Emerson Fisher 8560 Data Sheet
2015-03-30
: Emerson Emerson-Fisher-8560-Data-Sheet-680503 emerson-fisher-8560-data-sheet-680503 emerson pdf
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Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Fisherr 8560 Eccentric Disc Butterfly Control Valve Fisher 8560 high-performance valves feature a stainless steel disc with a soft or stainless steel seal ring. Soft seals provide excellent sealing capabilities in both directions. The pressure-assisted metal seal ring provides excellent shutoff against pressure applied in the recommended flow direction for both liquid and gas applications. The NOVEX and Phoenix III metal seals are available for demanding applications requiring excellent shutoff capabilities. The splined-shaft valve combines with a variety of power actuators to form a reliable, high-performance control valve suitable for throttling applications requiring extremely low leakage rates. Unless otherwise noted, all NACE references are to NACE MR0175-2002. W8299- 2 Fisher 8560 Valve with 1052 Actuator and FIELDVUEt DVC6200 Digital Valve Controller Features Exceptional Shutoff–Bidirectional soft seal ring with pressure assisting action (see figure 1) results in exceptional shutoff per Class VI. Excellent Flow Control–The eccentrically- mounted disc design provides an approximate linear flow characteristic and can be used for throttling or on/off control applications through 90 degrees of disc rotation. Sour Service Capability–Trim and bolting materials are available for applications involving sour service. These constructions comply with the recommendations of NACE MR0175-2002. Improved Environmental Capabilities–The optional ENVIRO-SEAL packing system is designed with improved sealing, guiding, and loading force transmission. The ENVIRO-SEAL packing system can control emissions to below the EPA (Environmental www.Fisher.com W6361 Fisher 8560 Single-Flange Valve Protection Agency) limit of 100 ppm (parts per million) for valves. Integral Shaft-to-Body Bonding–Standard valve construction includes conductive packing to provide electrical bonding for hazardous area applications. Low Cost Maintenance–Individual disc/shaft components can be replaced after disassembly due to sleeve and taper pin connections (see figure 1). Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Specifications Valve Sizes and End Connection Styles NPS J 2, J 3, J 4, J 6, J 8, J 10, and J 12 valve size available in J wafer or J single-flanged style (NPS 2 available in wafer only) Maximum Inlet Pressure(1) Carbon Steel and Stainless Steel Valve Bodies: Consistent with CL150 and 300 pressure-temperature ratings per ASME B16.34 unless limited by material temperature capabilities. NPS 2 is also consistent with CL600 Maximum Pressure Drops(1) Consistent with CL150 and 300 pressure-temperature ratings per ASME B16.34 except for PTFE, UHMWPE and Phoenix III seals which are derated at some higher pressure-temperature values. Refer to figure 3 Shutoff Classifications J PTFE, Reinforced PTFE, and UHMWPE(3) Seals: Bidirectional shutoff to Class VI per ANSI/FCI 70-2 and IEC 60534-4. See figure 2 J NPS 2 Metal Seal: Bidirectional shutoff. 0.001% of maximum valve capacity (1/10) of Class IV per ANSI/FCI 70-2 and IEC 60534-4. Maximum Pressure drop is 51 bar (740 psi) forward and 6.9 bar (100 psi) reverse J NOVEX Seal: For NPS 3 through 12. Unidirectional shutoff is 0.0001% of maximum valve capacity (1% of Class IV). See figure 2 J Phoenix III Seal: For NPS 3 through 12. Bidirectional shutoff to Class VI per ANSI/FCI 70-2 and IEC 60534-4. See figure 2. For the optional Phoenix III Fire-Tested seal(2), consult your Emerson Process Management sales office Material Temperature Capabilities(1) PTFE and Reinforced PTFE Seals: -46 to 232_C (-50 to 450_F) UHMWPE(3) Seal: -18 to 93_C (0 to 200_F) NPS 2 Metal Seal: -46 to 538_C (-50 to 1000_F) NOVEX Seal: -46 to 538_C (-50 to 1000_F) Phoenix III: -46 to 232_C (-50 to 450_F) Flow Characteristic Approximately linear Flow Direction Refer to figure 4 Flow Coefficients See table 1 and Fisher Catalog 12 Flow Coefficient Ratio(4) 100 to 1 Noise Levels See Catalog 12 for sound pressure level prediction Disc Rotation Clockwise to close (when viewing from the drive shaft end) through 90 degrees of disc rotation Actuator/ Valve Action With a diaphragm or piston rotary actuator, the valve action is field-reversible. Refer to information provided in the Installation section and figure 4 Valve Classification Face-to-face dimensions of NPS 3 through 12 valves in CL150 or 300, meets API 609 or MSS-SP68 standards for face-to-face dimensions of wafer-style and single-flange valves (see figure 6) Construction Materials Refer to table 2 for standard material selections and component temperature ranges (continued) 2 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Specifications (continued) Approximate Weights Mating Flange Capabilities WAFER STYLE SINGLE FLANGE VALVE SIZE, NPS CL150 CL300 2(5) 3 4 4 5 9 6 8 10 12 13 21 34 49 CL150 CL300 4 6 10 --6 11 --11 18 15 24 44 64 16 27 40 62 27 42 78 131 kg Pounds 2(5) 3 4 9.5 10 19 9.5 13 23 --14 24 --25 39 6 8 10 12 29 47 75 107 33 53 96 141 35 59 88 137 59 93 172 288 All sizes compatible with CL150 and 300, NPS 2 also compatible with CL600, flanges (schedule 80 or lighter, see figure 6, Dimension M) Shaft Diameters See figure 6 ENVIRO-SEALt Packing This optional J PTFE or J graphite packing system provides improved sealing, guiding, and transmission of loading force to control liquid and gas emissions (see figure 5). See Bulletin 59.3:041 ENVIRO-SEAL Packing Systems for Rotary Valves for more information. 1. The pressure-temperature limits in this bulletin and any applicable standard or code limitation should not be exceeded. 2. For component selection and applicable fire-tested standards and codes, consult your Emerson Process Management sales office (see table 2). 3. UHMWPE stands for ultra high molecular weight polyethylene. 4. Ratio of maximum flow coefficient to minimum usable flow coefficient. 5. Weight of the CL600 NPS 2 valve is the same as the CL150 and CL300 values. Installation It is recommended that the valve drive shaft be mounted in a horizontal position as shown in the figures on page 1. Operating conditions may require specific valve/actuator fail action, styles, positions and flow direction. Valves with NOVEX seal rings require mounting in the reverse flow direction. Refer to figure 4. Large valve/actuator assemblies may require additional support because of their combined weight. Fail Action: For actuators with spring returns, spring fail action is available for push-down-to-open or push-down-to-close valve action. The valve action is field reversible. For assistance in selecting the valve/actuator mounting suited to your application, consult your Emerson Process Management sales office. Dimensions for wafer-style and single-flanged valves are shown in figure 6. 3 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Table 1. Flow Coefficients(1) Cv FORWARD FLOW WITH DISC WIDE OPEN (90 DEGREES ROTATION) VALVE SIZE, NPS 2 3 4 6 8 10 12 CL150 CL300 80.2 237 499 1250 2180 3600 5400 80.2 237 488 1110 2070 3480 5130 1. See Fisher Catalog 12 for a complete listing of flow coefficients. Table 2. Construction Material Temperature Limits COMPONENTS AND MATERIALS OF CONSTRUCTION TEMPERATURE LIMITS _C _F -29 to 427 -198 to 538 -198 to 538 -20 to 800 -325 to 1000 -325 to 1000 -198 to 538 -198 to 538 -325 to 1000 -325 to 1000 -198 to 538 -62 to 427 -325 to 1000 -80 to 800 -73 to 260 -198 to 538 -100 to 500 -325 to 1000 -46 to 232 -198 to 538 -50 to 450 -325 to 1000 PTFE (Standard) Soft Seal Ring -46 to 232 -50 to 450 Reinforced PTFE Soft Seal Ring -46 to 232 -50 to 450 UHMWPE Soft Seal Ring -18 to 93 0 to 200 NOVEX Metal Seal Ring -46 to 538 -50 to 1000 Valve Body Material Carbon Steel CF8M CG8M Disc Material CF8M CG8M Shaft Material S20910 S17400 Bearing Material PEEK / PTFE lined Metal (NOVEX or Phoenix III only) Packing Material PTFE V-Rings Graphite rings (NOVEX or Phoenix III only) Seal Ring NPS 2 Metal Seal ring -46 to 538 -50 to 1000 Phoenix III Metal Seal Ring Fluorocarbon backup ring -40 to 232 -40 to 450 Phoenix III Fire-Tested(1) Metal Seal Ring Fluorocarbon backup ring (Specify metal bearings and graphite packing) -40 to 232 -40 to 450 1. For component selection and applicable fire-tested standards and codes, consult your Emerson Process Management sales office. 4 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Figure 1. Typical Valve Construction RETAINER RING SCREWS W6233-1 SINGLE-FLANGED STYLE RETAINER RING (PRESSED-IN) W6234-1 WAFER STYLE SEAL RING SPRING W6235-2 VALVE BODY DISC TAPER PINS AND HOLLOW PINS BEARING PACKING FOLLOWER PTFE V-RING PACKING SPLINED SHAFT 5 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Figure 2. Available Seal Configuration VALVE BODY RETAINING RING VALVE BODY RETAINING RING SPRING PRESSURE-ASSISTED SEAL HIGH PRESSURE SHUTOFF HIGH PRESSURE SHUTOFF DISC FACE DISC FACE BIDIRECTIONAL SEAL B1558-3 / IL NPS 2 METAL SEAL GRAPHITE GASKET PTFE, REINFORCED PTFE, AND UHMWPE SEALS RETAINING RING VALVE BODY PRESSUREASSISTED SEAL SEAL RING HUB SIDE OF DISC RETAINING RING UNIDIRECTIONAL SEAL A6301-1 SEAL RING PRESSUREASSISTED SEAL HIGH PRESSURE SHUTOFF NOVEX METAL SEAL GRAPHITE GASKET SEAL RING BACKUP O-RING RESILIENT INSERT HUB SIDE OF DISC HIGH PRESSURE SHUTOFF BIDIRECTIONAL SEAL PHOENIX III METAL SEAL Figure 3. Maximum Pressure-Temperature Ratings OPERATING TEMPERATURE, _C PHOENIX III SEAL WITH PTFE INSERT PTFE AND REINFORCED PTFE SEAL UHMWPE SEAL OPERATING TEMPERATURE, _F A6306-2 Note: 1 Temperature limitations do not account for the additional limitations imposed by the backup ring used with this seal. To determine the effective temperature limitation of the appropriate seal/backup ring combination, refer to table 2. 6 VALVE BODY Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Figure 4. Actuator Mounting RETAINER RING SIDE RETAINER RING SIDE MFG LABEL MFG LABEL FLOW ARROW FLOW ARROW ARROW SHOWS PREFERRED FLOW DIRECTION FOR SOFT SEALS AND NPS 2 METAL SEALS FORWARD FLOW ARROW SHOWS FLOW DIRECTION FOR NOVEX METAL SEAL, AND PREFERRED FLOW DIRECTION FOR PHOENIX METAL SEAL REVERSE FLOW RETAINER RING REVERSE FLOW FORWARD FLOW 75B1181-A A6882 FACE SIDE OF DISC 7 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Figure 5. Typical Packing Arrangement PACKING FOLLOWER PACKING SET 1 PACKING RING PTFE V-RING PACKING PACKING BOX RING GRAPHITE RIBBON PACKING STANDARD PACKING PACKING FLANGE PACKING FLANGE NUT SPRING PACK ASSEMBLY LUBRICANT ANTI-EXTRUSION RING PACKING FLANGE STUD PACKING BOX RING PACKING SET ENVIRO-SEAL PTFE PACKING SYSTEM PACKING FLANGE PACKING FLANGE NUT SPRING PACK ASSEMBLY LUBRICANT PACKING FLANGE STUD PACKING BOX RING PACKING SET C0785*A ENVIRO-SEAL GRAPHITE PACKING SYSTEM Note: 1 Includes zinc washers for graphite ribbon packing only. 8 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Table 3. CL150 Valve Dimensions G R Valve Size, NPS A E Wafer Style Single Flange K M(2) Wafer Style 2 45 188 102 --- 102 --- 3 48 188 70 79 121 4 54 188 86 102 6 57 214 121 129 Y Single Flange S(1) T U 103 --- 12.7 117 --- 73 133 189 12.7 117 --- 143 97 171 219 15.9 117 --- 172 146 219 273 19.1 152 32 W Single Flange Only mm 8 64 214 155 157 200 191 272 333 25.4 152 32 10 71 208 186 198 254 238 330 406 31.8 235 46 12 81 208 222 230 279 284 387 476 38.1 235 46 --See thread informatio n below See thread information below Inches 2 1.78 7.38 4.0 --- 4.00 1.88 4.06 --- 1/2 4.62 --- 1/2-13 --- 3 1.88 7.38 2.75 3.12 4.00 2.88 5.25 7.44 1/2 4.62 --- 1/2-13 5/8-11 4-holes 4 2.12 7.38 3.38 4.00 5.62 3.81 6.75 8.62 5/8 4.62 --- 1/2-13 5/8-11 8-holes 6 2.25 8.44 4.75 5.06 6.75 5.75 8.62 10.75 3/4 6.00 1.25 1/2-13 3/4-10 8-holes 8 2.50 8.44 6.12 6.19 7.88 7.50 10.69 13.12 1 6.00 1.25 1/2-13 3/4-10 8-holes 10 2.81 8.19 7.31 7.81 10.00 9.38 13.00 16.00 1-1/4 9.25 1.81 5/8-11 7/8-9 12-holes 12 3.19 8.19 8.75 9.06 11.00 11.19 15.25 18.75 1-1/2 9.25 1.81 5/8-11 7/8-9 12-holes W Single Flange Only 1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators. 2. Disc chordal swing diameter at valve face. Please verify with piping. Table 4. CL300 Valve Dimensions G R Valve Size, NPS A E Wafer Style Single Flange K M(2) Wafer Style 2 45 188 102 --- 102 --- 3 48 188 89 95 137 4 54 214 114 121 6 59 214 146 Y Single Flange S(1) T U 103 --- 12.7 117 --- 73 132 206 15.9 117 --- 165 97 162 238 19.1 152 32 152 197 146 221 308 25.4 152 32 mm --See thread informatio n below 8 73 208 175 183 235 188 276 375 31.8 235 46 10 83 208 232 229 268 233 330 438 38.1 235 46 12 92 365 308 308 308 278 389 508 44.5 273 51 21 See thread information below Inches 2 1.78 7.38 4.00 --- 4.00 1.88 4.06 --- 1/2 4.62 --- 1/2-13 --- 3 1.88 7.38 3.50 3.75 5.38 2.88 5.19 8.12 5/8 4.62 --- 1/2-13 3/4-10 8-holes 4 2.12 8.44 3.50 4.75 6.50 3.81 6.38 9.38 3/4 6.00 1.25 1/2-13 3/4-10 8-holes 6 2.31 8.44 5.75 6.00 7.75 5.69 8.69 12.12 1 6.00 1.25 1/2-13 3/4-10 12-holes 7/8-9 12-holes 8 2.88 8.19 6.88 7.19 9.25 7.38 10.88 14.75 1-1/4 9.25 1.81 5/8-11 10 3.25 8.19 9.12 9.00 10.56 9.19 13.00 17.25 1-1/2 9.25 1.81 5/8-11 1-8 16-holes 12 3.61 14.00 12.12 12.12 12.12 10.94 15.31 20.00 1-3/4 10.75 2.00 0.82 1-1/8-8 16-holes 1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators. 2. Disc chordal swing diameter at valve face. Please verify with piping. 9 Product Bulletin 8560 Valve 51.6:8560 February 2013 D102028X012 Figure 6. Typical Valve Dimensions (also see tables 3 and 4) G G E K E K S S R G Y R WAFER-STYLE VALVE SINGLE-FLANGE VALVE E K A A S T 4 CLEARANCE HOLES R W W NPS 12 CL300 WAFER-STYLE VALVE T NPS 2 THROUGH 4 CL150 NPS 2 AND 3 CL300 U NPS 6 THROUGH 12 CL150 NPS 4 THROUGH 12 CL300 14B0833-B 14B0835-D B2433 Note: Disc chordal swing diameter at valve face is M. Please verify clearance with piping. 10 TYPICAL VALVE MOUNTING 8560 Valve D102028X012 Product Bulletin 51.6:8560 February 2013 11 Product Bulletin 51.6:8560 February 2013 8560 Valve D102028X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com E 121994, 2013 Fisher Controls International LLC. All rights reserved.
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