Exmark Lazer Z 103 0656 Parts Manual ManualsLib Makes It Easy To Find Manuals Online!
2014-12-12
: Exmark Exmark-Lazer-Z-103-0656-Parts-Manual-119846 exmark-lazer-z-103-0656-parts-manual-119846 exmark pdf
Open the PDF directly: View PDF 
.
Page Count: 40
| Download | |
| Open PDF In Browser | View PDF |
EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. 1 READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group ...................................................................27-28 Electrical Diagram ..........................................................34-38 Electrical Group..............................................................29-33 Engine Deck Group ........................................................18-24 Front Frame Group...........................................................9-10 Fuel Group .....................................................................12-14 Hydraulics Group............................................................25-26 Main Frame Group ..............................................................11 Motion Control Levers .........................................................17 Park Brake Group ..........................................................15-16 Parts Plus Program ...............................................................1 52” Deck Group..................................................................3-4 60” Deck Group..................................................................5-6 72” Deck Group..................................................................7-8 2 52” DECK GROUP Ref. No. 1 Part No. Description Qty. Req'd. 103-0332-01 Deck wldmt, 52" ....................... 1 103-0675 Deck wldmt, 52" w/decals........ 1 2 3256-24 Washer, 3/8 SAE..................... 3 3✫ 1-323533 Spacer, shv/brg ....................... 3 1-323533 Spacer, shv/brg ....................... 4 4✫ 1-513208 Washer, disc spring................. 3 1-513208 Washer, disc spring................. 4 5 1-303334 Washer, 5/16 disc spring......... 1 6 32128-20 Nut, 5/16-18 whizloc ................ 14 7 1-602913-01 Baffle wldmt, discharge ........... 1 8 322-2 Screw, 5/16-18 x 5/8................ 5 9 1-603299 Roller, antiscalp....................... 6 10✫ 3290-357 Nut, 3/8-16 whizlock ................ 12 3290-357 Nut, 3/8-16 whizlock ................ 8 11 1-373034 Washer, pivot .......................... 8 12 1-603602 Bushing, roller ......................... 6 13✫ 98-5975 Washer, 3/8 disc spring........... 10 98-5975 Washer, 3/8 disc spring........... 14 14 98-5961 Screw, 3/8-16 x 4 gr 8 ............ 6 15 103-0345-01 Chute, discharge 52” ............... 1 16 322-5 Screw, 5/16-18 x 1................... 3 17 3296-29 Nut, 5/16-18 nyloc ................... 4 18 1-633357-01 Shield, belt 52” ........................ 2 19 1-323385 Knob, belt shield...................... 6 20 1-322110 Belt guide wldmt ...................... 1 21 103-0862 Screw, 5/8-11x2 3/4 gr 8 ......... 3 22 323-11 Screw, 3/8-16 x 2 1/4............... 2 23 1-303537 Stud, belt shield....................... 2 24 3256-3 Washer 5/16 std flat ................ 4 25 1-323417 Washer, rubber........................ 2 26 1-633151 Spring, extension..................... 1 27 1-632119-03 Arm wldmt, deck idler .............. 1 28 1-513034 Bearing, pivot........................... 2 29 1-634244 Arm wldmt/brg sub-assy .......... 1 30 1-603044 Bushing, idler pivot .................. 1 31 302-40 Zerk, 1/4-20 90°....................... 1 32 3256-4 Washer, 3/8 std flat ................. 3 33 3296-39 Nut, 3/8-16 nylock.................... 20 34 323-13 Screw, 3/8-16 x 2 3/4............... 1 35 1-633109 Idler pulley 6.00 dia flat ........... 2 36 3234-11 Bolt, 3/8-16 x 1 whizlock.......... 1 37 1-633456 Bushing, Idler .......................... 2 38 3217-11 Nut, 5/8-11 hex ........................ 2 39 32128-37 Nut, 7/16-14 whizlock .............. 16 40 1-603805 Idler pulley 5.06 O.D V ............ 1 41 1-633366 Belt, blade drive 52” Deck....... 1 42 1-633447 Chain....................................... 4 43 1-800811 Screw, 7/16-14 x 1-1/2 ............ 8 44 322-3 Screw, 5/16-18 x 3/4 ........................... 2 45Ω✫ 1-403087 Sheave, blade drive 6.75 OD .. 1 46Ω✫ 1-633010 Pulley, split sheave 6.30 OD ... 1 47 30-1710 Setscrew, 5/16-18 x 1sqhdcp .. 1 Ref. No. 48 ✫ 49✫ 50✫ 51∗ 52 53✫ 54✫ 55✫ 56✫ 57✫ Part No. 1-803022 1-807264 1-633012 103-1140 323-20 1-633014-01 3230-1 1-513013 1-513012 1-633573 1-633573 58✫ 3231-22 59 103-1072-01 60 1-634619 61 1-633029 62 ✫ 1-803050 63 327-11 64 3253-8 65 302-19 66 1-632199-01 67✫ 3219-6 3219-6 68 3257-32 69Ω 1-633701 70Ω 1-513016 1-513016 71 1-323532 72 1-323528 1-323528 73 323-7 74✫ 32120-8 32120-8 75 103-0584 76 1-633482 1-613251 1-633485 1-633484 ✦ 103-1578 77✫ 1-634546 78 ✫ 103-1081 103-1106 79 1-643393 80 103-0135 103-0185 81 103-0280 82 103-0698 103-0699 83 103-0678 103-0679 84 323-6 85 103-1192 86 103-0865 Description Qty. Req'd. Setscrew,5/16-18x5/8sqhdcp .... 2 Key, 1/4 sq x 2 5/8 ..................... 1 Jackshaft, deck drive ................. 1 Cutter housing complete............ 3 Screw, 3/8-16 x 3 1/4 ................. 1 Bracket, jackshaft ...................... 1 Bolt, 5/16-18 x 3/4 Carr............. 6 Housing, flange.......................... 4 Bearing w/lock collar & ss.......... 2 Guard, Brg bottom ..................... 3 Guard, Brg bottom ..................... 4 Bolt, 3/8-16 x 1 carr.................... 4 Strut wldmt, deck ....................... 2 Housing w/ring, spacer, & brg.... 3 Spherical rod end....................... 2 Setscrew, 5/16-18 x .75sqhd ..... 1 Screw, 5/8-11 x 5 ....................... 2 Lockwasher, 5/8 reg.spring........ 2 Zerk, 1/4-28 straight................... 4 Pin wldmt, deck strut.................. 2 Nut, 5/8-18 hex .......................... 5 Nut, 5/8-18 hex .......................... 6 Key, # 61 Woodruff .................... 3 Sheave, blade drive ................... 3 Bearing ...................................... 6 Bearing ...................................... 8 Housing ,bearing........................ 3 Spacer, bearing ......................... 3 Spacer, bearing ......................... 4 Screw, Hex cap 3/8x1 1/4……...18 Snap Ring .................................. 3 Snap Ring .................................. 4 Spindle....................................... 3 Blade, notched air foil. ............... 3 Blade, solid air foil...................... 3 Blade, low lift.............................. 3 Blade, mulching ......................... 3 Blade, bahia............................... 3 Jackshaft S/A............................. 1 Strut wldmt S/A .......................... 2 Strut wldmt S/A .......................... 2 Jackshaft.................................... 1 Sheave, Jackshaft ..................... 1 Sheave, Jackshaft ..................... 1 Housing, Jackshaft .................... 1 Jackshaft S/A............................. 1 Jackshaft S/A............................. 1 Complete deck asy (LZ25KC524) 1 Complete deck asy (LZ23LKA524)1 Screw, 3/8-16 x 1 ...................... 4 Asm,Jackshaft housing w/brgs…1 Washer,disc spring .................... 3 Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Ω Use antiseize on bore of sheaves and bearings. ∗ Cutter housing complete includes sheave, washer, and nut. Exmark red touch up spray paint - P/N 1-850337 ✦ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524 Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081=15.31”;PN 103-1106=15.00” Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: ✫ A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units. A component used with Jackshaft Type B on LZ25KC524 units. A component used with Jackshaft Type B on LZ23LKA524 units 3 52” DECK GROUP 4 60” DECK GROUP Ref. No. 1 2 3 4✫❖ 5 6 ✫❖ 7 8 9 10 ✫❖ 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45★✫ ★❖ 46★✫ ★❖ 47 ✫❖ 48 ✫❖ 49✫❖ Part No. 103-0422-01 103-0676 1-634619 3256-24 1-513208 1-513208 1-303334 32128-20 32128-20 1-602913-01 322-2 1-603299 3290-357 3290-357 1-373034 1-603602 98-5975 98-5961 1-632939-01 322-5 3296-29 1-633084-01 1-323385 1-322110 103-0862 323-11 1-303537 3256-3 1-323417 1-633151 1-632119-03 1-513034 1-634244 1-603044 302-40 3256-4 3296-39 323-13 1-633109 3234-11 1-633456 323-8 32128-37 1-603805 1-633127 1-633447 1-800811 322-3 1-303498 1-643292 1-633010 1-643292 30-1710 1-803022 1-807264 Description Qty. Req'd. Deck wldmt, 60....................... 1 Deck wldmt, 60 w/decals........ 1 Housing w/ring, spacer, brg.... 3 Washer, 3/8 SAE.................... 3 Washer, disc Spring ............... 3 Washer, disc Spring ............... 4 Washer, 5/16 disc spring ....... 1 Nut, 5/16-18 whizlock ............. 2 Nut, 5/16-18 whizlock ............. 14 Baffle wldmt, discharge .......... 1 Screw, 5/16-18 x 5/8 .............. 5 Roller, antiscalp...................... 6 Nut, 3/8-16 whizlock ............... 6 Nut, 3/8-16 whizlock ............... 10 Washer, pivot ......................... 8 Bushing, roller ........................ 6 Washer, 3/8 disc spring ......... 10 Screw, 3/8-16 x 4 gr 8 .......... 6 Chute, discharge 60” .............. 1 Screw, 5/16-18 x 1 ................. 2 Nut, 5/16-18 nylock ................ 4 Shield, belt 60” ....................... 2 Knob, belt shield..................... 6 Belt guide wldmt ..................... 1 Screw, 5/8-11 x 2 ¾ gr 8 ........ 3 Screw, 3/8-16 x 2 1/4 ............. 2 Stud, belt shield...................... 2 Washer 5/16 std flat ............... 6 Washer, rubber ...................... 2 Spring, extension.................... 1 Arm wldmt, deck idler ............. 1 Bearing, pivot ......................... 2 Arm wldmt/brg sub-assy......... 1 Bushing, idler pivot ................. 1 Zerk, 1/4-20 90°. .................... 1 Washer, 3/8 std flat ................ 3 Nut, 3/8-16 nylock .................. 20 Screw, 3/8-16 x 2 3/4 ............. 1 Idler pulley 6.00 dia flat .......... 2 Bolt, 3/8-16 x 1 whizlock......... 1 Bushing, Idler ......................... 2 Screw, 3/8-16 x 1 ½ ............... 18 Nut, 7/16-14 whizlock ............. 16 Idler pulley 5.06 O.D. V .......... 1 Belt, blade drive 60” deck....... 1 Chain ...................................... 4 Screw, 7/16-14 x 1 ½ .............. 8 Screw, 5/16-18 x ¾ ................ 2 Sheave, 6.13 OD..................... 1 Pulley, split 6.71 OD................ 1 Pulley, split 6.30 OD………….. 1 Pulley, split 6.71 OD................ 1 Setscrew, 5/16-18 x 1sqhdcp.. 1 Setscrew,5/16-18x5/8sqhdcp . 2 Key, 1/4 sq x 2 5/8 .................. 1 Ref. No. 50✫❖ 51 52 53✫❖ 54✫❖ 55✫❖ 56✫❖ 57∗ 58✫❖ 59 60✫❖ 61 62 ✫❖ 63 64 65 66 67✫❖ 68 69★ 70★✫❖ ★ 71 72✫❖ 73✫❖ 74✫❖ 75 76 ✦ 77✫❖ 78∇✫ ∇❖ 79 80 81✫❖ 82 83 84 85 86 87 Part No. Description Qty. Req'd. 1-633012 Jackshaft, deck drive ...............1 3217-11 Nut, 5/8-11 hex ........................2 323-20 Screw, 3/8-16 x 3 ¼ .................1 1-633014-01 Bracket, jackshaft .....................1 3230-1 Bolt, 5/16-18 x 3/4 Carr...........6 1-513013 Housing, flange........................4 1-513012 Bearing w/lock collar & ss........2 103-1140 Cutter housing complete..........3 3231-22 Bolt, 3/8-16 x 1 carr .................4 103-1072-01 Strut wldmt, deck .....................2 1-323533 Spacer shv/brg.........................3 1-323533 Spacer shv/brg.........................4 1-633029 Spherical rod end.....................2 1-803050 Setscrew, 5/16 x 3/4sqhdcp.....1 327-11 Screw, 5/8-11 x 5 .....................2 3253-8 Lockwasher, 5/8 reg.spring......2 302-19 Zerk, 1/4-28 straight.................4 1-632199-01 Pin wldmt, deck strut ................2 3219-6 Nut, 5/8-18 hex ........................5 3219-6 Nut, 5/8-18 hex ........................6 3257-32 Key, # 61 Woodruff..................3 1-633701 Sheave, Blade drive.................3 1-513016 Bearing ....................................6 1-513016 Bearing ....................................8 1-323532 Housing, bearing......................3 1-323528 Spacer, bearing .......................3 1-323528 Spacer, bearing .......................4 1-633573 Guard, brg bottom....................3 1-633573 Guard, brg bottom....................4 32120-8 Snap Ring ................................3 32120-8 Snap Ring ................................4 103-0584 Spindle.....................................3 1-633483 Blade, notched air foil ..............3 1-613250 Blade, solid air foil....................3 1-613111 Blade, low lift............................3 1-613112 Blade, mulching .......................3 103-1580 Blade, bahia.............................3 1-634546 Jackshaft S/A...........................1 103-1081 Strut wldmt S/A .......................2 103-1106 Strut wldmt S/A .......................2 103-0280 Housing, Jackshaft .................1 103-0136 Sheave, Jackshaft Double .......1 103-0137 Sheave, Jackshaft Double ......1 1-643393 Jackshaft .................................1 103-0700 Jackshaft Assy.........................1 103-0701 Jackshaft Assy.........................1 103-0680 Complete Deck Assy (Air-cooled except 26HP Koh EFi) 1 103-0681 Complete Deck Assy (23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) 1 322-6 Screw. 5/16-18 x 1 ¼ ...............1 323-6 Screw. 3/8-16 x 1 .....................4 103-1192 Asm,Jackshaft housing w/brgs 1 103-0865 Washer,disc spring ..................3 ★ Use antiseize on bore of sheaves and bearings. Exmark red touch up spray paint - P/N 1-850337 ∗ Cutter housing complete includes sheave, washer, & nut. Use Pro-lock Nut Type (P/N 1-840022) on setscrews. ✦ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604 ∇ Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081 = 15.31”; PN 103-1106 = 15.00” Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: ✫ A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI. ❖ A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled. A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page. A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled. 5 60” DECK GROUP 6 72” DECK GROUP Ref. No. 1 2 3 * 4 5 6 7 8 9 10 11 12 13 14 15 16 17✫ 18✫ 199 20 21 22✫ 23✫ 24 25 26 ✫ 27✫ 28✫ 29✫ 30✫ 31✫ 32✫ 33✫ 34 35 36 37 38 39 40 41 42 43 44 ♦ 9 ∗ Part No. Description Qty. Req'd. 1-643052 Belt, Blade drive 72” ............. 1 1-323385 Knob, belt shield ................... 6 1-643076-01 Shield, belt 72” RH................ 1 1-643075-01 Shield, belt 72” LH ................ 1 3234-11 Bolt, 3/8-16 x 1 whizlock....... 1 3256-24 Washer, 3/8 SAE.................. 3 1-633109 Idler pulley 6.00 dia flat......... 2 1-633151 Spring, extension.................. 1 3290-357 Nut, 3/8-16 whizlock ............. 13 1-633456 Bushing, Idler........................ 2 3256-4 Washer, 3/8 std flat .............. 3 1-373034 Washer, pivot ....................... 8 3296-39 Nut, 3/8-16 nyloc .................. 20 1-513034 Bearing, pivot........................ 2 1-632119-03 Arm wldmt, deck idler ........... 1 1-603044 Bushing, idler pivot ............... 1 323-20 Screw, 3/8-16 x 3 1/4............ 1 3219-6 Nut, 5/8-18 hex ..................... 5 3219-6 Nut, 5/8-18 hex ..................... 6 1-513208 Washer, disc spring.............. 3 1-513208 Washer, disc spring.............. 4 1-643269 Sheave, Blade drive. ............ 3 1-643292 Pulley, split 6.71 ................... 2 1-303334 Washer, 5/16 disc spring...... 1 1-633012 Jackshaft, deck drive ............ 1 1-807264 Key, 1/4 sq x 2 5/8................ 1 1-322110 Belt guide wldmt ................... 1 1-634244 Arm wldmt/brg sub-assy ....... 1 1-803022 Setscrew,5/16-18x5/8shcp .. 4 32128-20 Nut, 5/16-18 whizlock ........... 15 3231-22 Bolt, 3/8-16 x 1 carr .............. 4 3230-1 Bolt, 5/16-18 x 3/4 Carr. ....... 6 1-633014-01 Bracket, jackshaft ................. 1 1-513013 Housing, flange..................... 4 1-513012 Bearing w/lock collar & ss..... 2 98-5975 Washer, 3/8 disc spring........ 10 98-5975 Washer, 3/8 disc spring........ 14 32128-37 Nut, 7/16-14 whizlock ........... 16 1-800811 Screw, 7/16-14 x 1-1/2 ......... 8 1-633447 Chain .................................... 4 3217-11 Nut, 5/8-11 hex ..................... 2 3253-8 Lockwasher, 5/8 reg.spring .. 2 1-633029 Spherical rod end ................. 2 327-11 Screw, 5/8-11 x 5.................. 2 103-1073-01 Strut wldmt, deck .................. 2 1-632199-01 Pin wldmt, deck strut ............ 2 302-19 Zerk, 1/4-28 straight ............. 4 323-8 Screw, 3/8-16 x 1 ½ .............. 18 Ref. No. 45 46 47 48 499 50 51✫ 52✫ 53✫ 54✫ 55 56 57 ♦ 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72∗ 73 74 75 76 77 78 79 80 81 82 Part No. Description 1-323417 Washer, rubber ..................... 2 3256-3 Washer 5/16 std flat .............. 4 1-303537 Stud, belt shield..................... 2 103-0588-01 Deck weldment, 72”............... 1 1-644149 Deck weldment, 72” w/decals 1 1-513016 Bearing .................................. 6 1-513016 Bearing .................................. 8 1-323532 Housing, bearing ................... 3 1-323528 Spacer, bearing ..................... 3 1-323528 Spacer, bearing ..................... 4 32120-8 Snap Ring ............................. 3 32120-8 Snap Ring ............................. 4 1-323533 Spacer shv/brg ...................... 3 1-323533 Spacer shv/brg ...................... 4 1-633573 Guard, brg bottom ................. 3 1-633573 Guard, brg bottom ................. 4 103-0584 Spindle .................................. 3 3257-32 Key, # 61 Woodruff ............... 3 1-643006 Blade, notched air foil............ 3 1-643097 Blade, mulching..................... 3 1-643428 Blade, low lift ......................... 3 1-643429 Blade, solid air foil ................. 3 103-1581 Blade, bahia .......................... 3 103-0862 Screw, 5/8-11 x 1 gr 8 ........... 3 323-11 Screw, 3/8-16 x 2 1/4 ............ 2 323-13 Screw, 3/8-16 x 2 3/4 ............ 1 1-602913-01 Baffle wldmt, discharge ......... 1 322-2 Screw, 5/16-18 x 5/8 ............. 5 98-5961 Screw, 3/8-16 x 4 gr8 ............ 6 1-603602 Bushing, roller ....................... 6 1-603299 Roller, anti-scalp ................... 6 322-5 Screw, 5/16-18 x 1 ................ 5 1-642071-01 Chute, discharge 72”............. 1 329-29 Nut, 5/16-18 nyloc ................. 4 302-40 Zerk, 1/4-20 90°. ................... 1 1-603805 Idler pulley 5.06 O.D. V ......... 1 1-634619 Housing w/ring, spacer, brg .. 3 1-644092 Cutter housing complete ....... 3 103-1082 Strut wldmt S/A ..................... 2 1-634546 Jackshaft S/A ........................ 1 103-0701 Jackshaft Assy ...................... 1 1-643393 Jackshaft ............................... 1 103-0137 Sheave, double ..................... 1 103-0280 Housing, Jackshaft................ 1 103-0683 Complete deck assembly ...... 1 323-6 Screw, .3/8-16 x 1 ................. 4 103-1192 Asm,Jackshaft housing w/brgs 1 103-0865 Washer,disc spring ............... 3 Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724. Use antiseize on bore of sheaves and bearings. Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews. Exmark red touch up spray paint - P/N 1-850337 Cutter housing complete includes sheave, washer, and nut. Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B: ✫ A component used with Jackshaft Type A. A component used with Jackshaft Type B. 7 Qty. Req'd. 72” DECK GROUP 8 FRONT FRAME GROUP Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Description Qty. Req'd. 1-632518-01 Frame wldmt, front 52” ....... 1 1-632513-01 Frame wldmt, front 60”....... 1 1-642046-01 Frame wldmt, front 72”....... 1 302-19 Zerk, 1/4-28 straight ........... 5 103-1490-01 Floorpan ............................ 1 1-633553 Pad, anti skid...................... 3 1-634312 Lever w/grip....................... 1 1-632324-03 Lever wldmt, lift ................. 1 1-633295 Grip, lift lever ...................... 1 103-1500-03 Arm wldmt, deck lift............ 1 1-633325 Spring, compression .......... 1 3256-24 Washer, 3/8 SAE flat.......... 1 3296-39 Nut, nylock 3/8-16 .............. 5 32151-103 E-ring .................................. 5 1-633068 Arm, deck lift ...................... 2 3272-10 Cotter pin, 1/8 x 3/4 ............ 2 1-808284 Clevis pin, 3/8 x 1 ............... 2 1-633889-01 Plate, deck lift..................... 1 1-632899-01 Plate wldmt, deck lift .......... 1 1-633082 Bushing, lift lever ................ 1 1-633080 Bushing, lift lever ................ 1 323-13 Screw, 3/8-16 x 2 3/4 ......... 1 1-633097 Hitch pin w/lanyard ............. 1 1-806005 Hairpin cotter (serv only) .... 1 323-9 Screw, 3/8-16 x 1 3/4 ......... 2 98-5975 Washer, 3/8 disc spring...... 12 3290-357 Nut, whizlock 3/8-16 .......... 15 323-6 Screw, 3/8-16 x 1 ............... 3 323-7 Screw, 3/8-16X1 1/4........... 12 3256-29 Washer, 7/8 SAE flat.......... 4 1-633096 Rod, deck lift....................... 2 Ref. No. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49∇ 50∇ 51∇ 52∇ 53∇ Part No. Description Qty. Req'd. 3217-11 Nut, 5/8-11 regular............. 8 1-633441 Swivel, deck mount...............4 3256-7 Washer, 5/8 std flat ........... 4 1-633064 Spring, deck support (52” &60”) 2 1-643015 Spring, deck support (72”) .. 2 3218-6 Jam nut, 5/8-11.................. 4 1-543513 Cap, grease ........................ 2 1-543509 Bearing cone, tapered roller 4 1-543508 Bearing cup, tapered roller . 4 1-543511 Seal, grease........................ 2 1-642111-01 Caster wldmt........................ 2 3296-51 Nut, 3/4-10 nylock................ 2 1-633508 Washer, spring disk...... ....... 6 325-24 Screw, ½-13x9 .....................2 1-811010 Plug ..................................... 2 103-0069 Caster wheel assy ............... 2 3296-45 Nut, 1/2-13 nylock (light thin) .. 2 1-633959 Spacer, front caster ............. 2 103-0063 Seal, bearing........................ 4 1-633585 Bearing cone........................ 4 1-633581 Spacer, bearing.. ................. 4 103-0065 Wheel & tire assy ................ 2 1-523009 Tire, 13x6.5-6 4 ply ............. 2 103-0071 Wheel .................................. 2 1-633584 Bearing cup.......................... 4 32128-20 Nut, whizlock 5/16-18……… 2 1-543161 Pad, pedal............................ 2 103-0147-01 Lever wldmt, deck lift ........... 1 1-643220 Strap .................................... 1 322-7 Screw, 5/16-18x1 1/2 ........... 2 Exmark red touch up spray paint - P/N 850337 ∇ Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models PN 103-0149. 9 FRONT FRAME GROUP 10 MAIN FRAME GROUP Ref. No. 1 2 3 4 5 6 7 8∗ 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ∗ ∇ ♦ Part No. 1-643255 103-0287 1-543401 322-3 103-0290 103-0289 103-0292 103-0291 1-633696 1-603336 1-642324-03 1-633970 1-633993 1-633992 1-653010 1-653160 1-653158 1-633965-03 1-632187-03 242-50 1-633293 322-5 323-39 3296-2 3296-29 3296-39 1-807513 Qty. Description Req'd. Track, seat (4” adjustable) ... 1 Seat (All units except 26hp Koh) 1 Spacer, seat track ................ 2 Screw, 5/16-18 x 3/4 ............ 6 Cushion, seat ....................... 1 Cushion, backrest ................ 1 Cushion, armrest (RH) ......... 1 Cushion armrest (LH).......... 1 Cable, throttle....................... 1 Cable, choke ........................ 1 Frame, engine deck ............. 1 Wheel/tire assy. (60” & 72”) . 2 Tire, 24x12-12 4 ply (60” & 72”) 2 Wheel (60” & 72”) ................ 2 Wheel/tire assy. (52”)........... 2 Tire, 23x9.5-12 4 ply (52”).... 2 Wheel (52”) .......................... 2 Front, Console ..................... 1 Frame, seat mount ............... 1 Nut, wheel 1/2-20 ................ 8 Rod, seat hold-up................. 1 Screw, 5/16-18 x 1 ............... 1 Screw, 3/8-16 x 5 ................. 2 Nut, nyloc #10-24................. 2 Nut, nyloc 5/16-18................ 3 Nut, nyloc 3/8-16.................. 2 Screw, #10-24 x 1/2 ............. 2 Ref. No. 23 24 25 26 27 28 29 30 31 32 33 34♦ Qty. Description Req'd. Nut, whizlock 5/16-18 ........... 4 Clip, loom (.50) ..................... 1 Plastic tie (lrg)....................... 1 Ball, (red) throttle cable ........ 1 Screw, 1/4-20 x 1.0............... 1 Nut, whizlock 1/4-20 ............. 1 Bumper ................................. 2 Washer, 5/16 SAE flat .......... 8 Seat Frame ........................... 1 Screw, 3/8-16 x 1.................. 2 Stop, Park Brake .................. 1 Stop/Spacer (26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) 2 35 103-0284 Tab, Armrest Adjustment ...... 2 36 322-7 Screw, 5/16-18 x 1 1/2.......... 2 37 1-633349 Spring, Compression ............ 2 38∇ 1-633821 Seat, Suspension (26hp Koh ) 1 1-631845 Kit, Pan w/seat & back ......... 1 1-631844 Kit, Armrest Assy .................. 1 1-631843 Kit, Boot, upper&lower wire .. 1 1-631842 Kit, ArmrestPad w/hardwre ... 1 1-631846 Kit, Damper w/hardware ....... 1 1-631847 Kit, Rollers, bumpers&hrdwre 1 1-631848 Kit, Spring,Cable & hardware 1 1-631849 Kit, Knob,Shaft & hardware .. 1 1-643281 Switch, Seat ......................... 1 39 3290-357 Nut, whizlock 3/8-16 ............. 1 Part No. 32128-20 1-513762 1-303335 1-513592 321-6 32128-33 1-513658 3256-23 1-633859 323-6 1-633964-03 1-633872-03 Not Illustrated The suspension seat is standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ. The stop/spacer is installed with the slotted holes to the rear on 26HP Kohler units and the slotted holes to the front on Kawasaki liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned around and re-installed with the slotted holes to the rear. Exmark black touch up spray paint - gloss black 11 23 HP KAWASAKI and 23 & 25 HP KOHLER AIR-COOLED FUEL GROUP Ref. No. Part No. 1 2 3 4 5 6 7 8 9 10∗ 303077 Clamp, fuel line ...................... Kohler Part No. 2405002 Fuel Filter .. Kawasaki Part No. 49019-7001 Fuel Filter 513762 Clip, loom .50 ......................... 303335 Plastic tie (large) .................... 513508 Cap, fuel tank ......................... 513645 Bushing .................................. 543277 Elbow, strainer ....................... 543456 Fuel line.................................. 633023 Stud, fuel tank ........................ 633967 Tank, fuel (LH) ....................... Description Qty. Req'd. 6 1 1 2 1 2 2 2 2 6 1 Ref. No. 11 12 13 14 15 16 17 18 19 20 Part No. 633968 633347 633348 633349 321-3 322-3 3296-47 805004 805005 3256-23 Description Qty. Req'd. Tank, fuel (RH) ...................... 1 Valve, fuel .............................. 1 Fuel line ................................. 1 Spring, fuel tank..................... 6 Screw, 1/4-20 x 5/8................ 2 Screw, 5/16-18 x 3/4.............. 4 Nut, thin nylock 5/16-18 ......... 6 Washer, lock 1/4.................... 2 Washer, lock 5/16.................. 4 Washer, 5/16 SAE ................. 10 Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank. ∗ Not Illustrated. Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller). 12 KAWASAKI LIQUID-COOLED FUEL GROUP Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Description Qty. Req'd. 1-513508 Cap, fuel tank ..................... 1-643017 Tank, fuel (RH)................... 1-633967 Tank, fuel (LH) ................... 103-1335 Fuel, line (27 HP only) ....... 1-543456 Fuel line (23 HP) ............... 1-543456 Fuel line (27 HP) ............... 1-303077 Clamp, fuel line .................. Kawasaki P/N 49040-2065 Fuel Pump.. 1-643270 Fuel line ............................. Kawasaki P/N 49019-1055 Fuel Filter ... 1-303426 Fuel line ............................. 1-633347 Valve, fuel .......................... 1-543277 Elbow, strainer ................... 1-513645 Bushing .............................. 1-643014-03 Bracket, gauge mount........ 1-303435 Washer, disc spring 1/4 ..... 2 1 1 4 3 2 10 1 1 1 1 1 2 2 1 4 Ref. No. Part No. 16∇ 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3290-500 1-802002 1-643013 3296-47 1-633349 3256-23 1-633023 321-3 1-805004 1-513762 321-4 3256-22 32128-33 1-805005 322-3 Description Qty. Req'd. Screw, Machine 10-24x5/8... 4 Screw, thread cut 10-32x1/2 3 Cover, gauge........................ 1 Nut, thin nyloc 5/16-18 ......... 6 Spring, fuel tank ................... 6 Washer, 5/16 SAE................ 10 Stud, fuel tank ...................... 6 Screw, 1/4-20 x 5/8 .............. 1 Washer, lock 1/4 .................. 1 Clip, loom .50 ....................... 1 Screw, Cap 1/4-20x3/4......... 2 Washer, flat SAE 1/4............ 2 Nut, whizlock 1/4-20 ............. 2 Washer, lock 5/16 ................ 4 Screw, 5/16-18 x 3/4 ............ 4 Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank. Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller). ∇ Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand. 13 KOHLER 26 HP EFI FUEL GROUP Ref. No. Part No. 1 2 3 4▲ 5 6 7 8 9 10 11 12 13 14 15 16▲ 17 18 19 1-643244 Tank, EFI Fuel (RH) ............ 1-643243 Tank, EFI Fuel (LH) ............. 1-643238 Fuel line, .31 x 24” .............. 1-643277 Clamp, .31 I.D. Fuel Hose ... 321-4 Screw, Cap 1/4 –20 x 3/4 .... 1-603727 Clip, Loom .56...................... 32128-33 Nut, Whizlock 1/4-20 ........... 321-3 Screw, Cap 1/4 –20 x 5/8 .... 1-643241 Clip, Loom 2.13 ................... Kohler P/N 24 050 03 Fuel Filter (large) . Kohler P/N 24 393 20 Fuel Pump ........... 3290-500 Screw, Machine #10-24x5/8 3296-2 Nut, Nyloc #10-24 ................ 1-643236 Fuel Line, .31 x 9 ................. Kohler P/N 24 403 12 Fuel Regulator..... 1-643293 Clamp, .25” ......................... 1-643312 Clip, loom............................. 1-643235 Fuel line, .25 x 40”. .............. 99-9403 Fuel Filter............................. Description Qty. Req'd. 1 1 3 10 1 2 4 3 1 1 1 6 6 1 1 10 2 1 1 Ref. No. Part No. 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 1-643172 1-513645 103-0373 1-633348 1-543456 1-513762 1-543277 1-805004 3256-23 1-805005 322-3 1-513508 1-633023 1-633349 3296-47 1-643234 1-303287 1-643239 321-6 Description Qty. Req'd. Elbow, 90° ............................ 2 Bushing, Fuel Valve ............. 4 Clip, Loom ............................ 2 Fuel Line............................... 2 Fuel Line............................... 2 Clip, loom .50 ....................... 2 Elbow, 90° w/strainer............ 2 Washer, lock 1/4 .................. 2 Washer, flat SAE 5/16.......... 10 Washer, lock 5/16 hvy.......... 4 Screw, 5/16-18 x 3/4 ............ 4 Cap, Fuel Tank..................... 2 Stud, Fuel Tank .................... 6 Spring, Fuel Tank ................. 6 Nut, Thin Nyloc 5/16-18........ 6 Valve, Fuel Dual Flow .......... 1 Plastic Tie (small .................. 1 Fuel line, .31 x 28.0 .............. 1 Screw, Cap 1/4-20 x 1.......... 1 Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank. Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller). ▲ Clamps require special pliers P/N 1-643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation. 14 PARK BRAKE GROUP Ref. No. .Part No. Description Qty. Req'd. 1-513140 Bushing............................... 2 1-633454 Spring, brake rod ................ 2 1-633477 Rod, brake .......................... 3 1-634500 Lever w/grip ........................ 1 1-632489-03 Lever, brake........................ 1 5 1-632217-03 Shaft, brake ........................ 1 6❖ 1-632714-03 Bracket,brake (LH)(52”&60”) 1 ❖ 1-632712-03 Bracket, brake (LH) (72”).... 1 7♦❖ 1-632715-03 Bracket,brake (RH)(52”&60”) 1 ❖ 1-632713-03 Bracket, brake (RH)(72”) .... 1 8 1-809036 Nut, slotted 1.00-20 ............ 2 9❖ 1-633693 Band, brake ........................ 2 10 1-633380 Spacer (short)(52”&60”)...... 4 1-633060 Spacer (short) (72”) ............ 4 11 1-633382 Spacer (long)(52”&60”) ....... 4 1-633062 Spacer (long)(72”) .............. 4 12 1-633102 Bearing, flange.................... 2 13 1-633131 Yoke.................................... 4 14 1-633144 Pin, trunion.......................... 2 15❖ 1-634927 Hub & drum w/studs, wheel 2 1-633926 Studs, wheel ....................... 8 ♦ 16 1-807020 Woodruff key, 5/16X1 ............ 2 17 1-633268 Grip, brake lever .................... 1 18 323-4 Screw, 3/8-16 x 3/4............. 4 Ref. No. 1 2 3 4 19 20 21 22 23 24 25 26 27❖ 28 29❖ 30❖ 31❖ 32 33✫ ✫ 34✫ 35✫ 36✫ 37✫ 38✫ ♦ ♦ Part No. Description 1-808285 Pin, clevis 3/8 x 1 1/8 ......... 325-17 Screw, 1/2-13 x 4 (52”&60”) 1-800334 Screw, 1/2-13 x 6 (72”)....... 1481 Zerk, 1/4-28 45° (52”&60”) 302-19 Zerk, 1/4-28 straight (72”) . 103-0131 Nut, sq reg 1/2-13 UNC-2B 3219-3 Nut, 3/8-24.......................... 3290-357 Nut, whizlock 3/8-16 ........... 3253-7 Washer, lock 1/2 ................ 3256-4 Washer, 3/8 std .................. 3272-10 Pin, cotter 1/8 x 3/4 ............ 1-806800 Pin, cotter 9/64 x 1 1/2 ....... 1-808283 Pin, clevis 3/8 x 2 ............... 3256-28 Washer, 3/4 SAE ............... 32151-48 E-Ring, retaining................. 1-523157 Washer, spacer .................. 103-0352-03 Bracket, brake (52”& 60”)... 103-0354-03 Bracket, brake (72”) ........... 103-0384 Spacer ................................ 103-0355 Band, Brake........................ 103-0374 Retainer, Brake Band ......... 322-9 Screw, HH .312-18x1.75 .... 103-0590 Hub & drum w/studs, wheel 1-633926 Studs, wheel....................... Not Illustrated Reference the picture on the next page to determine if your unit uses Park Brake Type A or B: ❖ A Component used with Park Brake Type A. ✫ A Component used with Park Brake Type B. Exmark black touch up spray paint - gloss black 15 Qty. Req'd. 4 8 8 2 2 8 8 4 8 4 9 2 2 2 2 2 2 2 6 2 2 6 2 8 PARK BRAKE GROUP 16 MOTION CONTROL LEVERS Ref. No. 1 2 3 4 5 6 7 8 9 10∗ϕ Qty. Part No. Description Req'd. 1-303105 Yoke ................................... 2 98-5975 Washer, disc spring 3/8 ..... 4 1-523027 Damper .............................. 2 1-543017 Ball joint (RH) ..................... 2 1-603735 Bushing,nylon (reverse ind) 2 1-603737 Bolt, (neutral return) ........... 2 1-603807 Spring, (neutral return) ....... 2 1-403180 Screw, 5/16-18x1 3/8 special 4 32128-20 Nut, whizlock 5/16-18 ......... 12 103-0631 Handle w/grip (LH) ............. 1 1-634258 Handle w/grip (LH) ............. 1 ϕ 103-0409-03 Handle, motion control (LH) 1 1-632191-03 Handle, motion control (LH) 1 11ϕ 103-0632 Handle w/grip (RH)............. 1 1-634259 Handle w/grip (RH)............. 1 ϕ 103-0410-03 Handle, motion control (RH) 1 1-632193-03 Handle, motion control (RH) 1 12 1-632208-03 Arm, pump control.............. 2 13 1-642319 Bracket, motion control (LH) 1 14 1-642320 Bracket, motion control (RH) 1 15 1-633153 Link, pump control.............. 2 Ref. No. Part No. 16 1-633102 17 1-633152 18ϕ 103-0407 1-633177 19 1-633257 20 322-6 21 323-4 22 323-7 23 323-9 24 1-803022 25 3296-39 26 3219-2 27 1-804524 28 3220-2 29 3256-2 30 3256-3 31 3290-357 32 3272-5 33 1-808280 34 3296-29 Qty. Description Req'd. Bearing, flanged................. 4 Ball joint (LH) ..................... 2 Arm, control shaft............... 2 Arm, control shaft............... 2 Grip, motion control handle 2 Screw, 5/16-18 x 1 1/4....... 4 Screw, 3/8-16 x 3/4............ 8 Screw, 3/8-16 x 1............... 4 Screw, 3/8-16 x 1 3/4......... 6 Set screw, 5/16 x 5/8 ......... 2 Nut, nyloc 3/8-16................ 6 Nut, 5/16-24 ....................... 10 Nut, 5/16-24 (LH) ............... 2 Nut, jam 5/16-24 ................ 2 Washer, 1/4 ....................... 2 Washer, 5/16 std ............... 4 Nut, whizlock 3/8-16........... 8 Pin, cotter 3/32 x 1/2.......... 2 Pin, clevis 5/16 x 1 ............. 2 Nut, nyloc 5/16-18.............. 4 ∗ Not Illustrated. Exmark black touch up spray paint - gloss black Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews Components required for units with older motion control assemblies (Identified by 2 holes in upper portion of motion control shaft (item 18) ϕ Components required for units with newer motion control assemblies (Identified by 3 holes in upper portion of motion control shaft (item 18) 17 COMMON ENGINE DECK GROUP Ref. No. .Part No. 1 2 3 4 5 6 7 8 9 10 11 Description Qty. Req'd. 98-5975 Washer, spring disc 3/8 ...... 302-40 Zerk, 1/4-20 (90º)................ 1-513034 Bearing................................ 1-603401 Spacer, spring..................... 3256-4 Washer, 3/8 ........................ 1-603050 Spacer ................................ 1-603384 Bushing, idler pivot.............. 1-603402 Spring, mule idler ................ 1-603496 Bushing, idler ...................... 1-603805 Pulley, idler ......................... 1-632468-03 Arm, idler ............................ Ref. No. 12 13 14 15 16 5 1 2 1 3 1 1 1 2 1 1 17 18 19 20 21 Exmark black touch up spray paint - gloss black 18 Part No. 1-633166 1-633173 1-632469 323-11 323-9 323-9 323-13 1-800805 3296-39 3256-24 3290-357 Description Qty. Req'd. Pulley, idler.......................... 1 Belt, mule drive ................... 1 Arm, idler w/bushings.......... 1 Screw, 3/8-16 x 2 1/4 .......... 2 Screw, 3/8-16 x 1 3/4 (Koh) 5 Screw, 3/8-16 x 1 3/4 (Kaw) 1 Screw, 3/8-16 x 2 3/4 ......... 1 Screw, 3/8-16 x 3 1/2 .......... 1 Nut, nyloc 3/8 ...................... 1 Washer, 3/8 sae.................. 3 Nut, whizlock 3/8-16............ 10 AIR-COOLED ENGINE DECK GROUP Ref. No. 1 2 3 4 5 6 7 8 9 Qty. Part No. Description Req'd. 1-643315 Baffle, Engine Cooler ............. 1 1-303335 Plastic tie ............................. 1 1-523420 Bumper, rubber .................... 2 322-6 Screw, Cap 5/16x1 ¼ (Warner) 1 1-633630 Grommet (all clutches) ........... 2 1-603610 Wshr, spring disc (all clutches). 2 1-633615-03 Guard, rear engine ............... 1 1-633543-03 Strap, clutch (all clutches) ....... 1 103-0662 Clutch w/tie (23HP) ................ 1 103-0665 Clutch w/tie (25&26HP) ........... 1 10 1-633453 Spacer (23 HP) ..................... 1 1-633179 Spacer (25 & 26 HP) ............... 1 11 1-634308 Shield, lift – subassy (Koh) .... 1 103-1301 Shield, lift – subassy (Kaw).... 1 12 103-1308 Shield, engine ...................... 1 13 1-633300-03 Shield, lift (Koh) ..................... 1 103-1304-03 Shield, lift (Kaw) ..................... 1 14 1-634796 Shield (LH) - subassy (Koh) ... 1 103-0241 Shield (LH) - subassy (Kaw) .. 1 15 1-633301 Shield, heat (Koh) .................. 2 103-0243 Shield, heat (Kaw) ................. 2 16 1-633795-03 Baffle, engine (LH) ............... 1 17 1-643313-03 Shield, muffler ..................... 1 18 1-644316 Shield (RH) - subassy (Koh)…. 1 103-0242 Shield (RH) - subassy (Kaw)… 1 19 1-523285 Clip, shield (Koh) ................... 2 1-523285 Clip, shield (Kaw) ................... 4 20 1-633794-03 Baffle, engine (RH)............... 1 21 322-19 Screw, 5/16-18x4 (Warner) .... 1 22 321-4 Screw, 1/4-20 x ¾ ................ 10 23 1-613235 Washer (Warner) ................... 4 1-613235 Washer (25 hp Ogura) ............ 5 24 323-6 Screw, 3/8-16 x 1 ................. 8 323-6 Screw, 3/8-16 x 1 (26hp Koh)… 9 25³ 3212-10 Screw, 7/16-20x2 ½(all clutches)1 26 1-803035 Rivet, 3/16 x ¼ (Koh) ............. 11 1-803035 Rivet, 3/16 x ¼ (Kaw) ............ 13 27 3296-42 Nut, nyloc 1/4-20 .................. 6 28 1-643264-03 Bracket, guard top ................ 2 29 3256-2 Washer, 1/4 std .................... 4 30 3256-3 Washer, 5/16 std (all clutches). ... 1 31 32128-20 Nut,whzlck 5/16-18 (Warner)… 1 32 3290-357 Nut, whzlck 3/8-16 ................ 8 3290-357 Nut, whzlck 3/8-16 (26hp Koh)… 9 Ref. No. Part No. 33 32128-33 34 1-633396 35 1-809076 Qty. Description Req'd. Nut, whizlock 1/4-20 ............. 5 Clip, loom .56........................ 1 Screw, M6-1.0 x 45mm (23 hp & 25 hp Koh) .................. 2 32144-57 Screw, 5/16-18x1.75 (23 hp Kaw & 26 hp Koh) .......... 2 36 1-323235 Washer, disc spring (23 hp & 25 hp Koh only)........... 2 37 1-323236 Spacer ................................... 2 38 1-633545 Spacer, Grommet (all clutches) . 2 39 1-633988 Spacer, clutch anchor (Warner). 1 40 3296-29 Nut, nyloc 5/16-18 (Warner) .... 1 3296-29 Nut, nyloc 5/16-18 (Ogura) ...... 2 41 3256-63 Washer, 3/16 std. .................. 6 42∇ 1-543232 Nipple, pipe 3/8 NPT (Koh) .... 1 43∇ 1-303428 Elbow, 3/8 NPT (Koh) ............ 1 44 322-14 Screw, 5/16-18 x 3.0 (Ogura) .. 1 45 1-633082 Spacer, clutch anchor (Ogura)… 1 46 322-7 Screw, 5/16-18 ½ (Ogura) ....... 1 47 1-643179 Spacer, clutch (Ogura) ............ 1 48 1-641212 Clutch w/tie (Ogura)................. 1 49 1-643180 Keeper, clutch (Ogura) ............ 1 50 1-807261 Key, ¼ x ¼ x 2.0 (Ogura) ........ 1 51* 103-1594 Muffler,kit 26hp EFI Kohler ... 1 103-1595 Muffler,kit 23hp Kaw ............. 1 52 9266934 Screw, 5/16-18x.5 (23 hp Kaw & 26 hp Koh) .......... 2 53 324-2 Screw, 7/16-14x.75 g5 (23 hp Kaw & 26 hp Koh) .......... 2 54 3253-6 Washer, Lock 7/16 (23 hp Kaw & 26 hp Koh) .......... 2 55 33014-00 Nut, Hex M8 1.25 (23 hp Kaw & 26 hp Koh) .......... 4 56 1-805005 Washer, Lock 5/16hvy (23 hp Kaw & 26 hp Koh) .......... 4 579 103-0152 Keeper, Clutch ..................... 1 58 1-653291 Gasket (Koh) ......................... 2 1-653313 Gasket (Kaw) .......................... 2 59 103-1513 Arrester,Spark (1.25) ............ 1 (26 hp Koh EFI & 23 hp Kaw) 60 103-1514 Clamp,Muffler (1.38) ............. 1 (26 hp Koh EFI & 23 hp Kaw) ∇ * 9 Use a Teflon Pipe Sealant or equivalent on threads. Use Pro-Lock, Nut Type (P/N 840022, .5ml tube) on clutch bolt. The muffler for 23 & 25 HP Kohler units comes with the engine. For 23 HP Kawasaki air-cooled units only Exmark black touch up spray paint - gloss black Kohler Replacement Parts List (Refer to Engine Owner’s Manual) Description Kohler Part No. Engine Oil Filter 5205002 Air Precleaner (23hp Engine) 2408302 (For 25hp Engine) 2408305 ......... Air Filter (For 23hp Engine) 4708303 (For 25hp Engine) 2408303 (For 26hp EFI Engine) 2508301 Safety Filter (For 26hp EFI Engine) 2508304 Kawasaki Replacement Parts List (Refer to Engine Owner’s Manual) Description Kawasaki Part No. Engine Oil Filter 49065-2078 Air Filter 11029-7002 19 AIR-COOLED ENGINE DECK GROUP 20 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP Ref Qty. No. Part No. Description Req'd. 1 1-633902-03 Plate, Radiator Trim Face. 1 2 1-643161 Cap, Radiator.................... 1 3 1-633829 Radiator, Horiz. Mount(23 hp)1 103-1046 Radiator, horiz. Mount(27 hp) 1 4 322-1 5/16-18x1/2 HHC Screw... 12 5 3256-23 Washer, Flat SAE 5/16 ..... 14 6 1-633888-03 Plate, Radiator/Fan Mnt.... 1 7 1-803067 Scrw,12-24x1.0HSWHMach4 8 3256-16 Washer, Flat Std #12........ 8 9 1-804254 Nut, Nyloc HH #12-24....... 4 10 1-633831 Fan Assy, 12" Hi Profile .... 1 11 1-633989 Clamp,Hose-worm .75-1.50 4 12 1-633894 Hose, Radiator Inlet (23 hp) 1 103-0074 Hose, Radiator Inlet (27 hp) 1 13 1-633895 Hose, Rad. Outlet (23 hp) ... 1 103-0075 Hose, Rad. Outlet (27 hp) ... 1 14 103-1553 Muffler,kit (23 hp) ................ 1 103-1557 Muffler,kit (27 hp) ................ 1 15♦ 33114-025 Screw, M8-1.25x25mm….. 4 16 1-303334 Wshr, Disc Sprg 5/16(23 hp) 7 1-303334 Wshr, Disc Sprg 5/16(27 hp) 2 17 33013-00 Nut, Hex M6 ..................... 4 18 1-805004 Washer, Lock 1/4 Hvy ...... 4 19 93-2195 Element, filter Primary ...... 1 20 95-5806 Bracket, air cleaner mount 1 21 322-6 Screw, Cap 5/16-18x1-1/4 3 22 3296-29 Nut, Nyloc 5/16-18 ............ 3 23 3256-3 Washer, Flat Std 5/16....... 4 24 95-5805 Cleaner, remote air w/filter 1 25 1-643009 Clamp, Hose 1.31-2.25..... 3 Hose, Air cleaner .............. 1 26♦ 1-643083 27 1-643084 Hose, Air inlet ................... 1 Belt, Alternator .................. 1 28♦ 1-633853 Sheave w/hub ................... 1 29♦ 1-633841 30 1-807259 Key, Mach 1/4x1/4x1 ........ 1 Alternator .......................... 1 31♦ 1-633881 1-643158 Regulator, Alternator......... 1 ♦ 1-643159 Brushes, Alternator ........... 1 ♦ 1-643160 Bearing, Alternator............ 1 ♦ 1-633882 Sheave, Alternator ............ 1 32♦ Key.................................... 1 33♦ 1-807004 322-3 Screw, CapHH5/16-18x3/4 1 34♦ Bracket, Alternator ............ 1 35♦ 1-632835 Arm, Alternator tension. .... 1 36♦ 1-633838 37 32128-20 Nut, Whzlck 5/16-18 (23 hp) 2 32128-20 Nut, Whzlck 5/16-18 (27 hp) 1 Washer, flat SAE 1/2 ........ 2 38♦ 3256-26 Spacer .............................. 1 39♦ 1-633839 Screw, Cap HH 1/2-13x4 .. 1 40♦ 325-17 Nut, Nyloc ½-13 ................ 1 41♦ 3296-23 42 1-643164 Cap, Overflow Tank ........... 1 43 1-643163 Tank, Overflow (2.0 pts) .... 1 44 1-643131 Hose, .25 ID x 22.00" ......... 1 45 1-643259 Elbow, 90deg .................... 1 Ref. No. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67∇♦ 68∇♦ 69 70 71 72 73 74 75∇♦ 76 77 78♦ 79 80 81 82 83 84 85 86 87∇ 88 89 90 91 92 Replacement Engine Oil Filter - Kawasaki Part No. 49065-2078 Exmark black touch up spray paint – gloss black 21 Qty. Part No. Description Req'd. 1-513645 Bushing, Fuel Valve........... 1 1-643024-03 Bracket, Bottle.................... 1 321-2 Screw, Cap Hex 1/4-20x1/2 2 1-303287 Plastic Tie 5.5x.044x.1 ...... 3 1-643129 Hose, .31 ID x 27.00"......... 1 1-633851 Extension, Crankshaft........ 1 1-805005 Washer, Lock 5/16............. 3 33014-00 Nut, Hex M8 ....................... 3 1-633869 Fan, Pump Cooling ............ 1 3256-22 Washer, Flat SAE 1/4 ........ 3 1-809095 Screw,HexScket 1/4-20x1/2 3 103-0098 Shroud, Hydraulic Fan( ...... 1 3296-2 Nut, Nyloc #10-24 ............. 6 3256-14 Washer, Flat Std #10 ......... 12 3290-500 Screw, Mach #10-24x5/8 ... 6 103-0895-03 Shield, LH Liquid ............... 1 1-633794-03 Shield, RH Eng Shield........ 1 321-4 Screw, Cap HH 1/4-20x5/8 6 32128-33 Nut, Whizlock 1/4-20.......... 6 3314-016 Screw, M8-1.25x16mm(23hp) 2 33115-020 Screw, M10-1.5x20mm(27hp) 2 103-1364 Clutch w/tie ........................ 1 1-303428 Elbow, 90° ......................... 1 1-643167 Nipple, 3/8 npt x 4.5 ........... 1 1-303335 Tie, plastic.......................... 1 3256-3 Washer, 5/16 std................ 1 1-613235 Washer .............................. 4 1-633543-03 Strap, Clutch/Brake............ 1 1-633545 Spacer, Grommet .............. 2 1-633630 Grommet............................ 2 1-403124 Elbow, Street ..................... 1 322-38 Screw, Cap HH 5/16-18x4.5 1 1-643008 Spacer, Clutch Anchor ....... 1 1-643007-03 Spacer, Engine .................. 2 32114-030 Screw, M8-1.25x30mm(23hp) 4 32115-025 Screw, M10-1.5x25mm(27hp) 4 1-603610 Washer, disc spring 7/16 ... 2 48-7570 Screw, Cap M10x1.5x65mm 1 94-3652 Cover w/latch ..................... 1 1-643283 Latch, Air cleaner ............... 2 87-9400 Vacuator Valve................... 1 1-633179 Spacer, Clutch (23 hp) ......... 1 103-0114 Spacer, Clutch (27 hp) ......... 1 103-0152 Keeper, Clutch (27 hp) ......... 1 103-0161 Valve, Oil Drain (27 hp only) .. 1 1-303334 Wshr, Disc Sprg 5/16(23 hp) 4 98-5975 Wshr, Disc Sprg 3/8(27 hp) . 4 103-1563 Gasket, Exhaust (22/23 hp) .. 2 103-1564 Gasket, Exhaust (27 hp) ...... 2 103-1513 Arrester, Spark (22/23 hp) (1.25) 1 103-1511 Arrester, Spark (27 hp) (1.50) 1 103-1514 Clamp, Muffler (22/23 hp) (1.38) . 1 103-1512 Clamp, Muffler (27 hp) (1.63) . 1 103-0113 Clip,loom ........................... 1 ∇ Use a Teflon Pipe Sealant or equivalent on threads. ♦ For 23 hp Kawasaki Liquid-Cooled units only KAWASAKI LIQUID-COOLED ENGINE DECK GROUP 22 KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.) Ref. No. .Part No. 1 2 3 4 5 ✫ 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1-633864-03 1-803069 3256-14 3296-2 1-633857 103-1044 322-4 3256-23 3296-29 1-633885-03 1-632986-03 32128-20 322-3 1-808285 3256-24 1-806003 1-643106-03 1-643108-03 1-643107-03 1-643105-03 1-643187 1-643186 103-0896-03 1-643188 923786 322-5 1-632873-03 1-633886-03 3296-42 323-6 1-523420 3290-357 1-633897-03 Description Qty. Req'd. Screen, Radiator Intake .... 1 Screw,10-24X.75 BHSCap 4 Washer, Flat Std #10 ........ 16 Nut, Nyloc #10-24 ............. 4 Hood, Engine Gray........... 1 Hood, w/decals ................ 1 Screw,Cap HH 5/16-18x7/8 8 Washer, Flat SAE 5/16 ..... 21 Nut, Nyloc 5/16-18 ............ 4 Plate, Hood Hinge............. 2 Hinge, Shackle wld ........... 2 Nut, Whizlock 5/16-18 ...... 37 Screw,Cap 5/16-18x3/4 ... 24 Pin, Clevis 3/8x1 1/8 ......... 2 Washer, Flat SAE 3/8 ....... 12 Pin, Hair Cotter .080 #2 .... 2 Angle, Rad. Trim Side RH. 1 Angle, Rad. Trim Bottom .. 1 Angle, Rad. Trim Top........ 1 Angle, Rad. Trim Side LH . 1 Seal, Trim - 20" Length. .... 2 Seal, Trim - 14" Length ..... 2 Plate, Side Rad. Mnt. LH .. 1 Latch, EPDM Rubber ........ 2 Pop Rivet. ......................... 8 Screw, Cap 5/16-18x1 ...... 9 Radiator Mount weld-rear . 1 Bumper, Rear.................... 1 Nut, Nyloc 1/4-20 .............. 6 Screw, Cap Hex 3/8-16x1 . 6 Bumper, rubber ................. 2 Nut, Whizlock 3/8-16......... 10 Rib, Top ............................ 2 Ref. No. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Part No. 1-633898-03 1-633877-03 1-643189 1-633896-03 323-7 323-9 103-0897-03 1-632984-03 103-0107-03 1-632985-03 1-633878-03 1-643087-03 3269-3 49-2040 1-643096-03 103-0110-03 103-0221 1-643147 1-643150-01 103-0217-01 103-0217-01 103-0885-01 3256-4 3296-39 1-634308 1-633300-03 1-803035 103-1308 32128-33 321-4 3256-2 1-803072 1-303435 Description Rib, Bottom ...................... 2 Bar, Latch Hook................ 2 Keeper, Rubber Latch ...... 2 Bar, Rad. Mnt. Frame ....... 2 Screw,Cap HH 3/8-16x1-1/44 Screw,Cap HH 1/4-20x1 1/22 Plate, Side Rad. Mnt. RH . 1 Brace, Radiator-LH (23 hp). 1 Brace, Radiator-LH (27 hp). 1 Brace, Radiator-RH .......... 1 Crossbar ........................... 1 Deflector, Air..................... 1 Pop Rivet- Stl 3/16x.250... 4 Screw, Tapping1/4-20x.75 2 Plenum, Air intake (23 hp) .. 1 Plenum, Air intake (27 hp) .. 1 U-bolt (72” deck, 27 hp) ......... 2 U-bolt (all except 72”deck, 27hp) 2 Weight Bar (52” deck, 23 hp) . 4 Weight Bar (60” deck, 23 hp) . 2 Weight Bar (60” deck, 27 hp) . 3 Weight Bar (72” deck, 27 hp) . 1 Washer, flat Std 3/8.......... 4 Nut, Nyloc 3/8-16 .............. 4 Shield, lift - subassembly.. 1 Shield, lift .......................... 1 Rivet, Alum. 3/16x1/4 ....... 3 Shield, engine ................... 1 Nut, Whizlock 1/4-20 ........ 2 Screw, 1/4-20x3/4............. 4 Washer, 1/4 std ................ 6 Rivet, Bulbex .19 x1.07 .... 17 Washer, Spring Disc .25 .. 5 Exmark black touch up spray paint – gloss black ✫ Hood only comes with black logo decal, side decals need to be ordered separately. 23 Qty. Req'd. KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.) 24 HYDRAULIC GROUP Ref. No. 1 2∇ 3∇ 4 5 6 ♦ 7 Part No. Description Qty. Req'd. 23 24 1-403102 Hose, Lower 52” & 60” ........ 2 1-512166-03 Tank, hydraulic reservoir ... 1 1-513006 Head, filter.......................... 1 1-513034 Bearing, pivot ..................... 2 1-513167 Cap, hydraulic tank ............ 1 1-513211 Element, hydraulic oil filter . 1 1-523541 Element,hyd oil filter(winter) 1 1-513840 Elbow, 90° w/O-ring ........... 2 1-603921 O-Ring................................ 1 1-522217 Hose, low pressure (7”)...... 1 1-523103 Gasket, tank cap ................ 1 1-633774 Hose, upper (52”&60”) ....... 2 1-633776 Hose, upper (72”)............... 2 1-523328 Motor, wheel drive.............. 2 1-000099 Kit, seal .............................. 1 1-000139 Kit, bearing ......................... 1 1-603384 Bushing, idler pivot............. 1 1-603413 Spring, pump drive idler ..... 1 1-603721 Fitting, tee (3/8” i.d. hose) .. 1 1-603722 Fitting, tee (1/4” i.d. hose) .. 1 1-603826 Clamp, hose (1/2”) ............. 3 1-603827 Clamp, hose (5/8”) ............. 5 1-603987 Elbow,90° 7/16-JICx1/4-NPT1 1-603988 Elbow,90° 9/16-JICx1/4-NPT1 1-603989 Elbow, 90° (w/O-ring) ......... 2 1-603923 O-Ring (SAE #4) ................ 1 1-603990 Connector,strght (w/o-rings) 4 1-603920 O-Ring (SAE #8) ................ 1 1-603992 O-Ring (37° flare #8).......... 1 1-613034 Hose, high pressure 60”..... 2 1-403102 Hose, high pressure 52"..... 2 1-632201-03 Arm, pump idler ................. 1 1-632281 Hose, low pressure (12”).... 1 25 1-632282 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Ref. No. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No. 1-632285 1-632286 1-633568 1-633567 1-633569 1-633167 1-633335 1-634277 321-4 323-8 323-9 1-800805 323-7 1-803022 30-1710 1-803050 1-805004 3256-3 3256-4 13-2840 1-807272 3290-357 32128-33 302-40 321-3 1-603841 2513018 1-633786 1-633605 1-603919 1-603992 1-633775 1-633777 Hose,low pressure(20 1/2”) 1 Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews. ∇ Use Teflon pipe sealant on pipe threads in reservoir & filter head. Exmark black touch up spray paint - gloss black ♦ Use only for operation below 32°F (0°C) 25 Description Qty. Req'd. Hose, low pressure (11 ¼”) Hose, low pressure (4”) ..... Sheave, pump ................... Sheave, engine.................. Belt, pump drive................. Pulley, idler w/bushing ....... Hose, low pressure (14 ½”) Arm, w/bearing .................. Screw, 1/4-20 x 3/4............ Screw, 3/8-16 x 1 1/2......... Screw, 3/8-16 x 1 3/4......... Screw, 3/8-16 x 3 1/2......... Screw, 3/8-16 x 1............... Setscrew, 5/16-18 x 5/8..... Setscrew, 5/16-18 x 1........ Setscrew, 5/16-18 x 3/4..... Lockwasher, 1/4 ................ Washer, 5/16 std ............... Washer, 3/8 std ................. Key, 1/4 x 1/4 x 1 1/4 ......... Key, 5mm x 5mm x 25mm . Nut, 3/8-16 whizlock .......... Nut, whizlock 1/4-20 .......... Zerk, 90° 1/4-28................. Screw, 1/4-20 x 5/8 ........... Pump, hydro ...................... Kit, overhaul seal ............... Elbow,90°(w/o-rings)(52&60) Elbow,90°(w/o-rings)(72) ..... O-Ring (SAE #10).............. O-Ring (37° flare #8) ......... Hose, lower (52”&60”) ....... Hose, lower (72”) ............... 1 1 2 1 1 1 2 1 2 1 1 1 4 2 2 2 2 1 1 1 2 8 2 1 2 2 1 4 1 1 1 2 2 HYDRAULIC GROUP 26 DECAL GROUP ** ♦ • ∇ ϕ Ref. No. Part No. 1 2 3 4 5 6 7 8ϕ ∇ 9 10 11 12 13♦ 14• 15 16 17 18** 19 20 21 103-0166 103-0210 1-633706 1-633702 1-633462 1-403005 1-323540 1-643103 1-643386 1-303293 1-643401 1-643222 103-1146 103-0262 1-643397 1-513742 103-1145 1-633922 1-633350 103-1147 103-1027 1-303508 Description Qty. Req'd. Decal, Console 1 .................. Decal, Console 2 .................. Decal, Deck Height .............. Decal, Check Service ........... Decal, Important ................... Decal, Danger....................... Decal, Roller Mounting ......... Decal, Exmark logo .............. Decal, Exmark logo .............. Decal, 2 Minute Cool ............ Decal, Mercury Switch .......... Decal, Belt Routing ............... Decal, Ultracut 60 ................. Decal, Fuel Valve.................. Decal, EPS ........................... Decal, No Step ..................... Decal, Ultracut 52 ................. Decal, Anti-Scalp .................. Decal, Lazer Swash.............. Decal, Ultracut 72 ................. Decal, Relay ........................ Decal, Discharge Warning ... 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 Ref. No. 22 23 24 25 26 27 28• 29 30ϕ 31 32 33• 34 35 36ϕ 37 38ϕ 39ϕ 40 Decal for Air-Cooled units only. Decal for all units except 26 HP EFI Kohler. Decals for 26 HP EFI Kohler units only. Decal for all units except Kawasaki Liquid-Cooled. Decal for Kawasaki Liquid-Cooled units only. Decal for 27 HP Kawasaki Liquid-Cooled units only. 27 Part No. 1-633827 1-643339 103-1143 103-1141 103-1144 103-1142 1-643288 103-1077 1-643253 1-633313 1-523552 103-0261 1-513748 103-0368 1-643104 103-0245 103-0223 65-2690 1-633345 103-0371 103-0370 Description Qty. Req'd. Decal, Park Brake Warning.. 1 Decal, Pump Belt Rtg ........... 1 Decal, Hood 23 L.C. RH....... 1 Decal, Hood 27 L.C. RH....... 1 Decal, Hood 23 L.C. LH ....... 1 Decal, Hood 27 L.C. LH ....... 1 Decal, Fuse/Relay ................ 1 Decal, Bolt Torque................ 1 Decal, Radiator Fan ............. 1 Decal, Warning..................... 1 Decal, Hyd Tank/Hot Surface 1 Decal, Fuel Valve ................. 1 Decal, Guard ........................ 1 Decal, Rotating Devices ....... 1 Decal, L.C. Lazer Swash ...... 1 Decal, Top Console.............. 1 Decal, Havoline Coolant (60”) 1 Decal, Hot Surface ............... 2 Decal, Deck Height............... 1 Decal Kit-Air-Cooled (including EFI) Decal Kit-Kaw Liquid-Cooled DECAL GROUP 28 KOHLER 23 & 25 HP AIR-COOLED ELECTRICAL GROUP Ref. No. Part No. Description Qty. Req'd. Ref. No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 à Use dielectric grease on all wiring harness connectors. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1-633652 103-0293 1-543792 1-633307 1-543391 1-800282 3256-2 32128-20 1-523415 1-522424 321-4 32128-33 1-603511 1-513152 1-513180 3290-500 1-633181 1-816001 Hold down-battery .............. 1 Battery-12V ........................ 1 Wingnut, nyloc.................... 2 Cable-battery (-) 40” ........... 1 Insulator-battery ................. 1 Screw, 5/16-18x7 ............... 1 Washer, 1/4 flat.................. 2 Nut, 5/16-18 whizlock ......... 2 Spring-seat switch.............. 1 Spring mount wldmt ........... 1 Screw, 1/4-20x3/4 .............. 6 Nut, 1/4-20 whizlock ........... 6 Keys, ignition ...................... 1 Switch- seat N.C. ............... 1 Actuator, seat switch .......... 1 Screw, #10-24x5/8 ............. 14 Plate, tapped ...................... 4 Fuse-20 amp ...................... 2 29 Part No. 1-633111 1-513051 1-303287 100-6186 103-0206 1-513374 1-633673 1-633396 103-0294 1-303335 1-523281 1-543393 1-633651 1-633782 3296-2 1-643275 103-0498 103-0499 3256-22 Description Qty. Req'd. Switch-brake N.O/N.C ....... Switch-drive lever N.O. ..... Plastic tie (small)................ Module-seat delay.............. Switch-ignition w/ keys ....... Meter-engine hours............ Switch ................................ Clip-Loom .69 .................... Harness-wiring ................... Plastic tie (large) ................ Cable-battery (+) 30”.......... Insulator, solenoid (+) ........ Bolt, battery hold down ...... Switch, tilt........................... Nut, #10-24 Hex Nyloc....... Relay, 12V ......................... Nut, Ignition........................ Seal, Ignition ...................... Washer, ¼ SAE ................. 1 2 5 1 1 1 1 3 1 2 1 1 2 1 6 2 1 1 1 KAWASAKI 23 HP AIR-COOLED ELECTRICAL GROUP Ref. No. Part No. Description Qty. Req'd. Ref. No. 21 1 1-633652 Hold down-battery .............. 1 2 22 103-0293 Battery-12V ........................ 1 3 23 1-543792 Wingnut, nyloc.................... 2 4 24 1-633307 Cable-battery (-) 40” ........... 1 5 25 1-543391 Insulator-battery ................. 1 6 26 1-800282 Screw, 5/16-18x7 ............... 1 7 3256-2 Washer, 1/4 flat.................. 2 27à 8 28 32128-20 Nut, 5/16-18 whizlock ......... 2 9 29 1-523415 Spring-seat switch.............. 1 10 30 1-522424 Spring mount wldmt ........... 1 11 31 321-4 Screw, 1/4-20x3/4 .............. 8 12 32 32128-33 Nut, 1/4-20 whizlock ........... 9 13 33 1-603511 Keys, ignition ...................... 1 14 34 1-513152 Switch- seat N.C. ............... 1 15 1-513180 Actuator, seat switch .......... 1 35 16 36 3290-500 Screw, #10-24x5/8 ............. 14 17 37 1-633181 Plate, tapped ...................... 4 18 38 1-816001 Fuse-20 amp ...................... 2 19 1-633111 Switch-brake N.O./N.C. ..... 1 39 20 1-513051 Switch-drive lever N.O. ...... 2 à Use dielectric grease on all wiring harness connectors. 30 Part No. 1-303287 100-6186 103-0206 1-513374 1-633673 1-633396 103-0732 1-303335 1-523281 1-543393 1-633651 1-633782 3296-2 1-643275 103-0498 103-0499 1-633306 1-513075 3256-22 Description Qty. Req'd. Plastic tie (small)................ Module-seat delay.............. Switch-ignition w/ keys ....... Meter-engine hours............ Switch ................................ Clip-Loom .69 .................... Harness-wiring ................... Plastic tie (large) ................ Cable-battery (+) 30”.......... Insulator, solenoid (+) ........ Bolt, battery hold down ...... Switch, tilt........................... Nut, #10-24 Hex Nyloc....... Relay, 12V ......................... Nut, Ignition........................ Seal, Ignition ...................... Wire, starter solenoid......... Switch, 12V solenoid.......... Washer, ¼ SAE ................. 5 1 1 1 1 3 1 2 1 3 2 1 6 2 1 1 1 1 1 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP Ref. Qty. Ref. No. Part No. Description Req'd. No. 103-0883 Harness-wiring..................... 1 26 1à 2 1-816001 Fuse-20 amp ....................... 1 27 3 1-816003 Fuse-30 amp ....................... 1 28 4 1-643275 Relay, 12V .......................... 3 29 5 1-803071 Screw, machine #10-24x1/2 2 30 6 3296-2 Nut, nyloc #10-24 ................ 6 31 7 1-543393 Insulator, solenoid + ........... 1 32 8 321-4 Screw, 1/4-20x3/4................ 7 33 9 1-633396 Clip- loom .69....................... 3 34 10 32128-33 Nut, 1/4-20 whizlock ............ 7 35 11 33014-00 Nut, hex M8-1.25 ................ 1 36 12 3256-23 Washer, 5/16 SAE .............. 1 37 13 1-523415 Spring- seat switch .............. 1 38 14 33114-016 Screw, hex M8-1.25x16 ...... 1 39 15 1-800282 Screw, 5/16-18x7................. 1 40 16 1-643145 Tab, #10stud .25 Spade 45° 1 41 17 103-0283 Sender Unit, Temp .............. 1 42 18 1-643153 Washer, Alum. Sender gskt. 1 43 19 1-523279 Cable- battery (+)................. 1 44 20 1-633307 Cable-battery (-)................... 1 45 21 1-543391 Insulator-battery................... 1 46 22 1-303335 Plastic tie (medium) ............ 7 47 23 3256-2 Washer, 1/4 flat ................... 2 48 24 103-0293 Battery-12V.......................... 1 49 25 1-303287 Plastic tie (small) ................. 3 à Use dielectric grease on all wiring harness connectors. 31 Part No. 1-633652 1-543792 1-633651 3290-500 1-513152 1-633181 1-522424 1-633111 1-513762 1-633673 103-0206 1-513374 100-6186 1-643115 1-513180 1-603511 32128-20 1-643037 1-643021 1-633782 103-0498 103-0499 1-513051 3256-23 Qty. Description Req'd. Holdown-battery .................. 1 Wingnut, nyloc..................... 2 Bolt, battery holddown ......... 2 Screw, #10-24x5/8 .............. 12 Switch- seat N.C.................. 1 Plate- tapped ....................... 4 Spring mount wldmt............. 1 Switch-brake N.O./N.O........ 1 Clip-loom .50 ....................... 1 Switch.................................. 1 Switch-ignition w/ keys ........ 1 Meter- engine hours ............ 1 Module, seat delay .............. 1 Plastic tie (large) ................. 1 Actuator, seat switch ........... 1 Keys, ignition ....................... 1 Nut, 5/16-18 whizlock .......... 2 Gauge, Voltmeter ................ 1 Gauge, Temperature........... 1 Switch, tilt ............................ 1 Nut, Ignition ......................... 1 Seal, Ignition........................ 1 Switch, drive lever N.O........ 2 Washer, 5/16 SAE............... 1 KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL GROUP Ref. Qty. No. Part No. Description Req'd. 1-643095 Harness-wiring ..................... 1 1à 2 1-633833 Switch, fan-thermal .............. 1 3 1-816003 Fuse-30 amp ........................ 2 4 1-643275 Relay, 12V ........................... 2 5 1-803071 Screw, machine #10-24x1/2 3 6 3296-2 Nut, nyloc #10-24 ................ 7 7 1-543393 Insulator, solenoid + ............ 1 8 321-4 Screw, 1/4-20x3/4 ................ 11 9 1-633396 Clip- loom .69 ....................... 5 10 32128-33 Nut, 1/4-20 whizlock ............. 11 11 33014-00 Nut, hex M8-1.25 ................. 1 12 1-805005 Washer, lock 5/16 ............... 1 13 1-643178 Insulator, alternator (+) red .. 1 14 33114-016 Screw, hex M8-1.25x16 ...... 1 15 1-800282 Screw, 5/16-18x7 ................. 1 16 1-643145 Tab, #10stud .25 Spade 45° 1 17 1-643036 Sender Unit, Temp ............... 1 18 1-643153 Washer, Alum Sender gskt. . 1 19 1-523279 Cable- battery (+) ................. 1 20 1-633307 Cable-battery (-) ................... 1 21 1-543391 Insulator-battery ................... 1 22 1-303335 Plastic tie (medium) ............. 4 23 3256-2 Washer, 1/4 flat.................... 2 24 103-0293 Battery-12V .......................... 1 25 1-303287 Plastic tie (small) .................. 5 26 1-633652 Holdown-battery ................... 1 Ref. No. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Use dielectric grease on all wiring harness connectors. 32 Part No. 1-543792 1-633651 3290-500 1-513152 1-633181 1-633110 1-633111 1-513762 1-633673 1-543070 1-513374 1-633856 1-643115 1-513180 1-603511 1-816001 1-643037 1-643021 1-523415 1-522424 32128-20 1-633782 103-0498 103-0499 3256-23 98-7249 Qty. Description Req'd. Wingnut, nyloc .................... 2 Bolt, battery holddown......... 2 Screw, #10-24x5/8 .............. 12 Switch- seat N.C. ................ 1 Plate- tapped....................... 4 Switch- brake N.O./N.O. ..... 1 Switch-drive lever N.O./N.C. 2 Clip-loom .50....................... 2 Switch ................................. 1 Switch-ignition w/ keys ........ 1 Meter- engine hours............ 1 Module, ignition interlock .... 1 Plastic tie (large) ................ 5 Actuator, seat switch........... 1 Keys, ignition....................... 1 Fuse-20 amp....................... 1 Gauge, Voltmeter................ 1 Gauge, Temperature .......... 1 Spring- seat switch.............. 1 Spring mount wldmt ............ 1 Nut, 5/16-18 whizlock.......... 2 Switch, tilt............................ 1 Nut, Ignition......................... 1 Seal, Ignition ....................... 1 Washer, 5/16 SAE .............. 1 Relay................................... 1 KOHLER 26 HP EFI ELECTRICAL GROUP Ref. Qty. Ref. No. Part No. Description Req'd. No. 24 1à 103-0263 Harness-wiring ..................... 1 2 1-633307 Cable-battery (-) ................... 1 25 3 1-523279 Cable- battery (+) ................. 1 26 4 3296-2 Nut, nyloc #10-24 ................ 14 27 5 1-803071 Screw, machine #10-24x1/2 6 28 6 1-643275 Relay, 12V ........................... 1 29 7 1-643257 Panel, fuses/relay ................ 1 30 8 1-643246 Trim-lok, 3/16” x 9.75........... 1 31 9 321-4 Screw, 1/4-20x3/4 ................ 6 32 10 32128-33 Nut, 1/4-20 whizlock............. 6 33 11 1-805518 Washer, fender #10 x 1.0 .... 4 34 12 1-643325 Ring Mount, Vibration .......... 4 35 13 1-643326 Bushing Mount, Vibration .... 4 36 14 1-805519 Washer, Fender 1/4 x 1.0 ... 4 37 15 1-803074 Screw, Shoulder .25 x .75 ... 4 38 16 3290-500 Screw, #10-24x5/8 ............... 8 39 17 1-633111 Switch, N.O./N.O.................. 1 40 18 1-633181 Plate- tapped........................ 3 41 19 1-513051 Switch, N.O./N.C. ................. 2 42 20 103-0206 Switch-ignition w/ keys ......... 1 43 21 1-603511 Keys, ignition........................ 1 44 22 1-513374 Meter- engine hours ............. 1 45 23 100-6186 Module, seat delay .............. 1 46 à Use dielectric grease on all wiring harness connectors. 33 Qty. Part No. Description Req'd. 1-513762 Clip-loom .50........................ 2 1-816001 Fuse-20 amp ....................... 2 1-633396 Clip- loom .69....................... 2 103-0293 Battery-12V............................. 1 1-543391 Insulator-battery................... 1 1-633652 Holdown-battery................... 1 1-543792 Wingnut, nyloc ..................... 2 1-633651 Bolt, battery holddown ......... 2 1-633840 Wiring Harness, seat .......... 1 1-633673 Switch .................................. 1 1-303287 Plastic tie (small) ................. 1 1-303335 Plastic tie (medium) ............ 5 1-643115 Plastic tie (large) ................. 2 1-323229 Clip, loom 3/8 ...................... 1 1-816002 Fuse, 10 amp ...................... 1 1-543393 Insulator, solenoid + ........... 1 1-633782 Switch, tilt ............................ 1 3256-2 Washer, 1/4 flat .................. 2 103-0498 Nut, Ignition ......................... 1 103-0499 Seal, Ignition ....................... 1 33114-016 Screw, M8-1.25 x 16mm ..... 2 3256-23 Washer, 5/16 SAE .............. 2 1-643267 Indicator, Red LED ............. 1 KOHLER 23, & 25 HP AIR-COOLED ELECTRICAL DIAGRAM 34 KAWASAKI 23 HP AIR-COOLED ELECTRICAL DIAGRAM 35 KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL DIAGRAM 36 KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL DIAGRAM 37 KOHLER 26 HP EFI ELECTRICAL DIAGRAM 38 SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z® LAZER Z® HP LAZER Z® XP TURF RANGER® TURF TRACER® TURF TRACER® HP VIKING HYDRO METRO® METRO® HP SELF STEERING SULKY ULTRA VAC™ GRASS CATCHER MICRO-MULCH ™ ACCESSORY ©1997,1998,1999, 2000, 2001 EXMARK MFG. CO. INC. INDUSTRIAL PARK BOX 808 BEATRICE, NE 68310 ALL RIGHTS RESERVED PART NO. 103-0656 Rev C. (402) 223-6300 FAX (402) 223-5489 PRINTED IN U.S.A. MFG. CO. INC. ®
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.7 Linearized : No Author : Provided By MANUALSLIB.COM - http://www.manualslib.com/ Create Date : 2012:05:09 03:05:00Z Keywords : manuals, instruction manuals, user manuals, service manuals, user guides, pdf manuals, owners manuals, installation guides Modify Date : 2014:12:07 14:24:19+08:00 Subject : Search through 700.000 manuals online & and download pdf manuals. Has XFA : No XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Format : application/pdf Creator : Provided By MANUALSLIB.COM - http://www.manualslib.com/ Description : Search through 700.000 manuals online & and download pdf manuals. Title : ManualsLib - Makes it easy to find manuals online! Creator Tool : pdftk 1.44 - www.pdftk.com Metadata Date : 2014:12:07 14:24:19+08:00 Producer : itext-paulo-155 (itextpdf.sf.net-lowagie.com) Document ID : uuid:0f94ed34-5c99-fc41-b97b-fc56141bec2b Instance ID : uuid:8b7a7cfd-81c4-5949-aefc-1eb69130d876 Page Count : 40EXIF Metadata provided by EXIF.tools