Emerson Fisher Baumann 89000 Instruction Manual
2015-03-30
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Baumann™ 89000 Sanitary Control Valve
Contents
Introduction 2...................................
Scope of Manual 2.............................
Safety Precautions 2...........................
Maintenance 3.................................
Installation 4..................................
Air Piping 4...................................
Valve Body Disassembly 5......................
Replacing O-Ring Seals 6.......................
Valve Body Reassembly 6.......................
Parts Ordering 6................................
Dimensions 8..................................
Figure 1. Baumann 89000 NPS 1/2 Sanitary Control
Valve Shown with FIELDVUE™ DVC2000 Digital Valve
Controller
W9850
Introduction
The Baumann 89000 sanitary control valve (figures 1 and 2) provides control solutions for sanitary and aseptic process
systems. These valves meet FDA and USP CLVI standards. They are designed to drain freely from inlet to outlet. In
sanitary and aseptic valve applications, the surface finish of all wetted parts is of the utmost importance and needs to
be free of pits and cracks. The Baumann 89000 series valves meet all of these requirements.
The 89000 control valve covers a wide range of applications in many industries including food and beverage,
biotechnology, pharmaceutical, and others where cleanliness and sterility are required. The valves are designed for
easy maintenance and all parts in contact with the media are made of corrosion resistant S31603 stainless steel.
Instruction Manual
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89000 Valve
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Instruction Manual
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89000 Valve
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Figure 2. Baumann 89000 NPS 3 Sanitary Control Valve Shown with FIELDVUE DVC6200 Digital Valve Controller
W9851-2
Scope of Manual
This instruction manual includes installation, maintenance, and parts information for the Baumann 89000 series
sanitary control valve.
Do not install, operate, or maintain Baumann 89000 control valves without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office
before proceeding.
Safety Precautions
WARNING
Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal
injury.
Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result
if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for
over pressure protection as required by government or accepted industry codes and good engineering practices.
Check with your process or safety engineer for any additional measures that must be taken to protect against process
media.
If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this
instruction manual.
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CAUTION
This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying
different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of
control of the process. Do not expose this product to service conditions or variables other than those for which the product
was intended. If you are not sure what these conditions are you should contact your Emerson Process Management sales
office for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other
pertinent information.
WARNING
If you move or work on an actuator installed on a valve with loading pressure applied, keep your hands and tools away
from the stem travel path to avoid personal injury. Be especially careful when removing the stem connector to release all
loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs.
Likewise take similar care when adjusting or removing any optional travel stop. Refer to the relevant actuator Maintenance
Instructions.
If hoisting the valve, take care to prevent people from being injured in case the hoist or rigging slips. Be sure to use
adequate sized hoists and chains or slings to handle the valve.
Maintenance
WARNING
Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before
performing any maintenance operations:
DDo not remove the actuator from the valve while the valve is still pressurized.
DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations.
DDisconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the
actuator cannot suddenly open or close the valve.
DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure
on both sides of the valve. Drain the process media from both sides of the valve.
DDepending on the actuator construction, it will be necessary to manage the pneumatic actuator spring
pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of
the actuator from the valve.
DUse lock-out procedures to be sure the above measures stay in effect while you work on the equipment.
DThe valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the
pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when
loosening the packing box pipe plug.
DCheck with your process or safety engineer for any additional measures that must be taken to protect against process
media.
Note
Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a
good gasket seal because the used gasket may not seal properly.
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Installation
1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and
other foreign material.
2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated. If you are not sure,
reference bulletin 51.2:89SV, D103346X012 or contact your Emerson Process Management sales office.
3. Athree-valvebypassmustbeusedtopermitremovalofthecontrolvalvefromthelinewithoutshuttingdownthe
system.
WARNING
To avoid personal injury or property damage, do not attempt to do any work on a valve while the system is in operation,
the valve must be isolated 100% from the active system and the isolated line voided of pressure and/or hazardous fluids.
Air Piping
1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressure line to the 1/4 NPT opening in
the upper diaphragm case. For an air-to-retract actuator (air-to-open action) connect the actuating air pressure line
to the 1/4 NPT in the lower diaphragm case.
2. Use 6.4 mm (1/4 inch) O.D. tubing on type 20 and 9.6 mm (3/8 inch) on types 50, 50H, and 112 or equivalent for all
air lines. If the air line exceeds 8 m (25 ft) in length, 9.5 mm (3/8 inch) tubing is preferred. Air lines must not leak. Air
pressure not to exceed 6.9 bar (100 psig).
CAUTION
When assembling or disassembling the valve, do not turn the valve stem while the plug is touching the valve seat. This will
damage the valve's seating surfaces.
When adjusting the valve stem, do not grip the stem directly with pliers or a wrench. This will damage the surface of the
stem, and cause damage to the O-ring seals in the valve. Instead, use a spanner or Allen wrench through the recessed holes
on the stem (key 12). This will allow you to turn the stem.
Do not place valve in a vise. This can distort the shape of the valve.
CAUTION
Prior to performing maintenance on the valve, isolate the valve, vent the process pressure, and shut off supply and signal
air lines to the actuator.
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Disassembly
Actuator Removal
Access to the internal components of the valve body can be accomplished with the actuator removed.
Air-to-Close Actuators
1. Disconnect the air supply to the actuator (key 2) and remove the air tubing.
2. Loosen the upper body clamp (key 5) and then remove the plug and stem (key 12) by holding the actuator stem still
while unthreading the plug and stem (key 12) counterclockwise.
3. Remove the stem locknut (key 8) and the upper body clamp (key 5) by sliding the yoke (key 4) and actuator
assembly off from the plug and stem (key 12).
4. Carefully remove the actuator from the valve.
Air-to-Open Actuators
1. Using flexible tubing, apply sufficient air pressure to the actuator (key 2) to lift the plug and stem (key 12) off the
valve seat/lower pipe connection (key 13).
2. Loosen the upper body clamp (key 5) and then remove the plug and stem (key 12) by holding the actuator stem still
while unthreading the plug and stem (key 12) counterclockwise.
3. Remove the stem locknut (key 8) and the upper body clamp (key 5).
4. Carefully remove the actuator from the valve.
Valve Body Disassembly
89000A, Angle Valve Body
1. After removal of the actuator (key 2), the bonnet (key 10) should be visible. Slide the bonnet (key 10) out of the
valve body assembly and off of the plug and stem (key 12). Be sure not to tear the O-ring seals.
2. Remove the plug and stem (key 12) from the valve body (key 1a).
3. Unthread the lower body clamp bolts and remove the bolts from the lower body clamp (key 7). Take the lower body
clamp off of the valve body (key 1a) and the valve seat/lower pipe connection (key 13) from the valve body.
4. Carefully slide the valve seat/lower pipe connection (key 13) from the valve body (key 1a), being sure not to tear the
O-ring seal.
5. Inspect all O-rings and sealing surface for signs of wear and scratches. Replace O-rings if needed.
89000I, Inline Valve Body
1. After removal of the actuator (key 2), the bonnet (key 10) should be visible. Slide the bonnet (key 10) out of the
upper valve body (key 1b) and off of the plug and stem (key 12).
2. Remove the plug and stem (key 12) from the upper valve body (key 1b).
3. Unthread the middle valve body clamp bolts and remove the bolts from the middle body clamp (key 6). Take the
middle body clamp (key 6) off and slide the lower body (key 1c) away from the upper body (key 1b). Be sure not to
tear the O-ring seal.
4. Once the lower body (key 1c) has been removed, the valve seat (key 16) should be visible. Carefully slide the valve
seat (key 16) from the upper valve body (key 1b), being sure not to tear the O-ring seal.
5. Carefully slide the lower valve body wall from the lower valve body (key 1c), being sure not to tear the O-ring seal.
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6. Inspect all O-rings and sealing surfaces for signs of wear and scratches. Replace the O-rings if needed.
Replacing O-Ring Seals
Remove the old O-rings by hand or with an appropriate tool. Be sure not to scratch the sealing surfaces of the valve
components. Replace the O-rings with care, being sure not to overstretch, tear, or twist the O-rings.
Valve Body Reassembly
Reverse the previous Valve Body Disassembly procedure. Be sure to take care and not damage the O-rings when
pressing the valve body components back into place.
Parts Ordering
When corresponding with your Emerson Process Management sales office about this equipment, always mention the
valve serial number. When ordering replacement parts, also specify the key number, part name, and desired material
using the following parts tables.
WARNING
Use only genuine Fisherrreplacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
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Figure 3. Baumann 89000A Angle Valve Assembly
E1337
Figure 4. Baumann 89000I Inline Valve Assembly
E1338
Table 1. Materials of Construction
Key Number Description
1a Angle Valve Body
1b Upper Inline Valve Body
1c Lower Inline Valve Body
2Diaphragm Actuator
3Actuator Clamp
4Yoke
5Upper Body Clamp
6Middle Body Clamp
7Lower Body Clamp
8Stem Locknut
9O-Ring
10 Bonnet
11 Bearing
12 Valve Plug with Seat
13 Angle Valve Seat/Lower Pipe Connection (1pc)
14 O-Ring
15 O-Ring
16 Inline Valve Seat
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Figure 5. Dimensions for Baumann 89000A Angle Valve with FIELDVUE DVC6200 Digital Valve Controller
C
B
A
ED
GE59923-A
Table 2. Baumann 89000A Angle Valve Dimensions
VALVE SIZE DIMENSIONS
Tri-Clamp A Weld End A Tri-Clamp B Weld End B C D Tr-Clamp E Weld End E
DN NPS Capacity mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch
15 1/2 0.29 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 65.40 2.57 52.70 2.07
15 1/2 1.2 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 63.90 2.52 51.20 2.01
20 3/4 1.9 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 66.35 2.61 53.65 2.11
20 3/4 4.7 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 62.70 2.47 50.00 1.97
25 110 62.7 2.5 50 1.97 344 13.5 331 13 270 10.6 261 10.3 61.75 2.43 49.05 1.93
40 1-1/2 21 102.7 490 3.54 445 17.5 432 17 270 10.6 261 10.3 104.10 4.1 91.40 3.60
50 233 112.7 4.4 100 3.94 459 18.1 446 17.6 270 10.6 261 10.3 112.70 4.44 100.00 3.94
--- 379 142.7 5.6 130 5.12 531 20.9 519 20.4 270 10.6 261 10.3 148.15 5.83 135.45 5.33
80 --- 99 142.7 5.6 130 5.12 531 20.9 519 20.4 270 10.6 261 10.3 142.70 5.62 130.00 5.12
100 4209 155.9 6.1 140 5.50 552 21.7 536 21.1 270 10.6 261 10.3 155.90 6.14 150.00 5.91
150 6442 Contact your Emerson Process Management sales office for NPS 6 availability.
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Figure 6. Dimensions for Baumann 89000I Inline Valve with FIELDVUE DVC2000 Digital Valve Controller
C
B
D
A
E
F
A
E1342
Table 3. Baumann 89000I Inline Valve Dimensions
VALVE SIZE DIMENSIONS
Tri-Clamp A Weld End A B C D E F
DN NPS mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch
15 1/2 62.7 2.5 50 1.97 34.5 1.36 50 1.97 165 6.5 366 14.4 127 5
20 3/4 62.7 2.5 50 1.97 34.5 1.36 50 1.97 165 6.5 366 14.4 127 5
25 1102.7 490 3.54 48 1.89 74 2.91 165 6.5 464 18.3 153 6
40 1-1/2 102.7 490 3.54 48 1.89 74 2.91 270 10.6 464 18.3 153 6
50 2112.7 4.4 100 3.94 56 2.20 85 3.35 270 10.6 488 19.2 153 6
80 3147.7 5.6 130 5.12 78 3.07 116 4.57 270 10.6 581 22.9 153 6
100 41553.9 6.1 140 5.50 86 3.39 136 5.35 270 10.6 617 24.3 153 6
150 6Contact your Emerson Process Management sales office for NPS 6 availability.
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Figure 7. Baumann 89000 Valve Body Spare Parts
4
1a
1b
1c
2
5
6
5
3
4
6
4
2
3
1
1b
1
2
Table 4. Baumann 89000 Valve Body Spare Parts
DN NPS Valve Body Type Capacity (Cv) Valve Seat & Plug(1) ORing Kit(2)
15 1/2
Angle 0.29 GE56512X012 89T001
1.2 GE56142X012
Inline 0.29 GE56513X012 89T007
1.2 GE56514X012
20 3/4
Angle 1.9 GE56143X012 89T001
4.7 GE56515X012
Inline 1.9 GE56516X012 89T007
4.7 GE56517X012
25 1Angle 10 GE56144X012 89T001
Inline 10 GE56518X012 89T007
40 1-1/2 Angle 21 GE53538X012 89T002
Inline 21 GE56519X012 89T008
50 2Angle 33 GE52287X012 89T003
Inline 33 GE56520X012 89T009
--- 3Angle 79 GE52860X012 89T005
Inline 79 GE56521X012 89T011
80 --- Angle 99 GE56522X012 89T004
Inline 99 GE56523X012 89T010
100 4Angle 209 GE53537X012 89T006
Inline 209 GE56524X012 89T012
150 6Inline 442 GE56034X012 GE56035X012
1. Includes key numbers 1a, 1b, and 1c.
2. Includes key numbers 2, 3, 4, and 6 (also includes key number 5 for angle body).
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Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
E2009, 2014 Fisher Controls International LLC. All rights reserved.
Baumann, Fisher, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property
of their respective owners.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
