Falcon 19, 24, 25 And XX Series Exit Devices Service Manual 108004
User Manual: Falcon 19, 24, 25 and XX Series Exit Devices Service Manual Service Manual
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19, 24, 25 and XX series exit devices Service manual Contents 4 Introduction 46 25 Series 4 4 How to order Part number changes 5 19 Series 6 8 10 12 19 and F-19 rim exit device 19-V and F-19-V surface vertical rod exit device 19-V and F-19-V surface vertical rods and latch cases 19 Series: control trim, knob (911) and lever (912) for rim and vertical device 19 Series: control trim, knob (911) and lever (912) dummy for rim and vertical device 19 Series: control trim (918) for rim and vertical device 19 Series: Trident trim* (920) and Centron trim* (917, 930) 19 Series: optional equipment 47 49 51 53 55 14 15 16 16 17 24 Series 18 20 22 24 26 28 30 32 34 36 37 38 39 40 41 42 43 44 45 (F)24 rim exit device (F)24-V surface vertical rod exit device (F)24-C concealed vertical rod exit device (F)24-V surface vertical rods and latches (F)24-C and F-24-C-WDC-90 concealed vertical rods and latches 24-C-WDC and F-24-C-WDC-20 concealed vertical rods latches 24 Series: knob (711) and lever (712) trim—rim and vertical device 24 Series: knob (711) and lever (712) trim—concealed device 24 Series: knob (711) and lever (712) dummy trim for rim, vertical and concealed device 24 Series: Athena (715) pull and Delta pull (717, 718) trim for rim and vertical device 24 Series: Delta pull (717, 718) trim for concealed devices 24 Series: Delta (718) trim for rim and vertical device 24 Series: Delta (718) trim for concealed device 24 Series: control pull trim (710) for rim and vertical device 24 Series: control thumbpiece (710) trim for rim and vertical device 24 Series: Delta thumbpiece (718) trim for rim and vertical device 24 Series: Delta thumbpiece (718) trim for concealed device 24 Series: turn lever (719) trim for surface vertical device 24 Series: turn lever (719) trim for concealed vertical device iii • Falcon • 19, 24, 25 and XX series exit devices service manual 57 59 61 63 65 67 69 70 71 72 74 76 (F)25 rim exit device 25-V surface vertical rod exit device (F)25-V surface vertical rods and latches (F)25-C concealed vertical rod exit device (F)25-C and F-25-C-WDC-90 concealed vertical rods and latches 25-C-WDC and F-25-C-WDC-20 concealed vertical rods and latches (F)25-M mortise exit device 25 Series trim: lever (510), vandal resistant (vr) lever (511), knob (513) 25 Series trim: lever (510), knob (513) 25 Series trim: thumbpiece (512) 25 Series trim: thumbpiece (512) 25 Series trim: delta pull 25 Series trim: FSA/FSE, electric lock /unlock 24 /25 Series channel cover plate options 24 /25 Series electrical options 24 /25 Series miscellaneous kits and parts Refill parts /packages 77 XX Series 78 79 80 81 82 83 84 85 86 87 88 89 90 XX-rim exit device F-XX-rim exit device (F)XX-rim center case XX-V surface vertical rod exit device F-XX-V surface vertical rod exit device (F)XX-V surface vertical rods and latches XX-C concealed vertical rod exit device F-XX-C concealed vertical rod exit device (F)XX-C concealed vertical rods and latches (F)XX-C concealed vertical top latches and plates XX-M mortise exit device F-XX-M mortise exit device (F)XX-M mortise lock 91 Strikes 92 Mullions Introduction Introduction This manual contains a listing of replaceable parts and assemblies for the 19, 24, 25 and XX Series exit devices. All products listed meet ANSI A156.3 Grade 1 standards. How to order Some parts are sold separately. Other parts are available as part of a kit or multiple quantity package. For the best possible service when ordering replacement parts or assemblies, please provide the following information: • Part number or assembly number • Description • Quantity needed • Finish desired (available finishes shown below) BHMA US Finish description BHMA US Finish description 605 US3 Brass, bright 628 US28 Anodized Aluminum 606 US4 Brass, satin 629 US32 Stainless Steel, polished 612 US10 Bronze, satin 630 US32D Stainless Steel, satin 613 US10B Brass, satin, oxidized, oil rubbed 619 US15 Satin Nickel Plated, clear-coated 689 SP28 Lacquer Sprayed Aluminum 622 US19 Dull Black, painted 695 SP313 Sprayed Duranodic 625 US26 Chromium, bright 710 313AN Anodized Duranodic 626 US26D Chromium, satin 643E Part number changes This manual reflects the product as sold in May 2009. Because of changes to the product and/or manufacturing processes, part numbers may change. 4 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 Series 6 8 10 12 14 15 16 16 19 and F-19 rim exit device 19-V and F-19-V surface vertical rod exit device 19-V and F-19-V surface vertical rods and latch cases 19 Series: control trim, knob (911) and lever (912) for rim and vertical device 19 Series: control trim, knob (911) and lever (912) dummy for rim and vertical device 19 Series: control trim (918) for rim and vertical device 19 Series: Trident trim* (920) and Centron trim* (917, 930) 19 Series: optional equipment 19 Series 19 and F-19 rim exit device Fire and panic 5 1 2 6 Fire or Panic 19 18 FIRE DEVICE ONLY 20 11 PANIC DEVICE ONLY 12 13 14 16 6 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 Series No. Qty. Part no. Description Notes 1 1 650343 19 Channel End Cap Kit (with screws) 2 1 650320 19 End Cap Mounting Bracket with SNB 5 1 4122 Sex Bolt, package of 1, includes machine screw, Z\x - 20 x 6 1 4107 19 Channel 3’ Door A 1 4108 19 Channel 4’ Door A 11 1 650360 F-19 Channel Cover Plate 3' A 1 650361 F-19 Channel Cover Plate 4' 1 650297 19 Panic Hex Dogging Channel Cover, 4' A 1 650303 19 Panic Hex Dogging Channel Cover 3' A 13 1 610480 19 Panic Dogging Housing 12 14 1 060110 19 Panic Dogging Pin (package of 10) 16 1 060109 19 Panic Hex Dogging Key M\cx" (package of 10) 18 1 F570 19 1 650307 19-R Center Case Assembly 650374 F-19-R Center Case Assembly 20 1 650384 19-R Center Case Cover Kit (with screws) * 1 060123 Electric Option Dogging Screw (package of 10) * 1 060124 K/L/TL Trim Lock Nut (package of 10) * 1 650328 19-R Mounting Package * 1 650329 F-19-R Mounting Package C\v" PPHMS A F570 Strike (US19) * Item(s) not shown A Specify by finish: US32D or SP28/SP313 Falcon • 19, 24, 25 and XX series exit devices service manual • 7 19 Series 19-V and F-19-V surface vertical rod exit device Panic and fire 5 1 2 6 Fire or Panic 30 5 FIRE DEVICE ONLY 28 26 25 11 24 31 PANIC DEVICE ONLY 12 13 14 22 16 8 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 Series No. Qty. Part no. Description Notes 1 1 650343 19 Channel End Cap Kit (with screws) 2 1 650320 19 End Cap Mounting Bracket with SNB 5 1 4122 Sex Bolt, package of 1, includes machine screw (Z\x - 20 x C\v" PPHMS) A 6 1 4107 19 Channel 3’ Door A 1 4108 19 Channel 4’ Door A 1 650360 F-19 Channel Cover Plate 3' A 1 650361 F-19 Channel Cover Plate 4' A 1 650297 19 Panic Hex Dogging Channel Cover 4' A 1 650303 19 Panic Hex Dogging Channel Cover 3' A 13 1 610480 19 Panic Dogging Housing 19 Panic Dogging Pin (package of 10) 11 12 14 1 060110 16 1 060109 19 Panic Hex Dogging Key M\cx" (package of 10) 22 1 650385 19-V Center Case Cover Kit (with screws) 25 1 650392 19-V Center Case Slidebar Lever 26 1 650391 19-V Center Case Drawbar Lever 28 1 650393 19-V Center Case Retractor Cam 30 1 650390 19-V Drawbar 31 1 650308 19-V Center Case LHR 1 650309 19-V Center Case RHR * 1 650330 19-V Mounting package * 1 650331 F-19-V Mounting package * Item(s) not shown A Specify by finish: US32D or SP28/SP313 Falcon • 19, 24, 25 and XX series exit devices service manual • 9 19 Series 19-V and F-19-V surface vertical rods and latch cases Panic and fire 32 33 39 45 34 35 38 44 40 36 44 41 36 53 37 42 38 43 39 10 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 Series No. Qty. Part no. Description 32 1 3788 33 2 660002 Vertical Rod Top Strike #10 x 1Z\v" FPHSMS 34 1 650389 19-V Top Latch Case 35 1 060111 Z\," x 1" Cotter Key package of 10 36 1 060114 Rod Guide Screws package of 10 37 1 060113 Latch Screw package of 10 38 2 650388 19-V Latch Case Cover Kit (with screws) 39 1 650337 19-V Latch Case Cover Mounting package of 4 40 1 4286 19 Top Rod 41 1 4288 19 Bottom Rod 42 1 650387 Notes * A Bottom Bolt Guide (screws not included) 43 1 2130 44 2 650386 Rod Guide Kit (with screws) Vertical Rod Bottom Strike 45 1 650006 19/24/25/XX-V Extension Rod 12" A 45 1 650007 19/24/25/XX-V Extension Rod 24" A 45 1 650008 19/24/25/XX-V Extension Rod 36" A 53 1 610045 (F)19-V Bottom Bolt Assembly * For Flush Transom applications, specify part number 4215-019 angle bracket A Specify by finish: US32D or SP28/SP313 Falcon • 19, 24, 25 and XX series exit devices service manual • 11 19 Series 19 Series: control trim, knob (911) and lever (912) for rim and vertical device 911K, 911K-NL, 912L-BE and 912L-NL 911K 911K-NL 911K-BE 912L 912L-NL 912L-BE f a g h i or j c n g e b h k i j 12 • Falcon • 19, 24, 25 and XX series exit devices service manual d 19 Series No. a A Qty. Part no. Description Notes A 1 986 b 1 050526 Cylinder Locknut package c 1 650314 700/900 Locking Plate d 2 4270 e 1 661565 700/900 Series Lever Actuator Spring 1 661587 700/900 Series Knob Actuator Spring f 1 600298 711 Knob Assembly A 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26, US32, US32D) 900 Series Hex Stud g 1 600299 712 Dane Lever A h 1 600300 712 Sutro Lever A i 1 600301 712 Quantum Lever A A j 1 600337 712 Avalon Lever k 1 600283 Shear Pin, package of 5 n 1 650371 Tailpiece package 1 C\v " Door 1 650372 Tailpiece package 2 Z\v " Door Specify by finish shown Specifications: Escutcheon: Knob Projection: Lever Projection: 1C\v" x 7Z\v" 4" Dane Quantum Sutro Avalon 2Z\v" 3Z\," 2ZC\zn" 3Z\v" Falcon • 19, 24, 25 and XX series exit devices service manual • 13 19 Series 19 Series: control trim, knob (911) and lever (912) dummy for rim and vertical device 911K-DT and 912L-DT 911K-DT 912L-DT g f g h h i or j d i d j No. A Qty. Part no. Description Notes 900 Series Hex Stud No. Qty. Part no. Description Notes d 2 4270 h 1 600300 712 Sutro Lever A f 1 600298 711 Knob Assembly A i 1 600301 712 Quantum Lever A g 1 600299 712 Dane Lever A j 1 600337 712 Avalon Lever A Specify by finish shown Specifications: Escutcheon: Knob Projection: Lever Projection: 1C\v" x 7Z\v" 4" Dane Quantum Sutro Avalon 2Z\v" 3Z\," 2ZC\zn" 3Z\v 14 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 Series 19 Series: control trim (918) for rim and vertical device 918DT and 918NL 918DT 918NL d d p a d d d 918DT No. Part no. a 1 951 d 3 4270 1 600166 p A Qty. 918NL Description Notes Rim Cylinder (US3, US4, US10, US10B, US26, US32, US32D) A 900 Series Hex Stud 918NL Cylinder Mounting package Specify by finish shown Specifications: Escutcheon: Projection: Overall Length: 1C\v" x 7Z\v" 2" 13" Falcon • 19, 24, 25 and XX series exit devices service manual • 15 19 Series 19 Series: Trident trim* (920) and Centron trim* (917, 930) Trident: 920DT, 920NL Centron: 917DT, 930EO, 930DT, 930NL and 930C m No. Qty. m Part no. 1 Description 600315 Notes 920/930 Cylinder Anchor * Item(s) not shown 19 Series: optional equipment 46 5 50 49 10 No. Qty. Part no. Description Notes 5 1 4122 Sex Bolt, package of 1, includes machine screw (Z\x"- 20 x C\v" PPHMS)** A 10 1 2729P Sex Bolt, package of 1, includes machine screw (#10-24 x C\v" PPHMS)*** A 1 2729F Sex Bolt, package of 1, includes machine screw (#10-24 x C\v" PPHMS)*** No. 46 A Qty. Part no. Description 1 650060 19 Cylinder Dogging Kit 3’ device B 1 650063 19 Cylinder Dogging Kit 4’ device B 49 1 650022 19-R Z\v” Rim Shim Kit 50 1 650023 19-V Z\v” Surface Vertical Shim Kit ** Sold individually, for center case (2) A Specify by finish: US10B or US26D *** Sold individually, for surface vertical latches (3) B Specify by finish: US28 or SP313 16 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes 24 Series 18 20 22 24 26 28 30 32 34 36 37 38 39 40 41 42 43 44 45 (F)24 rim exit device (F)24-V surface vertical rod exit device (F)24-C concealed vertical rod exit device (F)24-V surface vertical rods and latches (F)24-C and F-24-C-WDC-90 concealed vertical rods and latches 24-C-WDC and F-24-C-WDC-20 concealed vertical rods latches 24 Series: knob (711) and lever (712) trim—rim and vertical device 24 Series: knob (711) and lever (712) trim—concealed device 24 Series: knob (711) and lever (712) dummy trim for rim, vertical and concealed device 24 Series: Athena (715) pull and Delta pull (717, 718) trim for rim and vertical device 24 Series: Delta pull (717, 718) trim for concealed devices 24 Series: Delta (718) trim for rim and vertical device 24 Series: Delta (718) trim for concealed device 24 Series: control pull trim (710) for rim and vertical device 24 Series: control thumbpiece (710) trim for rim and vertical device 24 Series: Delta thumbpiece (718) trim for rim and vertical device 24 Series: Delta thumbpiece (718) trim for concealed device 24 Series: turn lever (719) trim for surface vertical device 24 Series: turn lever (719) trim for concealed vertical device 24 Series (F)24 rim exit device Panic and fire 1 3 7 6 25 Fire or Panic 7 9 5 4 73 6 36 Fire Device Only 8 17 36 13 Panic Device Only 18 • Falcon • 19, 24, 25 and XX series exit devices service manual 24 Series No. Qty. 1 1 Part no. 650294 Description Package contents 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 3 1 661408 24 Channel 3' 661409 24 Channel 4' A 4 1 600305 24 Channel Screw Pkg 5 1 650121 F-24 Channel Cover 3' 650122 F-24 Channel Cover 4' 6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 24 Pushbar Endcap Kit 2– Pushbar Endcap 10– #10-16 x Z\x" Hex Washer Head Taptite A, B A 4– #8-18 x C\v" FPHSMS 8 1 9 1 299 13 1 650187 24 Hex Dogging Kit 3' 650188 24 Hex Dogging Kit 4' 060109 24 Panic Hex Dogging Key M\cx" package of 10 17 1 25 1 36 1 600307 Center Case Cover Screw Pkg 4– #8-18 x C\," UFPHSMS A 1– Panic Channel Cover 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS A, B 299 Strike C 650233 24-R Center Case Kit 1– Center Case 650234 F-24-R Center Case Kit 2– #10-16 x Z\x" Hex Washer Head Taptite 650324 (F)24-R Mounting Pkg 1C\v" Door 2– #10 x 1Z\v" PPHSMS * 2– #14 x 1" PPHSMS * 2– 1/4 - 20 x C\v" PPHMS 2– 10-24 x 1Z\x" PPHMS 1– Dogging Key 1 73 1 650302 (F)24-R Mounting Pkg 2Z\v" Door 2– #10 x 1Z\v" PPHSMS 2– #14 x 1" PPHSMS * 2– 1/4 - 20 x 1Z\v" PPHMS * 2– #10-24 x 2" PPHMS * A 650247 24-R Center Case Cover Kit 1– Center Case Cover 650249 F-24-R Center Case Cover Kit 4– #8-18 x C\," UFPHSMS * Item(s) not shown A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28 B Channel Covers for CD, EA, HWEA, KOR, see page 74 C Specify by finish: US3, US4, US10, US19, US26, US26D, SP313 * Falcon • 19, 24, 25 and XX series exit devices service manual • 19 24 Series (F)24-V surface vertical rod exit device Panic and fire 1 3 7 6 57 Fire or Panic 7 5 4 Fire Device Only 74 6 37 8 17 37 13 Panic Device Only 20 • Falcon • 19, 24, 25 and XX series exit devices service manual 24 Series No. 1 Qty. 1 Part no. 650294 Description Package contents 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 1 650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 3 1 661408 24 Channel 3' 661409 24 Channel 4' A 4 1 600305 24 Channel Screw Pkg 5 1 650121 F-24 Channel Cover 3' 650122 F-24 Channel Cover 4' 6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 24 Pushbar Endcap Kit 2– Pushbar Endcap 10– #10-16 x Z\x" Hex Washer Head Taptite A, B A 4– #8-18 x C\v" FPHSMS 8 1 600307 Center Case Cover Screw Pkg 4– #8-18 x C\,” UFPHSMS A 13 1 650187 24 Hex Dogging Kit 3' A, B 650188 24 Hex Dogging Kit 4' 1– Panic Channel Cover 1– Dogging Subassembly 1– #8-32 x C\,” UFPHMS 17 1 060109 24 Panic Hex Dogging Key M\cx" package of 10 37 1 650304 24-V Mounting Pkg 1C\v" - 2Z\v" Door 4– #10 x 1Z\v" PPHSMS * 2– #10 x 1Z\v" FPHSMS * 2– #14 x 1" PPHSMS * 1– Z\, x 1" Cotter Key * 1– Dogging Key 650325 F-24-V Mounting Pkg 1C\v" Door 2– #10-24 x C\v" PPHMS * 4– #10-24 x C\v" FPHMS * 2– 1/4-20 x C\v" PPHMS 650201 57 1 650236 F-24-V Mounting Pkg 2Z\v" Door (F)24-V Center Case Kit 1– Z\, x 1" Cotter Key * 2– #10-24 x 1Z\v" PPHMS * 4– #10-24 x 1Z\v" FPHMS * 2– 1/4-20 x 1Z\v" PPHMS * 1– Z\," x 1" Cotter Key * 1– Center Case A 2– #10-16 x Z\x" Hex Washer Head Taptite 74 1 650251 (F)24-V Center Case Cover Kit 1– Center Case Cover A 4– #8-18 x C\,” UFPHSMS * Item(s) not shown A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28 B Channel Covers for CD, EA, HWEA, KOR, shown on page 74 Falcon • 19, 24, 25 and XX series exit devices service manual • 21 24 Series (F)24-C concealed vertical rod exit device Panic and fire 1 3 7 6 58 Fire or Panic 7 5 4 Fire Device Only 75 6 8 17 13 Panic Device Only Note: (F)24-C Mounting Package(s) shown on page 26. 22 • Falcon • 19, 24, 25 and XX series exit devices service manual 34 24 Series No. Qty. 1 1 Part no. 650294 Description Package contents 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 1 650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 3 1 661408 24 Channel 3' 661409 24 Channel 4' A 4 1 600305 24 Channel Screw Pkg 5 1 650121 F-24 Channel Cover 3' 650122 F-24 Channel Cover 4' 6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 24 Pushbar Endcap Kit 2– Pushbar Endcap 10– #10-16 x Z\x" Hex Washer Head Taptite A, B A 4– #8-18 x C\v" FPHSMS 8 1 13 1 17 1 600307 24 Center Case Cover Screw Pkg 4– #8-18 x C\,” UFPHSMS A 1– Panic Channel Cover 1– Dogging Subassembly 1– #8-32 x C\,” UFPHMS A, B 650187 24 Hex Dogging Kit 3' 650188 24 Hex Dogging Kit 4' 060109 24 Panic Hex Dogging Key M\cx" package of 10 Included with C, F-24-C, F-24-CWDC Mounting Packages. For package details, refer to page 26 and page 28 34 35 58 1 650238 (F)24-C Center Case Kit 1– Center Case 2– #10-16 x Z\x" Hex Washer Head Taptite 75 1 650253 (F)24-C Center Case Cover Kit 1– Center Case A 4– #8-18 x C\,” UFPHSMS A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28 B Channel Covers for CD, EA, HWEA, KOR, shown on page 74 Falcon • 19, 24, 25 and XX series exit devices service manual • 23 24 Series (F)24-V surface vertical rods and latches Panic and fire 32 37 39 33 40 47 37 41 42 44 43 44 45 50 39 37 46 42 24 • Falcon • 19, 24, 25 and XX series exit devices service manual 38 24 Series No. Qty. Part no. Description 32 1 3788 33 2 660002 #10 x 1Z\v" FPHSMS 37 1 650304 24-V Mounting Pkg 1C\v" - 2Z\v" Door Package contents Vertical Rod Top Strike Notes ** 2– #10 x 1Z\v" PPHSMS * 4– #10 x 1Z\v" FPHSMS * 2– #14 x 1" PPHSMS * 1– Z\, x 1" Cotter Key 650325 F-24-V Mounting Pkg 1C\v" Door 1– Dogging Key * 2– #10-24 x C\v" PPHMS * 4– #10-24 x C\v" FPHMS 2–1/4-20 x C\v" PPHMS * 1– Z\, x 1" Cotter Key 650201 F-24-V Mounting Pkg 2Z\v" Door 2– #10-24 x 1Z\v" PPHMS * 4– #10-24 x 1Z\v" FPHMS * 2–1/4-20 x 1C\v" PPHMS * 1– Z\," x 1" Cotter Key 39 1 650336 24-V Latch Case Cover Screw Pkg 40 1 650389 24-V Top Latch Case - Panic 650375 24-V Top Latch Case - Fire Z\," x 1" Cotter Key package of 10 41 1 060111 42 2 650202 43 1 4450 44 2 650311 24-V Latch Case Cover B 24-V Top Rod Kit B 24-V Rod Guide Kit C B 45 1 610056 24-V Bottom Bolt Kit 46 1 650387 24-V Bottom Guide Assembly (screws not included) 47 1 650006 Vertical Extension Rod 12" 650007 Vertical Extension Rod 24" 650008 Vertical Extension Rod 36" 50 1 5494 4– #8-32 x Z\v" UFPHMS A F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod applications only) * Item(s) not shown ** For Flush Transom applications, specify part number 4215-019 angle bracket A Specify by finish: US3, US4, US10, US10B, US32, US32D, SP28, SP313 B Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, SP28, SP313 C Specify by finish: US3, US4, US10, US26, US32, US32D, SP28, SP313 Falcon • 19, 24, 25 and XX series exit devices service manual • 25 24 Series (F)24-C and F-24-C-WDC-90 concealed vertical rods and latches Metal door—panic and fire, wood door—90 minute fire device 60 52 F-24-C F-24-WDC-90 34b 51 61 34b 24-C 48 34n 34d 34f 41 F-24-WDC-90 53 62 34c 63 17 For panic 34e devices only 34a 64 50 65 34b 67 No. Qty. Part no. Description 17 1 060109 24 Panic Hex Dogging Key M\cx" package of 10 34 1 650317 F-24-C Mounting Pkg 1C\v" Door 26 • Falcon • 19, 24, 25 and XX series exit devices service manual Package contents 34a 8– #10-24 x C\v" PPHMS 34b 7– #10-24 x C\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key — 2– 1/4-20 x C\v" PPHMS Notes * 24 Series No. Qty. 34 1 Part no. 650318 650327 650300 650346 Description 24-C Mounting Pkg 1C\v" Door F-24-CWDC 90 Minute Mounting Pkg 1C\v" Door 24-C Mounting Pkg 2Z\v" Door F-24-C Mounting Pkg 2Z\v" Door 41 1 060111 Z\, x 1" Cotter Key package of 10 48 1 650017 Concealed Vertical Extension Rod 12" 650018 Concealed Vertical Extension Rod 24" 650019 Concealed Vertical Extension Rod 36" 50 1 5494 F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod application only) 51 1 603L 24-C, C-WDC Top Latch Case - LHR 1 603R 24-C, C-WDCTop Latch Case - RHR 52 1 F603 F-24-C, C-WDC Top Latch Case 53 2 4694 F-24-CWDC Latch Bracket 60 1 4188 Concealed Vertical Top Rod Strike 61 1 650339 (F)24-C, CWDC Top Latch Release Kit 62 1 610061 (F)24-C, CWDC Top Rod Kit 63 1 650351 (F)24-C, CWDC Center Slide Assembly 64 1 610057 (F)24-C, CWDC Bottom Rod Kit 65 1 4567 24-C Bottom Bolt Guide 67 1 2130 Vertical Rod Bottom Strike * Item(s) not shown A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, SP28 Package contents 34a 8– #10 x 1Z\v" PPHSMS 34b 6– #10-24 x C\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34e 1– Dogging Key — 2– #14 x 1" PPHSMS 34a 4– #10 x 1Z\v" PPHSMS 34b 3– #10 x 1Z\v" FPHSMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34f 2– Latch Bracket — 2– 1/4-20 x C\v" PPHMS 34n 6– #10-24 x C\v" FPHMS 34a 8– #10 x 1Z\v" PPHSMS 34b 6– #10-24 x 1Z\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34e 1– Dogging Key — 2– #14 x 1" PPHSMS 34a 8– #10-24 x 1Z\v" PPHMS 34b 7– #10-24 x 1Z\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key — 2– 1/4-20 x 1Z\v" PPHMS Notes * * * * A Falcon • 19, 24, 25 and XX series exit devices service manual • 27 24 Series 24-C-WDC and F-24-C-WDC-20 concealed vertical rods latches Wood door—panic devices, wood door—20 minute fire device 52 35b 35f 35g 61 54 35d 41 48 55 35n 35h 62 56 17 For panic devices only 35k 63 35c 35a 50 64 66 35b No. Qty. Part no. Description 17 1 060109 24 Panic Hex Dogging Key M\cx" package of 10 35 1 650326 24-CWDC Mounting Pkg 1C\v" Door 28 • Falcon • 19, 24, 25 and XX series exit devices service manual Package contents 35a 2– Z\v-20 x C\v" PPHMS — 4– #10-24 x 1" PPHMS * 35b 11– #10 x 1Z\v" FPHSMS 35c 2– #8-32 x C\," UFPHMS — 2– C\v" CS Plate Mtg Screw * 35d 1– Z\, x 1" Cotter Key 35f 4– Z\v" CS FInish Washer Notes A 24 Series No. Qty. 35 1 Part no. 650326 650327 650298 41 1 48 1 Description Package contents 24-CWDC Mounting Pkg 1C\v" Door 35g 4– Z\v-20 x C\v" FPHMS 35h 6– Z\v-20 Sexbolt 35k 1– Dogging Key 35n 2– #10-24 x C\v" FPHMS — 2– #10-24 x C\v" FPHMS * 35a 2– Z\v-20 x C\v" PPHMS 35b 11– #10 x 1Z\v" FPHSMS 35c 2– #8-32 x C\," UFPHMS 35d 1– Z\, x 1" Cotter Key — 2– C\v" CS Plate Mtg Screw * 35f 4– Z\v" CS Finish Washer 35g 4– Z\v-20 x C\v" FPHMS F-24-CWDC 20 Minute Mounting Pkg 1C\v" Door 24-CWDC Mounting Pkg 2Z\v" Door 060111 Z\, x 1" Cotter Key package of 10 650017 Concealed Vertical Extension Rod 12" 650018 Concealed Vertical Extension Rod 24" 650019 Concealed Vertical Extension Rod 36" F-24-C-WDC Top Latch Case 35h 6– Z\v-20 Sexbolt — 4– #10-24 x 1" PPHMS * 35n 2– #10-24 x C\v" FPHMS — 2– #10-24 x C\v" FPHMS * 35a 2– Z\v-20 x 1Z\v" PPHMS — 4– #10-24 x 1" PPHMS * 35b 11– #10 x 1Z\v" FPHSMS 35c 2– #8-32 x C\," UFPHMS — 2– #8-32 x C\," UFPHMS * 35d 1– Z\, x 1" Cotter Key — 2– C\v" CS Plate Mtg Screw * 35f 4– Z\v-20 x 1Z\v" FPHMS 35g 4– Z\v" CS Finish Washer 35h 6– Z\v-20 Sexbolt 35n 2– #10-24 x C\v" FPHMS Notes A A A 49 1 WF603 50 1 5494 F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod application only) 54 1 4833 Top Reinforcement Plate A 55 1 4834 Top Reinforcement Plate with Access Hole A 56 1 4832 (F)24-CWDC Center Slide Reinforcement Plate 61 1 650339 (F)24-C, CWDC Top Latch Release Kit 62 1 610061 (F)24-C, CWDC Top Rod Subassembly 63 1 650376 (F)24-C, CWDC Center Slide Assembly 64 1 610057 (F)24-C, CWDC Bottom Rod Kit 66 1 4835 * A 24-CWDC Bottom Bolt Guide * Item(s) not shown A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, SP28 Falcon • 19, 24, 25 and XX series exit devices service manual • 29 24 Series 24 Series: knob (711) and lever (712) trim—rim and vertical device 711K, 711K-BE, 711K-NL, 712L, 712L-BE and 712L-NL 711K 711K-NL 711K-BE 712L 712L-NL 712L-BE f a s c e r d g k m j i h n 30 • Falcon • 19, 24, 25 and XX series exit devices service manual p q 24 Series No. a Qty. Part no. 1 986 Description Notes 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B c 1 661560 d 2 4270 700/900 Locking Plate e 1 661565 1 661587 700 Series Knob Actuator Spring f 1 600298 711 Knob Assembly A g 1 600299 712 Dane Lever A h 1 600300 712 Sutro Lever A i 1 600301 712 Quantum Lever A j 1 600337 712 Avalon Lever A 700 Series Trim Hex Stud 700 Series Lever Actuator Spring k 1 050990 Danish Lever A m 1 050991 Broadway Lever A n 1 050992 Boardwalk Lever A p 1 050988 Latitude Lever A q 1 050989 Longitude Lever A r 1 600283 Shear Pin, package of 5 s 1 600339 700/900 NL Spring Package A Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E B Specify by finish shown Specifications: Escutcheon: Knob Projection: Lever Projection: 1C\v" x 7Z\v" 4" Dane Quantum Sutro Avalon Danish Broadway Boardwalk Latitude Longitude 2ZB\zn" 3C\zn" 2ZC\zn" 3Z\v" 2C\v" 3Z\," 3Z\," 3" 3" Falcon • 19, 24, 25 and XX series exit devices service manual • 31 24 Series 24 Series: knob (711) and lever (712) trim—concealed device 711K, 711K-BE, 711K-NL, 712L, 712L-BE and 712L-NL 711K 711K-NL 711K-BE 712L 712L-NL 712L-BE f a e s c t t g k m j i h n 32 • Falcon • 19, 24, 25 and XX series exit devices service manual p q 24 Series No. Qty. Part no. 986 Description Notes B a 1 c 1 661560 700/900 Locking Plate f 1 600298 711 Knob Assembly A g 1 600299 712 Dane Lever A h 1 600300 712 Sutro Lever A i 1 600301 712 Quantum Lever A j 1 600337 712 Avalon Lever A 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) k 1 050990 Danish Lever A m 1 050991 Broadway Lever A n 1 050992 Boardwalk Lever A p 1 050988 Latitude Lever A q 1 050989 Longitude Lever A 2 4349 Control Hex Stud A t A Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E B Specify by finish shown Specifications: Escutcheon: Knob Projection: Lever Projection: 1C\v" x 7Z\v" 4" Dane Quantum Sutro Avalon Danish Broadway Boardwalk Latitude Longitude 2ZB\zn" 3C\zn" 2ZC\zn" 3Z\v" 2C\v" 3Z\," 3Z\," 3" 3" Falcon • 19, 24, 25 and XX series exit devices service manual • 33 24 Series 24 Series: knob (711) and lever (712) dummy trim for rim, vertical and concealed device 711K-DT and 712L-DT 711K-DT 712L-DT f d k d g k m j i h n 34 • Falcon • 19, 24, 25 and XX series exit devices service manual p q 24 Series No. Qty. d 2 4270 f 1 600298 711 Knob Assembly A g 1 600299 712 Dane Lever A h 1 600300 712 Sutro Lever A i 1 600301 712 Quantum Lever A j 1 600337 712 Avalon Lever A A Description Notes 700 Series Trim Hex Stud k 1 050990 Danish Lever m 1 050991 Broadway Lever n 1 050992 Boardwalk Lever p 1 050988 Latitude Lever q 1 050989 Longitude Lever 1 600283 Shear Pin, package of 5 r A Part no. Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, 643E Specifications: Escutcheon: Knob Projection: Lever Projection: 1C\v" x 7Z\v" 4" Dane Quantum Sutro Avalon Danish Broadway Boardwalk Latitude Longitude 2ZB\zn" 3C\zn" 2ZC\zn" 3Z\v" 2C\v" 3Z\," 3Z\," 3" 3" Falcon • 19, 24, 25 and XX series exit devices service manual • 35 24 Series 24 Series: Athena (715) pull and Delta pull (717, 718) trim for rim and vertical device 715DT, 717DT and 718DT 715DT 717DT 718DT d u u d u u d 715DT No. Qty. Part no. d 3 4270 u 1 600288 717DT Description 700 Series Trim Hex Stud 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specifications: 715DT Grip Overall: 715DT Pull: 715DT Projection: Delta Pull Projection: 718DT Escutcheon: 718DT Overall Length: 718DT 1B\," x 9" 6Z\v" C - C 2Z\v" 2" 1C\v" x 7Z\v" 13" 36 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes 24 Series 24 Series: Delta pull (717, 718) trim for concealed devices 717DT and 718DT 717DT 718DT u u t t t u No. Qty. Part no. t 3 4349 u 1 600288 u Description Notes Control Hex Stud 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specifications: Delta Pull Projection: 2" 718DT Escutcheon: 1C\v" x 7Z\v" 718DT Overall Length: 13" Falcon • 19, 24, 25 and XX series exit devices service manual • 37 24 Series 24 Series: Delta (718) trim for rim and vertical device 718C and 718-NL d a v w d 718C d a v w d 718NL No. B Qty. Part no. 951 u d Description a 1 d 3 4270 u 1 600288 v 1 4120 718C/NL Cylinder Spacer Collar w 1 4121 718C/NL Cylinder Anchor Plate Rim Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) 700 Series Trim Hex Stud 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specify by finish shown Specifications: Delta Pull Projection: Escutcheon: Overall Length: u 2" 1C\v" x 7Z\v" 13" 38 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes B 24 Series 24 Series: Delta (718) trim for concealed device 718C and 718-NL a t 718C t a t u u 718NL No. B Qty. Part no. t Description Notes a 1 985 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) t 3 4349 Control Hex Stud u 1 600288 B 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specify by finish shown Specifications: Delta Pull Projection: Escutcheon: Overall Length: 2" 1C\v" x 7Z\v" 13" Falcon • 19, 24, 25 and XX series exit devices service manual • 39 24 Series 24 Series: control pull trim (710) for rim and vertical device 710-DT and 710-NL zz d w v a zz d 710DT No. Part no. Description a 1 951 d 2 4270 700 Series Trim Hex Stud v 1 4120 710NL Cylinder Spacer Collar 1 4121 710NL Cylinder Anchor Plate w B Qty. 710NL Rim Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) Specify by finish shown Specifications: Delta Pull Projection: 2" Escutcheon: 1C\v" x 7Z\v" Overall Length: 11C\v" 40 • Falcon • 19, 24, 25 and XX series exit devices service manual 710NL shown Notes B 24 Series 24 Series: control thumbpiece (710) trim for rim and vertical device 710TP and 710TP-BE a d c d 710TP No. a B Qty. Part no. 1 986 c 1 650314 d 2 4270 710TP shown 710TP-BE Description Notes 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B Locking Plate 700 Series Trim Hex Stud Specify by finish shown Specifications: Escutcheon: Projection: Overall Length: 1C\v" x 7Z\v" 2Z\v" 11C\v" Falcon • 19, 24, 25 and XX series exit devices service manual • 41 24 Series 24 Series: Delta thumbpiece (718) trim for rim and vertical device 718TP and 718TP-BE a d c 718TP d u d 718TP shown 718TP-BE No. a B Qty. Part no. 1 986 c 1 661560 d 3 4270 u 1 600288 Description 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) 700/900 Locking Plate 700 Series Trim Hex Stud 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specify by finish shown Specifications: Escutcheon: Projection: Overall Length: 1C\v" x 7Z\v" 2" 13" 42 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes B 24 Series 24 Series: Delta thumbpiece (718) trim for concealed device 718TP and 718TP-BE t a c 718TP t u t 718TP shown 718TP-BE No. a B Qty. Part no. 1 986 c 1 661560 t 3 4349 u 1 600288 Description Notes 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B 700/900 Locking Plate Control Hex Stud 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specify by finish shown Specifications: Escutcheon: Projection: Overall Length: 1C\v" x 7Z\v" 2" 13" Falcon • 19, 24, 25 and XX series exit devices service manual • 43 24 Series 24 Series: turn lever (719) trim for surface vertical device 719TL and 719TL-BE 719TL 719TL-BE a d c d Rod member for 719TL, 719TL-BE 24-V devices No. a B Qty. Part no. 1 986 c 1 661560 d 2 4270 Description 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) Locking Plate 700 Series Trim Hex Stud Specify by finish shown Specifications: Escutcheon: Projection: 1C\v" x 7Z\v" 1C\v" 44 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes B 24 Series 24 Series: turn lever (719) trim for concealed vertical device 719TL, 719TL-BE and 719TLP 719TL 719TL-BE a a 719TLP t c c t t u t u No. B Qty. Part no. a 1 986 c 1 661560 t 3 4349 u 1 600288 Description Notes 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B Locking Plate Control Hex Stud 717/718/719 Pull Grip Screw package of 10 (Z\v - 20 x Z\x" Hex Socket Head Cap Screw) Specify by finish shown. Specifications: Escutcheon: Projection: Overall Length: 1C\v" x 7Z\v" 1C\v" 13" Falcon • 19, 24, 25 and XX series exit devices service manual • 45 25 Series 47 49 51 53 55 57 59 61 63 65 67 69 70 71 72 74 76 (F)25 rim exit device 25-V surface vertical rod exit device (F)25-V surface vertical rods and latches (F)25-C concealed vertical rod exit device (F)25-C and F-25-C-WDC-90 concealed vertical rods and latches 25-C-WDC and F-25-C-WDC-20 concealed vertical rods and latches (F)25-M mortise exit device 25 Series trim: lever (510), vandal resistant (vr) lever (511), knob (513) 25 Series trim: lever (510), knob (513) 25 Series trim: thumbpiece (512) 25 Series trim: thumbpiece (512) 25 Series trim: delta pull 25 Series trim: FSA/FSE, electric lock /unlock 24 /25 Series channel cover plate options 24 /25 Series electrical options 24 /25 Series miscellaneous kits and parts Refill parts /packages 25 Series (F)25 rim exit device Panic and fire 1 2 7 6 20 Fire or Panic 7 6 9 11 4 Fire Device Only 27 32 8 17 13 Panic Device Only 48 • Falcon • 19, 24, 25 and XX series exit devices service manual 25 Series No. Qty. 1 1 Part no. 650294 Description Package contents 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10 x 1Z\v" PPHSMS 2– #10-24 x 1" PPHMS 1 650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10 x 1Z\v" PPHSMS 2– #10-24 x 1" PPHMS 2 1 661412 25 Channel 3' 661413 25 Channel 4 A 4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite 6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 25 Pushbar Endcap Kit 2– Pushbar Endcap 8 1 600307 25 Center Case Cover Screw Pkg 9 1 299 11 1 650227 13 1 A 4– #8-18 x C\v" FPHSMS 17 1 20 1 27 1 4– #8-18 x C\," UFPHSMS 299 Strike C F-25 Channel Cover Plate 3' 650228 F-25 Channel Cover Plate 4' 650191 25 Hex Dogging Kit 3' 650192 25 Hex Dogging Kit 4' 060109 Hex Dogging Key M\cx" package of 10 A A, B 1– Panic Channel Cover (3' or 4") 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS 650239 25-R Center Case Kit, Panic 650240 F-25-R Center Case Kit, Fire 2– #10-16 x Z\x" Hex Washer Head Taptite 650255 (F)25-R Center Case Cover Kit 1– Head Cover A, B 1– Center Case A 4– #8-18 x C\," UFPHSMS 32 1 650345 (F)25-R/M Mounting Pkg 1C\v" Door 6– #10 x 1Z\v" PPHSMS * 4– #10-24 x C\v" PPHMS 2– #10-24 x 1" PPHMS 650293 (F)25-R/M Mounting Pkg 2Z\v" Door 1– Tailpiece Guide * 6– #10 x 1Z\v" PPHSMS * 4– #10-24 x 1Z\v" PPHMS 2– #10-24 x 1Z\x" PPHMS 1– Tailpiece Guide * Item(s) not shown. A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN B Channel Covers for CD, EA, HWEA, KOR, shown on page 72 C Specify by finish: US3, US4, US10, US19, US26, US26D, SP313 * Falcon • 19, 24, 25 and XX series exit devices service manual • 49 25 Series 25-V surface vertical rod exit device Panic and fire 1 7 2 6 21 Fire or Panic 15 7 11 6 30 33 4 Fire Device Only 28 18 19 8 17 13 33 Panic Device Only No. 1 Qty. 1 Part no. 650294 Description Package contents 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 50 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes A 25 Series No. Qty. 1 1 Part no. 650348 Description Package contents 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 2 1 661412 25 Channel 3' 661413 25 Channel 4' A 4 1 600305 25 Channel Screw package of 10 10– #10-16 x Z\x" Hex Washer Head Taptite 6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 25 Pushbar Endcap Kit 2– Pushbar Endcap 8 1 600307 25 Center Case Cover Screw Pkg 11 1 650227 F-25 Channel Cover Plate 3' 650228 F-25 Channel Cover Plate 4' A 4– #8-18 x C\v" FPHSMS 13 1 650191 25 Hex Dogging Kit 3' 650192 25 Hex Dogging Kit 4' 4– #8-18 x C\," UFPHSMS A A 1– Panic Channel Cover (3' or 4") 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS 15 1 600309 25-V/C Finger Screw Pkg 17 1 060109 Hex Dogging Key M\cx" package of 10 18 1 600308 25-V/M/C Center Case Housing Screw Pkg 2– #8-32 x C\," PPHMS Trilob 19 1 650261 25-V/M/C Center Case Housing Kit 2– #8-32 x C\," PPHMS Trilob A 2– #10-24 x C\," UFPHMS 1– Vertical Housing 21 1 650242 (F)25-V Center Case Kit 1– Center Case 28 1 650257 (F)25-V Center Case Cover Kit 1– Head Cover 2– #10-16 x Z\x" Hex Washer Head Taptite A 4– #8-18 x C\," UFPHSMS 30 1 650262 25-V Center Case Finger Kit 2– #10-24 x C\," UFPHMS 1–Vertical Finger 33 1 650315 25-V Mounting Pkg 1C\v" – 2Z\v" Door 6– #10 x 1Z\v" PPHSMS * 4– #10 x 1Z\v" FPHSMS * 1– Z\, x 1" Cotter Key * 1– Dogging Key 650316 650295 F-25-V Mounting Pkg 1C\v" Door F-25-V Mounting Pkg 2Z\v" Door * Item(s) not shown. A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN B Channel Covers for CD, EA, HWEA, KOR, shown on page 72 6– #10-24 x C\v" PPHMS 4– #10-24 x C\v" FPHMS * 1– Z\, x 1" Cotter Key * 6– #10-24 x 1Z\v" PPHMS * 4– #10-24 x 1Z\v" FPHMS * 1– Z\," x 1" Cotter Key * Falcon • 19, 24, 25 and XX series exit devices service manual • 51 25 Series (F)25-V surface vertical rods and latches Panic and fire 36 37 39 33 40 47 33 41 42 44 43 44 45 50 39 33 46 42 52 • Falcon • 19, 24, 25 and XX series exit devices service manual 38 25 Series No. Qty. 33 1 Part no. 650315 Description Package contents Notes 25-V Mounting Pkg 1C\v" – 2Z\v" Door 4– #10 x 1Z\v" FPHSMS * 6– #10 x 1Z\v" PPHSMS * 1– Z\, x 1" Cotter Key 650316 F-25-V Mounting Pkg 1C\v" Door 1– Dogging Key * 4– #10-24 x C\v" FPHMS * 6– #10-24 x C\v" PPHMS 1– Z\, x 1" Cotter Key 650295 F-25-V Mounting Pkg 2Z\v" Door 4– #10-24 x 1Z\v" FPHMS * 6– #10-24 x 1Z\v" PPHMS * 1– Z\," x 1" Cotter Key 36 1 3788 37 2 660002 38 1 2130 39 1 650336 25-V Latch Case Cover Mounting Pkg 40 1 650389 25-V Top Latch Case 650375 F-25-V Top Latch Case Z\," x 1" Cotter Key package of 10 41 1 060111 42 2 650202 Vertical Rod Top Strike #10 x 1Z\v" FPHSMS Vertical Rod Bottom Strike 4– #8-32 x Z\v" UFPHMS 25-V Latch Case Cover Kit A 43 1 3777 25-V Top Rod Kit A 44 2 650311 25-V Rod Guide Kit A 45 1 610055 25-V Bottom Rod Kit A 46 1 650387 25-V Bottom Bolt Guide A 47 1 650006 Vertical Extension Rod 12" A 650007 Vertical Extension Rod 24" 650008 Vertical Extension Rod 36" 50 1 5494 Auxiliary Fire Pin Kit (Less Bottom Rod application only) * Item(s) not shown. A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN Falcon • 19, 24, 25 and XX series exit devices service manual • 53 25 Series (F)25-C concealed vertical rod exit device Panic and fire 1 7 2 6 Fire or Panic 22 15 7 6 31 11 4 Fire Device Only 18 29 12 8 17 13 Panic Device Only NOTE: (F)25-C Mounting Package(s) shown on page 57 54 • Falcon • 19, 24, 25 and XX series exit devices service manual 19 25 Series No. Qty. 1 1 Part no. 650294 Description Package contents 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 1 650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 2 1 661412 25 Channel 3' 661413 25 Channel 4' A 4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite 6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 25 Pushbar Endcap Kit 2– Pushbar Endcap 8 1 600307 25 Center Case Cover Screw Pkg 11 1 650227 F-25 Channel Cover Plate 3' 650228 F-25 Channel Cover Plate 4' 650191 25 Hex Dogging Kit 3' 650192 25 Hex Dogging Kit 4' 1– Panic Channel Cover (3' or 4') 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS 2– #10-24 x C\," UFPHMS A 4– #8-18 x C\v" FPHSMS 13 1 15 1 600309 25-V/C Center Case Finger Screw Pkg 17 1 060109 Hex Dogging Key M\cx" package of 10 18 1 600308 25-V/M/C Center Case Housing Screw Pkg 19 1 650261 25-V/M/C Center Case Housing Kit 4– #8-18 - C\," UFPHSMS A A, B A, B 2– #8-32 x C\," PPHMS Trilob Housing 2– #8-32 x C\," PPHMS Trilob Housing 1– Vertical Housing 22 1 650244 25-C, CWDC Center Case Kit 1– Center Case 2– #10-16 x Z\x" Hex Washer Head Taptite 29 1 650259 (F)25-C/M Center Case Cover Kit 31 1 650263 25-C Center Case Finger Kit 1– Center Case A 4– #8-18 - C\," UFPHSMS 2– #10-24 x C\," UFPHMS 1– Concealed Finger A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN B Channel Covers for CD, EA, HWEA, KOR, shown on page 72 Falcon • 19, 24, 25 and XX series exit devices service manual • 55 25 Series (F)25-C and F-25-C-WDC-90 concealed vertical rods and latches Metal door—panic and fire, wood door—90 minute fire device 60 52 25-C Panic Device shown F-25-C F-25-WDC-90 34b 34n 51 25-C 61 48 34n 34d 34f 41 62 17 34e For panic devices only F-25-WDC-90 53 34c 63 34a 50 64 65 34b 67 No. Qty. Part no. Description 17 1 060109 Hex Dogging Key M\cx" package of 10 34 1 650317 F-25-C Mounting Pkg 1C\v" Door Package contents 34a 56 • Falcon • 19, 24, 25 and XX series exit devices service manual 8– #10-24 x C\v" PPHMS 34b 7– #10-24 x C\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key — Notes 2– Z\v-20 x C\v" PPHMS * 25 Series No. Qty. 34 1 Part no. 650318 Description 25-C Mounting Pkg 1C\v" Door Package contents 34a 34b 6– #10-24 x C\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34e 1– Dogging Key — 650299 650296 650300 F-25-CWDC Mounting Pkg 1C\v" Door F-25-CWDC Mounting Pkg 2Z\v" Door 25-C Mounting Pkg 2Z\v" Door F-25-C Mounting Pkg 2Z\v" Door 2– #14 x 1" PPHSMS * 4– #10 x 1Z\v" PPHSMS * 34a 8– #10-24 x C\v" PPHMS 34b 3– #10 x 1Z\v" FPHSMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34f 2– Latch Bracket 34n 6– #10-24 x C\v" FPHMS 34a 4– #10 x 1Z\v" PPHSMS 34a 8– #10-24 x C\v" PPHMS 34b 3– #10 x 1Z\v" FPHSMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34f 2– Latch Bracket 34n 6– #10-24 x C\v" FPHMS 34a 8– #10 x 1Z\v" PPHSMS 34b 6– #10-24 x 1Z\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key 34e 1– Dogging Key 34a 1 060111 Z\, x 1" Cotter Key package of 10 48 1 650017 Concealed Vertical Extension Rod 12" 650018 Concealed Vertical Extension Rod 24" 650019 Concealed Vertical Extension Rod 36" 50 1 51 1 5494 Auxiliary Fire Latch Kit (Less Bottom Rod application only) 603L 25-C, CWDC Top Latch Case LHR 603R 25-C, CWDC Top Latch Case RHR 52 1 F603 F-25-C Top Latch Case 53 2 4694 F-25 CWDC Latch Bracket 60 1 4188 Concealed Vertical Top Rod Strike 61 1 650339 (F)25-C, CWDC Top Latch Release Kit 62 1 610061 (F)25-C, CWDC Top Rod Kit 63 1 650376 (F)25-C, CWDC Center Slide Assembly 64 1 610057 (F)25-C, CWDC Bottom Rod Kit 65 1 4567 25-C Bottom Bolt Guide 67 1 2130 Vertical Rod Bottom Strike * Items for 24 Series devices only, not shown. A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN 2– #14 x 1" PPHSMS * * * * * 8– #10-24 x 1Z\v" PPHMS 34b 7– #10-24 x 1Z\v" FPHMS 34c 2– #8-32 x C\," UFPHMS 34d 1– Z\, x 1" Cotter Key — 41 * 34a — 650346 8– #10 x 1Z\v" PPHSMS Notes 2– Z\v-20 x 1Z\v" PPHMS * A Falcon • 19, 24, 25 and XX series exit devices service manual • 57 25 Series 25-C-WDC and F-25-C-WDC-20 concealed vertical rods and latches Wood door—panic devices, wood door—20 minute fire device 52 35g 35b 35f 48 61 54 35d 35n 55 41 35h 62 56 35e 63 35c 50 64 35a 66 35b F-25-C-WDC-20 Device shown 58 • Falcon • 19, 24, 25 and XX series exit devices service manual 25 Series No. Qty. Part no. Description 17 1 060109 Hex Dogging Key M\cx" package of 10 35 1 650299 F-25-CWDC Mounting Pkg 1C\v" Door 650296 25-CWDC Mounting Pkg 2Z\v" Door 41 1 060111 Z\, x 1" Cotter Key package of 10 48 1 650017 Concealed Vertical Extension Rod 12" 650018 Concealed Vertical Extension Rod 24" 650019 Concealed Vertical Extension Rod 36" 49 1 WF603 F-25-CWDC Top Latch Case 50 1 5494 Auxiliary Fire Latch Kit (Less Bottom Rod application only) 52 1 F603 F-25-C Top Latch Case Package contents 35a 8– #10 x 1Z\v" PPHSMS — 4– #10-24 x 1" PPHMS 35b 11– #10 x 1Z\v" FPHSMS 35c 2– #8-32 x C\," UFPHMS 35d 1– Z\, x 1" Cotter Key 35e 2– C\v" CS Plate Mtg Screw 35f 4– Z\v-20 x C\v" FPHMS 35g 4– Z\v" CS Washer 35h 6– Z\v-20 Sexbolt 35n 4– #10-24 x C\v" FPHMS 35a 8– #10 x 1Z\v" PPHSMS — 4– #10-24 x 1Z\x" PPHMS 35b 11– #10 x 1Z\v" FPHSMS 35c 2– #8-32 x C\," UFPHMS 35d 1– Z\, x 1" Cotter Key 35e 2– C\v" CS Plate Mtg Screw 35f 4– Z\v-20 x 1Z\v" FPHMS 35g 4– Z\v" CS Finish Washer 35h 6– Z\v-20 Sexbolt 35n 2– #10-24 x C\v" FPHMS Notes A A * 54 1 4833 Top Reinforcement Plate A 55 1 4834 Top Reinforcement Plate with Access Hole A 56 1 4832 (F)25-CWDC Center Slide Reinforcement Plate 61 1 650339 (F)25-C, CWDC Top Latch Release Kit 62 1 610061 (F)25-C, CWDC Top Rod Kit 63 1 650376 (F)25-C, CWDC Center Slide Assembly 64 1 610057 (F)25-C, CWDC Bottom Rod Kit 66 1 4835 A 25-CWDC Bottom Bolt Guide * Item(s) not shown. A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN Falcon • 19, 24, 25 and XX series exit devices service manual • 59 25 Series (F)25-M mortise exit device Panic and fire 1 2 7 6 24 23 Fire or Panic 7 6 4 11 32 18 29 Fire Device Only 19 15 8 17 13 Panic Device Only No. 1 Qty. 1 Part no. 650294 Description Package contents 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 60 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes A 25 Series No. Qty. 1 1 Part no. 650348 Description Package contents 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap Notes A 2– #10-24 x C\," PPHMS 1– Channel Endcap Bracket 2– #10-24 x 1" PPHMS 2– #10 x 1Z\v" PPHSMS 2 1 661412 25 Channel 3' A 661413 25 Channel 4' 4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite 6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide 7 1 600310 25 Pushbar Endcap Kit 2– Pushbar Endcap A 4– #8-18 x C\v" FPHSMS 8 1 11 1 13 1 600307 25 Center Case Cover Screw Pkg 650227 F-25 Channel Cover Plate 3' 650228 F-25 Channel Cover Plate 4' 650191 25 Hex Dogging Kit 3' 650192 25 Hex Dogging Kit 4' 4– #8-18 x C\," UFPHSMS A B 1– Panic Channel Cover (3' or 4') 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS 15 1 650377 25-M Center Case Slide Bar Assembly LHR 650378 25-M Center Case Slide Bar Assembly RHR 17 1 060109 Hex Dogging Key M\cx" package of 10 18 1 600308 25-V/M/C Housing Screw Pkg 2– #8-32 x C\," PPHMS Trilob 19 1 650261 25-V/M/C Housing Kit 2– #8-32 x C\," PPHMS Trilob A C 1– Vertical Housing 23 1 650246 (F)25-M Center Case Kit, RHR 1– Center Case 2– #10-16 x Z\x" Hex Washer Head Taptite 1– Mortise Finger 650398 (F)25-M Center Case Kit, LHR 1– Mortise Block 2– #10-24 x C\," UFPHMS 24 1 8500 Mortise Lock Assembly 1– Mortise Lock 2– #12-24 x Z\x" UFPHMS 29 1 650259 32 1 650345 (F)25-C, M Center Case Cover Kit 1– Center Case Cover A 4– #8-18 x C\," UFPHSMS (F)25-R/M Mounting Pkg 1C\v" Door 6– #10 x 1Z\v" PPHSMS * 4– #10-24 x C\v" PPHMS 650293 (F)25-R/M Mounting Pkg 2Z\v" Door 2– #10-24 x 1" PPHMS * 1– Tailpiece Guide * 6– #10 x 1Z\v" PPHSMS * 4– #10-24 x 1Z\v" PPHMS * Item(s) not shown. B 2– #10-24 x 1Z\x" PPHMS * 1– Tailpiece Guide * Channel Covers for CD, EA, HWEA, KOR, see page 72 A Specify by finish: US3, US4, US10, US26, US26D, US32, US32D, US28, C Lift Finger ispre-installed on the Slide Bar Assembly. Screws secured 313AN with Loctite ®. Falcon • 19, 24, 25 and XX series exit devices service manual • 61 25 Series 25 Series trim: lever (510), vandal resistant (vr) lever (511), knob (513) 510L, 510L-BE, 513K, 513K-BE, 511L 510L 511L 510L-BE 513K-BE 513K r x s c k g f c e b y d z b aa ee dd cc bb ff a gg 62 • Falcon • 19, 24, 25 and XX series exit devices service manual hh ii 25 Series No. Qty. Part no. Description Package contents 1– Backplate Assy 4– #10-24 x C\," UFPHMS a 1 600272 Backplate Assembly b 1 600273 510/512/513 Slider Assembly 600282 VR Slider Assembly c 1 600274 L (Lever) Springs package of 2 600284 K (Knob) /T (Thumbpiece) Springs package of 2 d 1 600275 Locking Hook Pkg e 1 600276 L/K Spindle Cam Pkg Notes 1– Spindle Cam 1– Spindle Cam Retaining Ring f 1 090041 Hook Spring Pkg g 1 600278 Cylinder Lock Nut Pkg k 1 600279 Cylinder Nut Tool Pkg r 1 986 1Z\v" Mortise Cylinder A s 1 600296 Security Collar Pkg A x 1 600298 Knob Assembly 5– Cylinder Nut Tools 1– Knob Assembly A 1– Retaining Ring y 1 z 1 600277 Spindle Cam Retaining Ring Pkg 650267 Shear Pin package of 10 600283 VR Shear Pin package of 10 10– Retaining Rings aa 1 050006 Dane Lever Kit bb 1 050003 Sutro Lever Kit 1– Lever Assembly 1– Retaining Ring A cc 1 050017 Quantum Lever Kit dd 1 600337 Avalon Lever A ee 1 050990 Danish Lever A ff 1 050991 Broadway Lever A gg 1 050992 Boardwalk Lever A hh 1 050988 Latitude Lever A ii 1 050989 Longitude Lever A * Item(s) not shown A Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E Note: Vandal Resistant VR) Lever Trims are available on rim, vertical, mortise and concealed devices, and work with all electric lock and unlock functions. Specifications: Escutcheon: Knob Projection: Lever Projection: 2C\v" x 9C\v" 3C\," Dane Quantum Sutro Avalon Danish Broadway Boardwalk Latitude Longitude 2ZC\zn" 3Z\x" 3ZC\zn" 3Z\," 2M\," 3Z\v" 3Z\v 3Z\," 3Z\," Falcon • 19, 24, 25 and XX series exit devices service manual • 63 25 Series 25 Series trim: lever (510), knob (513) 510L-NL, 510L-DT, 513K-NL, 513K-DT 510L-NL 510L-DT 510L-NL Trim shown 513K-NL r 513K-DT x s k g j h y z a b aa ee ff dd cc bb gg 64 • Falcon • 19, 24, 25 and XX series exit devices service manual hh ii 25 Series No. Qty. Part no. Description Package contents 1– Backplate Assy 4– #10-24 x C\," UFPHMS a 1 600272 Backplate Assembly b 1 600273 510/512/513 Slider Assembly g 1 600278 Cylinder Lock Nut Pkg h 1 600280 Dummy Spindle Cam Kit Notes 1– Spindle Cam Dummy 1– Spindle Cam Retaining Ring 1– #10-24 x C\v"PPHMS j 1 600281 NL Cam Pkg k 1 600279 Cylinder Nut Tool Pkg r 1 986 1Z\v" Mortise Cylinder A s 1 600296 Security Collar Pkg A x 1 600298 Knob Assembly 5– Cylinder Nut Tools 1– Knob Assembly A 1– Retaining Ring y 1 600277 Spindle Cam Retaining Ring package of 10 z 1 650267 Shear Pin package of 10 aa 1 050006 bb 1 050003 Sutro Lever Assembly Kit cc 1 050017 Quantum Lever Assembly Kit 600337 Avalon Lever A dd A Dane Lever Assembly Kit 1– Lever Assembly 1– Retaining Ring A ee 1 050990 Danish Lever A ff 1 050991 Broadway Lever A gg 1 050992 Boardwalk Lever A hh 1 050988 Latitude Lever A ii 1 050989 Longitude Lever A Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E Falcon • 19, 24, 25 and XX series exit devices service manual • 65 25 Series 25 Series trim: thumbpiece (512) 512TP, 512TP-BE 512TP 512TP-BE 512TP shown r s k g f t d m c p n b q jj 66 • Falcon • 19, 24, 25 and XX series exit devices service manual a 25 Series No. Qty. Part no. Description Package contents 1– Backplate Assy 4– #10-24 x C\," UFPHMS a 1 600272 Backplate Assembly b 1 600273 510/512/513 Slider Assembly c 1 600284 K/T Springs package of 2 d 1 600275 Locking Hook Pkg f 1 090041 Hook Spring Pkg g 1 600278 Cylinder Lock Nut Pkg k 1 600279 Cylinder Nut Tool Pkg m 1 600285 Thumbpiece Pkg n 1 600286 Thumbpiece Pivot Pin Pkg p 1 600287 Thumbpiece Bracket Pkg q 1 600289 Lower Pull Bracket Pkg 1C\v" Door Notes 5– Cylinder Nut Tools A 1– Lower Pull Bracket A 1– 1/4-20 x 2Z\v" FPHMS * 1– Finish Washer * 600290 Lower Pull Bracket Pkg 2Z\v" Door 1– Lower Pull Bracket 1– 1/4-20 x 2 C\v" FPHMS * 1– Finish Washer * 1Z\v" Mortise Cylinder A 600296 Security Collar Pkg A 1 600297 512TP Pull A 1 600288 Pull Grip Screw package of 10 r 1 986 s 1 t jj 1/4-20 x Z\x" Hex Socket Head Cap Screw * Item(s) not shown A Specify by finish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E Specifications: Escutcheon: Grip: Projection: 2C\v" x 16" 6Z\v" C-C 2ZZ\zn" Falcon • 19, 24, 25 and XX series exit devices service manual • 67 25 Series 25 Series trim: thumbpiece (512) 512TP-NL, 512-DT 512TP-NL 512-DT 512TP-NL shown r s k g j t b q jj 68 • Falcon • 19, 24, 25 and XX series exit devices service manual a 25 Series No. Qty. Part no. Description Package contents 1– Backplate Assy 4– #10-24 x C\," UFPHMS a 1 600272 Backplate Assembly b 1 600273 510/512/513 Slider Assembly g 1 600278 Cylinder Lock Nut Pkg j 1 600281 NL Cam Package k 1 600279 Cylinder Nut Tool Pkg 5– Cylinder Nut Tools q 1 600289 Lower Pull Bracket Pkg 1C\v" Door 1– Lower Pull Bracket Notes A 1– 1/4-20 x 2Z\v" FPHMS * 1– Finish Washer * 600290 Lower Pull Bracket Pkg 2Z\v" Door 1– Lower Pull Bracket 1– 1/4-20 x 2 C\v" FPHMS * 1– Finish Washer * r 1 986 s 1 600296 1Z\v" Mortise Cylinder A Security Collar Pkg A A t 1 600297 512TP Pull jj 1 600288 Pull Grip Screw package of 10 * Item(s) not shown A Specify by finish: SP28, SP313, US3, US4, US10, US26, US26D, US32, US32D 1/4-20 x Z\x" Hex Socket Head Cap Screw Specifications: Escutcheon: Grip: Projection: 2C\v" x 16" 6Z\v" C-C 2ZZ\zn" Falcon • 19, 24, 25 and XX series exit devices service manual • 69 25 Series 25 Series trim: delta pull 717-DT 717DT ee q No. Qty. q 2 Part no. 600289 600290 ee 2 4270 Description Package contents Lower Pull Bracket Pkg 1C\v" Door 1– Lower Pull Bracket A 2– 1/4-20 x 2Z\v" FPHMS * Lower Pull Bracket Pkg 2Z\v" Door 700 Series Trim Hex Stud * Item(s) not shown. Specify finish when ordering. A Specify by finish: SP28, SP313, US3, US4, US10, US26, US26D, US32, US32D Specifications: Grip: Projection: 6Z\v" 2" 70 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes 1– Finish Washer * 1– Lower Pull Bracket A 2– 1/4-20 x 2C\v" FPHMS * 1– Finish Washer * 25 Series 25 Series trim: FSA/FSE, electric lock /unlock u ff v Fail Safe (unlocks when power is interrupted) ff Fail Secure (locks when power is interrupted) No. u Qty. Part no. 1 600293 w u Description Package contents FSA/FSE Trim Solenoid Kit 1– FSA/FSE Trim Solenoid Notes 2– #6-32 x Z\v" Socket Hex Head Cap Screw v 1 600294 FSA/FSE Trim Solenoid Plunger Pkg 1– E-Trim Link 1– E-Trim Plunger 1– Spirol Pin * w 1 600295 FSA/FSE Pivot Pin ff 1 650278 FSA/FSE Trim Solenoid Spring * Item(s) not shown Specifications: Solenoid rated for continuous duty at 24V DC 0.34 Amps. Power transfer hinge 2-wire minimum rated 1/2 Amp. Wire Gauge Requirement: 0-500 foot wire run — 18 AWG 501-700 foot wire run — 16 AWG Falcon • 19, 24, 25 and XX series exit devices service manual • 71 25 Series 24 /25 Series channel cover plate options 11 Fire Channel Cover 12 Panic Channel Cover No. Qty. 11 70 12* Cylinder Dogging Channel Cover 71 70 Exit Alarm Channel Cover 71 72 72 Key Override Channel Cover A Part no. Description 1 650227 F-25 Channel Cover Plate 3' 1 650228 F-25 Channel Cover Plate 4' 1 650121 F-24 Channel Cover Plate 3' 1 650122 F-24 Channel Cover Plate 4' 1 650191 25 Series Panic Channel Cover Plate 3' 1 650192 25 Series Panic Channel Cover Plate 4' 1 650187 24 Series Panic Channel Cover Plate 3' 1 650188 24 Series Panic Channel Cover Plate 4' 1 650119 25 Series CD Channel Cover Plate 3' 1 650120 25 Series CD Channel Cover Plate 4' 1 650117 24 Series CD Channel Cover Plate 3' 1 650116 24 Series CD Channel Cover Plate 4' 1 650135 25 Series EA Channel Cover Plate 3' 1 650136 25 Series EA Channel Cover Plate 4' 1 650131 24 Series EA Channel Cover Plate 3' 1 650132 24 Series EA Channel Cover Plate 4' 1 650143 25 Series KOR Channel Cover Plate 3' 1 650144 25 Series KOR Channel Cover Plate 4' 1 650139 24 Series KOR Channel Cover Plate 3' 1 650140 24 Series KOR Channel Cover Plate 4' Notes A Specify by finish: 313AN, US3, US4, US10, US26, US26D, US32, US32D, US28 * 24 and 25 Panic Channel Cover Plates are included in the Hex Dogging Kit (part numbers shown above are Hex Dogging Kit part numbers). 72 • Falcon • 19, 24, 25 and XX series exit devices service manual 25 Series 24 /25 Series electrical options Electric latch retraction (EL), exit alarm (EA), hard wired exit alarm (HWEA) 80 Electric latch retraction Available on all panic and fire devices. EL can be used with FSA/FSE, DM, LM, AE, and LK features. EL cannot be used with ED, EA, HWEA or KOR. 82 81 83 Exit alarm Available on all panic and fire devices. EA can be used with FSA/FSE, DM, LM, and AE features. Note: This kit is for new design Exit Alam available as of June 2012. For Exit Alarm assemblies built prior to June 2012 a replacement Hard Wired Exit Alarm (HWEA) circuit board is available, part number 650335. No. Qty. Part no. Description 80 1 650147 24/25 Electric Latch Retraction (EL) Kit 3' 650148 24/25 Electric Latch Retraction (EL) Kit 4' 81 1 600320 EL Solenoid Body Pkg 82 1 600321 EL Solenoid Plunger Pkg 83 1 650167 25 Series Exit Alarm (EA) Kit 3' 650168 25 Series Exit Alarm (EA) Kit 4' 650163 24 Series Exit Alarm (EA) Kit 3' 650164 24 Series Exit Alarm (EA) Kit 4' A Specify by finish: US3, US4, US10, 313AN, US26, US26D, US28, US32, US32D B Specify by finish: SP28, US3, US4, US10, 313AN, US26, US26D, US32D Notes B A Falcon • 19, 24, 25 and XX series exit devices service manual • 73 25 Series Key override (KOR), latch monitoring (LM) switch, device monitoring (DM) switch, request to exit (RX) switch 85 86 Key override retrofit Latch monitoring, device monitoring Not available with 24 Fire Rim devices. Device Monitoring cannot be used with Latch Monitoring. Available on all panic and fire devices. KOR is not available with EA or HWEA feature, or with cylinder dogging. Must be used with a device monitoring switch. 87 RX switch kit No. Qty. 85 86 1 1 Part no. Description Package contents 25-KOR-K-3 25 Series Key Override (KOR) w/Standard Dogging Kit 3' 1– Channel Cover KOR 25-KOR-K-4 25 Series Key Override (KOR) w/Standard Dogging Kit 4' 1– KOR Switch Assembly 24-KOR-K-3 24 Series Key Override (KOR) w/Standard Dogging Kit 3' 24-KOR-K-4 24 Series Key Override (KOR) w/Standard Dogging Kit 4' 650210 Latch Monitoring (LM) Switch Service Kit 1– LM Switch Assembly 2– #2-56 x C\," PPHMS 2– Switch Insulator 650264 Device Monitoring (DM) Switch Service Kit 1– DM Switch Assembly 2– #2-56 x C\," PPHMS 2– Switch Insulator 87 A 1 650359 24/25 Series RX Switch Kit Specify by finish: US3, US4, US10, 313AN, US26, US26D, US28, US32, US32D 74 • Falcon • 19, 24, 25 and XX series exit devices service manual RX Switch Assembly Notes A 25 Series 24 /25 Series miscellaneous kits and parts Glass bead kit (GBK), shim kits 90 91 Rim/mortise shim kit 92 Vertical device shim kit, larger than 8' door Vertical device shim kit, up to 8' door No. 90 91 Part no. Description 1 650109 24 Rim Shim Kit Z\v" 650107 25 Rim or Mortise Shim Kit Z\v" 650110 24 Surface Vertical Device Shim Kit Z\v", > 7' up to 8' Door 650108 25 Surface Vertical Device Shim Kit Z\v", > 7' up to 8' Door 650208 24 Surface Vertical Device Shim Kit Z\v", > 8' up to 10' Door 650266 25 Surface Vertical Device Shim Kit Z\v", > 8' up to 10' Door * 650106 Retrofit Shim Kit, HH-25-R, HH-F25-R (required) * 1 92 * Qty. 1 1 Notes * * All Shim kits furnished in finish US19 * Item(s) not shown Falcon • 19, 24, 25 and XX series exit devices service manual • 75 25 Series Cylinder dogging (CD) kit, hex dogging (HD) kit and sexbolts 94 95 Cylinder dogging kit Hex dogging kit Available on all panic devices. CD kit requires 1Z\," Mortise Cylinder (part number 985). Sexbolts 96 97 No. Qty. 94 95 1 Part no. Description Package contents 650159 25 Series Cylinder Dogging (CD) Kit 3' A 650160 25 Series Cylinder Dogging (CD) Kit 4' 1– CD Channel Cover 1– CD Dogging Subassembly 1– #8-32 x C\," UFPHMS 1– Cylinder Retaining Bracket 1– Cylinder Collar 1– Panic Channel Cover 1– Dogging Subassembly 1– #8-32 x C\," UFPHMS A 650155 24 Series Cylinder Dogging (CD) Kit 3' 650156 24 Series Cylinder Dogging (CD) Kit 4' 650191 25 Series Hex Dogging (HD) Kit 3' 650192 25 Series Hex Dogging (HD) Kit 4' 650187 24 Series Hex Dogging (HD) Kit 3' 650188 24 Series Hex Dogging (HD) Kit 4' 1 Notes 96 2 325 1/4-20 Sexbolt *B 97 2 425 #10-24 Sexbolt *B * Sold separately A Specify by finish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28 B Specify by finish: US3, US4, US10, SP313, US32, US32D 76 • Falcon • 19, 24, 25 and XX series exit devices service manual 25 Series Refill parts /packages Where used 2 • • 2 • • 060109 Dogging Key M\cx", package of 10 1 600314 Cylinder Nut 10 CD/EA/KOR Cylinder Retainer Bracket 30 512/718 Lever Washer, package of 10 513 512 511 510 719 Rod Guide Pkg SP28 060126 • • • • • Rod Guide Pkg SP313 4208 25C 25V 25M 25R 24C • 718 6 712 Rod Guide Pkg US32D Qty Trims 711 650311 Description 24V Part no. 24R Device • • • • • • • • • • • • • • 1 • 4275 712 Spring Plate 10 • 4326 Lever Spring Clip 10 • 4841 Lever Return Spring 10 • FSA/FSE Trim Screw 1C\v" US3, US4, US10, pkg of 10 5 • FSA/FSE Trim Screw 1C\v" SP313, pkg of 10 5 • FSA/FSE Trim Screw 1C\v" US26, US32, US26D, US32D, SP28, pkg of 10 5 • 640001 24 Plastic Mounting Template 2 640002 25 Plastic Mounting Template 2 060115 • • • • • • • • • • • Cotter Key Z\," x 1", package of 10 5 600279 Cylinder Nut Tool, package of 5 2 060125 FSA/FSE Pivot Pin, package of 10 2 • • • • • • • 600319 24/25 Pushbar Guide, package of 2 10 • • • • • • • 600278 500 Series Cylinder Locknut 10 2729F Sex Bolt with machine screw, #10-24 x C\v" FPHMS 10 • • • • 2729P Sex Bolt with machine screw, #10-24 x C\v" PPHMS 50 • • • • 600307 24/25 Center Case Cover Screw US3, package of 4 12 • • • • • • • 24/25 Center Case Cover Screw US4, package of 4 12 • • • • • • • 24/25 Center Case Cover Screw US10, package of 4 12 • • • • • • • 24/25 Center Case Cover Screw SP313, package of 4 12 • • • • • • • 24/25 Center Case Cover Screw US26, US32, US26D, US32D, SP28, package of 4 12 • • • • • • • 600277 510/511/513 Spindle Cam Retaining Ring, pkg of 10 2 970321 299 Strike Shim 20 • • • 325 Sex Bolt 1/4 -20 thread US32D, package of 2 10 • • • 425 Sex Bolt #10-24 thread US32D package of 2 10 • • • 060111 • • • • • • • • • • • • • • • • • • • • 24/25 Series Maintenance Kit, Part Number 650277-00, includes all parts shown above, with additional parts not shown. Falcon • 19, 24, 25 and XX series exit devices service manual • 77 XX Series 78 79 80 81 82 83 84 85 86 87 88 89 90 XX-rim exit device F-XX-rim exit device (F)XX-rim center case XX-V surface vertical rod exit device F-XX-V surface vertical rod exit device (F)XX-V surface vertical rods and latches XX-C concealed vertical rod exit device F-XX-C concealed vertical rod exit device (F)XX-C concealed vertical rods and latches (F)XX-C concealed vertical top latches and plates XX-M mortise exit device F-XX-M mortise exit device (F)XX-M mortise lock XX Series XX-rim exit device 10 Panic 7 19 6 8 15 8 7 5 14 13 11 5 6 1 16 9 5 14 5 4 3 2 12 No. 1 Qty. 1 Part No. Description 4 Notes No. Qty. Part No. Description 3747 XX Series Lever Arm LH A 10 1 584 XX Series End Case Assembly 11 1 600127 XX-R Mounting Package (includes Service Mtg Pkg (650113) and Hex Dogging Key (060109)) 12 1 3740 XX-R Series Center Case Cover 2 1 3767 XX Series Crossbar A 3 1 3746 XX Series Lever Arm RH A 4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw 5 1 650336 Center Case Cover Mtg Pkg (US32D) 6 1 650113 XX-R Service Mtg Pkg 7 2 3749 8 1 060121 Latch Cover Screw package of 10 (US4, US10B, US32D) 9 1 060109 Hex Dogging Key M\cx” package of 10 XX Series Lever Arm Axle B 13 1 F570 F570 Strike (US19) 14 2 3770 XX-R Main Cam Spring 15 1 585 XX-R-EO/TP Center Case Assembly - Panic 16 1 3741 XX Series End Case Cover 19 1 610044 XX Axle Support Housing Assembly A Specify by finish: SP313, US3, US4, US10, US10B, US26, US26D, US32, US32D B Specify by finish shown 80 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes A A XX Series F-XX-rim exit device Fire 7 19 6 8 15 8 7 17 5 14 13 5 6 1 16 5 14 5 4 3 2 12 No. 1 A Qty. 1 Part No. Description 4 Notes 3747 XX Series Lever Arm LH A No. Qty. Part No. Description 9 1 060109 12 1 3740 XX-R Center Case Cover 13 1 F570 F570 Strike (US19) Notes Hex Dogging Key M\cx” package of 10 2 1 3767 XX Series Crossbar A 3 1 3746 XX Series Lever Arm RH A 4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw 14 2 3770 XX-R Main Cam Spring 5 1 600140 Center Case Cover Mtg Pkg (US32D) 15 1 685 XX R-EO/TP Center Case Assembly - Fire 6 1 650133 F-XX-R Service Mtg Pkg 16 1 3741 XX Series End Case Cover 7 2 3749 XX Series Lever Arm Axle 17 1 684 XX End Case Assembly - Fire 8 1 060121 Latch Cover Screw package of 10 (specify by finish: US4, US10B, US32D) 19 1 610044 A A XX Axle Support Housing Assembly Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D Falcon • 19, 24, 25 and XX series exit devices service manual • 81 XX Series (F)XX-rim center case Panic and fire 22 34 33 23 No. A Qty. Part No. Description 22 1 610070 XX-R Back Plate 23 1 3755 XX-R Knob Cam Notes Used in K/L functions only. 82 • Falcon • 19, 24, 25 and XX series exit devices service manual A No. Qty. Part No. 33 1 3762 34 1 661180 Description Locking Cam (F) XX-R Latchbolt Assembly Notes XX Series XX-V surface vertical rod exit device Panic 27 7 19 6 33 8 25 8 5 10 5 6 7 19 9 8 1 8 16 28 30 5 5 4 3 2 12 4 No. 1 Qty. 1 Part No. 3747 Description Notes No. Qty. Part No. Description Notes XX Lever Arm Left Hand A 12 1 3742 XX-V Center Case Cover A 16 1 3741 XX Series End Case Cover A 19 2 610044 XX Axle Support Housing Assembly 3742 XX Vertical Active Center Case Cover Locking Cam Operator 2 1 3767 XX Crossbar A 3 1 3746 XX Lever Arm Right Hand A 4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw 24 1 5 1 600140 Center Case Cover Mounting Package (US32D) 25 1 3566 XX-V Mounting Package 27 1 660439 XX Series Axle 28 1 3775 Knob Cam 30 1 582 XX-V-K/L Center Case Assembly 587 XX-V-EO Active Center Case Assembly 3762 Locking Cam 6 1 650332 7 2 3749 8 1 060121 Latch Cover Screw package of 10 (specify by finish: US4, US10B, US32D) 9 1 060109 M\cx” Hex Dogging Key package 10 1 584 of 10 33 1 Retaining Ring B XX End Case Assembly A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B K/L function only. Falcon • 19, 24, 25 and XX series exit devices service manual • 83 XX Series F-XX-V surface vertical rod exit device Fire 7 27 19 6 33 8 25 8 17 5 6 7 19 5 8 1 8 16 28 30 5 5 4 3 2 12 4 No. Qty. Part No. Description Notes No. Qty. Part No. Description 1 1 3747 XX Lever Arm LH A 16 1 3741 XX Series End Case Cover 2 1 3767 XX Crossbar A 17 1 684 3 1 3746 XX Lever Arm RH A F-XX Series End Case Assembly 4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw 19 2 610214 5 1 600140 Center Case Cover Mounting Package (US32D) 25 1 3566 6 1 650134 7 2 3749 8 1 060121 12 1 3742 Locking Cam Operator 27 1 660439 F-XX-V Mounting Package 1 3775 XX-R Knob Cam XX Series Lever Arm Axle 30 1 687 F-XX-V-EO Center Case F-XX Series Center Case Cover A A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B K/L function only. 84 • Falcon • 19, 24, 25 and XX series exit devices service manual 33 1 A F-XX Axle Support Housing Assembly 28 Latch Cover Screw package of 10 (specify by finish: US4, US10B, US32D) Notes Retaining Ring F582 F-XX-V-K/L Center Case F583 F-XX-V-TP Center Case 3762 Locking Cam B XX Series (F)XX-V surface vertical rods and latches 32 Panic and fire No. Qty. Part No. Description 6 1 650336 Latch Case Cover Mounting Package (US4, US10B, US32D) 26 3 660002 10 x 1Z\v" FPHSMS 3 660078 10-24 x C\v" FPHMS (Fire) 1 3788 32 B 52 42 6 3 660002 10 x 1Z\v" FPHSMS 40 1 650389 XX Surface Vertical Top Latch Case Subassembly Panic 1 650375 XX Surface Vertical Top Latch Case Subassembly Fire 1 060111 Z\, x 1" Cotter Key package 41 39 44 47 of 10 42 2 660004 43 1 2130 44 1 650202 45 1 3777 XX-V Top Rod Subassembly 46 1 4400 Rod Adj. Screw 45 10 x 1Z\v" PPHSMS 2130 Strike XX-V Latch Case Cover Kit 46 A 47 2 650311 Rod Guide Kit 48 1 610055 XX-V Bottom Rod Assembly 49 1 650387 Bottom Bolt Guide Bracket (screws not included) A 52 1 650006 XX-V Extension Rod 12" A 71 40 3788 Strike 39 41 39 Notes A 1 650007 XX-V Extension Rod 24" A 1 650008 XX-V Extension Rod 36" A 1 610045 Bottom Bolt Assembly A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B Specify by finish shown 48 47 26 44 71 49 43 5 Falcon • 19, 24, 25 and XX series exit devices service manual • 85 XX Series XX-C concealed vertical rod exit device Panic 7 19 6 8 51 8 5 10 5 7 6 19 9 8 1 8 16 53 5 5 4 3 2 16 4 No. Qty. Part No. Description Notes 1 1 3747 XX Lever Arm Left Hand A 2 1 3767 XX Crossbar A 3 1 3746 XX Lever Arm Right Hand A 4 2 660025 1/4 - 20 x Z\x” Crossbar Retaining Screw 5 4 600140 Center Case Cover Mounting Package 6 1 650318 XX-C Mounting Package 7 2 3749 8 4 060121 XX Lever Arm Axle Latch Cover Screw package of 10 (US4, US10B, US32D) B A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B Specify by finish shown 86 • Falcon • 19, 24, 25 and XX series exit devices service manual No. Qty. Part No. Description 9 1 060109 10 1 584 XX Series End Case Assembly 16 2 3741 XX Series End Case Cover 19 2 610044 XX Axle Support Housing Assembly 24 1 3742 XX Vertical Active Center Case Cover 51 1 650263 53 1 591 Notes M\cx” Hex Dogging Key package of 10 Finger Kit XX-C Active Center Case Assembly A XX Series F-XX-C concealed vertical rod exit device Fire 19 7 6 8 51 8 5 19 7 6 5 8 1 8 16 54 5 5 4 3 2 16 4 No. Qty. Part No. Description Notes 1 1 3747 XX Lever Arm Left Hand A 2 1 3767 XX Crossbar A 3 1 3746 XX Lever Arm Right Hand A 4 2 660025 5 4 6 7 No. Qty. Part No. Description Notes 8 4 060121 Latch Cover Screw package of 10 (US4, US10B, US32D) B 16 2 3741 XX Series End Case Cover Fire A 1/4 - 20 x Z\x” Crossbar Retaining Screw 19 2 610214 XX Axle Support Housing Assembly - Fire 600140 Center Case Cover Mounting Package 24 1 3742 XX Vertical Active Center Case Cover 1 650317 F-XX-C Mounting Package 51 1 650263 2 3749 XX Lever Arm Axle 54 1 691 A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B Specify by finish shown Finger Kit F-XX-C Active Center Case Assembly Falcon • 19, 24, 25 and XX series exit devices service manual • 87 XX Series (F)XX-C concealed vertical rods and latches Panic and fire 55 57 52 See page 89 for top latches and required plates 56 57 58 See page 89 for required plates 59 64 No. Qty. Part No. 39 3 660002 50 1 2130 52 Description 10 x 1Z\v" FPHSMS 60 2130 Strike 1 650006 XX-V Extension Rod 12" 1 650007 XX-V Extension Rod 24" 1 650008 XX-V Extension Rod 36" 55 2 4188 56 1 650339 4188 Strike XX-C Top Latch Release Bracket Package 57 2 660078 10-24 x C\v" FPHMS 58 1 610061 (F)XX-C Top Rod Kit 59 1 610037 Center Slide Sub Assembly 60 1 610057 (F)XX-C, CWDC Bottom Rod Kit 61 1 4567 Bottom Bolt Guide 64 2 660133 #8-32 C\," UFPHMS 88 • Falcon • 19, 24, 25 and XX series exit devices service manual 61 39 50 XX Series (F)XX-C concealed vertical top latches and plates Metal door Panic device Fire device 62 57 63 57 57 Wood door Panic device and 20-minute fire device 63 39 90-Minute fire device 57 39 63 Centerslide mounting plate 57 5 67 5 65 68 No. Qty. 69 5 66 70 70 Part No. Description 5 1 4122 Sex Bolt, package of 1, includes machine screw (Z\x" - 20 x C\v" PPHMS) (US10B, US26D, BRS) 39 6 660002 10 x 1Z\v" FPHSMS 57 6 600078 10-24 x C\v" FPHMS (Fire) 62 1 603L XX-C Top Latch Case LHR 1 603R XX-C Top Latch Case RHR Notes B B 63 1 F603 F-XX-C, CWDC Top Latch Case 65 1 4834 Top Reinforcement Plate with Access Hole A 66 1 4833 Top Reinforcement Plate A XX-CWDC Center Slide Reinforcement Plate 67 1 4832 68 1 660044 69 1 660429 70 2 4694 A Specify by finish: US3, US4, US10, US10B, US15, US26, US26D, SP28, SP313 Specify by finish shown 1/4 - 20 x C\v" FPHMS Z\v" CSK Finish Washer Latch Bracket Falcon • 19, 24, 25 and XX series exit devices service manual • 89 XX Series XX-M mortise exit device 73 Panic 7 19 6 8 8 5 10 5 7 19 9 6 8 1 8 16 5 72 5 4 3 2 16 4 No. Qty. Part No. Description Notes 1 1 3747 XX Lever Arm Left Hand A 2 1 3767 XX Crossbar A 3 1 3746 XX Lever Arm Right Hand A 4 2 660025 5 1 650336 6 1 650137 7 2 3749 1/4-20 x 1/2” Crossbar Retaining Screw No. Qty. Part No. Description 8 4 060121 Latch Cover Screw package of 10 (US4, US10B, US32D) 9 1 2789 Hex Dogging Key M\cx" package of 10 10 1 584 XX End Case Assembly 16 2 3741 XX Series End Case Cover 19 2 610044 XX Axle Support Housing Assembly XX-M Service Mounting Package 73 1 XX Lever Arm Axle 75 1 Latch Case Cover Mounting Package (US4, US10B, US32D) B A Specify by finish: SP313, US3, US4, US10, US26, US26D, US32, US32D B Specify by finish shown 90 • Falcon • 19, 24, 25 and XX series exit devices service manual Mortise Lock - 8500 x Function x Handing 650145 XX-Mortise Center Case LHR 650146 XX-Mortise Center Case RHR Notes B A A XX Series F-XX-M mortise exit device 73 Fire 7 19 6 8 8 5 18 5 7 19 6 8 1 16 8 5 75 5 4 3 2 16 4 No. Qty. Part No. Description Notes 1 1 3747 XX Lever Arm Left Hand A 2 1 3767 XX Crossbar A 3 1 3746 XX Lever Arm Right Hand A 4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw 5 4 650336 Latch Case Cover Mounting Package (US4, US10B, US32D) 6 1 650138 F-XX-M Service Mounting Package 7 2 3749 B XX Lever Arm Axle 8 4 060121 Latch Cover Screw package of 10 (US4, US10B, US32D) B 16 2 3741 XX Series End Case Cover - Fire A 18 1 684 F-XX End Case Assembly 610044 19 2 73 1 75 1 Axle Support Assembly Mortise Lock - 8500 x Function x Handing 650149 F-XX-Mortise Center Case LHR 650150 F-XX-Mortise Center Case RHR A Specify by finish: US3, US4, US10, US10B, US26, US26D B Specify by finish shown A Falcon • 19, 24, 25 and XX series exit devices service manual • 91 XX Series (F)XX-M mortise lock Panic and fire 83 95 82 81 94 79 80 78 76 77 89 87 88 85 No. Qty. Part No. Description 76 1 4067 Locking Arm 77 1 3518 Dead Lock Arm Spring 78 1 661473 79 1 3530 Auxiliary Bolt Actuator 80 1 3521 Actuating Arm 81 1 610041 82 1 4025 Notes D Auxiliary Bolt Spring 8500 Latch Bolt Assembly Cylinder Screw Retainer C No. Qty. Part No. Description 83 1 610042 Locking Arm and Spring Assembly 85 1 3522 Main Lift 87 1 3516 T-Lift Spring 88 1 3529 Auxiliary Bolt (US26D) C, D 89 1 3515 Mortise Lock Face 94 1 3519 Mortise K-Hub B, C 95 1 3542 Clinder Operating Arm C, F B Used in K/L trim functions only. C. Omit for “BE” trim function. D. Dead lock arm spring (Part No. 3518) required for NL function. Remove existing spring and screw from locking arm for NL. E Available only in US3, US4, US10, US10B, US26, US26D F NL function only. 92 • Falcon • 19, 24, 25 and XX series exit devices service manual Notes E Strikes Strikes 19, 24, 25 and XX Series device, top and bottom strikes F570 Standard 19/XX Rim Panic and Fire Devices F490 Optional 19/XX Rim Panic and Fire Devices 565 Optional 19/XX Rim Panic Devices 571/571A Optional 19/XX Rim Inactive Leaf 571A 571 579 Optional XX Rim Panic Devices 299 Standard 24/25 Rim Panic Devices Single or Double Door 299F Standard 24/25 Rim Fire Devices Single or Double Door 264 Optional 24/25 Rim Panic Devices Single or Double Door 1606 Optional 24/25 Rim Panic Devices Single or Double Door 1609 Optional 25 Rim Devices Single or Double Door 1439 Optional 24/25 Rim Panic Devices Single or Double Door 499F Optional 25 Rim Fire Devices with Mullion 1279 Standard 25/XX Mortise Panic and Fire Devices F1280 Optional 25 Fire Devices 2130 Standard Bottom Strike 19-V, 24/25/XX-V,C Panic and Fire Devices 4155 Optional Bottom Strike 19-V, 24/25/ XX-V,C Panic or Fire Devices 3788 Standard Top Strike 19/24/25/XX-V Panic or Fire Devices 4188 Standard Top Strike 24/25/XX-C, CWDC Panic or Fire Devices Optional 4188 NS (narrow stile) available for 24-C and 24-CWDC devices (not shown). Strike finishes Strike(s) Available finish(es) F490, 1606, 3788, 4188, 2130, 1279, F1280 Unfinished 264 US19, US26D 299 US19, US26D, US4, US10, SP313, US3, US26 299F US19, US32D, US4, US10, US10B, US3, US32 499F, F570, 1439 US19 565, 579, 4155 US26D, US4, US10, SP313, US10B, US3, US26 571, 571A US32D, US10, SP313, US10B, US32 1609 US19, US26D, US4, US10, US10B, US3, US26 Falcon • 19, 24, 25 and XX series exit devices service manual • 93 Mullions Mullions 4423 No. Qty. 1 1 Part No. 4423 Description Mullion 2 1 060107 Top fitting 3 1 060108 Bottom Fitting 4 1 4394 5 2 709146 3/8 - 16 x Z\x" Set Screw 6 6 709032 1/4 - 20 x 1Z\v" FPHMS 2 5 6 Top Fitting Clamp 4 7 3 709036 1/" - 20 x 1" Lead Anchor 8 4 709051 #10 - 24 x Z\x" FPHMS 3” 9 2 709196 #10 - 24 x Z\v" FPHMS 1” 10 2 4396 9 1” 4396 Strike 1 10 8 2” 6 3 5 7 94 • Falcon • 19, 24, 25 and XX series exit devices service manual Mullions 2923 No. Qty. Part No. Description 1 1 2923 2 1 060104 Top fitting 3 1 060105 Bottom Fitting 4 1 4181 5 2 709146 6 6 709032 1/4 - 20 x 1 - Z\v" FPHMS 7 3 709036 1/4 - 20 x 1 Lead Anchor 8 2 709196 #10 - 24 x Z\x" FPHMS 9 4 709023 #10 - 24 x C\v" FPHMS 2 Mullion 5 9 Top Fitting Clamp 3/8" - 16 x Z\x" Set Screw 4 8 1 11/2” 21/2” 6 3 5 7 Falcon • 19, 24, 25 and XX series exit devices service manual • 95 Mullions CRF-4023, CR-4023 and CRF-4023, CR-4023 Retrofit Kits No. CRF-4023 CR-4023 CRF-4023 Retrofit Kit CR-4023 Retrofit Kit Part No. 1 1 1 4023 Mullion 2 1 1 060102 Bottom Fitting 3 2 2 709094 3/8" - 16 x 1Z\v" FPMS 4 2 2 709075 3/8" - 16 Steel Anchor 5 6 709118 1/4" - 20 x C\v" FPHMS 6 4 4051 Stabilizer Block 7 1 4050 UL Fire Label (on item #9) 8 1 1 1 1 900549 Cylinder Removable Mullion Unit 9 1 1 1 1 900547 Top Mullion Fitting (CRM) 10 4 4 4 4 709318 1/4 - 20 x 2" PPHMS 11 4 4 4 4 709313 1/4 - 20 x C\v" UFPHMS 12 1 1 1 1 4970 Top Mullion Fitting Shim 13 1 1 1 1 4988 Adjustment Shim (1 shipped standard) Not shown 1 1 1 1 4966 Cylinder Mounting Bracket 1 1 1 1 3894 Cylinder Nut 1 13 Description 12 9 10 8 11 11 1 5 6 6 5 2” 3” 3 2 4 96 • Falcon • 19, 24, 25 and XX series exit devices service manual 7 Mullions F-4023 and 4023 No. F-4023 4023 Part No. Description 1 1 1 4023 2 1 1 060106 Top Fitting 3 1 1 060102 Bottom Fitting 4 1 1 4002 5 2 2 709095 6 2 2 709094 3/8" - 16 x 1Z\v" FPHMS 7 2 2 709075 3/8" - 16 Steel Anchor 8 2 2 709093 1/4 - 20 x C\," PPHMS 9 12 4 709118 1/4"- 20 x C\v" FPHMS 10 4 4051 Stabilizer Block 11 1 4050 UL Fire Label 2 Mullion 5 9 Top Fitting Clamp 4 3/8" - 16 x C\v" Set Screw 11 8 1 10 9 10 9 2” 3” 6 3 5 7 Falcon • 19, 24, 25 and XX series exit devices service manual • 97 About Allegion Allegion (NYSE: ALLE) is a global pioneer in safety and security, with leading brands like CISA®, Interflex®, LCN®, Schlage®, SimonsVoss® and Von Duprin®. Focusing on security around the door and adjacent areas, Allegion produces a range of solutions for homes, businesses, schools and other institutions. Allegion is a $2 billion company, with products sold in almost 130 countries. For more, visit www.allegion.com. © 2016 Allegion 108004, Rev. 12/16 www.allegion.com/us
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