Emerson Fisher Hp And Eh Data Sheet
2015-03-30
: Emerson Emerson-Fisher-Hp-And-Eh-Data-Sheet-680686 emerson-fisher-hp-and-eh-data-sheet-680686 emerson pdf
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Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Fisherr HP Series Control Valves HP (Globe Valve) HPA (Angle Valve) Balanced High-Temperature Trim Balanced Tight Shutoff Trim Unbalanced Trim Fisher HP Series control valves are single-port, high-pressure, globe- or angle-style valves with metal seats, cage guides, and push-down-to-close valve plug action. These valves are designed for high-pressure applications in process control industries such as power generation, hydrocarbon production, chemical processing, and refining. HP Series valves have NACE compliant materials available. Extra valve body wall thickness provides a safety margin of protection against erosion, as well as extra protection against corrosion due to chemical attack. Because these valves feature a thicker valve body wall, they are available in higher intermediate ratings with weld-end fittings. Unless otherwise noted, all NACE references are to NACE MR0175-2002 and MR0103. Balanced High-Temperature Trim HPD and HPAD These valves use a balanced valve plug with graphite piston rings and are well suited for general applications with process temperatures in excess of 232_C (450_F), where extremely tight shutoff is not required. www.Fisher.com X0183-1 FISHER HP VALVE WITH 667 ACTUATOR AND FIELDVUE™ DVC6200 DIGITAL VALVE CONTROLLER Balanced Tight Shutoff Trim HPT and HPAT These valves use a balanced valve plug and offer excellent shutoff with process temperatures below 232_C (450_F). The temperature limits of HPT can be extended above 232_C (450_F) to 316_C (600_F) by using PEEK (PolyEtherEtherKetone) anti-extrusion rings in combination with a spring-loaded PTFE seal. The PEEK anti-extrusion rings expand to help close off the clearance gaps on the plug outside diameter and the cage inside diameter where the PTFE seal may extrude at high temperatures and pressures. Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Specifications Available Configurations(1) and Valve Sizes See table 1 Common Characteristics: Designed according to: J ASME B16.34 Valve-Flanges, Threaded and Welding End and J ANSI/ISA-75.08.06 chrome-moly alloy, J CF8M, CD3MN, and CD3MWCuN stainless steel, and J LCC for low temperature service Trim: See table 12 Other Parts: See table 7 Consult your Emerson Process Management sales office for special trim and valve body material availability. End Connections Styles(1) See table 1 Maximum Inlet Pressure and Temperature(1,2) Flanged, Socketwelding, or Buttwelding: Consistent with CL900, 1500, and 2500 according to ASME B16.34, unless limited by maximum pressure drop or material temperature capabilities In addition, both steel HP and HPA valves with BWE and SWE connections have increased pressure/temperature ratings as shown in table 3 Material Temperature Capabilities(1) HPD, HPAD, HPS, and HPAS: Up to 566_C (1050_F) unless limited (see tables 7 or 12 and figure 12) HPT and HPAT: Up to 232_C (450_F) unless limited (see tables 7 or 12 and figure 12) Flow Characteristics(4) Standard Cages: J Linear, J equal percentage, J modified equal percentage(5) Cavitrol III and Whisper Trim III Cages: Linear Micro-Flute: Equal percentage Micro-Flat: Linear Micro-Form: J Equal percentage, J modified equal percentage Maximum Pressure Drop(1) Valve with Standard Cage: See figure 12 Valve with Cavitrol™ III Cage: 149 bar (2160 psi) for two-stage and 207 bar (3000 psi) for three-stage cage. Consult Fisher Bulletin 80.2:030, Cavitrol III One-, Two-, and Three-Stage trims, for more information Flow Direction Standard Cage J HPD, HPAD: Normally flow down J HPS, HPAS: Normally flow up(6) J HPAS Micro-Flat: Flow down J HPS, HPAS Micro-Form: Flow up only J HPT, HPAT: Normally flow down Cavitrol III Cage: Flow down Whisper Trim III Cage: Flow up Valve with Whisper Trim™ III Cage: J 0.6 nP/P1 maximum for levels A1 and A3 J 0.75 nP/P1 maximum for levels B1 and B3 J 0.85 nP/P1 maximum for levels C1 and C3 J 0.99 nP/P1 maximum for levels D1 and D3 Valve with WhisperFlo™ Trim: J Levels X, Y, and Z: 0.94 nP/P1 maximum. If greater than 0.94 nP/P1, consult your Emerson Process Management sales office Flow Coefficients See table 2 and also Fisher Catalog 12 Noise Levels Shutoff Classifications See table 4 Construction Materials Valve Body and Bonnet: J WCC steel(3), J WC9 Cr-Mo steel(3), J C12A See Fisher Catalog 12, Section 3 for noise prediction methods Port Diameters, Valve Plug Travel, and Stem Diameters See tables 5, 8, 9, and 11 - continued - 2 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Specifications (continued) Bonnet Style and Mounting(1) J Standard Bonnet: See figure 1 Yoke Temperature Limit: Standard bonnet with cast iron yoke is limited to 537_C (1000_F) J Optional Style 1–Extension Bonnet: Used for NPS 1 and 2 valves for CL900 or 1500, and NPS 1 valves for CL2500 (see figures 14 and 15) Packing Arrangements J Single, J Double, and J Leakoff standard packing, or optional J ENVIRO-SEAL™ and J HIGH-SEAL packing systems. See figure 4. Also see bulletin 59.1:061, ENVIRO-SEAL and HIGH-SEAL Packing System for Sliding-Stem Valves Yoke Boss Diameter for Actuator Mounting See tables 5 and 10, and figures 13, 14, and 15 Approximate Weight See table 6 Options(1) J Valves with weld-end fittings have increased pressure/temperature ratings, called intermediate ratings(7), J Class V(6) shutoff for HPT and HPAT to 316_C (600_F) using PEEK anti-extrusion rings(8), J Class V shutoff for HPD and HPAD to 593_C (1100_F) using C-seal trim, J expanded ends(7) for NPS 4 and 6 valves (NPS 4 valves are available with NPS 6 ends, and NPS 6 valves are available with NPS 8 ends), J lubricator or lubricator/isolating valve(7) 1. The pressure/temperature limits in this bulletin and any applicable standard limitations should not be exceeded. 2. EN (or other valve body material) ratings and end connections can usually be supplied; consult your Emerson Process Management sales office. 3. SA-105 and SA-182-F22 are used for CL2500 HPA valves instead of WCC and WC9. 4. Special characterized cages are available. Contact your Emerson Process Management sales office. 5. Modified equal percentage characteristic is equal percentage for the first 75% of travel, then opens quickly for additional capacity. 6. HPS valves may be used flow down for on-off service only. HPAS valves may be used for flow down in erosive service. 7. For more information contact your Emerson Process Management sales office. 8. Required for all boiler feedwater applications. Table of Contents Balanced High-Temperature Trim . . . . . . . . . . . . . . . . Balanced Tight Shutoff Trim . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unbalanced Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expanded Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cavitrol, Whisper Trim and WhisperFlo Cages . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 2 4 4 4 4 Material Selection Guidelines . . . . . . . . . . . . . . . . . . . 7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Trim Selection Guidelines . . . . . . . . . . . . . . . . . . . . . 17 Trim Material Combinations . . . . . . . . . . . . . . . . . . . 19 Pressure/Temperature Limits for Trim Material Combinations . . . . . . . . . . . . . . . . . 22 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3 Product Bulletin HP Valve 51.2:HP October 2014 Figure 1. Fisher HPD Valve Assembly (NPS 2 to 6) D101635X012 Cavitrol III, Whisper Trim III, and WhisperFlo Cages To eliminate cavitation damage in a properly-sized valve, a Cavitrol III cage is available with HPS, HPAS, HPT, and HPAT control valves. FLOW W5815A-1 Figure 2. Typical WhisperFlo Trim Cut Section View for Fisher HP Valve To help attenuate aerodynamic noise in gaseous service, Whisper Trim III and WhisperFlo (figure 2) cages are available with HPD, HPAD, HPS, HPAS, HPT, and HPAT control valves. Contact your Emerson Process Management sales office for more information. Features Valve Plug Stability– Rugged cage guiding provides increased valve plug stability, which reduces vibration and mechanical noise. Full Pressure Drop Capability–Rugged construction allows full pressure drop capability in HP series valves. Spiral-Wound Gaskets for Excellent Sealing Under All Service Conditions–Premium materials are used in the construction of spiral-wound gaskets for HP Series valves. These premium materials, which make up the standard spiral-wound gaskets, are N06600 (alloy 600)/graphite or N07750 (alloy X750)/graphite. Compliance with the Clean Air Act–Optional ENVIRO-SEAL packing systems (figure 4) provide an improved stem seal to help prevent the loss of valuable process fluid or emission of hazardous process fluid. The ENVIRO-SEAL packing systems feature PTFE or graphite ULF. Piping Economy–The availability of expanded end connections on NPS 4 and 6 HP valves may eliminate the need for line swages while accommodating oversized piping arrangements. Quick Change Trim–Maintenance is simple and can easily be performed using common tools. Trim components can be quickly removed and changed with no need for special tools. W7065 Unbalanced Trim HPS and HPAS These valves have an unbalanced plug and provide excellent shutoff. Expanded Ends Expanded ends are available on the NPS 4 and 6 CL900 and 1500 HP valves. The NPS 4 HP valve body is offered with NPS 6 ends. The NPS 6 valve body is offered with NPS 8 ends. Both flanged and buttweld end valve bodies are offered with expanded ends. 4 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Standard Hard Trim Materials–The cage, valve plug, and other trim parts are manufactured from hardened materials. This standard feature provides excellent wear resistance. Control of Low Flow Rates/Tight Shutoff–Micro-Flute and Micro-Form valve plugs (figures 6 and 7, respectively) provide superb rangeability in high-pressure, low-flow applications, while maintaining tight shutoff (table 4). A choice of several restricted port diameters helps to match valve body capacity to required flow, to provide necessary control with full travel, and to prevent throttling near the seat. strength of these valves allows ratings higher than the standard CL900 or 1500 ratings specified in B16.34. Contact your Emerson Process Management sales office for further information on intermediate ratings. In low-flow applications where cavitation damage may occur, the Micro-Flat valve plug can be used with a special Cavitrol III cage. Contact your Emerson Process Management sales office for more information. Increased Pressure/Temperature Ratings– HP Series valves with weld-end fittings have increased pressure/temperature ratings, called intermediate ratings, as defined in ASME B16.34. The extra Trim Interchangeability–Cavitrol III, Whisper Trim III, and WhisperFlo trims (figures 8, 9, and 10) are interchangeable with standard trims. Smooth Control at High Pressure Drops–Available on NPS 2 through 6 valves, balanced trim provides smooth control at high pressure drops. High-Temperature Capability with Class V Shutoff–Use of C-seal trim (see figure 5) permits Class V shutoff up to 593_C (1100_F) for HPD valves. Sour Service Trims Available–Long-lasting, erosionand corrosion-resistant trims are available for control of sour service. These trims are offered with either a standard cage, a Cavitrol III cage, a Whisper Trim III cage, or WhisperFlo trim. Spiral-wound gasket construction is standard. Table 1. Available Constructions VALVE BODY MATERIAL AND END CONNECTION STYLE(1, 2) DESIGN HPAD HPAS HPAT HPD HPS HPT 2 to 8 CL900 and 1500 WCC, WC9, LCC, C12A, CF8M, CD3MN, and CD3MWCuN Stainless Steel Cast Valves RF or RTJ Flanged, Butt Weld, and Socket Weld(3) X 2 CL2500 --- X CL900 and 1500 X --- VALVE SIZE, NPS 1 to 2 PRESSURE RATING SA-105, SA-182-F22, SA-182-F316, S31803 F51, and S32760 F55 forged SST (for forged steel HPA CL2500 angle valves) Socket Weld --- CL2500 --- X CL900 and 1500 X --- 2 CL2500 --- X 2 to 6 CL900 and 1500 X --- 2 to 8 2 CL2500 X --- 1 to 3 CL900 and 1500 X --- 1 to 2 CL2500 X --- 2 to 6 CL900 and 1500 X --- 2 CL2500 X --- X = Available Construction. 1. End connection style abbreviations: RF - Raised Face, RTJ - Ring Type Joint. 2. EN (or other valve body material) ratings and end connections can usually be supplied; consult your Emerson Process Management sales office. 3. Socket Weld available on NPS 1, 1-1/2, and 2 only. 5 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 2. Typical Flow Coefficients(1) Valve Size, NPS Valve Style Characteristic Maximum Cv 1 HP CL1500 Modified Equal Percentage 17.1 2 HP CL1500 Linear 52.2 3 HP CL1500 Linear 121 4 HP CL1500 Linear 201 6 HP CL1500 Linear 425 1 HPA CL1500 Modified Equal Percentage 2 HPA CL1500 Linear 1 HPA CL2500 Modified Equal Percentage 14.3 2 HPA CL2500 Linear 47.4 Table 3. Increased Pressure/Temperature Ratings for Steel Valves with BWE and SWE Connections(1) Pressure Rating Intermediate Rating (ASME B16.34) CL900 and 1500 1675 CL2500 2800 2 CL900 and 1500 1694 3 CL1500 1578 19.5 4 CL1500 2017 64.3 6 CL1500 1876 Valve Type Valve Size, NPS 1 Globe Valves 1. Contact your Emerson Process Management sales office for further information on intermediate ratings. 1. See the section titled Coefficients in this bulletin and also Catalog 12 for a complete listing of flow coefficients. Table 4. Shutoff Classifications per ANSI/FCI 70-2 and IEC 60534-4 Valve Design Port Diameter, mm (Inches) ANSI/FCI and IEC Leakage Class 47.6 (1.875) II II - Standard 58.7 (2.3125) to 92.1 (3.625) HPD, HPAD III - Optional III - Standard 111.1 (4.375) and larger Valve Size, NPS HPD, HPAD w/ C-seal trim HPD HPAD 3 4 Port Diameter, mm (Inches) Cage Style 73 (2.875) Eq. %, Mod. Eq. %, Linear (std. cage), Linear (Whisper III, A1, B1) 73 (2.875) 4 6 6 8 HPS, HPAS, HPT, HPAT 92.1 (3.625) Linear (Whisper III, D3) Eq. %, Mod. Eq. %, Linear (std. cage), Linear (Whisper III, A1, B3, C3) 111.1 (4.375) Linear (Whisper III, D3) 136.5 (5.375) Eq. %, Mod. Eq. %, Linear (std. cage), Linear (Whisper III, A1, B3, C3) All ANSI/FCI and IEC Leakage Class V - Standard to 593_C (1100_F) (for port diameters from 73 mm [2.875 inch] through 136.5 mm [5.375 inch] with optional C-seal trim) IV - Optional (for port diameters 73 mm [2.875 inch] through 136.5 mm [5.375 inch] Cavitrol III and Micro-Flat V - Standard Micro-Form, Micro-Flute, Eq. %, Mod Eq. %, Linear, Whisper III IV - Standard V - Optional HPS and HPT w/ TSO (Tight Shutoff trim) See table 5 See table 5 HPT and HPAT w/ PEEK(1) Anti-Extrusion Rings 47.6 (1.875) to 136.5 (5.375) All 1. PEEK (PolyEtherEtherKetone), required for all boiler feedwater applications. 6 IV - Optional TSO - Optional TSO is not an ANSI/FCI or IEC leakage class. Valves with TSO trim are factory tested to a more stringent Fisher test requirement of no leakage at time of shipment. Test medium is water. Specify service P when ordering. Test procedure is ANSI/FCI Class V test procedure B V - Standard (to 316_C [600_F]) IV - Optional (47.6 mm [1.875 inch] through 136.5 mm [5.375 inch] ports) Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Material Selection Guidelines from tables 7 and 12. Refer to figure 12 to determine pressure drop limits of the valve body-trim combinations selected. Use the following steps as a guideline for the selection of materials: 1. Determine the pressure/temperature rating of the valve body size and material required. Inlet pressure and temperature must always be limited by the applicable ASME pressure/temperature rating. 2. Select the desired trim style from the Available Configurations specification and from table 4, Shutoff Classifications. 3. Select desired materials from tables 7, 8, 11, and 12 and figure 12. The temperature capabilities determined from figure 12 may be further limited by the temperature capabilities of materials selected Installation The valve must be installed so flow through the valve is as indicated by the flow direction arrow on the valve body. Consideration should be given to installing an upstream strainer, especially if the valve uses a Cavitrol III cage, Whisper Trim III, or WhisperFlo trim. Overall dimensions are shown in figures 13, 14, and 15. Face-to-face dimensions are in compliance with ANSI/ISA-75.08.06. Actual end connection dimensions conform to ASME B16.25 for buttwelding ends and to ASME B16.5 for flanged ends. 7 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 5. Port Diameters, Valve Plug Travel, Yoke Boss Diameters for TSO (Tight Shutoff) Trim VALVE TYPE TRIM MAX TRAVEL mm Inch YOKE BOSS SIZE mm Inch mm Inch CV REDUCTION AT 100% TRAVEL(1) PORT DIAMETER Nominal mm Actual TSO Inch UNBALANCE AREA Inch2 Balanced Plugs–Flow Down Only HPT NPS 3(2) CAV III 3-Stage 63.5 2.5 90 3-9/16 47.6 1.875 42.9 1.6875 5% 0.031 HPT NPS 4 CAV III 3-Stage 76.2 3 90 127 3-9/16 5 73.0 2.875 68.3 2.6875 2% 0.047 CAV III 3-Stage 102 4 90 127 3-9/16 5 116 4.5625 111 4.375 0% 0.080 Standard 76.2 3 90 127 3-9/16 5 137 5.375 132 5.1875 4% 0.206 26.2 0.8125 0% 0.785 HPT NPS 6 Unbalanced Plugs–Flow Down Only HPS NPS 2 CAV III 3-Stage 50.8 2 90 3-9/16 25.4 1. This column lists the percent reduction of published maximum CV of the trim listed in the TRIM column. 2. Not available with 5-inch yoke boss. Figure 3. Typical Balanced TSO Trim VALVE PLUG SEAL TSO PROTECTED SOFT SEAT SEAL W7020-1 8 1 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Figure 4. ENVIRO-SEAL and HIGH-SEAL Packing Systems PACKING BOX STUD SPRING PACKING BOX STUD SPRINGS FOLLOWER FOLLOWER PACKING PACKING W8533-1 TYPICAL HIGH-SEAL PACKING SYSTEM WITH GRAPHITE ULF PACKING W8532-1 TYPICAL ENVIRO-SEAL PACKING SYSTEM WITH GRAPHITE ULF PACKING PACKING BOX STUDS SPRINGS ANTIEXTRUSION RING LANTERN RING PACKING RING VALVE BONNET W5803-3 TYPICAL ENVIRO-SEAL PACKING SYSTEM WITH PTFE PACKING 9 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 6. Approximate Weights (Valve and Bonnet Assemblies) VALVE TYPE VALVE SIZE, NPS 1 1-1/2 x 2 2 Globe Valves 3 4 6 1 POUNDS Flg SWE, BWE Flg SWE, BWE CL900 and 1500 42 38 93 85 CL2500 45 34 100 76 CL2500 --- 34 --- 76 CL900 and 1500 72 52 158 115 CL2500 104 74 229 164 CL900 125 --- 276 --- CL1500 129 97 284 213 CL900 230 --- 507 --- CL1500 249 201 548 444 CL900 511 --- 1127 --- CL1500 557 455 1228 1003 CL900 and 1500 40 36 88 80 CL2500 --- 72(1) --- 160(1) CL900 and 1500 69 50 153 110 CL2500 --- 109(1) --- 240(1) 3 CL1500 123 78 272 173 4 CL1500 181 117 399 258 6 CL1500 357 202 788 445 8 CL1500 648 405 1428 893 2 Angle Valves KILOGRAMS PRESSURE RATING 1. Only SWE is available for CL2500. Figure 5. C-seal Trim C-SEAL METAL PLUG SEAL(1) C-SEAL METAL PLUG SEAL(1) FLOW DOWN FLOW UP VIEW A 37B1399-A Note: 1. Reverse the orientation of the C-seal plug seal for proper shutoff when valve is used in a process with different fluid flow direction. 10 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 7. Construction Materials and Temperature Capabilities for Parts Other than Valve Body and Trim PART MATERIAL S20910 Valve plug stem S32760 TEMPERATURE CAPABILITIES _C _F -198 to 593 -325 to 1100 -51 to 316 -60 to 600 Graphite (FMS 17F27) -46 to 427 (to 482 for nonoxidizing service) -50 to 800 (to 900 for nonoxidizing service) Graphite (FMS 17F39) -46 to 537 (to 593 for nonoxidizing service) -50 to 1000 (to 1100 for nonoxidizing service) HPD piston ring S41600 (416 SST) -29 to 427 -20 to 800 S31600 (316 SST) -198 to 593 -325 to 1100 S30200 (302 SST) N07750 (NACE) -254 to 593 -425 to 1100 Seal ring PTFE with N10276 Spring -73 to 232(5) -100 to 450(5) Anti-extrusion rings PEEK (PolyEtherEtherKetone) -73 to 316 -100 to 600 Cage gasket N06600/Graphite -240 to 593 -400 to 1100 TSO protected soft seat seal Carbon-filled PTFE -73 to 232 -100 to 450 Seat ring gasket N06600/Graphite -240 to 593 -400 to 1100 -29 to 427 (WCC and WC9) -46 to 371 (LCC) -48 to 427 (316 CF8M)(2) -29 to 427 (WCC) -46 to 371 (LCC) -20 to 800 (WCC and WC9) -50 to 700 (LCC) -55 to 800 (316 CF8M)(2) -20 to 800 (WCC) -50 to 700 (LCC) -29 to 510 -20 to 950 -29 to 566 (WC9) -29 to 593 (C12A) -20 to 1050 (WC9) -20 to 1100 (C12A) Backup ring Spring-loaded HPT or HPAT valve plug seal Valve Body-tobonnet bolting(1) Retaining ring Studs Nuts Steel SA193-B7 (all valve body materials) Steel SA194-2H (all valve body materials) Studs Nuts Steel SA193-B7M for sour service Steel SA194-2HM for sour service Studs Nuts Steel SA193-B16 (WC9 and C12A valve body mat'ls) Steel SA194-7 Studs Nuts N07718 SST (SB637)(3) Steel SA194-7 Studs Nuts S31600 stainless steel SA193-B8M (strain hardened) (CF8M valve body mat'ls)(4) S31600 stainless steel SA194-8M (CF8M valve body mat'ls)(4) -198 to 427 -325 to 800 Studs Nuts S20910 SST (SA479-XM-19)(3) (CF8M valve body mat'ls) Steel SA194-7 -198 to 593 -325 to 1100 PTFE V-ring -46 to 232 -50 to 450 Graphite ribbon filament (oxidizing service to 371_C [700_F]) -254 to 537 -425 to 1000 Graphite ribbon (high-temperature oxidizing service) 371 to 593 700 to 1100 Packing follower, spring, or lantern ring S31600 stainless steel -254 to 593 -425 to 1100 Packing box ring S31600 stainless steel -254 to 593 -425 to 1100 Steel -29 to 427 -20 to 800 S31600 stainless steel -198 to 593 -325 to 1100 Packing Packing flange, studs, or nuts 1. Valve body materials with which these bolting materials may be used are shown in parentheses. 2. Steel studs and nuts with NCF (non-corroding finish) coating are used with NPS 4 and 6 CF8M valve bodies. 3. These stud materials are not listed in ASME B16.34. 4. For valve sizes up through NPS 3. 5. If used with PEEK anti-extrusion rings, PTFE/carbon seal ring may be used in temperatures up to 316_C (600_F) for non-oxidizing service or up to 260_C (500_F) for oxidizing service. 11 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 8. Additional Globe Valve Specifications VALVE SIZE, NPS VALVE BODY DESIGN AND PLUG STYLE FLOW CHARACTERISTIC PORT DIAMETER mm Inches VALVE PLUG TRAVEL mm Inches VALVE STEM DIAMETER mm Inches HPS w/Micro-Flute 6.4 12.7 0.25 0.5 19 19 0.75 0.75 12.7 12.7 1/2 1/2 HPS w/Micro-Form 6.4 12.7 19.1 0.25 0.5 0.75 19 19 19 0.75 0.75 0.75 12.7 12.7 12.7, 19.1 1/2 1/2 1/2, 3/4 Modified equal percentage HPS w/Micro-Form 19.1 25.4 0.75 1 29 29 1.125 1.125 12.7, 19.1 12.7, 19.1 1/2,3/4 1/2, 3/4 Linear (cage style: Cavitrol III, 2-stage) HPS 22.2 0.875 38 1.5 12.7, 19.1 1/2, 3/4 HPS w/Micro-Form 6.4 12.7 19.1 0.25 0.5 0.75 19 19 19 0.75 0.75 0.75 12.7 12.7 12.7, 19.1 1/2 1/2 1/2, 3/4 HPS 47.6 1.875 29 1.125 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1) Linear (cage style: Whisper Trim III, level A1) HPS, HPD, HPT 47.6 1.875 38 1.5 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1) Modified equal percentage HPS w/Micro-Form 25.4 31.8 38.1 1 1.25 1.5 29 29 38 1.125 1.125 1.5 12.7,19.1, 25.4 12.7, 19.1, 25.4 12.7, 19.1, 25.4 1/2, 3/4, 1 1/2, 3/4, 1 1/2, 3/4, 1 Equal percentage 1 Equal percentage Linear (cage style: Std) 2 HPS, HPD, HPT 47.6 1.875 38 1.5 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1) Linear (cage style: Cavitrol III, 2-stage) HPT 44.5 1.75 51 2 12.7, 19.1 1/2, 3/4 Linear (cage style: Cavitrol III, 3-stage) HPS 25.4 1 51 2 19.1 3/4 73 2.875 51 2 12.7, 19.1, 25.4 1/2, 3/4, 1 Modified equal percentage Linear (cage style: Std) 3 HPD, HPT Linear (cage style: Whisper Trim III, level A1, B1) Linear (cage style: Cavitrol III, 2-stage) HPT 63.5 2.5 64 2.5 12.7, 19.1, 25.4 1/2, 3/4, 1 Linear (cage style: Cavitrol III, 3-stage) HPT 47.6 1.875 64 2.5 12.7, 19.1, 25.4 1/2, 3/4, 1 -continued- 12 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 8. Additional Globe Valve Specifications (Continued) VALVE SIZE, NPS VALVE BODY DESIGN AND PLUG STYLE FLOW CHARACTERISTIC PORT DIAMETER mm Inches VALVE PLUG TRAVEL mm Inches VALVE STEM DIAMETER mm Inches Modified equal percentage Linear (cage style: (Std) 4 HPD, HPT 92.1 3.625 51 2 19.1, 25.4 3/4, 1 Linear (cage style: Whisper Trim III level D3) HPD, HPT 73 2.875 51 2 19.1, 25.4 3/4, 1 Linear (cage style: Cavitrol III, 2-stage) HPT 87.3 3.4375 76 3 19.1, 25.4 3/4, 1 Linear (cage style: Cavitrol III, 3-stage) HPT 73 2.875 76 3 19.1, 25.4 3/4, 1 HPD, HPT 136.5 5.375 76 3 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Linear (cage style: Whisper Trim III, level A1, B3, C3) HPD, HPT 136.5 5.375 76 3 25.4, 31.8 1, 1-1/4 Linear (cage style: Whisper Trim III, level D3) HPD, HPT 111.1 4.375 76 3 25.4, 31.8 1, 1-1/4 Linear (cage style: Cavitrol III, 2-stage) HPD, HPT 133.4 5.25 102 4 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Linear (cage style: Cavitrol III, 3-stage) HPD, HPT 115.9 4.5625 102 4 19.1, 15.4, 31.8 3/4, 1, 1-1/4 Linear (cage style: Whisper Trim III level A1, A3, B3, C3) Modified equal percentage(2) Linear (cage style: Std) 6 1. Available only with HPS valve. 2. The first 75% is equal percentage. 13 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 9. Valve Stem Travels for CL2500 Globe Valves VALVE SIZE, NPS 1 VALVE DESIGN / PLUG STYLE PORT DIAMETER CHARACTERISTIC mm Inches mm Inches Equal Percentage 6.4, 9.5, 12.7, 19.1, 25.4 0.25, 0.375, 0.5, 0.75, 1 19.1 0.75 Modified Equal Percentage 6.4, 9.5, 12.7, 19.1, 25.4 0.25, 0.375, 0.5, 0.75, 1 25.4 1 Equal Percentage 6.4, 19.1, 25.4, 31.8 0.25, 0.75, 1, 1.25 19.1 0.75 Modified Equal Percentage 6.4, 19.1, 25.4, 31.8 0.25, 0.75, 1, 1.25 28.6 1.125 Equal Percentage 38.1 1.5 28.6 1.125 Modified Equal Percentage 38.1 1.5 38.1 1.5 47.6 1.875 25.4 1 47.6 1.875 28.6 1.125 47.6 1.875 25.4 1 47.6 1.875 28.6 1.125 HPS / Micro-Form or Micro-Flute HPS / Micro-Form HPS / Micro-Form 2 Linear Equal Percentage HPS Modified Equal Percentage Linear Equal Percentage HPD, HPT MAXIMUM VALVE STEM TRAVEL Modified Equal Percentage Table 10. Globe and Angle Valve Yoke Boss and Valve Stem Diameter Combinations(1) STANDARD DIAMETERS OPTIONAL DIAMETERS VALVE SIZE, NPS Stem Yoke Boss Stem Yoke Boss Stem Yoke Boss Stem Yoke Boss 1 12.7 71 0.5 2-13/16 19.1 90 0.75 3-9/16 2 12.7 19.1 71 90 0.5 0.75 2-13/16 3-9/16 25.4 127 1 5 3 19.1 90 0.75 3-9/16 12.7 25.4 71 127 0.5 1 2-13/16 5 4 19.1 90 0.75 3-9/16 25.4 127 1 5 6 25.4 31.8 127 127 1 1.25 5 5 19.1 71 0.75 3-9/16 8(2) 25.4 31.8 127 127 1 1.25 5 5 19.1 71 0.75 3-9/16 mm Inches 1. See tables 8, 9, and 11 for valve stem diameters available for specific constructions. 2. Angle valve construction only (HPAD, HPAT). 14 mm Inches Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 11. Additional Angle Valve Specifications VALVE SIZE, NPS VALVE BODY DESIGN AND PLUG STYLE FLOW CHARACTERISTIC Equal percentage Modified equal percentage VALVE PLUG TRAVEL mm Inches VALVE STEM DIAMETER mm Inches 0.25 0.375 0.5 19 19 19 0.75 0.75 0.75 12.7 12.7 12.7 1/2 1/2 1/2 HPAS w/Micro-Flute Up(2) HPAS w/Micro-Form Up 6.4 12.7 19.1 0.25 0.5 0.75 19 19 19 0.75 0.75 0.75 12.7 12.7 12.7, 19.1 1/2 1/2 1/2, 3/4 Down 19.1 0.75 19 0.75 19.1 3/4 Up 12.7 19.1 25.4 0.5 0.75 1 29 29 29 1.125 1.125 1.125 12.7 12.7, 19.1 12.7, 19.1 1/2 1/2, 3/4 1/2, 3/4 Down 19.1 0.75 29 1.125 19.1 3/4 0.375 0.5 0.75 19 19 19 0.75 0.75 0.75 12.7 12.7 19.1 1/2 1/2 3/4 HPAS w/Micro-Form HPAS Linear (cage style: Std) HPAS w/ Micro-Flat Down 9.5 12.7 19.1 Linear (cage style: Cavitrol III, 2-stage) HPAS, HPAD Down 22.2 0.875 38 1.5 12.7, 19.1 1/2, 3/4 HPAS w/Micro-Flute Up(2) 6.4 9.5 12.7 0.25 0.375 0.5 19 19 19 0.75 0.75 0.75 12.7 12.7 12.7 1/2 1/2 1/2 Up 6.4 12.7 19.1 25.4 19.1 25.4 31.8 38.1 47.6 0.25 0.5 0.75 1 0.75 1 1.25 1.5 1.875 19 19 19 19 19 19 19 29 29 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.125 1.125 12.7 12.7 12.7, 19.1 12.7, 19.1, 25.4 19.1 19.1 25.4 25.4 12.7, 19.1, 25.4 1/2 1/2 1/2, 3/4 1/2, 3/4, 1 3/4 3/4 1 1 1/2, 3/4, 1 Down 47.6 1.875 29 1.125 12.7, 19.1 1/2, 3/4 Up 25.4 31.8 38.1 1 1.25 1.5 29 29 38 1.125 1.125 1.5 12.7, 19.1, 25.4 12.7, 19.1, 25.4 12.7, 19.1, 25.4 1/2, 3/4, 1 1/2, 3/4, 1 1/2, 3/4, 1 0.75 1 1.25 1.5 1.875 29 29 29 38 38 1.125 1.125 1.125 1.5 1.5 19.1 19.1 25.4 25.4 12.7, 19.1, 25.4 3/4 3/4 1 1 1/2, 3/4, 1 HPAS w/Micro-Form Up Equal percentage HPAS, equal percentage characterized cage HPAS HPAT, HPAD HPAS w/Micro-Form 2 PORT DIAMETER mm Inches 6.4 9.5 12.7 HPAS, equal percentage characterized cage 1 FLOW DIRECTION Modified equal percentage Up 19.1 25.4 31.8 38.1 47.6 HPAT, HPAD Down 47.6 1.875 38 1.5 12.7, 19.1 1/2, 3/4 HPAS w/Micro-Flat Down 25.4 1 29 1.125 19.1 3/4 HPAS, equal percentage characterized cage HPAS Linear (cage style: std) Linear (cage style: std) Down HPAS HPAT, HPAD Down Up 47.6 1.875 38 1.5 12.7, 19.1, 25.4 1/2, 3/4, 1 Down 47.6 1.875 38 1.5 12.7, 19.1 1/2, 3/4 Up 47.6 1.875 38 1.5 12.7, 19.1, 25.4(1) 1/2, 3/4, 1(1) Linear (cage style: Whisper III, level A1) HPAS, HPAT, HPAD Linear (cage style: Cavitrol III, 2-stage) HPAT Down 44.5 1.75 51 2 12.7, 19.1 1/2, 3/4 Linear (cage style: Cavitrol III, 3-stage) HPAS Down 25.4 1 51 2 19.1 3/4 -continued- 15 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 11. Additional Angle Valve Specifications (continued) VALVE SIZE, NPS VALVE BODY DESIGN AND PLUG STYLE FLOW CHARACTERISTIC Equal percentage Modified equal percentage Linear (cage style: Std) 3 4 HPAT, HPAD Linear (cage style: Whisper III, level A1) VALVE STEM DIAMETER mm Inches Down 47.6 1.875 29 1.125 12.7, 19.1 1/2, 3/4 Down 47.6 1.875 38 1.5 12.7, 19.1 1/2, 3/4 47.6 1.875 38 1.5 12.7, 19.1 1/2, 3/4 Down Up Down 44.5 1.75 51 2 12.7, 19.1 1/2, 3/4 Linear (cage style: Cavitrol III, 3-stage) HPAS Down 25.4 1 51 2 19.1 3/4 Equal percentage Down 73 2.875 38 1.5 12.7, 19.1, 25.4 1/2, 3/4, 1 Modified equal percentage Down Linear (cage style: Std) HPAT, HPAD Down 73 2.875 51 2 12.7, 19.1, 25.4 1/2, 3/4, 1 Down 64 2.5 64 2.5 12.7, 19.1, 25.4 1/2, 3/4, 1 Down 47.6 1.875 64 2.5 12.7, 19.1, 25.4 1/2, 3/4, 1 Equal percentage Down 92.1 3.625 38 1.5 19.1, 25.4 3/4, 1 Modified equal percentage Down 92.1 3.625 51 2 19.1, 25.4 3/4, 1 73 2.875 51 2 19.1, 25.4 3/4, 1 87.3 3.4375 76 3 19.1, 25.4 3/4, 1 Linear (cage style: Whisper III, level A1, B1) Up HPAT Linear (cage style: Std) Linear (cage style: Whisper III, level A1, A3, B3, C3) Down HPAT, HPAD Up Linear (cage style: Whisper III, level D3) Linear (cage style: Cavitrol III, 2-stage) Linear (cage style: Cavitrol III, 3-stage) Up Down HPAT Down 73 2.875 76 3 19.1, 25.4 3/4, 1 Equal percentage Down 136.5 5.375 64 2.5 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Modified equal percentage Down 136.5 5.375 76 3 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Linear (cage style: Std) Down Up 136.5 5.375 76 3 25.4, 31.8 1, 1-1/4 Up 111.1 4.375 76 3 25.4, 31.8 1, 1-1/4 Down 133.4 5.25 102 4 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Down 115.9 4.5625 102 4 19.1, 25.4, 31.8 3/4, 1, 1-1/4 Linear (cage style: Whisper III, level A1, A3, B3, C3) HPAT, HPAD Linear (cage style: Whisper III, level D3) Linear (cage style: Cavitrol III, 2-stage) Linear (cage style: Cavitrol III, 3-stage) HPAT 1. Available only with HPAS valves. 2. Micro-Flutes (1 flute and 0.5 inch port 2 flute) may be used flow down in flashing and erosive service. 16 VALVE PLUG TRAVEL mm Inches HPAT Linear (cage style: Cavitrol III, 3-stage) 8 PORT DIAMETER mm Inches Linear (cage style: Cavitrol III, 2-stage) Linear (cage style: Cavitrol III, 2-stage) 6 FLOW DIRECTION Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Figure 6. Fisher HPS Trim with Micro-Flute Valve Plug Figure 7. Fisher HPS Trim with Micro-Form Valve Plug W5816-1 W5817-1 FLOW FLOW Trim 203– Trim 203 is the standard trim for stainless steel valve body materials and should only be used with stainless steel valve body materials. This trim meets the metallurgical requirements of NACE MR0175-2002 and can be used in applications up to 593_C (1100_F) Trim 204– Trim 204 is used in sour or moderately corrosive services. This trim meets the metallurgical requirements of NACE MR01752002 and can be used with carbon steel and alloy steel valve body materials. Trim 210– Provides a S31600 CoCr-A hardfaced valve plug, which can be easily weld repaired. The S17400 H1075 cage in this trim also allows it to be used in an HPT or HPAT construction. Trim 211– Trim 211 is the standard trim for C12A valve body materials and should only be used with C12A valve body materials. C12A should only be used when the pressure and temperature capabilities for WC9 valve body materials are not acceptable. Trim Selection Guidelines Refer to the following descriptions as a guideline for the selection of appropriate trims. Trim 201A– Trim 201A is the standard trim for carbon steel and alloy steel valve body materials. This trim is recommended for general or severe service applications up to 343_C (650_F) or 427_C (800_F) depending on valve construction. Typical applications for this trim include services in boiler feedwater, water, nonsour hydrocarbons, and steam. Trims 202 and 202H– Trims 202 and 202H are designed for use in high temperature applications up to 566_C (1050_F). Trim 202H includes special tolerances required for larger sized HPD and HPAD constructions, as indicated in table 12, at operating temperatures above 343_C (650_F). 17 Product Bulletin HP Valve 51.2:HP October 2014 Figure 8. NPS 2 Fisher HPS Trim with Cavitrol III 3-Stage Cage D101635X012 Figure 10. Fisher HPD Trim with Whisper Trim III Level D Cage (also available in HPT and HPS) W5818-1 W5951-1 FLOW Figure 9. Fisher HPT Trim with Whisper Trim III Level A1 Cage (also available in HPD [NPS 2-6] and HPS [NPS 2 and 3]) FLOW Figure 11. Fisher HPAS Trim with Micro-Flat Valve Plug W6021-1 W5952-1 FLOW FLOW C-seal Trim Description Fisher TSO (Tight Shutoff) Trim Capabilities C-seal trim is available for HPD and HPAD valves with port diameters from 2.875 inches through 5.375 inches. TSO trim is available for HPS and HPT valves with port diameters as defined in table 5. Also see figure 3 and table 4. With C-seal trim, a balanced valve can achieve high-temperature, Class V shutoff. Because the C-seal plug seal is formed from metal (N07718 nickel alloy) rather than an elastomer, a valve equipped with the C-seal trim can be applied in processes with a fluid temperature of up to 593_C (1100_F). TSO trim consists of a protected soft seat plus PEEK anti-extrusion rings with a spring-loaded PTFE plug seal. Used only in flow down applications, TSO trim offers unparalleled shutoff integrity, resulting in longer plug and seat life. For additional information contact your Emerson Process Management sales office. 18 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 12. Trim Material Combinations TRIM USAGE VALVE PLUG CAGE SEAT RING VALVE BODY MATERIAL(1) OPERATING TEMPERATURE RANGE(2) _C _F WCC -29 to 343(8) -20 to 650(8) LCC -29 to 343 -20 to 650 WC9 -29 to 343(8) -20 to 650(8) WCC -29 to 427 -20 to 800 LCC -46 to 343 -50 to 650 WC9 -29 to 566 -20 to 1050 WCC 260 to 427 500 to 800 LCC 260 to 343 500 to 650 WC9 260 to 566 500 to 1050 CF8M -198 to 593(2) -325 to 1100(2) WCC -29 to 427 -20 to 800 LCC -46 to 343 -50 to 650 WC9 -29 to 427 -20 to 800 WCC -29 to 427 -20 to 800 LCC -46 to 343 -50 to 650 WC9 -29 to 427 -20 to 800 With Standard Cage 201A 202 202H(4) 203 (NACE)(5) 204 (NACE)(5) 210 211(9) HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 &1500 &NPS 1-2 CL2500) S41600 heat-treated for HP, HPA, Micro-Form (HPA), and flow down HPAS) or S44004 (440C SST) heat-treated for Micro-Flute and Micro-Flat (HPA only) valve plugs HPD & HPS only (NPS 1-6 CL900 & 1500 & S31600 (316 stainless NPS 1 to 2 CL2500) steel) with CoCr-A seat HPAD & HPAS only and guide (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HPD NPS 6 CL900 & 1500, HPAD NPS 8 CL900 & 1500 only HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HPD & HPS only (NPS 1-6 CL900 & 1500 & NPS 1 to 2 CL2500) HPAD & HPAS only (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) S31600 (316 stainless steel) with CoCr-A seat and guide S17400 (17-4 SST) H1075 heat-treated F22 Cr-Mo alloy steel nitrided S41600 heat-treated or HPA (S44004 heat-treated seat ring for Micro-Flat S44004 heat-treated seat and liner) S31600/CoCr-A or R30006 (Alloy 6) for Micro-Flat valve plugs R30006 seat, liner(3) F22 Cr-Mo alloy steel nitrided S31600/CoCr-A S31600 with CoCr-A seat and guide S31600/hard Cr coat S31600/CoCr-A or R30006 (Alloy 6) for Micro-Flat valve plugs R30006 seat, liner(3) S31600 with CoCr-A seat and guide S17400 Double H1150 heat-treated S31600/CoCr-A or R30006 (Alloy 6) for Micro-Flat valve plugs R30006 seat, liner(3) S31600 with CoCr-A seat and guide S17400 H1075 S31600/CoCr-A F91 with CoCr-A seat and guide F91 ion nitrided F91 with CoCr-A C12A -29 to 593 -20 to 1100 TC1(10) HPS & HPAS (NPS 1-2 CL900, 1500 & 2500) S17400/tungsten carbide insert for seat & contour (for Micro trims)(11) Alloy 6 S17400/tungsten carbide insert for seat & bore WCC, WC9 -29 to 232 -20 to 450 TC2(10) HPS & HPAS (NPS 1-2 CL900, 1500 & 2500) S32550/tungsten carbide insert for seat & contour (for Micro trims)(11) Alloy 6 S32550/tungsten carbide insert for seat & bore CF8M, CD3MN, CD3MWCuN -29 to 232 -20 to 450 TC3(10) HPS & HPAS (NPS 1-2 CL900, 1500 & 2500) N07718/tungsten carbide insert for seat & contour (for Micro trims)(11) Alloy 6 N07718/tungsten carbide insert for seat & bore CW6MC -29 to 232 -20 to 450 -continued- 19 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 12. Trim Material Combinations (continued) TRIM USAGE VALVE PLUG CAGE SEAT RING VALVE BODY MATERIAL(1) OPERATING TEMPERATURE RANGE(2) _C _F With Standard Cage 751 HP (NPS 1-6 CL900 & 1500) ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S31803 with CoCr-A seat and guide S31803/Cr Pl S31803/CoCr A CD3MN -51 to 316 -60 to 600 S32760/Cr Pl S32760/CoCr A CD3MWCuN -51 to 316 -60 to 600 -29 to 232(7) -20 to 450(7) -29 to 232(7) -20 to 450(7) WCC -29 to 232(7) -20 to 450(7) LCC -46 to 232(7) -50 to 450(7) WC9 -29 to 232(7) -20 to 450(7) ≥ 3 inch Port: S31803/Ultimet 752 HP (NPS 1-6 CL900 & 1500) ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S32760 with CoCr-A seat and guide ≥ 3 inch Port: S32760/Ultimet With Cavitrol III Cage 215A 215B(6) 206 (NACE)(5) 753 HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HP (NPS 1-6 CL900 & 1500) S44004 heat-treated S44004 heat-treated S31600 with CoCr-A seat and guide ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S31803 with CoCr-A seat and guide S17400 H1075 heat-treated S17400 H1075 heat-treated S42000 or S44004 heat-treated for CAV III Micro-Flat only WCC S42000 or S44004 heat-treated for CAV III Micro-Flat only WCC S17400 Double H1150 heat-treated S31600/CoCr-A LCC WC9 LCC WC9 S32760 S31803/CoCr A CD3MN -51 to 316 -60 to 600 S32760 S32760/CoCr A CD3MWCuN -51 to 316 -60 to 600 ≥ 3 inch Port: S31803/Ultimet 754 HP (NPS 1-6 CL900 & 1500) ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S32760 with CoCr-A seat and guide ≥ 3 inch Port: S32760/Ultimet -continued- 20 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 12. Trim Material Combinations (continued) TRIM USAGE VALVE PLUG CAGE SEAT RING VALVE BODY MATERIAL(1) OPERATING TEMPERATURE RANGE(2) _C _F -29 to 343(8) -20 to 650(8) WCC -29 to 427 -20 to 800 LCC -29 to 343 -20 to 650 WC9 -29 to 427 -20 to 800 WCC -29 to 427 -20 to 800 LCC -46 to 343 -50 to 650 WC9 -29 to 566 -20 to 1050 WCC -29 to 427 -20 to 800 LCC -46 to 343 -50 to 650 WC9 -29 to 566 -20 to 1050 WCC -29 to 343 -20 to 650 LCC -46 to 343 -50 to 650 WC9 -29 to 343 -20 to 650 With Whisper Trim III Cage 207A 207B 208 208H(4) 209 (NACE)(5) 212(9) 751 HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) S41600 heat-treated HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500 S41600 heat-treated HPD & HPS only (NPS 1-6 CL900 & 1500 & NPS 1 to 2 CL2500) HPAD & HPAS (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) S31600 with CoCr-A seat and guide HPD (NPS 6 CL900 & 1500) HPAD (NPS 8 CL900 & 1500 only) HP (NPS 1-6 CL900 & 1500 & NPS 1-2 CL2500) HPA (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HPD & HPS only (NPS 1-6 CL900 & 1500 & NPS 1 to 2 CL2500) HPAD & HPAS only (NPS 1-8 CL900 & 1500 &NPS 1-2 CL2500) HP (NPS 1-6 CL900 & 1500) WCC S17400 H1075 heat-treated S41600 heat-treated LCC WC9 S17400 H1075 heat-treated F22 steel nitrided S31600 with CoCr-A seat and guide F22 steel nitrided S31600 with CoCr-A seat and guide S17400 Double H1150 heat-treated F91 with CoCr-A seat and guide ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S31803 with CoCr-A seat and guide S31600/CoCr-A S31600/CoCr-A S31600/CoCr-A S31600/CoCr-A F91 ion nitrided F91 with CoCr-A C12A -29 to 593 -20 to 1100 S31803/Cr Pl S31803/CoCr A CD3MN -51 to 316 -60 to 600 S32760/Cr Pl S32760/CoCr A CD3MWCuN -51 to 316 -60 to 600 ≥ 3 inch Port: S31803/Ultimet 752 HP (NPS 1-6 CL900 & 1500) ≤ 1/4 inch Port: Alloy 6 > 1/4 inch, < 3 inch Port: S32760 with CoCr-A seat and guide ≥ 3 inch Port: S32760/Ultimet 1. If using valve body/trim combinations other than those listed, consult your Emerson Process Management sales office. 2. Temperatures above 538_C (1000_F) require a non-standard CF8M body material (CF8M to FMS 20B16). 3. For HPA valves. 4. Trims 202H and 208H have valve plug tolerances for high temperature service and are used in place of trims 202 and 208 for the constructions listed when operating temperatures exceed 343_C (650_F). 5. NACE MR0175-2002. 6. Trim 215B has a S31600 valve stem instead of the standard S20910 material. 7. NPS 1 2 stage and NPS 2 3 stage HPS can be used at temperatures up to 343_C (650_F). 8. NPS 1 and 2 can be used at temperatures up to 427_C (800_F). 9. Trims 211 and 212 use S41000 stem instead of the standard S20910 material. S41000 is limited to 538_C (1000_F). For temperatures greater than 538_C (1000_F), S42200 stem is used. 10. Trims TC1, TC2, TC3 use S20910, S32550, and N07718 stem respectively. Use these trims for highly erosive applications. 11. Use with Micro-Form trim in HPS, Micro-Form and Micro-Flat in HPAS valves. 21 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 13. Flowing Pressure Drop Limits for NPS 6 HPD and HPT Valves (Without Cavitrol III or Whisper Trim III Cage) MAXIMUM FLOWING PRESSURE DROP STEM DIAMETER, mm (INCHES) FLOW MEDIA All except boiler feedwater Boiler feedwater Bar PSI Flow Down Flow Up Flow Down Flow Up 19 (3/4) 103 --- 1500 --- 25.4 (1) 172 --- 2500 --- 31.8 (1-1/4) 259 --- 3750 --- 51.8 x 31.8(1) (2 x 1-1/4) 259 259 3750 3750 31.8 (1-1/4) 69 --- 1000 --- 51.8 x 31.8(1) (2 x 1-1/4) 138 259 2000 3750 1. Requires 31.8 mm (1-1/4 inch) S20910 stem with 52.8 mm (2-inch) plug-to-stem connection. Figure 12. Pressure-Temperature Limits for Trim Material Combinations 5000 300 4000 201, 207 200 2000 100 1000 1 10 0 - 20 200 400 600 6000 400 5000 300 4000 3000 100 1000 10 0 800 1000 1200 PRESSURE DROP, PSI 6000 - 40 600 0 400 5000 204, 209 4000 300 3000 200 2000 100 206 1000 10 0 - 40 200 400 600 800 1000 1200 FLUID TEMPERATURE, _F 6000 PRESSURE DROP, PSI FLUID TEMPERATURE, _C 200 400 PRESSURE DROP, BAR, DIFFERENTIAL 0 - 20 FLUID TEMPERATURE, _C 200 400 1000 LIMIT FOR 2-STAGE 4 206 300 200 100 215 0 - 40 0 400 3000 2000 - 73 LIMIT FOR 3-STAGE 4000 400 600 800 1000 1200 650 FLUID TEMPERATURE, _F 200 600 210 5000 10 200 400 600 22 FLUID TEMPERATURE, _C 200 400 600 400 5000 300 4000 203 211 212 3000 200 2000 100 1000 800 1000 1200 FLUID TEMPERATURE, _F Notes: Use trim 207B in NPS 3, 4, 6 HP and NPS 4, 6, 8 HPA above 343_C (650_F). NACE MR0175-2002. Be especially careful to specify service temperature if trim 202 or 208 is selected, As different thermal expansion rates require special plug clearances. 4 The limit for 2-stage NPS 1 and 2 valves is 2160 psig. For NPS 3 to 6 valves the limit is 1800 psig. C0746-5 3 6000 SOUR SERVICE APPLICATIONS (NACE) 2 1 2 3 200 2000 FLUID TEMPERATURE, _F - 40 202H, 208H 202,208 10 0 - 100 200 400 600 800 1000 1200 FLUID TEMPERATURE, _F PRESSURE DROP, BAR, DIFFERENTIAL 400 600 PRESSURE DROP, BAR, DIFFERENTIAL 0 PRESSURE DROP, PSI PRESSURE DROP, PSI 6000 3000 FLUID TEMPERATURE, _C 200 400 - 29 600 PRESSURE DROP, BAR, DIFFERENTIAL FLUID TEMPERATURE, _C 200 400 PRESSURE DROP, PSI 0 PRESSURE DROP, BAR, DIFFERENTIAL - 29 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 14. Globe Valve Dimensions with Standard Bonnet VALVE SIZE, NPS Table 15. Globe Valve Dimensions with Standard Bonnet A(1) ASME CL900 EN CL1500 RF RTJ BWE 1 292 292 292 2 375 378 3 442 4x3 SWE PN160 PN250 RF RTJ 292 292 292 269 277 375 375 375 378 344 445 460 --- 460 464 460 463 460 --- 479 VALVE SIZE, NPS B(1) ASME CL900 EN CL1500 RF RTJ BWE 1 146 146 146 360 2 187 189 187 442 460 3(2) 221 222 482 --- --- 3(3) 200 SWE PN160 PN250 RF RTJ 146 146 146 134 138 187 187 189 172 180 230 --- 230 232 --- --- 202 210 --- 210 211 192 202 mm mm 4 511 514 530 --- 530 533 511 530 4x3 212 214 209 --- 222 223 --- --- 6x4 544 547 530 --- 598 604 --- --- 4 229 230 238 --- 238 240 218 232 6 714 718 768 --- 768 775 714 768 6x4 249 250 238 --- 276 279 --- --- 8x6 730 733 768 --- 787 797 --- --- 6 310 311 337 --- 337 340 298 316 8x6 317 319 336 --- 345 350 --- --- 1 --- --- 318 318 318 318 --- --- 2 --- --- 400 400 413 416 --- --- CL2500 CL900 CL1500 PN160 PN250 CL2500 1 --- --- 159 159 159 159 --- --- 2 --- --- 200 200 206 208 --- --- Inches CL900 CL1500 PN160 PN250 1 11.50 11.50 11.50 11.50 11.50 11.50 10.58 10.90 2 14.75 14.88 14.75 14.75 14.75 14.88 13.56 14.18 1 5.75 5.75 5.75 5.75 5.75 5.75 5.29 5.45 3 17.38 17.50 18.12 --- 18.12 18.25 17.38 18.12 2 7.38 7.44 7.38 7.38 7.38 7.44 6.78 7.09 4x3 18.12 18.25 18.12 --- 18.88 19.00 --- --- 3(2) 8.69 8.75 9.06 --- 9.06 9.12 --- --- 4 20.12 20.25 20.88 --- 20.88 21.00 20.12 20.88 3(3) 7.88 7.94 8.25 --- 8.25 8.31 7.54 7.94 6x4 21.44 21.56 20.88 --- 23.56 23.81 --- --- 4x3 8.38 8.44 8.25 --- 8.75 8.81 --- --- 6 28.12 28.25 30.25 --- 30.25 30.50 28.12 30.25 4 9.00 9.06 9.38 --- 9.38 9.44 10.75 9.13 8x6 28.75 28.88 30.25 --- 31.00 31.38 --- --- 6x4 9.81 9.88 9.38 --- 10.88 11.00 --- --- 6 12.19 12.25 13.25 --- 13.25 13.38 11.72 12.43 8x6 12.5 12.56 13.25 --- 13.62 13.81 --- --- CL2500 1 --- --- 12.50 12.50 12.50 12.50 --- --- 2 --- --- 15.75 15.75 16.25 16.38 --- --- 1. RF-raised-face flanges; RTJ-ring-type joint flanges; BWE-buttwelding ends; SWE-socketweld ends. Inches CL2500 1 --- --- 6.25 6.25 6.25 6.25 --- --- 2 --- --- 7.88 7.88 8.12 8.19 --- --- 1. RF-raised-face flanges; RTJ-ring-type joint flanges; BWE-buttwelding ends; SWE-socketweld ends. 2. Manufactured in U.S.A. 3. Manufactured in Europe and Japan. 23 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 16. Globe Valve Dimensions with Standard Bonnet Table 17. Globe Valve Dimensions with Extension Bonnet STANDARD BONNETS VALVE SIZE, NPS EXTENSION BONNETS (CL900 AND 1500) D Yoke Boss Diameters, mm (Inches) G 71 (2-13/16) 90 (3-9/16) 127 (5) D VALVE SIZE, NPS G 1 52 77 Yoke Boss Diameters, mm (Inches) 90 (3-9/16) 127 (5) 384 400 --- 430 446 505 71 (2-13/16) mm mm CL900 and 1500 1 52 260 267 --- 2 Std, Whisper III, Cavitrol III 3-Stage 77 261 267 331 2 Std, Whisper III, Cavitrol III 3-Stage 2, Cavitrol III 2-Stage 77 279 286 344 1 2.06 15.12 15.75 --- 4x3, 3(1) 121 322 311 370 3(2) 141 289 278 337 3.06 16.94 17.56 19.88 6x4, 4 175 --- 300 368 2 Std, Whisper III, Cavitrol III 3-Stage 8x6, 6 248 --- 365 402 2, Cavitrol III 2-Stage 3.06 17.62 18.25 20.38 2, Cavitrol III 2-Stage 77 448 464 518 Inches CL2500 1 63 35 35 --- 2 Std, Whisper III, Cavitrol III 3-Stage 84 303 303 352 2, Cavitrol III 2-Stage 84 320 320 40 Inches CL900 and 1500 1 2.06 10.25 10.50 --- 2 Std, Whisper III, Cavitrol III 3-Stage 3.06 10.31 10.56 13.06 2, Cavitrol III 2-Stage 3.06 11.00 11.25 13.56 4x3, 3(1) 4.75 12.69 12.25 14.56 3(2) 5.56 11.38 10.94 13.25 6x4, 4 6.88 --- 11.81 14.50 8x6, 6 9.75 --- 14.38 15.81 CL2500 1 2.47 10.07 10.07 --- 2 Std, Whisper III, Cavitrol III 3-Stage 3.31 11.91 11.91 13.85 2, Cavitrol III 2-Stage 3.31 12.59 12.59 14.53 1. Manufactured in U.S.A. 2. Manufactured in Europe and Japan. 24 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Figure 13. Globe Valve Dimensions with Standard Bonnet (also see tables 14, 15, and 16) MATCH LINE FOR ACTUATOR MATCH LINE FOR 585C SERIES ACTUATORS AND TYPE 657, 667 SIZE 100 ACTUATORS MATCH LINE FOR ACTUATOR MATCH LINE FOR ALL OTHER ACTUATORS 25.4 (1.00) mm (INCHES) FLANGED VALVE WITH 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS BUTTWELDING END VALVE WITH 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS 127mm (5-INCH) DIAMETER YOKE BOSS FOR USE WITH ALL VALVES A5700A-3 TYPICAL NPS 1, 2, AND 3 MATCH LINE FOR ACTUATOR MATCH LINE FOR ACTUATOR MATCH LINE FOR 585C SERIES ACTUATORS AND TYPE 657, 667 SIZE 100 ACTUATORS MATCH LINE FOR ALL OTHER ACTUATORS FLANGED VALVE WITH 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS A2719A-4 BUTTWELDING END VALVE WITH 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS 25.4 (1.00) 127mm (5-INCH) DIAMETER YOKE BOSS FOR USE WITH FLANGED OR BUTTWELDING VALVE TYPICAL NPS 3 (EUROPE AND JAPAN MANUFACTURE), 4, AND 6 mm (INCHES) Note: For dimensions of valves with other end connections, consult your Emerson Process Management sales office. 25 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 18. Dimensions D for Style 1 Extension Bonnet (A, B, and G Dimensions Listed in Figure 13 Do Not Change When Extension Bonnet is Used) D VALVE SIZE, NPS Yoke Boss Diameters, mm (Inches) 71 (2-13/16) 90 (3-9/16) 127 (5) mm 1 (std trim) 383 390 --- 2 (std, Whisper III, Cavitrol III, 3-stage trim) 430 445 504 2 (Cavitrol III 2-stage trim) 447 463 517 1 (std trim) 15.09 15.34 --- 2 (std, Whisper III, Cavitrol III 3-stage trim) 16.91 17.53 19.84 2 (Cavitrol III 2-stage trim) 17.59 18.22 20.34 Inches Figure 14. Dimensions D for Style 1 Extension Bonnet (A, B, and G Dimensions Listed in Figure 13 Do Not Change When Extension Bonnet is Used) (also see tables 17 and 18) MATCH LINE FOR ACTUATOR MATCH LINE FOR 585C SERIES ACTUATORS MATCH LINE FOR ALL OTHER ACTUATORS 25.4 (1.00) D D 127 mm (5-INCH) DIAMETER YOKE BOSS FOR STYLE 1 EXTENSION BONNET G B A FLANGED VALVE WITH STYLE 1 EXTENSION BONNET HAVING 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS A5701A-2 26 mm (INCHES) Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 19. Angle Valve Dimensions with Standard Bonnet STANDARD BONNETS D VALVE SIZE, NPS Yoke Boss Diameters, mm (Inches) 71 (2-13/16) CL900 and 1500 90 (3-9/16) CL2500 CL900 and 1500 127 (5) CL2500 CL900 and 1500 CL2500 mm 1 230 204 238 210 --- --- 2 Std, Whisper III, Cavitrol III 3-Stage 227 240 233 229 297 288 2 Cavitrol III 2-Stage 244 257 251 246 314 305 3 259 --- 265 --- 329 --- 4 289 --- 278 --- 337 --- 6 --- --- 300 --- 368 --- 8 --- --- 364 --- 401 --- Inches 1 9.06 8.04 9.38 8.28 --- --- 2 Std, Whisper III, Cavitrol III 3-Stage 8.94 9.45 9.19 9.00 11.69 11.32 2 Cavitrol III 2-Stage 9.62 10.13 9.88 9.69 12.38 12.01 3 10.19 --- 10.44 --- 12.94 --- 4 11.38 --- 10.94 --- 13.25 --- 6 --- --- 11.81 --- 14.50 --- 8 --- --- 14.34 --- 15.77 --- EXTENSION BONNETS D VALVE SIZE, NPS Yoke Boss Diameters, mm (Inches) 71 (2-13/16) CL900 and 1500 90 (3-9/16) CL2500 CL900 and 1500 127 (5) CL2500 CL900 and 1500 CL2500 mm 1 354 373 371 388 --- --- 2 Std, Whisper III, Cavitrol III 3-Stage 395 --- 411 --- 470 --- 2 Cavitrol III 2-Stage 413 --- 429 --- 487 --- 1 13.94 14.67 14.62 15.28 --- --- 2 Std, Whisper III, Cavitrol III 3-Stage 15.56 --- 16.19 --- 18.50 --- 2 Cavitrol III 2-Stage 16.25 --- 16.88 --- 19.19 --- Inches 27 Product Bulletin HP Valve 51.2:HP October 2014 D101635X012 Table 20. Angle Valve Dimensions with Standard Bonnet VALVE SIZE, NPS A & G(1) G ASME CL2500 EN CL900 CL1500 SWE SWE RF RTJ 1 141 102 141 141 2 184 124 178 179 3 --- --- 226 4 --- --- 6 --- 8 --- PN160 PN250 141 130 134 179 163 170 235 237 --- --- --- 273 275 --- --- 353 --- 353 356 --- --- 416 --- 416 421 --- --- BWE SWE RF RTJ 141 141 141 178 178 178 227 235 --- 273 275 273 --- 325 327 --- 387 389 mm Inches 1 5.56 4.00 5.56 5.56 5.56 5.56 5.56 5.56 5.10 5.26 2 7.25 4.88 7.00 7.06 7.00 7.00 7.00 7.06 6.40 6.71 3 --- --- 8.88 8.94 9.25 --- 9.25 9.31 --- --- 4 --- --- 10.75 10.81 10.75 --- 10.75 10.81 --- --- 6 --- --- 12.81 12.88 13.88 --- 13.88 14.00 --- --- 8 --- --- 15.25 15.31 16.38 --- 16.38 16.56 --- --- 1. RF–raised-face flanges; RTJ–ring-type-joint flanges; BWE–buttwelding ends; SWE–socket-weld ends. Figure 15. Angle Valve Dimensions with Standard Bonnet (also see tables 19 and 20) MATCH LINE FOR ACTUATOR MATCH LINE FOR ACTUATOR FLANGED VALVE WITH 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS A6018A-1 FLANGED VALVE WITH STYLE 1 EXTENSION BONNET HAVING 71 OR 90 mm (2-13/16 OR 3-9/16 INCH) DIAMETER YOKE BOSS 1 For CL900 and 1500 valves, G = A. For CL2500 valves, see table 20 for the G dimension. Note: For dimensions of valves with other end connections, consult your Emerson Process Management sales office. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, WhisperFlo, Cavitrol, Whisper Trim, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com E 281991, 2014 Fisher Controls International LLC. All rights reserved.
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