Emerson Rosemount Pressure Transmitter 3051S Quick Start Guide

3051s1 8adf658d-0c19-43ed-9d13-b8c1b845142c Emerson Marine Instruments 3051S User Guide |

2015-01-05

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¢00825-0100-4801J¤
Quick Installation Guide
00825-0100-4801, Rev KB
December 2010 Rosemount 3051S
Rosemount 3051S Series Pressure Transmitter
with HART® Protocol
Rosemount 3051SF Series Flowmeter Transmitter
with HART® Protocol
Start
End
Step 1: Mount the Transmitter
Step 2: Consider Housing Rotation
Step 3: Set Switches and Jumpers
Step 4: Connect Wiring and Power Up
Step 5: Verify Configuration
Step 6: Trim the Transmitter
Safety Instrumented Systems
Product Certifications
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2
© 2010 Rosemount Inc. All rights reserved. All marks property of owner.
Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc.
Rosemount Inc.
8200 Market Boulevard
Chanhassen, MN USA 55317
T (US) (800) 999-9307
T (Intnl) (952) 906-8888
F (952) 949-7001
Emerson Process Management
GmbH & Co. OHG
Argelsrieder Feld 3
82234 Wessling
Germany
T 49 (8153) 9390, F49 (8153) 939172
Emerson Process Management
Asia Pacific Private Limited
1 Pandan Crescent
Singapore 128461
T (65) 6777 8211
F (65) 6777 0947/65 6777 0743
Beijing Rosemount Far East Instrument Co.,
Limited
No. 6 North Street, Hepingli, Dong Cheng District
Beijing 100013, China
T (86) (10) 6428 2233
F (86) (10) 6422 8586
IMPORTANT NOTICE
This installation guide provides basic guidelines for Rosemount 3051S transmitters (reference
manual document number 00809-0100-4801). It also provides the basic electronics guidelines for the
3051SFA (reference manual document number 00809-0100-4809), 3051SFC (reference manual
document number 00809-0100-4810), and 3051SFP (reference manual document number
00809-0100-4686). It does not provide instructions for diagnostics, maintenance, service, or
troubleshooting. This document is also available electronically on www.rosemount.com.
WARNING
Explosions could result in death or serious injury:
Installation of this transmitter in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes, and practices. Please review
the approvals section of the 3051S reference manual for any restrictions associated with a
safe installation.
• Before connecting a Field Communicator in an explosive atmosphere, ensure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive
field wiring practices.
• In an Explosion-Proof/Flameproof installation, do not remove the transmitter covers when
power is applied to the unit.
Process leaks may cause harm or result in death.
• Install and tighten process connectors before applying pressure.
Electrical shock can result in death or serious injury.
• Avoid contact with the leads and terminals. High voltage that may be present on leads can
cause electrical shock.
Conduit/Cable Entries
• Unless marked, the conduit/cable entries in the transmitter housing use a 1/2-14 NPT
thread form. Only use plugs, adapters, glands, or conduit with a compatible thread form
when closing these entries.
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STEP 1: MOUNT THE TRANSMITTER
Liquid Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves
are oriented upward.
Gas Flow Applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Steam Flow Applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
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STEP 1 CONTINUED...
Panel Mount Pipe Mount
Coplanar™ Flange
Traditional Flange
In-line
Housings
PlantWeb™ Junction Box Remote Mount Display
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STEP 1 CONTINUED...
Bolting Considerations
If the transmitter installation requires assembly of the process flanges, manifolds, or flange
adapters, follow these assembly guidelines to ensure a tight seal for optimal performance
characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by
Emerson as spare parts. Figure 1 illustrates common transmitter assemblies with the bolt length
required for proper transmitter assembly.
Figure 1. Common Transmitter Assemblies
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing the markings
on the head of the bolt and referencing Figure 2. If bolt material is not shown in Figure 2,
contact the local Emerson Process Management representative for more information.
Use the following bolt installation procedure:
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a
lubricant to ease installation. However, no additional lubricant should be applied when
installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 2 for initial
torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 2 for
final torque value.
5. Verify that the flange bolts are protruding through the isolator plate before applying pressure.
4 x 1.75-in. (44 mm)
4 x 2.88-in. (73 mm)
A. Transmitter with
Coplanar Flange
B. Transmitter with Coplanar
Flange and Optional
Flange Adapters
C. Transmitter with Traditional
Flange and Optional Flange
Adapters
D. Transmitter with
Coplanar Flange and
Optional Manifold and
Flange Adapters
4 x 1.75-in. (44 mm) 4 x 1.50-in. (38 mm)
4 x 1.75-in. (44 mm)
4 x 2.25-in. (57 mm)
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STEP 1 CONTINUED...
Figure 2. Torque values for the flange and flange adapter bolts
O-rings with Flange Adapters
WARNING
Whenever the flanges or adapters are removed, visually inspect the o-rings. Replace them if
there are any signs of damage, such as nicks or cuts. If you replace the o-rings, re-torque
the flange bolts and alignment screws after installation to compensate for seating of the
PTFE o-ring.
Bolt Material Head Markings Initial Torque Final Torque
Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.
Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.
Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or
serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring
that is designed for its specific flange adapter, as shown below.
B7M
316
316
316
SW
316
STM
316
R
B8M
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STEP 1 CONTINUED...
Inline Gage Transmitter Orientation
The low side pressure port (atmospheric reference) on the inline gage transmitter is located
under the sensor module neck label. (See Figure 3.)
Keep the vent path free of any obstruction, including but not limited to paint, dust, and lubrication
by mounting the transmitter so that any contaminants can drain away.
Figure 3. Inline Gage Transmitter
STEP 2: CONSIDER HOUSING ROTATION
STEP 3: SET SWITCHES AND JUMPERS
If alarm and security adjustment option is not installed, the transmitter will operate normally with
the default alarm condition alarm high and the security off.
To improve field access to wiring or to better view the
optional LCD display:
Figure 4. Transmitter Housing
Set Screw
1. Loosen the housing rotation set screw.
2. First rotate the housing clockwise to the desired location.
If the desired location cannot be achieved due to thread
limit, rotate the housing counter clockwise to the desired
location (up to 360° from thread limit).
3. Retighten the housing rotation set screw.
PlantWeb Junction Box
Figure 5. Transmitter Switch and Jumper Configuration
PlantWeb Junction Box
Slide the security and alarm switches into the
preferred position by using a small screwdriver.
(An LCD display or an adjustment module must
be in place to activate the switches.)
Pull the jumpers out and rotate 90° into
desired position to set the security and alarm.
Low side pressure port
(under neck label)
Housing Rotation Set
Screw (3/32-inch)
Alarm
Security
Meter/
Adjustment
Module
Security Alarm
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STEP 4: CONNECT WIRING AND POWER UP
Use the following steps to wire the transmitter:
1. Remove the housing cover labeled “Field Terminals.”
2. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal.
NOTE
Do not connect the power across the test terminals. Power could damage the test diode in the
test connection. Twisted pairs yield best results. For single compartment housing (Junction Box
housing), shielded signal wiring should be used in high EMI/RFI environments. Use 24 AWG to
14 AWG wire and do not exceed 5,000 feet (1500 meters).
3. Plug and seal the unused conduit connection.
4. If applicable, install wiring with a drip loop. Arrange the drip loop so the bottom is lower than
the conduit connections and the transmitter housing.
5. Replace the housing cover.
The figures below show the wiring connections necessary to power a 3051S and enable
communications with a hand-held Field Communicator.
Figure 6. Transmitter Wiring
PlantWeb Housing Wiring Junction Box Housing Wiring
NOTE
Installation of the transient protection terminal block does not
provide transient protection unless the 3051S case is properly
grounded.
RL 250
Power
Supply
Power
Supply
RL 250
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STEP 4 CONTINUED...
Signal Wiring Grounding
Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical
equipment. Grounding terminations are provided on the sensor module and inside the Terminal
Compartment. These grounds are used when transient protect terminal blocks are installed or to
fulfill local regulations. See Step 2 below for more information on how the cable shield should be
grounded.
1. Remove the Field Terminals housing cover.
2. Connect the wiring pair and ground as indicated in Figure 7.
a. The cable shield should:
• Be trimmed close and insulated from touching the transmitter housing.
• Continuously connect to the termination point.
• Be connected to a good earth ground at the power supply end.
Figure 7. Wiring
3. Replace the housing cover. It is recommended that the cover be tightened until there is no
gap between the cover and the housing.
4. Plug and seal unused conduit connections.
DP
Trim shield and
insulate
Insulate
Shield
Connect Shield Back to the
Power Supply Ground
Ground for
Transient
Protection
Minimize
Distance
Minimize
Distance
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STEP 4 CONTINUED...
Remote Display Wiring and Power Up
The Remote Mount Display and Interface system consists of a local transmitter and a remote
mount LCD display assembly. The local 3051S transmitter assembly includes a Junction Box
housing with a three position terminal block integrally mounted to a sensor module. The remote
mount LCD display assembly consists of a dual compartment PlantWeb housing with a seven
position terminal block. See Figure 8 on page 11 for complete wiring instructions. The following is
a list of necessary information specific to the Remote Mount Display system:
• Each terminal block is unique for the remote display system.
• A 316 SST housing adapter is permanently secured to the remote mount LCD display
PlantWeb housing, providing an external ground and a means for field mounting with the
provided mounting bracket.
• A cable is required for wiring between the transmitter and remote mount LCD display. The
cable length is limited to 100 ft.
• 50 ft. (option M8) or 100 ft. (option M9) cable is provided for wiring between the transmitter
and remote mount LCD display. Option M7 does not include cable; see recommended
specifications below:
Cable type: Recommend Belden 3084A DeviceNet cable or Belden 123084A Armored
DeviceNet cable. Other comparable cable may be used as long as it has independent dual
twisted shielded pair wires with an outer shield. The Power wires must be 22 AWG minimum and
the CAN communication wires must be 24 AWG minimum.
Cable length: Up to 100 feet depending upon cable capacitance.
Cable capacitance: The capacitance from the CAN communications line to the CAN return line
as wired must be less than 5000 picofarads total. This allows up to 50 picofarads per foot for a
100 foot cable.
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STEP 4 CONTINUED...
Intrinsic Safety Consideration: The transmitter assembly with remote display has been
approved with Belden 3084A DeviceNet cable. Alternate cable may be used as long as the
transmitter with remote display and cable is configured according to the installation control
drawing or certificate. Refer to appropriate approval certificate or control drawing in Appendix B
of the 3051S reference manual for remote cable IS requirements.
IMPORTANT
Do not apply power to the remote communications terminal. Follow wiring instructions carefully
to prevent damage to system components.
Figure 8. Remote Mount Display wiring diagram
Junction Box Housing Remote Mount Display
4-20 mA
(white) 24 AWG
(blue) 24 AWG
(black) 22 AWG
(red) 22 AWG
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STEP 4 CONTINUED...
NOTE
Wire colors provided on page 11 are per Belden 3084A DeviceNet cable. Wire color may
vary depending on cable selected.
Belden 3084A DeviceNet cable includes a ground shield. This shield must be connected to
earth ground at either the sensor module or the Remote Display, but not both.
Quick Connect Wiring
As standard, the 3051S Quick Connect arrives properly assembled to the sensor module
and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are
sold separately.
Figure 9. Rosemount 3051S Quick Connect Exploded View
IMPORTANT
If Quick Connect is ordered as a 300S spare housing or is removed from the sensor module,
follow the instructions below for proper assembly prior to field wiring.
1. Place the Quick Connect onto the sensor module. To ensure proper pin alignment,
remove coupling nut prior to installing quick connect onto the sensor module.
2. Place coupling nut over quick connect and wrench tighten to a maximum of 300 in-lb.
(34 N-m).
3. Tighten the set screw using a 3/32-in. hex wrench.
4. Install Cordset/ Field Wireable Connectors onto the Quick Connect.
Do not over tighten.
Figure 10. Quick Connect Housing Pin-Out
For other wiring details, refer to pin-out
drawing and the cordset manufacturer’s
installation instructions.
Straight Field
Wireable
Connector(1)(3)
Right Angle Field Wireable
Connector(2)(3)
Coupling Nut
Cordset(4)
Quick Connect
Housing Quick Connect Coupling Nut
(1) Order part number 03151-9063-0001.
(2) Order part number 03151-9063-0002.
(3) Field wiring supplied by customer.
(4) Supplied by cordset vendor.
“+”
“–”
Ground
No Connection
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STEP 4 CONTINUED...
Conduit Electrical Connector Wiring (Option GE or GM)
For 3051S transmitters with conduit electrical connectors GE or GM, refer to the cordset
manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive
or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount
drawing 03151-1009 to maintain outdoor rating (NEMA 4X and IP66.) See Appendix B of the
3051S reference manual.
Power Supply
The dc power supply should provide power with less than two percent ripple. The total resistance
load is the sum of the resistance of the signal leads and the load resistance of the controller,
indicator, and related pieces. Note that the resistance of intrinsic safety barriers, if used, must be
included.
Figure 11. Load Limitation
Standard Transmitter HART Diagnostics Transmitter (option code
DA1)
Maximum Loop Resistance =
43.5 * (Power Supply Voltage – 10.5)
Maximum Loop Resistance =
43.5 * (Power Supply Voltage – 12.0)
The Field Communicator requires a minimum loop
resistance of 250 for communication.
Voltage (Vdc)
Load (Ohms)
Operating
Region
1387
1000
500
0
10.5 20 30 42.4
Voltage (Vdc)
Load (Ohms)
Operating
Region
1322
1000
500
0
12.0 20 30 42.4
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STEP 5: VERIFY CONFIGURATION
Use any HART-compliant master to communicate with and verify configuration of the 3051S. For
the HART Diagnostics transmitter (option code DA1), DD revision 3051S HDT Dev. 1 Rev. 1 is
required.
Field Communicator User Interface
The Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence can be
found on page 15.
Figure 12. Traditional Interface - Device Revision 6 or 7 and DD Revision 7
The Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence can be found
on page 16.
Figure 13. Device Dashboard - Device Revision 7 and DD Revision 9
SAVE
3051:PT 93207
Online
1 Device setup
2 PV 0.00 mbar
3 Analog Output 4.000 mA
4 PV LRV 0.00 mbar
5 PV URV 370.00 mbar
SAVE
3051:PT 93207
Online
1 Overview
2 Configure
3 Service Tools
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A check (⻫) indicates the basic configuration parameters. At a minimum, these parameters
should be verified as part of the configuration and startup procedure.
Table 1. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence
Function Fast Key Sequence
Alarm Level Configuration 1, 4, 2, 7, 7
Alarm and Saturation Levels 1, 4, 2, 7
Analog Output Alarm Direction 1, 4, 2, 7, 6
Analog Output Trim 1, 2, 3, 2
Burst Mode On/Off 1, 4, 3, 3, 3
Burst Options 1, 4, 3, 3, 4
⻫Damping 1, 3, 6
Date 1, 3, 4, 1
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4-20 mA Output) 1, 2, 3, 2, 1
Field Device Information 1, 4, 4, 1
LCD Display Configuration 1, 3, 7
Loop Test 1, 2, 2
Lower Sensor Trim 1, 2, 3, 3, 2
Message 1, 3, 4, 3
Number of Requested Preambles 1, 4, 3, 3, 2
Pressure Alert Configuration 1, 4, 3, 5, 3
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 3, 1, 1
Remapping 1, 4, 3, 6
Rerange- Keypad Input 1, 2, 3, 1, 1
Saturation Level Configuration 1, 4, 2, 7, 8
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Scaled Variable Configuration 1, 4, 3, 4, 7
Self Test (Transmitter) 1, 2, 1, 1
Sensor Information 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim 1, 2, 3, 3
Sensor Trim Points 1, 2, 3, 3, 5
Status 1, 2, 1, 2
⻫Tag 1, 3, 1
Temperature Alert Configuration 1, 4, 3, 5, 4
⻫Transfer Function
(Setting Output Type)
1, 3, 5
Transmitter Security (Write Protect) 1, 3, 4, 5
⻫Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 3
Zero Trim 1, 2, 3, 3, 1
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Table 2. Device Dashboard - Device Revision 7 and DD Revision 9 Fast Key Sequence
Function Fast Key Sequence
Alarm and Saturation Levels 2,2,1,7
Burst Mode Control 2,2,4,2
Burst Option 2,2,4,3
Custom Display Configuration 2,1,3
⻫Damping 2,2,1,5
Date 2,2,5,4
Descriptor 2,2,5,5
Digital to Analog Trim (4 - 20 mA Output) 3,4,2
Disable Zero & Span Adjustment 2,2,7,2
Rerange with Keypad 2,2,1,3,1
Loop Test 3,5,1
Lower Sensor Trim 3,4,1,2
Message 2,2,5,6
Range Values 2,2,1,3
Scaled D/A Trim (4 - 20 mA Output) 3,4,2
Sensor Temperature/Trend (3051S) 3,3,3
⻫Tag 2,2,5,1
⻫Transfer Function 2,2,1,4
Transmitter Security (Write Protect) 2,2,7,1
⻫Units 2,2,1,2
Upper Sensor Trim 3,4,1,1
Zero Trim 3,4,1,3
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STEP 6: TRIM THE TRANSMITTER
Transmitters are shipped fully calibrated per request or by the factory default of full scale (lower
range value = zero, upper range value = upper range limit).
Zero Trim
A zero trim is a single-point adjustment used for compensating mounting position and line
pressure effects. When performing a zero trim, ensure that the equalizing valve is open and all
wet legs are filled to the correct level.
If zero offset is less than 3% of true zero, follow the “Using the Field Communicator” instructions
below to perform a zero trim. If zero offset is greater than 3% of true zero, follow the “Using the
Transmitter Zero Adjustment Button” instructions below to rerange. If hardware adjustments are
not available, see the 3051S Reference Manual (document number 00809-0100-4801) to
perform a rerange using the Field Communicator.
Using the Field Communicator
Using the Transmitter Zero Adjustment Button
Push and hold the zero adjustment button for at least two seconds but no longer than ten
seconds.
Steps
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the Fast Key sequence (refer to Table 1 or Table 2).
3. Follow the commands to perform a zero trim.
Figure 14. Transmitter Adjustment Buttons
PlantWeb Junction Box
SpanZero
SpanZero
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SAFETY INSTRUMENTED SYSTEMS
Additional Safety Instrumented Systems information is available in the Rosemount 3051S
reference manual (document number 00809-0100-4801). The manual is available electronically
on www.rosemount.com or by contacting an Emerson Process Management representative.
3051S Safety-Certified Identification
All 3051S transmitters must be identified as safety-certified before installing into SIS systems.
NOTE
There are two versions of safety-certified 3051S pressure transmitters. For transmitters with a
yellow SIS circuit board installed and output code B in the model number, please refer to Manual
Supplement 00809-0700-4801.
To identify a safety-certified 3051S:
1. Connect a HART host to the transmitter.
2. Check the software to verify that the software revision is 7 or higher.
Installation
No special installation is required in addition to the standard installation practices outlined in this
document. Always ensure a proper seal by installing the electronics housing covers so that metal
contacts metal.
The loop should be designed so the terminal voltage does not drop below 10.5 Vdc when the
transmitter output is 23.0 mA.
If hardware security switches are installed, the security switch should be in the “ON” position
during normal operation. See Figure 5 on page 7. If hardware security switches are not installed,
security should be “ON” in the software to prevent accidental or deliberate change of
configuration data during normal operation.
Configuration
Use any HART-compliant master to communicate with and verify configuration of the 3051S
Safety-Certified Pressure Transmitter (see Table 1 on page 15 or Table 2 on page 16 to verify
configuration).
User-selected damping will affect the transmitters ability to respond to changes in the applied
process. The damping value + response time should not exceed the loop requirements.
Revision #’s
Fld Dev Rev 7
Software Rev 7
Hardware Rev 16
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NOTES
1. Transmitter output is not safety-rated during the following: configuration changes, multidrop,
loop test. Alternative means should be used to ensure process safety during transmitter
configuration and maintenance activities.
2. DCS or safety logic solver should be configured to match transmitter configuration. Figure 15
identifies the three alarm levels available and their operation values.
Figure 15. Alarm Levels
Setting the alarm values and direction is dependent on whether or not the hardware switch option
is installed. You can use a HART master or Field Communicator to set the Alarm and Saturation
values.
Switches installed
1. If using a Field Communicator, use the fast key sequence to set the Alarm and Saturation
values.
2. Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in
Figure 5 on page 7.
Switches not installed
If using a Field Communicator, use the fast key sequence to set the Alarm and Saturation values
and the Alarm Direction.
Rosemount Alarm Level
Namur Alarm Level
Custom Alarm Level(3)(4)
(1) Transmitter Failure, hardware or software alarm in LO position.
(2) Transmitter Failure, hardware or software alarm in HI position.
(3) High alarm must be at least 0.1 mA higher than the high saturation value.
(4) Low alarm must be at least 0.1 mA lower than the low saturation value.
Normal Operation
4 mA 20 mA 20.8 mA
high saturation
21.75(2)
3.9 mA
low saturation
3.75 mA(1)
Normal Operation
4 mA 20 mA 20.5 mA
high saturation
22.5(2)
3.8 mA
low saturation
3.6 mA(1)
Normal Operation
4 mA 20 mA 20.1 - 20.5 mA
high saturation
20.2 - 23.0(2)
3.7 - 3.9 mA
low saturation
3.6 - 3.8 mA(1)
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Operation and Maintenance
Proof Test and Inspection
The following proof tests are recommended. Proof test results
and corrective actions taken must be documented at
http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp in the event that an
error is found in the safety functionality.
Use the fast key sequences in Table 1 on page 15 or Table 2 on page 16 to perform a Loop Test,
Analog Output Trim, or Sensor Trim. See the 3051S reference manual for additional information.
Proof Test 1
Conducting an analog output Loop Test satisfies the proof test requirements and will detect more
than 52% of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics, and
more than 62% of DU failures not detected by the 3051S_T automatic diagnostics.
Required tools: Field Communicator and mA meter.
1. On the Field Communicator, enter the Fast Key Sequence for Loop Test.
2. At the “Choose Analog Output” prompt, select “Other” to manually input a value.
3. Enter the milliampere value representing a high alarm state.
4. Check the reference meter to verify the mA output corresponds to the entered value.
5. Enter the milliampere value representing a low alarm state.
6. Check the reference meter to verify the mA output corresponds to the entered value.
7. Document the test results per your requirements.
Proof Test 2
This proof test, when combined with the Proof Test 1, will detect over 92% of DU failures not
detected by the 3051S_C or 3051S_L automatic diagnostics, and over 95% of DU failures not
detected by the 3051S_T automatic diagnostics.
Required tools: Field Communicator and pressure calibration equipment.
1. Perform a minimum two point sensor calibration check using the 4-20 mA range points as the
calibration points.
2. Check the reference mA meter to verify the mA output corresponds to the pressure input
value.
3. If necessary, use one of the “Trim” procedures available in the 3051S reference manual to
calibrate.
4. Document the test results per your requirements.
NOTE
The user determines the proof-test requirements for impulse piping.
Visual Inspection
Not required.
Special Tools
Not required.
Product Repair
All failures detected by the transmitter diagnostics or by the proof-test must be reported.
Feedback can be submitted electronically at
http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp.
The 3051S is repairable by major component replacement. Follow the instructions in the 3051S
reference manual (document number 00809-0100-4801) for additional information.
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Reference
Certification
The 3051S Safety-Certified Pressure Transmitter was designed, developed, and audited to be
compliant to IEC 61508 safety-certified SIL 2 Claim Limit.
Specifications
The 3051S Safety-Certified Pressure Transmitter must be operated in accordance to the
functional and performance specifications provided in the 3051S reference manual.
Failure Rate Data
The FMEDA report includes failure rates and common cause Beta factor estimates. This report is
available at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp.
3051S Safety-Certified Pressure Transmitter Failure Values
Safety accuracy: 2.0%(1)
Safety response time: 1.5 seconds
Self-diagnostics Test Interval: At least once per hour
Product Life
50 years – based on worst case component wear-out mechanisms – not based on wear-out
process wetted materials.
(1) A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety logic
solver should be derated by 2%.
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PRODUCT CERTIFICATIONS
Approved Manufacturing Locations
Rosemount Inc. — Chanhassen, Minnesota USA
Fisher-Rosemount GmbH & Co. — Wessling, Germany
Emerson Process Management Asia Pacific Private Limited — Singapore
Beijing Rosemount Far East Instrument Co., LTD — Beijing, China
Emerson Process Management LTDA — Sorocaba, Brazil
Emerson Process Management (India) Pvt. Ltd. — Daman, India
European Directive Information
The EC declaration of conformity can be found on page 29. The most recent revision can be found at
www.rosemount.com.
Ordinary Location Certification for FM Approvals
As standard, the transmitter has been examined and tested to determine that the design meets basic
electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized
testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration
(OSHA).
Hazardous Locations Certifications
North American Certifications
FM Approvals
E5 Explosion proof for Class I, Division 1, Groups B, C, and D, T5 (Ta = 85 °C); dust-ignition
proof for Class II and Class III, Division 1, Groups E, F, and G, T5 (Ta = 85 °C); hazardous
locations; enclosure Type 4X, conduit seal not required when installed according to
Rosemount drawing 03151-1003.
I5 Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D, T4 (Ta = 70 °C);
Class II, Division 1, Groups E, F, and G; Class III, Division 1; Class I, Zone 0 AEx ia IIC T4
(Ta = 70 °C) when connected in accordance with Rosemount drawing 03151-1006;
Non-incendive for Class I, Division 2, Groups A, B, C, and D; T4 (Ta = 70 °C); Enclosure
Type 4X
For entity parameters see control drawing 03151-1006.
Canadian Standards Association (CSA)
All CSA hazardous approved transmitters are certified per ANSI/ISA 12.27.01-2003.
E6 Explosion-Proof for Class I, Division 1, Groups B, C, and D; Dust-Ignition-Proof for Class II
and Class III, Division 1, Groups E, F, and G; suitable for Class I, Division 2, Groups A, B,
C, and D, when installed per Rosemount drawing 03151-1013, CSA Enclosure Type 4X;
conduit seal not required; Dual Seal.
I6 Intrinsically Safe for Class I, Division 1, Groups A, B, C, and D when connected in
accordance with Rosemount drawings 03151-1016; Dual Seal.
For entity parameters see control drawing 03151-1016.
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European Certifications
I1 ATEX Intrinsic Safety
-HART/Remote Display/Quick Connect/HART Diagnostics
Certificate No.: BAS01ATEX1303X II 1 G
Ex ia IIC T4 (-60 °C Tamb 70 °C)
1180
Special Conditions for Safe Use (X)
1. The apparatus, excluding the Types 3051 S-T and 3051 S-C (In-line and Coplanar
SuperModule Platforms respectively), is not capable of withstanding the 500 V test as
defined in Clause 6.3.12 of EN 60079-11. This must be considered during installation.
2. The terminal pins of the Types 3051 S-T and 3051 S-C must be protected to IP20
minimum.
N1 ATEX Type n
Certificate No.: BAS01ATEX3304X II 3 G
Ex nL IIC T5 (-40 °C Tamb 70 °C)
Ui = 45 Vdc max
Ci = 11.4 nF
Li = 0
For remote display, Ci = 0, Li = 60 µH
IP66
Special Conditions for Safe Use (x)
The apparatus is not capable of withstanding the 500 V insulation test required by Clause
6.8.1 of EN 60079-15. This must be taken into account when installing the apparatus.
NOTE
RTD Assembly is not included with the 3051SFx Type n Approval.
Table 3. Input Parameters
Loop / Power Groups
Ui = 30 V All
Ii = 300 mA All
Pi = 1.0 W All
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / HART Diagnostics / Quick Connect
Ci = 0 Remote Display
Li = 0 All Except Remote Display
Li = 60 µH Remote Display
RTD Assembly (3051SFx Option T or R)
Ui = 5 Vdc
Ii = 500 mA
Pi = 0.63 W
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ND ATEX Dust
Certificate No.: BAS01ATEX1374X II 1 D
Ex tD A20 T105 °C (-20 °C Tamb 85 °C)
Vmax = 42.4 volts max
A = 22 mA
IP66
1180
Special Conditions for safe use (x):
1. Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
2. Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
3. Cable entries and blanking plugs must be suitable for the ambient range of the apparatus
and capable of withstanding a 7J impact test.
4. The 3051S must be securely screwed in place to maintain the ingress protection of the
enclosure. (The 3051S SuperModule must be properly assembled to the 3051S housing
to maintain ingress protection.)
E1 ATEX Flameproof
Certificate No.: KEMA00ATEX2143X II 1/2 G
Ex d IIC T6 (-50 °C Tamb 65 °C)
Ex d IIC T5 (-50 °C Tamb 80 °C)
Vmax = 42.4 V
1180
Special conditions for safe use (x)
1. Appropriate Ex d blanking plugs, cable glands, and wiring needs to be suitable for a
temperature of 90 °C.
2. This device contains a thin wall diaphragm. Installation, maintenance, and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for maintenance shall be followed in detail to assure safety
during its expected lifetime.
3. The 3051S does not comply with the requirements of EN 60079-1 Clause 5.2, Table 2
for all joints. Contact Emerson Process Management for information on the dimensions
of flameproof joints.
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Japanese Certifications
E4 TIIS Flameproof
Ex d IIC T6
China (NEPSI) Certifications
E3 China Flameproof, Dust Ignition-proof
Certificate No. (manufactured in Chanhassen, MN): GYJ091035
Certificate No. (manufactured in Beijing, China): GYJ06366
Certificate No. (manufactured in Singapore): GYJ06364
Certificate No. (3051SFx RTC, BMMC, SMMC): GYJ071086
Ex d IIB+H2 T3~T5
DIP A21 TA T3~T5 IP66
Refer to Appendix B of the 3051S Reference Manual (document number
00809-0100-4801) for Special Conditions for Safe Use.
I3 China Intrinsic Safety, Dust Ignition-proof
Certificate No. (manufactured in Chanhassen, MN): GYJ081078
Certificate No. (manufactured in Beijing, China): GYJ06367
Certificate No. (manufactured in Singapore): GYJ06365
Certificate No. (3051SFx RTC, BMMC, SMMC): GYJ071293
Ex ia IIC T4
DIP A21 TA T4 IP66
Refer to Appendix B of the 3051S Reference Manual (document number
00809-0100-4801) for Special Conditions for Safe Use.
N3 China Type n - Energy Limited
NEPSI Certificate No.: GYJ101112X
Ex nL IIC T5 (-40 °C ≤ Ta ≤ 70 °C)
IP66
Refer to Appendix B of the 3051S Reference Manual (document number
00809-0100-4801) for Special Conditions for Safe Use.
Table 4. TIIS Certificates
Certificate Description
TC15682 Coplanar w/Junction Box Housing
TC15683 Coplanar w/PlantWeb Housing
TC15684 Coplanar w/PlantWeb Housing & LCD Display
TC15685 In-Line SST w/Junction Box Housing
TC15686 In-Line Alloy C-276 w/Junction Box Housing
TC15687 In-Line SST w/PlantWeb Housing
TC15688 In-Line Alloy C-276 w/Plantweb Housing
TC15689 In-Line SST w/Plantweb Housing & LCD Display
TC15690 In-Line Alloy C-276 w/PlantWeb Housing & LCD Display
TC17102 Remote Display
TC17099 3051SFA/C/P SST/Alloy C-276 w/ PlantWeb Housing & LCD Display
TC17100 3051SFA/C/P SST/Alloy C-276 w/ PlantWeb Housing & Remote Display
TC17101 3051SFA/C/P SST/Alloy C-276 w/ Junction Box Housing
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INMETRO Certifications
I2 Brazilian Approval (INMETRO Approval) - Intrinsic Safety
Certificate number: CEPEL-EX-0722/05X (manufacturing in Chanhassen, MN)
Certificate number: CEPEL-EX-1414/07X (manufacturing in Brazil)
INMETRO Marking: BR-Ex ia IIC T4 IP 66W
Special conditions for safe use (x)
The apparatus, excluding the Types 3051S-T and 3051S-C (In-line and Coplanar
SuperModule Platforms respectively), is not capable of withstanding the 500 V test as
defined in Clause 6.3.12 of IEC 60079.11. This must be considered during installation.
E2 Brazilian Approval (INMETRO Approval) - Flameproof
Certificate number: CEPEL-EX-0722/05X (manufacturing in Chanhassen, MN)
Certificate number: CEPEL-EX-1413/07X (manufacturing in Brazil)
INMETRO Marking: BR-Ex d IIC T5/T6
Special conditions for safe use (x)
1. This device contains a thin wall diaphragm. Installation, maintenance, and use shall
take into account the environmental conditions to which the diaphragm will be
subjected. The manufacturer’s instructions for installation and maintenance shall be
followed in detail to assure safety during its expected lifetime.
2. For ambient temperature above 60 ºC, cable wiring must have minimum isolation
temperature of 90 ºC, to be in accordance to equipment operation temperature.
3. The accessory of cable entries or conduit must be certified as flameproof and needs to
be suitable for use conditions.
4. Where electrical entry is via conduit, the required sealing device must be assembled
immediately close to enclosure.
IECEx Certifications
E7 IECEx Flameproof and Dust (each listed separately)
IECEx Flameproof
Certificate No.: IECExKEM08.0010X
Ex d IIC T6 (-50 °C Tamb 65 °C)
Ex d IIC T5 (-50 °C Tamb 80 °C)
Vmax = 42.4 V
Special conditions for safe use (x)
1. Appropriate ex d blanking plugs, cable glands, and wiring needs to be suitable for a
temperature of 90 °C.
2. This device contains a thin wall diaphragm. Installation, maintenance, and use shall take
into account the environmental conditions to which the diaphragm will be subjected. The
manufacturer’s instructions for maintenance shall be followed in detail to assure safety
during its expected lifetime.
3. The 3051S does not comply with the requirements of IEC 60079-1 Clause 5.2, Table 2
for all joints. Contact Emerson Process Management for information on the dimensions
of flameproof joints.
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IECEx Dust
Certificate No. IECExBAS09.0014X
Ex tD A20 T105 °C (-20 °C ≤ Ta mb ≤ 85 °C)
Vmax = 42.4 V
A = 22 mA
IP66
Special conditions for safe use (x)
1. Cable entries must be used which maintain the ingress protection of the enclosure to at
least IP66.
2. Unused cable entries must be filled with suitable blanking plugs which maintain the
ingress protection of the enclosure to at least IP66.
3. Cable entries and blanking plugs must be suitable for the ambient range of the
apparatus and capable of withstanding a 7J impact test.
4. The 3051S must be securely screwed in place to maintain the ingress protection of the
enclosure. (The 3051S SuperModule must be properly assembled to the 3051S housing
to maintain ingress protection.)
I7 IECEx Intrinsic Safety
-HART/Remote Display/Quick Connect/HART Diagnostics
Certificate No.: IECExBAS04.0017X
Ex ia IIC T4 (Ta = -60 °C to 70 °C)
IP66
Special conditions for safe use (x)
1. The 3051S HART 4-20 mA, 3051S FOUNDATION fieldbus, 3051S Profibus and 3051S
FISCO are not capable of withstanding the 500 V test as defined in clause 6.3.12 of IEC
60079-11. This must be taken into account during installation.
2. The terminal pins of the Types 3051S-T and 3051S-C must be protected to IP20
minimum.
Table 5. Input Parameters
Loop / Power Groups
Ui = 30 V All
Ii = 300 mA All
Pi = 1.0 W All
Ci = 30 nF SuperModule™ Platform
Ci = 11.4 nF HART / HART Diagnostics / Quick Connect
Ci = 0 Remote Display
Li = 0 All Except Remote Display
Li = 60 µH Remote Display
RTD Assembly (3051SFx Option T or R)
Ui = 5 Vdc
Ii = 500 mA
Pi = 0.63 W
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N7 IECEx Type n
Certificate No.: IECExBAS04.0018X
Ex nC IIC T5 (Ta = -40 °C to 70 °C)
Ui = 45 Vdc MAX
IP66
Special conditions for safe use (x)
The apparatus is not capable of withstanding the 500 V insulation test required by Clause
6.8.1 of IEC 60079-15.
Combinations of Certifications
Stainless steel certification tag is provided when optional approval is specified. Once a device
labeled with multiple approval types is installed, it should not be reinstalled using any other
approval types. Permanently mark the approval label to distinguish it from unused approval
types.
K1 Combination of E1, I1, N1, and ND
K2 Combination of E2 and I2
K5 Combination of E5 and I5
K6 Combination of E6 and I6
K7 Combination of E7, I7, and N7
KA Combination of E1, I1, E6, and I6
KB Combination of E5, I5, I6, and E6
KC Combination of E5, E1, I5, and I1
KD Combination of E5, I5, E6, I6, E1, and I1
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DOC
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Schedule
EC Declaration of Conformity RMD 1044 Rev. I
File ID: 3051S CE Marking Page 3 of 5 K:\prodappr\EUCDOCS\3051S_RMD1044I(3).doc
PED Directive (97/23/EC)
3051S series Pressure Transmitters
Model 3051S_CA4; 3051S_CD2, 3, 4, 5 (also with P9 option) Pressure Transmitters
QS Certificate of Assessment EC Certificate No. 59552-2009-CE-HOU-DNV
Module H Conformity Assessment
Evaluation standards: ANSI / ISA 61010-1:2004, EC 60770-1 1999
All other model 3051S Pressure Transmitters
Sound Engineering Practice
Transmitter Attachments: Diaphragm Seal - Process Flange - Manifold
Sound Engineering Practice
3051SF Series Flowmeters Pressure Transmitters
Model 3051SF FlowmeterTransmitters (See Table)
QS Certificate of Assessment - CE-41-PED-H1-RMT-001-04-USA
Module __ Conformity Assessment
Evaluation standards:
Model/Randge PED Category
Group 1 Fluid Group 2 Fluid
3051SFA: 1500# & 2500# All Lines II SEP
3051SFA: Sensor Size 2 150# 6”to 24”Line I SEP
3051SFA: Sensor Size 2 300# 6”to 24”Line II I
3051SFA: Sensor Size 2 600# 6”to 16”Line II I
3051SFA: Sensor Size 2 600# 18”to 24”Line III II
3051SFA: Sensor Size 3 150# 12”to 44”Line II I
3051SFA: Sensor Size 3 150# 46”to 72”Line III II
3051SFA: Sensor Size 3 300# 12” to 72”Line III II
3051SFA: Sensor Size 3 600# 12”to 48”Line III II
3051SFA: Sensor Size 3 600# 60”to 72”Line IV III
3051SFP: 150#, 300#, 600# 1-1/2” I SEP
3051SFP: 300# & 600# 1-1/2” II I
3051SFP: 1-1/2” Threaded & Welded II I
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