Exmark Lazer Z X Series Commercial Mowers 0 Users Manual

!! Exmark-21 Exmark Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection

LZX680KC486; LZX740KC526; LZX740KC606; LZX740KC606CA; LZX749EKC606; LZX801KA606; LZX801KA606SS; LZX940KC606; LZX940KC726; LZX980 to the manual 4ef6f6da-578f-4c98-96ab-c7d312ec44df

2015-02-04

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LAZERZ®X-SERIES

ForSerialNos.

312,000,000&Higher

LazerZ(LZX)Units

PartNo.4501-196Rev.A

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnot

equippedwithasparkarrestermufer.Itisa

violationofCaliforniaPublicResourceCode

(CPRC)Section4442touseoroperatethis

engineonanyforest-covered,brush-covered,

orgrass-coveredlandasdenedinCPRC4126.

Otherstatesorfederalareasmayhavesimilar

laws.

Toacquireasparkarresterforyourunit,seeyour

EngineServiceDealer.

Thissparkignitionsystemcomplieswiththe

CanadianstandardICES-002.Cesystèmed’allumage

parètincelledevèhiculeestconformeàlanorme

NMB-002duCanada.

TheenclosedEngineOwner’sManualis

suppliedforinformationregardingTheU.S.

EnvironmentalProtectionAgency(EPA)and

theCaliforniaEmissionControlRegulationof

emissionsystems,maintenanceandwarranty.

KeepthisengineOwner’sManualwithyourunit.

ShouldthisengineOwner’sManualbecome

damagedorillegible,replaceimmediately.

Replacementsmaybeorderedthroughthe

enginemanufacturer.

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

ExmarkMower.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

mower.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,andsafety

instructions,youwillprolongthelifeofyourmower,

maintainitsmaximumefciency,andpromotesafe

operation.

Ifadditionalinformationisneeded,orshould

yourequiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

Exmarkpartsmanualsareavailableonlineat

http://www.exmark.com

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals......................11

Specications........................................................16

ModelNumbers.............................................16

Systems..........................................................16

Dimensions....................................................18

TorqueRequirements.....................................20

ProductOverview.................................................20

Operation..............................................................21

Controls.........................................................21

Pre-Start.........................................................24

OperatingInstructions...................................24

Transporting..................................................28

Maintenance..........................................................30

RecommendedMaintenanceSchedule(s)............30

PeriodicMaintenance........................................31

CheckEngineOilLevel..................................31

CheckMowerBlades......................................33

CheckSafetyInterlockSystem........................34

CheckRolloverProtectionsSystems(Roll

Bar)Knobs.................................................34

CheckSeatBelt...............................................35

CheckforLooseHardware.............................35

ServiceAirCleaner.........................................35

ChangeEngineOil.........................................35

CheckHydraulicOilLevel..............................36

CheckTirePressures......................................36

CheckConditionOfBelts...............................36

LubricateGreaseFittings................................37

LubricateDeckLiftPivot...............................38

CheckSparkPlugs..........................................38

ChangeHydraulicSystemFilterand

Fluid..........................................................38

WheelHub-SlottedNutTorque

Specication...............................................39

CheckSparkArrester(ifequipped)..................39

ThreadLockingAdhesives..............................39

MobilHTSGrease(OrFood-Grade

Anti-seize)..................................................39

Copper-BasedAnti-seize...............................40

DielectricGrease............................................40

Adjustments......................................................40

DeckLeveling................................................40

PumpDriveBeltTension................................42

DeckBeltTension..........................................42

AdjustingtheParkingBrake............................42

ElectricClutchAdjustment.............................43

MotionControlLinkageAdjustment..............44

MotionControlDamperAdjustment..............45

MotionControlNeutralLockPivot

Adjustment................................................46

MotionControlHandleAdjustment...............46

MotionControlFullForwardTracking

Adjustment................................................46

CasterPivotBearingsPre-Load

Adjustment................................................47

Cleaning............................................................48

CleanEngineandExhaustSystem

Area...........................................................48

RemoveEngineShroudsandClean

CoolingFins...............................................48

CleanHydroFanCoolingGuards...................48

CleanDebrisFromMachine...........................48

CleanGrassBuild-UpUnderDeck.................48

WasteDisposal...............................................49

Troubleshooting....................................................50

Schematics............................................................53

Safety

SafetyAlertSymbol

ThislawnmowermeetsorexceedstheB71.4

specicationsoftheAmericanNationalStandards

Instituteineffectatthetimeofproduction.

Exmarkdesignedandtestedthislawnmowertooffer

reasonablysafeservice;however,failuretocomply

withthefollowinginstructionsmayresultinpersonal

injury.

ThisSafetyAlertSymbol(Figure2)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure2

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if

notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)can

notreadEnglishitistheowner’sresponsibilityto

explainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate

amower,andevenmatureteenagersshouldhave

adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe

mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.DoNotoperatewhenbarefootor

whenwearingopensandals.Longhair,loose

clothingorjewelrymaygettangledinmoving

parts.

CAUTION

Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause

hearinglossthroughextendedperiodsof

exposure.

Wearhearingprotectionwhenoperatingthis

machine.

Safety

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

DANGER

Incertainconditionsgasolineisextremely

ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn

you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,

inanopenarea,whentheengineiscold.

Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe

machineindoorsorinsideanenclosed

trailer.

•DoNotllthefueltankcompletelyfull.

Fillthefueltanktothebottomoftheller

neck.Theemptyspaceinthetankallows

gasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengine

oremissionsystem.

•Neversmokewhenhandlinggasoline,and

stayawayfromanopenameorwhere

gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer

andkeepitoutofthereachofchildren.

•Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoradd

fuelwhenengineisrunningorwhenthe

engineishot.

•Iffuelisspilled,DoNotattempttostart

theengine.Moveawayfromtheareaof

thespillandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingaspark

whichcanignitegasolinevapors.Areor

explosionfromgasolinecanburnyouand

othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe

groundawayfromyourvehiclebefore

lling.

•DoNotllgasolinecontainersinsidea

vehicleoronatruckortrailerbedbecause

interiorcarpetsorplastictruckbedliners

mayinsulatethecontainerandslowthe

lossofanystaticcharge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerand

refueltheequipmentwithitswheelson

theground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainer,ratherthanfroma

gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe

used,keepthenozzleincontactwiththe

rimofthefueltankorcontaineropening

atalltimesuntilfuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporshascaused

cancerinlaboratoryanimals.Failuretouse

cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas

tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Safety

CAUTION

Fueltankventislocatedinsidetheroll

bartube.Removingormodifyingtheroll

barcouldresultinfuelleakageandviolate

emissionsregulations.

•DoNotremoverollbar.

•DoNotweld,drill,ormodifyrollbarin

anyway.

•Checkthattheoperator'spresencecontrols,

safetyswitches,andshieldsareattachedand

functioningproperly.DoNotoperateunlessthey

arefunctioningproperly.

Operation

WARNING

Operatingengineparts,especiallythemufer,

becomeextremelyhot.Severeburnscanoccur

oncontactanddebris,suchasleaves,grass,

brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,to

coolbeforetouching.

•Removeaccumulateddebrisfrommuferand

enginearea.

•Installandmaintaininworkingordera

sparkarresterbeforeusingequipment

onforest-covered,grass-covered,or

brush-coveredunimprovedland.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichisanodorlessdeadlypoisonthatcankill

you.

DoNotrunengineindoorsorinasmallconned

areawheredangerouscarbonmonoxidefumes

cancollect.

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.Useseatbelts

withtherollbarintheraisedandlockedposition.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,

guards,switchesandotherdevicesinplaceandin

properworkingcondition.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkmachineonlevelground.Stopengine,wait

forallmovingpartstostop,removekeyand

engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

•Stopengine,waitforallmovingpartstostop,and

engageparkingbrake:

–Beforerefueling.

–Beforedumpingthegrasscatcher.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesinplace

andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•NEVERcarrypassengers.DONOToperate

themowerwhenpeople,especiallychildren,or

petsareinthearea.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore

changingdirections.

•Stoptheblades,slowdown,andusecaution

whencrossingsurfacesotherthangrassandwhen

transportingthemowertoandfromtheareato

bemowed.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.

Safety

•DoNotoperatethemowerundertheinuence

ofalcoholordrugs.

•Useextremecarewhenloadingorunloadingthe

machineintoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

SlopeOperation

UseExtremecautionwhenmowingand/orturning

onslopesaslossoftractionand/ortip-overcould

occur.Theoperatorisresponsibleforsafeoperation

onslopes.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.Wheelsdroppingover

edges,ditches,steepbanks,orwatercancause

rollovers,whichmayresultinseriousinjury,

deathordrowning.

•DoNotmowslopeswhengrassiswet.

•DoNotmowneardrop-offsornearwater.

•DoNotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

•Keeptherollbarintheraisedandlocked

positionanduseseatbelt.

•Seeinsidethebackcovertodeterminethe

approximateslopeangleoftheareatobemowed.

•Useawalkbehindmowerand/orahandtrimmer

neardrop-offs,ditches,steepbanksorwater.

(Figure3).

Figure3

1.SafeZone-Usethemowerhereonslopeslessthan15

degrees

2.DangerZone-Useawalkbehindmowerand/orhand

trimmeronslopesgreaterthan15degrees,near

drop-offsandwater.

3.Water

•Removeormarkobstaclessuchasrocks,tree

limbs,etc.fromthemowingarea.Tallgrasscan

hideobstacles.

•Watchforditches,holes,rocks,dipsandrisesthat

changetheoperatingangle,asroughterraincould

overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause

themowermaytipbackwards.

•Beawarethatoperatingonwetgrass,acrosssteep

slopesordownhillmaycausethemowertolose

traction.Lossoftractiontothedrivewheelsmay

resultinslidingandalossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingona

slope.Iftireslosetraction,disengagetheblades

andproceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor

wheelweightsorcounterweightstoimprove

stability.

•Useextremecarewithgrasscatchersor

attachments.Thesecanchangethestabilityofthe

machineandcauselossofcontrol.

UsingtheRolloverProtectionSystem

(ROPS)

ARolloverProtectionSystem(rollbar)isinstalled

ontheunit.

Safety

WARNING

Thereisnorolloverprotectionwhentherollbar

isdown.Wheelsdroppingoveredges,ditches,

steepbanks,orwatercancauserollovers,which

mayresultinseriousinjury,deathordrowning.

•Keeptherollbarintheraisedandlocked

positionanduseseatbelt.

•Lowertherollbaronlywhenabsolutely

necessary.

•DoNotwearseatbeltwhentherollbaris

down.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance

permits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,andelectricalwires)before

drivingunderanyobjectsandDoNotcontact

them.

•Intheeventofarollover,taketheunittoan

AuthorizedServiceDealertohavetheROPS

inspected.

MaintenanceandStorage

•Disengagedrives,lowerimplement,setparking

brake,stopengineandremovekeyordisconnect

sparkplugwire.Waitforallmovementtostop

beforeadjusting,cleaningorrepairing.

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease

oroil,andotherdebriswhichcanaccumulate

intheseareas.Thesematerialscanbecome

combustibleandmayresultinare.

•LetenginecoolbeforestoringandDoNotstore

nearameoranyenclosedareawhereopenpilot

lightsorheatappliancesarepresent.

•Shutofffuelwhilestoringortransporting.Do

Notstorefuelnearamesordrainindoors.

•Parkmachineonlevelground.Neverallow

untrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthe

negativeterminalrstandthepositivelast.

Reconnectpositiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacedamagedblades.Never

straightenorweldthem.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe

enginerunning.

•Chargebatteriesinanopenwellventilatedarea,

awayfromsparkandames.Unplugcharger

beforeconnectingordisconnectingfrombattery.

Wearprotectiveclothinganduseinsulatedtools.

DANGER

Chargingorjumpstartingthebatterymay

produceexplosivegases.Batterygasescan

explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesaway

frombattery.

•Ventilatewhenchargingorusingbattery

inanenclosedspace.

•Makesureventingpathofbatteryis

alwaysopenoncebatteryislledwith

acid.

•Alwaysshieldeyesandfacefrombattery.

DANGER

Batteryelectrolytecontainssulfuricacid,

whichispoisonousandcancausesevere

burns.Swallowingelectrolytecanbefatalor

ifittouchesskincancausesevereburns.

•Wearsafetyglassestoshieldeyes,and

rubberglovestoprotectskinandclothing

whenhandlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwith

waterandcalladoctorimmediately.

Safety

CAUTION

Iftheignitionisinthe“ON”positionthere

ispotentialforsparksandengagementof

components.Sparkscouldcauseanexplosion

ormovingpartscouldaccidentallyengage

causingpersonalinjury.

Besureignitionswitchisinthe“OFF”

positionbeforechargingthebattery.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

WARNING

Removingstandardoriginalequipmentparts

andaccessoriesmayalterthewarranty,traction,

andsafetyofthemachine.Failuretouseoriginal

Exmarkpartscouldcauseseriousinjuryor

death.Makingunauthorizedchangestothe

engine,fuelorventingsystem,mayviolateEPA

andCARBregulations.

Replaceallpartsincluding,butnotlimitedto,

tires,belts,blades,andfuelsystemcomponents

withoriginalExmarkparts.

WARNING

Hydraulicuidescapingunderpressure

canpenetrateskinandcauseinjury.Fluid

accidentallyinjectedintotheskinmustbe

surgicallyremovedwithinafewhoursbyadoctor

familiarwiththisformofinjuryorgangrenemay

result.

•Ifequipped,makesureallhydraulicuid

hosesandlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretohydraulicsystem.

•Keepbodyandhandsawayfrompinhole

leaksornozzlesthatejecthighpressure

hydraulicuid.

•Usecardboardorpaper,notyourhands,to

ndhydraulicleaks.

•Safelyrelieveallpressureinthehydraulic

systembyplacingthemotioncontrollevers

inneutralandshuttingofftheenginebefore

performinganyworkonthehydraulicsystem.

ForKohlerEFI(ElectronicFuelInjection)Units:

WARNING

Fuelsystemcomponentsareunderhigh

pressure.Theuseofimpropercomponentscan

resultinsystemfailure,gasolineleakageand

possibleexplosion.

Useonlyapprovedfuellinesandfuelltersfor

highpressuresystems.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

1-303508

1-403005

1-633922

98-5954

103-2076

Safety

107-2102

109-3148

109-7232

1.Fast3.Neutral

2.Slow4.Reverse

109-7330

109-8483

AllUnitsExceptEFI

1.Throttle–fast3.Choke–on

2.Throttle–slow4.Choke–off

Safety

109-9361

DeckDriveBeltRouting

116-0090

116-0157

1.SeeOperator'sManual

116-0205

116-0211

116-0752

1.Latch2.Unlatch

Safety

116-1654

116-2643

116-2844

EFIUnitsOnly

1.Throttle–fast2.Throttle–slow

116-3303

117–2718

116-5944

MessageDisplay

1.Fuel6.Hourmeter

2.Empty7.PTO

3.Half8.Parkingbrake

4.Full9.Neutral

5.Battery10.Operatorpresence

switch

PTOSwitchSymbols

1.PTO–disengage2.PTO–engage

Safety

109-7069

Specications

ModelNumbers

SerialNos:312,000,000andHigher

LZX680KC486;LZX740KC526;LZX740KC606;LZX740KC606CA;LZX749EKC606;LZX801KA606;

LZX801KA606SS;LZX940KC606;LZX940KC726;LZX980KC606;LZX980KC726

Systems

Engine

•EngineSpecications:SeeyourEngineOwner’s

Manual

•EngineOilType:Exmark4–CyclePremium

EngineOil

•RPM:FullSpeed:3750±50RPM(PTOnot

engaged)Idle:1500+100/-250RPM

FuelSystem

•Capacity:12.0gal.(45.4L)

•TypeofFuel:Regularunleadedgasoline,87

octaneorhigher;containingnomorethan10%

methanolorethanol.

•FuelFilter:

–Kohler:

KohlerP/N2405013

–Kawasaki:

KawasakiP/N49019-7005

–KohlerEFI:

KohlerP/N2505042

•FuelShut-OffValve:

AllUnits:1/4turnincrements(“ON”,“OFF”).

•Fuelleveleightsegmentdisplay—righthand

controlpanel.

•Lowfuelindicatorlight.

ElectricalSystem

•ChargingSystem:FlywheelAlternator

•ChargingCapacity:

KohlerandKawasaki:15amps

KohlerEFI:20amps

•BatteryType:BCIGroupU1

•RecommendedMinimumBatteryCCA:

–Kohler940&980engines:340CCA

–Allotherengines:260CCA

•BatteryVoltage:12Volt

•LowVoltageLight—RHcontrolpanel

•Polarity:NegativeGround

•Fuses:

Allunits:

–25ampmainfuse

–25ampchargingsystemfuse

–10ampPTOfuse

–15ampaccessoryfuse

SafetyInterlockSystem

•LCDindicatorsappearforthePTO,parkbrake,

drivelevers,andoperatorpresenceinthemessage

displayontheRHcontrolpanel.

•PTOmustbedisengaged,brakeengaged,and

motioncontrolleversout(neutrallock)tostart

engine.(Itisnotnecessaryfortheoperatortobe

intheseattostarttheengine.)

•OperatormustbeinseatwhenPTOisengaged,

brakeisdisengaged,ormotioncontrolleversare

movedinorenginewillstop.

•Enginewillstopifeithertheleft,theright,or

bothleversaremovedfromneutrallockposition

whilebrakeisengaged.

OperatorControls

•SteeringandMotionControl:

Note:Motioncontrolleversareadjustableto

twoheights.

–Separatelevers,oneachsideoftheconsole,

controlspeedanddirectionoftravelofthe

respectivedrivewheels.

–Steeringiscontrolledbyvaryingtheposition

oftheleversrelativetoeachother.

Specications

–Movingmotioncontrolleversoutward(in

slots)locksthedrivesysteminneutral.

•PTOEngagementSwitch:Engageselectricclutch

(todrivebelt)whichengagesmowerblades.

•ParkingBrakeLever:Engages/Disengages

parkingbrake.

•DeckHeightAdjustmentLever:Setscutting

heighttodesiredposition.

•DeckLiftPedal:Footpedalthatliftsdeck.

•TransportLock:

–Latchingposition:Automaticallylatchesat

thetransportposition.

–Unlatchingposition:Deckdoesnotlatchat

thetransportposition.

Seat

•Type:

–ForallunitsexceptLZX801KA606SS,

LZX940KC606,LZX940KC726,

LZX980KC606,LZX980KC726:Standard

seatwithhighback,extrawidefoampadded

seatcushionwithinternalsuspension,thick

bolstering,two-tonecover,armrests,integral

safetyswitch,andseatvibrationisolation

system.

Optionalseataccessoriesforunitswith

standardseats:

◊Customridesuspensionsystemtoenhance

StandardSeat.Addsapproximately3

inches(7.6cm)toseatheight.

◊Deluxesuspension(adjustablespring

suspension)seatwithhighback,armrests,

andintegralsafetyswitch.Seatheight

remainsthesame.

–ForLZX801KA606SS,LZX940KC606,

LZX940KC726,LZX980KC606,

LZX980KC726:

Deluxesuspension(adjustablespring

suspension)seatwithhighback,armrests,and

integralsafetyswitch.Seatheightremainsthe

same.

•Mounting:Hingedseatframetotiltupseat.Held

intiltedpositionwithproprod.Adjustablefore

andaftonseattracks.

•Armrests:

–Standardseat:foampaddedadjustableip-up

armrests.

–Suspensionseat:moldedadjustableip-up

armrests.

•SeatSafetySwitch:

Integratedseatswitch.Timedelayseatswitch

eliminatesroughgroundcut-outs.

HydrostaticGroundDriveSystem

•Twounitizedhydrostatictransmissions:

–48and52inchdecks:

◊12ccParkeraxialpistonpump

◊240ccParkergerolermotor

–60and72inchdecks:

◊16ccParkeraxialpistonpump

◊280ccRossgerolermotor

•HydraulicOilType:ExmarkPremiumHydroOil.

•HydraulicOilCapacity:52oz(1.5L)perside

•HydraulicFilter:P/N116-0164

•Speeds:

–12cc

◊0-10mph(16.1km/hr)forward.

◊0-5.5mph(8.9km/hr)reverse.

–16cc

◊0-11.5mph(18.5km/hr)forward.

◊0-6mph(9.7km/hr)reverse.

•Drivewheelreleasevalvesallowmachinetobe

movedwhenengineisnotrunning.

Specications

Tires&Wheels

DriveFrontCaster

Pneumatic

(Air-Filled)

Semi-Pneumatic

Quantity22

Tread“Multi-TracC/S”Smooth

Size(60&72

Decks)

24x12.00-1213x6.50-6

Size(48&52

Decks)

24x9.50-1213x5.00-6

PlyRating4

Pressure13psi(90kPa)

CuttingDeck

•CuttingWidth:

–48inchDeck:(121.9cm)

–52inchDeck:(132.1cm)

–60inchDeck:(152.4cm)

–72inchDeck:(182.9cm)

•Discharge:Side

•BladeSize:(3ea.)

–48inchDeck:16.25inches(41.3cm)

–52inchDeck:18.00inches(45.7cm)

–60inchDeck:20.50inches(52.1cm)

–72inchDeck:24.50inches(62.2cm)

•BladeSpindles:Solidsteelspindleswith1.18inch

(30mm)I.D.bearings.

•DeckDrive:

Electricclutch.Shaftdiameter1.125inches(2.86

cm)

–48and52inchDecks:“B”Sectionbeltwith

self-tensioningidler.

–60and72inchDecks:5VSectionbeltwith

self-tensioningidler.

•Deck:

Fulloatingdeckisattachedtoout-frontsupport

frame.Anti-scalprollersprovidemaximumturf

protection.Deckdesignallowsforbagging,

mulchingorsidedischarge.

–48inchDeck:3anti-scalprollers

–52inchDeck:3anti-scalprollers

–60inchDeck:4anti-scalprollers

–72inchDeck:6anti-scalprollers

•DeckDepth:

–48inchDeck:5.5inches(14cm)

–52inchDeck:5.5inches(14cm)

–60inchDeck:5.5inches(14cm)

–72inchDeck:5.5inches(14cm)

•CuttingHeightAdjustment:

Footactivatedleverisusedtoadjustthecutting

heightfrom1inch(2.5cm)to51/2inches(14

cm)in1/4inch(6.4mm)increments.

•MulchingKit:Optional.

Dimensions

OverallWidth:

48inchDeck52inchDeck

WithoutDeck45.7inches

(116.1cm)

48.0inches

(122.0cm)

DeectorUp51.8inches

(131.6cm)

56.3inches

(143.0cm)

DeectorDown59.6inches

(151.4cm)

64.8inches

(164.6cm)

60inchDeck72inchDeck

WithoutDeck53.0inches

(134.6cm)

59.1inches

(150.1cm)

DeectorUp62.5inches

(158.8cm)

73.5inches

(186.7cm)

DeectorDown72.8inches

(184.9cm)

84.9inches

(215.6cm)

OverallLength:

48inchDeck52inchDeck

RollBar-Up79.2inches

(201.2cm)

79.2inches

(201.2cm)

RollBar-Down80.9inches

(205.5cm)

80.9inches

(205.5cm)

60inchDeck72inchDeck

RollBar-Up83.1inches

(211.1cm)

86.1inches

(218.7cm)

RollBar-Down84.8inches

(215.4cm)

87.8inches

(223.0cm)

Specications

OverallHeight:

RollBar-UpRollBar-Down

70.5inches(179.1cm)46.8inches(118.9cm)

TreadWidth:(CentertoCenterof

Tires,Widthwise)

48inchDeck52inchDeck

DriveWheels36.2inches

(91.9cm)

38.5inches

(97.8cm)

CasterWheels32.8inches

(83.3cm)

32.8inches

(83.3cm)

60inchDeck72inchDeck

DriveWheels41.6inches(105.7

cm)

43.6inches(110.7

cm)

CasterWheels39.5inches(100.3

cm)

47.1inches(119.6

cm)

WheelBase:(CenterofCasterTireto

CenterofDriveTire)

48inch

Deck

52inch

Deck

60inch

Deck

72inch

Deck

48.0inches

(121.9cm)

48.0inches

(121.9cm)

51.6inches

(131.1cm)

53.6inches

(136.1cm)

CurbWeight:

48inch

Deck

52inch

Deck

60inch

Deck

72inch

Deck

Kohler

680Units

1125lb

(510kg)

———

Kohler

740Units

—1116lb

(506kg)

1195lb

(542kg)

—

Kohler

749Units

——1195lb

(542kg)

—

Kawasaki

801Units

——1212lb

(550kg)

—

Kohler

940Units

——1244lb

(564kg)

1276lb

(579kg)

Kohler

980Units

——1244lb

(564kg)

1276lb

(579kg)

AccessoryWeightTableWorksheet:

Usethetablebelowtodetermineifextraweight

isrequiredfortheunit.Identifytheaccessories

andcorrectdecksizeandplacethecorresponding

valuesintheAccessoryScorecolumn.IftheTotal

AccessoryScoremeetsthefollowing,addthe

recommendedweightkit.

Note:The72inchdeckdoesnotrequireaweightkit.

48inch

Deck

52inch

Deck

60inch

Deck

Accessory

Score

LightKit232

Michigan

Seat/CRSS

11123

Bagger003

Pneumatic

CasterTires

685

MulchKit-3-4-5

StriperKit-200

OCD02-5-7-4

HitchKit121

Sunshade

Kit

232

TotalAccessoryScore

TotalAccessoryScoreRequiredWeightKit(s)

0–9Nonerequired

10–19*116-1173Undertoeboard

mountweightkit

20andHigher*Two116-1173Undertoe

boardmountweightkitsor

one116-1173Undertoe

boardmountweightkit

andone116-1238Front

toeboardmountweightkit

*48inchunitsthatcomewithanundertoeboard

weightasstandard,canaddanadditionaltoeboard

weightforprimaryaccessoryweighting(scores

10-19);andfronttoeboardweightkitforsecondary

accessoryweighting(scores20andhigher).Other

unitsshouldinstallarstundertoeboardkitfor

primaryaccessoryweighting(scores10-19);anda

secondundertoeboardkitforsecondaryaccessory

weighting(scores20andhigher).

ProductOverview

*60inchunitswhichalreadyhaveanundertoeboard

mountweightasstandardrequires116-1238fronttoe

boardtopmountkitinsteadof116-1173.

TorqueRequirements

BoltLocationTorque

BladeDriveSheave

MountingNut

90-110ft-lb(122-149N-m)

CutterHousingSpindle

Nut

160-185ft-lb

(217-251N-m)

BladeMountingBolt

(lubricatewithanti-seize)

55-60ft-lb(75-81N-m)

Anti-ScalpRollerNyloc

NutSeeFigure18

30-35ft-lb(41-47N-m)

Anti-ScalpRollerHex

CapscrewSeeFigure18

50-55ft-lb(68-75N-m)

EngineMountingBolts

(Kohler680&740)

(Kohler749)

(Kohler940)

(Kohler980)

(Kawasaki801)

27-33ft-lb(37-45N-m)

17-21ft-lb(23-28N-m)

27-33ft-lb(37-45N-m)

WheelLugNuts90-95ft-lb(122-129N-m)

WheelMotorMounting

Bolts

72-77ft-lb(98-104N-m)

WheelHubSlottedNut211-260ft-lb

(286-352N-m)

RolloverProtection

System(RollBar)1/2

inchMountingBolts

75-80ft-lb(102-108N-m)

ClutchRetainingBolt

(securedwiththreadlocker)

55-60ft-lb(75-81N-m)

HydroParkBrake

CableAnchor1/2inch

MountingBolt(secured

withthreadlocker)

67-89ft-lb(91-121N-m)

ProductOverview

Figure4

1.RolloverProtection

System(ROPS)

5.Fuelcap

2.EngineControls(right

console)

6.Heightofcutadjustment

3.Seatbelt7.Parkingbrake

4.Motioncontrollevers

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Controls

MotionControlLevers

Themotioncontrolleverslocatedoneachsideof

theconsolecontroltheforwardandreversemotion

ofthemachine.

Movingtheleversforwardorbackwardturns

thewheelonthesamesideforwardorreverse

respectively.Wheelspeedisproportionaltothe

amounttheleverismoved.

Movingtheleversoutwardfromthecenterposition

intotheT-slotlocksthemintheneutralposition

(Figure5).

Whenthemotioncontrolleversareintheneutral

position,theLCDindicatorappearsinthemessage

displayontheRHconsole(seeFigure8).

Figure5

1.Neutrallockposition

(handlesout)

4.Forward

2.Neutraloperateposition

(handlesin)

5.Neutral(operate)

3.FrontofUnit6.Reverse

ChokeControl(AllUnitsExcept

KohlerEFI)

Locatedonrightconsole(blacklever)(seeFigure6).

Thechokeisusedtoaidinstartingacoldengine.

Movingthechokeleverforwardwillputthechokein

the“ON”positionandmovingthechokelevertothe

rear,tothedetent,willputthechokeinthe“OFF”

position.DoNotrunawarmenginewithchokein

the“ON”position.

Figure6

RightConsole

1.Fuses4.PTOengagementswitch

2.Messagedisplay5.Throttle

3.Ignitionswitch6.Choke

ThrottleControl

Locatedonrightconsole(redlever)(seeFigure6).

Thethrottleisusedtocontrolenginespeed.Moving

thethrottleleverforwardwillincreaseenginespeed

andmovingthethrottlelevertotherearwilldecrease

enginespeed.Movingthethrottleforwardintothe

detentisfullthrottle.

BrakeLever

Locatedonrightsideofunit,justtothefrontofthe

RHmotioncontrollever.

Thebrakeleverengagesaparkingbrakeonthedrive

wheels.

Note:TheLCDindicatorappearsinthemessage

displayontheRHconsolewhentheparkbrakeis

engaged(seeFigure8).

Pulltheleverupandrearwardtoengagethebrake.

Operation

Pushtheleverforwardanddowntodisengagethe

brake.

Theunitmustbetieddownandbrakeengagedwhen

transporting.

IgnitionSwitch

Locatedonrightconsole(seeFigure6).

Theignitionswitchisusedtostartandstopthe

engine.Theswitchhasthreepositions“OFF”,“ON”

and“START”.Insertkeyintoswitchandrotate

clockwisetothe“ON”position.Rotateclockwiseto

thenextpositiontoengagethestarter(keymustbe

heldagainstspringpressureinthisposition).Allow

thekeytoreturntothe“on”positionimmediately

aftertheenginestarts.

Figure7

1.Off3.Start

2.On

Note:Brakemustbeengaged,motioncontrol

leversout(neutrallockposition)andPTOswitch

disengagedtostartengine.(Itisnotnecessaryforthe

operatortobeintheseattostarttheengine.)

HourMeter

Locatedontherightconsoleinthemessagedisplay

(seeFigure6andFigure8).

Thehourmeterrecordsthenumberofhoursthat

theenginehasrun.

Figure8

1.LCDIndicators

2.Lowfuelindicatorlight

3.Fuellevelbardisplay

4.Lowvoltageindicatorlight

5.Hour/Voltagedisplay

Thehourmeterisrecordingwhenthedecimalpoint

isashinginHour/Voltagedisplay.

Hoursaredisplayedwhenthekeyisofforwhenthe

machineisrunning.

Note:Iftheignitionkeyisturnedtothe“ON”

positionforafewsecondsbeforecrankingtheengine,

thebatteryvoltagewilldisplayintheareawherethe

hoursarenormallydisplayed.

Note:TheLCDindicatorsappearwheneachcontrol

meetsthe“safetostart”mode(e.g.theindicator

turnsonwhentheoperatorisintheseat.)

FuelShut-OffValve

Locatedbehindandbelowtheseat.

Thefuelshut-offvalveisusedtoshutoffthefuel

whenthemachinewillnotbeusedforafewdays,

duringtransporttoandfromthejobsite,andwhen

parkedinsideabuilding.

Alignvalvehandlewiththefuellinetoopen.Rotate

90°toclose.

FuelGauge

Locatedontherightconsoleinthemessagedisplay

(seeFigure6andFigure8).

Thefuellevelisshownonabardisplay.Theindicator

lightappearswhenthefuellevelislow(approximately

onegallonremaininginthetank).

Operation

DriveWheelReleaseValves

WARNING

Handsmaybecomeentangledintherotating

drivecomponentsbelowtheenginedeck,which

couldresultinseriousinjuryordeath.

Stopengine,removekey,allowallthemoving

partstostopbeforeaccessingthedrivewheel

releasevalves.

WARNING

Theengineandhydraulicdriveunitscanbecome

veryhot.Touchingahotengineorhydraulic

driveunitscancausesevereburns.

Allowtheengineandhydraulicdriveunitsto

coolcompletelybeforeaccessingthedrivewheel

releasevalves.

Locatedonthebackoftheunitizedhydraulicdrive

units,belowtheenginedeck.

Duringnormaloperatingconditions,thedrivewheel

releasevalvesarepositionedhorizontally.Ifthe

machinehastobepushedbyhand,thevalvesmust

beinthe“released”position(seeFigure9).

Figure9

1.Handlein“released”position

2.Handlein“operating”position

Toreleasethedrivesystem(seeitem1inFigure9),

rotatethehandle1/4turntotheverticalposition

untilithitsagainstthestop.

Toresetthedrivesystem(seeitem2inFigure9),

rotatethehandle1/4turntothehorizontalposition

untilithitsagainstthestop.

Note:Thehandlemustbehorizontalandagainst

thestopforoperation.

DoNottowmachine.

PTOEngagementSwitch

Locatedonrightconsole(seeFigure6).

Switchmustbepulledout(up)toengagetheblades.

Switchispushedintodisengagetheblades.

TheLCDindicatorwillappearwhenthePTOswitch

isdisengaged(seeFigure8).

LowVoltageIndicator

Locatedontherightconsoleinthemessagedisplay

(seeFigure6andFigure8).

Alowvoltagecondition(lessthan12.3volts)exists

whentheLCDindicatorappearsonthemessage

displaywhiletheengineisrunning.

Iftheignitionkeyisturnedtothe“ON”positionfor

afewsecondsbeforecrankingtheengine,thebattery

voltagewilldisplayintheareawherethehoursare

normallydisplayed.

Note:Theindicatornormallyappearswhenthe

engineisoffandthekeyswitchisturnedtothe

“ON”position.

DeckLiftPedal

Locatedattherightfrontcorneroftheoorpan.

Pushthepedalforwardwithyourfoottoraisethe

cuttingdeck.Allowthepedaltomoverearwardto

lowerthecuttingdecktothecutheightthathasbeen

set.

TransportLock

Locatedontheheightofcutadjustmentplatestothe

rightoftheparkingbrake.

Positioninthetransportlatchingpositionto

automaticallylatchthecuttingdeckwhenraisedto

thetransportposition(seeitem1inFigure10).

Inthenon-latchingposition,thedeckwill

automaticallyreturntothecuttingheightwhenthe

pedalislowered(seeitem3inFigure10).

Operation

Figure10

1.Latchingposition3.Non-latchingposition

2.Transportlockcontrol

ElectronicControlUnitMalfunction

Indicator

KohlerEFIUnitsOnly:

Theelectroniccontrolunit(ECU)continuously

monitorsoperationoftheEFIsystem.Ifaproblem

orfaultwithinthesystemisdetected,themalfunction

indicatorlight(MIL)isilluminated.TheMIListhe

lightlocatedintherightconsolepaneltotherightof

thethrottlecontrol.Followthetroubleshootingsteps

outlinedintheKohlerengineoperator’smanualifthe

MILisilluminated.

Pre-Start

Fillfueltankonlevelground.Forbestresultsuse

onlyclean,freshregulargradeunleadedgasolinewith

anoctaneratingof87orhigher.

Important:Neverusemethanol,gasoline

containingmethanol,gasoholcontainingmore

than10%ethanol,premiumgasoline,orwhite

gasbecausethefuelsystemcouldbedamaged.

DoNotaddoiltogasoline.

DoNotoverllfueltank.Fillthefueltanktothe

bottomofthellerneck.Theemptyspaceinthe

tankallowsgasolinetoexpand.Overllingmayresult

infuelleakageordamagetotheengineoremission

system.

Makesureyouunderstandthecontrols,their

locations,theirfunctions,andtheirsafety

requirements.

RefertotheMaintenancesectionandperformallthe

necessaryinspectionandmaintenancesteps.

OperatingInstructions

RaisetheRolloverProtectionSystem

(ROPS)

Important:Therollbarisanintegraland

effectivesafetydevice.Keeptherollbarinthe

raisedandlockedpositionwhenoperatingthe

mower.Lowertherollbartemporarilyonlywhen

absolutelynecessary.

1.Theknobmustbecompletelylatchedwiththe

tabsinterlockingasshowninFigure11tolock

therollbarintheraised,operateposition.

2.Applyforwardpressuretotheupperhoopofthe

rollbar.

3.Pulltheknobandrotate90°toholdinthe

unlatchedpositiontolowertherollbar.

4.Toreturntotheoperateposition,raisetheroll

bar,andthenrotateknobs90°sothatthetabs

interlockpartially.Applyforwardpressuretothe

rollbarupperhoopandobservethattheknobs

returntothecompletelylatchedposition.

Figure11

1.Rollbarupperhoop

2.Knobin“latched”position

3.Pullknobtounlatch

4.Rotate90°toholdunlatched

5.Knobin“unlatched”position

5.Makesuretheknobsarefullyengagedwiththe

rollbarintheraisedposition.Theupperhoopof

therollbarmayneedtobepushedforwardor

Operation

pulledrearwardtogetbothknobsfullyengaged

(seeFigure12).

Figure12

1.Engaged2.Partiallyengaged—Do

NotoperatewithROPS

inthiscondition.

Important:Alwaysusetheseatbeltwiththe

rollbarintheoperate(raised)position.Ensure

thattherearpartoftheseatissecuredwiththe

seatlatch.

OpentheFuelShut-OffValve

Rotatethevalveandalignwiththefuellinetoopen.

StartingtheEngine

1.Movethemotioncontrolleversouttotheneutral

lockposition.

2.Pullupandbackontheparkingbrakeleverto

engagetheparkingbrake.

3.PushdownonthePTOswitchtothe“disengage”

position.

Note:Itisnotnecessaryfortheoperatortobe

intheseattostarttheengine.

4.Placethethrottlemidwaybetweenthe“SLOW”

and“FAST”positions.

5.Onacoldengine,pushthechokeleverforward

intothe“ON”position(exceptKohlerEFIunits).

Onawarmengine,leavethechokeinthe“OFF”

position.

6.Turnignitionswitchtothe“START”position.

Releasetheswitchassoonastheenginestarts.

Important:DoNotcranktheengine

continuouslyformorethantensecondsata

time.Iftheenginedoesnotstart,allowa60

secondcool-downperiodbetweenstarting

attempts.Failuretofollowtheseguidelines

canburnoutthestartermotor.

7.Ifthechokeisinthe“ON”position,gradually

returnchoketothe“OFF”positionastheengine

warmsup.

EngagingthePTO

DANGER

Therotatingbladesunderthemowerdeckare

dangerous.Bladecontactcancauseserious

injuryorkillyou.

DoNotputhandsorfeetunderthemoweror

mowerdeckwhenthebladesareengaged.

DANGER

Anuncovereddischargeopeningwillallow

objectstobethrowninanoperator’sor

bystander’sdirection.Also,contactwiththe

bladecouldoccur.Thrownobjectsorblade

contactcancauseseriousinjuryordeath.

Neveroperatethemowerwiththedischarge

deectorraised,removed,oralteredunlessthere

isagrasscollectionsystemormulchkitinplace

andworkingproperly.

ThePTOpush-pullswitchengagesthecuttingblades.

Besurethatallpersonsareclearofthemowerdeck

anddischargeareabeforeengagingPTO.

Important:Operatormustbeinseatbeforethe

PTOcanbeengaged.

1.Setthethrottlemidwaybetweenthe“SLOW”and

“FAST”positions.

2.PullthePTOswitchoutwardtoengagetheblades.

3.Placethethrottleinthe“FAST”positiontobegin

mowing.

DisengagingthePTO

1.Setthethrottlemidwaybetweenthe“SLOW”and

“FAST”positions.

2.PushthePTOswitchintodisengagetheblades.

StoppingtheEngine

1.Bringtheunittoafullstop.

Operation

2.Movethemotioncontrolleversouttotheneutral

lockposition.

3.Engagetheparkingbrake.

4.Placethethrottlemidwaybetweenthe“SLOW”

and“FAST”positions.

5.DisengagethePTO.

6.Allowtheenginetorunforaminimumof15

seconds,thenturntheignitionswitchtothe

“OFF”positiontostoptheengine.

7.Removethekeytopreventchildrenorother

unauthorizedpersonsfromstartingengine.

8.Closethefuelshut-offvalvewhenthemachine

willnotbeinuseforafewdays,when

transporting,orwhentheunitisparkedinside

abuilding.

DrivingtheMachine

CAUTION

Machinecanspinveryrapidlybypositioningone

levertoomuchaheadoftheother.Operatormay

losecontrolofthemachine,whichmaycause

damagetothemachineorinjury.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp

turns.

Important:Tobeginmovement(forwardor

backward)theoperatormustbeintheseat,the

brakelevermustbedisengaged(pusheddown)

beforethemotioncontrolleverscanbemovedin

ortheenginewillstop.

Whenthemotioncontrolleversarepositionedfully

outward(apart)intheT-slot,thedrivesystemisin

theneutrallockposition(Figure13).

Note:The“N”LCDindicatorappearswhenboth

leversareintheneutrallockposition.

Whenthemotioncontrolleversaremoveddirectly

inward(together)thedrivesystemisintheneutral

operateposition.

Figure13

1.Neutrallockposition

(handlesout)

4.Forward

2.Neutraloperateposition

(handlesin)

5.Neutral(operate)

3.FrontofUnit6.Reverse

DrivingForward

1.Releasetheparkingbrake.

2.Movethemotioncontrolleversinwardtothe

centertotheneutralposition.

3.Tomoveforwardinastraightline,moveboth

leversforwardwithequalpressure.

Operation

Figure14

Toturnleftorright,pullthemotioncontrollever

backtowardneutralinthedesiredturndirection.

Themachinewillmovefasterthefartherthe

motioncontrolleversaremovedfromtheneutral

position.

4.Tostop,positionbothmotioncontrolleversin

theneutraloperateposition.

DrivinginReverse

1.Movethemotioncontrolleversinwardtothe

neutraloperateposition.

2.Tomoverearwardinastraightline,moveboth

leversrearwardwithequalpressure.

Figure15

Toturnright,releasepressureontheRHmotion

controlleverandtherearofthemachinewill

movetowardstherearandtotheright.

Toturnleft,releasepressureontheLHmotion

controlleverandtherearofthemachinewill

movetowardstherearandtotheleft.

3.Tostop,positionbothmotioncontrolleversin

theneutraloperateposition.

AdjustingtheCuttingHeight

Thecuttingheightofthemowerdeckisadjusted

from1to51/2inches(2.5cmto14cm)in1/4inch

(6.4mm)increments.

1.Stopthemachineandmovethemotioncontrol

leversoutwardtotheneutrallockedposition.

2.DisengagethePTO.

3.Positionthetransportlockinthelatching

position.

4.Raiseandlockthedecktothe51/2inch(14cm)

transportposition(Figure16).

Thedeckisraisedbypushingthefootoperated

deckliftpedalforward.Thepedalislocatedatthe

frontrightcorneroftheoorpan.

Note:Whenchangingthecuttingheight

positions,alwayscometoacompletestop

anddisengagethePTO.

Figure16

1.Deckfootpedal3.Heightofcutdecal

2.Heightadjustmentpin4.Transportlockcontrol

Operation

5.Inserttheheightadjustmentpinintothehole

correspondingtothedesiredcuttingheight.

Seethedecalonthesideofthedeckliftplatefor

cutheights.

6.Pushthedeckliftpedal,releasethetransportlock

andallowthedecktolowertothecuttingheight.

AdjustingtheAnti-ScalpRollers

Itisrecommendedtochangetheanti-scalproller

position,whentheheightofcuthaschanged.

1.Stopthemachineandmovethemotioncontrol

leversoutwardtotheneutrallockposition.

2.DisengagethePTO.

3.Engagetheparkbrake.

4.Stoptheengine,removethekeyandwaitforall

movingpartstostop.

5.Adjusttheanti-scalprollersbyremovingthe

bushing,springdiscwasherandbolt.

6.Placetherollersinoneofthepositionsshown

(Figure17).Rollerswillmaintain3/4inch(19

mm)clearancetothegroundtominimizegouging

androllerwearordamage.

Figure17

Forcuttingheightsabove3.5inches(90mm)usethe

bottomhole.Therollerswillstillbeeffectiveagainst

scalping.

1.Anti-scalproller

mountingbracket

2.Cuttingheight

ForMaximumDeckFlotation,placetherollers

oneholepositionlower.Rollersshouldmaintain

1/4inch(6.4mm)clearancetotheground.Do

Notadjusttherollerstosupportthedeck.

7.Besuretherollerboltsareinstalledwiththe

springdiscwasherbetweentheheadofthebolt

andthemountingbracket(Figure18).

8.Torquethe3/8–24x2Gr8hexcapscrewto

50–55ft-lb(68–75N-m)(Figure18).

Figure18

1.Springdiscwasher

(conetowardsbolthead)

3.3/8nyloc-torqueto30-35

ft-lb(41-47N-m)

2.Frontrightanti-scalp

bracketshown

4.3/8-24x2GR8torqueto

50-55ft-lb(68-75N-m)

Transporting

TransportingaUnit

Useaheavy-dutytrailerortrucktotransportthe

machine.Lockbrakeandblockwheels.Securely

fastenthemachinetothetrailerortruckwithstraps,

chains,cable,orropes.Besurethatthetrailerortruck

hasallnecessarylightingandmarkingasrequiredby

law .Secureatrailerwithasafetychain.

CAUTION

Thisunitdoesnothaveproperturnsignals,

lights,reectivemarkings,oraslowmoving

vehicleemblem.Drivingonastreetorroadway

withoutsuchequipmentisdangerousand

canleadtoaccidentscausingpersonalinjury.

Drivingonastreetorroadwaywithoutsuch

equipmentmayalsobeaviolationofStatelaws

andtheoperatormaybesubjecttotrafctickets

and/ornes.

DoNotdriveaunitonapublicstreetorroadway.

Operation

WARNING

Loadingaunitonatrailerortruckincreases

thepossibilityofbackwardtip-over.Backward

tip-overcouldcauseseriousinjuryordeath.

•Useextremecautionwhenoperatingaunit

onaramp.

•Useonlyasingle,fullwidthramp;DoNot

useindividualrampsforeachsideoftheunit.

•Ifindividualrampsmustbeused,useenough

rampstocreateanunbrokenrampsurface

widerthantheunit.

•DoNotexceeda15°anglebetweenrampand

groundorbetweenrampandtrailerortruck.

•Avoidsuddenaccelerationwhiledrivingunit

uparamptoavoidtippingbackward.

•Avoidsuddendecelerationwhilebackingunit

downaramptoavoidtippingbackward.

LoadingaUnit

Useextremecautionwhenloadingunitsontrailersor

trucks.Onefullwidthrampthatiswideenoughto

extendbeyondthereartiresisrecommendedinstead

ofindividualrampsforeachsideoftheunit.The

lowerrearsectionofthetractorframeextendsback

betweentherearwheelsandservesasastopfor

tippingbackward.Havingafullwidthrampprovides

asurfacefortheframememberstocontactifthe

unitstartstotipbackward.Ifitisnotpossibletouse

onefullwidthramp,useenoughindividualrampsto

simulateafullwidthcontinuousramp.

Rampshouldbelongenoughsothattheangles

betweentherampandthegroundandtherampand

thetrailerortruckDoNotexceed15°.Asteeper

anglemaycausemowerdeckcomponentstoget

caughtastheunitmovesfromramptotraileror

truck.Steeperanglesmayalsocausetheunittotip

backward.Ifloadingonornearaslope,position

thetrailerortrucksoitisonthedownsideofthe

slopeandtherampextendsuptheslope.Thiswill

minimizetherampangle.Thetrailerortruckshould

beaslevelaspossible.

Important:DoNotattempttoturntheunit

whileontheramp,youmaylosecontroland

driveofftheside.

Avoidsuddenaccelerationwhendrivinguparamp

andsuddendecelerationwhenbackingdownaramp.

Bothmaneuverscancausetheunittotipbackward.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

WARNING

Whilemaintenanceoradjustmentsarebeing

made,someonecouldstarttheengine.

Accidentalstartingoftheenginecouldseriously

injureyouorotherbystanders.

Removethekeyfromtheignitionswitch,engage

parkingbrake,andpullthewire(s)offthespark

plug(s)beforeyoudoanymaintenance.Also

pushthewire(s)asidesoitdoesnotaccidentally

contactthesparkplug(s).

WARNING

Theenginecanbecomeveryhot.Touchingahot

enginecancausesevereburns.

Allowtheenginetocoolcompletelybefore

serviceormakingrepairsaroundtheenginearea.

RecommendedMaintenanceSchedule(s)

MaintenanceService

IntervalMaintenanceProcedure

Aftertherst5hours•Changetheengineoil.

Aftertherst100hours

•Checkthewheelhubslottednuttorquespecications.

•Checkthewheellugnuts.

•Checktheparkbrakeadjustment.

Aftertherst250hours•Changethehydrauliclteranduid.

Beforeeachuseordaily

•Checktheengineoillevel.

•Checkthemowerblades.

•Checkthesafetyinterlocksystem.

•Checktherolloverprotectionssystems(rollbar)knobs.

•Checktheseatbelt.

•Checkforloosehardware.

•Cleantheengineandexhaustsystemarea.

•Cleanthehydrofancoolingguards.

•Cleanthegrassanddebrisbuild-upfromthemachineandcuttingdeck.

•Cleanthegrassbuild-upfromunderthecuttingdeck.

Every50hours

•Checkthehydraulicoillevel.

•Checkthetirepressures.

•Checktheconditionofthebelts.

•Checksparkarrester(ifequipped).

Every100hours

•Changetheengineoil.(Mayneedmoreoftenundersevereconditions.)

•Lubricatethedeckliftpivots.

•Removetheengineshroudsandcleanthecoolingns.

Every200hours•Checkthesparkplugs.

Every250hours

•Replacetheprimaryaircleanerelement—checksecondaryaircleanerelement;replaceif

dirty.(Mayneedmoreoftenundersevereconditions.SeetheEngineOwner'sManualfor

additionalinformation.)

Maintenance

MaintenanceService

IntervalMaintenanceProcedure

Every500hours

•Replacethesecondaryaircleanerelement(Mayneedmoreoftenundersevereconditions.

SeetheEngineOwner'sManualforadditionalinformation.)

•Changethehydrauliclteranduid.(Mayneedmoreoftenundersevereconditions.)

•Checkthewheelhubslottednuttorquespecications.

•Checkthewheellugnuts.

•Checktheparkbrakeadjustment.

Yearly•Greasethedeckandpumpidlerpivots.

•Greasethefrontcasterpivots.

PeriodicMaintenance

CheckEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Stopengineandwaitforallmovingpartstostop.

Makesureunitisonalevelsurface.

2.Checkwithenginecold.

3.Cleanareaarounddipstick.Removedipstick

andwipeoiloff.Reinsertthedipstickaccording

totheenginemanufacturer'srecommendations.

Removethedipstickandreadtheoillevel.

4.Iftheoillevelislow,wipeofftheareaaroundthe

oilllcap,removecapandlltothe“FULL”

markonthedipstick.Exmark4-CyclePremium

EngineOilisrecommended;refertotheEngine

Owner'smanualforanacceptablealternative.Do

Notoverll.

Important:DoNotoperatetheenginewiththe

oillevelbelowthe“LOW”(or“ADD”)markon

thedipstick,oroverthe“FULL”mark.

CheckBatteryCharge

ServiceInterval:Asrequired

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknowntotheStateof

Californiatocausecancerandreproductive

harm.Washhandsafterhandling.

Allowingbatteriestostandforanextendedperiodof

timewithoutrechargingthemwillresultinreduced

performanceandservicelife.Topreserveoptimum

batteryperformanceandlife,rechargebatteriesin

storagewhentheopencircuitvoltagedropsto12.4

volts.

Note:Topreventdamageduetofreezing,battery

shouldbefullychargedbeforeputtingawayfor

winterstorage.

Checkthevoltageofthebatterywithadigital

voltmeterorwiththemessagedisplay.Iftheignition

keyisturnedtothe“on”positionforafewseconds,

thebatteryvoltagewillbedisplayedintheareawhere

thehoursarenormallydisplayed.Locatethevoltage

readingofthebatteryinthetableandchargethe

batteryfortherecommendedtimeintervaltobring

thechargeuptoafullchargeof12.6voltsorgreater.

Important:Makesurethenegativebatterycable

isdisconnectedandthebatterychargerusedfor

chargingthebatteryshouldhaveanoutputof

16voltsand7ampsorlesstoavoiddamaging

thebattery(seechartforrecommendedcharger

settings).ThisisespeciallyimportantonKohler

EFI(ElectronicFuelInjection)units.Failureto

dosomaydamagetheECU(ElectronicControl

Unit).

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.6or

greater

100%16volts/7

amps

Charging

Required

12.4–12.675–100%16volts/7

amps

30Minutes

12.2–12.450–75%16volts/7

amps

1Hour

Maintenance

Voltage

Reading

Percent

Charge

Maximum

Charger

Settings

Charging

Interval

12.0–12.225–50%14.4volts/4

amps

2Hours

11.7–12.00–25%14.4volts/4

amps

3Hours

11.7orless0%14.4volts/2

amps

6Hoursor

Important:ForKohlerEFIunits:Unplugthe

harnessfromtheECUbeforeperformingany

weldingontheequipment.

RecommendedJump

StartingProcedure

ServiceInterval:Asrequired

1.Checktheweakbatteryforterminalcorrosion

(white,green,orblue“snow”),itmustbecleaned

offpriortojumpstarting.Cleanandtighten

connectionsasnecessary.

CAUTION

Corrosionorlooseconnectionscancause

unwantedelectricalvoltagespikesatanytime

duringthejumpstartingprocedure.

DoNotattempttojumpstartwithlooseor

corrodedbatteryterminalsordamagetothe

engineorEFImayoccur.

DANGER

Jumpstartingaweakbatterythatiscracked,

frozen,haslowelectrolytelevel,oran

open/shortedbatterycell,cancausean

explosionresultinginseriouspersonalinjury.

DoNotjumpstartaweakbatteryifthese

conditionsexist.

2.Makesuretheboosterisagoodandfullycharged

leadacidbatteryat12.6voltsorgreater.Use

properlysizedjumpercables(4to6AWG)with

shortlengthstoreducevoltagedropbetween

systems.Makesurethecablesarecolorcodedor

labeledforthecorrectpolarity.

CAUTION

Connectingthejumpercablesincorrectly

(wrongpolarity)canimmediatelydamagethe

electricaland/orEFIsystem.

Becertainofbatteryterminalpolarityand

jumpercablepolaritywhenhookingup

batteries.

Note:Thefollowinginstructionsareadapted

fromtheSAEJ1494Rev.Dec.2001–Battery

BoosterCables–SurfaceVehicleRecommended

Practice(SAE–SocietyofAutomotive

Engineers).

WARNING

Batteriescontainacidandproduceexplosive

gases.

•Shieldtheeyesandfacefromthebatteries

atalltimes.

•DoNotleanoverthebatteries.

Note:Besuretheventcapsaretightandlevel.

Placeadampcloth,ifavailable,overanyvent

capsonbothbatteries.Besurethevehiclesdo

nottouchandthatbothelectricalsystemsare

offandatthesameratedsystemvoltage.These

instructionsarefornegativegroundsystemsonly.

3.Connectthepositive(+)cabletothepositive(+)

terminalofthedischargedbatterythatiswiredto

thestarterorsolenoidasshowninFigure19.

Maintenance

Figure19

1.Positive(+)cableondischargedbattery

2.Positive(+)cableonboosterbattery

3.Negative(–)cableontheboosterbattery

4.Negative(–)cableontheengineblock

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

4.Connecttheotherendofthepositivecabletothe

positiveterminaloftheboosterbattery.

5.Connecttheblacknegative(–)cabletotheother

terminal(negative)oftheboosterbattery.

6.MAKETHEFINALCONNECTIONON

THEENGINEBLOCKOFTHESTALLED

VEHICLE(NOTTOTHENEGATIVEPOST)

AWAYFROMTHEBATTERY .STANDBACK

(seeFigure20).

Figure20

1.Engineblock

2.Negative(–)cable

7.Startthevehicleandremovethecablesinthe

reverseorderofconnection(theengineblock

(black)connectionisthersttodisconnect).

CheckMowerBlades

ServiceInterval:Beforeeachuseordaily

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Liftdeckandsecureinraisedpositionasstatedin

theCleanGrassBuild-UpUnderDecksection.

3.Inspectbladesandsharpenorreplaceasrequired.

4.Reinstalltheblades(iftheywereremoved)inthe

followingorder:

A.Installbushingthroughbladewithbushing

angeonbottom(grass)sideofblade.

Figure21

1.Installbushinginbladepriortoinstallingbushingin

spindle.

B.Installbushing/bladeassemblyintospindle.

Makesurethesplinesonthebushingare

engagedinthespindlebeforetighteningthe

bolt.

Figure22

1.Usewrenchhereforbladeinstallation.Thisnuthas

beentorquedto90-110ft-lb(122-149N-m)

2.Torqueto55-60ft-lb(75-81N-m)Applylubricantto

threadsasneededtopreventseizing.Copper-based

anti-seizepreferable.Greaseacceptablesubstitute.

Maintenance

C.Applylubricanttothreadsofbladeboltto

preventseizing.Copper-basedanti-seize

preferable.Greaseacceptablesubstitute.

Installbladeboltngertight.Placewrench

onthetopspindlenutthentorquetheblade

boltsto55-60ft-lb(75-81N-m).

WARNING

Incorrectinstallationofthebladeor

componentsusedtoretainthebladecan

bedangerous.Failuretousealloriginal

componentsandassembledasshowncould

allowabladeorbladecomponenttobe

thrownoutfromunderthedeckresultingin

seriouspersonalinjuryordeath.

AlwaysinstalltheoriginalExmarkblades,

bladebushings,andbladeboltsasshown.

CheckSafetyInterlock

System

ServiceInterval:Beforeeachuseordaily

Note:Topreventenginecut-outsonroughterrain

theseatkillswitchhasa1/2seconddelay.

1.Checkstartingcircuit.Startershouldcrankwith,

parkingbrakeengaged,PTOdisengagedand

motioncontrolleversmovedoutintheneutral

lockposition.Theoperatordoesnotneedtobe

intheseattostarttheengine.

Trytostartwithoperatorinseat,parkingbrake

disengaged,PTOdisengagedandmotioncontrol

leversintheneutrallockposition-startermust

notcrank.

Trytostartwithoperatorinseat,parkingbrake

engaged,PTOengagedandmotioncontrol

leversintheneutrallockposition-startermust

notcrank.

Trytostartwithoperatorinseat,parking

brakeengaged,PTOdisengaged,andtheleft

motioncontrolleverin,startermustnotcrank,

repeatagainwiththerightleverin,thenwith

bothleversin-startermustnotcrank.

2.Checkthekillcircuits.Runengineatone-third

throttle,disengageparkingbrakeandraiseoff

ofseat(butdonotgetoffofmachine)engine

mustinitiateshutdownafterapproximately1/2

secondhaselapsed(seathastimedelaykillswitch

topreventcut-outsonroughterrain).

Runengineatone-thirdthrottle,engagePTO

andraiseoffofseat(butdonotgetoffof

machine)enginemustinitiateshutdownafter

onesecondhaselapsedifthehandlesarein.The

delaywillbe1/2secondifthehandlesareout.

Runengineatone-thirdthrottle,withbrake

disengaged,moveleversinandraiseoffseat(but

donotgetoffofmachine)enginemustinitiate

shutdownafter1/2secondhaselapsed.

Again,runengineatone-thirdthrottle,brake

engaged,andmoveleftmotioncontrollever

in-enginemustinitiateshutdownafter1/2

secondhaselapsed.

Repeatagainmovingtherightleverin,then

movingbothleversin-enginemustinitiate

shutdownafter1/2secondhaselapsedwhether

operatorisonseatornot.

Note:Ifmachinedoesnotpassanyofthesetests,

donotoperate.ContactyourauthorizedEXMARK

SERVICEDEALER.

Important:Itisessentialthatoperatorsafety

mechanismsbeconnectedandinproper

operatingconditionpriortouseformowing.

CheckRolloverProtections

Systems(RollBar)Knobs

ServiceInterval:Beforeeachuseordaily

Checkthatboththemountinghardwareandthe

knobsareingoodworkingcondition.Makesurethe

knobsarefullyengagedwiththeROPSintheraised

position.Theupperhoopoftherollbarmayneed

tobepushedforwardorpulledrearwardtogetboth

knobsfullyengaged.

Maintenance

Figure23

1.Engaged2.Partiallyengaged—Do

NotoperatewithROPS

inthiscondition.

CheckSeatBelt

ServiceInterval:Beforeeachuseordaily

Visuallyinspectseatbeltforwear,cuts,andproper

operationofretractorandbuckle.Replacebefore

operatingifdamaged.

CheckforLooseHardware

ServiceInterval:Beforeeachuseordaily

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Visuallyinspectmachineforanyloosehardware

oranyotherpossibleproblem.Tightenhardware

orcorrecttheproblembeforeoperating.

ServiceAirCleaner

ServiceInterval:Every250hours—Replace

theprimaryaircleaner

element—check

secondaryaircleaner

element;replaceifdirty.

(Mayneedmoreoften

undersevereconditions.

SeetheEngineOwner's

Manualforadditional

information.)

Every500hours—Replace

thesecondaryaircleaner

element(Mayneedmore

oftenundersevere

conditions.Seethe

EngineOwner'sManual

foradditionalinformation.)

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.SeetheEngineOwner'sManualformaintenance

instructions.

CheckAirFilterAssembly(if

equipped)

ServiceInterval:Asrequired

Important:Topreventenginedamage,always

operatetheenginewithbothairltersandcover

installed.

1.Whencheckingorreplacingtheairlterelement,

makesuretheairlterassemblyisinstalledinthe

brackets.

2.Positiontheaircleanercoversothatthe

breathervalvedoesnotinterferewiththethrottle

mechanism.

G016165

Figure24

1.Aircleanercover3.Breathervalve

2.Throttlemechanism

3.Securethecoverwithlatches.

ChangeEngineOil

ServiceInterval:Aftertherst5hours

Every100hours/Yearly

(whichevercomesrst)

Maintenance

(Mayneedmoreoften

undersevereconditions.)

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Drainoilwhileengineiswarmfromoperation.

3.Theoildrainhoseislocatedonrighthandside

ofengineattherear.Placepanundermachine

tocatchoil.Removeplugfromendofdrain

hose.Allowoiltodrainandreplaceoildrainplug.

Torqueplugto20-24ft-lb.

4.Replacetheoilltereveryotheroilchange.Clean

aroundoillterandunscrewltertoremove.

Beforereinstallingnewlter,applyathincoating

ofExmark4–CyclePremiumEngineoilonthe

surfaceoftherubberseal.Turnlterclockwise

untilrubbersealcontactsthelteradapterthen

tightenlteranadditional1/2to3/4turn.

5.Cleanaroundoilllcapandremovecap.Fillto

speciedcapacityandreplacecap.

6.UseoilrecommendedintheCheckEngineOil

Levelsection.DoNotoverll.Starttheengine

andcheckforleaks.

7.Wipeupanyspilledoilfromenginedeck

mountingsurfaces.

CheckHydraulicOilLevel

ServiceInterval:Every50hours

1.Stopengineandwaitforallmovingpartstostop.

Engageparkingbrake.

2.Waituntiltheunitcoolsbeforecheckingthe

hydraulicoil.

3.Slidetheseatallthewayback,thenlifttheseatto

accessthecapsontheLHandRHhydrodrives.

4.Cleantheareaaroundhydraulicreservoircapand

removecap.

5.Wipethedipstickcleanandre-insertthecapback

intothehydro.Lightlytightenthecap.

6.Removethecapagainandcheckthelevelofthe

oilonthedipstick.SeeFigure25foroillevels.

Figure25

1.Full2.Add

Note:Theoillevelonthedipstickwillbe

incorrectiftheoilischeckedwhentheunitishot.

7.Ifthedipstickoillevelisatthe“add”markadd

ExmarkPremiumHydroOil.

8.Replacehydraulicreservoircapandtightenuntil

snug.DoNotovertighten.

CheckTirePressures

ServiceInterval:Every50hours

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Checktirepressureindrivetires.

3.Inatedrivetiresto13psi(90kPa).

4.Semi-pneumaticcastertiresDoNotneedtobe

inated.

Note:DoNotaddanytypeoftirelinerorfoam

llmaterialtothetires.Excessiveloadscreatedby

foamlledtiresmaycausefailurestothehydrodrive

system,frame,andothercomponents.Foamlling

tireswillvoidthewarranty.

CheckConditionOfBelts

ServiceInterval:Every50hours

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Removeleftandrightbeltshieldsondeckandlift

upoorpantoinspectdeckdrivebelt.

3.Checkundermachinetoinspectthepumpdrive

belt.

Maintenance

Note:Noadjustmentsarerequiredforbelt

tension.

LubricateGreaseFittings

Note:Seechartforserviceintervals.

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Lubricatettingswithonetotwopumpsof

NGLIgrade#2multi-purposegungrease.

Refertothefollowingchartforttinglocations

andlubricationschedule.

LubricationChart

Fitting

Locations

Initial

Pumps

Numberof

Places

Service

Interval

1.Deckand

PumpIdler

Pivots

12Yearly

2.Front

Caster

Pivots

*02*Yearly

*Seestep3forspeciallubricationinstructionson

thefrontcasterpivots.

3.Lubricatefrontcasterpivotsonceayear.Remove

hexplugandcap.Threadgreasezerkinholeand

pumpwithgreaseuntilitoozesoutaroundtop

bearing.Removegreasezerkandthreadplugback

in.Placecapbackon.

LubricateCasterWheelHubs

ServiceInterval:Asrequired

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

Figure26

1.Sealguard2.Spacernutwithwrench

ats

2.Removecasterwheelfromcasterforks.

3.Removesealguardsfromthewheelhub.

4.Removeoneofthespacernutsfromtheaxle

assemblyinthecasterwheel.Notethatthread

lockingadhesivehasbeenappliedtolockthe

spacernutstotheaxle.Removetheaxle(withthe

otherspacernutstillassembledtoit)fromthe

wheelassembly.

5.Pryoutseals,andinspectbearingsforwearor

damageandreplaceifnecessary.

6.PackthebearingswithaNGLIgrade#1

multi-purposegrease.

7.Insertonebearing,onenewsealintothewheel.

Note:Seals(ExmarkP/N103-0063)mustbe

replaced.

8.Iftheaxleassemblyhashadbothspacernuts

removed(orbrokenloose),applyathreadlocking

adhesivetoonespacernutandthreadontothe

axlewiththewrenchatsfacingoutward.Do

Notthreadspacernutallofthewayontotheend

oftheaxle.Leaveapproximately1/8inch(3mm)

fromtheoutersurfaceofthespacernuttothe

endoftheaxleinsidethenut.

9.Inserttheassemblednutandaxleintothewheel

onthesideofthewheelwiththenewsealand

bearing.

10.Withtheopenendofthewheelfacingup,ll

theareainsidethewheelaroundtheaxlefullof

NGLIgrade#1multi-purposegrease.

11.Insertthesecondbearingandnewsealintothe

wheel.

12.Applyathreadlockingadhesivetothe2ndspacer

nutandthreadontotheaxlewiththewrenchats

facingoutward.

Maintenance

13.Torquethenutto75-80in-lb(8-9N-m),loosen,

thenre-torqueto20-25in-lb(2-3N-m).Make

sureaxledoesnotextendbeyondeithernut.

14.Reinstallthesealguardsoverthewheelhuband

insertwheelintocasterfork.Reinstallcasterbolt

andtightennutfully.

Important:Topreventsealandbearingdamage,

checkthebearingadjustmentoften.Spinthe

castertire.Thetireshouldnotspinfreely

(morethan1or2revolutions)orhaveanyside

play.Ifthewheelspinsfreely,adjusttorqueon

spacernutuntilthereisaslightamountofdrag.

Reapplythreadlockingadhesive.

LubricateDeckLiftPivot

ServiceInterval:Every100hours

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Lubricatedeckliftpivotwithaspraytype

lubricantorlightoil.

CheckSparkPlugs

ServiceInterval:Every200hours

Removesparkplugs,checkconditionandresetgaps,

orreplacewithnewplugs.SeeEngineOwner's

Manual.

ChangeFuelFilter

ServiceInterval:Asrequired

Afuellterisinstalledbetweenthefueltankandthe

engine.Replacewhennecessary.

ForKohlerEFIUnits:

WARNING

Fuelsystemcomponentsareunderhigh

pressure.Theuseofimpropercomponentscan

resultinsystemfailure,gasolineleakageand

possibleexplosion.

Useonlyapprovedfuellinesandfuelltersfor

highpressuresystems.

ReplacementFilters

KohlerKohlerP/N2405013

KawasakiKawasaki

P/N49019-7005

KohlerEFIKohlerP/N2505042

Note:Itisimportanttoreinstallthefuellinehoses

andsecurewithplastictiesthesameastheywere

originallyinstalledatthefactorytokeepthefuelline

awayfromcomponentsthatcouldcausefuelline

damage.

ChangeHydraulicSystem

FilterandFluid

ServiceInterval:Aftertherst250hours

Every500hoursthereafter

Note:OnlyuseExmarkHydroFilter–PartNo.

116-0164forsummerorwinter.

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Raisetherearofmachineupandsupportwith

jackstands(orequivalentsupport)justhigh

enoughtoallowdrivewheelstoturnfreely.

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotbe

enoughsupportormaymalfunctionallowing

theunittofall,whichcouldcauseinjury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

3.Removethepumpdrivebelt.

4.Placeacatchpanunderthehydro.

5.Carefullycleanareaaroundthelters.Itis

importantthatnodirtorcontaminationenterthe

hydraulicsystem.

6.Usingasocket,unscrewlterstoremoveand

allowoiltodrain.

7.Beforeinstallingthenewlters,applyathincoat

ofExmarkPremiumHydroOilonthesurface

ofthetworubberseals.

Maintenance

8.Installthenewltersandtorqueto14ft-lb(19

N-m).

9.FillthehydraulicsystemasstatedinCheck

HydraulicOilLevelsection.

ExmarkPremiumHydroOilisrecommended.

Refertothechartforanacceptablealternative:

HydroOilServiceInterval

ExmarkPremiumHydro

Oil(Preferred)

Afterrst250hours

*Every500hours

thereafter

Mobil115W50Afterrst250hours

*Every250hours

thereafter

*Mayneedmoreoftenundersevereconditions.

10.Removethecatchpanandproperlydisposeof

hydrooilandlteraccordingtolocalcodes.

11.Re-installthepumpdrivebelt.

12.Startengineandmovethrottlecontrolaheadto

fullthrottleposition.Movethespeedcontrol

leverstothefullspeedandrunforoneminute.

Shutdownthemachine,allowthehydrostocool

andrecheckoillevel.

13.Removethejackstands.

Note:DoNotchangethehydraulicsystemoil

(exceptforwhatcanbedrainedwhenchanginglter),

unlessitisfelttheoilhasbeencontaminatedorbeen

extremelyhot.

Changingoilunnecessarilycoulddamagehydraulic

systembyintroducingcontaminantsintothesystem.

WheelHub-SlottedNut

TorqueSpecication

ServiceInterval:Aftertherst100hours

Every500hoursthereafter

Torquetheslottednutto211-260ft-lb(286-352

N-m).

Note:DoNotuseanti-seizeonwheelhub.

CheckSparkArrester

(ifequipped)

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite

gasolinevaporsevenaftertheengineisstopped.

Hotparticlesexhaustedduringengineoperation

mayigniteammablematerials.Firemayresult

inpersonalinjuryorpropertydamage.

DoNotrefuelorrunengineunlesssparkarrester

isinstalled.

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Waitformufertocool.

3.Ifanybreaksinthescreenorweldsareobserved,

replacearrester.

4.Ifpluggingofthescreenisobserved,remove

arresterandshakelooseparticlesoutofthe

arresterandcleanscreenwithawirebrush(soak

insolventifnecessary).Reinstallarresteron

exhaustoutlet.

ThreadLockingAdhesives

Threadlockingadhesivessuchas“Loctite242”

or“Fel-Pro,Pro-LockNutType”areusedonthe

followingfasteners:

•ROPSspringpinhousing.

•Hydropumpcontrolarm,linkagebolt,and

attachmentbolt.

•Hydrocoolingfanscrew .

•Hydroparkbrakecableanchormountingbolt

•Sheaveandclutchretainingboltintheendof

enginecrankshaft.

Threadlockingadhesivesarerequiredforsome

hardwareonengines—seetheEnginemanual.

MobilHTSGrease(Or

Food-GradeAnti-seize)

MobilHTSgrease(orfood-gradeanti-seize)isused

inthefollowinglocations:

•Betweenthejackshaftandbearings.

•Betweenthejackshaftandsheaves,spindles,and

bearings.

Maintenance

•Betweenthespindlesandsheaves.

•Undertopcutterhousingbearingguard.

Copper-BasedAnti-seize

Copper-basedanti-seizeisusedinthefollowing

location:

OnthreadsofBladeBolts.SeeCheckMower

Bladessection.

DielectricGrease

Dielectricgreaseisusedonallbladetypeelectrical

connectionstopreventcorrosionandlossofcontact.

Dielectricgreaseshouldnotbeappliedtosealed

connectors.

Adjustments

Note:DisengagePTO,shutoffengine,waitfor

allmovingpartstostop,engageparkingbrake,and

removekeybeforeservicing,cleaning,ormakingany

adjustmentstotheunit.

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotbeenough

supportormaymalfunctionallowingtheunitto

fall,whichcouldcauseinjury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstandsor

equivalentsupport.

DeckLeveling

1.Positionthemoweronaatsurface.

2.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

3.Checkthetirepressureinthedrivetires.Proper

inationpressurefortiresis13psi(90kPa).

Adjustifnecessary.

4.Positionthetransportlockinthelatching

position.

5.Pushthefootpedalallthewayforwardandthe

deckwilllatchatthe51/2inch(14cm)transport

position(Figure27).

Maintenance

Figure27

1.Footlever3.Transportlock

2.Heightofcutpin

6.Inserttheheightadjustmentpinintothe3inch

(7.6cm)cuttingheightlocation.

7.Releasethetransportlockandallowthedeckto

lowertothecuttingheight.

8.Raisethedischargedeector.

9.Measurefromthelevelsurfacetothefronttipof

thecenterblade.Themeasurementshouldread

3inches(7.6cm).

Note:Inmostconditions,thebackbladetip

shouldbeadjusted1/4inch(6.4mm)higherthan

thefront.

Figure28

1.31/4inches(8.3cm)4.3inches(7.6cm)

2.Backbladetip5.Levelsurface

3.Frontbladetip

10.Loosenthejamnutsonthetopofeachdeck

link.Finetunetheadjusteronthefrontdeck

liftassemblybyturningittoget3inch(7.6cm)

height(seeFigure29).

Toincreasetheheight,turntheadjusterclockwise;

todecrease,turncounterclockwise.

Figure29

1.Adjusterlink3.Adjuster

2.Jamnut

11.Thebacktipofthebladeshouldmeasure3

1/4inches(8.3cm).Finetunerearadjustersas

required.

Maintenance

12.Re-measureuntilallfoursidesarethecorrect

height.Tightenallthejamnutsonthedecklift

armassemblies.

13.Lowerdischargedeector.

14.Ifthefourdecklinksdonothaveenough

adjustmenttoachieveaccuratecutheightwiththe

desiredrake,thesinglepointadjustmentcanbe

utilizedtogainmoreadjustment(seeFigure30).

Figure30

1.Singlepointheightadjustmentbolt

2.Frontheight-of-cutplatemountingbolt

3.Rearheight-of-cutplatemountingbolt

15.Toadjustthesinglepointsystem,rstloosenthe

frontandrearheight-of-cutplatemountingbolts.

16.Ifthedeckistoolow,tightenthesinglepoint

adjustmentboltbyrotatingitclockwise.If

thedeckistoohigh,loosenthesinglepoint

adjustmentboltbyrotatingitcounterclockwise.

Note:Loosenortightenthesinglepoint

adjustmentboltenoughtomovetheheight-of-cut

platemountingboltsatleast1/3thelengthof

theavailabletravelintheirslots.Thiswillregain

someupanddownadjustmentoneachofthe

fourdecklinks.

17.Re-tightenfrontandrearheight-of-cutplate

mountingbolts.

Important:Torquethefrontandrear

height-of-cutplatemountingboltsto27-33

ft-lb(37-45N-m).

18.Repeatsteps9through13.

PumpDriveBeltTension

Self-tensioning-Noadjustmentnecessary.

DeckBeltTension

Self-tensioning-Noadjustmentnecessary.

AdjustingtheParkingBrake

ServiceInterval:Aftertherst100hours

Every500hoursthereafter

Checktomakesurebrakeisadjustedproperly.This

proceduremustbefollowedaftertherst100hours

orwhenabrakecomponenthasbeenremovedor

replaced.

1.Drivethemachineontoalevelsurface.

2.Disengagethebladecontrolswitch(PTO),move

themotioncontrolleverstotheneutrallocked

positionandsettheparkingbrake.

3.Stoptheengine,waitforallmovingpartstostop,

andremovethekey.

4.Raisethebackofthemachineupandsupportthe

machinewithjackstands.

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotbe

enoughsupportormaymalfunctionallowing

theunittofall,whichcouldcauseinjury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

5.Removethereartiresfromthemachine.

6.Removeanydebrisfromthebrakearea.

7.Rotatethedrivewheelreleasehandletothe

“released”position.RefertotheDriveWheel

ReleaseValvessectioninOperation.

8.Measuretheoveralllengthofthecompression

spring.Thecorrectlengthshouldbebetween

11/2–19/16inches(3.8–4.0cm).Ifthespring

lengthiswithinthisrange,noadjustmentis

needed.Ifitisnot,proceedtostep9.

9.Holdthethreadedrodendwithatoolandadjust

thelocknutuntilthespringlengthisbetween

11/2–19/16inches(3.8–4.0cm)seeFigure31).

Maintenance

DoNotallowthecabletoturnwhenthenutsare

beingloosened.

Figure31

LeftHandBrakeShown

1.Cableanchor5.Caliper

2.Holdthreadedrodhere6.Compressionspring

3.Measure7.Threadedrod

4.Locknut8.Hub

10.Disengagetheparkbrake.Turnthewheelhub

byhandinbothdirectionsrelativetothecaliper;

nodragofthecaliperpadonthewheelhubis

desired.

11.Ifthereisnomovementbetweenthehubandthe

caliperthenrepeattheadjustment(driverelease

valvesmustbeinthe“released”positiononthe

hydros).

12.Afteradjustingthebrakesonbothsidesofthe

mower,cyclethebrakehandleaminimumofsix

timestoallowthecabletoseatintothesheath

andmountingtabs.

13.Recheckthespringlength;engagetheparkbrake

andrepeatsteps8through11ifthelengthisnot

inthecorrectrange.

14.Rotatethedrivewheelreleasehandletothe

“operating”position.RefertotheDriveWheel

ReleaseValvessectioninOperation.

15.Installthereartiresandtorquelugnutsto90-95

ft-lb(122-129N-m).

16.Removejackstands.

ElectricClutchAdjustment

Noadjustmentnecessary.Howeverwhentheclutch

brakehasworntothepointwheretheclutchno

longerengagesconsistently,theshimcanberemoved

toextendtheclutchlife.

Figure32

1.Armature5.Brakespacer

2.Fieldshell6.Re-gapshim

3.Rotor7.Brakepole

4.Brakemountingbolt

RemovingtheShim:

1.Stopengine,waitforallmovingpartstostop,

andremovekey.Engageparkingbrake.Allow

themachinetocoolcompletelybeforestarting

theseinstructions.

2.Usingapneumaticline,blowoutanydebris

fromunderthebrakepoleandaroundthebrake

spacers.

3.Checktheconditionofthewireharnessleads,

connectors,andterminals.Cleanorrepairas

necessary.

4.Verifythat12Vispresentattheclutchconnector

whenthePTOswitchisengaged.

5.Measurethegapbetweentherotorandarmature.

Ifthegapisgreaterthan.04inch(1mm),proceed

withthefollowingsteps:

A.Loosenbothbrakemountingboltsone-half

toonefullturn(seeFigure33).

Note:DoNotremovethebrakepolefrom

theeldshell/armature.Thebrakepolehas

worntomatchthearmatureandneedsto

continuetomatchaftertheshimisremoved

toensureproperbraketorque.

Maintenance

Figure33

1.Brakemountingbolt2.Shim

B.Usingneedlenosepliers,orbyhand,take

holdofthetabandremovetheshim(DoNot

discardtheshimuntilproperclutchfunction

hasbeenconrmed).

C.Usingapneumaticline,blowoutanydebris

fromunderthebrakepoleandaroundthe

brakespacers.

D.Re-torqueeachbolt(M6x1)to10ft-lb(13

N-m)+/-0.5ft-lb(0.7N-m).

E.Usinga0.010inchthickfeelergauge,verify

thatagapispresentbetweentherotorand

armaturefaceonbothsidesofthebrakepole

asshown.(Duetothewaytherotorand

armaturefaceswear(peaksandvalleys)itis

sometimesdifculttomeasurethetruegap.)

G011733

Figure34

1.Feelergauge

Figure35

1.Feelergauge

•Ifthegapislessthan0.010inch,then

reinstalltheshimandreferencethe

Troubleshootingsection.

•Ifthegapissufcient,proceedtothe

safetycheckinstepF.

F.Performthefollowingsafetycheck:

a.Sitontheseatandstarttheengine.

b.MakesurethebladesDoNotengagewith

thePTOswitch“off”andtheclutch

disengaged.

Iftheclutchdoesnotdisengage,

reinstalltheshimandreferencethe

Troubleshootingsection.

c.EngageanddisengagethePTOswitch

tenconsecutivetimestoensuretheclutch

isfunctioningproperly.Iftheclutch

doesnotengageproperly,referencethe

Troubleshootingsection.

MotionControlLinkage

Adjustment

Locatedoneithersideofthefueltank,belowtheseat

arethepumpcontrollinkages.Rotatingthepump

linkagewitha1/2inchwrenchallowsnetuning

adjustmentssothatthemachinedoesnotmovein

neutral.Anyadjustmentsshouldbemadeforneutral

positioningonly.

Maintenance

WARNING

Enginemustberunninganddrivewheelsmust

beturningsoadjustmentscanbeperformed.

Contactwithmovingpartsorhotsurfacesmay

causepersonalinjury.

Keepngers,hands,andclothingclearof

rotatingcomponentsandhotsurfaces.

1.Priortostartingtheengine,pushthedecklift

pedalandremovetheheightofcutpin.Lower

decktotheground.

2.Raisetherearofmachineupandsupportwith

jackstands(orequivalentsupport)justhigh

enoughtoallowdrivewheelstoturnfreely.

3.Removetheelectricalconnectionfromtheseat

safetyswitch,locatedunderthebottomcushion

oftheseat.Theswitchisapartoftheseat

assembly.

4.Temporarilyinstallajumperwireacrossthe

terminalsintheconnectorofthemainwiring

harness.

5.Startengine.Brakemustbeengagedand

motioncontrolleversouttostartengine.

Operatordoesnothavetobeintheseat

becauseofthejumperwirebeingused.Run

engineatfullthrottleandreleasebrake.

6.Runtheunitatleast5minuteswiththedrive

leversatfullforwardspeedtobringhydraulicoil

uptooperatingtemperature.

Note:Themotioncontrolleverneedstobein

neutralwhilemakinganynecessaryadjustments.

7.Bringthemotioncontrolleversintotheneutral

position.Adjustpumpcontrolrodlengths

byrotatingthedoublenutsontherodinthe

appropriatedirectionuntilthewheelsslightly

creepinreverse(Figure36).Movethemotion

controlleverstothereversepositionandwhile

applyingslightpressuretotheleverallowthe

reverseindicatorspringstobringtheleversback

toneutral.Thewheelsmuststopturningor

slightlycreepinreverse.

Figure36

1.Doublenuts

8.Shutoffunit.Removejumperwirefromwire

harnessandplugconnectorintoseatswitch.

9.Removethejackstands.

10.Raisethedeckandre-installtheheightofcutpin.

11.Checkthatthemachinedoesnotcreepinneutral

withtheparkbrakesdisengaged.

MotionControlDamper

Adjustment

Thetopdampermountingboltcanbeadjustedto

obtainamoredesiredmotioncontrolleverresistance.

SeeFigure37formountingoptions.

Maintenance

Figure37

RHMotionControlShown

1.Torquenylocnutto200in-lb(16.7ft-lb).Boltmust

protrudepastendofnylocnutaftertorque.AT-40Torx

bitwillbenecessarytoholdthestudfromturning.

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

MotionControlNeutralLock

PivotAdjustment

Theangednutcanbeadjustedtoobtainamore

desiredmotioncontrolleverresistance(Figure38).

Figure38

1.Flangednut2.Jamnut

1.Loosenthejamnut.

2.Tightenorloosentheangednuttothedesired

feel.

Formoreresistance,tightentheangednut.

Forlessresistance,loosentheangednut

3.Tightenjamnut.

MotionControlHandle

Adjustment

Adjustingtheheight:

Themotioncontrolleverscanbeadjustedhigheror

lowerformaximumoperatorcomfort.

1.Removethetwoboltsholdingthecontrolleverto

thecontrolarmshaft(Figure39).

Figure39

1.Bolts4.Nuts

2.Controllever5.Slottedholes

3.Controlarmshaft

2.Movethecontrollevertothenextsetofholes.

Securetheleverwiththetwobolts.

3.Repeattheadjustmentfortheoppositecontrol

lever.

AdjustingtheTilt

Themotioncontrolleverscanbetiltedforeoraftfor

maximumoperatorcomfort.

1.Loosentheupperboltholdingthecontrollever

tothecontrolarmshaft.

2.Loosenthelowerboltjustenoughtopivotthe

controlleverforeoraftFigure39.Tightenboth

boltstosecurethecontrolinthenewposition.

3.Repeattheadjustmentfortheoppositecontrol

lever.

MotionControlFullForward

TrackingAdjustment

Ifthemachinetravelsorpullstoonesidewhenthe

motioncontrolleversareinthefullforwardposition,

adjustthecoverplates.

1.Loosenthescrewsonacoverplate(seeFigure40).

Maintenance

2.Slidethecoverplatebackwardorforwardto

adjustthetraveloftheleverandtightenthe

screws.

3.Drivethemachineandcheckthefullforward

tracking.

4.Repeatsteps1through3untildesiredtracking

isobtained.

Figure40

RHMotionControlShown

1.Screw3.Motioncontrollever

2.Coverplate

CasterPivotBearings

Pre-LoadAdjustment

Removedustcapfromcasterandtightennylocnut

untilwashersareatandbackoff1/4ofaturn

toproperlysetthepre-loadonthebearings.If

disassembled,makesurethespringdiscwashersare

reinstalledasshowninFigure41.

Figure41

1.Springdiscwashers

Maintenance

Cleaning

CleanEngineandExhaust

SystemArea

ServiceInterval:Beforeeachuseordaily

(Mayberequiredmore

oftenindryordirty

conditions.)

CAUTION

Excessivedebrisaroundenginecoolingair

intakeandexhaustsystemareacancauseengine,

exhaustarea,andhydraulicsystemtooverheat

whichcancreatearehazard.

Cleanalldebrisfromengineandexhaustsystem

area.

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Cleanalldebrisfromrotatingengineairintake

screen,aroundengineshrouding,andexhaust

systemarea.

3.Wipeupanyexcessivegreaseoroilaroundthe

engineandexhaustsystemarea.

RemoveEngineShroudsand

CleanCoolingFins

ServiceInterval:Every100hours

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Removecoolingshroudsfromengineandclean

coolingns.Alsocleandust,dirtandoilfrom

externalsurfacesofenginewhichcancause

inadequatecooling.

3.Makesurecoolingshroudsarereinstalled.

Operatingtheenginewithoutcoolingshroudswill

causeenginedamageduetooverheating.

CleanHydroFanCooling

Guards

ServiceInterval:Beforeeachuseordaily

Removingdebrisfromthehydrofancoolingguards

willallowthehydrosystemtoruncoolerandimprove

thelifeofthehydrosystem.

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Slideseatallthewayback,thenlifttheseatto

accesstheLHandRHhydrodrivearea.

3.Removeaccumulateddebrisfromthehydrofan

coolingguards.

CleanDebrisFromMachine

ServiceInterval:Beforeeachuseordaily

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Cleanoffanyoil,debris,orgrassbuild-uponthe

machineandcuttingdeck,especiallyunderdeck

beltshields,aroundthefueltank,aroundengine

andexhaustarea.

CleanGrassBuild-UpUnder

Deck

ServiceInterval:Beforeeachuseordaily

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Raisedecktothetransport(51/2inch(14cm)

cuttingheight)position.Liftthefrontofunit

andsupportunitusingjackstandsorequivalent

support.

CAUTION

Raisingthemowerdeckforserviceor

maintenancerelyingsolelyonmechanical

orhydraulicjackscouldbedangerous.The

mechanicalorhydraulicjacksmaynotbe

enoughsupportormaymalfunctionallowing

theunittofall,whichcouldcauseinjury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

3.Cleanoutanygrassbuild-upfromundersideof

deckandindischargedeector.

Maintenance

WasteDisposal

MotorOilDisposal

Engineoilandhydraulicoilarebothpollutantsto

theenvironment.Disposeofusedoilatacertied

recyclingcenteroraccordingtoyourstateandlocal

regulations.

BatteryDisposal

DANGER

Batteryelectrolytecontainssulfuricacid,which

ispoisonousandcancausesevereburns.

Swallowingelectrolytecanbefatalorifittouches

skincancausesevereburns.

•Wearsafetyglassestoshieldeyes,andrubber

glovestoprotectskinandclothingwhen

handlingelectrolyte.

•DoNotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater

andcalladoctorimmediately.

Federallawstatesthatbatteriesshouldnotbeplaced

inthegarbage.Managementanddisposalpractices

mustbewithinrelevantfederal,state,orlocallaws.

Ifabatteryisbeingreplacedoriftheunitcontaining

thebatteryisnolongeroperatingandisbeing

scrapped,takethebatterytoalocalcertiedrecycling

center.Ifnolocalrecyclingisavailablereturnthe

batterytoanycertiedbatteryreseller.

Troubleshooting

Important:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperating

conditionpriortomoweruse.

Whenaproblemoccurs,donotoverlookthesimplecauses.Forexample:startingproblemscouldbecaused

byanemptyfueltank.

Thefollowingtablelistssomeofthecommoncausesoftrouble.Donotattempttoserviceorreplacemajor

itemsoranyitemsthatcallforspecialtimingofadjustmentprocedures(suchasvalves,governor,etc.).Have

thisworkdonebyyourEngineServiceDealer.

Note:WhendisconnectingelectricalconnectorsDONOTpullonthewirestoseparatetheconnectors.

ProblemPossibleCauseCorrectiveAction

1.PTOisengaged.1.DisengagethePTO.

2.Parkingbrakeisnotengaged.2.Settheparkingbrake.

3.Driveleversarenotinneutrallock

position.

3.Ensurethedriveleversareintheneutral

lockposition.

4.Batterydoesnothaveafullcharge.4.Chargethebattery.SeeCheck

BatteryChargeandRecommended

JumpStartingProceduresectionsin

Maintenance.

5.Electricalconnectionsarecorroded,loose

orfaulty.

5.Checktheelectricalconnectionsfor

goodcontact.Cleanconnectorterminals

thoroughlywithelectricalcontactcleaner,

applydielectricgreaseandreconnect.

6.Fuseisblown.6.Replacetheblownfuse.

7.Relayorswitchisdefective.7.ContactanAuthorizedServiceDealer.

Starterdoesnotcrank

8.Faultymodule.8.Replacemodule.

1.Fueltankisempty.1.Fillthefueltank.

2.Fuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.

3.Oillevelinthecrankcaseislow .3.Addoiltothecrankcase.

4.Thethrottleandchokearenotinthe

correctposition.

4.Besurethethrottlecontrolismidway

betweenthe“SLOW”and“FAST”

positions,andthechokeisinthe“ON”

positionforacoldengineorthe“OFF”

positionforawarmengine.

5.Dirtinfuellter.5.Replacethefuellter.

6.Dirt,water,orstalefuelisinthefuel

system.

6.ContactanAuthorizedServiceDealer.

7.Aircleanerisdirty.7.Cleanorreplacetheaircleanerelement.

8.Seatswitchisnotfunctioningproperly.8.Checktheseatswitchindicator.Replace

seatifneeded.

9.Electricalconnectionsarecorroded,loose

orfaulty.

9.Checktheelectricalconnectionsfor

goodcontact.Cleanconnectorterminals

thoroughlywithelectricalcontactcleaner,

applydielectricgreaseandreconnect.

10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer.

11.Faultysparkplug.11.Clean,adjustorreplacesparkplug.

12.Sparkplugwireisnotconnected.12.Checkthesparkplugwireconnection.

13.Faultymodule.13.Replacemodule.

Enginewillnotstart,startshard,orfailsto

keeprunning

14.MILilluminatesandblinks14.ContactanAuthorizedServiceDealer

Troubleshooting

ProblemPossibleCauseCorrectiveAction

1.Engineloadisexcessive1.Reducethegroundspeed.

2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelement.

3.Oillevelinthecrankcaseislow .3.Addoiltothecrankcase.

4.Coolingnsandairpassagesforthe

engineareplugged.

4.Removetheobstructionsfromthecooling

nsandairpassages.

5.Dirtinfuellter.5.Replacethefuellter.

Enginelosespower

6.Dirt,water,orstalefuelisinthefuel

system.

6.ContactanAuthorizedServiceDealer.

Mowerpullsleftorright(withleversfully

forward)

1.Tirepressureindrivetiresnotcorrect.1.Adjusttirepressureinthedrivetires.

1.Drivereleasehandlenotin“operating”

position.

1.Positionhandlein“operating”position;

seeDriveWheelReleaseValvessection

inOperation.

2.Driveorpumpbeltisworn,looseor

broken.

2.Changethebelt.

3.Driveorpumpbeltisoffapulley.3.Changethebelt.

4.Brokenormissingidlerspring.4.Replacethespring.

Machinedoesnotdrive

5.Hydraulicuidlevelislowortoohot.5.Addhydraulicuidtoreservoirorletit

cooldown.

1.Blade(s)notsharp.1.Sharpentheblade(s).

2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Mowerdeckisnotlevel.3.Levelmowerdeckfromside-to-sideand

front-to-rear.

4.Undersideofmowerisdirty.4.Cleantheundersideofthemower.

5.Tirepressureindrivetiresnotcorrect.5.Adjusttirepressureinthedrivetires.

6.Bladespindlebent.6.ContactanAuthorizedServiceDealer.

Unevencuttingheight.

7.Tipsofadjacentbladesareatanuneven

cuttingheight.Bladestipsshouldbeeven

within3/16inchwhichisapproximately

onebladethickness.

7.Replaceblades,spindlesand(or)check

fordamagetomowerdeck.

1.Cuttingblade(s)is/arebentorunbalanced.1.Installnewcuttingblade(s).

2.Blademountingboltisloose.2.Tightentheblademountingbolt.

3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Looseenginepulley,idlerpulley,orblade

pulley.

4.Tightentheappropriatepulley.

5.Enginepulleyisdamaged.5.ContactanAuthorizedServiceDealer.

6.Bladespindleisbent.6.ContactanAuthorizedServiceDealer.

Abnormalvibration

7.Beltisdamaged.7.Installnewbelt.

1.Deckbeltisworn,looseorbroken.1.Installnewdeckbelt.

2.Deckbeltisoffpulley.2.Installbeltonclutchanddeckpulleys,

idlers,andtensioningidlerperrouting

decalondeck.

3.Brokenormissingidlerspring.3.Replacethespring.

Bladesdonotrotate.

4.Drivebeltnotroutedcorrectly.4.Refertobeltroutingdecalondeck.

Troubleshooting

ProblemPossibleCauseCorrectiveAction

1.Fuseisblown.1.Replacefuse.Checkcoilresistance,

batterycharge,chargingsystem,and

wiringconnectionsandreplaceif

necessary.

2.Lowvoltagesupplyattheclutch.2.Checkcoilresistance,batterycharge,

chargingsystem,andwiringconnections

andreplaceifnecessary.

3.Damagedcoil.3.Replaceclutch.

4.Inadequatecurrentsupply.4.Repairorreplaceclutchleadwireor

electricalsystem.Cleanconnector

contacts.

Clutchwillnotengage.

5.Rotor/armatureairgapistoolarge.5.Removeshimorreplaceclutch.

Schematics

ElectricalDiagram—AllunitsexceptKohlerEFI

G016960

PTO SWITCH

SEAT SWITCH

IGNITION SWITCH

FUSE BLOCK

REGULATOR

GROUND

PTO CLUTCH

START RELAY

LH NEUTRAL

SWITCH

RH NEUTRAL

SWITCH

BRAKE

SWITCH

START

RED

HOUR METER/MODULE

LT. GREEN

YELLOW

TAN

BROWN

WHITE

ORANGE

GRAY VIOLET

BLUE

GREEN

RED

BLACK

ACCESSORY

ORANGE

MAG

PINK

FUEL SOLENOID

BROWN

VIOLET

ENGINE

FUEL SENDER

B+

BROWN

PINK

RED

BLACK

PINK

GRAY

PINK

BLUE

BLACK

TVS DIODE

BROWN

BLACK

VIOLET

PINK

2 1 1 3 2 4 5 6 7 8

A B

2 3 1 5 4

5 4 3 1 2

9 12 3 10 1 8 6 5 11 2 4 7

7 4 5 9 3 6 8 1 2 C A B

A B

1 2 3

8 4

268

5 BC

1 2

A B

IGNITION SWITCH

NOTE:

CONNECTORS VIEWED FROM MATING CONNECTOR

TERMINAL CONNECTIONS

TERMINAL A ACCESSORY

TERMINAL B BATTERY

TERMINAL I IGNITION

TERMINAL R RECTIFIER

TERMINAL S START

NONE

CIRCUIT "MAKE"

B + R + I + S

B + R + I + A

2. RUN

1. OFF

POSITION

3. START

TERMINAL A

TERMINAL I

TERMINAL R

TERMINAL S

TERMINAL B

Schematics

ElectricalDiagram—KohlerEFI

G017153

STARTER

ENGINE

INDICATOR

LED

MAIN HARNESS

RED

WHITE

BLUE

RED

BLACK 1

1 3

6 5

1 6 2 5 4 3

6 1 5 3 2 4

PTO SWITCH

SEAT SWITCH

IGNITION SWITCH

FUSE BLOCK

REGULATOR

GROUND

PTO CLUTCH

START RELAY

LH NEUTRAL

SWITCH

RH NEUTRAL

SWITCH

BRAKE

SWITCH

START

RED

HOUR METER/MODULE

LT. GREEN

YELLOW

TAN

BROWN

WHITE

ORANGE

GRAY VIOLET

BLUE

GREEN

RED

BLACK

ACCESSORY

ORANGE

MAG

PINK

FUEL SOLENOID

BROWN

VIOLET

ENGINE

FUEL SENDER

B+

BROWN

PINK

RED

BLACK

PINK

GRAY

PINK

BLUE

BLACK

TVS DIODE

BROWN

BLACK

VIOLET

PINK

2 1 1 3 2 4 5 6 7 8

A B

2 3 1 5 4

5 4 3 1 2

9 12 3 10 1 8 6 5 11 2 4 7

7 4 5 9 3 6 8 1 2 C A B

A B

1 2 3

8 4

268

5 BC

1 2

A B

IGNITION SWITCH

NOTE:

CONNECTORS VIEWED FROM MATING CONNECTOR

TERMINAL CONNECTIONS

TERMINAL A ACCESSORY

TERMINAL B BATTERY

TERMINAL I IGNITION

TERMINAL R RECTIFIER

TERMINAL S START

NONE

CIRCUIT "MAKE"

B + R + I + S

B + R + I + A

2. RUN

1. OFF

POSITION

3. START

TERMINAL A

TERMINAL I

TERMINAL R

TERMINAL S

TERMINAL B

Schematics

ElectricalLogicSchematic—AllunitsexceptKohlerEFI

S R

PK PK

LTGR

GY PK

BN V

GND

BK PK

GND

15A

IBA

FUEL SENDER

10A

(BRAKE)

SW6

PKOR R

25A

PTO

CLUTCH

(PTO SWITCH)

SW2

25A

(SEAT)

SW7

(START RELAY)

TVS DIODE

(NEUT_R)

SW5

B+

MAG

REG

START

FUEL

SOLINIOD

STARTER

IGNITION

MODULES

SPARK PLUGSPARK PLUG

KAW TWIN-

(NEUT_L)

SW4

B+

KEY_S

KEY_A

SEAT

BRAKE

NEUTRAL

PTO

FUEL

START_RELAY

MAGNETO

FUEL_SOLENOID

GROUND

HOUR METER

R A

1 3

SW1

24 5

(IGNITION)

KEY SW

OPTIONAL

ACCESSORIES

Ignition switch terminal locations

viewed from back

OFF = no connections

ON = BRIA

START = BRIS

BK = BLACK

BN = BROWN

BU = BLUE

GN = GREEN

GY = GREY

LT GR = LIGHT GREEN

OR = ORANGE

PK = PINK

R = RED

T = TAN

V = VIOLET

W = WHITE

G008613

Schematics

ElectricalLogicSchematic—KohlerEFI

S R

PK PK

LTGR

GY PK

BN V

GND

BK PK

GND

15A

IBA

FUEL SENDER

10A

(BRAKE)

SW6

PKOR R

25A

PTO

CLUTCH

(PTO SWITCH)

SW2

25A

LAMP

(SEAT)

SW7

(START RELAY)

TVS DIODE

(NEUT_R)

SW5

B+

MAG

ECU

REG

START

FUEL

SOLINIOD

STARTER

IGNITION

MODULES

SPARK PLUGSPARK PLUG

KAW TWIN-

(NEUT_L)

SW4

B+

KEY_S

KEY_A

SEAT

BRAKE

NEUTRAL

PTO

FUEL

START_RELAY

MAGNETO

FUEL_SOLENOID

GROUND

HOUR METER

R A

1 3

SW1

24 5

(IGNITION)

KEY SW

OPTIONAL

ACCESSORIES

Ignition switch terminal locations

viewed from back

OFF = no connections

ON = BRIA

START = BRIS

BK = BLACK

BN = BROWN

BU = BLUE

GN = GREEN

GY = GREY

LT GR = LIGHT GREEN

OR = ORANGE

PK = PINK

R = RED

T = TAN

V = VIOLET

W = WHITE

G012212

Schematics

HydraulicDiagram

General Warranty Conditions and Products Covered

Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company,

pursuant to an agreement between them, jointly warrant on the terms and

conditions herein, that we will repair, replace or adjust any part on these

products and found by us (in the exercise of our reasonable discretion) to

be defective in factory materials or workmanship.

This warranty may only be assigned or transferred to a second (or third)

owner by an authorized Exmark dealer. The warranty period commences

upon the date of the original retail purchase.

Commercial Warranty Conditions

This warranty applies to Exmark Lazer Z X-Series, Lazer Z S-Series, and

Vantage turf equipment sold in the U.S. or Canada for a period of three

years for commercial usage.

This warranty includes the cost of parts and labor for a period of two

years and the cost of parts for one additional year. This warranty does not

cover pickup and delivery charges to and from any authorized Exmark

Service Dealer.

Consumer Warranty Conditions

This warranty applies to Exmark Lazer Z X-Series, Lazer Z S-Series, and

Vantage turf equipment sold in the U.S. or Canada for a period of five

years or 750 hours (whichever occurs first) for residential usage.

Residential usage means use of the product on the same lot as your home.

Use at more than one location is considered commercial use, and the

commercial use warranty detailed above would apply.

This warranty only includes the cost of parts and labor. For the first

warrantable service repair, Exmark will cover up to $45 for associated

pick-up and delivery charges to and from any authorized Exmark Service

Dealer. Additional transportation charges may apply, contact your Dealer

for details.

Warranty Exceptions

 Warranty Exceptions Warranty Period

• Bags, Belts and Tires 90 days

• Battery 1 Year Prorated

• Engine  *

* The Engine warranty is covered by the engine manufacturer. Please

refer to the engine manufacturer’s warranty statement that is included in

the literature packet.

Items and Conditions Not Covered

This warranty does not cover the following:

• Any damage or deterioration due to normal use, wear and tear, or

 exposure.

• Cost of regular maintenance service or parts, such as filters, fuel, 

 lubricants, tune-up parts, and adjustments.

• Any product or part which has been altered or misused or required 

 replacement or repair due to normal wear, accidents, or lack of proper

 maintenance.

• Any repairs necessary due to use of parts, accessories or supplies, 

 including gasoline, oil or lubricants, incompatible with the turf 

 equipment or other than as recommended in the operator's manual or 

 other operational instructions provided by Exmark.

There are no other express warranties except for engine and special

emission system coverage.

All warranty work must be performed by an authorized Exmark Service

Dealer using Exmark approved replacement parts.

Instructions for Obtaining Warranty Service

The product must be registered with original proof of purchase by an

Exmark Service Dealer before obtaining any warranty service.

Contact any Exmark Service Dealer to arrange service at their dealership.

To locate a dealer convenient to you, access our website at

www.exmark.com. U.S. or Canada customers may also call

402-223-6375.

If for any reason you are dissatisfied with the Service Dealer’s analysis or

with the assistance provided, contact us at:

 Exmark Customer Service Department

 The Exmark Warranty Company

 2101 Ashland Avenue

 Beatrice, NE 68310

 402-223-6375 or

 service@exmark.com

Owner’s Responsibilities

If your product requires warranty service it must be returned to an

authorized Exmark service dealer within the warranty period. This

warranty extends only to turf equipment operated under normal

conditions. You must read the operator’s manual. You must also properly

service and maintain your Exmark product as described in the operator’s

manual. Such routine maintenance, whether performed by a dealer or by

you, is at your expense.

General Conditions

The sole liability of Exmark and Exmark Warranty Company with respect

to this warranty shall be repair or replacement of defective components as

set forth herein. Neither Exmark nor Exmark Warranty Company

shall be liable for any incidental or consequential loss or damage.

Such damages include but are not limited to:

• Expenses related to gasoline, oil or lubricants.

• Travel time, overtime, after hours time or other extraordinary repair

 charges or charges relating to repairs or replacements outside of 

 normal business hours at the place of business of the authorized 

 Exmark Service Dealer.

• Rental of like or similar replacement equipment during the period of

 any warranty, repair or replacement work.

• Any telephone or telegram charges or travel charges.

• Loss or damage to person or property other than that covered by the

 terms of this warranty.

• Any claims for lost revenue, lost profit or additional cost as  

 a result of a claim of breach of warranty.

• Attorney's fees.

No Claim of breach of warranty shall be cause for cancellation or

rescission of the contract of sale of any Exmark mower.

All implied warranties of merchantability (that the product is fit for

ordinary use) and fitness for use (that the product is fit for a

particular purpose) are limited to the duration of the express

warranty.

Some states do not allow exclusions of incidental or consequential

damages, or limitations on how long an implied warranty lasts, so the

above exclusions and limitations may not apply to you.

This warranty gives you specific legal rights, and you may also have

other rights which vary from state to state.

Exmark Lazer Z X-Series, Lazer Z S-Series, and Vantage Turf Equipment

3 Year Limited Commercial Warranty

5 Year or 750 Hours Limited Consumer Warranty

G4500-733_B

Notes:

ServiceRecord

Date:DescriptionofWorkDone:ServiceDoneBy:

G01 1841

Figure42

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethe

degreeofslopeofhillsbeforeoperating.DoNotoperatethismachineonaslopegreaterthan15degrees.Fold

alongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

MID-MOUNT RIDING ACCESSORIES AND OPTIONS

EXMARK ACCESSORIES AND OPTIONS*

WALK-BEHIND ACCESSORIES AND OPTIONS

GRASS CATCHER

MICRO-MULCH SYSTEM

TURF STRIPER

STANDON

CUSTOM RIDE SEAT SUSPENSION SYSTEM

FULL SUSPENSION SEAT

DECK LIFT ASSIST KIT

HITCH KIT

LIGHT KIT

12V POWER PORT

MICRO-MULCH SYSTEM

OPERATOR CONTROLLED DISCHARGE

SUN SHADE

TRASH CONTAINER

TURF STRIPER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

OUT-FRONT RIDING ACCESSORIES AND OPTIONS

CUSTOM RIDE SEAT SUSPENSION SYSTEM

DUAL-TAIL WHEEL

FLOOR PAN EXTENDER

HITCH KIT

LIGHT KIT

MICRO-MULCH SYSTEM

ROLL OVER PROTECTION SYSTEM (ROPS)

SNOW BLADE

SNOWBLOWER

SUN SHADE

TRASH CONTAINER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

WEATHER CAB

*Some accessories and options not available for some models.

PlaceModelNo.andSerialNo.

LabelHere(IncludedintheLiterature

Pack)orFillinBelow

DatePurchased

EngineModelNo.andSpec.No.

ModelNo.EngineSerialNo.(E/No)

SerialNo.

IndustrialParkBox808

Beatrice,NE68310

AllRightsReserved

PartNo.4501-196Rev.A

(402)223-6300

Fax(402)223-5489

PrintedintheUSA

www.exmark.com

Exmark Lazer Z X Series Commercial Mowers 0 Users Manual

!! Exmark-21 Exmark Lawn Mower Manuals - Lawn Mower Manuals – The Best Lawn Mower Manuals Collection

LZX680KC486; LZX740KC526; LZX740KC606; LZX740KC606CA; LZX749EKC606; LZX801KA606; LZX801KA606SS; LZX940KC606; LZX940KC726; LZX980 to the manual 4ef6f6da-578f-4c98-96ab-c7d312ec44df

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