Emerson Hasxee Im Hs Users Manual

2015-01-05

• X-STREAM XE Instruction Manual
  • Introduction
  • Definitions
    • Terms used in this instruction manual
    • Symbols used on and inside the unit
    • Symbols used in this manual
  • Safety Instructions
    • Intended use statement
    • General safety notice / Residual risk
    • Authorized personnel
    • Disposal of batteries
    • Installing and connecting the unit
    • Operating and maintaining this unit
  • Chapter 1 Technical description
    • 1.1 Overview
      • 1.1.1 The front panel
    • 1.2 Configuration of gas lines
      • 1.2.1 Materials used
      • 1.2.2 Safety filter
      • 1.2.3 Gas inlets and outlets
      • 1.2.4 Tubing
      • 1.2.5 Infallible containments
      • 1.2.6 Optional components for gas lines
      • 1.2.7 Alternative configurations
    • 1.3 Interfaces
      • 1.3.1 Analog outputs
      • 1.3.2 Status relays
      • 1.3.3 Modbus Interface, Ethernet
      • 1.3.4 Serial Interface
      • 1.3.5 USB Interfaces
      • 1.3.6 Optional interfaces
    • 1.4 Comparison of the various X-STREAM analyzer models
    • 1.5 X-STREAM XEGC: ½ 19 inch table-top unit
    • 1.6 X-STREAM XEGP: 19 inch table-top or rackmount design
    • 1.7 X-STREAM XEF/XDF: Field housing with single or dual compartment
      • 1.7.1 Field housings for installation in hazardous areas (Ex-zones)
    • 1.8 X-STREAM XEFD: Cast aluminum flameproof housing
  • Chapter 2 Technical data
    • 2.1 Common technical data
    • 2.2 Model-specific technical data
      • 2.2.1 X-STREAM XEGC: ½ 19 inch tabletop unit
      • 2.2.2 X-STREAM XEGP: 19 inch tabletop and rack-mount models
      • 2.2.3 X-STREAM XEF/XDF: Single/Dual Compartment Field housing
      • 2.2.4 X-STREAM XEFD: Flameproof housing
    • 2.3 Information on Name Plate
  • Chapter 3 Measuring Principles
    • 3.1 Infrared Measurement (IR) Ultraviolet Measurement (UV)
      • 3.1.1 IntrinzX Technology
      • 3.1.2 NDIR Detector
      • 3.1.3 Technical Implementation
    • 3.2 Oxygen Measurement
      • 3.2.1 Paramagnetic Measurement
      • 3.2.2 Electrochemical Measurement (I)
      • 3.2.3 Special Hints
    • 3.3 Thermal Conductivity Measurement
      • 3.3.1 Principle of Operation
      • 3.3.2 Technical Implementation
    • 3.4 Measurement Specification
  • Chapter 4 Installation
    • 4.1 Scope of Supply
    • 4.2 Introduction
    • 4.3 Gas conditioning
    • 4.4 Electrical connections
    • 4.5 Analyzer specific instructions for installation
      • 4.5.1 X-STREAM XEGC, X-STREAM XEGP
      • 4.5.2 X-STREAM XEF, X-STREAM XDF
    • 4.6 Notes On wiring signal inputs and outputs
      • 4.6.1 Electrical shielding of cables
      • 4.6.2 Wiring inductive loads
      • 4.6.3 Driving high-current loads
      • 4.6.4 Driving multiple loads
  • Chapter 5 Startup
    • 5.1 Introduction
    • 5.2 Symbols and typographical conventions
    • 5.3 Front panel elements
      • 5.3.1 Display
      • 5.3.2 Status Line
      • 5.3.3 Keys
    • 5.4 Software
      • 5.4.1 Access levels & codes
      • 5.4.2 Special messages
    • 5.5 Powering up
      • 5.5.1 Boot sequence
      • 5.5.2 Measurement display
    • 5.6 Selecting the language
    • 5.7 Checking the settings
      • 5.7.1 Installed options
      • 5.7.2 Configuring the display
      • 5.7.3 Calibration setup
      • 5.7.4 Setting the analog outputs
      • 5.7.5 Setting concentration alarms
      • 5.7.6 Backup the settings
    • 5.8 Perform a calibration
  • Chapter 6 User interface and software menus
    • 6.1 Symbols and typographical conventions
    • 6.2 Menu System
      • 6.2.1 Switching On
      • 6.2.2 Control Menu
      • 6.2.3 Setup Menu
      • 6.2.4 Status Menu
      • 6.2.5 Info Menu
      • 6.2.6 Service Menu
  • Chapter 7 Maintenance and other procedures
    • 7.1 Introduction
    • 7.2 General Maintenance Information
    • 7.3 Performing a Leak Test
    • 7.4 Calibration Procedures
      • 7.4.1 Preparing Calibrations
      • 7.4.2 Manual Calibration
      • 7.4.3 Advanced Calibration
      • 7.4.4 Remote calibration
      • 7.4.5 Unattended Automatic Calibration
      • 7.4.6 Verifying a Calibration
      • 7.4.8 Restoring a Calibration
      • 7.4.7 Cancelling an Ongoing Calibration
    • 7.5 Replacing the Electrochemical Sensor
      • 7.5.1 General Hints on Handling the Sensor
      • 7.5.2 Opening X-STREAM Analyzers
      • 7.5.3 Locating the Sensor
      • 7.5.4 Disassembling the Sensor Unit
      • 7.5.5 Adjusting the Output Signal
      • 7.5.6 Finalizing the Sensor Replacement
    • 7.6 Cleaning the Instrument´s Outside
    • 7.7 Save / Restore Configuration Data Sets
      • 7.7.1 Local backup - Save
      • 7.7.2 Local backup - Restore
      • 7.7.3 Factory defaults - Restore
      • 7.7.4 USB Backup - Save
      • 7.7.5 USB backup - Restore
      • 7.7.6 Undo restore
    • 7.8 Handling log files
      • 7.8.1 Configuring log files
      • 7.8.2 Exporting log files
      • 7.8.3 Log Files Content
    • 7.9 Files on USB Memory Device
      • 7.9.1 autorun.inf
      • 7.9.2 xe_win_tools.zip
    • 7.10 Web browser
  • Chapter 8 Troubleshooting
    • 8.1 Abstract
    • 8.2 Solving Problems Indicated by NAMUR Status Messages
      • 8.2.1 Analyzer related NAMUR messages
      • 8.2.2 Channel related messages (preceded by channel tag, e.g. CO2.1)
    • 8.3 Solving Problems Not Indicated by Status Messages
    • 8.4 Troubleshooting on Components
      • 8.4.1 Opening X-STREAM Analyzers
      • 8.4.2 Signal Connectors on XSP Board
      • 8.4.3 Sample Pump: Replacement of Diaphragm
      • 8.4.4 Paramagnetic Oxygen Cell for Standard Applications: Adjustment of Physical Zero
      • 8.4.5 Thermal Conductivity Cell: Adjustment of Output Signal
  • Chapter 9 Modbus Functions
    • 9.1 Abstract
      • 9.1.1 Modbus TCP/IP
    • 9.2 Supported Functions
    • 9.3 List of Parameters and Registers - Sorted by Tag Name
    • 9.4 List of Parameters and Registers - Sorted by Daniel Registers
  • Chapter 10 Service Information
    • 10.1 Return of Material
    • 10.2 Customer Service
    • 10.3 Training
  • Chapter 11 Dismounting and Disposal
    • 11.1 Dismounting and Diposal of the Analyzer
  • Appendix
    • A.1 Modbus Specification
    • A.2 EC Declaration of Conformity
    • A.3 CSA Certificate of Compliance
    • A.4 Block diagram
    • A.5 Water Vapor: Relationship of Dewpoint, Vol.-% and g/Nm³
    • A.6 Declaration of Decontamination
    • A.7 PLC Quick Reference
    • A.8 Assignment of Terminals and Sockets
      • A.8.1 Tabletop & Rack mount analyzers
      • A.8.2 Field Housings
• Tables
  • Tab. 3-1: Standard paramagnetic sensor -cross interference by accompanying gases
  • Tab. 3-2: Solvent resistant paramagnetic sensor - approved solvents
  • Tab. 3-3: Solvent resistant paramagnetic sensor - medium affected materials
  • Tab. 3-4: Solvent resistant paramagnetic sensor -cross interference by accompanying gases
  • Tab. 3-5: Electrochemical oxygen measurement -cross interference by accompanying gases
  • Tab. 3-6: Examples of specific thermal conductivities
  • Tab. 3-7: Gas Components and Measuring Ranges, examples
  • Tab. 3-8: General Measurement Performance Specifications
  • Tab. 3-9: Special Performance Specifications for Gas Purity Measurements
  • Tab. 5-1: Analog output signals settings and operational modes
  • Tab. 6-1: Analog output failure modes
  • Tab. 7-1: Digital Inputs Priorities
• Figures
  • Fig. 1-1: X-STREAM front panel (here the X-STREAM XEGP)
  • Fig. 1-2: Optional heated area
  • Fig. 1-3: Gas flow diagram: single channel or in series
  • Fig. 1-4: Serial Interface Marking
  • Fig. 1-5: X-STREAM XEGC - views
  • Fig. 1-6: X-STREAM XEGP - Details
  • Fig. 1-7: X-STREAM XEF / XDF- Front views
  • Fig. 1-8: X-STREAM XEF - right side and bottom view
  • Fig. 1-9: X-STREAM XEF - power supply and signal terminals
  • Fig. 1-10: X-STREAM XEFD - Front view
  • Fig. 1-11: X-STREAM XEFD - Bottom view
  • Fig. 1-12: X-STREAM XEFD - terminals
  • Fig. 2-1: X-STREAM XEGC - dimensions
  • Fig. 2-2: X-STREAM XEGC - connectors and Fuse
  • Fig. 2-3: X-STREAM XEGC - Rack mounting options
  • Fig. 2-4: UPS 01 tabletop power supply unit
  • Fig. 2-5: UPS 01 power supply unit for rack installation
  • Fig. 2-6: 10 A tabletop PSU
  • Fig. 2-7: X-STREAM XEGP - dimensions
  • Fig. 2-8: X-STREAM XEGP - Power supply and signal connections
  • Fig. 2-9: X-STREAM XEGP - Signal connections with screw-type terminal adapters (top view)
  • Fig. 2-10: X-STREAM XEF - dimensions
  • Fig. 2-11: X-STREAM XDF - dimensions
  • Fig. 2-12: X-STREAM XE Field housing - power supply terminals / fuse holders
  • Fig. 2-13: X-STREAM XE Field housing - signal terminals
  • Fig. 2-14: X-STREAM XEFD - dimensions
  • Fig. 2-15: X-STREAM XEFD - Power supply terminals / fuse holders
  • Fig. 2-16: X-STREAM XEFD - signal terminals
  • Fig. 2-17: Analyzer name plate (examples)
  • Fig. 3-1: IntrinzX signal forms
  • Fig. 3-2: Gas detector design principle
  • Fig. 3-3: Photometer assembly principle
  • Fig. 3-4: Paramagnetic oxygen sensor - assembly principle
  • Fig. 3-5: Electrochemical sensor - design principle
  • Fig. 3-6: Electrochemical sensor - assembly
  • Fig. 3-7: Electrochemical reaction of oxygen sensor
  • Fig. 3-8: Wheatstone Bridge
  • Fig. 3-9: TC cell, exterior view ,thermal isolation removed
  • Fig. 3-10: TC cell, sectional view
  • Fig. 4-1: X-STREAM XE Analyzers - scope of supply
  • Fig. 4-2: Labelling of gas connectors (example)
  • Fig. 4-3: Installation in bypass mode
  • Fig. 4-4: X-STREAM XEGC - table top version rear panel
  • Fig. 4-5: X-STREAM XEGP - table top version rear panel
  • Fig. 4-6: X-STREAM XEGP - Rear panel, model with terminal adapters and front side brackets for rack mounting
  • Fig. 4-7: Socket X1 - Analog & Digital Outputs 1-4
  • Fig. 4-8: Plug X2 - Modbus interface
  • Fig. 4-9: Configuration of XSTA terminal adapter
  • Fig. 4-10: Sockets X4.1 and X4.2 - Pin configuration
  • Fig. 4-11: Configuration of XSTD terminal adapter
  • Fig. 4-12: Plug X5 - analog inputs
  • Fig. 4-13: Configuration of XSTI terminal adapter
  • Fig. 4-14: 24 V DC in connector, pin configuration
  • Fig. 4-15: X-STREAM XEF - dimensions for installation
  • Fig. 4-16: X-STREAM XDF - dimensions for installation
  • Fig. 4-17: X-STREAM XE Field housing - arrangement of terminals, cable glands and gas connectors
  • Fig. 4-18: Terminal block X1 - analog signals and relay outputs 1-4
  • Fig. 4-19: Terminal block X1 - Modbus interface
  • Fig. 4-20: X-STREAM XEF - Ethernet connector
  • Fig. 4-21: Terminal blocks for digital inputs and outputs
  • Fig. 4-22: Terminal block X5 - Analog input signals
  • Fig. 4-23: Power supply connections
  • Fig. 4-24: Shielded signal cable, shielding connected at both ends.
  • Fig. 4-25: Shielded signal cable, shielding connected at one end.
  • Fig. 4-26: Signal cable with double shielding, shieldings connected at alternate ends.
  • Fig. 4-27: Shield connector terminal with cable
  • Fig. 4-28: Suppressor diode for inductive loads.
  • Fig. 4-29: Driving high-current loads
  • Fig. 4-30: Loads in series
  • Fig. 4-31: Loads in parallel
  • Fig. 5-1: X-STREAM XE front panel
  • Fig. 5-2: Arrangement of concentration thresholds
  • Fig. 6-1: X-STREAM XE Software menu structure
  • Fig. 6-2: Measurement display elements
  • Fig. 6-3: Usage of labels and tags
  • Fig. 6-4: Measurement display with labels and tags (example)
  • Fig. 6-5: USB file system structure
  • Fig. 7-1: Leak Testing with U-turn Manometer
  • Fig. 7-2: Calibration improvement by variable valve assignments
  • Fig. 7-3: Internal valves assignments
  • Fig. 7-4: Zero All Calibration Procedure Flow Diagram
  • Fig. 7-5: Span All Calibration Procedure Flow Diagram
  • Fig. 7-6: Zero&Span All Calibration Procedure Flow Diagram
  • Fig. 7-7: Digital Inputs - Initializing Calibrations
  • Fig. 7-8: Graphical Explanation of Interval Time Settings
  • Fig. 7-10: X-STREAM XEGC
  • Fig. 7-9: X-STREAM XEGP
  • Fig. 7-11: X-STREAM field housings - Interior views(shown without front doors)
  • Fig. 7-12: Location of the eO2 Sensor Unit
  • Fig. 7-13: Sensor Unit Design
  • Fig. 7-14: OXS Board, top view
  • Fig. 7-15: Locking device details
  • Fig. 7-16: Relations of supported data sets, and where to find further information
  • Fig. 7-17: USB file system structure
  • Fig. 7-18: Subdirectory for log files
  • Fig. 7-19: Example of log file
  • Fig. 7-20: USB file system structure
  • Fig. 7-21: Autorun.inf template
  • Fig. 7-22: Ethernet connectors
  • Fig. 7-23: Web browser logon screen
  • Fig. 7-24: Web browser measurements screen
  • Fig. 8-1: X-STREAM XEF, XDF and XEFD, opened with visible front panel
  • Fig. 8-2: X-STREAM XEGP
  • Fig. 8-3: X-STREAM XEGC
  • Fig. 8-4: X-STREAM field housings - Interior views(shown without front doors)
  • Fig. 8-5: XSP - Allocation of signal connectors