Exmark Lazer Z Advantage Series Users Manual 4500 303
Advantage Series to the manual ac0d3076-32f8-4764-bce6-032f6c5440d3
2015-02-04
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For Serial Nos. 720,000 & Higher ® Place Model No. And Serial No. Label Here (Included in Literature Pack) or Fill in Below Date Purchased Engine Model No. and Spec. No. Engine Serial No. (E/No) Model No. Serial No. The Serial No. plate is located on the right side of the console. For ease of ordering and reference, we suggest that you record the information requested. Part No. 4500-303 Rev. A EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will get the parts to the dealer the next business day or the part will be FREE* Guaranteed!! How the Program Works 1. If dealer does not have part in stock for a "down" unit at the time of request by customer, the dealer contacts his distributor by 1:00 p.m., local time, and requests Exmark Parts Plus® shipment of six (6) line items or less. 2. Distributor ships part(s) to dealer or customer, as requested by dealer, same day, overnight UPS Distributor bills dealer for part and freight charges where applicable. 3. If distributor does not have the part(s) in stock to satisfy Exmark Parts Plus® order, he contacts Exmark by 3:00 p.m., central time, with an Exmark Parts Plus® order of six (6) line items or less. 4. If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by distributor, same day, overnight UPS. Exmark bills the distributor for parts and shipping charges, where applicable. 5. The customer pays for the part and freight if it is shipped under the Exmark Parts Plus® and if it arrives in accordance to the program. 6. Who pays for the part and freight if it fails to arrive overnight in accordance to the program? A. Under any circumstance the customer does not pay. B. If the part does not arrive overnight due to: 1. The dealer not submitting the Exmark Parts Plus® order to his Exmark distributor by 1:00 p.m., the dealer pays for the part and freight. 2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus® order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight. 3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time, Exmark pays for the part and freight. 4. If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and Exmark pays for the part. The following restrictions apply -- The Exmark Parts Plus® Program is available only through participating Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus® orders must be received by Exmark by 3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus® Program are: Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and 5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United Parcel Service size and weight restrictions. Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day or Second Day Air. Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program. -1- READ OPERATOR’S MANUAL BEFORE OPERATING OR SERVICING EXMARK EQUIPMENT. TABLE OF CONTENTS Description Page Decal Group................................................................... 21-22 Electrical Diagrams ........................................................ 25-26 Electrical Groups............................................................ 23-24 Electrical Logic Schematics............................................ 27-28 Engine Deck Group........................................................ 16-18 Front Frame Group .......................................................... 9-10 Fuel Group.......................................................................... 13 Hydraulics Group ........................................................... 19-20 Main Frame Group ......................................................... 11-12 Motion Control Group.......................................................... 15 Park Brake Group ............................................................... 14 Deck Groups ...................................................................... 3-8 -2- 52” DECK GROUP Item Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 103-3183 3256-24 103-2794 1-513208 1-303334 32128-20 1-602913-01 322-2 1-603299 3290-357 109-6658 99-2842 98-5975 103-8280 109-2738 322-5 3296-29 1-633357-01 1-323385 1-322110 109-5958 323-12 1-303537 3256-3 1-323417 103-3330 1-373034 103-5677 Asm, Deck (109-5775-01) W/Decals ......1 Washer, 3/8 SAE ...................................3 Sheave, Blade Drive ..............................3 Washer, Spring Disk ..............................1 Washer, 5/16 Spring Disk.......................1 Nut, 5/16-18 Whizlock ............................8 Baffle Wldmt, Discharge.........................1 Screw, 5/16-18 x 5/8 ..............................5 Roller, Antiscalp .....................................6 Nut, 3/8-16 Whizlock ..............................12 Nut, Nyloc 3/8-16 Flg .............................6 Spacer ...................................................6 Washer, 3/8 Spring Disk.........................13 Housing W/Bearings ..............................3 Chute, Discharge 52” .............................1 Screw, 5/16-18 x 1 .................................5 Nut, 5/16-18 Nyloc .................................7 Shield, Belt 52”.......................................2 Knob, Belt Shield ...................................6 Belt Guide Wldmt ...................................1 Screw, Hex Flange 1/2-20......................3 Screw, 3/8-16 x 2 1/2 .............................2 Stud, Belt Shield ....................................2 Washer 5/16 Std Flat .............................4 Washer, Rubber.....................................2 Spring, Extension...................................1 Washer ..................................................2 Spacer ...................................................1 29 103-5693 30 31 32 33 34 35 36 37 38 39 40 41 106-7159 302-40 3256-4 3296-39 103-3504 109-2796 3234-11 1-633456 3217-11 32128-37 1-603805 1-633366 Qty. Item 42 43 44 45 46 47 48 49 Part No. 1-633447 103-1898 103-3505 103-9076 103-3182 103-2535 323-6 109-1181 50 S 103-9086 51 1-633029 52 327-11 53 3253-8 54 302-19 55 1-632199-01 56 3219-6 57 3217-46 58 103-2982 59 1-643393 60 103-1081 61 103-1330 62 323-7 63 103-9746 64 103-2802 65 103-6402 103-6387 X 103-6392 103-6382 103-6397 66 103-3248 67V 103-3257 68 103-2916 69 98-5961 70 103-3506 71 32120-10 72 103-3037 73 109-2148 74 3256-82 75 3230-22 76 109-0938-01 77 103-9817 78 103-9792 79 103-4051 Kit, Idler Arm (103-6528-01) W/Bearings ............................................ 1 O-ring.....................................................2 Zerk, 1/4-20 90° .....................................1 Washer, 3/8 Std Flat ..............................2 Nut, 3/8-16 Nyloc ...................................19 Bearing, Spherical..................................2 Pulley, Idler ............................................2 Bolt, 3/8-16 x 1 Whizlock........................1 Bushing, Idler.........................................2 Nut, 5/8-11 Hex......................................2 Nut, 7/16-14 Whizlock ............................16 Idler Pulley 5.06 O.D V...........................1 Belt, Blade Drive 52” Deck .....................1 Description Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). X Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524Q. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. V Complete deck assembly excludes items #39, #42, #43, and #60 and includes mule drive belt from page 16. Kit also includes items #13 & #33. S Kit includes items #21, #57, #58, #64 & #72. -3- Qty. Chain ..................................................... 4 Screw, 7/16-14 x 1 5/8 Sp...................... 8 Seal, Double Lip .................................... 1 Cutter Housing Complete....................... 3 Sheave, Jackshaft ................................. 1 Spacer, Guard Bottom ........................... 4 Screw, 3/8-16 x 1................................... 4 Strut Wldmt, Deck.................................. 2 Kit, Spindle ............................................ 3 Spherical Rod End................................. 2 Screw, 5/8-11 x 5................................... 2 Lockwasher, 5/8 Reg.Spring .................. 2 Zerk, 1/4-28 Straight .............................. 4 Pin Wldmt, Deck Strut............................ 2 Nut, 5/8-18 Hex...................................... 3 Nut, HH 3/4-16 Heavy............................ 3 Key, 1/4 x 3/16 x 3/4 .............................. 3 Jackshaft ............................................... 1 Asm, Strut Long ..................................... 2 Guard, Bearing Top ............................... 3 Screw, Hex Cap 3/8 x 1 1/4 ................... 18 Asm, Jackshaft Housing W/Brgs ............ 1 Washer, Spring Disk 3/4 ........................ 3 Blade, Notched. ..................................... 3 Blade, Low Lift ....................................... 3 Blade, Mulching ..................................... 3 Blade, Solid ........................................... 3 Blade, Extreme ...................................... 3 Asm, Jackshaft 52 ................................. 1 Asm, Deck Complete ............................. 1 Guard, Top ............................................ 1 Screw, 3/8-16 x 4 Gr 8 ........................... 1 Seal, Single Lip...................................... 1 Ring, Retaining ...................................... 2 Bushing, Splined.................................... 3 Asm, Discharge Chute ........................... 1 Washer .................................................. 3 Bolt, Carriage 5/16-18 x1 ....................... 3 Hinge, Grass Discharge......................... 1 Asm, Chain Deck ................................... 2 Asm, Chain Deck ................................... 2 Kit, Anti-scalp......................................... 6 52” DECK GROUP -4- 60” DECK GROUP Item Part No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 103-3184 3217-46 3256-24 1-513208 1-303334 32128-20 1-602913-01 322-2 1-603299 3290-357 109-6658 99-2842 98-5975 103-9746 109-2738 322-5 3296-29 1-633084-01 1-323385 1-322110 109-5958 323-12 1-303537 3256-3 1-323417 103-3330 322-6 103-5677 Asm, Deck (109-4081-01) W/Decals ......1 Nut, Hex 3/4-16 Heavy...........................3 Washer, 3/8 SAE ...................................3 Washer, Spring Disk ..............................1 Washer, 5/16 Spring Disk.......................1 Nut, 5/16-18 Whizlock ............................8 Baffle Wldmt, Discharge.........................1 Screw, 5/16-18 x 5/8 ..............................5 Roller, Antiscalp .....................................6 Nut, 3/8-16 Whizlock ..............................12 Nut, Nyloc 3/8-16 Flg .............................6 Spacer ...................................................6 Washer, 3/8 Spring Disk.........................13 Asm, Jackshaft Housing W/Brgs ............1 Chute, Discharge ...................................1 Screw, 5/16-18 x 1 .................................4 Nut, 5/16-18 Nyloc .................................7 Shield, Belt 60”.......................................2 Knob, Belt Shield ...................................6 Belt Guide Wldmt ...................................1 Screw, Hex Flange 1/2-20......................3 Screw, 3/8-16 x 2 1/2 .............................2 Stud, Belt Shield ....................................2 Washer 5/16 Std Flat .............................6 Washer, Rubber.....................................2 Spring, Extension...................................1 Screw, 5/16-18 x 1 1/4 ...........................1 Spacer ...................................................1 29 103-5693 30 31 32 33 34 35 36 37 38 39 40 41 106-7159 302-40 3256-4 3296-39 103-3504 109-2796 3234-11 1-633456 323-8 32128-37 1-603805 1-633127 Qty. Item 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Part No. 1-633447 103-1898 103-3505 3217-11 103-2802 103-9076 323-6 109-1181 103-2794 1-633029 327-11 3253-8 302-19 1-632199-01 3219-6 57 S 103-9086 58 103-3046 59 103-2982 60 1-643393 61 103-1330 62 103-8280 63 1-373034 64 103-2535 65 103-6403 103-6388 ) 103-6393 103-6383 103-6398 66 103-1081 67 103-3249 68V 103-3258 69 103-2916 70 98-5961 71 103-3506 72 32120-10 73 103-3037 74 109-2148 75 3256-82 76 3230-22 77 109-0938-01 78 103-9792 79 103-4051 Kit, Idler Arm (103-6528-01) W/Bearings ............................................ 1 O-ring.....................................................2 Zerk, 1/4-20 90°. ....................................1 Washer, 3/8 Std Flat ..............................2 Nut, 3/8-16 Nyloc ...................................19 Bearing, Spherical..................................2 Pulley, Idler ...........................................2 Bolt, 3/8-16 x 1 Whizlock........................1 Bushing, Idler.........................................2 Screw, 3/8-16 x 1 1/2 .............................18 Nut, 7/16-14 Whizlock ............................16 Idler Pulley 5.06 O.D. V..........................1 Belt, Blade Drive Deck ..........................1 Description Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). ) Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604Q. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. V Complete deck assembly excludes items #39, #42, #43, and #66 and includes mule drive belt from page 16. Kit also includes items #13 & #33. S Kit includes items #2, #21, #46, #59 & #73. -5- Qty. Chain ..................................................... 4 Screw, 7/16-14 x 1 5/8 Sp...................... 8 Seal, Double Lip .................................... 1 Nut, 5/8-11 Hex...................................... 2 Washer, Spring Disk .............................. 3 Cutter Housing Complete....................... 3 Screw. 3/8-16 x 1................................... 4 Strut Wldmt, Deck.................................. 2 Sheave, Blade Drive .............................. 3 Spherical Rod End................................. 2 Screw, 5/8-11 x 5................................... 2 Lockwasher,5/8 Reg.Spring ................... 2 Zerk, 1/4-28 Straight .............................. 4 Pin Wldmt, Deck Strut............................ 2 Nut, 5/8-18 Hex...................................... 3 Kit, Spindle ............................................ 3 Sheave, Jackshaft Double ..................... 1 Key, 1/4 x 3/16 x 3/4 .............................. 3 Jackshaft ............................................... 1 Guard, Bearing Top ............................... 3 Housing W/Bearings .............................. 3 Washer .................................................. 2 Spacer, Guard Bottom ........................... 4 Blade, Notched ...................................... 3 Blade, Low Lift ....................................... 3 Blade, Mulching ..................................... 3 Blade, Solid ........................................... 3 Blade, Extreme ...................................... 3 Asm, Strut Long ..................................... 2 Jackshaft Assy....................................... 1 Complete Deck Assy.............................. 1 Guard, Top ............................................ 1 Screw, 3/8-16 x 4 Gr 8 ........................... 1 Seal, Single Lip...................................... 1 Ring, Retaining ...................................... 2 Bushing, Splined.................................... 3 Asm, Discharge Chute ........................... 1 Washer .................................................. 3 Bolt, Carriage 5/16-18 x1 ....................... 3 Hinge, Grass Discharge......................... 1 Asm, Chain Deck ................................... 4 Kit, Anti-scalp......................................... 6 60” DECK GROUP -6- 72” DECK GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part No. Description 1-643052 1-323385 1-643076-01 1-643075-01 3234-11 3256-24 109-2796 103-3330 3290-357 1-633456 3256-4 109-6658 3296-39 103-9792 1-513208 302-40 103-2802 3219-6 103-9746 103-2795 1-303334 1-322110 Belt, Blade Drive 72” ..............................1 Knob, Belt Shield ...................................6 Shield, Belt 72” RH (Shown) ..................1 Shield, Belt 72” LH .................................1 Bolt, 3/8-16 x 1 Whizlock........................1 Washer, 3/8 SAE ...................................3 Pulley, Idler ............................................2 Spring, Extension...................................1 Nut, 3/8-16 Whizlock ..............................12 Bushing, Idler.........................................2 Washer, 3/8 Std Flat ..............................2 Nut, Nyloc 3/8-16 Flg .............................6 Nut, 3/8-16 Nyloc ...................................19 Asm, Chain Deck ...................................4 Washer, Spring, Disk .............................1 Zerk .......................................................1 Washer, Spring, Disk 3/4........................3 Nut, 5/8-18 Hex......................................3 Asm, Jackshaft Housing W/Brgs ............1 Sheave, Blade Drive ..............................3 Washer, 5/16 Spring, Disk......................1 Belt Guide Wldmt ...................................1 22 103-5693 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 32128-20 323-6 98-5975 32128-37 103-1898 1-633447 3217-11 3253-8 1-633029 327-11 109-1182 1-632199-01 302-19 323-8 1-323417 3256-3 1-303537 109-7477 Qty. Item 41 42 43 44 45 46 47 48 49 X Part No. 3217-46 1-373034 103-2982 103-3046 1-643393 103-2535 103-1330 103-8280 103-6404 103-6394 103-6389 103-6384 103-6399 50 109-5958 51 323-12 52 103-4051 53 1-602913-01 54 322-2 55 98-5961 56 109-2148 57 1-603299 58 322-5 59 109-2738 60 3296-29 61 3230-22 62 1-603805 63 S 103-9086 64 103-9074 65 103-1083 66 103-3249 67V 103-3259 68 103-3505 69 103-2916 70 103-5677 71 103-3506 72 32120-10 73 103-3504 74 106-7159 75 3256-82 76 109-0938-01 77 103-3037 78 99-2842 Kit, Idler Arm (103-6528-01) W/Bearings ............................................ 1 Nut, 5/16-18 Whizlock ............................9 Screw, .3/8-16 x 1 ..................................4 Washer, 3/8 Spring, Disk........................13 Nut, 7/16-14 Whizlock ............................16 Screw, 7/16-14 x 1-5/8 ...........................8 Chain .....................................................4 Nut, 5/8-11 Hex......................................2 Lockwasher, 5/8 Reg.Spring ..................2 Spherical Rod End .................................2 Screw, 5/8-11 x 5 ...................................2 Strut Wldmt, Deck ..................................2 Pin Wldmt, Deck Strut ............................2 Zerk, 1/4-28 Straight ..............................4 Screw, 3/8-16 x 1 1/2 .............................18 Washer, Rubber.....................................2 Washer 5/16 Std Flat .............................4 Stud, Belt Shield ....................................2 Asm, Deck (109-5855-01) W/Decals ......1 Description Exmark red touch up spray paint - P/N 1-850337. X Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724. Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade antisieze) between the jackshaft and bearings, jackshaft and sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antisieze. V Complete deck assembly excludes items #26, #27, #28, and #65 and includes mule drive belt from page 16. Kit includes items #12 and #25. S Kit includes items #16, #41, #43, #50 & #77. -7- Qty. Nut, HH 3/4-16 Heavy............................ 3 Washer .................................................. 2 Key, 1/4x3/16x3/4 .................................. 3 Sheave, Double ..................................... 1 Jackshaft ............................................... 1 Spacer, Guard Bottom ........................... 4 Guard, Bearing Top ............................... 3 Housing W/Bearings .............................. 3 Blade, Notched ...................................... 3 Blade, Mulching ..................................... 3 Blade, Low Lift ....................................... 3 Blade, Solid ........................................... 3 Blade, Extreme ...................................... 3 Screw, Hex Flange 1/2-20...................... 3 Screw, HH 3/8-16 x 2 1/2....................... 2 Kit, Anti-scalp......................................... 6 Baffle Wldmt, Discharge ........................ 1 Screw, 5/16-18 x 5/8 .............................. 5 Screw, 3/8-16 x 4 Gr8 ............................ 1 Asm, Discharge Chute ........................... 1 Roller, Anti-Scalp ................................... 6 Screw, 5/16-18 x 1................................. 5 Chute, Discharge ................................... 1 Nut, 5/16-18 Nyloc ................................. 7 Bolt, Carriage 5/16-18 x1 ....................... 3 Idler Pulley 5.06 O.D. V ......................... 1 Kit, Spindle ............................................ 3 Cutter Housing Complete....................... 3 Asm, Strut 72” Long............................... 2 Jackshaft Asm ....................................... 1 Complete Deck Asm .............................. 1 Seal, Double, Lip ................................... 1 Guard, Top ............................................ 1 Spacer ................................................... 1 Seal, Single Lip...................................... 1 Ring, Retaining ...................................... 2 Bearing, Spherical ................................. 2 O-ring .................................................... 2 Washer .................................................. 3 Hinge, Grass Discharge......................... 1 Bushing, Splined.................................... 3 Spacer ................................................... 6 72” DECK GROUP -8- FRONT FRAME GROUP Item Part No. Description 1V V V 103-5473 103-5474 103-5475 302-19 109-1903 1-543509 103-2084 1-633295 103-2064-03 1-633325 3256-24 3296-39 32151-103 1-633068 1-633889-01 109-1900 1-633082 1-633080 323-13 1-633097 1-806005 323-9 98-5975 98-5975 3290-357 3290-357 323-5 323-7 3256-29 1-633096 3217-11 1-633441 3256-7 1-633064 3218-6 103-4882 Asm, Front Frame, 52” ...........................1 Asm, Front Frame, 60” ...........................1 Asm, Front Frame, 72” ...........................1 Zerk, 1/4-28 Straight ..............................5 Asm, Front Floorpan W/Decals ..............1 Cone, Bearing Tapered Roller................4 Asm, Lever(103-2083-03)W/Grip ...........1 Grip, Lift Lever .......................................1 Arm Wldmt, Deck Lift ............................1 Spring, Compression..............................1 Washer, 3/8 SAE Flat.............................1 Nut, Nyloc 3/8-16 ...................................5 E-Ring....................................................5 Arm, Deck Lift ........................................2 Plate, Deck Lift.......................................1 Plate Wldmt, Deck Lift............................1 Bushing, Lift Lever .................................1 Bushing, Lift Lever .................................1 Screw, 3/8-16 x 2 3/4 .............................1 Hitch Pin W/Lanyard ..............................1 Hairpin Cotter.........................................1 Screw, 3/8-16 x 1 3/4 .............................2 Washer, 3/8 Disc Spring (60” & 72”).......12 Washer, 3/8 Disc Spring (52”) ................16 Nut, Whizlock 3/8-16 (60” & 72”) ............15 Nut, Whizlock 3/8-16 (52”)......................19 Screw, HH 3/8-16 X 7/8..........................1 Screw, 3/8-16x1 1/4 ...............................12 Washer, 7/8 SAE Flat.............................4 Rod, Deck Lift ........................................2 Nut, 5/8-11 Regular................................8 Swivel, Deck Mount................................4 Washer, 5/8 Std Flat ..............................4 Spring, Deck Support .............................2 Jam Nut, 5/8-11 .....................................4 Cap, Grease ..........................................2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Item Qty. 33 109-1902 Asm, Liftout Floorpan W/Decals .............1 34 1-543511 Seal, Grease..........................................2 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No. Description 1-632511-01 103-1474-01 3296-51 1-633508 325-36 325-39 1-811010 103-2768 3296-23 3230-1 103-0063 1-633585 32128-20 103-3155 103-1918 323-29 32151-29 3274-18 1-543508 103-3051 Caster Wldmt (52” & 60”) ....................... 2 Caster Wldmt (72”) ................................ 2 Nut, 3/4-10 Nyloc ................................... 2 Washer, Spring Disk .............................. 6 Screw, 1/2-13 x 7 1/2 (52” & 60”) ........... 2 Screw, 1/2-13 x 9 1/2 (72”)..................... 2 Plug ....................................................... 2 Guard, Seal ........................................... 4 Nut, 1/2-13 Nyloc ................................... 2 Bolt, Carriage 5/16-18 x 3/4 ................... 4 Seal, Bearing ......................................... 4 Bearing Cone......................................... 4 Nut, Whizlock 5/16-18............................ 4 Axle, Caster ........................................... 2 Bushing ................................................. 2 Screw, 3/8-16 x 1 3/8 ............................. 2 Ring, Retaining ...................................... 2 Screw, Socket HD5/16-18x1 1/4 ............ 2 Bearing Cup, Tapered Roller ................. 4 Spacer, Nut............................................ 4 Asm, Caster Wheel (Pneumatic) 2 (52” & 60”) ............................................. Tire, 13 x 5.0-6 4 Ply (Pneumatic) 2 (52” & 60”) ............................................. Asm, Caster Wheel (Pneumatic) (72”) 2 Tire,13 x 6.50-6 4 Ply (Pneumatic) (72”) 2 Asm, Caster Wheel (Semi-Pneumatic) 2 (52” & 60”) ............................................. Asm, Caster Wheel (Semi-Pneumatic) 2 (72”)....................................................... Jam Nut, 5/16-18 ................................... 2 Weldmt, Front Lift Shaft (LH) ................. 1 Weldmt, Front Lift Shaft (RH)................. 1 Washer, Spacer..................................... 2 Asm, Deck Lift Spring (52” & 60”)........... 2 Asm, Deck Lift Spring (72”) .................... 2 Screw, HH 3/8-16 x 1 1/2 (52”)............... 4 Weight (52”)........................................... 1 Kit, Front Weight (52”)............................ 1 103-5189 1-633002 103-5188 1-523009 103-3785 103-3799 54 55 56 57 58 3218-2 103-1955-01 103-2013-01 1-523157 1-634439 103-2047 59 323-8 60 103-2099-01 61●□ 103-8303 Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140). Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, Item #52. V Includes frame weldment plus items #2, #32, #34, #39, #49, #51, #55, #56, and #57. ● Includes item #22 (4). □ For units with Serial Numbers 722,173 & Higher. -9- Qty. FRONT FRAME GROUP -10- MAINFRAME GROUP Item Part No. Description 1 1-643255 103-8386 103-3524 1-543401 322-3 103-3521 103-3520 103-0292 103-0291 1-633859 3256-3 109-6672 1-653010 1-653160 1-653158 109-8972 1-633993 109-3156 109-4325 103-4423 242-50 1-633293 322-5 323-39 3296-2 3296-29 3296-39 3290-357 32128-20 323-20 3256-24 Track, Seat (4” Adjustable).....................1 Spring, Seat Rail ....................................1 Seat .......................................................1 Spacer, Seat Track ................................2 Screw, 5/16-18 x 3/4 ..............................6 Cushion, Seat ........................................1 Cushion, Backrest..................................1 Cushion, Armrest (RH)...........................1 Cushion Armrest (LH) ...........................1 Seat Frame ............................................1 Washer, 5/16 Std Flat ............................2 Asm, Frame (109-6128-03) W/Decals ....1 Wheel/Tire Asm (52”) .............................2 Tire, 23x9.50-12 4 Ply (52”)...................2 Wheel (52”) ............................................2 Wheel/Tire Asm (60” & 72”)....................2 Tire, 24x12-12 4 Ply (60” & 72”) ............2 Wheel (60” & 72”)...................................2 Asm, Console (109-8139-03) W/Decals .1 Asm, Seat Frame ...................................1 Nut, Wheel 1/2-20 ..................................8 Rod, Seat Hold-Up .................................1 Screw, 5/16-18 x 1 .................................1 Screw, 3/8-16 x 5 ...................................2 Nut, Nyloc #10-24 ..................................2 Nut, Nyloc 5/16-18 .................................3 Nut, Nyloc 3/8-16 ...................................3 Nut, Whizlock 3/8-16 ..............................10 Nut, Whizlock 5/16-18 ............................8 Screw, 3/8-16 x 3-1/4 .............................1 Washer, 3/8 SAE Flat.............................1 2O 3 4 5 6 7 86 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Qty. Item Part No. Description 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40X 41 42 43 44 45 46 47 48 49Q 50 51 52 53 54 55 110-0883 107-3083 322-4 1-513658 3256-23 103-4434 323-6 1-633964-03 109-8140 103-8383 1-513762 32128-33 3212-4 3296-7 103-8436 107-0075 107-0076 107-3058 110-5720 107-3155 32128-23 3296-73 1-807513 103-4553 323-6 109-2365 98-5975 321-6 1-303335 325-13 Kit, Seat Belt.......................................... 1 Latch, Seat ............................................ 1 Screw, 5/16-18 x 7/8 .............................. 2 Bumper.................................................. 2 Washer, 5/16 SAE Flat .......................... 6 Grip ....................................................... 1 Screw, 3/8-16 x 1................................... 2 Stop, Park Brake.................................... 1 Cable, Throttle ....................................... 1 Bolt, Seat Cushion ................................. 11 Clip, Loom ............................................. 1 Nut, Whizlock 1/4-20.............................. 1 Screw, 7/16-20 x 1.00 ............................ 2 Nut, Nyloc 7/16-20 ................................. 2 Kit, ROPS LZ ......................................... 1 Bushing ................................................. 1 Spring .................................................... 1 Catch, Seat Latch .................................. 1 Cable, Choke......................................... 1 Cotter, Hair Pin Double Loop ................ 2 Nut, Hex Flange Side Lock 1/2-13 ......... 2 Nut, Nyloc 1/4-20 (black) ....................... 2 Screw, #10-24 x 1/2 ............................... 2 Asm, ROPS Fold Pin ............................. 2 Screw, Hex Cap 3/8 x 1 ......................... 8 Bumper.................................................. 2 Washer, Spring Disk 3/8 ........................ 8 Screw, 1/4-20 x 1................................... 1 Plastic Tie (Large).................................. 1 Screw, 1/2-13 x 3 1/4 ............................. 2 Qty. Exmark black touch up spray paint - gloss black. O Includes armrests and seat back decal. Does not include seat belt or tracks. 6 Not illustrated. Q Includes ROPS fold pin plus hairpin, item #45. X Rollover protection frame is serviced as a complete assembly only. Includes complete ROPS frame, mounting hardware, fold pivot and locking hardware, seat frame assembly item #14, catch item #43, and seat belt assembly item #26. -11- MAINFRAME GROUP -12- FUEL GROUP Item Part No. Description 1 2 1-303077 Kohler Kawasaki 3 4 5 6O 103-0304 1-303335 109-0346 103-2605 103-2784 3256-23 108-4582 1-633023 103-2132 Clamp, Fuel Line....................................12 Part No. 2405010 Fuel Filter ..................1 Part No. 49019-7001 Fuel Filter .............1 Hose, Fuel Line 2 1/2”............................2 Plastic Tie (Large)..................................5 Cap, Fuel Tank ......................................2 Fitting, Fuel Blkhd W/Screen ..................2 O-Ring ...................................................2 Washer, 5/16 SAE..................................10 Hose, Fuel Line 21"................................2 Stud, Fuel Tank......................................6 Asm, Tank Fuel (LH) ..............................1 7 8 9X 10U7 O X 7 T Qty. Item Part No. Description 117 12 13 103-2133 1-603770 109-0660 109-0293 1-633349 109-0281 322-3 3296-47 1-805005 99-5000 99-5005 Asm, Tank Fuel (RH) ............................. 1 Valve, Fuel............................................. 1 Hose, Fuel Line 3 1/2" (Kohler) .............. 1 Hose, Fuel Line 8 1/2” (Kawasaki) ......... 1 Spring, Fuel Tank .................................. 6 Hose, Fuel Line 26” ............................... 1 Screw, 5/16-18 x 3/4 .............................. 4 Nut, Thin Nyloc 5/16-18 ......................... 6 Washer, Lock 5/16................................. 4 Valve, Fuel Check.................................. 2 Fitting, Barbed Tee ................................ 1 14 15 16 17 18 19 20 Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller). Use Pro-lock, Nut type (Part No. 1-840022), .5ml tube on fuel fitting threads. Use Pro-lock, Retaining Type (Part No. 1-840023), .5cc tube on stud threads going into the tank. Includes tank, cap, fitting & studs. Not illustrated. -13- Qty. PARK BRAKE GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 6 Part No. Description Qty. 1-513140 1-633454 1-633477 1-634500 1-632217-03 103-0352-03 103-0354-03 1-523157 1-809036 103-9761 1-633380 109-5011 1-633382 109-5012 1-633102 1-633131 1-633144 103-0590 1-633926 Bushing..................................................2 Spring, Brake Rod..................................2 Rod, Brake.............................................3 Lever (1-632489-03)W/Grip ...................1 Shaft, Brake ...........................................1 Bracket, Brake (52” & 60”)......................2 Bracket, Brake (72”) ...............................2 Washer, Spacer .....................................2 Nut, Slotted 1.00-20 ...............................2 Band, Brake ...........................................2 Spacer (Short) (52” & 60”)......................4 Spacer (Short) (72”) ...............................4 Spacer (Long) (52” & 60”) ......................4 Spacer (Long) (72”)................................4 Bearing, Flange......................................2 Yoke ......................................................4 Pin, Trunion ...........................................2 Hub & Drum W/Studs, Wheel .................2 Studs, Wheel .........................................8 Item Part No. Description 16 17 18 19 20 3257-42 1-633268 323-4 103-2399 325-17 325-20 1-603991 32128-49 3219-3 3290-357 1-808285 3256-4 3272-10 1-806800 322-9 103-0384 103-0374 Key, Woodruff 5/16 x 1 .......................... 2 Grip, Brake Lever................................... 1 Screw, 3/8-16 x 3/4................................ 4 Pin, Clevis Spring 3/8............................. 3 Screw, 1/2-13 x 4 (52” & 60”) ................. 8 Screw, 1/2-13 x 6 (72”) 8 Zerk, 1/4-28 Straight .............................. 2 Nut, Whizlock 1/2-13 UNC-2B................ 8 Nut, 3/8-24............................................. 8 Nut, Whizlock 3/8-16.............................. 4 Pin, Clevis 3/8 x 1 1/4 ............................ 1 Washer, 3/8 Std ..................................... 4 Pin, Cotter 1/8 x 3/4 ............................... 2 Pin, Cotter 9/64 x 1 1/2 .......................... 2 Screw, 5/16-18 x 1 3/4 ........................... 6 Spacer ................................................... 6 Retainer, Brake Band............................. 2 21 22 23 24 25 26 27 28 29 30 31 Exmark black touch up spray paint - gloss black. 7 Not Illustrated. -14- Qty. MOTION CONTROL GROUP Item Part No. Description Qty. 1 2 3 4 5 6 7 8 9 106 11 12 13 14 15 16 17 18 19 20 21 1-303105 98-5975 109-2339 1-543017 109-3769 1-603737 1-603807 1-403180 32128-20 103-3457 103-3458 1-632208 109-3902 109-3901 103-3064 1-633102 1-633152 103-0407 103-3456 322-6 323-4 Yoke ......................................................2 Washer, Disc Spring 3/8.........................4 Damper..................................................2 Ball Joint (RH)........................................2 Bushing, Nylon (Reverse Ind).................2 Bolt, (Neutral Return) .............................2 Spring, (Neutral Return) .........................2 Screw, 5/16-18x1 3/8 Sp ........................4 Nut, Whizlock 5/16-18 ............................6 Handle (103-3326-03) W/Grip (LH) ........1 Handle (103-3327-03) W/Grip (RH)........1 Arm, Pump Control.................................2 Bracket, Motion Control (LH)..................1 Bracket, Motion Control (RH) .................1 Link, Tracking Rod .................................2 Bearing, Flanged....................................4 Ball Joint (LH) ........................................2 Arm, Control Shaft..................................2 Grip, Motion Control Handle...................2 Screw, 5/16-18 x 1 1/4 ...........................3 Screw, 3/8-16 x 3/4 ................................8 Item Part No. Description 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 323-7 323-9 1-803022 3296-39 3219-2 1-804524 322-12 3256-2 3256-3 3290-357 3272-5 1-808280 3296-29 103-0384 109-6058-03 3230-2 103-4331 3217-6 3230-23 109-3908 Screw, 3/8-16 x 1 1/4 ............................. 4 Screw, 3/8-16 x 1 3/4 ............................. 6 Set Screw, 5/16 x 5/8............................. 2 Nut, Nyloc 3/8-16 ................................... 6 Nut, 5/16-24........................................... 12 Nut, 5/16-24 (LH) ................................... 2 Screw, HH 5/16-18 x 2 1/2 ..................... 1 Washer, 1/4 ........................................... 2 Washer, 5/16 Std ................................... 4 Nut, Whizlock 3/8-16.............................. 8 Pin, Cotter 3/32 x 1/2 ............................. 2 Pin, Clevis 5/16 x 1 ................................ 2 Nut, Nyloc 5/16-18 ................................. 10 Spacer ................................................... 1 Bracket, Damper Mount ......................... 1 Bolt, Carriage 5/16-18 x 1 ...................... 2 Asm, Tracking Rod ................................ 2 Nut, Hex 5/16-18.................................... 4 Bolt, Carriage 5/16-18 x 3/4, short neck 2 Tab, Adjustment..................................... 2 Exmark black touch up spray paint - gloss black. 7 Not Illustrated. Use Pro-lock, Nut type (Part No. 1-840022), .5ml tube on setscrews. -15- Qty. ENGINE DECK GROUP – ALL UNITS Item Part No. Description 1 2 3 4 5 6 7 8Q 9 10 11 12 13 98-5975 302-40 103-5677 103-8599 109-3141 103-2627 106-7159 109-3766 1-603496 1-603805 3290-357 1-633166 103-4014 Washer, Spring Disc 3/8.........................1 Zerk, 1/4-20 (90º) ...................................1 Spacer ...................................................1 Spring ....................................................1 Spacer, Spring Mount ............................1 Bushing, Idler.........................................1 O-ring.....................................................2 Kit, Mule Idler Spring..............................1 Bushing, Idler.........................................1 Pulley, Idler ............................................1 Nut, Whizlock 3/8-16 ..............................4 Pulley, Idler ............................................1 Belt, Mule Drive......................................1 14 103-5695 Kit, Idler Arm (103-4593-03) W/Brgs ......1 15 16 17 18 19 20 21 22 23 323-10 323-9 323-13 1-800805 3296-39 3256-24 103-2916 103-3506 32120-10 Qty. Item 24 25 26 27 28 29 30 31 32 33 34 35 Screw, 3/8-16 x 2 ..................................1 Screw, 3/8-16 x 1 3/4 .............................1 Screw, 3/8-16 x 2 3/4 ............................1 Screw, 3/8-16 x 3 1/2 Gr8 ......................2 Nut, Nyloc 3/8 ........................................1 Washer, 3/8 SAE ...................................5 Guard, Top.............................................2 Seal, Single Lip ......................................2 Ring, Retaining ......................................2 36 37 38 39 40 41 42 Exmark black touch up spray paint - gloss black. Kit also includes item #19. Q Kit includes items shown and (2) whizlock nuts item #11 -16- Part No. Description 103-3504 1-633456 1-803035 321-4 321-4 103-6619-03 321-6 109-2365 3256-2 1-633396 32128-33 32128-33 3296-42 1-644276 103-3341 103-1308 103-6620-03 323-9 3290-357 98-5975 1-633794-03 1-633795-03 Bearing, Spherical ................................. 2 Bushing, Idler......................................... 1 Rivet, 3/16 x 1/4 .................................... 5 Screw, 1/4-20 x 3/4 (Kohler) .................. 2 Screw, 1/4-20 x 3/4 (Kawasaki).............. 6 Support, Front Cover RH (Kohler).......... 1 Screw 1/4-20 x 1.................................... 4 Bumper, Rubber .................................... 2 Washer, 1/4 STD ................................... 4 Clip, Loom .56 ....................................... 1 Nut, Whizlock 1/4-20 (Kohler) ................ 4 Nut, Whizlock 1/4-20 (Kawasaki) ........... 8 Nut, Nyloc 1/4-20 ................................... 6 Asm, Shield W/Decals (Kohler).............. 1 Asm, Shield W/Decals (Kawasaki) ......... 1 Shield, Engine ....................................... 1 Support, Front Cover (LH) (Kohler) ........ 1 Screw, HH 3/8-16 x 1 3/4....................... 4 Nut, Whizlock 3/8-16.............................. 4 Washer, Spring Disc 3/8 ........................ 4 Baffle, Engine Shield RH (Kawasaki) ..... 1 Baffle, Engine Shield LH (Kawasaki)...... 1 Qty. ENGINE DECK GROUP – (cont.) Item Part No. Description Qty. 1 2 3 4 5 6 7 8V 9 10 11 12 13 14 15 1-603610 109-7712-03 109-7665 1-303334 322-5 109-7083-03 109-7666 3212-6 322-3 103-0152 109-7713-03 1-633179 3290-357 323-6 32128-20 32128-20 Washer, 7/16 Spring Disc.......................2 Guard, Clutch.........................................1 Kit Clutch (Kohler)..................................1 Washer, 5/16 Spring Disc.......................1 Screw, 5/16-18 x 1 .................................1 Anchor, Clutch .......................................1 Kit Clutch (Kawasaki) .............................1 Screw, 7/16-20 x 1 1/2 ...........................1 Screw, HH 5/16-18 x 3/4 ........................4 Keeper, Clutch (Kawasaki)....................1 Guard, Muffler (Kawasaki)......................1 Spacer ...................................................1 Nut, Whizlock 3/8-16 ..............................4 Screw, HH 3/8-16 x 1 .............................4 Nut, Whizlock 5/16-18 (Kohler)...............1 Nut, Whizlock 5/16-18 (Kawasaki)..........5 Item Part No. Description 16 17 18 19 20 21 22 23 24 25 26 27 28 29▲ 109-2987 109-1012 321-4 32128-33 103-3535 109-4490 109-8119-03 1-653291 1-805005 33014-00 3253-6 324-2 103-7480 3212-10 Asm, Oil Drain Tube W/Plug (Kohler)..... 1 Plug, Oil Drain ....................................... 1 Screw, 1/4-20x 3/4................................. 1 Nut, Whizlock 1/4-20.............................. 1 Kit, Cable Heat Shield (Kohler) .............. 1 Asm, Oil Drain Tube W/Plug (Kawasaki) .. 1 Guard, Muffler (Kohler) .......................... 1 Gasket (Kohler)...................................... 2 Washer, Lock 5/16 Hvy.......................... 4 Nut, Hex M8 1.25................................... 4 Washer, Lock 7/16................................. 2 Screw, 7/16-14x.75 G5 .......................... 2 Kit, Muffler (Kohler)................................ 1 Screw, HH 7/16-20 x 2 1/2 ..................... 1 Exmark black touch up spray paint - gloss black. Use a Teflon Pipe Sealant or equivalent on threads. V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt. Includes items #20 & #23. Kohler Replacement Parts List (Refer to Engine Owner’s Manual) Description Kohler Part Engine Oil Filter ..........................5205002 Engine Air Filter ..........................2508301 Safety Filter.................................2508304 Kawasaki Replacement Parts List (Refer to Engine Owner’s Manual) Description Kawasaki Part Engine Oil Filter ......................... 49065-2078 Engine Air Filter ......................... 11013-7020 Safety Filter................................ 11013-7019 -17- Qty. ENGINE DECK GROUP (cont.) -18- HYDRAULIC GROUP Item Part No. Description 1 2 3 4 5 V 103-1947 103-7615 103-1949 104-7836 109-4180 1-523541 103-1988 105-7699 109-6273 1-603921 32120-10 109-7689 1-603921 103-1806 103-1716 103-3506 103-1807 1-603921 103-1801 1-603921 103-1799 1-603921 321-3 1-805004 103-2156 1-603921 103-1020 109-6130 103-7441 103-8448 103-7443 105-6184 103-7488 103-7489 103-2672 112-4155 1-603990 1-603920 1-603992 103-5333 109-5966 Asm, Reservoir W/Decal ........................1 Asm Cap W/Gasket................................1 Gasket, Reservoir Cap...........................1 Head, Filter ............................................1 Element, Hydraulic Oil Filter...................1 Element, Hydraulic Filter (Winter)...........1 Clamp, Hose ..........................................1 Strip, Vinyl Seal......................................1 Asm, Hose Hydraulic..............................1 Boss O-Ring ..........................................1 Ring, Retaining ......................................2 Hose, Hydraulic......................................1 O-Ring, SAE #6 .....................................1 Asm, Hose Hydraulic..............................1 Clamp, Hose ..........................................3 Seal, Single Lip ......................................2 Fitting, 45°..............................................1 Boss O-Ring ..........................................1 Adapter, Straight ....................................1 Boss O-Ring ..........................................1 Elbow,90°...............................................2 Boss O-Ring ..........................................1 Screw,1/4-20 x 5/8 .................................2 Lockwasher, 1/4.....................................2 Adapter, Straight ...................................2 Boss O-Ring ..........................................1 O-Ring (37° Flare #6).............................1 Pump, Hydraulic.....................................1 Kit, Input Bearing ...................................1 Kit, Thrust Bearing .................................1 Kit, Cylinder Block..................................1 Kit, Overhaul Seal ..................................1 Fan ........................................................1 Guard, Fan.............................................1 Kit, Shock Valve (200 Bar, no orifice) .....1 Kit, Shock Valve (200 Bar, .031 orifice) ..1 Connector, Straight ................................4 O-Ring (SAE #8) ....................................1 O-Ring (37° Flare #8).............................1 Motor, Wheel Drive ................................2 Kit, Seal .................................................1 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Qty. Item Part No. Description 23 24 25 26 27 28 29 30 31 32 33 103-3733 103-3735 103-3736 103-3737 109-6046 1-803050 30-1710 1-603050 5-1077 1-603991 1-603919 1-603992 109-4076 Hose, Upper LH..................................... 1 Hose, Lower LH ..................................... 1 Hose, Upper RH .................................... 1 Hose, Lower RH .................................... 1 Sheave, Pump ....................................... 2 Setscrew, Sq Hd 5/16-18 x 3/4............... 2 Setscrew, Sq Hd Cup 5/16-18 x 1 .......... 4 Spacer ................................................... 1 Key, Machine 3/16 SQ x 1 ..................... 2 Adapter, Straight ................................... 4 Boss O-Ring .......................................... 1 O-Ring (37° Flare #8)............................. 1 Idler Flat W/Hub..................................... 1 34 103-5694 Kit, Idler Arm (103-4595-03) W/Bearings ............................................ 1 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 323-11 3256-4 3290-357 103-5677 32128-33 109-7738 109-6112 323-8 1-800805 323-7 106-7159 13-2840 302-40 103-3504 103-3330 321-6 3256-22 103-2916 103-7262 103-7441 94-6922 103-7443 105-6184 103-2741 Screw, HH 3/8-16 x 2 1/4....................... 1 Washer, Flat Std 3/8 .............................. 1 Nut, Whizlock 3/8-16.............................. 8 Spacer ................................................... 1 Nut, Whizlock 1/4-20.............................. 2 Sheave, Engine ..................................... 1 Belt, Pump Drive.................................... 1 Screw,3/8-16 x 1 1/2 .............................. 1 Screw,3/8-16 x 3 1/2 Gr8 ....................... 1 Screw,3/8-16 x 1 1/4 .............................. 4 O-ring .................................................... 2 Key, 1/4 x 1/4 x 1 1/4 ............................ 1 Zerk,90° 1/4-28...................................... 1 Bearing, Spherical ................................. 2 Spring, Extension................................... 1 Screw, HH 1/4-20 x 1............................. 2 Washer, SAE 1/4 ................................... 2 Guard, Top ............................................ 2 Pump, Hydraulic .................................... 1 Kit, Input Bearing ................................... 1 Kit, Thrust Bearing ................................. 1 Kit, Cylinder Block.................................. 1 Kit, Overhaul Seal.................................. 1 Kit, Shock Valve 10A/10L....................... 1 Exmark black touch up spray paint - gloss black. Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews. V Use only for operation below 32°F (0°C). -19- Qty. HYDRAULIC GROUP -20- DECAL GROUP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 109-8482 107-2112 103-6319 1-643222 1-633706 1-643339 103-3270 103-3999 1-513742 1-303508 1-513748 98-5954 109-3148 109-0737 Description Qty. Decal, Console.......................................1 Decal, Warning Slope ............................1 Decal, Check Service.............................1 Decal, Belt Routing ................................1 Decal, Deck Height ................................1 Decal, Pump Belt Rtg.............................1 Decal, 3750 RPM...................................1 Decal, Exmark Logo (Console)...............1 Decal, No Step.......................................2 Decal, Discharge Warning......................1 Decal, Guard..........................................1 Decal, Missing Cover .............................2 Decal, Bolt Torque .................................1 Decal, Console.......................................1 Item 15 16 17 18 19 20 21 22 23 24 25 26 27 -21- Part No. 103-3113 109-7949 1-633462 103-1146 103-5881 103-9256 1-523552 107-2102 1-633922 103-2882 1-403005 103-1145 103-1147 103-5472 Description Qty. Decal, Lazer Model................................ 1 Decal, Wheel Hub.................................. 2 Decal, Important .................................... 1 Decal, Ultracut 60 .................................. 1 Decal, Rotating Devices......................... 1 Decal, Console Top ............................... 1 Decal, Hyd Tank/Hot Surface................. 1 Decal, Rops Folding............................... 1 Decal, Anti-Scalp ................................... 1 Decal, Exmark Logo............................... 1 Decal, Danger........................................ 2 Decal, Ultracut 52 .................................. 1 Decal, Ultracut 72 .................................. 1 Decal Kit DECAL GROUP -22- KOHLER ELECTRICAL GROUP Item 1 2 Part No. Description Item Part No. Description 107-9277-03 3296-29 Hold Down, Battery ................................1 Nut, 5/16-18 Nyloc .................................1 Qty. 20 21 1-513051 1-303287 Switch, Drive Lever N.O......................... 2 Plastic Tie (Small).................................. 5 Qty. Module, Seat Delay ............................... 1 3 1-543792 Wingnut, Nyloc.......................................2 22 103-5218 4 1-633307 Cable, Battery (-) 40”..............................1 23 109-4736 Asm, Switch W/Nut ................................ 1 5 109-2407 Insulator, Battery....................................1 24 1-513374 Meter, Engine Hours .............................. 1 6 1-800282 Screw, 5/16-18 x 7 .................................1 25 103-5221 Switch, PTO........................................... 1 7 3256-2 Washer, 1/4 Flat.....................................2 26 1-633396 Clip, Loom .69 ....................................... 3 8 3217-6 Nut, Hex 5/16-18 ...................................1 9 1-523415 Spring, Seat Switch................................1 28 10 1-522424-03 Wldmt, Spring Mount..............................1 29 109-7630 Cable, Battery (+)................................... 1 11 321-4 Screw, 1/4-20 x 3/4 ................................7 30 1-543393 Insulator, Solenoid (+)............................ 1 12 32128-33 Nut, 1/4-20 Whizlock ..............................8 31 1-633651 Bolt, Battery Hold Down ......................... 2 13 103-2106 Key, Exmark Logo..................................1 32 103-5652 Asm, Seat Switch Actuator..................... 1 1-603511 Key, Ignition ...........................................1 33 3296-2 Nut, #10-24 Hex Nyloc........................... 4 Relay, 12V ............................................. 2 27V 109-0480 1-303335 Harness, Wiring ..................................... 1 Plastic Tie (Large).................................. 3 14 1-513152 Switch, Seat N.C....................................1 34 1-643275 15 1-513180 Actuator, Seat Switch.............................1 35 103-0498 Nut, Ignition ........................................... 1 16 3290-500 Screw, #10-24 x 5/8 ...............................12 36 321-2 Screw, 1/4-20 x 1/2................................ 1 17 1-633181 Plate, Tapped.........................................4 37 3256-22 Washer, 1/4 SAE ................................... 1 18 1-816001 Fuse-20 Amp .........................................2 38 109-7679-03 Mount, Relay ......................................... 1 1-633111 Switch, Brake N.O./N.C..........................1 19 V Use dielectric grease on all wiring harness connectors. -23- KAWASAKI ELECTRICAL GROUP Item 1 2 Part No. Description 107-9277-03 3296-29 Qty. Item Part No. Description Qty. Hold Down, Battery ................................1 Nut, 5/16-18 Nyloc .................................1 21 22 1-303287 103-5218 Plastic Tie (Small).................................. 5 Module, Seat Delay ............................... 1 3 1-543792 Wingnut, Nyloc.......................................2 23 109-4736 Asm, Switch W/Nut ................................ 1 4 1-633307 Cable, Battery (-) 40”..............................1 24 1-513374 Meter, Engine Hours .............................. 1 5 109-2407 Insulator, Battery....................................1 25 103-5221 Switch, PTO........................................... 1 6 1-800282 Screw, 5/16-18 x 7 .................................1 26 1-633396 Clip, Loom .69 ....................................... 3 7 3256-2 Washer, 1/4 Flat.....................................2 8 3217-6 Nut, Hex 5/16-18 ...................................1 28 1-303335 Plastic Tie (Large).................................. 2 9 1-523415 Spring, Seat Switch................................1 29 109-7630 Cable, Battery (+)................................... 1 10 1-522424-03 Wldmt, Spring Mount..............................1 30 1-543393 Insulator, Solenoid (+)............................ 3 11 321-4 Screw, 1/4-20 x 3/4 ................................7 31 1-633651 Bolt, Battery Hold Down ......................... 2 12 32128-33 Nut, 1/4-20 Whizlock ..............................8 32 321-2 Screw, 1/4-20 x 1/2................................ 1 13 103-2106 Key, Exmark Logo..................................1 33 3296-2 Nut, #10-24 Hex Nyloc........................... 4 1-603511 Key, Ignition ...........................................1 34 1-643275 Relay, 12V ............................................. 2 14 1-513152 Switch, Seat N.C....................................1 35 103-0498 Nut, Ignition ........................................... 1 15 1-513180 Actuator, Seat Switch.............................1 36 3256-22 Washer, 1/4 SAE ................................... 1 16 3290-500 Screw, #10-24 x 5/8 ...............................12 37 1-633306 Wire, Starter Solenoid............................ 1 17 1-633181 Plate, Tapped.........................................4 38 1-513075 Switch, 12V Solenoid ............................. 1 18 1-816001 Fuse-20 Amp .........................................2 39 3217-5 Nut, Hex 1/4-20...................................... 1 19 1-633111 Switch, Brake N.O./N.C..........................1 40 1-805004 Washer, Lock 1/4 Heavy........................ 1 20 1-513051 Switch, Drive Lever N.O. ........................2 V 27V 109-5804 Use dielectric grease on all wiring harness connectors. -24- Harness, Wiring ..................................... 1 KOHLER ELECTRICAL DIAGRAM -25- G006133 START RELAY SEAT DELAY HOUR METER, ENGINE, PTO SWITCH TERMINAL S TERMINAL X TERMINAL Y -26PINK/BLACK STRIPE GRAY ORANGE/BLACK STRIPE DK. GREEN/WHITE YELLOW BROWN BROWN LT. BLUE BLACK START RELAY OPEN WITH BRAKE ENGAGED RECTIFIER/ REGULATOR BLACK KILL RELAY BLACK PINK/BLACK STRIPE DK. GREEN LT. BLUE DK. GREEN TAN LT. GREEN LT. GREEN LT. BLUE CLOSED WITH BRAKE ENGAGED DK. GREEN BRAKE ELECTRIC CLUTCH BLACK RH MOTION CONTROL BLACK LH MOTION CONTROL GROUND BLACK BLACK MOTION CONTROL SWITCHES ARE CLOSED WITH CONTROL LEVERS IN NEUTRAL LOCK POSITION SWITCH IN - ORANGE TO PINK/BLACK SWITCH OUT - ORANGE TO GREY SEAT SWITCH DK. GREEN BLACK NOTE: CONNECTORS VIEWED FROM WIRE END X +Y GRAY GRAY GRAY GRAY ORANGE ORANGE ORANGE ORANGE DK. BLUE SEAT DELAY MODULE INPUT TAN B+I+S B+ I+A ELECTRIC CLUTCH SWITCH HOUR METER ORANGE ORANGE ORANGE ORANGE TAN SEAT DELAY MODULE CONTROL VIOLET 3. START NONE CIRCUIT "MAKE" TERMINAL X TERMINAL Y TERMINAL A TERMINAL B TERMINAL S IGNITION SWITCH YELLOW RED VIOLET GRAY 2. RUN 1. OFF POSITION HOUR METER, ENGINE, PTO SWITCH TERMINAL I TERMINAL I BATTERY TERMINAL B CONNECTIONS VOLTAGE REGULATOR TERMINAL A TERMINAL IGNITION SWITCH SEAT DELAY MODULE DIODE SWITCH IS CLOSED WITH OPERATOR IN SEAT OIL PRESSURE ENGINE KILL FUEL SOLENOID WHITE DK. GREEN STARTER SOLENOID 20 AMP FUSE 20 AMP FUSE DK. BLUE BLACK BLACK ORANGE/BLACK STRIPE RED RED RED VIOLET VIOLET KAWASAKI ELECTRICAL DIAGRAM DK. GREEN DK. GREEN/WHITE DK. GREEN WHITE DK. GREEN LT. BLUE LT. BLUE LT. BLUE TAN KOHLER LOGIC SCHEMATIC -27- KAWASAKI LOGIC SCHEMATIC -28- NOTES -29- SERVICE RECORD Date Description of Work Done Service Done By -30- See Exmark’s Complete Line of Accessories Riding Accessories Custom Ride Seat Suspension System Deck Lift Assist Kit Hitch Kit Light Kit Micro-mulch System Roll Over Protection System (ROPS) Snow Blade Sun Shade Trash Container Turf Striper Ultra Vac Collection System Ultra Vac Quick Disposal System Walk Behind Accessories Grass Catcher Micro-mulch System Steerable Sulky Sulky Hitch Kit Turf Striper Standon Check Us Out On The Web: www.exmark.com © 1997–2008 Exmark Mfg. Co., Inc. Industrial Park Box 808 Beatrice, NE 68310 All Rights Reserved Part No. 4500-303 Rev. A (402) 223-6300 Fax (402) 223-5489 Printed In USA.
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