Emerson S200 Series Pressure Reducing Regulators Installation Guide S200_IG_done.p65
2015-03-30
: Emerson Emerson-S200-Series-Pressure-Reducing-Regulators-Installation-Guide-681344 emerson-s200-series-pressure-reducing-regulators-installation-guide-681344 emerson pdf
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Installation Guide English – May 2002 S200 Series Introduction Available in Cast iron body only. S208, S208H, S208P, S208K, S208PK: S201, S201H, S201P, S201K, and S201PK constructions with a Type VSX-2 slam-shut device to provide overpressure (OPSO) or over and underpressure (UPSO) protection. Available in Ductile iron body only. S209, S209H, S209P: S202, S202H, and S202P constructions with a Type VSX-2 slam-shut device to provide overpressure (OPSO) or over and underpressure (UPSO) protection. Available in Ductile iron body only. This installation guide provides instructions for installation, startup, and adjustment. To receive a copy of the instruction manual, contact your local Fisher Sales Office or Sales Representative or view a copy at www.FISHERregulators.com. For further information refer to: • Type S201 and S202 Instruction Manual, form 5171, D400007X012 • Type S201P, S201PK, and S202P Instruction Manual, form 5172, D400009X012 • Type S203, S203H, and S203P1-P3 Instruction Manual, form 2216, D400010X1012 • Types S204 and S206 Instruction Manual, form 1749, D400011X012 • Types S208 and S209 Instruction Manual, form5412, D102247X012 Body Sizes and End Connection Styles(1) See table 2 Minimum and Maximum Inlet Pressures(1) Maximum Emergency (Body Rating) Inlet Pressure: 12 bar (175 psig) Maximum Operating Inlet Pressure: See table 4 Types S204 and S206 Minimum Inlet Pressure Required to Prevent Shutoff: See figure 1 P.E.D. Categories This product may be used as a safety accessory with pressure equipment in the following Pressure Equipment Directive 97/23/EC categories. It may also be used outside of the Pressure Equipment Directive using sound engineering practice (SEP) per table below. PRODUCT SIZE CATEGORIES FLUID TYPE D N 32, 40, 40 x 50, 50 (1-1/4, 1-1/2, 1-1/2 x 2, 2) I 1 Maximum Outlet Pressure (Casing)(1) 1,0 bar (15 psig) Maximum Operating Outlet Pressure to Avoid Internal Part Damage(1) Light Diaphragm Plate: 0,14 bar (2 psi) above outlet pressure setting Heavy Diaphragm Plate: 0,21 bar (3 psi) above outlet pressure setting Outlet Pressure Ranges(1) See table 3 Specifications Integral Monitor Performance(1) See table 5 Available Constructions (See table 1) S201: Basic construction without internal relief for 5 to 75 mbar (2 to 30-inches w.c.) outlet pressures S201H: S201 with a heavy diaphragm plate for 0,069 to 0,34 bar (1 to 5 psig ) outlet pressures S201K: S201 with a heavy diaphragm plate for 0,14 to 0,69 bar (2 to 10 psig) outlet pressures S201P: S201 with downstream control line connection and O-ring stem seal for external pressure registration S201PK: Combination of S201K and S201P S202, S202H, S202P: S201, S201H, and S201P constructions with internal relief S203, S203H, S203P: S201, S201H, and S201P constructions with “True” monitor regulator to provide overpressure protection. Available in Cast iron body only. S204, S204H: S201 and S201H constructions with a low outlet pressure shutoff. Available in Cast iron body only. S206, S206H: S202 and S202H constructions with a low outlet pressure shutoff with internal relief. Internal Relief Performance(1) Internal relief valve opens at 20 to 69 mbar (7 to 28-inches w.c.) above outlet setting, depending on control spring Type VSX-2 Trip Pressure Ranges(1) See table 6 Proof Test Pressure All Pressure Retaining Components have been proof tested per Directive 97/23/EC - Annex 1, Section 7.4 Maximum Temperature Capabilities(1) Nitrile (NBR): –29° to 66°C (–20° to 150°F) Fluoroelastomer (FKM): –18° to 93°C (0° to 200°F) (Upper temperature limitation due to nylon flappers) Type VSX-2: –29° to 60°C (–20° to 140°F) 1. The pressure/temperature limits in this installation guide and any applicable standard or code limitation should not be exceeded. Table 1. Available Constructions S203H S203P S204 S204H S206 S206H X X X X X X X X X X Steel X X X X X X X X www.FISHERregulators.com X X X X X X X X D400007XENG S203 X X S209P S202P X X S209H S202H X X S209 S202 X X S208PK S201PK X X S208P S201P X X S208K S201K X Ductile Iron S208H S201H Cast Iron BODY MATERIALS S208 S201 TYPE NUMBER S200 Series Table 2. Body Sizes and End Connection Styles END CONNECTION STYLE BODY SIZE, DN (INCHES) Cast Iron Ductile Iron Steel 32 (1-1/4) 40 (1-1/2) 40 x 50 (1-1/2 x 2) NPT, BSP NPT, BSP --- --NPT, BSP NPT, BSP --NPT, BSP --- 50 (2) NPT; BSP; or ANSI Class 125FF(1), 250RF flanged NPT; BSP; ANSI Class 125FF or 250RF flanged; or PN 10-16 flanged NPT; BSP; ANSI Class 150RF or 300RF flanged; or PN 10-16 flanged 1. This flange is available with a face-to-face of 191 mm (7.5-inches) or 254 mm (10-inches). Table 3. Outlet Pressure Ranges TYPE NUMBER SPRING NUMBER S201, S202, S203(1), S208, S209 S201P, S202P, S203P, S208P, S209P --1 2 3 4 5 to 11 mbar(2,3) 9 to 16 mbar 12 to 22 mbar 21 to 45 mbar 35 to 75 mbar S 204, S 206 ----------- 9 to 12 mbar(2) 12 to 17 mbar 16 to 23 mbar 21 to 45 mbar 35 to 75 mbar S201H, S202H, S203H(1), S208H, S209H, S201P(4), S202P(4), S203P(4), S204H, S206H, S208P(4), S209P(4) 5 6 7 0,069 to 0,14 bar 0,10 to 0,22 bar 0,14 to 0,34 bar(5) S 201K , S 201P K , S 208K , S 208P K 8 9 0,14 to 0,38 bar 0,28 to 0,69 bar S204H, S206H ----- 0,069 to 0,14 bar 0,10 to 0,22 bar CONTROL SPRING COLOR CODE OUTLET PRESSURE RANGE (2 to 4-1/2-inches w.c.)(2,3) (3.5 to 6.5-inches w.c.) (5 to 9-inches w.c.) (8.5 to 18-inches w.c.) (14 to 30-inches w.c.) Brown Red Black Gray Dark green (3.5 to 5-inches w.c.)(2) (5 to 7-inches w.c.) (6.5 to 9.5-inches w.c.) (8.5 to 18-inches w.c.) (14 to 30-inches w.c.) Brown Red Black Gray Dark green (1 to 2 psig) (1.5 to 3.25 psig) (2 to 5 psig)(5) Dark blue Orange Yellow (2 to 5.5 psig) (4 to 10 psig) Green stripe Unpainted (1 to 2 psig) (1.5 to 3.25 psig) Dark blue Orange 1. Types S203 and S203H outlet pressure ranges are a function of the monitor construction (monitor spring and the number of spring seats used). See Table 5 for more information. 2. With regulator installed so control spring is on top of diaphragm. If installed so control spring is on bottom, lower end of outlet pressure range can be reduced by 2,5 mbar (1-inch w.c.) for regulator with light diaphragm plate or 5,0 mbar ( 2-inches w.c.) for regulator with heavy diaphragm plate. 3. Not available with Types S208 and S209. 4. Types S201P, S202P, S203P, S208P, and S209P require heavy diaphragm plate for outlet pressures over 0,069 bar (1 psig). 5. Not available for Types S203P, S204H, and S206H. Table 4. Additional Specifications TYPE NUMBER OUTLET PRESSURE SETTING S201, S201P, S202, S202P, S203, S203P, S208, S208P, S 209, S 209P 5 to 75 mbar (2 to 30-inches w.c.) S201H, S201P, S202H, S202P, S203H, S203P, S208H, S208P, S209H, S209P 0,069 to 0,22 bar (1 to 3.25 psig) All outlet pressure settings S 201K , S 201P K S 208K , S 208P K 2 0,14 to 0,38 bar (2 to 5.5 psig) 0,28 to 0,69 bar (4 to 10 psig) S 204, S 206 9 to 75 mbar (3.5 to 30-inches w.c.) S204H, S 206H 0,069 to 0,22 bar (1 to 3.25 psig) ORIFICE SIZE, mm (INCH) 6,4 9,5 12,7 19,1 25,4 30,2 6,4 9,5 12,7 19,1 25,4 30,2 6,4 9,5 12,7 19,1 25,4 (1/4) (3/8) (1/2) (3/4) (1) (1-3/16) (1/4) (3/8) (1/2) (3/4) (1) (1-3/16) (1/4) (3/8) (1/2) (3/4) (1) MAXIMUM OPERATING INLET PRESSURE TO OBTAIN OPTIMUM PERFORMANCE, bar (PSIG) 8,6 (125) 8,6 (125) 6,9 (100) 4,1 (60) 1,7 (25) 0,90 (13) 8,6 (125) 8,6 (125) 6,9 (100) 4,1 (60) 2,1 (30) 1,0 (14) 8,6 (125) 8,6 (125) 6,9 (100) 4,1 (60) 2,1 (30) 30,2 (1-3/16) 1,4 (20) 30,2 (1-3/16) 1,7 (25) 9,5 12,7 19,1 25,4 30,2 9,5 12,7 19,1 25,4 30,2 6,9 6,9 5,2 2,1 1,0 6,9 6,9 5,2 2,1 1,0 (3/8) (1/2) (3/4) (1) (1-3/16) (3/8) (1/2) (3/4) (1) (1-3/16) (100) (100) (75) (30) (15) (100) (100) (75) (30) (15) S200 Series Table 5. Integral Monitor Data TYPE NUMBER CONTROL SPRING COLOR (SEE TABLE 3 FOR RANGE) Brown 0 to 12 mbar (0 to 5-inches w.c.) Red / Black 10 to 24 mbar (4 to 9.5-inches w.c.) S 203, S 203P 20 20 25 27 Gray to to to to 35 30 50 52 mbar mbar mbar mbar RELIEF MONITOR SPRING COLOR NUMBER OF SPRING SEATS REQUIRED Green 0 55 (0.8 psig) (8 to 14-inches w.c.) (8 to 12-inches w.c.) (10 to 20-inches w.c.) (11 to 21-inches w.c.) 35 to 70 mbar (14 to 28-inches w.c.) 45 to 82 mbar (18 to 33-inches w.c.) 35 to 70 mbar (0.5 to 1.0 psig) Dark green S203H, S 203P MAXIMUM DOWNSTREAM PRESSURE WITH INTEGRAL MONITOR IN OPERATION, bar (PSIG) OUTLET PRESSURE RANGE Green 1 -(1.4) (1.8) (2.2) Green Red Red Blue 2 0 1 0 193 (2.8) 207 (3.0) 207 (3.0) Red Blue Silver 2 1 0 -96 124 152 Dark blue 70 to 110 mbar (1.0 to 1.6 psig) 52 to 110 mbar (0.75 to 1.6 psig) 262 (3.8) 276 (4.0) Blue Silver 2 1 Orange 86 to 155 mbar (1.25 to 2.25 psig) 86 to 224 mbar (1.25 to 3.25 psig) 345 (5.0) 413 (6.0) Silver Silver 2 3 Table 6. Type VSX-2 High and Low Trip Pressure Ranges SETPOINT RANGES Overpressure Shutoff (OPSO) SLAM-SHUT TYPE LP USE WITH MAIN VALVE SPRING NUMBER(1) 1, 2 30 to 63 mbar (12 to 25-inches w.c.) 1, 2, 3, 4 50 to 130 mbar (20 to 52-inches w.c.) 3, 4, 5, 6 95 to 270 mbar (1.4 to 3.9 psig) 5, 6, 7, 8, 9 260 to 600 mbar (3.8 to 8.7 psig) 9 Underpressure Shutoff (UPSO) LP MINIMUM TO MAXIMUM TRIP PRESSURE 400 to 1100 mbar (5.8 to 16 psig) 2, 3 6 to 30 mbar (2 to 12-inches w.c.) 3, 4, 5, 6 10 to 75 mbar (4 to 30-inches w.c.) 5, 6, 7, 8 25 to 160 mbar (0.36 to 2.3 psig) 7, 8, 9 100 to 750 mbar (1.5 to 10.8 psig) 1. See table 3 for main valve spring number. Installation Only qualified personnel should install or service a regulator. Regulators should be installed, operated, and maintained in accordance with international and applicable codes and regulations, and Fisher instructions. If the regulator vents fluid or a leak develops in the system, it indicates that service is required. Failure to take the regulator out of service immediately may create a hazardous condition. Personal injury, equipment damage, or leakage due to escaping fluid or bursting of pressure-containing parts may result if this regulator is overpressured or is installed where service conditions could exceed the limits given in the Specifications section, or where conditions exceed any ratings of the adjacent piping or piping connections. To avoid such injury or damage, provide pressurerelieving or pressure-limiting devices (as required by the appropriate code, regulation, or standard) to prevent service conditions from exceeding limits. Additionally, physical damage to the regulator could result in personal injury and property damage due to escaping fluid. To avoid such injury and damage, install the regulator in a safe location. Clean out all pipelines before installation of the regulator and check to be sure the regulator has not been damaged or has collected foreign material during shipping. For NPT bodies, apply pipe compound to the male pipe threads. For flanged bodies, use suitable line gaskets and approved piping and bolting practices. Install the regulator in any position desired, unless otherwise specified, but be sure flow through the body is in the direction indicated by the arrow on the body. Note It is important that the regulator be installed so that the vent hole in the spring case is unobstructed at all times. For outdoor installations, the regulator should be located away from vehicular traffic and positioned so that water, ice, and other foreign materials cannot enter the spring case through the vent. Avoid placing the regulator beneath eaves or downspouts, and be sure it is above the probable snow level. Type VSX-2 Installation The Type VSX-2 may be shipped separately from the regulator. To install the unit on a regulator, place the new Orings (keys 2 and 3) on the Type VSX-2 and slide the module into the regulator body. Secure the Type VSX-2 to the regulator body with the four set screws (key 4). The unit may be oriented in any direction with respect to the sensor line connection. 3 S200 Series Overpressure Protection Startup 26.8 53.6 80.4 107 134 160 188 214 3.0 5/8-INCH (15,9 mm) SEAT RING 40 2.0 30 1/2-INCH (12,7 mm) SEAT RING 20 1.0 1-INCH (25,4 mm) SEAT RING 1-3/16-INCH (30,2 mm) SEAT RING 10 0 0 MINIMUM INLET PRESSURE, bar Regulator operation below the maximum pressure limitations does not preclude the possibility of damage from external sources or debris in the line. The regulator should be inspected for damage after any overpressure condition. 50 MINIMUM INLET PRESSURE, PSIG The recommended pressure limitations are stamped on the regulator nameplate. Some type of overpressure protection is needed if the actual inlet pressure exceeds the maximum operating outlet pressure rating. Overpressure protection should also be provided if the regulator inlet pressure is greater than the safe working pressure of the downstream equipment. FLOW RATE, m3/h(n) OF 0.6 SPECIFIC GRAVITY NATURAL GAS 0 0 1000 2000 3000 4000 5000 6000 7000 8000 FLOW RATE, SCFH OF 0.6 SPECIFIC GRAVITY NATURAL GAS The regulator is factory set at approximately the midpoint of the spring range or the pressure requested, so an initial adjustment may be required to give the desired results. With proper installation completed and relief valves properly adjusted, slowly open the upstream and downstream shutoff valves. Figure 1. Minimum Inlet Pressure Required to Prevent Shutoff on all Sizes of S204, S204H, S206, and S206H Regulators at Indicated Flow Type VSX-2 Startup To adjust the Overpressure Trip Spring: The Type VSX-2 is shipped in the tripped position and will need to be reset. If the Type VSX-2 is a high trip only, it can be reset before starting the regulator. If the Type VSX-2 is a high and low trip, the regulator will have to be started and the downstream system pressurized before the Type VSX-2 can be reset. 1. Adjust the overpressure trip setting to its maximum compression. 3. Backpressure the unit with the desired trip pressure. 4. Reduce the overpressure trip spring compression until the Type VSX-2 trips. Adjustment To change the outlet pressure, remove the closing cap or loosen the locknut and turn the adjusting screw clockwise to increase outlet pressure or counterclockwise to decrease pressure. Monitor the outlet pressure with a test gauge during the adjustment. Replace the closing cap or tighten the locknut to maintain the desired setting. Type VSX-2 Trip Adjustment Note An adjustment tool is included with the Type VSX-2. Use only this tool to make adjustments to the unit. To make adjustments, the overpressure trip spring is found under the outer adjusting screw and the underpressure trip spring is found under the inner adjusting screw. 4 2. If present, adjust the underpressure spring to its minimum compression. To adjust the Underpressure Trip Spring: 1. Adjust the underpressure trip spring back to its minimum compression. 2. Backpressure the unit with the desired trip pressure. 3. Increase the underpressure trip spring compression until the Type VSX-2 trips. Taking Out of Service (Shutdown) To avoid personal injury resulting from sudden release of pressure, isolate the regulator from all pressure before attempting disassembly. S200 Series Type S201 and S202 Parts List Key Description 1 2 3 4 5 6 7A 7B 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 25 32 46 53 55 56 57 58 59 60 61 62 Spring Case Spring Adjusting Screw Closing Cap Closing Cap Gasket Upper/Lower Spring Seat Diaphragm Diaphragm Head Pusher Post Lower Casing Assembly Lever Pin Machine Screw Valve Stem Assembly Cap Screw Hex Nut Disk Holder Assembly Diaphragm Plate Cap Screw O-Ring Seat Ring Body Cap Screw Relief Valve Spring Nameplate Pipe Plug Hex Nut Flapper Stem Lower Flapper Upper Flapper Seat Ring Self-Tapping Screw Spring Screen Snap Ring Figure 2. Type S202 Assembly 50A9455 Type S204 and S206 Parts List Key Description 1 2 3 4 5 6 7 7A 8 8 9 10 11 12 13 14 15 16 18 19 20 21 24 25 26 27 28 32 33 34 55 56 57 58 59 60 61 62 Spring Case Spring Adjusting Screw Closing Cap Closing Cap Gasket Lower Spring Seat Diaphragm & Head Assembly Diaphragm Pusher Post (S204) Ball Stem Assembly (S206) Lower Casing Assembly Lever Pin Machine Screw Valve Stem Assembly Cap Screw Hex Nut Disk Holder Assembly Cap Screw O-Ring Seat Ring Body Reset Stem Relief Valve Spring (S206) Back Disk Spring Back Disk Holder Disk Spacer Nameplate Valve Stem Gasket Flapper Stem Lower Flapper Upper Flapper Seat Ring Self-Tapping Screw Spring Screen Snap Ring 50A9457 Figure 3. Type S206 Assembly 5 S200 Series Type S208 and S209 Parts List Key Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 24 25 32 55 56 57 58 59 60 61 62 63 64 65 67 94 121 122 123 Spring Case Spring Adjusting Screw Closing Cap Closing Cap Gasket Lower Spring Seat Diaphragm and Diaphragm Head Pusher Post Lower Casing Assembly Lever Pin Machine Screw Valve Stem Assembly Cap Screw Hex Nut Disk Holder Diaphragm Head O-Ring Orifice Body Stem Relief Valve Spring Nameplate Flapper Stem Lower Flapper Upper Flapper Orifice Self-Tapping Screw Spring Screen Snap Ring Retaining Ring O-Ring O-Ring Stem Adaptor Relief Restriction Insert O-Ring Pipe Plug T80388-C B2495-2 T80388-C B2508-2 Figure 4. Type S209 Assembly Type VSX-2 Parts List VIEW A Key Description 1 2 3 4 6 7 8 10 11 13 VSX-2 Module Upper O-Ring Lower O-Ring Set Screw Vent Assembly High-Pressure Control Spring Low-Pressure Control Spring Machine Screw Gasket Pipe Plug VIEW A T80390-A2 B2517-2 Figure 5. Type VSX-2 Assembly ©Fisher Controls International, Inc., 2002; All Rights Reserved Fisher and Fisher Regulators are marks owned by Fisher Controls International, Inc. The Emerson logo is a trade mark and service mark of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. For information, contact Fisher Controls, International: Within USA (800) 588-5853 – Outside USA (972) 542-0132 Italy – (39) 051-4190-606 Singapore – (65) 770-8320 Mexico – (52) 57-28-0888 Printed in U.S.A. www.FISHERregulators.com
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