Emerson Fisher Baumann 89000 Instruction Manual
2015-03-30
: Emerson Emerson-Fisher-Baumann-89000-Instruction-Manual-680838 emerson-fisher-baumann-89000-instruction-manual-680838 emerson pdf
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Instruction Manual 89000 Valve D103374X012 March 2014 Baumann™ 89000 Sanitary Control Valve Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Body Disassembly . . . . . . . . . . . . . . . . . . . . . . Replacing O-Ring Seals . . . . . . . . . . . . . . . . . . . . . . . Valve Body Reassembly . . . . . . . . . . . . . . . . . . . . . . . Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2 2 3 4 4 5 6 6 6 8 Figure 1. Baumann 89000 NPS 1/2 Sanitary Control Valve Shown with FIELDVUE™ DVC2000 Digital Valve Controller W9850 Introduction The Baumann 89000 sanitary control valve (figures 1 and 2) provides control solutions for sanitary and aseptic process systems. These valves meet FDA and USP CLVI standards. They are designed to drain freely from inlet to outlet. In sanitary and aseptic valve applications, the surface finish of all wetted parts is of the utmost importance and needs to be free of pits and cracks. The Baumann 89000 series valves meet all of these requirements. The 89000 control valve covers a wide range of applications in many industries including food and beverage, biotechnology, pharmaceutical, and others where cleanliness and sterility are required. The valves are designed for easy maintenance and all parts in contact with the media are made of corrosion resistant S31603 stainless steel. www.Fisher.com 89000 Valve March 2014 Instruction Manual D103374X012 Figure 2. Baumann 89000 NPS 3 Sanitary Control Valve Shown with FIELDVUE DVC6200 Digital Valve Controller W9851-2 Scope of Manual This instruction manual includes installation, maintenance, and parts information for the Baumann 89000 series sanitary control valve. Do not install, operate, or maintain Baumann 89000 control valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding. Safety Precautions WARNING Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal injury. Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices. Check with your process or safety engineer for any additional measures that must be taken to protect against process media. If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual. 2 Instruction Manual 89000 Valve D103374X012 March 2014 CAUTION This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of control of the process. Do not expose this product to service conditions or variables other than those for which the product was intended. If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other pertinent information. WARNING If you move or work on an actuator installed on a valve with loading pressure applied, keep your hands and tools away from the stem travel path to avoid personal injury. Be especially careful when removing the stem connector to release all loading on the actuator stem whether it be from air pressure on the diaphragm or compression in the actuator springs. Likewise take similar care when adjusting or removing any optional travel stop. Refer to the relevant actuator Maintenance Instructions. If hoisting the valve, take care to prevent people from being injured in case the hoist or rigging slips. Be sure to use adequate sized hoists and chains or slings to handle the valve. Maintenance WARNING Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations: D Do not remove the actuator from the valve while the valve is still pressurized. D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve. D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve. D Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve. D Use lock-out procedures to be sure the above measures stay in effect while you work on the equipment. D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug. D Check with your process or safety engineer for any additional measures that must be taken to protect against process media. Note Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a good gasket seal because the used gasket may not seal properly. 3 89000 Valve March 2014 Instruction Manual D103374X012 Installation 1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and other foreign material. 2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated. If you are not sure, reference bulletin 51.2:89SV, D103346X012 or contact your Emerson Process Management sales office. 3. A three-valve bypass must be used to permit removal of the control valve from the line without shutting down the system. WARNING To avoid personal injury or property damage, do not attempt to do any work on a valve while the system is in operation, the valve must be isolated 100% from the active system and the isolated line voided of pressure and/or hazardous fluids. Air Piping 1. For an air-to-extend actuator (air-to-close action), connect the actuating air pressure line to the 1/4 NPT opening in the upper diaphragm case. For an air-to-retract actuator (air-to-open action) connect the actuating air pressure line to the 1/4 NPT in the lower diaphragm case. 2. Use 6.4 mm (1/4 inch) O.D. tubing on type 20 and 9.6 mm (3/8 inch) on types 50, 50H, and 112 or equivalent for all air lines. If the air line exceeds 8 m (25 ft) in length, 9.5 mm (3/8 inch) tubing is preferred. Air lines must not leak. Air pressure not to exceed 6.9 bar (100 psig). CAUTION When assembling or disassembling the valve, do not turn the valve stem while the plug is touching the valve seat. This will damage the valve's seating surfaces. When adjusting the valve stem, do not grip the stem directly with pliers or a wrench. This will damage the surface of the stem, and cause damage to the O-ring seals in the valve. Instead, use a spanner or Allen wrench through the recessed holes on the stem (key 12). This will allow you to turn the stem. Do not place valve in a vise. This can distort the shape of the valve. CAUTION Prior to performing maintenance on the valve, isolate the valve, vent the process pressure, and shut off supply and signal air lines to the actuator. 4 Instruction Manual D103374X012 89000 Valve March 2014 Disassembly Actuator Removal Access to the internal components of the valve body can be accomplished with the actuator removed. Air-to-Close Actuators 1. Disconnect the air supply to the actuator (key 2) and remove the air tubing. 2. Loosen the upper body clamp (key 5) and then remove the plug and stem (key 12) by holding the actuator stem still while unthreading the plug and stem (key 12) counterclockwise. 3. Remove the stem locknut (key 8) and the upper body clamp (key 5) by sliding the yoke (key 4) and actuator assembly off from the plug and stem (key 12). 4. Carefully remove the actuator from the valve. Air-to-Open Actuators 1. Using flexible tubing, apply sufficient air pressure to the actuator (key 2) to lift the plug and stem (key 12) off the valve seat/lower pipe connection (key 13). 2. Loosen the upper body clamp (key 5) and then remove the plug and stem (key 12) by holding the actuator stem still while unthreading the plug and stem (key 12) counterclockwise. 3. Remove the stem locknut (key 8) and the upper body clamp (key 5). 4. Carefully remove the actuator from the valve. Valve Body Disassembly 89000A, Angle Valve Body 1. After removal of the actuator (key 2), the bonnet (key 10) should be visible. Slide the bonnet (key 10) out of the valve body assembly and off of the plug and stem (key 12). Be sure not to tear the O-ring seals. 2. Remove the plug and stem (key 12) from the valve body (key 1a). 3. Unthread the lower body clamp bolts and remove the bolts from the lower body clamp (key 7). Take the lower body clamp off of the valve body (key 1a) and the valve seat/lower pipe connection (key 13) from the valve body. 4. Carefully slide the valve seat/lower pipe connection (key 13) from the valve body (key 1a), being sure not to tear the O-ring seal. 5. Inspect all O-rings and sealing surface for signs of wear and scratches. Replace O-rings if needed. 89000I, Inline Valve Body 1. After removal of the actuator (key 2), the bonnet (key 10) should be visible. Slide the bonnet (key 10) out of the upper valve body (key 1b) and off of the plug and stem (key 12). 2. Remove the plug and stem (key 12) from the upper valve body (key 1b). 3. Unthread the middle valve body clamp bolts and remove the bolts from the middle body clamp (key 6). Take the middle body clamp (key 6) off and slide the lower body (key 1c) away from the upper body (key 1b). Be sure not to tear the O-ring seal. 4. Once the lower body (key 1c) has been removed, the valve seat (key 16) should be visible. Carefully slide the valve seat (key 16) from the upper valve body (key 1b), being sure not to tear the O-ring seal. 5. Carefully slide the lower valve body wall from the lower valve body (key 1c), being sure not to tear the O-ring seal. 5 89000 Valve Instruction Manual March 2014 D103374X012 6. Inspect all O-rings and sealing surfaces for signs of wear and scratches. Replace the O-rings if needed. Replacing O-Ring Seals Remove the old O-rings by hand or with an appropriate tool. Be sure not to scratch the sealing surfaces of the valve components. Replace the O-rings with care, being sure not to overstretch, tear, or twist the O-rings. Valve Body Reassembly Reverse the previous Valve Body Disassembly procedure. Be sure to take care and not damage the O-rings when pressing the valve body components back into place. Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment, always mention the valve serial number. When ordering replacement parts, also specify the key number, part name, and desired material using the following parts tables. WARNING Use only genuine Fisherr replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage. 6 Instruction Manual 89000 Valve D103374X012 Figure 3. Baumann 89000A Angle Valve Assembly March 2014 Figure 4. Baumann 89000I Inline Valve Assembly E1338 E1337 Table 1. Materials of Construction Key Number Description 1a Angle Valve Body 1b Upper Inline Valve Body 1c Lower Inline Valve Body 2 Diaphragm Actuator 3 Actuator Clamp 4 Yoke 5 Upper Body Clamp 6 Middle Body Clamp 7 Lower Body Clamp 8 Stem Locknut 9 O-Ring 10 Bonnet 11 Bearing 12 Valve Plug with Seat 13 Angle Valve Seat/Lower Pipe Connection (1pc) 14 O-Ring 15 O-Ring 16 Inline Valve Seat 7 Instruction Manual 89000 Valve D103374X012 March 2014 Figure 5. Dimensions for Baumann 89000A Angle Valve with FIELDVUE DVC6200 Digital Valve Controller C B A E D GE59923-A Table 2. Baumann 89000A Angle Valve Dimensions DIMENSIONS VALVE SIZE 8 Tri-Clamp A Weld End A Tri-Clamp B Weld End B C D Tr-Clamp E Weld End E DN NPS Capacity mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 15 1/2 0.29 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 65.40 2.57 52.70 2.07 15 1/2 1.2 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 63.90 2.52 51.20 2.01 20 3/4 1.9 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 66.35 2.61 53.65 2.11 20 3/4 4.7 62.7 2.5 50 1.97 344 13.5 331 13 165 6.5 261 10.3 62.70 2.47 50.00 1.97 25 1 10 62.7 2.5 50 1.97 344 13.5 331 13 270 10.6 261 10.3 61.75 2.43 49.05 1.93 40 1-1/2 21 102.7 4 90 3.54 445 17.5 432 17 270 10.6 261 10.3 104.10 4.1 91.40 3.60 50 2 33 112.7 4.4 100 3.94 459 18.1 446 17.6 270 10.6 261 10.3 112.70 4.44 100.00 3.94 --- 3 79 142.7 5.6 130 5.12 531 20.9 519 20.4 270 10.6 261 10.3 148.15 5.83 135.45 5.33 80 --- 99 142.7 5.6 130 5.12 531 20.9 519 20.4 270 10.6 261 10.3 142.70 5.62 130.00 5.12 100 4 209 155.9 6.1 140 5.50 552 21.7 536 21.1 270 10.6 261 10.3 155.90 6.14 150.00 5.91 150 6 442 Contact your Emerson Process Management sales office for NPS 6 availability. Instruction Manual 89000 Valve D103374X012 March 2014 Figure 6. Dimensions for Baumann 89000I Inline Valve with FIELDVUE DVC2000 Digital Valve Controller D F E C B A A E1342 Table 3. Baumann 89000I Inline Valve Dimensions VALVE SIZE DIMENSIONS Tri-Clamp A Weld End A B C D E F DN NPS mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 15 1/2 62.7 2.5 50 1.97 34.5 1.36 50 1.97 165 6.5 366 14.4 127 5 20 3/4 62.7 2.5 50 1.97 34.5 1.36 50 1.97 165 6.5 366 14.4 127 5 25 1 102.7 4 90 3.54 48 1.89 74 2.91 165 6.5 464 18.3 153 6 40 1-1/2 102.7 4 90 3.54 48 1.89 74 2.91 270 10.6 464 18.3 153 6 50 2 112.7 4.4 100 3.94 56 2.20 85 3.35 270 10.6 488 19.2 153 6 80 3 147.7 5.6 130 5.12 78 3.07 116 4.57 270 10.6 581 22.9 153 6 100 4 1553.9 6.1 140 5.50 86 3.39 136 5.35 270 10.6 617 24.3 153 6 150 6 Contact your Emerson Process Management sales office for NPS 6 availability. 9 Instruction Manual 89000 Valve D103374X012 March 2014 Figure 7. Baumann 89000 Valve Body Spare Parts 4 5 4 3 6 6 1 1a 4 5 1b 1b 2 1 3 1c 2 2 Table 4. Baumann 89000 Valve Body Spare Parts DN NPS Capacity (Cv) Valve Seat & Plug(1) 0.29 GE56512X012 1.2 GE56142X012 0.29 GE56513X012 1.2 GE56514X012 1.9 GE56143X012 4.7 GE56515X012 1.9 GE56516X012 4.7 GE56517X012 Angle 10 GE56144X012 89T001 Inline 10 GE56518X012 89T007 Angle 21 GE53538X012 89T002 Inline 21 GE56519X012 89T008 Angle 33 GE52287X012 89T003 Inline 33 GE56520X012 89T009 Angle 79 GE52860X012 89T005 Inline 79 GE56521X012 89T011 Angle 99 GE56522X012 89T004 Inline 99 GE56523X012 89T010 Angle 209 GE53537X012 89T006 Inline 209 GE56524X012 89T012 Inline 442 GE56034X012 GE56035X012 Valve Body Type Angle 15 1/2 Inline Angle 20 3/4 Inline 25 40 50 --80 1 1-1/2 2 3 --- 100 4 150 6 1. Includes key numbers 1a, 1b, and 1c. 2. Includes key numbers 2, 3, 4, and 6 (also includes key number 5 for angle body). 10 ORing Kit(2) 89T001 89T007 89T001 89T007 Instruction Manual D103374X012 89000 Valve March 2014 11 89000 Valve March 2014 Instruction Manual D103374X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Baumann, Fisher, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com 12 E 2009, 2014 Fisher Controls International LLC. All rights reserved.
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