Emerson Rosemount Pressure Transmitter 3051S Quick Start Guide
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2015-01-05
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4801_QIG_RevKB.fm Page 1 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S Rosemount 3051S Series Pressure Transmitter with HART® Protocol Rosemount 3051SF Series Flowmeter Transmitter with HART® Protocol Start Step 1: Mount the Transmitter Step 2: Consider Housing Rotation Step 3: Set Switches and Jumpers Step 4: Connect Wiring and Power Up Step 5: Verify Configuration Step 6: Trim the Transmitter Safety Instrumented Systems Product Certifications End ¢00825-0100-4801J¤ www.rosemount.com 4801_QIG_RevKB.fm Page 2 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S © 2010 Rosemount Inc. All rights reserved. All marks property of owner. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Rosemount Inc. Emerson Process Management GmbH & Co. OHG 8200 Market Boulevard Chanhassen, MN USA 55317 T (US) (800) 999-9307 T (Intnl) (952) 906-8888 F (952) 949-7001 Argelsrieder Feld 3 82234 Wessling Germany T 49 (8153) 9390, F49 (8153) 939172 Emerson Process Management Asia Pacific Private Limited Beijing Rosemount Far East Instrument Co., Limited 1 Pandan Crescent Singapore 128461 T (65) 6777 8211 F (65) 6777 0947/65 6777 0743 No. 6 North Street, Hepingli, Dong Cheng District Beijing 100013, China T (86) (10) 6428 2233 F (86) (10) 6422 8586 IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount 3051S transmitters (reference manual document number 00809-0100-4801). It also provides the basic electronics guidelines for the 3051SFA (reference manual document number 00809-0100-4809), 3051SFC (reference manual document number 00809-0100-4810), and 3051SFP (reference manual document number 00809-0100-4686). It does not provide instructions for diagnostics, maintenance, service, or troubleshooting. This document is also available electronically on www.rosemount.com. WARNING Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 3051S reference manual for any restrictions associated with a safe installation. • Before connecting a Field Communicator in an explosive atmosphere, ensure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. • In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when power is applied to the unit. Process leaks may cause harm or result in death. • Install and tighten process connectors before applying pressure. Electrical shock can result in death or serious injury. • Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock. Conduit/Cable Entries • Unless marked, the conduit/cable entries in the transmitter housing use a 1/2-14 NPT thread form. Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries. 2 4801_QIG_RevKB.fm Page 3 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1: MOUNT THE TRANSMITTER Liquid Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented upward. Gas Flow Applications 1. Place taps in the top or side of the line. 2. Mount beside or above the taps. Steam Flow Applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Fill impulse lines with water. 3 4801_QIG_RevKB.fm Page 4 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Panel Mount Coplanar™ Flange Pipe Mount Traditional Flange In-line PlantWeb™ 4 Housings Junction Box Remote Mount Display 4801_QIG_RevKB.fm Page 5 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Bolting Considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adapters, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly. Figure 1. Common Transmitter Assemblies A. Transmitter with Coplanar Flange C. Transmitter with Traditional Flange and Optional Flange Adapters D. Transmitter with Coplanar Flange and Optional Manifold and Flange Adapters 4 x 2.25-in. (57 mm) 4 x 1.75-in. (44 mm) B. Transmitter with Coplanar Flange and Optional Flange Adapters 4 x 1.75-in. (44 mm) 4 x 1.50-in. (38 mm) 4 x 1.75-in. (44 mm) 4 x 2.88-in. (73 mm) Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings on the head of the bolt and referencing Figure 2. If bolt material is not shown in Figure 2, contact the local Emerson Process Management representative for more information. Use the following bolt installation procedure: 1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation. However, no additional lubricant should be applied when installing either type of bolt. 2. Finger-tighten the bolts. 3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 2 for initial torque value. 4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2 for final torque value. 5. Verify that the flange bolts are protruding through the isolator plate before applying pressure. 5 4801_QIG_RevKB.fm Page 6 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Figure 2. Torque values for the flange and flange adapter bolts Bolt Material Head Markings Initial Torque Final Torque Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs. 150 in.-lbs. 300 in.-lbs. B7M Stainless Steel (SST) 316 B8M 316 R STM 316 316 SW 316 O-rings with Flange Adapters WARNING Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below. Rosemount 3051S / 3051 / 2051 / 3095 Flange Adapter O-ring PTFE Based Elastomer Rosemount 1151 Flange Adapter O-ring PTFE Elastomer Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o-ring. 6 4801_QIG_RevKB.fm Page 7 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED... Inline Gage Transmitter Orientation The low side pressure port (atmospheric reference) on the inline gage transmitter is located under the sensor module neck label. (See Figure 3.) Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication by mounting the transmitter so that any contaminants can drain away. Figure 3. Inline Gage Transmitter Low side pressure port (under neck label) STEP 2: CONSIDER HOUSING ROTATION To improve field access to wiring or to better view the optional LCD display: Figure 4. Transmitter Housing Set Screw 1. Loosen the housing rotation set screw. 2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit). 3. Retighten the housing rotation set screw. PlantWeb Junction Box Housing Rotation Set Screw (3/32-inch) STEP 3: SET SWITCHES AND JUMPERS If alarm and security adjustment option is not installed, the transmitter will operate normally with the default alarm condition alarm high and the security off. Figure 5. Transmitter Switch and Jumper Configuration PlantWeb Meter/ Adjustment Module Security Junction Box Alarm Slide the security and alarm switches into the preferred position by using a small screwdriver. (An LCD display or an adjustment module must be in place to activate the switches.) Security Alarm Pull the jumpers out and rotate 90° into desired position to set the security and alarm. 7 4801_QIG_RevKB.fm Page 8 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4: CONNECT WIRING AND POWER UP Use the following steps to wire the transmitter: 1. Remove the housing cover labeled “Field Terminals.” 2. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal. NOTE Do not connect the power across the test terminals. Power could damage the test diode in the test connection. Twisted pairs yield best results. For single compartment housing (Junction Box housing), shielded signal wiring should be used in high EMI/RFI environments. Use 24 AWG to 14 AWG wire and do not exceed 5,000 feet (1500 meters). 3. Plug and seal the unused conduit connection. 4. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing. 5. Replace the housing cover. The figures below show the wiring connections necessary to power a 3051S and enable communications with a hand-held Field Communicator. Figure 6. Transmitter Wiring PlantWeb Housing Wiring Junction Box Housing Wiring RL 250 RL 250 Power Supply NOTE Installation of the transient protection terminal block does not provide transient protection unless the 3051S case is properly grounded. 8 Power Supply 4801_QIG_RevKB.fm Page 9 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See Step 2 below for more information on how the cable shield should be grounded. 1. Remove the Field Terminals housing cover. 2. Connect the wiring pair and ground as indicated in Figure 7. a. The cable shield should: • Be trimmed close and insulated from touching the transmitter housing. • Continuously connect to the termination point. • Be connected to a good earth ground at the power supply end. Figure 7. Wiring Minimize Distance Trim shield and insulate Ground for Transient Protection DP Insulate Shield Minimize Distance Connect Shield Back to the Power Supply Ground 3. Replace the housing cover. It is recommended that the cover be tightened until there is no gap between the cover and the housing. 4. Plug and seal unused conduit connections. 9 4801_QIG_RevKB.fm Page 10 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 00825-0100-4801, Rev KB December 2010 STEP 4 CONTINUED... Remote Display Wiring and Power Up The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly. The local 3051S transmitter assembly includes a Junction Box housing with a three position terminal block integrally mounted to a sensor module. The remote mount LCD display assembly consists of a dual compartment PlantWeb housing with a seven position terminal block. See Figure 8 on page 11 for complete wiring instructions. The following is a list of necessary information specific to the Remote Mount Display system: • Each terminal block is unique for the remote display system. • A 316 SST housing adapter is permanently secured to the remote mount LCD display PlantWeb housing, providing an external ground and a means for field mounting with the provided mounting bracket. • A cable is required for wiring between the transmitter and remote mount LCD display. The cable length is limited to 100 ft. • 50 ft. (option M8) or 100 ft. (option M9) cable is provided for wiring between the transmitter and remote mount LCD display. Option M7 does not include cable; see recommended specifications below: Cable type: Recommend Belden 3084A DeviceNet cable or Belden 123084A Armored DeviceNet cable. Other comparable cable may be used as long as it has independent dual twisted shielded pair wires with an outer shield. The Power wires must be 22 AWG minimum and the CAN communication wires must be 24 AWG minimum. Cable length: Up to 100 feet depending upon cable capacitance. Cable capacitance: The capacitance from the CAN communications line to the CAN return line as wired must be less than 5000 picofarads total. This allows up to 50 picofarads per foot for a 100 foot cable. 10 4801_QIG_RevKB.fm Page 11 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Intrinsic Safety Consideration: The transmitter assembly with remote display has been approved with Belden 3084A DeviceNet cable. Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate. Refer to appropriate approval certificate or control drawing in Appendix B of the 3051S reference manual for remote cable IS requirements. IMPORTANT Do not apply power to the remote communications terminal. Follow wiring instructions carefully to prevent damage to system components. Figure 8. Remote Mount Display wiring diagram Junction Box Housing Remote Mount Display (white) 24 AWG (blue) 24 AWG (black) 22 AWG (red) 22 AWG 4-20 mA 11 4801_QIG_RevKB.fm Page 12 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... NOTE Wire colors provided on page 11 are per Belden 3084A DeviceNet cable. Wire color may vary depending on cable selected. Belden 3084A DeviceNet cable includes a ground shield. This shield must be connected to earth ground at either the sensor module or the Remote Display, but not both. Quick Connect Wiring As standard, the 3051S Quick Connect arrives properly assembled to the sensor module and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are sold separately. Figure 9. Rosemount 3051S Quick Connect Exploded View Right Angle Field Wireable Connector(2)(3) Straight Field Wireable Connector(1)(3) Cordset(4) Coupling Nut Quick Connect Housing Quick Connect Coupling Nut (1) Order part number 03151-9063-0001. (2) Order part number 03151-9063-0002. (3) Field wiring supplied by customer. (4) Supplied by cordset vendor. IMPORTANT If Quick Connect is ordered as a 300S spare housing or is removed from the sensor module, follow the instructions below for proper assembly prior to field wiring. 1. Place the Quick Connect onto the sensor module. To ensure proper pin alignment, remove coupling nut prior to installing quick connect onto the sensor module. 2. Place coupling nut over quick connect and wrench tighten to a maximum of 300 in-lb. (34 N-m). 3. Tighten the set screw using a 3/32-in. hex wrench. 4. Install Cordset/ Field Wireable Connectors onto the Quick Connect. Do not over tighten. Figure 10. Quick Connect Housing Pin-Out “+” “–” For other wiring details, refer to pin-out drawing and the cordset manufacturer’s installation instructions. No Connection Ground 12 4801_QIG_RevKB.fm Page 13 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED... Conduit Electrical Connector Wiring (Option GE or GM) For 3051S transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA 4X and IP66.) See Appendix B of the 3051S reference manual. Power Supply The dc power supply should provide power with less than two percent ripple. The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller, indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be included. Figure 11. Load Limitation Standard Transmitter HART Diagnostics Transmitter (option code DA1) Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5) Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 12.0) 1322 Load (Ohms) Load (Ohms) 1387 1000 500 Operating Region 1000 500 Operating Region 0 0 10.5 20 30 Voltage (Vdc) 12.0 42.4 20 30 Voltage (Vdc) 42.4 The Field Communicator requires a minimum loop resistance of 250 for communication. 13 4801_QIG_RevKB.fm Page 14 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 5: VERIFY CONFIGURATION Use any HART-compliant master to communicate with and verify configuration of the 3051S. For the HART Diagnostics transmitter (option code DA1), DD revision 3051S HDT Dev. 1 Rev. 1 is required. Field Communicator User Interface The Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence can be found on page 15. Figure 12. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 3051:PT 93207 Online 1 Device setup 2 PV 3 Analog Output 4 PV LRV 5 PV URV 0.00 mbar 4.000 mA 0.00 mbar 370.00 mbar SAVE The Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence can be found on page 16. Figure 13. Device Dashboard - Device Revision 7 and DD Revision 9 3051:PT 93207 Online 1 Overview 2 Configure 3 Service Tools SAVE 14 4801_QIG_RevKB.fm Page 15 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S A check (⻫) indicates the basic configuration parameters. At a minimum, these parameters should be verified as part of the configuration and startup procedure. Table 1. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence Function ⻫ ⻫ ⻫ ⻫ Alarm Level Configuration Alarm and Saturation Levels Analog Output Alarm Direction Analog Output Trim Burst Mode On/Off Burst Options Damping Date Descriptor Digital To Analog Trim (4-20 mA Output) Field Device Information LCD Display Configuration Loop Test Lower Sensor Trim Message Number of Requested Preambles Pressure Alert Configuration Poll Address Poll a Multidropped Transmitter Remapping Rerange- Keypad Input Saturation Level Configuration Scaled D/A Trim (4–20 mA Output) Scaled Variable Configuration Self Test (Transmitter) Sensor Information Sensor Temperature Sensor Trim Sensor Trim Points Status Tag Temperature Alert Configuration Transfer Function (Setting Output Type) Transmitter Security (Write Protect) Units (Process Variable) Upper Sensor Trim Zero Trim Fast Key Sequence 1, 4, 2, 7, 7 1, 4, 2, 7 1, 4, 2, 7, 6 1, 2, 3, 2 1, 4, 3, 3, 3 1, 4, 3, 3, 4 1, 3, 6 1, 3, 4, 1 1, 3, 4, 2 1, 2, 3, 2, 1 1, 4, 4, 1 1, 3, 7 1, 2, 2 1, 2, 3, 3, 2 1, 3, 4, 3 1, 4, 3, 3, 2 1, 4, 3, 5, 3 1, 4, 3, 3, 1 Left Arrow, 3, 1, 1 1, 4, 3, 6 1, 2, 3, 1, 1 1, 4, 2, 7, 8 1, 2, 3, 2, 2 1, 4, 3, 4, 7 1, 2, 1, 1 1, 4, 4, 2 1, 1, 4 1, 2, 3, 3 1, 2, 3, 3, 5 1, 2, 1, 2 1, 3, 1 1, 4, 3, 5, 4 1, 3, 5 1, 3, 4, 5 1, 3, 2 1, 2, 3, 3, 3 1, 2, 3, 3, 1 15 4801_QIG_RevKB.fm Page 16 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S Table 2. Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence Function ⻫ ⻫ ⻫ ⻫ 16 Alarm and Saturation Levels Burst Mode Control Burst Option Custom Display Configuration Damping Date Descriptor Digital to Analog Trim (4 - 20 mA Output) Disable Zero & Span Adjustment Rerange with Keypad Loop Test Lower Sensor Trim Message Range Values Scaled D/A Trim (4 - 20 mA Output) Sensor Temperature/Trend (3051S) Tag Transfer Function Transmitter Security (Write Protect) Units Upper Sensor Trim Zero Trim Fast Key Sequence 2,2,1,7 2,2,4,2 2,2,4,3 2,1,3 2,2,1,5 2,2,5,4 2,2,5,5 3,4,2 2,2,7,2 2,2,1,3,1 3,5,1 3,4,1,2 2,2,5,6 2,2,1,3 3,4,2 3,3,3 2,2,5,1 2,2,1,4 2,2,7,1 2,2,1,2 3,4,1,1 3,4,1,3 4801_QIG_RevKB.fm Page 17 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S STEP 6: TRIM THE TRANSMITTER Transmitters are shipped fully calibrated per request or by the factory default of full scale (lower range value = zero, upper range value = upper range limit). Zero Trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure that the equalizing valve is open and all wet legs are filled to the correct level. If zero offset is less than 3% of true zero, follow the “Using the Field Communicator” instructions below to perform a zero trim. If zero offset is greater than 3% of true zero, follow the “Using the Transmitter Zero Adjustment Button” instructions below to rerange. If hardware adjustments are not available, see the 3051S Reference Manual (document number 00809-0100-4801) to perform a rerange using the Field Communicator. Using the Field Communicator Steps 1. Equalize or vent the transmitter and connect Field Communicator. 2. At the menu, input the Fast Key sequence (refer to Table 1 or Table 2). 3. Follow the commands to perform a zero trim. Using the Transmitter Zero Adjustment Button Push and hold the zero adjustment button for at least two seconds but no longer than ten seconds. Figure 14. Transmitter Adjustment Buttons PlantWeb Zero Span Junction Box Zero Span 17 4801_QIG_RevKB.fm Page 18 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S SAFETY INSTRUMENTED SYSTEMS Additional Safety Instrumented Systems information is available in the Rosemount 3051S reference manual (document number 00809-0100-4801). The manual is available electronically on www.rosemount.com or by contacting an Emerson Process Management representative. 3051S Safety-Certified Identification All 3051S transmitters must be identified as safety-certified before installing into SIS systems. NOTE There are two versions of safety-certified 3051S pressure transmitters. For transmitters with a yellow SIS circuit board installed and output code B in the model number, please refer to Manual Supplement 00809-0700-4801. To identify a safety-certified 3051S: 1. Connect a HART host to the transmitter. 2. Check the software to verify that the software revision is 7 or higher. Revision #’s Fld Dev Rev 7 Software Rev 7 Hardware Rev 16 Installation No special installation is required in addition to the standard installation practices outlined in this document. Always ensure a proper seal by installing the electronics housing covers so that metal contacts metal. The loop should be designed so the terminal voltage does not drop below 10.5 Vdc when the transmitter output is 23.0 mA. If hardware security switches are installed, the security switch should be in the “ON” position during normal operation. See Figure 5 on page 7. If hardware security switches are not installed, security should be “ON” in the software to prevent accidental or deliberate change of configuration data during normal operation. Configuration Use any HART-compliant master to communicate with and verify configuration of the 3051S Safety-Certified Pressure Transmitter (see Table 1 on page 15 or Table 2 on page 16 to verify configuration). User-selected damping will affect the transmitters ability to respond to changes in the applied process. The damping value + response time should not exceed the loop requirements. 18 4801_QIG_RevKB.fm Page 19 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S NOTES 1. Transmitter output is not safety-rated during the following: configuration changes, multidrop, loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities. 2. DCS or safety logic solver should be configured to match transmitter configuration. Figure 15 identifies the three alarm levels available and their operation values. Figure 15. Alarm Levels Rosemount Alarm Level Normal Operation 3.75 mA(1) 3.9 mA low saturation 20 mA 4 mA 20.8 mA high saturation 21.75(2) Namur Alarm Level Normal Operation 3.6 mA(1) 3.8 mA low saturation 4 mA 20 mA 20.5 mA high saturation 22.5(2) Custom Alarm Level(3)(4) Normal Operation 3.6 - 3.8 mA(1) 4 mA 3.7 - 3.9 mA low saturation 20 mA 20.2 - 23.0(2) 20.1 - 20.5 mA high saturation (1) Transmitter Failure, hardware or software alarm in LO position. (2) Transmitter Failure, hardware or software alarm in HI position. (3) High alarm must be at least 0.1 mA higher than the high saturation value. (4) Low alarm must be at least 0.1 mA lower than the low saturation value. Setting the alarm values and direction is dependent on whether or not the hardware switch option is installed. You can use a HART master or Field Communicator to set the Alarm and Saturation values. Switches installed 1. If using a Field Communicator, use the fast key sequence to set the Alarm and Saturation values. 2. Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 5 on page 7. Switches not installed If using a Field Communicator, use the fast key sequence to set the Alarm and Saturation values and the Alarm Direction. 19 4801_QIG_RevKB.fm Page 20 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 00825-0100-4801, Rev KB December 2010 Operation and Maintenance Proof Test and Inspection The following proof tests are recommended. Proof test results and corrective actions taken must be documented at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp in the event that an error is found in the safety functionality. Use the fast key sequences in Table 1 on page 15 or Table 2 on page 16 to perform a Loop Test, Analog Output Trim, or Sensor Trim. See the 3051S reference manual for additional information. Proof Test 1 Conducting an analog output Loop Test satisfies the proof test requirements and will detect more than 52% of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics, and more than 62% of DU failures not detected by the 3051S_T automatic diagnostics. Required tools: Field Communicator and mA meter. 1. 2. 3. 4. 5. 6. 7. On the Field Communicator, enter the Fast Key Sequence for Loop Test. At the “Choose Analog Output” prompt, select “Other” to manually input a value. Enter the milliampere value representing a high alarm state. Check the reference meter to verify the mA output corresponds to the entered value. Enter the milliampere value representing a low alarm state. Check the reference meter to verify the mA output corresponds to the entered value. Document the test results per your requirements. Proof Test 2 This proof test, when combined with the Proof Test 1, will detect over 92% of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics, and over 95% of DU failures not detected by the 3051S_T automatic diagnostics. Required tools: Field Communicator and pressure calibration equipment. 1. Perform a minimum two point sensor calibration check using the 4-20 mA range points as the calibration points. 2. Check the reference mA meter to verify the mA output corresponds to the pressure input value. 3. If necessary, use one of the “Trim” procedures available in the 3051S reference manual to calibrate. 4. Document the test results per your requirements. NOTE The user determines the proof-test requirements for impulse piping. Visual Inspection Not required. Special Tools Not required. Product Repair All failures detected by the transmitter diagnostics or by the proof-test must be reported. Feedback can be submitted electronically at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp. The 3051S is repairable by major component replacement. Follow the instructions in the 3051S reference manual (document number 00809-0100-4801) for additional information. 20 4801_QIG_RevKB.fm Page 21 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S Reference Certification The 3051S Safety-Certified Pressure Transmitter was designed, developed, and audited to be compliant to IEC 61508 safety-certified SIL 2 Claim Limit. Specifications The 3051S Safety-Certified Pressure Transmitter must be operated in accordance to the functional and performance specifications provided in the 3051S reference manual. Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor estimates. This report is available at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp. 3051S Safety-Certified Pressure Transmitter Failure Values Safety accuracy: 2.0%(1) Safety response time: 1.5 seconds Self-diagnostics Test Interval: At least once per hour Product Life 50 years – based on worst case component wear-out mechanisms – not based on wear-out process wetted materials. (1) A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%. 21 4801_QIG_RevKB.fm Page 22 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 00825-0100-4801, Rev KB December 2010 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc. — Chanhassen, Minnesota USA Fisher-Rosemount GmbH & Co. — Wessling, Germany Emerson Process Management Asia Pacific Private Limited — Singapore Beijing Rosemount Far East Instrument Co., LTD — Beijing, China Emerson Process Management LTDA — Sorocaba, Brazil Emerson Process Management (India) Pvt. Ltd. — Daman, India European Directive Information The EC declaration of conformity can be found on page 29. The most recent revision can be found at www.rosemount.com. Ordinary Location Certification for FM Approvals As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA). Hazardous Locations Certifications North American Certifications FM Approvals E5 Explosion proof for Class I, Division 1, Groups B, C, and D, T5 (Ta = 85 °C); dust-ignition proof for Class II and Class III, Division 1, Groups E, F, and G, T5 (Ta = 85 °C); hazardous locations; enclosure Type 4X, conduit seal not required when installed according to Rosemount drawing 03151-1003. I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D, T4 (Ta = 70 °C); Class II, Division 1, Groups E, F, and G; Class III, Division 1; Class I, Zone 0 AEx ia IIC T4 (Ta = 70 °C) when connected in accordance with Rosemount drawing 03151-1006; Non-incendive for Class I, Division 2, Groups A, B, C, and D; T4 (Ta = 70 °C); Enclosure Type 4X For entity parameters see control drawing 03151-1006. Canadian Standards Association (CSA) All CSA hazardous approved transmitters are certified per ANSI/ISA 12.27.01-2003. E6 I6 22 Explosion-Proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition-Proof for Class II and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B, C, and D, when installed per Rosemount drawing 03151-1013, CSA Enclosure Type 4X; conduit seal not required; Dual Seal. Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawings 03151-1016; Dual Seal. For entity parameters see control drawing 03151-1016. 4801_QIG_RevKB.fm Page 23 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S European Certifications I1 ATEX Intrinsic Safety -HART/Remote Display/Quick Connect/HART Diagnostics Certificate No.: BAS01ATEX1303X II 1 G Ex ia IIC T4 (-60 °C Tamb 70 °C) 1180 Table 3. Input Parameters Loop / Power Groups Ui = 30 V All Ii = 300 mA All Pi = 1.0 W All Ci = 30 nF SuperModule™ Platform HART / HART Diagnostics / Quick Connect Ci = 11.4 nF Ci = 0 Remote Display All Except Remote Display Li = 0 Li = 60 µH Remote Display RTD Assembly (3051SFx Option T or R) Ui = 5 Vdc Ii = 500 mA Pi = 0.63 W Special Conditions for Safe Use (X) 1. The apparatus, excluding the Types 3051 S-T and 3051 S-C (In-line and Coplanar SuperModule Platforms respectively), is not capable of withstanding the 500 V test as defined in Clause 6.3.12 of EN 60079-11. This must be considered during installation. 2. The terminal pins of the Types 3051 S-T and 3051 S-C must be protected to IP20 minimum. N1 ATEX Type n Certificate No.: BAS01ATEX3304X II 3 G Ex nL IIC T5 (-40 °C Tamb 70 °C) Ui = 45 Vdc max Ci = 11.4 nF Li = 0 For remote display, Ci = 0, Li = 60 µH IP66 Special Conditions for Safe Use (x) The apparatus is not capable of withstanding the 500 V insulation test required by Clause 6.8.1 of EN 60079-15. This must be taken into account when installing the apparatus. NOTE RTD Assembly is not included with the 3051SFx Type n Approval. 23 4801_QIG_RevKB.fm Page 24 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S ND ATEX Dust Certificate No.: BAS01ATEX1374X II 1 D Ex tD A20 T105 °C (-20 °C Tamb 85 °C) Vmax = 42.4 volts max A = 22 mA IP66 1180 Special Conditions for safe use (x): 1. Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 2. Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66. 3. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test. 4. The 3051S must be securely screwed in place to maintain the ingress protection of the enclosure. (The 3051S SuperModule must be properly assembled to the 3051S housing to maintain ingress protection.) E1 ATEX Flameproof Certificate No.: KEMA00ATEX2143X Ex d IIC T6 (-50 °C Tamb 65 °C) Ex d IIC T5 (-50 °C Tamb 80 °C) Vmax = 42.4 V 1180 II 1/2 G Special conditions for safe use (x) 1. Appropriate Ex d blanking plugs, cable glands, and wiring needs to be suitable for a temperature of 90 °C. 2. This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for maintenance shall be followed in detail to assure safety during its expected lifetime. 3. The 3051S does not comply with the requirements of EN 60079-1 Clause 5.2, Table 2 for all joints. Contact Emerson Process Management for information on the dimensions of flameproof joints. 24 4801_QIG_RevKB.fm Page 25 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S Japanese Certifications E4 TIIS Flameproof Ex d IIC T6 Table 4. TIIS Certificates Certificate Description TC15682 TC15683 TC15684 TC15685 TC15686 TC15687 TC15688 TC15689 TC15690 TC17102 TC17099 TC17100 TC17101 Coplanar w/Junction Box Housing Coplanar w/PlantWeb Housing Coplanar w/PlantWeb Housing & LCD Display In-Line SST w/Junction Box Housing In-Line Alloy C-276 w/Junction Box Housing In-Line SST w/PlantWeb Housing In-Line Alloy C-276 w/Plantweb Housing In-Line SST w/Plantweb Housing & LCD Display In-Line Alloy C-276 w/PlantWeb Housing & LCD Display Remote Display 3051SFA/C/P SST/Alloy C-276 w/ PlantWeb Housing & LCD Display 3051SFA/C/P SST/Alloy C-276 w/ PlantWeb Housing & Remote Display 3051SFA/C/P SST/Alloy C-276 w/ Junction Box Housing China (NEPSI) Certifications E3 China Flameproof, Dust Ignition-proof Certificate No. (manufactured in Chanhassen, MN): GYJ091035 Certificate No. (manufactured in Beijing, China): GYJ06366 Certificate No. (manufactured in Singapore): GYJ06364 Certificate No. (3051SFx RTC, BMMC, SMMC): GYJ071086 Ex d IIB+H2 T3~T5 DIP A21 TA T3~T5 IP66 Refer to Appendix B of the 3051S Reference Manual (document number 00809-0100-4801) for Special Conditions for Safe Use. I3 China Intrinsic Safety, Dust Ignition-proof Certificate No. (manufactured in Chanhassen, MN): GYJ081078 Certificate No. (manufactured in Beijing, China): GYJ06367 Certificate No. (manufactured in Singapore): GYJ06365 Certificate No. (3051SFx RTC, BMMC, SMMC): GYJ071293 Ex ia IIC T4 DIP A21 TA T4 IP66 Refer to Appendix B of the 3051S Reference Manual (document number 00809-0100-4801) for Special Conditions for Safe Use. N3 China Type n - Energy Limited NEPSI Certificate No.: GYJ101112X Ex nL IIC T5 (-40 °C ≤ Ta ≤ 70 °C) IP66 Refer to Appendix B of the 3051S Reference Manual (document number 00809-0100-4801) for Special Conditions for Safe Use. 25 4801_QIG_RevKB.fm Page 26 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 00825-0100-4801, Rev KB December 2010 INMETRO Certifications I2 Brazilian Approval (INMETRO Approval) - Intrinsic Safety Certificate number: CEPEL-EX-0722/05X (manufacturing in Chanhassen, MN) Certificate number: CEPEL-EX-1414/07X (manufacturing in Brazil) INMETRO Marking: BR-Ex ia IIC T4 IP 66W Special conditions for safe use (x) The apparatus, excluding the Types 3051S-T and 3051S-C (In-line and Coplanar SuperModule Platforms respectively), is not capable of withstanding the 500 V test as defined in Clause 6.3.12 of IEC 60079.11. This must be considered during installation. E2 Brazilian Approval (INMETRO Approval) - Flameproof Certificate number: CEPEL-EX-0722/05X (manufacturing in Chanhassen, MN) Certificate number: CEPEL-EX-1413/07X (manufacturing in Brazil) INMETRO Marking: BR-Ex d IIC T5/T6 Special conditions for safe use (x) 1. This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime. 2. For ambient temperature above 60 ºC, cable wiring must have minimum isolation temperature of 90 ºC, to be in accordance to equipment operation temperature. 3. The accessory of cable entries or conduit must be certified as flameproof and needs to be suitable for use conditions. 4. Where electrical entry is via conduit, the required sealing device must be assembled immediately close to enclosure. IECEx Certifications E7 IECEx Flameproof and Dust (each listed separately) IECEx Flameproof Certificate No.: IECExKEM08.0010X Ex d IIC T6 (-50 °C Tamb 65 °C) Ex d IIC T5 (-50 °C Tamb 80 °C) Vmax = 42.4 V Special conditions for safe use (x) 1. Appropriate ex d blanking plugs, cable glands, and wiring needs to be suitable for a temperature of 90 °C. 2. This device contains a thin wall diaphragm. Installation, maintenance, and use shall take into account the environmental conditions to which the diaphragm will be subjected. The manufacturer’s instructions for maintenance shall be followed in detail to assure safety during its expected lifetime. 3. The 3051S does not comply with the requirements of IEC 60079-1 Clause 5.2, Table 2 for all joints. Contact Emerson Process Management for information on the dimensions of flameproof joints. 26 4801_QIG_RevKB.fm Page 27 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S IECEx Dust Certificate No. IECExBAS09.0014X Ex tD A20 T105 °C (-20 °C ≤ Tamb ≤ 85 °C) Vmax = 42.4 V A = 22 mA IP66 Special conditions for safe use (x) 1. Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 2. Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66. 3. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test. 4. The 3051S must be securely screwed in place to maintain the ingress protection of the enclosure. (The 3051S SuperModule must be properly assembled to the 3051S housing to maintain ingress protection.) I7 IECEx Intrinsic Safety -HART/Remote Display/Quick Connect/HART Diagnostics Certificate No.: IECExBAS04.0017X Ex ia IIC T4 (Ta = -60 °C to 70 °C) IP66 Table 5. Input Parameters Loop / Power Groups Ui = 30 V All Ii = 300 mA All All Pi = 1.0 W Ci = 30 nF SuperModule™ Platform HART / HART Diagnostics / Quick Connect Ci = 11.4 nF Ci = 0 Remote Display All Except Remote Display Li = 0 Li = 60 µH Remote Display RTD Assembly (3051SFx Option T or R) Ui = 5 Vdc Ii = 500 mA Pi = 0.63 W Special conditions for safe use (x) 1. The 3051S HART 4-20 mA, 3051S FOUNDATION fieldbus, 3051S Profibus and 3051S FISCO are not capable of withstanding the 500 V test as defined in clause 6.3.12 of IEC 60079-11. This must be taken into account during installation. 2. The terminal pins of the Types 3051S-T and 3051S-C must be protected to IP20 minimum. 27 4801_QIG_RevKB.fm Page 28 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S N7 00825-0100-4801, Rev KB December 2010 IECEx Type n Certificate No.: IECExBAS04.0018X Ex nC IIC T5 (Ta = -40 °C to 70 °C) Ui = 45 Vdc MAX IP66 Special conditions for safe use (x) The apparatus is not capable of withstanding the 500 V insulation test required by Clause 6.8.1 of IEC 60079-15. Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types. K1 K2 K5 K6 K7 KA KB KC KD 28 Combination of E1, I1, N1, and ND Combination of E2 and I2 Combination of E5 and I5 Combination of E6 and I6 Combination of E7, I7, and N7 Combination of E1, I1, E6, and I6 Combination of E5, I5, I6, and E6 Combination of E5, E1, I5, and I1 Combination of E5, I5, E6, I6, E1, and I1 4801_QIG_RevKB.fm Page 29 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S DOC 29 4801_QIG_RevKB.fm Page 30 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 30 00825-0100-4801, Rev KB December 2010 4801_QIG_RevKB.fm Page 31 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S Schedule EC Declaration of Conformity RMD 1044 Rev. I PED Directive (97/23/EC) 3051S series Pressure Transmitters Model 3051S_CA4; 3051S_CD2, 3, 4, 5 (also with P9 option) Pressure Transmitters QS Certificate of Assessment EC Certificate No. 59552-2009-CE-HOU-DNV Module H Conformity Assessment Evaluation standards: ANSI / ISA 61010-1:2004, EC 60770-1 1999 All other model 3051S Pressure Transmitters Sound Engineering Practice Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold Sound Engineering Practice 3051SF Series Flowmeters Pressure Transmitters Model 3051SF FlowmeterTransmitters (See Table) QS Certificate of Assessment - CE-41-PED-H1-RMT-001-04-USA Module __ Conformity Assessment Evaluation standards: Model/Randge 3051SFA: 1500# & 2500# All Lines 3051SFA: Sensor Size 2 150# 6”to 24”Line 3051SFA: Sensor Size 2 300# 6”to 24”Line 3051SFA: Sensor Size 2 600# 6”to 16”Line 3051SFA: Sensor Size 2 600# 18”to 24”Line 3051SFA: Sensor Size 3 150# 12”to 44”Line 3051SFA: Sensor Size 3 150# 46”to 72”Line 3051SFA: Sensor Size 3 300# 12” to 72”Line 3051SFA: Sensor Size 3 600# 12”to 48”Line 3051SFA: Sensor Size 3 600# 60”to 72”Line 3051SFP: 150#, 300#, 600# 1-1/2” 3051SFP: 300# & 600# 1-1/2” 3051SFP: 1-1/2” Threaded & Welded File ID: 3051S CE Marking Page 3 of 5 PED Category Group 1 Fluid Group 2 Fluid II SEP I SEP II I II I III II II I III II III II III II IV III I SEP II I II I K:\prodappr\EUCDOCS\3051S_RMD1044I(3).doc 31 4801_QIG_RevKB.fm Page 32 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 32 00825-0100-4801, Rev KB December 2010 4801_QIG_RevKB.fm Page 33 Friday, December 3, 2010 1:17 AM Quick Installation Guide 00825-0100-4801, Rev KB December 2010 Rosemount 3051S 33 4801_QIG_RevKB.fm Page 34 Friday, December 3, 2010 1:17 AM Quick Installation Guide Rosemount 3051S 34 00825-0100-4801, Rev KB December 2010
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