, black, purple, red stripe and black with white stripe springs are only recommended for applications where the maximum inlet pressure can exceed 500 psig / 34.5 bar. Principle of Operation As long as the outlet (control) pressure is above the outlet pressure setting, the pilot valve plug or disk remains closed (Figure 2). Force from the main spring, in addition to inlet pressure bleeding through the Type 112 restrictor (the restrictor is integral in the PRX Series pilots), provides downward loading pressure to keep the main valve diaphragm and plug assembly tightly shutoff. When the outlet pressure decreases below the pilot outlet pressure setting, the pilot plug or disk assembly opens. Loading pressure bleeds downstream through the pilot faster than it can be replaced through the Type 112 restrictor. This reduces loading pressure on 4 top of the main valve diaphragm and plug assembly. The force imbalance on the diaphragm allows the inlet pressure to overcome the loading pressure and main spring force and open the Type EZR diaphragm and plug assembly. As the outlet pressure rises toward the outlet pressure setting, it compresses the pilot diaphragm against the pilot control spring and allows the pilot valve plug or disk close. Loading pressure begins building on the Type EZR diaphragm and plug assembly. The loading pressure, along with force from the main spring, pushes the diaphragm and plug assembly onto the tapered-edged seat, producing tight shutoff. Type EZR 161EB SERIES PILOT 161AY SERIES PILOT TYPE 112 RESTRICTOR TYPE 252 PILOT SUPPLY FILTER B2625_2 FLOW DIRECTION MAIN SPRING DIAPHRAGM AND PLUG ASSEMBLY W7438 TYPE EZR WITH TYPES 161EB PILOT, 112 RESTRICTOR AND 252 FILTER TYPE PRX PILOT TYPE 252 SUPPLY FILTER RESTRICTOR PORT S RU PORT B N 4 2 DAMPER 6 S TA R 8 T PORT L PORT A MAIN SPRING DIAPHRAGM AND PLUG ASSEMBLY FLOW DIRECTION E0790 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE LOADING PRESSURE TYPE EZR WITH PRX SERIES PILOT AND TYPE 252 FILTER Figure 2. Type EZR Operational Schematic 5 Type EZR BLOCK VALVE BLOCK VALVE INLET OUTLET HAND VALVE SUPPLY PRESSURE LINE CONTROL LINE ALTERNATE CONTROL LINE RESTRICTOR B2605_A 161 SERIES PILOT 161 SERIES SINGLE PILOT INSTALLATION WITH PILOT EXHAUST INTO CONTROL LINE BLOCK VALVE BLOCK VALVE INLET OUTLET PILOT EXHAUST HAND VALVE SUPPLY PRESSURE LINE RESTRICTOR B2605_B 161 SERIES PILOT ALTERNATE CONTROL LINE CONTROL LINE 161 SERIES SINGLE PILOT INSTALLATION WITH SEPARATE PILOT EXHAUST LINE BLOCK VALVE BLOCK VALVE INLET OUTLET PILOT EXHAUST SUPPLY PRESSURE LINE HAND VALVE TYPE PRX PILOT ALTERNATE CONTROL LINE CONTROL LINE TYPE PRX SINGLE-PILOT INSTALLATION WITH SEPARATE PILOT EXHAUST LINE Figure 3. Typical Type EZR Single Installation Schematics Type EZR Installation ! WARNING Personal injury, equipment damage or leakage due to escaping gas or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in Specifications section on page 2 or where conditions exceed any ratings of the adjacent piping or piping connections. 6 To avoid such injury or damage, provide pressure-relieving or pressure-limiting devices (as required by the appropriate code, regulation or standard) to prevent service conditions from exceeding limits. Additionally, physical damage to the regulator could break the pilot off the main valve, causing personal injury and property damage due to escaping gas. To avoid such injury and damage, install the regulator in a safe location. Type EZR All Installations The robust design of the Type EZR allows this regulator to be installed indoors or outdoors. When installed outdoors, the Type EZR does not require protective housing. This regulator is designed to withstand the elements. The powder paint coating protects against minor impacts, abrasions and corrosion. When installed indoors, no remote venting is required except on the pilot spring case. This regulator can also be installed in a pit that is subject to flooding by venting the pilot spring case above the maximum possible flood level so the pilot setting can be referenced at atmospheric pressure. 1. Only personnel qualified through training and experience should install, operate and maintain a regulator. Before installation, make sure that there is no damage to or debris in the regulator. Also, make sure that all tubing and piping are clean and unobstructed. Note The Type EZR optional inlet strainer is intended to prevent occasional large particles from entering the main valve. If the gas contains continuous particles, upstream filtration is recommended. When using an inlet strainer (key 23), do not use the shim (key 23) and vice versa. 2. Type EZR regulator may be installed in any orientation, as long as flow through the regulator matches the direction of the arrow on the main valve body. However, for easier maintenance, install the regulator with the bonnet up. CAUTION When installing a Type EZR trim package in an existing E-body, make sure flow is up through the center of the cage and down through the cage slots. In some cases, correct flow path is achieved by removing the body from the line and turning it around. If this is done, change the flow arrow to indicate the correct direction. Damage may result if flow is not in the correct direction. After assembly, check the regulator for shutoff and leakage to atmosphere. 300 x 150) are different than EW valve bodies and are not interchangeable. Install trims only in correct restricted trim bodies. 3. The standard pilot mounting position is as shown in Figure 1. Other mounting positions are available. 4. Apply a good grade of pipe compound to the external pipeline threads for a threaded body or use suitable line gaskets for a flanged body. When installing butt weld end connections, remove trim before welding and make sure to use approved welding practices. Use approved piping procedures when installing the regulator. CAUTION A regulator may vent some gas to the atmosphere. In hazardous or flammable gas service, vented gas may accumulate and cause personal injury, death or property damage due to fire or explosion. Vent a regulator in hazardous gas service to a remote, safe location away from air intakes or any hazardous location. Protect the vent line or stack opening against condensation or clogging. 5. A clogged pilot spring case vent may cause the regulator to function improperly. To prevent plugging (and to keep the spring case from collecting moisture, corrosive chemicals or other foreign material) point the vent down, orient it to the lowest possible point on the spring case or otherwise protect it. Inspect the vent regularly to make sure it has not been plugged. To remotely vent a spring case, remove the vent and install obstruction-free tubing or piping into the 1/4 NPT vent tapping. Provide protection on a remote vent by installing a screened vent cap onto the remote end of the vent pipe. The 161AY Series pilot has a vent restriction (key 55, Figure 20) to enhance low flow stability. Do not remove this restriction. ! WARNING To avoid freeze-up because of pressure drop and moisture in the gas, use antifreeze practices, such as heating the supply gas or adding a de-icing agent to the supply gas. Types EZR/399 restricted trim bodies (NPS 6 x 4, 8 x 4, 8 x 6 and 12 x 6 / DN 150 x 100, 200 x 100, 200 x 150 and 7 Type EZR 6. As shown in Figure 3, run a supply pressure line from the upstream pipeline to the restrictor inlet (use 3/8 NPT outer diameter tubing or larger). Install a Type 252 pilot supply filter upstream of the restrictor, if needed, to keep the supply source from clogging the restrictor or pilot. Inspect and clean this filter regularly to make sure it has not been plugged. 7. Install a downstream pressure control line (as shown in the appropriate view of Figure 3) to the pilot control line connection. Connect the other end of the control line at a minimum of 8 to 10 pipe diameters downstream of the regulator in a straight run of pipe. Do not place a control line connection in a turbulent area, such as in or directly downstream of a swage or elbow. Significant restrictions in the control line can prevent proper pressure registration. When using a hand valve, it should be a full flow valve, such as a full port ball valve. With a Type 161EBM or 161AYM pilot, run a downstream exhaust bleed line to the downstream bleed line connection in the pilot body assembly. 8. Good piping practices usually require swaging up to larger downstream piping to obtain reasonable downstream fluid velocity. Wide-Open Monitor Installations 1. Follow the procedures in the All Installations section and then continue with step 2 of this section. 2. Pilot supply for the downstream monitoring regulator must be obtained between the two regulators as shown in Figure 4. With this arrangement, the downstream monitoring regulator diaphragm changes position with every load change. For sizing purposes, add the minimum differential pressure for each regulator together to establish the required pressure drop across the station. System lock-up pressure is equal to the setpoint of the working regulator pilot when a Type 161EBM or a Type 161AYM is used on an upstream regulator, otherwise lock-up pressure is equal to monitor pilot lock-up pressure. Working Monitor Installations On working monitor installations, the working monitor regulator is always upstream and acts as a first-stage regulator through the working pilot during normal operation. This arrangement allows the working monitor’s performance to be observed at all times. Then, should the second-stage regulator fail open, the working monitor regulator assumes the entire pressure reduction function of the system through the monitoring pilot. 8 Use the following procedure when installing a working monitor system. 1. Follow the procedures in the All Installations section and then continue with step 2 of this section. 2. Pilot supply pressure for the downstream Type EZR regulator must be made directly upstream of the Type EZR using intermediate pressure. 3. Significant restrictions in the control line can prevent proper pressure registration. Connect the control line a minimum of 8 to 10 pipe diameters downstream of the regulator in a straight run of pipe. Do not make the control line connection in a turbulent area, such as in or directly downstream of a swage or elbow. When used, a hand valve should be a full flow valve such as a full port ball valve. 4. Table 9 gives the spread between normal distribution pressure and the minimum pressure at which the monitor pilot can be set to take over if the working regulator fails open. 5. Table 4 shows the minimum differential pressure requirements across an individual regulator. Because this application uses a first-stage and second-stage pressure reduction, add the minimum differential pressure for each regulator together to establish the required pressure drop across the station. Do not exceed maximum pilot ratings given in Table 3. Type EZR/PRX Working Monitor On working monitor installations, the working monitor regulator is always upstream and acts as a first-stage regulator through the working pilot during normal operation. This arrangement allows the working monitor’s performance to be observed at all times. Then, should the second-stage regulator fail open, the working monitor regulator assumes the entire pressure reduction function of the system through the monitoring pilot. Use the following procedure when installing a working monitor system. As shown in Figure 5, run a supply pressure line (use 3/8 NPT outer diameter tubing or larger) from the upstream pipeline to the inlet (Port S) of the upstream Type PRX-120 pilot. Install a Type 252 pilot supply filter upstream of the pilot, if needed, to keep the supply source from clogging the restrictor in the pilot. Inspect and clean this filter regularly to make sure it has not been plugged. Connect the loading port (Port L) of the upstream Type PRX-120 pilot to the bonnet of the upstream Type EZR regulator. Connect the “B” port of the upstream Type PRX-120 pilot to the “S” port of the upstream Type EZR BLOCK VALVE DOWNSTREAM REGULATOR UPSTREAM REGULATOR BLOCK VALVE INLET OUTLET SUPPLY PRESSURE LINE HAND VALVE SUPPLY PRESSURE LINE RESTRICTOR CONTROL LINE 161 SERIES PILOT PILOT RESTRICTOR EXHAUST 161 SERIES PILOT HAND VALVE B2605_C ALTERNATE CONTROL LINE CONTROL LINE 161 SERIES WIDE-OPEN MONITORING SYSTEM INSTALLATION (UPSTREAM OR DOWNSTREAM) BLOCK VALVE WORKING REGULATOR MONITOR REGULATOR BLOCK VALVE INLET OUTLET SUPPLY PRESSURE LINE HAND VALVE SUPPLY PRESSURE LINE RESTRICTOR 161 SERIES MONITOR PILOT RESTRICTOR CONTROL LINE 161 SERIES WORKING PILOT 161 SERIES PILOT CONTROL LINE B2605_D 161 SERIES WORKING MONITORING SYSTEM INSTALLATION ALTERNATE CONTROL LINE DOWNSTREAM REGULATOR UPSTREAM REGULATOR BLOCK VALVE HAND VALVE BLOCK VALVE OUTLET INLET TYPE PRX PILOT SUPPLY PRESSURE LINE SUPPLY PRESSURE LINE HAND VALVE TYPE PRX PILOT PILOT EXHAUST HAND VALVE CONTROL LINE ALTERNATE CONTROL LINE TYPE PRX WIDE-OPEN MONITORING SYSTEM INSTALLATION (UPSTREAM OR DOWNSTREAM) BLOCK VALVE WORKING REGULATOR MONITOR REGULATOR OUTLET INLET L SUPPLY PRESSURE LINE S TYPE PRX-120 WORKING PILOT (1) PLUGGED BLOCK VALVE A B S A L(1) B TYPE PRX-125 MONITOR PILOT HAND VALVE SUPPLY PRESSURE LINE CONTROL LINE TYPE PRX WORKING MONITOR SYSTEM INSTALLATION HAND VALVE ALTERNATE CONTROL LINE Figure 4. Typical Type EZR Monitoring System Installation Schematics 9 Type EZR TYPE PRX/120 TYPE PRX/125 WORKING MONITOR PILOT PILOT (NO RESTRICTOR SCREW) B S S A ATMOSPHERIC PRESSURE LOADING PRESSURE INTERMEDIATE PRESSURE B A FILTER OUTLET INLET OUTLET PRESSURE L A (PLUGGED) FILTER INLET PRESSURE S B L L M1001 TYPE PRX/120 PILOT INTERMEDIATE TYPE PRX: S- SUPPLY PORT B- BLEED PORT L- LOADING PORT A - SENSING PORT Figure 5. Type EZR-PRX-PRX Working Monitor Schematic Type PRX-125 pilot. Connect the “A” port (located on the underside of the pilot) of the upstream Type PRX-120 pilot to the intermediate pressure between the first and second Type EZR regulators as shown in Figure 5. The “L” port of the upstream Type PRX-125 pilot is plugged. Connect the “B” port of upstream Type PRX-125 pilot to the intermediate pressure between the first and second Type EZR regulators. Connect the “A” port of upstream Type PRX-125 pilot downstream of both regulators. The pilot supply pressure connection for the downstream Type EZR regulator must be directly upstream of the Type EZR using intermediate pressure and connected to the “S” port of the downstream Type PRX-120. Install a Type 252 pilot supply filter upstream of the pilot, if needed, to keep the supply source from clogging the restrictor in the pilot. Inspect and clean this filter regularly to make sure it has not been plugged. Connect the loading port (Port L) of the downstream Type PRX-120 pilot to the bonnet of the downstream Type EZR regulator. Connect the “A” and “B” ports of the downstream Type PRX-120 pilot to downstream pressure. Significant restrictions in control lines can prevent proper pressure registration. Connect the control line a minimum of 8 to 10 pipe diameters downstream of 10 the regulator in a straight run of pipe. Do not make the control line connection in a turbulent area, such as in or directly downstream of a swage or elbow. When used, a hand valve should be a full flow valve such as full port ball valve. Table 4 shows the minimum differential pressure requirements across an individual regulator. Because this application uses a first-stage and second-stage pressure reduction, add the minimum differential pressure for each regulator together to establish the required pressure drop across the station. Do not exceed maximum pilot ratings given in Table 3. Startup and Adjustment Note Table 10 shows the maximum inlet and differential pressures for specific constructions. Use pressure gauges to monitor inlet pressure, outlet pressure and any intermediate pressure during startup. CAUTION To prevent damage to the Type PRX pilot during startup, the sense and bleed lines Type EZR of the Type PRX should be located on the same side of the downstream block valve. Keep sense and bleed lines separate. Startup for Both Single-Regulator and Monitoring Installations 1. Make sure all block and vent valves are closed. 2. Back out the pilot adjusting screw(s). 3. For easy initial startup, set the restrictor to the “8” position. For future startups, the restrictor can be left in the desired run position. 4. SLOWLY OPEN the valves in the following order: a. Pilot supply and control line valve(s), if used b. Inlet block valve c. Outlet block valve 5. F or a 161 Series pilot with Type 112 restrictor, turn the restrictor(s) to position “2” or to the desired run position. For a PRX Series pilot, turn the restrictor screw 1 turn counterclockwise from fully seated (turn restrictor fully clockwise then 1 turn counterclockwise) and the damper screw fully counterclockwise. 6. F or a single regulator, set the pilot to the desired outlet (control) pressure according to the pilot adjustment procedure. F or a wide-open downstream monitor installation, adjust the upstream working pilot until intermediate pressure is higher than the desired setpoint of the monitor pilot. Adjust the downstream monitoring pilot to the desired monitoring takeover pressure. Reduce the upstream pilot to the normal outlet pressure setting. F or a wide-open upstream monitor installation, adjust the downstream working pilot to a setpoint higher than the setpoint of the monitor pilot. Adjust the upstream monitoring pilot to the desired monitor takeover pressure. Reduce the downstream pilot setting to normal outlet pressure setting. F or a working monitor installation, adjust the setpoint of the upstream monitor pilot to the desired maximum pressure. Adjust the upstream working pilot to the desired intermediate pressure setting. Adjust the downstream pilot to a pressure setting slightly above the upstream monitor pilot pressure setting. Adjust the upstream monitor pilot to its desired setpoint. The setpoint of the monitor pilot should be adjusted at least to the guidelines shown in Table 9. The maximum may be greater. Then, establish final desired downstream pressure by adjusting the downstream working regulator pilot. W4559_1 Figure 6. Restrictor Adjustment Pilot Adjustment For 161 Series pilots, remove the pilot closing cap (key 16, Figure 19 or key 22, Figure 20) and, on 161EB Series only, loosen the locknut (key 12, Figure 19). Turn the adjusting screw (key 11, Figure 19 or key 35, Figure 20) into the spring case (key 2, Figure 19 or key 3, Figure 20) to increase the downstream pressure. Turn the adjusting screw out of the spring case to decrease the downstream pressure. For PRX Series pilots (Figure 27), loosen locknut (key 2) and turn the adjusting screw into the spring case to increase (or out of the spring case to decrease) the downstream pressure. When the required downstream pressure is maintained for several minutes, tighten the locknut to lock the adjusting screw in position and replace the pilot closing cap. The Restrictor and Damper screws on the PRX Series pilot control the regulator’s proportional band (droop) and speed of response. Table 7 includes the appropriate settings for low flow operation. For additional tuning follow the steps outlined below: 1. Start with the restrictor screw 1 turn counterclockwise from fully seated (turn restrictor fully clockwise then 1 turn counterclockwise) and the damper screw fully counterclockwise. 2. Turn damper screw clockwise until desired performance is achieved. This reduces the flow path of the damper. If the damper becomes fully seated (no longer able to turn clockwise) and the desired performance has not been achieved, return the damper screw to the fully counterclockwise position. ! WARNING The damper screw should not be left in the fully seated position, as it will lock the regulator in last position which could cause incorrect pressure regulation. 11 Type EZR Table 5. 161 and 161EB Series Pilot Adjustment Recommendations PILOT TYPE RECOMMENDED TYPE 112 RESTRICTOR SETTINGS FOR LOW FLOW OPERATION TYPE 112 RESTRICTOR SETTINGS TO AVOID AT LOW FLOW 161/161H Series Pilots Restrictor Setting of “5” or greater Avoid restrictor setting of “2” or less if continuous flows are expected to be less than 5% of maximum capacity 161EB Series Pilots Restrictor Setting of “5” or greater Avoid restrictor setting of “2” or less if continuous flows are expected to be less than 5% of maximum capacity Note: Higher Type 112 restrictor settings will increase proportional band. Adjustment of the Type 112 restrictor will also cause a shift in setpoint. Setpoint should be checked and adjusted following restrictor setting adjustment. Table 6. Type 161AY/161AYM Pilot Adjustment Recommendations PILOT TYPE RECOMMENDED TYPE 112 RESTRICTOR SETTINGS FOR LOW FLOW OPERATION RECOMMENDED ORIFICE SIZE(S) FOR LOW FLOW OPERATION TYPE 112 RESTRICTOR SETTINGS AND ORIFICE SIZES TO AVOID AT LOW FLOW 161AY Series Pilots Restrictor Setting of “5” or greater 3/32 or 1/8-inch / 2.38 or 3.18 mm (3/32-inch / 2.38 mm is standard) Avoid restrictor setting of “2” or less if continuous flows are expected to be less than 5% of maximum capacity Note: Higher Type 112 restrictor settings will increase proportional band. Adjustment of the Type 112 restrictor will also cause a shift in setpoint. Setpoint should be checked and adjusted following restrictor setting adjustment. Table 7. Type PRX Pilot Adjustment Recommendations PILOT TYPE PRX/120 and PRX/120-AP Series RECOMMENDED TYPE PRX RESTRICTOR AND DAMPER SCREW SETTINGS FOR LOW FLOW OPERATION TYPE PRX RESTRICTOR AND DAMPER SCREW SETTINGS TO AVOID AT LOW FLOW Restrictor Screw - 1 turn out (counterclockwise) from fully seated for most low flows - 2-1/2 turns out (for flows less than 5% of maximum) Restrictor Screw - Fully seated (clockwise) or full out (counterclockwise) Damper Screw - Fully out (counterclockwise) from seated for most low flows - One turn out (for flows less than 5% of maximum) Damper Screw - Full in (clockwise) Note: Counterclockwise adjustment of the Type PRX restrictor screw will increase proportional band. Adjustment of the restrictor screw will also cause a shift in setpoint. Setpoint should be checked and adjusted following restrictor screw adjustment. 3. Turn the restrictor screw an additional turn counterclockwise from fully seated. This increases the flow path of the restrictor. If additional tuning is required, repeat step 2. Follow this method until desired performance is achieved. Type 112 Restrictor Adjustment The Type 112 restrictor controls the regulator’s proportional band (droop) and speed of response. The restrictor can be used to fine tune the regulator for maximum performance by decreasing the restrictor setting for tighter control (increased opening speed, decreased closing speed); or increasing the restrictor setting for maximum stability (decreased opening speed, increased closing speed). A lower setting also provides a narrower proportional band for better accuracy. The “8” position has the largest flow, is most stable and easiest for startup, however, using the “8” position is not necessary. The “0” setting has the smallest (minimum) flow passage; at no point of rotation will the Type 112 restrictor be completely shut off. After initial adjustment, the restrictor does not need to be adjusted for maintenance or startup. 12 Pilot Adjustment – (For Low Flow Applications Only) For stable, low flow operation, other considerations besides pilot settings should also be addressed. Installation of an oversized regulator may make low flow operation difficult. When possible, a smaller-sized Type EZR should be installed. During design of a regulator installation, the downstream piping volume should be maximized. Control lines should not be located in or near piping sections that may experience turbulent flow, such as elbows or swages. Larger diameter control lines are also recommended in low flow conditions. The larger control lines are less restrictive and will reduce pilot exhaust bleed backpressure to the pilot that may cause instability. Separate sense and exhaust lines may also help at low flow conditions. This feature is provided on the PRX Series, Types 161M, 161HM, 161EBM and 161AYM pilots. Control line taps should be located in straight pipe; several pipeline diameters (8 to 10 of largest piping on outlet) downstream of the regulator. These guidelines are not mandatory but have been used to improve station stability at low flow in some systems. Type EZR Table 8. Diaphragm Material Selection Information 17E68 NITRILE (NBR) 17E97(1) NITRILE (NBR) 17E88 FLUOROCARBON (FKM) Gas Temperature (for lower temperatures contact your local Sales Office) -20 to 150°F / -29 to 66°C 0 to 150°F / -18 to 66°C 0 to 260°F / -18 to 127°C(2) General Applications Best for cold temperatures. Best for high pressure conditions, i.e. transmission service or high pressure industrial service. It is also the best for abrasive or erosive service applications. Best for natural gas having aromatic hydrocarbons. It is also the best for high temperature applications. Fair Excellent Good Up to 3% aromatic hydrocarbon content(3) Good Excellent 3 to 15% aromatic hydrocarbon content(3) Poor Good 15 to 50% aromatic hydrocarbon content(3) Not recommended Poor Good Good Heavy Particle Erosion Natural Gas With: Up to 3% H2S (hydrogen sulfide or sour gas) Up to 3% ketone Up to 10% alcohol Fair Fair Good Good Fair Fair Up to 3% synthetic lube Excellent Good Fair Good 1. The NPS 6 / DN 150, 17E97 diaphragm will perform in gas temperatures as low as -20°F / -29°C. 2. For differential pressures above 400 psig / 27.6 bar diaphragm temperature is limited to 150°F / 66°C. 3. The aromatic hydrocarbon content is based on percent volume. Table 9. Type EZR Working Monitor Performance MONITORING PILOT Construction Outlet (Control) Pressure Range Spring Part Number MINIMUM PRESSURE OVER NORMAL DISTRIBUTION PRESSURE AT WHICH MONITOR PILOT CAN BE SET WITH A RESTRICTOR SETTING OF 2 Type 161AY or 161AYM 6 to 15 inches w.c. 0.5 to 1.2 psig 1.2 to 2.5 psig 2.5 to 4.5 psig 4.5 to 7 psig 15 to 37 mbar 34 to 83 mbar 83 mbar to 0.17 bar 0.17 to 0.31 bar 0.31 to 0.48 bar 1B653927022 1B537027052 1B537127022 1B537227022 1B537327052 1-inch w.c. 1-inch w.c. 0.5 psig 0.5 psig 0.5 psig 2 mbar(1) 2 mbar(1) 34 mbar(1) 34 mbar(1) 34 mbar(1) Type 161EBM 5 to 15 psig 10 to 40 psig 30 to 75 psig 70 to 140 psig 130 to 200 psig 200 to 350 psig 0.34 to 1.0 bar 0.69 to 2.8 bar 2.1 to 5.2 bar 4.8 to 9.7 bar 9.0 to 13.8 bar 13.8 to 24.1 bar 17B1260X012 17B1262X012 17B1259X012 17B1261X012 17B1263X012 17B1264X012 0.5 psig 0.5 psig 0.6 psig 1.3 psig 1.5 psig 3 psig 34 mbar(1) 34 mbar(1) 41 mbar(1) 90 mbar(1) 0.10 bar(1) 0.21 bar(1) Type 161EB 30 to 300 psig 2.1 to 20.7 bar 15A9258X012 ---- 1. Monitor pilot minimum setpoint was determined with a pressure drop ranging from 50 to 150 psig / 3.5 to 10.3 bar. Approximately double the minimum monitor pilot setpoint. Shutdown for Both Single-Regulator and Monitoring Installations ! WARNING If pilot supply pressure is shut down first, the downstream system may be subjected to full inlet pressure. 1. If the pilot setting must be disturbed, be sure to keep some tension on the spring. This will prevent trapping inlet pressure during blow down. 2. Close the valves shown in Figure 3 or 4, in the following order: a. Inlet block valve b. Outlet block valve c. Control line valve(s), if used Maintenance Regulator parts are subject to normal wear and must be inspected periodically and replaced as necessary. Due to the care Regulator Technologies takes in meeting all manufacturing requirements (heat treating, dimensional tolerances, etc.), use only replacement parts manufactured or furnished by Regulator Technologies. Also, when lubrication is required, use a good quality lubricant and sparingly coat the recommended part. The frequency of inspection and parts replacement depends upon the severity of service conditions, applicable codes and government regulations and company inspection procedures. Table 12 lists various regulator problems and possible solutions for them. 3. Open the vent valves to depressurize the system. 13 Type EZR Table 10. Main Valve Maximum Pressure Ratings, Diaphragm Selection Information and Main Spring Selection(1) BODY SIZE NPS / DN 1 and 1-1/4 x 1 / 25 and 32 x 25 DIAPHRAGM MATERIAL 3 / 80 4, 6 x 4 and 8 x 4 / 100, 150 x 100 and 200 x 100 6, 8 x 6 and 12 x 6 / 150, 200 x 150 and 300 x 150 8 / 200 MAXIMUM EMERGENCY INLET AND DIFFERENTIAL PRESSURE MAIN SPRING COLOR CODE psig bar psid bar d psid 100 6.9 100 6.9 100 6.9 Light Blue 460 31.7 400 27.6 460 31.7 Black 17E97 Nitrile (NBR) High pressure and/or erosion resistance 500 34.5 500 34.5 1050 72.4 Black 72.4 Black with White Stripe(2) Light Blue 17E68 Nitrile (NBR) Low temperature 2 / 50 MAXIMUM OPERATING DIFFERENTIAL PRESSURE(4) 17E68 Nitrile (NBR) Low temperature 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 2 x 1 / 50 x 25 MAXIMUM OPERATING INLET PRESSURE(4) 1050 72.4 800 100 6.9 500 34.5 750 100 bar d 55.2 1050 100 6.9 100 6.9 500 34.5(3) 750 51.7 Black 51.7 500 34.5(3) 750 51.7 Black with White Stripe(2) 6.9 100 6.9 100 6.9 Light Blue 360 24.8 300 20.7 360 24.8 Black with White Stripe 500 34.5 500 34.5 500 34.5 Black with White Stripe 1050 72.4 800 55.2 1050 72.4 Red Stripe(2) 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 100 6.9 100 6.9 100 6.9 Light Blue 750 51.7 500 34.5 51.7 Black with White Stripe 17E68 Nitrile (NBR) Low temperature 100 6.9 100 6.9 100 6.9 Yellow 460 31.7 400 27.6 460 31.7 Green 17E97 Nitrile (NBR) High pressure and/or erosion resistance 500 34.5 500 34.5 1050 72.4 Green 1050 72.4 800 55.2 1050 72.4 Red(2) or Purple(2) Yellow 17E97 Nitrile (NBR) High pressure and/or erosion resistance (3) 750 DIAPHRAGM DESIGNATION 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 100 6.9 100 6.9 100 6.9 500 34.5 500 34.5(3) 750 51.7 Green 750 51.7 500 34.5(3) 750 51.7 Red(2) or Purple(2) 17E68 Nitrile (NBR) Low temperature 100 6.9 100 6.9 100 6.9 Yellow 360 24.8 300 20.7 500 34.5 Light Blue 17E97 Nitrile (NBR) High pressure and/or erosion resistance 500 34.5 500 34.5 1050 72.4 Light Blue 1050 72.4 800 55.2 1050 72.4 Black(2) 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5(3) 750 51.7 Light Blue 750 51.7 500 34.5(3) 750 51.7 Black(2) 17E68 Nitrile (NBR) Low temperature 100 6.9 100 6.9 100 6.9 Yellow 360 24.8 300 20.7 500 34.5 Green 17E97 Nitrile (NBR) High pressure and/or erosion resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5 1050 72.4 Green 1050 72.4 800 55.2 1050 72.4 Red(2) 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5(3) 750 51.7 Green 750 51.7 500 34.5(3) 750 51.7 Red(2) 17E97 Nitrile (NBR) High pressure and/or erosion resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5 1050 72.4 Green 1050 72.4 800 55.2 1050 72.4 Red(2) 17E88 Fluorocarbon (FKM) High aromatic hydrocarbon content resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5(3) 750 51.7 Green 750 51.7 500 34.5(3) 750 51.7 Red(2) 17E97 Nitrile (NBR) High pressure and/or erosion resistance 100 6.9 100 6.9 100 6.9 Yellow 500 34.5 500 34.5 1050 72.4 Green 1050 72.4 800 55.2 1050 72.4 Red(2) 130 1. See Table 1 for main valve structural design ratings and Table 3 for pilot ratings. 2. The red, black, purple, red stripe and black with white stripe springs are only recommended for applications where the maximum inlet pressure can exceed 500 psig / 34.5 bar. 3. For differential pressures above 400 psid / 27.6 bar d diaphragm temperatures are limited to 150°F / 66°C. 4. These are recommendations that provide the best regulator performance for a typical application. Please contact your local Sales Office for further information if a deviation from the standard recommendations is required. 14 Type EZR LOADING CONNECTION: 1/4 NPT PIPE CONNECTS TO TYPE EZR DIAPHRAGM LOADING PORT PILOT SUPPLY CONNECTION: 1/4 NPT PIPE CONNECTS TO UPSTREAM PILOT SUPPLY TAP OUTLET CONNECTION: 1/4 NPT PIPE CONNECTS TO PILOT INLET CONNECTION OPTIONAL LOADING CONNECTION: 1/4 NPT NORMALLY PLUGGED 11B5004-A TYPE 112 CONTROL LINE CONNECTION: 1/2 NPT PRESSURE REGISTRATION ONLY. USE 3/8 NPT O.D. TUBING OR LARGER FOR CONTROL LINE. CONTROL LINE CONNECTION: 3/4 NPT PRESSURE REGISTRATION AND PILOT BLEED (EXHAUST). USE 3/4 NPT PIPE MINIMUM FOR CONTROL LINE. INLET 3/4 NPT CONNECTS TO 1/4 NPT TYPE 112 OUTLET PILOT BLEED (EXHAUST) CONNECTION: 3/4 NPT. USE 1/2 NPT PIPE MINIMUM FOR BLEED (EXHAUST) LINE. INLET 3/4 NPT CONNECTS TO 1/4 NPT TYPE 112 OUTLET B2609 TYPE 161AY TYPE 161AYM 1/4 NPT NORMALLY PLUGGED SENSE OUT INLET 1/4 NPT CONNECTS TO 1/4 NPT TYPE 112 OUTLET IN OUT IN INLET 1/4 NPT CONNECTS TO 1/4 NPT TYPE 112 OUTLET CONTROL LINE CONNECTION: 1/4 NPT PRESSURE REGISTRATION ONLY. USE 3/8 NPT O.D. TUBING OR LARGER FOR CONTROL LINE. PILOT BLEED (EXHAUST) CONNECTION: 1/4 NPT. USE 3/8 NPT O.D. TUBING OR LARGER FOR BLEED (EXHAUST) LINE. CONTROL LINE CONNECTION: 1/4 NPT PRESSURE REGISTRATION AND PILOT BLEED (EXHAUST). USE 3/8 NPT O.D. TUBING LARGER FOR CONTROL LINE. 21B5005-A TYPE 161EB TYPE 161EBM Figure 7. Pilot Port Function and Connection Sizes 15 Type EZR Type EZR Main Valve Trim Parts ELASTOMER/FABRIC MATERIAL CODE THICKNESS CODE Instructions are given for complete disassembly and assembly. The main valve may remain in the pipeline during maintenance procedures. Key numbers are referenced in Figures 14 through 18. YEAR OF MANUFACTURE RADIAL LOCATION TO LOCATE IMPRINT CODE CAUTION Avoid personal injury or damage to property from sudden release of pressure or uncontrolled gas or other process fluid. Before starting to disassemble, carefully release all pressures according to the Shutdown procedure. Use gauges to monitor inlet and outlet pressures while releasing these pressures. 1 11 1 1 1 1 1 Converting a Fisher® E-Body to Type EZR Remove all trim parts from the main valve and clean the body interior. Then follow procedure in Assembly section to convert a Fisher® E-body to a Type EZR. LOCATE INK CODE BETWEEN RADII THICKNESS INK CODE (USE ONE LOCATION ONLY) MANUFACTURER CODE MATERIAL INK CODE CAUTION When installing a Type EZR trim package make sure flow is up through the center of the cage and down through the cage slots. In some cases, correct flow path is achieved by removing the body from the line and turning it around. If this is done, change the flow arrow to indicate the correct direction. Damage may result if flow is not in the correct direction. After assembly, check the regulator for shutoff and leakage to atmosphere. DOME IDENTIFICATION Figure 8. Diaphragm Markings Table 11. Diaphragm Imprint Codes STYLE MATERIAL Imprint Ink Mark Imprint Ink Mark 2 130 DIAPHRAGM MATERIALS 2 17E68 17E68 - Nitrile (NBR) (low temperature) 4 17E88 17E88 - Fluorocarbon (FKM) (high aromatic hydrocarbon content resistance) 5 17E97 17E97 - Nitrile (NBR) (high pressure and/or erosion resistance) Disassembly Disassembly of Type EZR 1. Shutdown, isolate and depressurize the main valve and pilot. 2. Remove the cap screws (key 3). Lift up and remove the bonnet (key 2) from the body (key 1). Note For the NPS 8 / DN 200 body, the lifting flange (key 143) is capable of supporting the full weight of the regulator assembly and can be utilized to lift bonnet if required. 3. Remove the diaphragm and plug assembly (key 9) and bonnet O-ring (key 28). For NPS 2 x 1 / 16 DN 50 x 25 sizes, use a screwdriver to remove the upper adaptor (key 131). 4. Pull out the cage (key 7), O-ring (key 8), and inlet strainer or strainer shim (key 23) (if no strainer). For NPS 2 x 1 / DN 50 x 25 sizes, remove the lower adaptor (key 132). 5. Clean parts and replace if necessary. To change the O-ring (key 121) on a 6-inch / 152 mm cage with attached restrictor plate (key 71), remove cap screws (key 126). Assembly 1. Install the inlet strainer or shim (key 23) into the body (key 1). Type EZR Table 12. Troubleshooting Guide PROBLEM POSSIBLE SOLUTION Outlet pressure suddenly rises above setpoint and approaches inlet pressure • If travel indicator is in UP position, check restrictor and pilot supply filter for plugging • If travel indicator is in DOWN position, check main valve for debris or diaphragm damage Outlet pressure normal at low flow but falls below setpoint at high flow • Check main valve inlet strainer for plugging • Check inlet pressure at high flow condition • Check sizing calculations to be sure main valve body is large enough for load • Check for undersized or restricted control line (use the minimum size given in step 6 of All Installations of the Type EZR Installation section). • Adjust restrictor to a lower setting Outlet pressure cycles • Adjust restrictor to a higher setting • Check control line placement. Make sure it is not located in a turbulent area. • Make sure there is not a restriction in the control line, such as a needle valve. Gas escapes from pilot spring case • Replace pilot diaphragm assembly Gas escapes from travel indicator • Replace indicator stem O-ring, if indicator is not desired, convert to a non-travel indicator assembly Regulator unexpectedly closes or falls below setpoint • Check pilot for ice. Moisture in the gas can cause ice to form and build up in the pilot, blocking the flow. This most commonly occurs when ambient temperature is 30 to 40°F / -1 to 4°C. Heating the regulator or adding a de-icing agent will reduce the possibility of icing. Outlet pressure approaches inlet pressure when no flow is desired • Check main valve O-rings for damage or improper installation • Check cage and diaphragm surfaces for erosion or trapped debris • Check pilot valve plug and seat for seating surface damage or debris • Check pilot for ice Regulator will not open • Check for clogged control line • Make sure control line is installed and open • Check for damage to the main valve diaphragm • On new installations, make sure the control line and pilot supply are properly connected Regulator will not close • Make sure the pilot supply is properly connected • Check restrictor for clogging • Check the main valve diaphragm for damage • Check for a broken control line High lock-up pressure with slow shutdown • Check for debris on main valve or pilot seat High lock-up pressure with fast shutdown • Adjust restrictor to a higher setting Note: If you were unable to solve your problem using this troubleshooting guide, contact your local Sales Office. Note When installing in a vertical orientation, apply lubricant to the bottom of the inlet strainer or strainer shim (key 23) to help hold parts in place while installing cage. 2. Lightly lubricate and install the cage O-ring (key 8). 3. Apply lubricant lightly to all O-rings or the mating part before installing them. 4. Install the cage (key 7) and lightly lubricate and install the bonnet O-ring (key 28). To assemble a 6-inch / 152 mm cage with attached restrictor plate (key 71), lightly lubricate the O-ring (key 121) and place it on the restrictor plate. Secure the cage to the restrictor plate with the cap screws (key 126), using a torque of 10 to 12 foot-pounds / 14 to 16 N•m. F or NPS 2 x 1 / DN 50 x 25 sizes, the lower adaptor (key 132) must be assembled on the cage before placing in the body. Lightly lubricate the lower adaptor O-rings (keys 121 and 67) and place the lower adaptor on a flat surface. Then press the cage down into the lower adaptor. 5. Lubricate the top and bottom of the outer edge (bead area) of the diaphragm and place diaphragm and plug assembly (key 9) on the cage (key 7). For NPS 2 x 1 / DN 50 x 25 sizes, the upper adaptor (key 131) must be placed on the cage before the bonnet (key 2). Lightly lubricate the upper adaptor O-ring (key 133) and then press the upper adaptor onto the cage. 6. If travel indicator was removed, lightly lubricate the travel indicator assembly threads and screw it into the bonnet (key 2). See Travel Indicator Assembly Maintenance for maintenance. 7. Install the bonnet (key 2) in proper orientation. CAUTION Make sure to use a Type EZR bonnet. The Type EZR bonnet is NOT interchangeable with other Fisher® E-body bonnets. Installing an improper bonnet can result in stem assembly breakage and unit failure. The bonnet can be identified by the Type EZR markings on the top. 17 Type EZR DIAPHRAGM (KEY 9) BOTTOM PLUG (KEY 11) O-RING (KEY 14) FLANGED LOCKNUT (KEY 13) O-RING (KEY 70) TOP PLUG (KEY 5) O-RING (KEY 10) W7394 Figure 9. Diaphragm and Plug Assembly Components 8. Lubricate cap screws (key 3) and secure the bonnet (key 2), using an even crisscross pattern. It may be necessary to push down on bonnet to start cap screws. Tighten cap screws to proper torque (see Table 13). Diaphragm and Plug Assembly Maintenance The diaphragm and plug assembly can be replaced as a single unit (a diaphragm cartridge) or individual components within the assembly can be replaced. When replacing individual components, inspect each component for damage and wear and replace parts as needed. Key numbers for the following assembly and disassembly procedure are referenced in Figures 9 and 14. 1. Place a screwdriver or similar tool through the hole in the top plug (key 5). 2. Remove the fl anged locknut (key 13) from the bottom plug (key 11). This loosens the entire assembly. Note On NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies, remove the socket head screw (key 129) and lock washer (key 130) from the bottom plug. 3. Remove the bottom plug (key 11) and the bottom plug O-ring (key 10). 4. Remove the diaphragm (key 9). • O-ring (key 14) • O-ring (key 70) • Diaphragm (key 9) • O-ring (key10) • Bottom Plug (key 11) • Flanged Locknut (key 13) 9. Reassemble in the reverse order. Tighten fl ange locknut (key 13) to proper torque (see Table 13). Travel Indicator Assembly Maintenance Travel indicator assembly key numbers are referenced in Figures 10, 14 and 18. The indicator assembly can be removed and installed without removing the bonnet (key 2) from the body (key 1). Travel indicator maintenance is performed for two reasons: a. When damaged or worn parts need replacing. b. When travel indicator is removed and replaced with a travel indicator plug assembly. ! WARNING Avoid personal injury or damage to property from sudden release of pressure or uncontrolled gas or other process fluid. Before starting to disassemble, carefully release all pressures according to the shutdown procedure. Use gauges to monitor inlet, loading and outlet pressures while releasing these pressures. 5. Remove the top plug O-rings (keys 14 and 70). 1. Remove the indicator protector (key 22, Figure 14) and indicator cover (key 21). 6. Check all components for damage or wear and replace as necessary. 2. Remove the fi rst hex nut (key 4) and the indicator washer (key 20). 7. When reassembling, be sure to lubricate all O-rings before installing. 8. Hold the top plug (key 5). Place the parts on the top plug in the following order: 18 3. Unscrew the second hex nut (key 4) on the top of the indicator stem (key 15). Do not remove. 4. Use a wrench to remove indicator fi tting (key 19). Type EZR INDICATOR FITTING (KEY 19) INDICATOR COVER (KEY 21) W7400_1 O-RING (KEY 18) HEX NUTS (KEY 4) INDICATOR WASHER (KEY 20) UPPER SPRING SEAT (KEY 17) INDICATOR O-RING (KEY 6) MAIN SPRING (KEY 12) BACK-UP RINGS (KEY 16) INDICATOR STEM (KEY 15) WASHER (KEY 79) (NPS 6 / DN 150 SIZE ONLY) Figure 10. Travel Indicator Parts Table 13. Torque Values BODY SIZE, NPS / DN 1 or 1-1/4 x 1 / 25 or 32 x 25 TORQUE, FOOT-POUNDS / N•m Cap Screws Flange Locknut Indicator Fitting Indicator Plug 75 to 95 / 102 to 129 4 to 6 / 5.4 to 8.1 90 to 160 / 122 to 217 90 to 160 / 122 to 217 2 x 1 or 2 / 50 x 25 or 50 55 to 70 / 75 to 95 6 to 8 / 8.1 to 11 90 to 160 / 122 to 217 90 to 160 / 122 to 217 3 / 80 100 to 130 / 136 to 176 19 to 25 / 26 to 34 200 to 300 / 271 to 407 200 to 300 / 271 to 407 4, 6 x 4 or 8 x 4 / 100, 150 x 100 or 200 x 100 160 to 210 / 217 to 285 19 to 25 / 26 to 34 200 to 300 / 271 to 407 200 to 300 / 271 to 407 6, 8 x 6 or 12 x 6 / 150, 200 x 150 or 300 x 150 275 to 300 / 373 to 407 50 to 100 / 68 to 136 300 to 425 / 407 to 577 300 to 425 / 407 to 577 8 / 200 400 to 450 / 542 to 610 90 to 110 / 122 to 149 300 to 425 / 407 to 577 300 to 425 / 407 to 577 5. Lift out travel indicator assembly. If replacing travel indicator with travel indicator plug, skip to step 9. 6. Compress the main spring (key 12). Remove the second hex nut (key 4). Parts will separate easily when the hex nut is removed. 7. Slide the indicator stem (key 15) out of the indicator fi tting (key 19). The main spring (key 12) and upper spring seat (key 17) will be free. 8. If necessary, use the indicator stem (key 15) to pry the back-up rings (key 16) and O-ring (key 18) out of the indicator fi tting (key 19). 9. Check the indicator fi tting O-ring (key 6). Lubricate and replace if necessary. 10. To replace travel indicator parts, lubricate all O-rings, back-up rings and threads. To reassemble, hold the indicator stem (key 15) and place the parts on the stem in the following order (see Figure 10). • Washer (key 79 for NPS 6 / DN 150 size only) • Main Spring (key 12), small end fi rst • U pper Spring Seat (key 17), make sure to place the large end toward the spring • First Back-up Ring (key 16) • O-ring (key 18) • Second Back-up Ring (key 16) • I ndicator Fitting (key 19), the back-up rings (key 16) and O-ring (key 18) should slide into the indicator fi tting and the small end of the upper spring seat (key 17) should slide into the indicator fi tting. • First Hex Nut (key 4) • Indicator Washer (key 20) • Second Hex Nut (key 4) 11. Install the indicator fi tting (key 19) into the bonnet (key 2, Figure 14), tighten to the proper torque (see Table 13). To set the travel indicator, hold the indicator cover (key 21) next to the indicator fi tting (key 19). Screw the hex nuts (key 4) and the indicator washer (key 20) down on the indicator stem (key 15) until the washer is even with the lowest marking on the indicator cover. Lightly lubricate the indicator cover threads and install. Replace the indicator protector (key 22). To replace the travel indicator with the non-travel indicator option, place the main spring (key 12) into the bonnet. Install the indicator plug (key 19) and tighten to proper torque (see Table 13). 19 Type EZR 161EB Series Pilots (Figure 19) Note This procedure covers all 161EB Series pilots. Types 161EB and 161EBM rated for outlet pressure settings over 200 psig / 13.8 bar require a diaphragm limiter. Types 161EB and 161EBM pilots rated for outlet pressure settings under 200 psig / 13.8 bar do not require a diaphragm limiter. Trim Parts 1. As shown in Figure 11, remove the body plug (key 3) to let the plug spring (key 6) and valve plug (key 4) drop freely from the body. 2. Inspect the removed parts and body plug O-ring (key 15), replace as necessary and make sure the plug seating surfaces are free from debris. 3. Sparingly apply lubricant to the body plug O-ring (key 15) and the threads of the body plug (key 3). Install the body plug O-ring over the body plug. 4. Stack the plug spring (key 6) and valve plug (key 4) on the body plug (key 3). Install the body plug with stacked parts into the body (key 1). Diaphragm Parts 1. Remove the closing cap (key 16), loosen the locknut (key 12) and back out the adjusting screw (key 11) until compression is removed from the control spring (key 9). 2. Remove the machine screws (key 13, not shown) and separate the spring case (key 2) from the body (key 1). Remove the control spring seat (key 8), the control spring (key 9). If used, remove the diaphragm limiter (key 10). Replace if necessary. 3. Remove the diaphragm assembly (key 7) and inspect the diaphragm. 4. On Type 161EBM pilots, inspect the stem guide seal assembly (key 19) and, if damaged, replace the complete assembly. Inspect the outer O-ring (key 22) and replace if necessary. 5. Install the diaphragm assembly (key 7) and push down on it to see if the valve plug (key 4) strokes smoothly and approximately 1/16-inch / 1.6 mm. 6. Stack the control spring (key 9), control spring seat (key 8) and diaphragm limiter (key 10) (if used) on the diaphragm assembly (key 7). If used, make sure the diaphragm limiter is installed beveled side up on 20 W4570-1 Figure 11. 161EB Series Pilot Trim Removal/Installation Types 161EB and 161EBM pilots with 200 to 350 psig / 13.8 to 24.1 bar outlet pressure range. Lightly apply lubricant to the control spring seat. 7. Install the spring case (key 2) on the body (key 1) with the vent (key 18) properly oriented. Make sure the vent is not directly over inlet or outlet piping due to possible icing. Install the machine screws (key 13, not shown), using a crisscross pattern, torque them to 5 to 7 foot-pounds / 6.8 to 9.5 N•m for stainless steel bodies and 2 to 3 foot-pounds / 2.7 to 4.1 N•m for aluminum bodies. Lubricate the adjusting screw threads. 8. When maintenance is complete, refer to the Startup and Adjustment section to put the regulator back into operation and adjust the pressure setting. Tighten the locknut (key 12), replace the closing cap gasket (key 17) if necessary and install the closing cap (key 16). 161AY Series Pilots (Figure 20) Body Area Use this procedure to gain access to the disk assembly, orifice and body O-ring. All pressure must be released from the diaphragm casing and the disk assembly must be open, before these steps can be performed. 1. Remove the cap screws (key 2) and separate the diaphragm casing (key 4) from the body (key 1). 2. Remove body seal O-ring (key 11) and the back-up ring (key 50). Inspect the body seal O-ring and replace if necessary. 3. Inspect and replace the orifice (key 5) if necessary. Lubricate the threads of the replacement orifice with a good grade of light grease and install with 29 to 37 foot-pounds / 39 to 50 N•m of torque. Type EZR 4. Remove the cotter pin (key 15) if it is necessary to replace the disk assembly (key 13) or the throat seal O-ring (key 31) of a Type 161AYM. 5. For a Type 161AYM, inspect the throat seal O-ring (key 31) and remove the machine screw (key 33). Replace O-ring if necessary. 6. Install the disk assembly (key 13) and secure it with the cotter pin (key 15). 7. Place back-up ring (key 50) into the body (key 1) then place the body seal O-ring (key 11) into the body. 8. Place the diaphragm casing (key 4) on the body (key 1). Secure the diaphragm casing to the body with the cap screws (key 2). Diaphragm and Spring Case Area Use this procedure to change the control spring and to inspect, clean or replace parts in the spring case and diaphragm assembly. To Change the Control Spring: 1. Remove the closing cap (key 22) and turn the adjusting screw (key 35) counterclockwise until all compression is removed from the control spring (key 6). 2. Change the control spring (key 6) to match the desired spring range. 3. Replace the adjusting screw (key 35). 4. Install the replacement closing cap gasket (key 25) if necessary and reinstall the closing cap (key 22). 5. If the spring was changed, be sure to change the stamped spring range on the nameplate. To Disassemble and Reassemble Diaphragm Parts 1. Remove the closing cap (key 22) and turn adjusting screw (key 35) counterclockwise to remove adjusting screw, baffl e plate (key 56) and control spring (key 6). 2. Remove the spring case hex nuts (key 23, not shown), cap screws (key 24) and spring case (key 3). 3. Remove the diaphragm (key 10) and attached parts by tilting them so that the pusher post (key 8) slips off the lever assembly (key 16). To separate the diaphragm (key 10) from the attached parts, unscrew the machine screw (key 38) from the pusher post (key 8). 4. Inspect the pusher post (key 8) and the body seal O-ring (key 11), replace if required. 5. Remove hex nut (key 21) to separate the diaphragm (key 10) and attached parts. BODY SEAL O-RING (KEY 11) BACK-UP RING (KEY 50) BODY (KEY 1) Figure 12. Expanded View of the Body Area Showing the O-ring and Back-up Ring Placement 6. To replace the lever assembly (key 16), remove the machine screws (key 17). To replace the stem (key 14) or access the stem seal O-ring (key 30) also perform Body Area Maintenance procedure steps 1 and 4 and pull the stem out of the diaphragm casing (key 4). 7. Install the stem (key 14) into the guide insert (key 18) and perform Body Area Maintenance procedure steps 6 through 8 as necessary. 8. Install the lever assembly (key 16) into the stem (key 14) and secure the lever assembly with the machine screws (key 17). 9. Install the parts on the pusher post in the order listed below: • Pusher Post (key 8) • Pusher Post Connector (key 40) • Connector Seal O-ring (key 49) • Diaphragm Head (key 7) • Diaphragm (key 10), pattern side up • Diaphragm Head (key 7) • Hex Nut (key 21) — Tighten the hex nut 9 to 11 foot-pounds / 12 to 15 N•m to secure parts to the pusher post connector (key 40) • Overpressure Spring (key 39) • Spring Holder (key 37) • Machine Screw (key 38) 10. Insert and tighten the machine screw (key 38) with a torque of 1 to 3 foot-pounds / 1.4 to 4.1 N•m to secure the diaphragm parts to the pusher post (key 8). 11. Install the assembled parts in the diaphragm casing (key 4). Make sure the lever (key 16) fi ts in the pusher post (key 8) and that the holes in the diaphragm (key 10) align with the holes in the diaphragm casing. 12. Place the spring case (key 3) on the diaphragm casing (key 4) so the vent assembly (key 26) is oriented correctly and secure with the cap screws (key 24) and hex nuts (key 23, not shown), fi ngertight only. 21 Type EZR 6. Set the pad holder (key 22) in the body (key 16). 7. Lightly lubricate the rims of the diaphragm (key 14) and place it on top of the pad holder (key 22). Set the upper diaphragm plate (key 13) on the diaphragm. 8. Lightly lubricate the O-ring (key 18) and place it in the lower cover (key 21). W4573 Figure 13. Pushing Groove Valve Up With Retainer 13. Insert the control spring (key 6) into the spring case (key 3), followed by the baffle plate (key 56) and adjusting screw (key 35). 14. Turn the adjusting screw (key 35) clockwise until there is enough spring (key 6) force to provide proper slack to the diaphragm (key 10). Using a crisscross pattern, tighten the cap screws (key 24) and hex nuts (key 23, not shown) to 14 to 17 foot-pounds / 19 to 23 N•m of torque. To adjust the outlet pressure to the desired setting, refer to Startup and Adjustment section. 9. Place the washer (key 11) and stem nut (key 20) on the stem (key 23) and tighten. If also performing Upper Case Maintenance, skip to step 2 of the Upper Case Maintenance section. 10. Insert machine screws (key 10) in the lower cover (key 21) and tighten uniformly to ensure proper seal. Upper Case Maintenance 1. Remove pressure from the pilot. 2. Loosen locknut (key 2) and back out adjusting screw (key 1) until compression is removed from the spring (key 7). Remove cap (key 3). 15. Install a replacement closing cap gasket (key 25) if necessary and then install the closing cap (key 22). 3. Lift the upper spring seat (key 6), spring (key 7) and O-ring (key 4) out of the upper cover (key 8). Inspect O-ring and replace if necessary. PRX Series Maintenance 4. Remove machine screws (key 10) from lower cover (key 21) and the separate lower cover from the body (key 16), unless removed during lower diaphragm maintenance. Use a wrench to hold stem (key 23) securely while removing the upper diahragm nut (key 26). CAUTION Always remove spring compression before performing maintenance on this unit. To remove spring compression, loosen locknut (key 2, Figure 27) and back out adjusting screw (key 1) until compression is removed from the spring (key 7). Lower Case Maintenance 1. Remove pressure from the pilot. 2. Remove machine screws (key 10) from lower cover (key 21) and the separate lower cover from the body (key 16). 3. Use a wrench to hold the stem (key 23) and loosen the stem nut (key 20). Remove the stem nut and washer (key 11). 4. Remove the upper diaphragm plate (key 13), diaphragm (key 14), pad holder (key 22) and O-ring (key 18). Inspect parts for damage or wear and replace if necessary. 5. Remove orifice (key 19) and O-ring (key 17). Inspect the parts for damage or wear and replace if necessary. Lightly lubricate the O-ring and place in the body (key 16). Install the orifice. 22 5. Remove remaining loose components: washer (key 11), upper diaphragm plate (key 13), diaphragm (key 14), lower diaphragm plate (key 15) and O-rings (keys 18 and 25). Inspect diaphragm and O-rings for damage or wear and replace if necessary. 6. Lightly lubricate the O-ring (key 25). Place O-ring over the stem (key 23) and press it down into the body (key 16). 7. Set the lower diaphragm plate (key 15) into the body (key 16). 8. Lightly lubricate the rims of the diaphragm (key 14) and place it in the body (key 16) on top of the lower diaphragm plate (key 15). 9. Set the upper diaphragm plate (key 13) on top of the diaphragm (key 14). 10. Place washer (key 11) and upper diaphragm nut (key 26) on the stem (key 23) and tighten using a wrench to hold the stem. 11. Set the upper spring seat (key 6). Type EZR Damper and Restrictor Maintenance Parts Ordering 1. Remove screw (key 31, Figure 27) and plate (key 29). When corresponding with your local Sales Office about this equipment, reference the equipment serial number or FS number found on a nameplate attached to the bonnet. When ordering replacement parts, reference the key number of each needed part as found in the following parts list. Separate kit containing all recommended spare parts is available. 2. Remove ring nuts (key 30). 3. Remove damper adjusting screw (key 27). Remove and inspect O-ring (key 28) for damage or wear and replace if necessary. Lightly lubricate O-ring before placing on the adjusting screw. Insert damper adjusting screw into the body (key 16) and tighten. Insert ring nut (key 30) and tighten. Back out damper adjusting screw until it stops. 4. Remove restrictor adjusting screw with hole (key 32). Remove and inspect O-ring (key 28) for damage or wear and replace if necessary. Lightly lubricate O-ring before placing on the adjusting screw. Insert restrictor adjusting screw into the body (key 16) and completely tighten. Insert ring nut (key 30) and completely tighten. Back out restrictor adjusting screw 1/2 turn. Note When using a Type PRX/120 pilot with a Type PRX/125 pilot as a monitor, use the following settings: • Restrictor - completely tighten and then back out three full turns. • Damper - back out until it stops. 5. Install plate (key 29) and screw (key 31). Type 112 Restrictor Perform this procedure only if O-rings are leaking. Key numbers are referenced in Figure 22. 1. Unscrew the groove valve (key 22) and retainer (key 23) just enough to loosen them, but do not completely separate. 2. As shown in Figure 14, push on the retainer (key 23) to push the groove valve (key 22) out of the body (key 21), then complete disassembly. 3. Replace the groove valve O-rings (key 24) if necessary, being sure to lightly apply lubricant to the replacement O-rings before installing them in the groove valve and retainer. 4. Install the groove valve (key 22) into the same side of the body where the scale appears. Install the retainer into the opposite side of the body and tighten until both are secure. 5. When all maintenance is complete, refer to the Startup and Adjustment section to put the regulator back into operation. Parts List Type EZR Main Valve (Figures 14 to 18) Note On an NPS 1-1/4 x 1, 2 x 1, 6 x 4, 8 x 4, 8 x 6 or 12 x 6 / DN 32 x 25, 50 x 25, 150 x 100, 200 x 100, 200 x 150 or 300 x 150 body, the first digit indicates the end connection size and the second digit indicates the trim size. Order parts according to trim size unless otherwise indicated. Key Description Part Number Parts Kits Diaphragm Cartridge and O-rings (Included are keys 5, 6, 8, 9, 10, 11, 13, 14, 16, 18, 28, 66, 67, 70 and 121) NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 17E68 Nitrile (NBR) 10C0502X032 17E97 Nitrile (NBR) REZRX00CS12 17E88 Fluorocarbon (FKM) 10C0502X052 NPS 2 x 1 / DN 50 x 25 17E68 Nitrile (NBR) 10C0502X042 17E97 Nitrile (NBR) REZRX00CS92 17E88 Fluorocarbon (FKM) 10C0502X022 NPS 2 / DN 50 17E68 Nitrile (NBR) 18B5959X012 17E97 Nitrile (NBR) 18B5959X022 17E88 Fluorocarbon (FKM) 18B5959X062 NPS 3 / DN 80 17E68 Nitrile (NBR) 18B9884X022 17E97 Nitrile (NBR) 18B9884X032 17E88 Fluorocarbon (FKM) 18B9884X072 NPS 4, 6 x 4, 8 x 4 / DN 100, 150 x 100, 200 x 100 17E68 Nitrile (NBR) 18B8508X022 17E97 Nitrile (NBR) 18B8508X032 17E88 Fluorocarbon (FKM) 18B8508X072 NPS 6, 8 x 6, 12 x 6 / DN 150, 200 x 150, 300 x 150 17E97 Nitrile (NBR) REZRX00CS62 17E88 Fluorocarbon (FKM) 19B2840X042 NPS 8 / DN 200 17E97 Nitrile (NBR) REZRX00CS82 Diaphragm and O-rings (Included are keys 6, 8, 9, 10, 13, 14, 18, 28 and 70) NPS 1 / DN 25 17E68 Nitrile (NBR) 19B2412X022 17E97 Nitrile (NBR) REZRX000S12 17E88 Fluorocarbon (FKM) 19B2412X072 NPS 2 x 1 / DN 50 x 25 17E68 Nitrile (NBR) 19B2412X062 17E97 Nitrile (NBR) REZRX000S92 17E88 Fluorocarbon (FKM) 19B2412X052 23 Type EZR Table 14. Type EZR Main Valve Body Part Numbers (key 1, Figure 14) BODY SIZE, NPS / DN 1 / 25 1-1/4 x 1 / 32 x 25 BODY MATERIAL GE11581X012 GE11440X012 CL150 RF GE11583X012 14B5623X032 CL300 RF GE11607X012 14B5623X042 CL600 RF GE11608X012 14B5623X052 SCH 40 BWE GE11610X012 14B5623X122 SCH 80 BWE GE11611X012 WCC Steel NPT GE11582X012 NPT GE10583X012 Cast iron CL125 FF GE10585X012 14B5834X012 CL250 RF GE10587X012 14B5834X022 NPT GE10588X012 SWE GE10682X012 CL150 RF GE10676X012 14B5834X032 CL300 RF GE10678X012 14B5834X042 CL600 RF GE10679X012 14B5834X052 SCH 40 BWE GE10680X012 14B5834X072 SCH 80 BWE GE10681X012 WCC Steel Cast iron 3 / 80 WCC Steel Cast iron 4 / 100 WCC Steel WCC Steel WCC Steel Cast iron 6 / 150 WCC Steel ----------- ----------- ----------- CL125 FF GE10689X012 CL250 RF GE10698X012 CL150 RF GE10699X012 14B5835X032 CL300 RF GE10700X012 14B5835X042 CL600 RF GE10701X012 14B5835X052 SCH 40 BWE GE10702X012 14B5835X102 SCH 80 BWE GE10703X012 ----------- CL125 FF GE10707X012 CL250 RF GE10822X012 CL150 RF GE10835X012 14B5836X032 CL300 RF GE10839X012 14B5836X042 CL600 RF GE10842X012 14B5836X052 SCH 40 BWE GE10843X012 14B5836X092 SCH 80 BWE GE10844X012 CL150 RF GE11772X012 CL300 RF GE16359X012 CL600 RF GE17626X012 SCH 40 BWE GE16448X012 SCH 80 BWE GE16561X012 CL150 RF GE17629X012 CL300 RF GE17630X012 ----------- ----------- CL600 RF GE17631X012 SCH 40 BWE GE17627X012 SCH 80 BWE GE17628X012 CL125 FF GE11444X012 CL250 RF GE11445X012 CL150 RF GE11447X012 24B5837X032 CL300 RF GE11449X012 24B5837X042 CL600 RF GE11451X012 24B5837X052 SCH 40 BWE GE11452X012 24B5837X072 SCH 80 BWE GE11453X012 ----------- - continued - 24 Tapped Inlet and Tapped Outlet NPT WCC Steel 8x4/ 200 x 100 BODY STYLE Standard (Included Tapped Inlet) SWE 2 x 1, 2 / 50 x 25, 50 6x4/ 150 x 100 END CONNECTION STYLE Type EZR Table 14. Type EZR Main Valve Body Part Numbers (key 1, Figure 14) (continued) BODY SIZE, NPS / DN 8x6/ 200 x 150 12 x 6 / 300 x 150 BODY MATERIAL END CONNECTION STYLE BODY STYLE Standard (Included Tapped Inlet) CL150 RF GE19084X012 CL300 RF GE19089X012 CL600 RF GE19090X012 SCH 40 BWE GE19091X012 SCH 80 BWE GE19092X012 CL150 RF GE19095X012 CL300 RF GE19096X012 CL600 RF GE19097X012 SCH 40 BWE GE19093X012 SCH 80 BWE GE19094X012 WCC Steel WCC Steel CL150 RF 8 / 200 CL300 RF LCC Steel CL600 RF Parts Kits Diaphragm and O-rings (Included are keys 6, 8, 9, 10, 13, 14, 18, 28 and 70) (continued) NPS 2 / DN 50 17E68 Nitrile (NBR) 17E97 Nitrile (NBR) 17E88 Fluorocarbon (FKM) NPS 3 / DN 80 17E68 Nitrile (NBR) 17E97 Nitrile (NBR) 17E88 Fluorocarbon (FKM) NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 17E68 Nitrile (NBR) 17E97 Nitrile (NBR) 17E88 Fluorocarbon (FKM) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 17E97 Nitrile (NBR) 17E88 Fluorocarbon (FKM) NPS 8 / DN 200 17E97 Nitrile (NBR) 1 Valve Body 2 Bonnet Assembly NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 3 Cap Screw NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies (4 required) NPS 2 x 1 or 2 / DN 50 x 25 or 50 body (8 required) NPS 3 / DN 80 body (8 required) NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies (8 required) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies (12 required) Part Number 18B5952X012 18B5952X022 18B5952X062 18B9885X022 18B9885X032 18B9885X072 18B8507X022 18B8507X032 18B8507X072 REZRX000S62 19B2837X042 REZRX000S82 See Table 14 39B2403X022 38B2122X022 38B5963X022 38B2133X022 49B0355X022 GE18697X022 1R281124052 1A453324052 1A454124052 1A440224052 1U513124052 ----------- FA144718X12 ----------- SCH 40 BWE Key Description Tapped Inlet and Tapped Outlet FA144717X12 FA144716X12 49B5961X022 Key Description Part Number 4 Hex Nut (2 required) NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25 50 x 25 and 50 body 1H322228982 NPS 3, 4, 6 x 4, 8 x 4, 6, 8 x 6 and 12 x 6 / DN 80, 100, 150 x 100, 200 x 100, 150, 200 x 150 and 300 x 150 body 1L286338992 NPS 8 / DN 200 body 1A573528982 5 Top Plug NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies 29B2404X012 NPS 2 / DN 50 body 28B2130X012 NPS 3 / DN 80 body 28B8511X012 NPS 4 / DN 100 body 28B5964X012 NPS 6 / DN 150 body 39B0370X012 NPS 8 / DN 200 body 39B5071X012 6* O-ring NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies Nitrile (NBR) 18B3438X012 Fluorocarbon (FKM) 1N430306382 NPS 2 / DN 50 body Nitrile (NBR) 18B3438X012 Fluorocarbon (FKM) 1N430306382 NPS 3 / DN 80 body Nitrile (NBR) 10A8931X012 Fluorocarbon (FKM) 10A8931X052 NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies Nitrile (NBR) 10A8931X012 Fluorocarbon (FKM) 10A8931X052 NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) 10A3800X012 Fluorocarbon (FKM) 1R727606382 NPS 8 / DN 200 body Nitrile (NBR) 10A3800X012 Fluorocarbon (FKM) 1R727606382 7 Cage NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies 39B2413X012 NPS 2 / DN 50 body 37B9748X012 *Recommended Spare Part 25 Type EZR Key Description 7 Cage (continued) NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6 x 4 / DN 150 x 100 body NPS 8 x 4 / DN 200 x 100 body NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 8* Cage O-ring (not required for NPS 2 x 1 or 8 x 6 / DN 50 x 25 or 200 x 150) bodies NPS 1 / DN 25 body Nitrile (NBR) Fluorocarbon (FKM) NPS 2 / DN 50 body Nitrile (NBR) Fluorocarbon (FKM) NPS 3 / DN 80 body Nitrile (NBR) Fluorocarbon (FKM) NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 8 / DN 200 body Nitrile (NBR) Fluorocarbon (FKM) 9* Diaphragm NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies 17E97 Nitrile (NBR), high pressure 17E88 Fluorocarbon (FKM) 17E68 Nitrile (NBR), low pressure NPS 2 / DN 50 body 17E68 Nitrile (NBR), low temperature 17E97 Nitrile (NBR), high pressure 17E88 Fluorocarbon (FKM) NPS 3 / DN 80 body 17E68 Nitrile (NBR), low temperature 17E97 Nitrile (NBR), high pressure 17E88 Fluorocarbon (FKM) NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies 17E68 Nitrile (NBR), low temperature 17E97 Nitrile (NBR), high pressure 17E88 Fluorocarbon (FKM) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies 17E97 Nitrile (NBR) 17E88 Fluorocarbon (FKM) NPS 8 / DN 200 body 17E97 Nitrile (NBR) 10* O-ring NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 2 / DN 50 body Nitrile (NBR) Fluorocarbon (FKM) NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) Fluorocarbon (FKM) *Recommended Spare Part 26 Part Number 48B5961X012 48B2135X012 29B1881X012 29B1883X012 49B0353X012 59B5955X012 14A5713X012 13A2351X012 10B4428X012 10B4428X022 10B4366X012 10B4366X022 10B4373X012 10B4373X022 1H862306992 1H8623X0022 1V9229X0042 1V9229X0022 GE11960X012 39B2397X022 30C1009X012 29B1909X012 28B2123X052 29B2715X012 38B9886X012 39B2726X012 38B8512X022 38B8509X012 39B3996X012 39B1154X012 49B0357X012 40C1035X012 40C1888X012 1E216306992 1L949306382 1E216306992 1L949306382 1J4888X0052 1J4888X0032 11A8741X052 11A8741X012 Key Description 10* O-ring (continued) NPS 8 / DN 200 body Nitrile (NBR) Fluorocarbon (FKM) 11 Bottom Plug NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies NPS 2 / DN 50 body NPS 3 / DN 80 body NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 12 Main Spring NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies White Black Red Stripe (NPS 2 x 1 / DN 50 x 25 body only) Light Blue Black with White Stripe NPS 2 / DN 50 body Yellow Green Red for use with travel indicator Purple for use with non-travel indicator NPS 3 / DN 80 body Yellow Light Blue Black NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies Yellow Green Red NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Yellow Green Red NPS 8 / DN 200 body Yellow Green Red 13 Flanged Locknut NPS 2 / DN 50 body NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies NPS 6, 8 x 6, 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 14* Top Plug O-ring NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 2 / DN 50 body Nitrile (NBR) Fluorocarbon (FKM) NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 8 / DN 200 body Nitrile (NBR) Fluorocarbon (FKM) Part Number 1F4636X0032 1N571406382 19B2407X012 18B2127X012 18B8513X012 18B5966X012 29B0763X012 29B5958X012 19B2399X012 GE12727X012 GE12501X012 19B2400X012 19B2401X012 19B0951X012 18B2126X012 18B5955X012 GE05504X012 T14184T0012 19B0781X012 19B0782X012 T14184T0012 18B8501X012 18B8502X012 19B0364X012 19B0366X012 19B0365X012 GE09393X012 GE09396X012 GE09397X012 18B2139X012 15A7591X012 19B0361X012 10C1267X012 13A1584X052 13A1584X022 13A1584X052 13A1584X022 10A3803X062 10A3803X032 T12050X0012 T12050X0022 T12050X0012 T12050X0022 Type EZR 21 22 20 15 19 4 17 6 2 18 14 16 70 64 12 10 48B2142 B2617_2 28 11 9 5 13 7 1 8 23 MAIN VALVE ASSEMBLY FOR NPS 1, 1-1/4 x 1, 2 x 1, 2, 3, 4, 6 x 4 AND 8 x 4 / DN 25, 32 x 25, 50 x 25, 50, 80, 100, 150 x 100 AND 200 x 100 BODY SIZES (NOTE: SEE NPS 2 x 1 / DN 50 X 25 ASSEMBLY FOR ADDITIONAL PARTS) Figure 14. Type EZR Main Valve Key Description 15 Stem NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies NPS 2 / DN 50 body with travel indicator NPS 3 and 4 / DN 80 and 100 bodies NPS 6 / DN 150 body NPS 8 / DN 200 body 16 Back-up Ring (2 required) NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies NPS 3, 4, 6 x 4, 8 x 4, 6, 8 x 6 and 12 x 6 / DN 80, 100, 150 x 100, 200 x 100, 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 17 Upper Spring Seat NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies NPS 2 / DN 50 body with travel Indicator NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body Part Number T14185T0012 T14185T0012 T21074T0012 29B0366X012 29B5076X012 1N659106242 1J418806992 1K786806992 18B2129X012 18B2129X012 18B5968X012 29B0764X012 20C1357X012 Key Description Part Number 18* O-ring NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies Nitrile (NBR) 1H2926X0032 Fluorocarbon (FKM) 1H2926X0022 NPS 3, 4, 6 x 4, 8 x 4, 6, 8 x 6 and 12 x 6 / DN 80, 100, 150 x 100, 200 x 100, 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) 1D191706992 Fluorocarbon (FKM) 1N423906382 NPS 8 / DN 200 body Nitrile (NBR) 1E472706992 Fluorocarbon (FKM) 1N430406382 19 Indicator Fitting NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies 28B2128X012 NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies 28B5969X012 NPS 6, 8 x 6, 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies 39B0358X012 NPS 8 / DN 200 body 30C1356X012 *Recommended Spare Part 27 Type EZR Key Description 19 Indicator Plug NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies NPS 2 / DN 50 body NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies NPS 6, 8, 8 x 6 and 12 x 6 / DN 150, 200, 200 x 150 and 300 x 150 bodies 20 Indicator Washer NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies NPS 3, 4, 6 x 4, 8 x 4, 6, 8 x 6 and 12 x 6 / DN 80, 100, 150 x 100, 200 x 100, 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 21 Indicator Cover NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies NPS 3, 4, 6 x 4 and 8 x 4 / DN 80, 100, 150 x 100 and 200 x 100 bodies NPS 6, 8, 8 x 6 and 12 x 6 / DN 150, 200, 200 x 150 and 300 x 150 bodies 22 Indicator Protector NPS 1, 1-1/4 x 1, 2 x 1 and 2 / DN 25, 32 x 25, 50 x 25 and 50 bodies NPS 3, 4, 6 x 4, 8 x 4, 6, 8, 8 x 6 and 12 x 6 / DN 80, 100, 150 x 100, 200 x 100, 150, 200, 200 x 150 and 300 x 150 bodies 23 Inlet Strainer NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6 / DN 150 body NPS 8 / DN 200 body 23 Strainer Replacement Shim NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6 / DN 150 body NPS 8 / DN 200 body 24 Nameplate 25 Flow Arrow NPS 1 to 1-1/4 x 1 / DN 25 to 32 x 25 bodies NPS 2 x 1, 2, 3, 4, 6 and 8 / DN 50 x 25, 50, 80, 100, 150 and 200 bodies 26 Drive Screw For NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 (4 required) For NPS 2 x 1, 2, 3, 4 and 6 / DN 50 x 25, 50, 80, 100 and 150 (5 required) For NPS 8 / DN 200 (6 required) 28* O-ring NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 3 / DN 80 body Nitrile (NBR) Fluorocarbon (FKM) NPS 4 / DN 100 body Nitrile (NBR) Fluorocarbon (FKM) NPS 6 / DN 150 body Nitrile (NBR) Fluorocarbon (FKM) *Recommended Spare Part 28 Part Number 19B2409X012 GE17585X012 28B5970X012 39B0767X012 18B2138X012 18B8503X012 20C2461X012 T14188T0012 19B2270X012 19B4691X012 24B1301X012 29B2269X012 20B8004X012 10B4409X012 20B4367X012 20B4374X012 20B7853X012 29B5966X012 13B8061X012 13B8062X012 13B8063X012 13B8064X012 13B8065X012 39B5967X012 ----------1V105938982 1V106038982 1A368228982 19B2838X012 19B2838X022 18B2124X012 18B2124X022 18B8514X012 18B8514X022 18B2140X012 18B2140X022 19B0359X012 10A3591X012 Key Description 28* O-ring (continued) NPS 8 / DN 200 body Nitrile (NBR) Fluorocarbon (FKM) 47 Hex Nut, SA194-2H (NPS 8 / DN 200 body only) (8 required) 63 Pilot Supply Pipe Plug (2 required) 64 Bonnet Pipe Plug For NPS 2, 3, 4 and 8 / DN 50, 80, 100 and 200 For NPS 6 / DN 150 66 O-ring (NPS 8 x 6 / DN 200 x 150 body only) Nitrile (NBR) Fluorocarbon (FKM) 67 O-ring NPS 2 x 1 / DN 50 x 25 body Nitrile (NBR) Fluorocarbon (FKM) NPS 8 x 6 / DN 200 x 150 body Nitrile (NBR) Fluorocarbon (FKM) 70* O-ring NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 2 / DN 50 body Nitrile (NBR) Fluorocarbon (FKM) NPS 3 and 4 / DN 80 and 100 bodies Nitrile (NBR) Fluorocarbon (FKM) NPS 6 / DN 150 body Nitrile (NBR) Fluorocarbon (FKM) NPS 8 / DN 200 body Nitrile (NBR) Fluorocarbon (FKM) 71 Restrictor Plate NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies For 60% Capacity Trim For 30% Capacity Trim NPS 2 / DN 50 body For 60% Capacity Trim For 30% Capacity Trim NPS 3 / DN 80 body For 60% Capacity Trim For 30% Capacity Trim NPS 4, 6 x 4 and 8 x 4 / DN 100, 150 x 100 and 200 x 100 bodies For 60% Capacity Trim For 30% Capacity Trim NPS 6 / DN 150 body For 100% Capacity Trim For 60% Capacity Trim For 30% Capacity Trim NPS 8 x 6 / DN 200 x 150 body For 100% Capacity Trim For 60% Capacity Trim For 30% Capacity Trim NPS 12 x 6 / DN 300 x 150 body For 100% Capacity Trim For 60% Capacity Trim For 30% Capacity Trim 72 E-Ring, for Restricted Trim NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 bodies NPS 2 / DN 50 body NPS 3 / DN 80 body NPS 4 / DN 100 body Part Number 1P5585X0022 1P5585X0032 1A4452X0612 1A767524662 1A767524662 1A369224492 18A2556X022 18A2556X032 10B4428X012 10B4428X022 1V335006562 1V3350X0012 13A1584X052 13A1584X022 13A1584X052 13A1584X022 10A3803X062 10A3803X032 T12050X0012 T12050X0022 T12050X0012 T12050X0022 19B2835X012 19B2836X012 18B2144X012 18B2145X012 28B8516X012 28B8517X012 28B8504X012 28B8505X012 49B0367X012 49B0368X012 49B0369X012 49B0768X012 49B0776X012 49B0775X012 49B0769X012 49B2396X012 49B0777X012 19B2411X012 16A7882X012 18B8518X012 18B8506X012 6 Type EZR TOP PLUG (KEY 5) O-RING (KEY 14) O-RING (KEY 70) DIAPHRAGM (KEY 9) BOTTOM PLUG (KEY 11) O-RING (KEY 10) LOCK WASHER (KEY 130) SOCKET HEAD SCREW (KEY 129) 19B2408 NPS 1, 1-1/4 x 1 AND 2 x 1 / DN 25, 32 x 25 AND 50 x 25 DIAPHRAGM ASSEMBLY 22 21 21 20 20 22 19 15 17 17 2 2 14 14 70 64 11 12 10 28 11 10 5 7 4 6 4 19 70 15 18 6 16 18 5 79 7 121 71 126 12 28 79 9 121 13 9 131 13 121 8 126 8 1 67 23 1 71 133 64 16 132 23 MAIN VALVE ASSEMBLY FOR NPS 6, 8 x 6 AND 12 x 6 / DN 150, 200 x 150 AND 300 x 150 BODY SIZES 49B5067 NPS 2 x 1 / DN 50 x 25 MAIN VALVE ASSEMBLY 121 126 66 66 66 67 67 67 NPS 8 x 6 / DN 200 x 150 RESTRICTOR PLATE O-RING PLACEMENT Figure 14. Type EZR Main Valve (continued) 29 Type EZR 144 143 19 L 136 24 47 26 25 21 4 22 20 2 19 16 6 L L 18 64 17 12 142 15 28 137 L 40C3570-C 70 14 L 9 10 11 13 7 5 8 1 L 23 APPLY LUBRICANT (L) PARTS NOT SHOWN: 63 MAIN VALVE ASSEMBLY FOR NPS 8 / DN 200 BODY Figure 14. Type EZR Main Valve (continued) 30 Type EZR 3 24 25 26 B2617_A2 Figure 15. Type EZR Nameplate and Flow Arrow 8 72 71 23 B2617_D B2617_C Figure 16. Type EZR Restricted Trim Figure 17. Type EZR Cage O-ring Placement 19 19 3 3 B2617_E NPS 1, 1-1/4 x 1, 2 x 1, 2, 3 AND 4 / DN 25, 32 x 25, 50 x 25, 50, 80 AND 100 BODY SIZES NPS 6 x 4, 8 x 4, 6, 8 x 6, 12 x 6 / DN 150 x 100, 200 x 100, 150, 200 x 150, 300 x 150 BODY SIZES Figure 18. Type EZR Travel Indicator Plug Option 31 Type EZR 11 12 16 16 11 17 8 17 12 L 9 L 8 2 2 38 9 10 38 18 7 18 7 19 L 1 1 L 22 15 4 15 L 4 3 6 6 3 37B1199 37B1193 APPLY LUBRICANT (L) TYPE 161EB PILOT TYPE 161EBM PILOT 19 22 SENSE (CONTROL) PORT 19 1 22 SENSE (EXHAUST) PORT 31B5012-A TYPE 161EBM PILOT Figure 19. 161EB Series Pilots 32 Type EZR Table 15. 161EB Series Pilot Part Numbers (keys 7, 8, 9, 10 and 11, Figure 19) OUTLET (CONTROL) PRESSURE RANGE AND SPRING COLOR CODE KEY PART NAME Type 161EB or 161EBM Type 161EB(3) 5 to 15 psig / 0.34 to 1.0 bar White 10 to 40 psig / 0.69 to 2.8 bar Yellow 30 to 75 psig / 2.1 to 5.2 bar Black 70 to 140 psig / 4.8 to 9.7 bar Green 130 to 200 psig / 9.0 to 13.8 bar Blue 200 to 350 psig / 13.8 to 24.1 bar Red 30 to 300 psig / 2.1 to 20.7 bar Green Diaphragm Assembly, Nitrile (NBR) 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X022(1) 17B9055X032(2) 17B9055X032(2) Diaphragm Assembly, Fluorocarbon (FKM) 17B9055X062(1) 17B9055X062(1) 17B9055X062(1) 17B9055X062(1) 17B9055X062(1) 17B9055X052(2) 17B9055X052(2) 8 Spring Seat 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012 17B0515X012 19B9059X012 9 Spring 17B1260X012 17B1262X012 17B1259X012 17B1261X012 17B1263X012 17B1264X012 15A9258X012 10 Diaphragm Limiter ----------- ----------- ----------- ----------- ----------- 10B4407X012 10B4407X012 11 Adjusting Screw 10B3081X012 10B3081X012 10B3081X012 10B3081X012 10B3081X012 10B3080X012 17B1227X012 7 1. Standard assembly for stainless steel construction; 1/32-inch / 0.8 mm thick diaphragm and 1-3/4-inch / 45 mm diaphragm plate diameter. 2. Standard assembly for stainless steel construction; 1/32-inch / 0.8 mm thick diaphragm and 1-1/2-inch / 38 mm diaphragm plate diameter. 3. Should only be used as the intermediate reduction pilot on the Type EZR worker/monitor systems. Key Description Part Number 79 Washer (NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies) 19B0362X012 121 O-ring NPS 2 x 1 / DN 50 x 25 body Nitrile (NBR) T12587T0012 Fluorocarbon (FKM) T12587T0022 NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies Nitrile (NBR) 1D269206992 Fluorocarbon (FKM) 1D2692X0022 126 Cap Screw (4 required) NPS 6 / DN 150 body 1L7325X0042 NPS 8 x 6 / DN 200 x 150 body 1V6816X0012 NPS 12 x 6 / DN 300 x 150 body 19B3650X022 129 Socket Head Screw For NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 only 1D6170X0012 130 Lock Washer For NPS 1, 1-1/4 x 1 and 2 x 1 / DN 25, 32 x 25 and 50 x 25 only 1A329128982 131 Upper Adaptor (NPS 2 x 1 / DN 50 x 25 body only) 29B5963X012 132 Lower Adaptor (NPS 2 x 1 / DN 50 x 25 body only) 19B5964X012 133* O-ring NPS 2 x 1 / DN 50 x 25 body only Nitrile (NBR) 1F262906992 Fluorocarbon (FKM) 1F2629X0012 NPS 8 / DN 200 body only 1N3330X0032 136 Stud, SA193-B7 (NPS 8 / DN 200 body only) (8 required) 11A5189X282 137 Lower Spring Seat NPS 8 / DN 200 body only GE09140X012 143 Lifting Flange NPS 8 / DN 200 body only 30C1724X012 144 Yoke Locknut NPS 8 / DN 200 body only 1E832723062 *Recommended Spare Part 161EB Series Pilots (Figure 19) Key Description Type 161EB Parts Kit, Nitrile (NBR) (included are keys 4, 6, 7 and 15) 5 to 200 psig / 0.34 to 13.8 bar 200 to 350 psig / 13.8 to 24.1 bar Type 161EBM Parts Kit, Nitrile (NBR) (included are keys 4, 6, 7, 15, 17, 19 and 22) 5 to 200 psig / 0.34 to 13.8 bar 200 to 350 psig / 13.8 to 24.1 bar 1 Body Assembly, CF8M Stainless steel Types 161EB Types 161EBM 2 Spring Case, Stainless steel 3 Body Plug, 303 Stainless steel 4* Valve Plug, Nitrile (NBR) with stainless steel stem Fluorocarbon (FKM) with stainless steel stem 6 Plug Spring, 302 Stainless steel 7* Diaphragm Assembly, Diaphragm with Stainless steel diaphragm plate 8 Control Spring Seat, Plated steel 9 Control Spring, Zinc-plated steel 10 Diaphragm Limiter, 303 Stainless steel 11 Adjusting Screw, Plated steel 12 Locknut, Zinc-plated steel 13 Machine Screw, Plated steel (6 required) Types 161EB and 161EBM 14 Pipe Plug Type 161EB 15 Body Plug O-ring, Nitrile (NBR) 16 Closing Cap Nylon (PA) Metal, for pressure loading Types 161EB and 161EBM only 17* Closing Cap Gasket, Pressure loading for metal closing cap Types 161EB and 161EBM only 18 Type Y602-12 Vent Assembly, Plastic 19* Stem Guide Seal Assembly Type 161EBM Stainless steel seal and seal retainer with Nitrile (NBR) O-ring 22 O-ring (Type 161EBM) 38 Lower Spring Seat Part Number R161X000012 R161X000022 R161MX00012 R161MX00022 1B7971X0252 30B8715X012 27B9722X012 1B7975X0052 20B9389X052 20B9389X062 1E701337022 See Table 15 See Table 15 See Table 15 See Table 15 See Table 15 1D667728982 1V4360X0022 1A767535072 1F113906992 24B1301X012 17B1406X012 1C659804022 27A5516X012 10B8711X012 10A0904X012 18B1248X012 33 Type EZR 27 55 10 48 39 4 6 49 56 8 25 40 38 22 7 16 37 17 35 21 14 3 12 18 11 15 50 13 1 5 TYPE 161AY B2631 26 47 46 24 30 31 33 2 B2632 B2631 TYPE 161AYM Figure 20. Types 161AY and 161AYM Pilots 34 Type EZR 29 80 81 N 4 R 2 U 6 RU N 4 2 6 34B7733A STA 8 RT 30B4383 29 OPTIONAL QUICK DISCONNECT UNION PILOT MOUNTING STANDARD PILOT MOUNTING Figure 21. 161EB Series Mounting Parts Type 161AY or 161AYM Pilot (Figure 20) Key Description Parts Kit (included are keys 10, 11, 12, 13, 15, 25, 30, 31, 33, 45, 48 and 49) 1 Body, Cast iron 2 Cap Screw (2 required) 3 Spring Case Assembly, Ductile iron 4 Lower Casing, Ductile iron Type 161AY Type 161AYM 5 Orifice, 303 Stainless steel 3/32-inch / 2.4 mm 1/4-inch / 6.4 mm 1/8-inch / 3.2 mm 6 Control Spring 6 to 15 inches w.c. / 15 to 37 mbar 0.5 to 1.2 psig / 34 to 83 mbar 1.2 to 2.5 psig / 83 mbar to 0.17 bar 2.5 to 4.5 psig / 0.17 to 0.31 bar 4.5 to 7 psig / 0.31 to 0.48 bar 7 Diaphragm Head 8 Pusher Post 10 Diaphragm Nitrile (NBR) Fluorocarbon (FKM) 11 Body Seal Nitrile (NBR) Fluorocarbon (FKM) 12 Insert Seal Nitrile (NBR) Fluorocarbon (FKM) 13 Disk Assembly Nitrile (NBR) Fluorocarbon (FKM) 14 Stem 15 Cotter Pin 16 Lever Assembly 17 Machine Screws (2 required) Part Number RY690AX0012 1E987119012 1C856228992 13B0109X042 17B5352X012 47B3063X012 0R044135032 0B042035032 1A936735032 1B653927022 1B537027052 1B537127022 1B537227022 1B537327052 17B9723X032 27B5354X012 37B9720X012 23B0101X052 1H993806992 1H9938X0012 1B885506992 1B8855X0012 1C4248X0202 1C4248X0052 17B3423X012 1A866537022 1B5375000B2 19A7151X022 Key Description Part Number 18 Guide Insert 27B4028X022 21 Hex Nut 1A354024122 22 Closing Cap Plastic (standard) T13524T0062 Steel 1E422724092 23 Hex Nut (8 required) 1A352724122 24 Cap Screw (8 required) 1A352524052 25 Closing Cap Gasket 1P753306992 26 Vent Assembly Spring Case Down (Type Y602-1) Type Y602X1-A1 Spring Case Up (Type Y602-11) Type Y602X1-A11 Spring Case Sideways (Type Y602-12) Type Y602X1-A12 27 Pipe Plug, Type 161AY only 1A369224492 30 Stem Seal O-ring Nitrile (NBR) 1H2926G0012 Fluorocarbon (FKM) 1H2926X0022 31 Throat Seal Nitrile (NBR) 1D682506992 Fluorocarbon (FKM) 1D6825X0012 33 Machine Screw, Type 161AYM only 18A0703X022 35 Adjusting Screw 1B537944012 37 Spring Holder 1R982025072 38 Machine Screw 10B6189X022 39 Overpressure Spring 1B541327022 40 Pusher Post Connector 27B7982X012 46 Nameplate 47 Drive Screw 1A368228982 48 Post Seal Nitrile (NBR) 1D687506992 Fluorocarbon (FKM) 1N430406382 49 Connector Seal Nitrile (NBR) 13A1584X012 Fluorocarbon (FKM) 13A1584X022 50 Back-up Ring 18B3446X012 55 Restriction 1D483514012 56 Baffle Plate 11B4292X012 35 Type EZR 161EB Series Mounting Parts (Figure 21) For Working Monitor Set Standard Configuration Key Description Part Number 4 Nut, SA194 (2 required) 29 Pipe Nipple, Plated Steel NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies 38 Pipe Nipple, Plated Steel 45 Bushing Plated Steel 46 Washer 47 Nut 48 U-Bolt 49 Mounting Bracket NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 73 Stud, Zinc-plated steel (2 required) 1C330624072 Key Description 29 Pipe Nipple, Plated steel NPS 1 / DN 25 body NPS 2 / DN 50 body NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6, 6 x 4 and 8 x 4 / DN 150, 150 x 100 and 200 x 100 bodies NPS 8 x 6 and 12 x 6 / DN 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body Part Number - - - - - - - - - - - --------------------------------------------------- Quick Disconnect Union Configuration 29 Pipe Nipple, Plated steel NPS 1 / DN 25 body NPS 2 / DN 50 body NPS 3 / DN 80 body NPS 4 and 6 / DN 100 and 150 bodies NPS 6 x 4, 8 x 4, 8 x 6 and 12 x 6 / DN 150 x 100, 200 x 100, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 80 Union 81 Nipple --------------------------------------------------------------------------------- Type 112 Restrictor (Figure 22) 14 21 22 23 24* Pipe Plug, 316 Stainless steel Body, CB7Cu-2 Stainless steel Groove Valve, 416 Stainless steel Retainer, 416 Stainless steel Groove Valve O-ring (2 required), Fluorocarbon (FKM) 1A767535072 20B4429X012 20B4403X012 10B4402X012 1C8538X0052 161AY Series Mounting Parts (Figure 23) For Regulator Pilot 4 Nut, SA194 (2 required) 29 Pipe Nipple, Plated Steel NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 45 Bushing, Plated Steel 46 Washer 47 Nut 48 U-Bolt 49 Mounting Bracket NPS 1 and 1-1/4 x 1 / DN 25 and 32 x 25 bodies NPS 2 x 1 and 2 / DN 50 x 25 and 50 bodies NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 73 Stud, Zinc-plated steel (2 required) *Recommended Spare Part 36 1C330624072 --------------------------------------------------------------------------------------------------------------------------------------------------------------------------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ----------------------------------------------------------------------- PRX Series Mounting Parts (Figure 23) 13 Pipe Nipple 21 External Elbow 61 Tubing Connection (2 required) NPS 6, 8 x 6, 12 x 6 and 8 / DN 150, 200 x 150, 300 x 150 and 200 bodies 62 Tubing NPS 6, 8 x 6, 12 x 6 and 8 / DN 150, 200 x 150, 300 x 150 and 200 bodies 63 Nipple, Pipe, Hex NPS 1, 1-1/4, 2x 1, 2, 3, 4, 6 x 4 and 8 x 4 / DN 25, 32, 50 x 25, 50, 80, 100, 150 x 100 and 200 x 100 bodies 64 Nipple NPS 6, 8 x 6, 12 x 6, 8 / DN 150, 200 x 150, 300 x 150, 200 bodies 65 Coupling NPS 6, 8 x 6, 12 x 6, 8 / DN 150, 200 x 150, 300 x 150, 200 bodies 66 Bushing NPS 6, 8 x 6, 12 x 6, 8 / DN 150, 200 x 150, 300 x 150, 200 bodies 67 Nipple, Pipe, NPT, All sizes 68 Elbow, FNPT, Pipe, All sizes 69 Adaptor, NPS 4 / DN 100 body only - - - - - - - - - - - - - - - - - - - - - - --------------------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Pounds to Pounds (161EB Series Pilots) Monitor System Mounting Parts (Figure 24) 29 Pipe Nipple, Plated steel NPS 1 / DN 25 body NPS 2 / DN 50 body NPS 3 / DN 80 body NPS 4 / DN 100 body NPS 6 / DN 150 body NPS 8 x 6 and 12 x 6 / DN 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 38 Pipe Nipple, Plated steel --------------------------------------------------------------------------------- Type EZR Pounds to Inches (161AY/161EB Series Pilots) Monitor System Mounting Parts (Figure 25) ------------------------------------------------------------- Pipe Nipple, Galvanized Steel Bushing, Plated Steel (2 required) Pipe Nipple, Galvanized Steel Coupling, Steel Bushing, Plated Steel Pipe Nipple, Galvanized Steel RU 38 45 138 139 140 141 21 N4 STA R 6 8 24 14 2 Part Number T Key Description 23 22 20B4393-A APPLY LUBRICANT Figure 22. Type 112 Restrictor TYPE 252 NPS 1 / DN 25 ONLY OR 4 73 13 50 TYPE PRX 49 29 21 45 63 1 TYPE 161AY OR 161AYM TYPE 112 46 69 TYPE PRX PILOT 40C1205 41B3471 47 48 NOTE: 1 NPS 4 / DN 100 BODY ONLY TYPE 161AY PILOT MOUNTING FOR NPS 1 THROUGH 4 / DN 25 THROUGH 100 TYPE EZR REGULATOR MOUNTING FOR NPS 1 THROUGH 6 / DN 25 THROUGH 150 TYPE EZR REGULATOR NPS 1 / DN 25 ONLY OR 4 73 50 49 29 64 65 45 66 TYPE 252 46 67 13 21 TYPE PRX 41B3471 GE18431 47 48 TYPE PRX PILOT MOUNTING FOR NPS 6 AND 8 / DN 150 AND 200 TYPE EZR REGULATOR TYPE 161AY OR 161AYM TYPE 112 TYPE 161AY PILOT MOUNTING FOR NPS 8 / DN 200 TYPE EZR REGULATOR Figure 23. Types PRX and 161AY Pilot Mounting Parts 37 Type EZR 29 38 B2612 Figure 24. Pounds to Pounds (161EB Series Pilots) Working Monitor Mounting Parts TYPE 399A OR EZR 50 PILOT 81 68 TYPE 161 OR 161M 62 29 TYPE 112 45 46 38 47 45 48 TYPE 252 TYPE 161AYM 61 41B5009 Figure 25. Pounds to Inches (161AY/161EB Series Pilots) Monitor System Mounting Parts 38 37B8952 Figure 26. Pre-piped Type EZR with Type 161EB Pilot, Type 112 Restrictor and Type 252 Pilot Supply Filter Type EZR Pre-piped Pilot Supply (Figure 26) Key Description 1 Part Number 59 Pipe Nipple, for use without Type 252 filter NPS 1 / DN 25 body NPS 2, 3 and 4 / DN 50, 80 and 100 bodies NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies 60 Elbow, for use without Type 252 filter 61 Tubing Connector, for use without Type 252 filter (1 required with Type 252, 2 required without Type 252) Steel Stainless Steel 62 Tubing, Stainless steel 68 External Elbow, for use with Type 252 filter Steel Stainless Steel 81 Nipple, for mounting Type 252 filter NPS 1, 2, 3 and 4 / DN 25, 50, 80 and 100 bodies NPS 6, 8 x 6 and 12 x 6 / DN 150, 200 x 150 and 300 x 150 bodies NPS 8 / DN 200 body 2 --------------------- 3 --------------------- 4 5 ------------------------------- 6 --------------------- 8 ------------------------------- 7 26 9 11 10 18 11 25 12 13 4 35 4 24 14 23 15 22 16 21 17 11 14 10 20 11 13 19 18 TYPE PRX/120 OR PRX/125 TYPE PRX/120-AP OR PRX/125-AP L 33 S 27 L S S - SUPPLY PORT B - BLEED PORT L - LOADING PORT A - SENSING PORT D - DAMPER R - RESTRICTOR 27 28 28 B B 29 29 D D 32 R 28 30 30 31 28 31 34 30 TYPE PRX/120 OR PRX/120-AP TYPE PRX/125 OR PRX/125-AP Figure 27. PRX Series Pilot Assembly 39 Type EZR PRX Series Pilots (Figure 27) Key Description Part Number Parts Kits Elastomer Parts Kits (includes keys: 4, 5, 14, 17, 18, 25 and 28) Types PRX/120 and PRX/125 Nitrile (NBR) RPRX00X0N12 Fluorocarbon (FKM) RPRX00X0F12 Types PRX/120-AP and PRX/125-AP Nitrile (NBR) RPRXAPX0N12 Fluorocarbon (FKM) RPRXAPX0F12 1 Adjusting Screw M0253340X12 2 Locknut M5036008X12 3 Cap M0253350X12 4* Upper Cover O-ring See Parts Kits 5* O-ring See Parts Kits 6 Upper Spring Seat M0253360X12 7 Spring See Table 2 8 Upper Cover M0298540X12 9 Lower Spring Seat M0253380X12 10 Machine Screw M5011018X12 11 Washer (14 required) M5055001X12 12 Filter M4500367X12 13 Upper Diaphragm Plate (2 required) M0253390X12 14* Diaphragm See Parts Kits 15 Lower Diaphragm Plate M0253410X12 16 Body M0253310X12 Key Description Part Number 17* Orifice O-ring 18* Lower Cover O-ring 19 Orifice 20 Nut 21 Lower Cover 22* Pad Holder Polyurethane (PU) Fluorocarbon (FKM) 23 Stem 24 Nameplate 25* Stem O-ring 26 Upper Diaphragm Nut 27 Damper Adjusting Screw with Hole 28* Restrictor/Damper O-ring 29 Plate 29 Damper/Restrictor Plate Types PRX/120 and PRX/120-AP Types PRX/125 and PRX/125-AP 30 Ring Nut (2 required) 31 Nameplate Screw 32 Restrictor Adjusting Screw with Hole 33 Plug (Types PRX/125 and PRX/125-AP Only) 34 Plug (Types PRX/125 and PRX/125-AP Only) 35 Spring Barrel Extension for AP See Parts Kits See Parts Kits M0253440X12 M5002004X12 M0298600X12 M0253400X12 M0279950X12 M0253430X12 ----------See Parts Kits M5028005X12 M0253480X12 See Parts Kits GD25440X012 M0254400X12 M0257930X12 M0253490X12 M5061001X12 M0253480X12 M0257920X12 M4500328X12 M0274100X12 *Recommended Spare Part Industrial Regulators Natural Gas Technologies TESCOM Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Tescom Corporation USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574 USA - Headquarters McKinney, Texas 75070 USA Tel: +1 800 558 5853 Outside U.S. +1 972 548 3574 USA - Headquarters Elk River, Minnesota 55330-2445, USA Tels: +1 763 241 3238 +1 800 447 1250 Asia-Pacific Shanghai 201206, China Tel: +86 21 2892 9000 Asia-Pacific Singapore 128461, Singapore Tel: +65 6770 8337 Europe Selmsdorf 23923, Germany Tel: +49 38823 31 287 Europe Bologna 40013, Italy Tel: +39 051 419 0611 Europe Bologna 40013, Italy Tel: +39 051 419 0611 Chartres 28008, France Tel: +33 2 37 33 47 00 Asia-Pacific Shanghai 201206, China Tel: +86 21 2892 9499 Middle East and Africa Dubai, United Arab Emirates Tel: +011 971 4811 8100 Middle East and Africa Dubai, United Arab Emirates Tel: +011 971 4811 8100 For further information visit www.fisherregulators.com The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC, a business of Emerson Process Management. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser. ©Emerson Process Management Regulator Technologies, Inc., 1999, 2014; All Rights Reserved
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2011:08:25 21:40:49+08:00, 2011:08:26 16:08:25+08:00, 2011:08:26 16:29:10+08:00, 2011:08:26 16:33:36+08:00, 2011:08:26 16:35:41+08:00, 2011:08:26 16:44:48+08:00, 2011:08:26 17:05:54+08:00, 2011:08:26 17:12:54+08:00, 2011:08:26 17:18:11+08:00, 2011:08:26 17:19+08:00, 2011:08:26 17:19:01+08:00, 2011:08:26 17:19:59+08:00, 2011:08:26 17:28:32+08:00, 2011:08:26 17:29:40+08:00, 2011:08:26 17:30:10+08:00, 2011:08:26 17:31:02+08:00, 2011:08:26 17:31:22+08:00, 2011:08:26 17:31:59+08:00, 2011:08:26 17:44:39+08:00, 2011:08:26 17:50:50+08:00, 2011:08:26 17:51:13+08:00, 2011:08:26 17:52:02+08:00, 2011:08:26 17:53:21+08:00, 2011:08:26 17:54:28+08:00, 2011:08:26 17:55:51+08:00, 2011:08:26 17:58:37+08:00, 2011:08:26 17:59:31+08:00, 2011:08:26 18:00:37+08:00, 2011:08:26 18:02:38+08:00, 2011:08:26 18:06:58+08:00, 2011:08:26 18:32:28+08:00, 2011:08:31 23:41:54+08:00, 2011:08:31 23:42:41+08:00, 2011:08:31 23:44:02+08:00, 2011:08:31 23:46:05+08:00, 2011:08:31 23:46:38+08:00, 2011:08:31 23:48:16+08:00, 2011:09:01 17:44:07+08:00, 2011:09:01 17:45:34+08:00, 2011:09:01 17:46:59+08:00, 2011:09:01 21:16:28+08:00, 2011:09:01 21:16:51+08:00, 2011:09:01 21:17:46+08:00, 2011:09:12 15:25:57+08:00, 2011:09:12 15:27:02+08:00, 2013:11:11 16:18:56+08:00, 2013:11:11 16:18:56+08:00, 2013:11:11 16:21:47+08:00, 2013:11:11 16:25:16+08:00, 2013:11:11 23:46:08+08:00, 2013:11:12 21:36:16+08:00, 2013:11:13 00:19:02+08:00, 2013:11:13 16:25:46+08:00, 2013:11:13 19:41:40+08:00, 2013:11:13 19:55:39+08:00, 2013:11:13 20:21:04+08:00, 2013:11:13 20:45:29+08:00, 2013:11:13 22:07:37+08:00, 2013:11:13 22:14:53+08:00, 2013:11:13 22:18:31+08:00, 2013:11:13 23:31:59+08:00, 2013:11:13 23:32:13+08:00, 2013:11:13 23:32:29+08:00, 2013:11:13 23:39:36+08:00, 2013:11:13 23:41:01+08:00, 2013:11:13 23:46:57+08:00, 2013:11:13 23:54+08:00, 2013:11:13 23:56:32+08:00, 2013:11:14 00:00:30+08:00, 2013:11:14 00:00:57+08:00, 2013:11:14 00:02:11+08:00, 2013:11:14 00:03:16+08:00, 2013:11:14 00:04:10+08:00, 2013:11:14 00:05:38+08:00, 2013:11:14 00:08:21+08:00, 2013:11:14 00:28:42+08:00, 2013:11:14 20:04:26+08:00, 2013:11:14 20:08:06+08:00, 2013:11:14 20:08:44+08:00, 2013:11:14 20:11:47+08:00, 2013:11:14 20:12+08:00, 2013:11:14 20:12:30+08:00, 2013:11:14 20:13:16+08:00, 2013:11:14 20:19:04+08:00, 2013:11:14 20:32:02+08:00, 2013:11:14 20:41:19+08:00, 2013:11:14 20:42:32+08:00, 2013:11:14 20:43:02+08:00, 2013:11:14 20:48:41+08:00, 2013:11:14 20:49:38+08:00, 2013:11:14 20:50:23+08:00, 2013:11:14 20:50:32+08:00, 2013:11:14 20:52:11+08:00, 2013:11:14 23:16:02+08:00, 2013:11:14 23:16:11+08:00, 2013:11:14 23:16:36+08:00, 2013:11:14 23:17:17+08:00, 2013:11:15 16:11:29+08:00, 2013:11:15 16:13:36+08:00, 2013:11:15 16:13:42+08:00, 2013:11:15 16:19:06+08:00, 2013:11:15 16:20:07+08:00, 2013:11:15 22:18:12+08:00, 2013:11:15 22:19:04+08:00, 2013:11:15 22:22:24+08:00, 2013:11:15 22:25:45+08:00, 2013:11:15 22:26:14+08:00, 2013:11:15 22:26:42+08:00, 2013:11:15 22:26:50+08:00, 2013:11:15 22:27:21+08:00, 2013:11:15 22:28:27+08:00, 2013:11:15 22:29:04+08:00, 2013:11:15 22:29:33+08:00, 2013:11:15 22:29:56+08:00, 2013:11:15 22:30:15+08:00, 2013:11:15 22:31:04+08:00, 2013:11:15 22:31:30+08:00, 2013:11:15 22:33:19+08:00, 2013:11:15 22:35:26+08:00, 2013:11:15 22:35:49+08:00, 2013:11:15 22:37:09+08:00, 2013:11:15 22:39:35+08:00, 2013:11:15 22:42:12+08:00, 2013:11:15 22:42:52+08:00, 2013:11:15 22:43:33+08:00, 2013:11:15 22:48:04+08:00, 2013:11:15 22:51:53+08:00, 2013:11:15 23:47:17+08:00, 2013:11:15 23:53:50+08:00, 2013:11:16 00:09:01+08:00, 2013:11:16 00:14:17+08:00, 2013:11:16 00:14:50+08:00, 2013:11:16 00:16:20+08:00, 2013:11:16 00:16:50+08:00, 2013:11:16 00:21:18+08:00, 2013:11:16 00:22:31+08:00, 2013:11:16 00:23:51+08:00, 2013:11:16 00:25:06+08:00, 2013:11:18 15:19:57+08:00, 2013:11:27 16:00:52+08:00, 2013:11:27 16:00:58+08:00, 2013:11:27 16:08:53+08:00, 2013:11:27 16:09:43+08:00, 2013:11:27 16:17:01+08:00, 2013:11:27 16:26:01+08:00, 2013:11:27 16:26:37+08:00, 2013:11:27 16:32:28+08:00, 2013:11:27 16:32:52+08:00, 2013:11:27 17:23:16+08:00, 2013:11:27 17:42:05+08:00, 2013:11:27 17:43:25+08:00, 2013:11:27 17:44:08+08:00, 2013:11:27 18:12:23+08:00, 2013:11:27 18:18:34+08:00, 2013:11:27 18:30:51+08:00, 2013:11:27 23:51:48+08:00, 2013:11:27 23:52:38+08:00, 2013:11:27 23:53:01+08:00, 2013:11:27 23:53:39+08:00, 2013:11:27 23:55:35+08:00, 2013:11:27 23:55:48+08:00, 2013:11:28 13:42:55+08:00, 2013:11:28 13:43:51+08:00, 2013:11:28 13:44:34+08:00, 2013:11:28 13:45:31+08:00, 2013:11:28 13:53:54+08:00, 2013:11:28 13:54:48+08:00, 2013:11:28 13:54:58+08:00, 2013:11:28 13:57:49+08:00, 2013:11:28 13:58:33+08:00, 2013:11:28 14:04:01+08:00, 2013:11:28 14:04:14+08:00, 2013:11:28 14:12:41+08:00, 2013:11:28 14:14:29+08:00, 2013:11:28 14:17:10+08:00, 2013:11:28 14:17:59+08:00, 2013:11:28 14:20:17+08:00, 2013:12:10 15:22:10+08:00, 2013:12:10 15:49:11+08:00, 2013:12:10 15:52:45+08:00, 2013:12:10 16:09:15+08:00, 2013:12:10 17:41:28+08:00, 2013:12:10 19:31:14+08:00, 2013:12:10 20:06:17+08:00, 2013:12:10 20:20:04+08:00, 2013:12:10 20:22:37+08:00, 2013:12:10 20:23:37+08:00, 2013:12:10 20:24:27+08:00, 2013:12:10 20:24:28+08:00, 2013:12:12 15:35:39+08:00, 2013:12:12 15:36:35+08:00, 2013:12:12 15:37:31+08:00, 2014:02:11 22:10:42+08:00, 2014:02:12 00:04:33+08:00, 2014:02:12 18:04:37+08:00, 2014:02:12 18:53:15+08:00, 2014:02:12 18:55:36+08:00, 2014:02:12 19:11:12+08:00, 2014:02:12 19:39:36+08:00, 2014:02:12 20:48:31+08:00, 2014:02:12 21:04:16+08:00, 2014:02:12 23:36:29+08:00, 2014:02:12 23:36:29+08:00, 2014:02:13 00:07:24+08:00, 2014:02:13 13:41:23+08:00, 2014:02:13 23:04:19+08:00, 2014:02:24 17:36:25+08:00, 2014:02:24 17:54:11+08:00, 2014:02:24 17:59:47+08:00, 2014:02:24 23:31:15+08:00, 2014:02:25 00:06:47+08:00, 2014:02:25 00:07:06+08:00, 2014:03:05 15:19:47+08:00, 2014:03:05 15:20:10+08:00, 2014:03:05 15:20:10+08:00 History Software Agent : Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe 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