Falcon 19, 24, 25 And XX Series Exit Devices Service Manual 108004
User Manual: Falcon 19, 24, 25 and XX Series Exit Devices Service Manual Service Manual
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Page Count: 98
19, 24, 25 and
XX series exit
devices
Service manual
iii • Falcon • 19, 24, 25 and XX series exit devices service manual
Contents
4 Introduction
4 How to order
4 Part number changes
5 19 Series
6 19 and F-19 rim exit device
8 19-V and F-19-V surface vertical rod exit device
10 19-V and F-19-V surface vertical rods and latch cases
12 19 Series: control trim, knob (911) and lever (912) for rim
and vertical device
14 19 Series: control trim, knob (911) and lever (912) dummy
for rim and vertical device
15 19 Series: control trim (918) for rim and vertical device
16 19 Series: Trident trim* (920) and Centron trim* (917,
930)
16 19 Series: optional equipment
17 24 Series
18 (F)24 rim exit device
20 (F)24-V surface vertical rod exit device
22 (F)24-C concealed vertical rod exit device
24 (F)24-V surface vertical rods and latches
26 (F)24-C and F-24-C-WDC-90 concealed vertical rods
and latches
28 24-C-WDC and F-24-C-WDC-20 concealed vertical rods
latches
30 24 Series: knob (711) and lever (712) trim—rim and vertical
device
32 24 Series: knob (711) and lever (712) trim—concealed
device
34 24 Series: knob (711) and lever (712) dummy trim for rim,
vertical and concealed device
36 24 Series: Athena (715) pull and Delta pull (717, 718) trim
for rim and vertical device
37 24 Series: Delta pull (717, 718) trim for concealed devices
38 24 Series: Delta (718) trim for rim and vertical device
39 24 Series: Delta (718) trim for concealed device
40 24 Series: control pull trim (710) for rim and vertical
device
41 24 Series: control thumbpiece (710) trim for rim and
vertical device
42 24 Series: Delta thumbpiece (718) trim for rim and
vertical device
43 24 Series: Delta thumbpiece (718) trim for concealed
device
44 24 Series: turn lever (719) trim for surface vertical device
45 24 Series: turn lever (719) trim for concealed vertical
device
46 25 Series
47 (F)25 rim exit device
49 25-V surface vertical rod exit device
51 (F)25-V surface vertical rods and latches
53 (F)25-C concealed vertical rod exit device
55 (F)25-C and F-25-C-WDC-90 concealed vertical rods
and latches
57 25-C-WDC and F-25-C-WDC-20 concealed vertical rods
and latches
59 (F)25-M mortise exit device
61 25 Series trim: lever (510), vandal resistant (vr) lever
(511), knob (513)
63 25 Series trim: lever (510), knob (513)
65 25 Series trim: thumbpiece (512)
67 25 Series trim: thumbpiece (512)
69 25 Series trim: delta pull
70 25 Series trim: FSA/FSE, electric lock/unlock
71 24/25 Series channel cover plate options
72 24/25 Series electrical options
74 24/25 Series miscellaneous kits and parts
76 Refill parts/packages
77 XX Series
78 XX-rim exit device
79 F-XX-rim exit device
80 (F)XX-rim center case
81 XX-V surface vertical rod exit device
82 F-XX-V surface vertical rod exit device
83 (F)XX-V surface vertical rods and latches
84 XX-C concealed vertical rod exit device
85 F-XX-C concealed vertical rod exit device
86 (F)XX-C concealed vertical rods and latches
87 (F)XX-C concealed vertical top latches and plates
88 XX-M mortise exit device
89 F-XX-M mortise exit device
90 (F)XX-M mortise lock
91 Strikes
92 Mullions
4 • Falcon • 19, 24, 25 and XX series exit devices service manual
Introduction
Introduction
This manual contains a listing of replaceable parts and assemblies for the 19, 24, 25 and XX Series exit devices. All products
listed meet ANSI A156.3 Grade 1 standards.
How to order
Some parts are sold separately. Other parts are available as part of a kit or multiple quantity package. For the best possible
service when ordering replacement parts or assemblies, please provide the following information:
• Part number or assembly number
• Description
• Quantity needed
• Finish desired (available nishes shown below)
BHMA US Finish description
605 US3 Brass, bright
606 US4 Brass, satin
612 US10 Bronze, satin
613 US10B Brass, satin, oxidized, oil rubbed
619 US15 Satin Nickel Plated, clear-coated
622 US19 Dull Black, painted
625 US26 Chromium, bright
626 US26D Chromium, satin
BHMA US Finish description
628 US28 Anodized Aluminum
629 US32 Stainless Steel, polished
630 US32D Stainless Steel, satin
643E
689 SP28 Lacquer Sprayed Aluminum
695 SP313 Sprayed Duranodic
710 313AN Anodized Duranodic
Part number changes
This manual reects the product as sold in May 2009. Because of changes to the product and/or manufacturing processes,
part numbers may change.
6 19 and F-19 rim exit device
8 19-V and F-19-V surface vertical rod exit device
10 19-V and F-19-V surface vertical rods and latch cases
12 19 Series: control trim, knob (911) and lever (912) for rim
and vertical device
14 19 Series: control trim, knob (911) and lever (912) dummy
for rim and vertical device
15 19 Series: control trim (918) for rim and vertical device
16 19 Series: Trident trim* (920) and Centron trim* (917,
930)
16 19 Series: optional equipment
19 Series
6 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19 and F-19 rim exit device
Fire and panic
6
5
13
12
14
16
PANIC DEVICE ONLY
FIRE DEVICE ONLY
Fire or
Panic
19
18
20
11
1
2
19 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 7
No. Qty. Part no. Description Notes
1 1 650343 19 Channel End Cap Kit (with screws)
2 1 650320 19 End Cap Mounting Bracket with SNB
5 1 4122 Sex Bolt, package of 1, includes machine screw, Z\x - 20 x C\v" PPHMS A
6 1 4107 19 Channel 3’ Door A
14108 19 Channel 4’ Door A
11 1650360 F-19 Channel Cover Plate 3' A
1650361 F-19 Channel Cover Plate 4'
12 1650297 19 Panic Hex Dogging Channel Cover, 4' A
1650303 19 Panic Hex Dogging Channel Cover 3' A
13 1610480 19 Panic Dogging Housing
14 1060110 19 Panic Dogging Pin (package of 10)
16 1060109 19 Panic Hex Dogging Key M\cx" (package of 10)
18 1F570 F570 Strike (US19)
19 1 650307 19-R Center Case Assembly
650374 F-19-R Center Case Assembly
20 1650384 19-R Center Case Cover Kit (with screws)
*1060123 Electric Option Dogging Screw (package of 10)
*1060124 K/L/TL Trim Lock Nut (package of 10)
*1650328 19-R Mounting Package
*1650329 F-19-R Mounting Package
* Item(s) not shown
A Specify by nish: US32D or SP28/SP313
8 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19-V and F-19-V surface vertical rod exit device
Panic and fire
6
5
13
12
14
16
PANIC DEVICE ONLY
FIRE DEVICE ONLY
5
22
24
25
26
28
30
1
2
31
Fire or
Panic
11
19 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 9
No. Qty. Part no. Description Notes
1 1 650343 19 Channel End Cap Kit (with screws)
2 1 650320 19 End Cap Mounting Bracket with SNB
5 1 4122 Sex Bolt, package of 1, includes machine screw (Z\x - 20 x C\v" PPHMS) A
6 1 4107 19 Channel 3’ Door A
14108 19 Channel 4’ Door A
11 1650360 F-19 Channel Cover Plate 3' A
1650361 F-19 Channel Cover Plate 4' A
12 1650297 19 Panic Hex Dogging Channel Cover 4' A
1650303 19 Panic Hex Dogging Channel Cover 3' A
13 1610480 19 Panic Dogging Housing
14 1060110 19 Panic Dogging Pin (package of 10)
16 1060109 19 Panic Hex Dogging Key M\cx" (package of 10)
22 1650385 19-V Center Case Cover Kit (with screws)
25 1650392 19-V Center Case Slidebar Lever
26 1650391 19-V Center Case Drawbar Lever
28 1650393 19-V Center Case Retractor Cam
30 1650390 19-V Drawbar
31 1650308 19-V Center Case LHR
1650309 19-V Center Case RHR
*1650330 19-V Mounting package
*1650331 F-19-V Mounting package
* Item(s) not shown
A Specify by nish: US32D or SP28/SP313
10 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19-V and F-19-V surface vertical rods and latch cases
Panic and fire
34
33
32
35
36 40
38
39
41
38 42
43
44
44
37
45
39
36
53
19 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 11
No. Qty. Part no. Description Notes
32 13788 Vertical Rod Top Strike *
33 2660002 #10 x 1Z\v" FPHSMS
34 1650389 19-V Top Latch Case
35 1060111 Z\," x 1" Cotter Key package of 10
36 1060114 Rod Guide Screws package of 10
37 1 060113 Latch Screw package of 10
38 2650388 19-V Latch Case Cover Kit (with screws) A
39 1 650337 19-V Latch Case Cover Mounting package of 4
40 14286 19 Top Rod
41 14288 19 Bottom Rod
42 1 650387 Bottom Bolt Guide (screws not included)
43 12130 Vertical Rod Bottom Strike
44 2650386 Rod Guide Kit (with screws)
45 1650006 19/24/25/XX-V Extension Rod 12" A
45 1650007 19/24/25/XX-V Extension Rod 24" A
45 1650008 19/24/25/XX-V Extension Rod 36" A
53 1610045 (F)19-V Bottom Bolt Assembly
* For Flush Transom applications, specify part number 4215-019 angle bracket
A Specify by nish: US32D or SP28/SP313
12 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19 Series: control trim, knob (911) and lever (912) for rim and vertical
device
911K, 911K-NL, 912L-BE and 912L-NL
911K
911K-NL
911K-BE 912L
912L-NL
912L-BE
a
f
e
c
k
b
d
n
g
h
i
j
i
hj
or
g
19 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 13
No. Qty. Part no. Description Notes
a 1 986 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26, US32, US32D) A
b 1 050526 Cylinder Locknut package
c 1 650314 700/900 Locking Plate
d 2 4270 900 Series Hex Stud
e 1 661565 700/900 Series Lever Actuator Spring
1661587 700/900 Series Knob Actuator Spring
f 1 600298 711 Knob Assembly A
g 1 600299 712 Dane Lever A
h1600300 712 Sutro Lever A
i1600301 712 Quantum Lever A
j1600337 712 Avalon Lever A
k 1 600283 Shear Pin, package of 5
n 1 650371 Tailpiece package 1C\v " Door
1650372 Tailpiece package 2Z\v " Door
A Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Knob Projection: 4"
Lever Projection: Dane 2Z\v"
Quantum 3Z\,"
Sutro 2ZC\zn"
Avalon 3Z\v"
14 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19 Series: control trim, knob (911) and lever (912) dummy for rim and
vertical device
911K-DT and 912L-DT
No. Qty. Part no. Description Notes
d 2 4270 900 Series Hex Stud
f 1 600298 711 Knob Assembly A
g 1 600299 712 Dane Lever A
No. Qty. Part no. Description Notes
h1600300 712 Sutro Lever A
i1600301 712 Quantum Lever A
j1600337 712 Avalon Lever A
A Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Knob Projection: 4"
Lever Projection: Dane 2Z\v"
Quantum 3Z\,"
Sutro 2ZC\zn"
Avalon 3Z\v
912L-DT
911K-DT
d
d
f
g
h
i
j
i
hjor
g
19 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 15
19 Series: control trim (918) for rim and vertical device
918DT and 918NL
918DT
918DT
918NL
918NL
d
ap
d
d
d
d
No. Qty. Part no. Description Notes
a 1 951 Rim Cylinder (US3, US4, US10, US10B, US26, US32, US32D) A
d 3 4270 900 Series Hex Stud
p 1 600166 918NL Cylinder Mounting package
A Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 2"
Overall Length: 13"
16 • Falcon • 19, 24, 25 and XX series exit devices service manual
19 Series
19 Series: Trident trim* (920) and Centron trim* (917, 930)
Trident: 920DT, 920NL
Centron: 917DT, 930EO, 930DT, 930NL and 930C
m
No. Qty. Part no. Description Notes
m 1600315 920/930 Cylinder Anchor
* Item(s) not shown
19 Series: optional equipment
46 49 50
5
10
No. Qty. Part no. Description Notes
5 1 4122 Sex Bolt, package of 1, includes
machine screw (Z\x"- 20 x C\v"
PPHMS)**
A
10 1 2729P Sex Bolt, package of 1, includes
machine screw (#10-24 x C\v"
PPHMS)***
A
1 2729F Sex Bolt, package of 1, includes
machine screw (#10-24 x C\v"
PPHMS)***
A
No. Qty. Part no. Description Notes
46 1650060 19 Cylinder Dogging Kit 3’
device
B
1650063 19 Cylinder Dogging Kit 4’
device
B
49 1650022 19-R Z\v” Rim Shim Kit
50 1650023 19-V Z\v” Surface Vertical Shim
Kit
** Sold individually, for center case (2)
*** Sold individually, for surface vertical latches (3)
A Specify by nish: US10B or US26D
B Specify by nish: US28 or SP313
18 (F)24 rim exit device
20 (F)24-V surface vertical rod exit device
22 (F)24-C concealed vertical rod exit device
24 (F)24-V surface vertical rods and latches
26 (F)24-C and F-24-C-WDC-90 concealed vertical rods
and latches
28 24-C-WDC and F-24-C-WDC-20 concealed vertical rods
latches
30 24 Series: knob (711) and lever (712) trim—rim and vertical
device
32 24 Series: knob (711) and lever (712) trim—concealed
device
34 24 Series: knob (711) and lever (712) dummy trim for rim,
vertical and concealed device
36 24 Series: Athena (715) pull and Delta pull (717, 718) trim
for rim and vertical device
37 24 Series: Delta pull (717, 718) trim for concealed devices
38 24 Series: Delta (718) trim for rim and vertical device
39 24 Series: Delta (718) trim for concealed device
40 24 Series: control pull trim (710) for rim and vertical
device
41 24 Series: control thumbpiece (710) trim for rim and
vertical device
42 24 Series: Delta thumbpiece (718) trim for rim and
vertical device
43 24 Series: Delta thumbpiece (718) trim for concealed
device
44 24 Series: turn lever (719) trim for surface vertical device
45 24 Series: turn lever (719) trim for concealed vertical
device
24 Series
18 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
(F)24 rim exit device
Panic and fire
1
4
9
36
8
5
17
6
Fire
or
Panic
Fire Device Only
Panic Device Only
25
6
36
73
13
3
7
7
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 19
No. Qty. Part no. Description Package contents Notes
1 1 650294 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
3 1 661408 24 Channel 3' A
661409 24 Channel 4'
4 1 600305 24 Channel Screw Pkg 10– #10-16 x Z\x" Hex Washer Head Taptite
5 1 650121 F-24 Channel Cover 3' A, B
650122 F-24 Channel Cover 4'
6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide
71600310 24 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 Center Case Cover Screw Pkg 4– #8-18 x C\," UFPHSMS A
9 1 299 299 Strike C
13 1 650187 24 Hex Dogging Kit 3' 1– Panic Channel Cover
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A, B
650188 24 Hex Dogging Kit 4'
17 1060109 24 Panic Hex Dogging Key M\cx" package of 10
25 1650233 24-R Center Case Kit 1– Center Case
650234 F-24-R Center Case Kit 2– #10-16 x Z\x" Hex Washer Head Taptite
36 1650324 (F)24-R Mounting Pkg 1C\v" Door 2– #10 x 1Z\v" PPHSMS *
2– #14 x 1" PPHSMS *
2– 1/4 - 20 x C\v" PPHMS
2– 10-24 x 1Z\x" PPHMS
1– Dogging Key
1650302 (F)24-R Mounting Pkg 2Z\v" Door 2– #10 x 1Z\v" PPHSMS *
2– #14 x 1" PPHSMS *
2– 1/4 - 20 x 1Z\v" PPHMS *
2– #10-24 x 2" PPHMS *
73 1650247 24-R Center Case Cover Kit 1– Center Case Cover A
650249 F-24-R Center Case Cover Kit 4– #8-18 x C\," UFPHSMS
* Item(s) not shown
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28
B Channel Covers for CD, EA, HWEA, KOR, see page 74
C Specify by nish: US3, US4, US10, US19, US26, US26D, SP313
20 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
(F)24-V surface vertical rod exit device
Panic and fire
1
4
37
74
8
5
17
6
Fire
or
Panic
Fire Device Only
Panic Device Only
57
6
3
37 13
7
7
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 21
No. Qty. Part no. Description Package contents Notes
1 1 650294 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
1650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
3 1 661408 24 Channel 3' A
661409 24 Channel 4'
4 1 600305 24 Channel Screw Pkg 10– #10-16 x Z\x" Hex Washer Head Taptite
5 1 650121 F-24 Channel Cover 3' A, B
650122 F-24 Channel Cover 4'
6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide
71600310 24 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 Center Case Cover Screw Pkg 4– #8-18 x C\,” UFPHSMS A
13 1 650187 24 Hex Dogging Kit 3' 1– Panic Channel Cover
1– Dogging Subassembly
1– #8-32 x C\,” UFPHMS
A, B
650188 24 Hex Dogging Kit 4'
17 1060109 24 Panic Hex Dogging Key M\cx" package of 10
37 1 650304 24-V Mounting Pkg 1C\v" - 2Z\v" Door 4– #10 x 1Z\v" PPHSMS *
2– #10 x 1Z\v" FPHSMS *
2– #14 x 1" PPHSMS *
1– Z\, x 1" Cotter Key *
1– Dogging Key
650325 F-24-V Mounting Pkg 1C\v" Door 2– #10-24 x C\v" PPHMS *
4– #10-24 x C\v" FPHMS *
2– 1/4-20 x C\v" PPHMS
1– Z\, x 1" Cotter Key *
650201 F-24-V Mounting Pkg 2Z\v" Door 2– #10-24 x 1Z\v" PPHMS *
4– #10-24 x 1Z\v" FPHMS *
2– 1/4-20 x 1Z\v" PPHMS *
1– Z\," x 1" Cotter Key *
57 1650236 (F)24-V Center Case Kit 1– Center Case A
2– #10-16 x Z\x" Hex Washer Head Taptite
74 1650251 (F)24-V Center Case Cover Kit 1– Center Case Cover A
4– #8-18 x C\,” UFPHSMS
* Item(s) not shown
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28
B Channel Covers for CD, EA, HWEA, KOR, shown on page 74
22 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
(F)24-C concealed vertical rod exit device
Panic and fire
1
4
34
75
8
5
17
6
Fire
or
Panic
Fire Device Only
Panic Device Only
58
6
3
13
7
7
Note: (F)24-C Mounting Package(s) shown on page 26.
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 23
No. Qty. Part no. Description Package contents Notes
1 1 650294 24 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
1650348 24 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
3 1 661408 24 Channel 3' A
661409 24 Channel 4'
4 1 600305 24 Channel Screw Pkg 10– #10-16 x Z\x" Hex Washer Head Taptite
5 1 650121 F-24 Channel Cover 3' A, B
650122 F-24 Channel Cover 4'
6 1 600319 24 Pushbar Guide Pkg 2– Pushbar Guide
71600310 24 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 24 Center Case Cover Screw Pkg 4– #8-18 x C\,” UFPHSMS A
13 1 650187 24 Hex Dogging Kit 3' 1– Panic Channel Cover
1– Dogging Subassembly
1– #8-32 x C\,” UFPHMS
A, B
650188 24 Hex Dogging Kit 4'
17 1060109 24 Panic Hex Dogging Key M\cx" package of 10
34 Included with C, F-24-C, F-24-CWDC Mounting Packages. For package details, refer to page 26 and page 28
35
58 1650238 (F)24-C Center Case Kit 1– Center Case
2– #10-16 x Z\x" Hex Washer Head Taptite
75 1 650253 (F)24-C Center Case Cover Kit 1– Center Case A
4– #8-18 x C\,” UFPHSMS
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28
B Channel Covers for CD, EA, HWEA, KOR, shown on page 74
24 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
(F)24-V surface vertical rods and latches
Panic and fire
40
43
42
39
42
46
45
44
47
50
37
41
44
39
37
37
33
32
38
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 25
No. Qty. Part no. Description Package contents Notes
32 13788 Vertical Rod Top Strike **
33 2660002 #10 x 1Z\v" FPHSMS
37 1 650304 24-V Mounting Pkg 1C\v" - 2Z\v" Door 2– #10 x 1Z\v" PPHSMS *
4– #10 x 1Z\v" FPHSMS *
2– #14 x 1" PPHSMS *
1– Z\, x 1" Cotter Key
1– Dogging Key *
650325 F-24-V Mounting Pkg 1C\v" Door 2– #10-24 x C\v" PPHMS *
4– #10-24 x C\v" FPHMS
2–1/4-20 x C\v" PPHMS *
1– Z\, x 1" Cotter Key
650201 F-24-V Mounting Pkg 2Z\v" Door 2– #10-24 x 1Z\v" PPHMS *
4– #10-24 x 1Z\v" FPHMS *
2–1/4-20 x 1C\v" PPHMS *
1– Z\," x 1" Cotter Key
39 1 650336 24-V Latch Case Cover Screw Pkg 4– #8-32 x Z\v" UFPHMS
40 1 650389 24-V Top Latch Case - Panic
650375 24-V Top Latch Case - Fire
41 1060111 Z\," x 1" Cotter Key package of 10
42 2 650202 24-V Latch Case Cover B
43 14450 24-V Top Rod Kit B
44 2650311 24-V Rod Guide Kit C
45 1610056 24-V Bottom Bolt Kit B
46 1650387 24-V Bottom Guide Assembly (screws not
included)
47 1650006 Vertical Extension Rod 12" A
650007 Vertical Extension Rod 24"
650008 Vertical Extension Rod 36"
50 15494 F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod
applications only)
* Item(s) not shown
** For Flush Transom applications, specify part number 4215-019 angle bracket
A Specify by nish: US3, US4, US10, US10B, US32, US32D, SP28, SP313
B Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, SP28, SP313
C Specify by nish: US3, US4, US10, US26, US32, US32D, SP28, SP313
26 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
(F)24-C and F-24-C-WDC-90 concealed vertical rods and latches
Metal door—panic and fire, wood door—90 minute fire device
24-C
52
34b
53
34f
F-24-C
F-24-WDC-90
F-24-WDC-90
For panic
devices only
65
48
50
41
34b
62
63
64
60
34b
61
34c
34d
51
17
34e
34a
34n
67
No. Qty. Part no. Description Package contents Notes
17 1060109 24 Panic Hex Dogging Key M\cx" package of 10
34 1650317 F-24-C Mounting Pkg 1C\v" Door 34a 8– #10-24 x C\v" PPHMS
34b 7– #10-24 x C\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
—2– 1/4-20 x C\v" PPHMS *
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 27
No. Qty. Part no. Description Package contents Notes
34 1650318 24-C Mounting Pkg 1C\v" Door 34a 8– #10 x 1Z\v" PPHSMS
34b 6– #10-24 x C\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34e 1– Dogging Key
—2– #14 x 1" PPHSMS *
650327 F-24-CWDC 90 Minute Mounting Pkg 1C\v" Door 34a 4– #10 x 1Z\v" PPHSMS
34b 3– #10 x 1Z\v" FPHSMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34f 2– Latch Bracket
—2– 1/4-20 x C\v" PPHMS *
34n 6– #10-24 x C\v" FPHMS
650300 24-C Mounting Pkg 2Z\v" Door 34a 8– #10 x 1Z\v" PPHSMS
34b 6– #10-24 x 1Z\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34e 1– Dogging Key
—2– #14 x 1" PPHSMS *
650346 F-24-C Mounting Pkg 2Z\v" Door 34a 8– #10-24 x 1Z\v" PPHMS
34b 7– #10-24 x 1Z\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
—2– 1/4-20 x 1Z\v" PPHMS *
41 1060111 Z\, x 1" Cotter Key package of 10
48 1650017 Concealed Vertical Extension Rod 12"
650018 Concealed Vertical Extension Rod 24"
650019 Concealed Vertical Extension Rod 36"
50 15494 F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod
application only)
51 1603L 24-C, C-WDC Top Latch Case - LHR
1603R 24-C, C-WDCTop Latch Case - RHR
52 1F603 F-24-C, C-WDC Top Latch Case
53 24694 F-24-CWDC Latch Bracket
60 1 4188 Concealed Vertical Top Rod Strike
61 1 650339 (F)24-C, CWDC Top Latch Release Kit A
62 1610061 (F)24-C, CWDC Top Rod Kit
63 1 650351 (F)24-C, CWDC Center Slide Assembly
64 1610057 (F)24-C, CWDC Bottom Rod Kit
65 14567 24-C Bottom Bolt Guide
67 12130 Vertical Rod Bottom Strike
* Item(s) not shown
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, SP28
28 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24-C-WDC and F-24-C-WDC-20 concealed vertical rods latches
Wood door—panic devices, wood door—20 minute fire device
No. Qty. Part no. Description Package contents Notes
17 1060109 24 Panic Hex Dogging Key M\cx" package of 10
35 1650326 24-CWDC Mounting Pkg 1C\v" Door 35a 2– Z\v-20 x C\v" PPHMS A
—4– #10-24 x 1" PPHMS *
35b 11– #10 x 1Z\v" FPHSMS
35c 2– #8-32 x C\," UFPHMS
—2– C\v" CS Plate Mtg Screw *
35d 1– Z\, x 1" Cotter Key
35f 4– Z\v" CS FInish Washer
66
41
35b
52
62
63
64
61
54
35b
55
56
48
35c
35d
35h
35a
50
17
35k
35n
For panic
devices only
35g
35f
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 29
No. Qty. Part no. Description Package contents Notes
35 1650326 24-CWDC Mounting Pkg 1C\v" Door 35g 4– Z\v-20 x C\v" FPHMS A
35h 6– Z\v-20 Sexbolt
35k 1– Dogging Key
35n 2– #10-24 x C\v" FPHMS
—2– #10-24 x C\v" FPHMS *
650327 F-24-CWDC 20 Minute Mounting Pkg 1C\v" Door 35a 2– Z\v-20 x C\v" PPHMS A
35b 11– #10 x 1Z\v" FPHSMS
35c 2– #8-32 x C\," UFPHMS
35d 1– Z\, x 1" Cotter Key
—2– C\v" CS Plate Mtg Screw *
35f 4– Z\v" CS Finish Washer
35g 4– Z\v-20 x C\v" FPHMS
35h 6– Z\v-20 Sexbolt
—4– #10-24 x 1" PPHMS *
35n 2– #10-24 x C\v" FPHMS
—2– #10-24 x C\v" FPHMS *
650298 24-CWDC Mounting Pkg 2Z\v" Door 35a 2– Z\v-20 x 1Z\v" PPHMS A
—4– #10-24 x 1" PPHMS *
35b 11– #10 x 1Z\v" FPHSMS
35c 2– #8-32 x C\," UFPHMS
—2– #8-32 x C\," UFPHMS *
35d 1– Z\, x 1" Cotter Key
—2– C\v" CS Plate Mtg Screw *
35f 4– Z\v-20 x 1Z\v" FPHMS
35g 4– Z\v" CS Finish Washer
35h 6– Z\v-20 Sexbolt
35n 2– #10-24 x C\v" FPHMS
41 1060111 Z\, x 1" Cotter Key package of 10
48 1650017 Concealed Vertical Extension Rod 12"
650018 Concealed Vertical Extension Rod 24"
650019 Concealed Vertical Extension Rod 36"
49 1WF603 F-24-C-WDC Top Latch Case *
50 15494 F-24-C Auxiliary Fire Pin Kit (Less Bottom Rod
application only)
54 14833 Top Reinforcement Plate A
55 14834 Top Reinforcement Plate with Access Hole A
56 14832 (F)24-CWDC Center Slide Reinforcement Plate
61 1 650339 (F)24-C, CWDC Top Latch Release Kit A
62 1610061 (F)24-C, CWDC Top Rod Subassembly
63 1 650376 (F)24-C, CWDC Center Slide Assembly
64 1610057 (F)24-C, CWDC Bottom Rod Kit
66 14835 24-CWDC Bottom Bolt Guide
* Item(s) not shown
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, SP28
30 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: knob (711) and lever (712) trim—rim and vertical device
711K, 711K-BE, 711K-NL, 712L, 712L-BE and 712L-NL
711K
711K-NL
711K-BE 712L
712L-NL
712L-BE
a
f
e
d
r
c
s
ghij
kpq
nm
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 31
No. Qty. Part no. Description Notes
a 1 986 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 700/900 Locking Plate
d 2 4270 700 Series Trim Hex Stud
e 1 661565 700 Series Lever Actuator Spring
1661587 700 Series Knob Actuator Spring
f 1 600298 711 Knob Assembly A
g 1 600299 712 Dane Lever A
h1600300 712 Sutro Lever A
i1600301 712 Quantum Lever A
j1600337 712 Avalon Lever A
k 1 050990 Danish Lever A
m 1 050991 Broadway Lever A
n 1 050992 Boardwalk Lever A
p 1 050988 Latitude Lever A
q 1 050989 Longitude Lever A
r 1 600283 Shear Pin, package of 5
s 1 600339 700/900 NL Spring Package
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Knob Projection: 4"
Lever Projection: Dane 2ZB\zn"
Quantum 3C\zn"
Sutro 2ZC\zn"
Avalon 3Z\v"
Danish 2C\v"
Broadway 3Z\,"
Boardwalk 3Z\,"
Latitude 3"
Longitude 3"
32 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: knob (711) and lever (712) trim—concealed device
711K, 711K-BE, 711K-NL, 712L, 712L-BE and 712L-NL
711K
711K-NL
711K-BE 712L
712L-NL
712L-BE
a
c
s
e
f
t
t
ghij
kpq
nm
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 33
No. Qty. Part no. Description Notes
a 1 986 1Z\v " Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 700/900 Locking Plate
f 1 600298 711 Knob Assembly A
g 1 600299 712 Dane Lever A
h1600300 712 Sutro Lever A
i1600301 712 Quantum Lever A
j1600337 712 Avalon Lever A
k 1 050990 Danish Lever A
m 1 050991 Broadway Lever A
n 1 050992 Boardwalk Lever A
p 1 050988 Latitude Lever A
q 1 050989 Longitude Lever A
t 2 4349 Control Hex Stud A
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Knob Projection: 4"
Lever Projection: Dane 2ZB\zn"
Quantum 3C\zn"
Sutro 2ZC\zn"
Avalon 3Z\v"
Danish 2C\v"
Broadway 3Z\,"
Boardwalk 3Z\,"
Latitude 3"
Longitude 3"
34 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: knob (711) and lever (712) dummy trim for rim, vertical and
concealed device
711K-DT and 712L-DT
712L-DT711K-DT
k
d
d
f
ghij
kpq
nm
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 35
No. Qty. Part no. Description Notes
d 2 4270 700 Series Trim Hex Stud
f 1 600298 711 Knob Assembly A
g 1 600299 712 Dane Lever A
h1600300 712 Sutro Lever A
i1600301 712 Quantum Lever A
j1600337 712 Avalon Lever A
k 1 050990 Danish Lever A
m 1 050991 Broadway Lever
n 1 050992 Boardwalk Lever
p 1 050988 Latitude Lever
q 1 050989 Longitude Lever
r 1 600283 Shear Pin, package of 5
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, 643E
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Knob Projection: 4"
Lever Projection: Dane 2ZB\zn"
Quantum 3C\zn"
Sutro 2ZC\zn"
Avalon 3Z\v"
Danish 2C\v"
Broadway 3Z\,"
Boardwalk 3Z\,"
Latitude 3"
Longitude 3"
36 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: Athena (715) pull and Delta pull (717, 718) trim for rim and
vertical device
715DT, 717DT and 718DT
715DT 718DT717DT
715DT 718DT717DT
d
d
d
u
u
u
u
No. Qty. Part no. Description Notes
d 3 4270 700 Series Trim Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
Specifications:
715DT Grip Overall: 1B\," x 9"
715DT Pull: 6Z\v" C - C
715DT Projection: 2Z\v"
Delta Pull Projection: 2"
718DT Escutcheon: 1C\v" x 7Z\v"
718DT Overall Length: 13"
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 37
24 Series: Delta pull (717, 718) trim for concealed devices
717DT and 718DT
718DT
717DT
t
u
u
uu
t
t
No. Qty. Part no. Description Notes
t 3 4349 Control Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
Specifications:
Delta Pull Projection: 2"
718DT Escutcheon: 1C\v" x 7Z\v"
718DT Overall Length: 13"
38 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: Delta (718) trim for rim and vertical device
718C and 718-NL
718C
718NL
d
d
a
a
u
u
d
d
d
v
w
v
w
No. Qty. Part no. Description Notes
a 1 951 Rim Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
d 3 4270 700 Series Trim Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
v 1 4120 718C/NL Cylinder Spacer Collar
w 1 4121 718C/NL Cylinder Anchor Plate
B Specify by nish shown
Specifications:
Delta Pull Projection: 2"
Escutcheon: 1C\v" x 7Z\v"
Overall Length: 13"
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 39
24 Series: Delta (718) trim for concealed device
718C and 718-NL
718C
718NL
t
t
a
t
a
u
u
t
No. Qty. Part no. Description Notes
a 1 985 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
t 3 4349 Control Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
B Specify by nish shown
Specifications:
Delta Pull Projection: 2"
Escutcheon: 1C\v" x 7Z\v"
Overall Length: 13"
40 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: control pull trim (710) for rim and vertical device
710-DT and 710-NL
710NL710DT
a
v
w
zz
zzd
d
No. Qty. Part no. Description Notes
a 1 951 Rim Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
d 2 4270 700 Series Trim Hex Stud
v 1 4120 710NL Cylinder Spacer Collar
w 1 4121 710NL Cylinder Anchor Plate
B Specify by nish shown
Specifications:
Delta Pull Projection: 2"
Escutcheon: 1C\v" x 7Z\v"
Overall Length: 11C\v"
710NL shown
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 41
24 Series: control thumbpiece (710) trim for rim and vertical device
710TP and 710TP-BE
710TP 710TP-BE
c
d
a
d
No. Qty. Part no. Description Notes
a 1 986 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 650314 Locking Plate
d 2 4270 700 Series Trim Hex Stud
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 2Z\v"
Overall Length: 11C\v"
710TP shown
42 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: Delta thumbpiece (718) trim for rim and vertical device
718TP and 718TP-BE
c
718TP
718TP-BE
d
d
d
u
a
No. Qty. Part no. Description Notes
a 1 986 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 700/900 Locking Plate
d 3 4270 700 Series Trim Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 2"
Overall Length: 13"
718TP shown
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 43
24 Series: Delta thumbpiece (718) trim for concealed device
718TP and 718TP-BE
a
c
718TP
718TP-BE
u
t
t
t
No. Qty. Part no. Description Notes
a 1 986 1Z\," Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 700/900 Locking Plate
t 3 4349 Control Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package (10− Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 2"
Overall Length: 13"
718TP shown
44 • Falcon • 19, 24, 25 and XX series exit devices service manual
24 Series
24 Series: turn lever (719) trim for surface vertical device
719TL and 719TL-BE
719TL 719TL-BE
c
d
ad
No. Qty. Part no. Description Notes
a 1 986 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 Locking Plate
d 2 4270 700 Series Trim Hex Stud
B Specify by nish shown
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 1C\v"
Rod member
for 719TL, 719TL-BE
24-V devices
24 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 45
24 Series: turn lever (719) trim for concealed vertical device
719TL, 719TL-BE and 719TLP
719TL 719TL-BE
719TLP
a
u
u
t
t
c
a
t
t
c
No. Qty. Part no. Description Notes
a 1 986 1Z\v" Mortise Cylinder (US3, US4, US10, US10B, US26D, US32, US32D) B
c 1 661560 Locking Plate
t 3 4349 Control Hex Stud
u 1 600288 717/718/719 Pull Grip Screw package of 10 (Z\v - 20 x Z\x" Hex Socket Head Cap Screw)
B Specify by nish shown.
Specifications:
Escutcheon: 1C\v" x 7Z\v"
Projection: 1C\v"
Overall Length: 13"
25 Series
47 (F)25 rim exit device
49 25-V surface vertical rod exit device
51 (F)25-V surface vertical rods and latches
53 (F)25-C concealed vertical rod exit device
55 (F)25-C and F-25-C-WDC-90 concealed vertical rods
and latches
57 25-C-WDC and F-25-C-WDC-20 concealed vertical rods
and latches
59 (F)25-M mortise exit device
61 25 Series trim: lever (510), vandal resistant (vr) lever
(511), knob (513)
63 25 Series trim: lever (510), knob (513)
65 25 Series trim: thumbpiece (512)
67 25 Series trim: thumbpiece (512)
69 25 Series trim: delta pull
70 25 Series trim: FSA/FSE, electric lock/unlock
71 24/25 Series channel cover plate options
72 24/25 Series electrical options
74 24/25 Series miscellaneous kits and parts
76 Refill parts/packages
48 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
(F)25 rim exit device
Panic and fire
7
6
7
1
2
4
9
32
27
8
11
17
6
Fire
or
Panic
Fire Device Only
Panic Device Only
13
20
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 49
No. Qty. Part no. Description Package contents Notes
1 1 650294 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10 x 1Z\v" PPHSMS
2– #10-24 x 1" PPHMS
1650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10 x 1Z\v" PPHSMS
2– #10-24 x 1" PPHMS
2 1 661412 25 Channel 3' A
661413 25 Channel 4
4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite
6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide
71600310 25 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 25 Center Case Cover Screw Pkg 4– #8-18 x C\," UFPHSMS A
9 1 299 299 Strike C
11 1650227 F-25 Channel Cover Plate 3' A, B
650228 F-25 Channel Cover Plate 4'
13 1650191 25 Hex Dogging Kit 3' 1– Panic Channel Cover (3' or 4")
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A, B
650192 25 Hex Dogging Kit 4'
17 1060109 Hex Dogging Key M\cx" package of 10
20 1650239 25-R Center Case Kit, Panic 1– Center Case
650240 F-25-R Center Case Kit, Fire 2– #10-16 x Z\x" Hex Washer Head Taptite
27 1 650255 (F)25-R Center Case Cover Kit 1– Head Cover A
4– #8-18 x C\," UFPHSMS
32 1650345 (F)25-R/M Mounting Pkg 1C\v" Door 6– #10 x 1Z\v" PPHSMS *
4– #10-24 x C\v" PPHMS
2– #10-24 x 1" PPHMS
1– Tailpiece Guide *
650293 (F)25-R/M Mounting Pkg 2Z\v" Door 6– #10 x 1Z\v" PPHSMS *
4– #10-24 x 1Z\v" PPHMS
2– #10-24 x 1Z\x" PPHMS
1– Tailpiece Guide *
* Item(s) not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
B Channel Covers for CD, EA, HWEA, KOR, shown on page 72
C Specify by nish: US3, US4, US10, US19, US26, US26D, SP313
50 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25-V surface vertical rod exit device
Panic and fire
11
17
Fire
or
Panic
Fire Device Only
Panic Device Only
1
2
4
28
8
6
7
21
19
13
6
7
30
15
18
33
33
No. Qty. Part no. Description Package contents Notes
1 1 650294 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 51
No. Qty. Part no. Description Package contents Notes
1 1 650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
2 1 661412 25 Channel 3' A
661413 25 Channel 4'
4 1 600305 25 Channel Screw package of 10 10– #10-16 x Z\x" Hex Washer Head Taptite
6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide
71600310 25 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 25 Center Case Cover Screw Pkg 4– #8-18 x C\," UFPHSMS A
11 1650227 F-25 Channel Cover Plate 3' A
650228 F-25 Channel Cover Plate 4'
13 1650191 25 Hex Dogging Kit 3' 1– Panic Channel Cover (3' or 4")
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A
650192 25 Hex Dogging Kit 4'
15 1600309 25-V/C Finger Screw Pkg 2– #10-24 x C\," UFPHMS
17 1060109 Hex Dogging Key M\cx" package of 10
18 1600308 25-V/M/C Center Case Housing Screw Pkg 2– #8-32 x C\," PPHMS Trilob
19 1 650261 25-V/M/C Center Case Housing Kit 2– #8-32 x C\," PPHMS Trilob
1– Vertical Housing
21 1650242 (F)25-V Center Case Kit 1– Center Case
2– #10-16 x Z\x" Hex Washer Head Taptite
28 1650257 (F)25-V Center Case Cover Kit 1– Head Cover A
4– #8-18 x C\," UFPHSMS
30 1650262 25-V Center Case Finger Kit 2– #10-24 x C\," UFPHMS
1–Vertical Finger
33 1650315 25-V Mounting Pkg 1C\v" – 2Z\v" Door 6– #10 x 1Z\v" PPHSMS *
4– #10 x 1Z\v" FPHSMS *
1– Z\, x 1" Cotter Key *
1– Dogging Key
650316 F-25-V Mounting Pkg 1C\v" Door 6– #10-24 x C\v" PPHMS
4– #10-24 x C\v" FPHMS *
1– Z\, x 1" Cotter Key *
650295 F-25-V Mounting Pkg 2Z\v" Door 6– #10-24 x 1Z\v" PPHMS *
4– #10-24 x 1Z\v" FPHMS *
1– Z\," x 1" Cotter Key *
* Item(s) not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
B Channel Covers for CD, EA, HWEA, KOR, shown on page 72
52 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
(F)25-V surface vertical rods and latches
Panic and fire
40
43
42
39
42
46
45
44
47
50
41
33
44
39
33
33
37
36
38
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 53
No. Qty. Part no. Description Package contents Notes
33 1650315 25-V Mounting Pkg 1C\v" – 2Z\v" Door 4– #10 x 1Z\v" FPHSMS *
6– #10 x 1Z\v" PPHSMS *
1– Z\, x 1" Cotter Key
1– Dogging Key *
650316 F-25-V Mounting Pkg 1C\v" Door 4– #10-24 x C\v" FPHMS *
6– #10-24 x C\v" PPHMS
1– Z\, x 1" Cotter Key
650295 F-25-V Mounting Pkg 2Z\v" Door 4– #10-24 x 1Z\v" FPHMS *
6– #10-24 x 1Z\v" PPHMS *
1– Z\," x 1" Cotter Key
36 13788 Vertical Rod Top Strike
37 2 660002 #10 x 1Z\v" FPHSMS
38 12130 Vertical Rod Bottom Strike
39 1 650336 25-V Latch Case Cover Mounting Pkg 4– #8-32 x Z\v" UFPHMS
40 1650389 25-V Top Latch Case
650375 F-25-V Top Latch Case
41 1060111 Z\," x 1" Cotter Key package of 10
42 2 650202 25-V Latch Case Cover Kit A
43 13777 25-V Top Rod Kit A
44 2650311 25-V Rod Guide Kit A
45 1610055 25-V Bottom Rod Kit A
46 1650387 25-V Bottom Bolt Guide A
47 1650006 Vertical Extension Rod 12" A
650007 Vertical Extension Rod 24"
650008 Vertical Extension Rod 36"
50 15494 Auxiliary Fire Pin Kit (Less Bottom Rod
application only)
* Item(s) not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
54 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
(F)25-C concealed vertical rod exit device
Panic and fire
12
11
17
Fire
or
Panic
Fire Device Only
Panic Device Only
2
6
8
6
1
22
31
29
4
13
15
19
18
7
7
NOTE: (F)25-C Mounting Package(s) shown on page 57
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 55
No. Qty. Part no. Description Package contents Notes
1 1 650294 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
1650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
2 1 661412 25 Channel 3' A
661413 25 Channel 4'
4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite
6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide
71600310 25 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 25 Center Case Cover Screw Pkg 4– #8-18 - C\," UFPHSMS A
11 1650227 F-25 Channel Cover Plate 3' A, B
650228 F-25 Channel Cover Plate 4'
13 1 650191 25 Hex Dogging Kit 3' 1– Panic Channel Cover (3' or 4')
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A, B
650192 25 Hex Dogging Kit 4'
15 1600309 25-V/C Center Case Finger Screw Pkg 2– #10-24 x C\," UFPHMS
17 1060109 Hex Dogging Key M\cx" package of 10
18 1600308 25-V/M/C Center Case Housing Screw Pkg 2– #8-32 x C\," PPHMS Trilob Housing
19 1 650261 25-V/M/C Center Case Housing Kit 2– #8-32 x C\," PPHMS Trilob Housing
1– Vertical Housing
22 1650244 25-C, CWDC Center Case Kit 1– Center Case
2– #10-16 x Z\x" Hex Washer Head Taptite
29 1 650259 (F)25-C/M Center Case Cover Kit 1– Center Case A
4– #8-18 - C\," UFPHSMS
31 1650263 25-C Center Case Finger Kit 2– #10-24 x C\," UFPHMS
1– Concealed Finger
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
B Channel Covers for CD, EA, HWEA, KOR, shown on page 72
56 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
(F)25-C and F-25-C-WDC-90 concealed vertical rods and latches
Metal door—panic and fire, wood door—90 minute fire device
25-C Panic Device shown
No. Qty. Part no. Description Package contents Notes
17 1060109 Hex Dogging Key M\cx" package of 10
34 1650317 F-25-C Mounting Pkg 1C\v" Door 34a 8– #10-24 x C\v" PPHMS
34b 7– #10-24 x C\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
—2– Z\v-20 x C\v" PPHMS *
65
48
50
41
34b
62
63
64
67
60
34b
34c
34e
34a
51
17
34d
34n
52
53
34f
F-25-C
F-25-WDC-90
F-25-WDC-90
34n
For panic
devices only
61
25-C
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 57
No. Qty. Part no. Description Package contents Notes
34 1650318 25-C Mounting Pkg 1C\v" Door 34a 8– #10 x 1Z\v" PPHSMS *
34b 6– #10-24 x C\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34e 1– Dogging Key
—2– #14 x 1" PPHSMS *
650299 F-25-CWDC Mounting Pkg 1C\v" Door 34a 4– #10 x 1Z\v" PPHSMS *
34a 8– #10-24 x C\v" PPHMS
34b 3– #10 x 1Z\v" FPHSMS *
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34f 2– Latch Bracket
34n 6– #10-24 x C\v" FPHMS
650296 F-25-CWDC Mounting Pkg 2Z\v" Door 34a 4– #10 x 1Z\v" PPHSMS *
34a 8– #10-24 x C\v" PPHMS
34b 3– #10 x 1Z\v" FPHSMS *
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34f 2– Latch Bracket
34n 6– #10-24 x C\v" FPHMS
650300 25-C Mounting Pkg 2Z\v" Door 34a 8– #10 x 1Z\v" PPHSMS *
34b 6– #10-24 x 1Z\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
34e 1– Dogging Key
—2– #14 x 1" PPHSMS *
650346 F-25-C Mounting Pkg 2Z\v" Door 34a 8– #10-24 x 1Z\v" PPHMS
34b 7– #10-24 x 1Z\v" FPHMS
34c 2– #8-32 x C\," UFPHMS
34d 1– Z\, x 1" Cotter Key
—2– Z\v-20 x 1Z\v" PPHMS *
41 1060111 Z\, x 1" Cotter Key package of 10
48 1650017 Concealed Vertical Extension Rod 12"
650018 Concealed Vertical Extension Rod 24"
650019 Concealed Vertical Extension Rod 36"
50 15494 Auxiliary Fire Latch Kit (Less Bottom Rod
application only)
51 1603L 25-C, CWDC Top Latch Case LHR
603R 25-C, CWDC Top Latch Case RHR
52 1F603 F-25-C Top Latch Case
53 24694 F-25 CWDC Latch Bracket
60 1 4188 Concealed Vertical Top Rod Strike
61 1 650339 (F)25-C, CWDC Top Latch Release Kit A
62 1610061 (F)25-C, CWDC Top Rod Kit
63 1 650376 (F)25-C, CWDC Center Slide Assembly
64 1610057 (F)25-C, CWDC Bottom Rod Kit
65 14567 25-C Bottom Bolt Guide
67 12130 Vertical Rod Bottom Strike
* Items for 24 Series devices only, not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
58 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25-C-WDC and F-25-C-WDC-20 concealed vertical rods and latches
Wood door—panic devices, wood door—20 minute fire device
50
66
41
35b
52
62
63
64
61
35a
54
35b
35h
55
56
48
35c
35f
35e
35d
35a
35n
35g
F-25-C-WDC-20 Device shown
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 59
No. Qty. Part no. Description Package contents Notes
17 1060109 Hex Dogging Key M\cx" package of 10
35 1650299 F-25-CWDC Mounting Pkg 1C\v" Door 35a 8– #10 x 1Z\v" PPHSMS A
—4– #10-24 x 1" PPHMS
35b 11– #10 x 1Z\v" FPHSMS
35c 2– #8-32 x C\," UFPHMS
35d 1– Z\, x 1" Cotter Key
35e 2– C\v" CS Plate Mtg Screw
35f 4– Z\v-20 x C\v" FPHMS
35g 4– Z\v" CS Washer
35h 6– Z\v-20 Sexbolt
35n 4– #10-24 x C\v" FPHMS
650296 25-CWDC Mounting Pkg 2Z\v" Door 35a 8– #10 x 1Z\v" PPHSMS A
—4– #10-24 x 1Z\x" PPHMS
35b 11– #10 x 1Z\v" FPHSMS
35c 2– #8-32 x C\," UFPHMS
35d 1– Z\, x 1" Cotter Key
35e 2– C\v" CS Plate Mtg Screw
35f 4– Z\v-20 x 1Z\v" FPHMS
35g 4– Z\v" CS Finish Washer
35h 6– Z\v-20 Sexbolt
35n 2– #10-24 x C\v" FPHMS
41 1060111 Z\, x 1" Cotter Key package of 10
48 1650017 Concealed Vertical Extension Rod 12"
650018 Concealed Vertical Extension Rod 24"
650019 Concealed Vertical Extension Rod 36"
49 1WF603 F-25-CWDC Top Latch Case *
50 15494 Auxiliary Fire Latch Kit (Less Bottom Rod
application only)
52 1F603 F-25-C Top Latch Case
54 14833 Top Reinforcement Plate A
55 14834 Top Reinforcement Plate with Access Hole A
56 14832 (F)25-CWDC Center Slide Reinforcement Plate
61 1 650339 (F)25-C, CWDC Top Latch Release Kit A
62 1610061 (F)25-C, CWDC Top Rod Kit
63 1 650376 (F)25-C, CWDC Center Slide Assembly
64 1610057 (F)25-C, CWDC Bottom Rod Kit
66 14835 25-CWDC Bottom Bolt Guide
* Item(s) not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28, 313AN
60 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
(F)25-M mortise exit device
Panic and fire
11
17
Fire
or
Panic
Fire Device Only
Panic Device Only
1
2
6
29
8
6
7
23
4
7
24
19
18
32
13
15
No. Qty. Part no. Description Package contents Notes
1 1 650294 25 Channel Endcap Kit 1C\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 61
No. Qty. Part no. Description Package contents Notes
1 1 650348 25 Channel Endcap Kit 2Z\v" Door 1– Channel Endcap A
2– #10-24 x C\," PPHMS
1– Channel Endcap Bracket
2– #10-24 x 1" PPHMS
2– #10 x 1Z\v" PPHSMS
2 1 661412 25 Channel 3' A
661413 25 Channel 4'
4 1 600305 25 Channel Screw package of 10 #10-16 x Z\x" Hex Washer Head Taptite
6 1 600319 25 Pushbar Guide Pkg 2– Pushbar Guide
71600310 25 Pushbar Endcap Kit 2– Pushbar Endcap A
4– #8-18 x C\v" FPHSMS
8 1 600307 25 Center Case Cover Screw Pkg 4– #8-18 x C\," UFPHSMS A
11 1650227 F-25 Channel Cover Plate 3' B
650228 F-25 Channel Cover Plate 4'
13 1 650191 25 Hex Dogging Kit 3' 1– Panic Channel Cover (3' or 4')
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A
650192 25 Hex Dogging Kit 4'
15 1650377 25-M Center Case Slide Bar Assembly LHR C
650378 25-M Center Case Slide Bar Assembly RHR
17 1060109 Hex Dogging Key M\cx" package of 10
18 1600308 25-V/M/C Housing Screw Pkg 2– #8-32 x C\," PPHMS Trilob
19 1 650261 25-V/M/C Housing Kit 2– #8-32 x C\," PPHMS Trilob
1– Vertical Housing
23 1650246 (F)25-M Center Case Kit, RHR 1– Center Case
2– #10-16 x Z\x" Hex Washer Head Taptite
1– Mortise Finger
650398 (F)25-M Center Case Kit, LHR 1– Mortise Block
2– #10-24 x C\," UFPHMS
24 18500 Mortise Lock Assembly 1– Mortise Lock
2– #12-24 x Z\x" UFPHMS
29 1 650259 (F)25-C, M Center Case Cover Kit 1– Center Case Cover A
4– #8-18 x C\," UFPHSMS
32 1650345 (F)25-R/M Mounting Pkg 1C\v" Door 6– #10 x 1Z\v" PPHSMS *
4– #10-24 x C\v" PPHMS
2– #10-24 x 1" PPHMS *
1– Tailpiece Guide *
650293 (F)25-R/M Mounting Pkg 2Z\v" Door 6– #10 x 1Z\v" PPHSMS *
4– #10-24 x 1Z\v" PPHMS
2– #10-24 x 1Z\x" PPHMS *
1– Tailpiece Guide *
* Item(s) not shown.
A Specify by nish: US3, US4, US10, US26, US26D, US32, US32D, US28,
313AN
B Channel Covers for CD, EA, HWEA, KOR, see page 72
C Li Finger is pre-installed on the Slide Bar Assembly. Screws secured
with Loctite®.
62 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25 Series trim: lever (510), vandal resistant (vr) lever (511), knob (513)
510L, 510L-BE, 513K, 513K-BE, 511L
510L
511L
510L-BE 513K 513K-BE
ba
c
d
f
g
b
r
s
c
y
k
x
e
z
aa bb cc dd
ee ff gg iihh
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 63
No. Qty. Part no. Description Package contents Notes
a 1 600272 Backplate Assembly 1– Backplate Assy
4– #10-24 x C\," UFPHMS
b 1 600273 510/512/513 Slider Assembly
600282 VR Slider Assembly
c 1 600274 L (Lever) Springs package of 2
600284 K (Knob)/T (Thumbpiece) Springs package of 2
d 1 600275 Locking Hook Pkg
e 1 600276 L/K Spindle Cam Pkg 1– Spindle Cam
1– Spindle Cam Retaining Ring
f 1 090041 Hook Spring Pkg
g 1 600278 Cylinder Lock Nut Pkg
k 1 600279 Cylinder Nut Tool Pkg 5– Cylinder Nut Tools
r 1 986 1Z\v" Mortise Cylinder A
s 1 600296 Security Collar Pkg A
x 1 600298 Knob Assembly 1– Knob Assembly A
1– Retaining Ring
y 1 600277 Spindle Cam Retaining Ring Pkg 10– Retaining Rings
z 1 650267 Shear Pin package of 10
600283 VR Shear Pin package of 10
aa 1050006 Dane Lever Kit 1– Lever Assembly
1– Retaining Ring
A
bb 1050003 Sutro Lever Kit
cc 1050017 Quantum Lever Kit
dd 1600337 Avalon Lever A
ee 1 050990 Danish Lever A
ff 1050991 Broadway Lever A
gg 1050992 Boardwalk Lever A
hh 1050988 Latitude Lever A
ii 1050989 Longitude Lever A
* Item(s) not shown
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E
Note: Vandal Resistant VR) Lever Trims are available on rim, vertical, mortise and concealed devices, and work with all electric lock and unlock
functions.
Specifications:
Escutcheon: 2C\v" x 9C\v"
Knob Projection: 3C\,"
Lever Projection: Dane 2ZC\zn"
Quantum 3Z\x"
Sutro 3ZC\zn"
Avalon 3Z\,"
Danish 2M\,"
Broadway 3Z\v"
Boardwalk 3Z\v
Latitude 3Z\,"
Longitude 3Z\,"
64 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25 Series trim: lever (510), knob (513)
510L-NL, 510L-DT, 513K-NL, 513K-DT
j
r
510L-NL 510L-DT 513K-NL 513K-DT
s
a
b
y
k
h
z
g
x
aa bb cc dd
ee ff gg iihh
510L-NL Trim shown
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 65
No. Qty. Part no. Description Package contents Notes
a 1 600272 Backplate Assembly 1– Backplate Assy
4– #10-24 x C\," UFPHMS
b 1 600273 510/512/513 Slider Assembly
g 1 600278 Cylinder Lock Nut Pkg
h1600280 Dummy Spindle Cam Kit 1– Spindle Cam Dummy
1– Spindle Cam Retaining Ring
1– #10-24 x C\v"PPHMS
j1600281 NL Cam Pkg
k 1 600279 Cylinder Nut Tool Pkg 5– Cylinder Nut Tools
r 1 986 1Z\v" Mortise Cylinder A
s 1 600296 Security Collar Pkg A
x 1 600298 Knob Assembly 1– Knob Assembly A
1– Retaining Ring
y 1 600277 Spindle Cam Retaining Ring package of 10
z 1 650267 Shear Pin package of 10
aa 1 050006 Dane Lever Assembly Kit 1– Lever Assembly
1– Retaining Ring
A
bb 1050003 Sutro Lever Assembly Kit
cc 1050017 Quantum Lever Assembly Kit
dd 600337 Avalon Lever A
ee 1 050990 Danish Lever A
ff 1050991 Broadway Lever A
gg 1050992 Boardwalk Lever A
hh 1050988 Latitude Lever A
ii 1050989 Longitude Lever A
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E
66 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25 Series trim: thumbpiece (512)
512TP, 512TP-BE
512TP 512TP-BE
b
a
p
f
g
r
n
m
s
t
q
d
c
jj
k
512TP shown
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 67
No. Qty. Part no. Description Package contents Notes
a 1 600272 Backplate Assembly 1– Backplate Assy
4– #10-24 x C\," UFPHMS
b 1 600273 510/512/513 Slider Assembly
c 1 600284 K/T Springs package of 2
d 1 600275 Locking Hook Pkg
f 1 090041 Hook Spring Pkg
g 1 600278 Cylinder Lock Nut Pkg
k 1 600279 Cylinder Nut Tool Pkg 5– Cylinder Nut Tools
m 1 600285 Thumbpiece Pkg A
n 1 600286 Thumbpiece Pivot Pin Pkg
p 1 600287 Thumbpiece Bracket Pkg
q 1 600289 Lower Pull Bracket Pkg 1C\v" Door 1– Lower Pull Bracket A
1– 1/4-20 x 2Z\v" FPHMS *
1– Finish Washer *
600290 Lower Pull Bracket Pkg 2Z\v" Door 1– Lower Pull Bracket
1– 1/4-20 x 2C\v" FPHMS *
1– Finish Washer *
r 1 986 1Z\v" Mortise Cylinder A
s 1 600296 Security Collar Pkg A
t 1 600297 512TP Pull A
jj 1600288 Pull Grip Screw package of 10 1/4-20 x Z\x" Hex Socket Head Cap Screw
* Item(s) not shown
A Specify by nish: SP28, SP313, US3, US4, US10, US15, US19, US26, US26D, US32, US32D, 643E
Specifications:
Escutcheon: 2C\v" x 16"
Grip: 6Z\v" C-C
Projection: 2ZZ\zn"
68 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25 Series trim: thumbpiece (512)
512TP-NL, 512-DT
512TP-NL 512-DT
g
r
s
t
q
j
jj
a
b
k
512TP-NL shown
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 69
No. Qty. Part no. Description Package contents Notes
a 1 600272 Backplate Assembly 1– Backplate Assy
4– #10-24 x C\," UFPHMS
b 1 600273 510/512/513 Slider Assembly
g 1 600278 Cylinder Lock Nut Pkg
j1600281 NL Cam Package
k 1 600279 Cylinder Nut Tool Pkg 5– Cylinder Nut Tools
q 1 600289 Lower Pull Bracket Pkg 1C\v" Door 1– Lower Pull Bracket A
1– 1/4-20 x 2Z\v" FPHMS *
1– Finish Washer *
600290 Lower Pull Bracket Pkg 2Z\v" Door 1– Lower Pull Bracket
1– 1/4-20 x 2C\v" FPHMS *
1– Finish Washer *
r 1 986 1Z\v" Mortise Cylinder A
s 1 600296 Security Collar Pkg A
t 1 600297 512TP Pull A
jj 1600288 Pull Grip Screw package of 10 1/4-20 x Z\x" Hex Socket Head Cap Screw
* Item(s) not shown
A Specify by nish: SP28, SP313, US3, US4, US10, US26, US26D, US32, US32D
Specifications:
Escutcheon: 2C\v" x 16"
Grip: 6Z\v" C-C
Projection: 2ZZ\zn"
70 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
25 Series trim: delta pull
717-DT
717DT
q
ee
No. Qty. Part no. Description Package contents Notes
q 2 600289 Lower Pull Bracket Pkg 1C\v" Door 1– Lower Pull Bracket A
2– 1/4-20 x 2Z\v" FPHMS *
1– Finish Washer *
600290 Lower Pull Bracket Pkg 2Z\v" Door 1– Lower Pull Bracket A
2– 1/4-20 x 2C\v" FPHMS *
1– Finish Washer *
ee 2 4270 700 Series Trim Hex Stud
* Item(s) not shown. Specify nish when ordering.
A Specify by nish: SP28, SP313, US3, US4, US10, US26, US26D, US32, US32D
Specifications:
Grip: 6Z\v"
Projection: 2"
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 71
25 Series trim: FSA/FSE, electric lock/unlock
w
u
u
v
ff
ff
No. Qty. Part no. Description Package contents Notes
u 1 600293 FSA/FSE Trim Solenoid Kit 1– FSA/FSE Trim Solenoid
2– #6-32 x Z\v" Socket Hex Head Cap Screw
v 1 600294 FSA/FSE Trim Solenoid Plunger Pkg 1– E-Trim Link
1– E-Trim Plunger
1– Spirol Pin *
w 1 600295 FSA/FSE Pivot Pin
ff 1650278 FSA/FSE Trim Solenoid Spring
* Item(s) not shown
Specifications:
Solenoid rated for continuous duty at 24V DC 0.34 Amps.
Power transfer hinge 2-wire minimum rated 1/2 Amp.
Wire Gauge Requirement:
0-500 foot wire run — 18 AWG
501-700 foot wire run — 16 AWG
Fail Secure
(locks when power is
interrupted)
Fail Safe (unlocks when
power is interrupted)
72 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
24/25 Series channel cover plate options
12
11
70
71
72
Fire Channel Cover
Panic Channel Cover
Cylinder Dogging Channel Cover
Exit Alarm Channel Cover
Key Override Channel Cover
No. Qty. Part no. Description Notes
11 1650227 F-25 Channel Cover Plate 3' A
1650228 F-25 Channel Cover Plate 4'
1650121 F-24 Channel Cover Plate 3'
1650122 F-24 Channel Cover Plate 4'
12* 1650191 25 Series Panic Channel Cover Plate 3'
1650192 25 Series Panic Channel Cover Plate 4'
1650187 24 Series Panic Channel Cover Plate 3'
1650188 24 Series Panic Channel Cover Plate 4'
70 1 650119 25 Series CD Channel Cover Plate 3'
1650120 25 Series CD Channel Cover Plate 4'
1650117 24 Series CD Channel Cover Plate 3'
1650116 24 Series CD Channel Cover Plate 4'
71 1650135 25 Series EA Channel Cover Plate 3'
1650136 25 Series EA Channel Cover Plate 4'
1650131 24 Series EA Channel Cover Plate 3'
1650132 24 Series EA Channel Cover Plate 4'
72 1650143 25 Series KOR Channel Cover Plate 3'
1650144 25 Series KOR Channel Cover Plate 4'
1650139 24 Series KOR Channel Cover Plate 3'
1650140 24 Series KOR Channel Cover Plate 4'
A Specify by nish: 313AN, US3, US4, US10, US26, US26D, US32, US32D, US28
* 24 and 25 Panic Channel Cover Plates are included in the Hex Dogging Kit (part numbers shown above
are Hex Dogging Kit part numbers).
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 73
24/25 Series electrical options
Electric latch retraction (EL), exit alarm (EA), hard wired exit alarm (HWEA)
80 Electric latch retraction
Available on all panic and re devices. EL can be used with FSA/FSE, DM, LM, AE, and LK features. EL cannot be used with ED, EA,
HWEA or KOR.
81 82
83 Exit alarm
Available on all panic and fire devices. EA can be used with FSA/FSE, DM, LM,
and AE features.
Note: This kit is for new design Exit Alam available as of June 2012. For Exit
Alarm assemblies built prior to June 2012 a replacement Hard Wired Exit Alarm
(HWEA) circuit board is available, part number 650335.
No. Qty. Part no. Description Notes
80 1650147 24/25 Electric Latch Retraction (EL) Kit 3' B
650148 24/25 Electric Latch Retraction (EL) Kit 4'
81 1600320 EL Solenoid Body Pkg
82 1600321 EL Solenoid Plunger Pkg
83 1650167 25 Series Exit Alarm (EA) Kit 3' A
650168 25 Series Exit Alarm (EA) Kit 4'
650163 24 Series Exit Alarm (EA) Kit 3'
650164 24 Series Exit Alarm (EA) Kit 4'
A Specify by nish: US3, US4, US10, 313AN, US26, US26D, US28, US32, US32D
B Specify by nish: SP28, US3, US4, US10, 313AN, US26, US26D, US32D
74 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
Key override (KOR), latch monitoring (LM) switch, device monitoring (DM) switch, request to exit (RX) switch
85 Key override retrofit
Available on all panic and
re devices.
KOR is not available with EA
or HWEA feature, or with
cylinder dogging. Must be
used with a device
monitoring switch.
86 Latch monitoring, device monitoring
Not available with 24 Fire Rim devices. Device
Monitoring cannot be used with Latch Monitoring.
87 RX switch kit
No. Qty. Part no. Description Package contents Notes
85 125-KOR-K-3 25 Series Key Override (KOR) w/Standard Dogging Kit 3' 1– Channel Cover KOR A
25-KOR-K-4 25 Series Key Override (KOR) w/Standard Dogging Kit 4' 1– KOR Switch Assembly
24-KOR-K-3 24 Series Key Override (KOR) w/Standard Dogging Kit 3'
24-KOR-K-4 24 Series Key Override (KOR) w/Standard Dogging Kit 4'
86 1650210 Latch Monitoring (LM) Switch Service Kit 1– LM Switch Assembly
2– #2-56 x C\," PPHMS
2– Switch Insulator
650264 Device Monitoring (DM) Switch Service Kit 1– DM Switch Assembly
2– #2-56 x C\," PPHMS
2– Switch Insulator
87 1 650359 24/25 Series RX Switch Kit RX Switch Assembly
A Specify by nish: US3, US4, US10, 313AN, US26, US26D, US28, US32, US32D
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 75
24/25 Series miscellaneous kits and parts
Glass bead kit (GBK), shim kits
90 Rim/mortise shim kit 92 Vertical device shim kit, larger than 8' door
No. Qty. Part no. Description Notes
90 1650109 24 Rim Shim Kit Z\v"
650107 25 Rim or Mortise Shim Kit Z\v"*
91 1650110 24 Surface Vertical Device Shim Kit Z\v", > 7'
up to 8' Door
650108 25 Surface Vertical Device Shim Kit Z\v", > 7'
up to 8' Door
*
92 1650208 24 Surface Vertical Device Shim Kit Z\v", > 8'
up to 10' Door
650266 25 Surface Vertical Device Shim Kit Z\v", > 8'
up to 10' Door
*
*1650106 Retrot Shim Kit, HH-25-R, HH-F25-R
(required)
*
All Shim kits furnished in nish US19
* Item(s) not shown
91 Vertical device shim kit, up to 8' door
76 • Falcon • 19, 24, 25 and XX series exit devices service manual
25 Series
Cylinder dogging (CD) kit, hex dogging (HD) kit and sexbolts
94 Cylinder dogging kit
Available on all panic devices. CD kit requires 1Z\," Mortise Cylinder (part
number 985).
95 Hex dogging kit
Sexbolts
96
97
No. Qty. Part no. Description Package contents Notes
94 1 650159 25 Series Cylinder Dogging (CD) Kit 3' 1– CD Channel Cover
1– CD Dogging Subassembly
1– #8-32 x C\," UFPHMS
1– Cylinder Retaining Bracket
1– Cylinder Collar
A
650160 25 Series Cylinder Dogging (CD) Kit 4'
650155 24 Series Cylinder Dogging (CD) Kit 3'
650156 24 Series Cylinder Dogging (CD) Kit 4'
95 1650191 25 Series Hex Dogging (HD) Kit 3' 1– Panic Channel Cover
1– Dogging Subassembly
1– #8-32 x C\," UFPHMS
A
650192 25 Series Hex Dogging (HD) Kit 4'
650187 24 Series Hex Dogging (HD) Kit 3'
650188 24 Series Hex Dogging (HD) Kit 4'
96 2325 1/4-20 Sexbolt * B
97 2 425 #10-24 Sexbolt * B
* Sold separately
A Specify by nish: US3, US4, US10, 313AN, US26, US32, US26D, US32D, US28
B Specify by nish: US3, US4, US10, SP313, US32, US32D
25 Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 77
Refill parts/packages
Where used
Device Trims
Part no. Description Qty
24R
24V
24C
25R
25M
25V
25C
510
511
512
513
711
712
718
719
650311 Rod Guide Pkg US32D 6 • •
Rod Guide Pkg SP28 2 • •
Rod Guide Pkg SP313 2 • •
060109 Dogging Key M\cx", package of 10 1 •••••••
600314 Cylinder Nut 10 ••••
4208 CD/EA/KOR Cylinder Retainer Bracket 30 •••••••
060126 512/718 Lever Washer, package of 10 1 •
4275 712 Spring Plate 10 •
4326 Lever Spring Clip 10 •
4841 Lever Return Spring 10 •
060115 FSA/FSE Trim Screw 1C\v" US3, US4, US10, pkg of 10 5 •
FSA/FSE Trim Screw 1C\v" SP313, pkg of 10 5 •
FSA/FSE Trim Screw 1C\v" US26, US32, US26D,
US32D, SP28, pkg of 10
5 •
640001 24 Plastic Mounting Template 2 • • •
640002 25 Plastic Mounting Template 2 ••••
060111 Cotter Key Z\," x 1", package of 10 5 • • • •
600279 Cylinder Nut Tool, package of 5 2 ••••
060125 FSA/FSE Pivot Pin, package of 10 2 •••••••
600319 24/25 Pushbar Guide, package of 2 10 •••••••
600278 500 Series Cylinder Locknut 10 ••••
2729F Sex Bolt with machine screw, #10-24 x C\v" FPHMS 10 ••••
2729P Sex Bolt with machine screw, #10-24 x C\v" PPHMS 50 ••••
600307 24/25 Center Case Cover Screw US3, package of 4 12 •••••••
24/25 Center Case Cover Screw US4, package of 4 12 •••••••
24/25 Center Case Cover Screw US10, package of 4 12 •••••••
24/25 Center Case Cover Screw SP313, package of 4 12 •••••••
24/25 Center Case Cover Screw US26, US32, US26D,
US32D, SP28, package of 4
12 •••••••
600277 510/511/513 Spindle Cam Retaining Ring, pkg of 10 2 • • •
970321 299 Strike Shim 20 •••••••
325 Sex Bolt 1/4 -20 thread US32D, package of 2 10 • • • •
425 Sex Bolt #10-24 thread US32D package of 2 10 •••••••
24/25 Series Maintenance Kit, Part Number 650277-00, includes all parts shown above, with additional parts not shown.
XX Series
78 XX-rim exit device
79 F-XX-rim exit device
80 (F)XX-rim center case
81 XX-V surface vertical rod exit device
82 F-XX-V surface vertical rod exit device
83 (F)XX-V surface vertical rods and latches
84 XX-C concealed vertical rod exit device
85 F-XX-C concealed vertical rod exit device
86 (F)XX-C concealed vertical rods and latches
87 (F)XX-C concealed vertical top latches and plates
88 XX-M mortise exit device
89 F-XX-M mortise exit device
90 (F)XX-M mortise lock
80 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
XX-rim exit device
Panic
No. Qty. Part No. Description Notes
1 1 3747 XX Series Lever Arm LH A
2 1 3767 XX Series Crossbar A
3 1 3746 XX Series Lever Arm RH A
4 2 660025 1/4-20 x Z\x” Crossbar
Retaining Screw
5 1 650336 Center Case Cover Mtg Pkg
(US32D)
6 1 650113 XX-R Service Mtg Pkg
723749 XX Series Lever Arm Axle
8 1 060121 Latch Cover Screw package of
10 (US4, US10B, US32D)
B
9 1 060109 Hex Dogging Key M\cx” package
of 10
No. Qty. Part No. Description Notes
10 1584 XX Series End Case Assembly
11 1600127 XX-R Mounting Package
(includes Service Mtg Pkg
(650113) and Hex Dogging Key
(060109))
12 13740 XX-R Series Center Case Cover A
13 1F570 F570 Strike (US19)
14 2 3770 XX-R Main Cam Spring
15 1585 XX-R-EO/TP Center Case
Assembly - Panic
16 13741 XX Series End Case Cover A
19 1 610044 XX Axle Support Housing
Assembly
A Specify by nish: SP313, US3, US4, US10, US10B, US26, US26D, US32, US32D
B Specify by nish shown
15
2
16
12
7
9
14
3
1
4
4
19
8
7
10
5
5
13
14
6
6
5
511
8
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 81
F-XX-rim exit device
Fire
No. Qty. Part No. Description Notes
1 1 3747 XX Series Lever Arm LH A
2 1 3767 XX Series Crossbar A
3 1 3746 XX Series Lever Arm RH A
4 2 660025 1/4-20 x Z\x” Crossbar
Retaining Screw
5 1 600140 Center Case Cover Mtg Pkg
(US32D)
6 1 650133 F-XX-R Service Mtg Pkg
723749 XX Series Lever Arm Axle
8 1 060121 Latch Cover Screw package of
10 (specify by nish: US4,
US10B, US32D)
No. Qty. Part No. Description Notes
9 1 060109 Hex Dogging Key M\cx” package
of 10
12 13740 XX-R Center Case Cover A
13 1F570 F570 Strike (US19)
14 2 3770 XX-R Main Cam Spring
15 1685 XX R-EO/TP Center Case
Assembly - Fire
16 13741 XX Series End Case Cover A
17 1684 XX End Case Assembly - Fire
19 1 610044 XX Axle Support Housing
Assembly
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
15
13
2
16
12
7
14
14
3
1
4
4
19 6
7
17
6
5
5
5
513
8
8
82 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
(F)XX-rim center case
Panic and fire
22
23
34
33
No. Qty. Part No. Description Notes
22 1 610070 XX-R Back Plate
23 1 3755 XX-R Knob Cam A
No. Qty. Part No. Description Notes
33 13762 Locking Cam
34 1661180 (F) XX-R Latchbolt Assembly
A Used in K/L functions only.
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 83
XX-V surface vertical rod exit device
Panic
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm Le Hand A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm Right Hand A
4 2 660025 1/4-20 x Z\x” Crossbar Retaining
Screw
5 1 600140 Center Case Cover Mounting
Package (US32D)
6 1 650332 XX-V Mounting Package
723749 XX Series Axle
8 1 060121 Latch Cover Screw package of
10 (specify by nish: US4,
US10B, US32D)
9 1 060109 M\cx” Hex Dogging Key package
of 10
10 1584 XX End Case Assembly
No. Qty. Part No. Description Notes
12 1 3742 XX-V Center Case Cover A
16 13741 XX Series End Case Cover A
19 2 610044 XX Axle Support Housing
Assembly
24 1 3742 XX Vertical Active Center Case
Cover
25 13566 Locking Cam Operator
27 1 660439 Retaining Ring
28 1 3775 Knob Cam B
30 1582 XX-V-K/L Center Case
Assembly
587 XX-V-EO Active Center Case
Assembly
33 13762 Locking Cam
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B K/L function only.
2
12
3
1
4
4
7
28
33
25
30
10
16
9
19
7
19
5
5
5
5
6
6
8
8
8
8
27
84 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
F-XX-V surface vertical rod exit device
Fire
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm LH A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm RH A
4 2 660025 1/4-20 x Z\x” Crossbar
Retaining Screw
5 1 600140 Center Case Cover Mounting
Package (US32D)
6 1 650134 F-XX-V Mounting Package
723749 XX Series Lever Arm Axle
8 1 060121 Latch Cover Screw package
of 10 (specify by nish: US4,
US10B, US32D)
12 1 3742 F-XX Series Center Case
Cover
A
No. Qty. Part No. Description Notes
16 13741 XX Series End Case Cover A
17 1684 F-XX Series End Case
Assembly
19 2 610214 F-XX Axle Support Housing
Assembly
25 13566 Locking Cam Operator
27 1 660439 Retaining Ring
28 1 3775 XX-R Knob Cam B
30 1 687 F-XX-V-EO Center Case
F582 F-XX-V-K/L Center Case
F583 F-XX-V-TP Center Case
33 13762 Locking Cam
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B K/L function only.
2
16
12
3
1
4
4
19
17
30
7
19
7
28
33
25
5
5
5
5
8
8
8
8
6
6
27
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 85
(F)XX-V surface vertical rods and latches
Panic and fire
No. Qty. Part No. Description Notes
6 1 650336 Latch Case Cover Mounting
Package (US4, US10B,
US32D)
B
26 3660002 10 x 1Z\v" FPHSMS
3660078 10-24 x C\v" FPHMS (Fire)
32 13788 3788 Strike
39 3 660002 10 x 1Z\v" FPHSMS
40 1650389 XX Surface Vertical Top
Latch Case Subassembly -
Panic
1 650375 XX Surface Vertical Top
Latch Case Subassembly -
Fire
41 1060111 Z\, x 1" Cotter Key package
of 10
42 2 660004 10 x 1Z\v" PPHSMS
43 12130 2130 Strike
44 1650202 XX-V Latch Case Cover Kit A
45 13777 XX-V Top Rod Subassembly
46 14400 Rod Adj. Screw
47 2650311 Rod Guide Kit A
48 1610055 XX-V Bottom Rod Assembly
49 1650387 Bottom Bolt Guide Bracket
(screws not included)
A
52 1650006 XX-V Extension Rod 12" A
1650007 XX-V Extension Rod 24" A
1650008 XX-V Extension Rod 36" A
71 1610045 Bottom Bolt Assembly
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B Specify by nish shown
40
41
39
45
46
44
32
47
48
44
5
49
47
26
71
6
42
39
43
52
86 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
XX-C concealed vertical rod exit device
Panic
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm Le Hand A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm Right Hand A
4 2 660025 1/4 - 20 x Z\x” Crossbar
Retaining Screw
5 4 600140 Center Case Cover Mounting
Package
6 1 650318 XX-C Mounting Package
723749 XX Lever Arm Axle
8 4 060121 Latch Cover Screw package
of 10 (US4, US10B, US32D)
B
No. Qty. Part No. Description Notes
9 1 060109 M\cx” Hex Dogging Key
package of 10
10 1584 XX Series End Case
Assembly
16 23741 XX Series End Case Cover A
19 2 610044 XX Axle Support Housing
Assembly
24 1 3742 XX Vertical Active Center
Case Cover
51 1650263 Finger Kit
53 1591 XX-C Active Center Case
Assembly
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B Specify by nish shown
2
16
3
1
4
4
10
53
16
9
19
7
19
7
5
5
5
5
51
8
8
8
8
6
6
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 87
F-XX-C concealed vertical rod exit device
Fire
2
16
16
3
1
4
4
7
7
8
8
54
19
19
5
5
5
5
51
8
8
6
6
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm Le Hand A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm Right Hand A
4 2 660025 1/4 - 20 x Z\x” Crossbar
Retaining Screw
5 4 600140 Center Case Cover Mounting
Package
6 1 650317 F-XX-C Mounting Package
723749 XX Lever Arm Axle
No. Qty. Part No. Description Notes
8 4 060121 Latch Cover Screw package
of 10 (US4, US10B, US32D)
B
16 23741 XX Series End Case Cover -
Fire
A
19 2 610214 XX Axle Support Housing
Assembly - Fire
24 1 3742 XX Vertical Active Center
Case Cover
51 1650263 Finger Kit
54 1691 F-XX-C Active Center Case
Assembly
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B Specify by nish shown
88 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
(F)XX-C concealed vertical rods and latches
Panic and fire
58
60
50
61
39
56
59
55
57
57
52
64
See page
89 for top
latches and
required plates
See page 89
for required plates
No. Qty. Part No. Description
39 3 660002 10 x 1Z\v" FPHSMS
50 12130 2130 Strike
52 1650006 XX-V Extension Rod 12"
1650007 XX-V Extension Rod 24"
1650008 XX-V Extension Rod 36"
55 24188 4188 Strike
56 1650339 XX-C Top Latch Release Bracket Package
57 2660078 10-24 x C\v" FPHMS
58 1610061 (F)XX-C Top Rod Kit
59 1610037 Center Slide Sub Assembly
60 1 610057 (F)XX-C, CWDC Bottom Rod Kit
61 1 4567 Bottom Bolt Guide
64 2660133 #8-32 C\," UFPHMS
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 89
(F)XX-C concealed vertical top latches and plates
Metal door
Panic device
62
57
Fire device
63
57 57
Wood door
Panic device and 20-minute fire device
66
63
5
65
39 39
68
69
90-Minute fire device
63
70
70
57 57
Centerslide mounting plate
67
5
5
No. Qty. Part No. Description Notes
5 1 4122 Sex Bolt, package of 1, includes machine screw
(Z\x" - 20 x C\v" PPHMS) (US10B, US26D, BRS)
BA Specify by nish: US3, US4, US10, US10B,
US15, US26, US26D, SP28, SP313
B Specify by nish shown
39 6 660002 10 x 1Z\v" FPHSMS
57 6600078 10-24 x C\v" FPHMS (Fire)
62 1603L XX-C Top Latch Case LHR
1603R XX-C Top Latch Case RHR
63 1 F603 F-XX-C, CWDC Top Latch Case
65 14834 Top Reinforcement Plate with Access Hole A
66 14833 Top Reinforcement Plate A
67 14832 XX-CWDC Center Slide Reinforcement Plate
68 1660044 1/4 - 20 x C\v" FPHMS
69 1 660429 Z\v" CSK Finish Washer
70 2 4694 Latch Bracket
90 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
XX-M mortise exit device
Panic
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm Le Hand A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm Right Hand A
4 2 660025 1/4-20 x 1/2” Crossbar
Retaining Screw
5 1 650336 Latch Case Cover Mounting
Package (US4, US10B,
US32D)
B
6 1 650137 XX-M Service Mounting
Package
723749 XX Lever Arm Axle
No. Qty. Part No. Description Notes
8 4 060121 Latch Cover Screw package
of 10 (US4, US10B, US32D)
B
9 1 2789 Hex Dogging Key M\cx"
package of 10
10 1584 XX End Case Assembly
16 23741 XX Series End Case Cover A
19 2 610044 XX Axle Support Housing
Assembly
73 1Mortise Lock - 8500 x
Function x Handing
A
75 1 650145 XX-Mortise Center Case LHR
650146 XX-Mortise Center Case RHR
A Specify by nish: SP313, US3, US4, US10, US26, US26D, US32, US32D
B Specify by nish shown
2
16
3
1
4
4
10
72
16
9
8
8
73
7
7
19
19
8
8
5
5
5
5
6
6
XX Series
Falcon • 19, 24, 25 and XX series exit devices service manual • 91
F-XX-M mortise exit device
Fire
No. Qty. Part No. Description Notes
1 1 3747 XX Lever Arm Le Hand A
2 1 3767 XX Crossbar A
3 1 3746 XX Lever Arm Right Hand A
4 2 660025 1/4-20 x Z\x” Crossbar Retaining Screw
5 4 650336 Latch Case Cover Mounting Package (US4, US10B, US32D) B
6 1 650138 F-XX-M Service Mounting Package
723749 XX Lever Arm Axle
8 4 060121 Latch Cover Screw package of 10 (US4, US10B, US32D) B
16 23741 XX Series End Case Cover - Fire A
18 1684 F-XX End Case Assembly
19 2 610044 Axle Support Assembly
73 1Mortise Lock - 8500 x Function x Handing A
75 1 650149 F-XX-Mortise Center Case LHR
650150 F-XX-Mortise Center Case RHR
A Specify by nish: US3, US4, US10, US10B, US26, US26D
B Specify by nish shown
2
16
3
1
4
4
16
7
18
73
7
19
75
19
8
8
8
8
5
5
5
5
6
6
92 • Falcon • 19, 24, 25 and XX series exit devices service manual
XX Series
(F)XX-M mortise lock
Panic and fire
78
77
76
80
81
82
89
85
87
88
83
79
95
94
No. Qty. Part No. Description Notes
76 14067 Locking Arm
77 13518 Dead Lock Arm Spring D
78 1661473 Auxiliary Bolt Spring
79 1 3530 Auxiliary Bolt Actuator
80 13521 Actuating Arm
81 1610041 8500 Latch Bolt Assembly
82 14025 Cylinder Screw Retainer C
No. Qty. Part No. Description Notes
83 1610042 Locking Arm and Spring
Assembly
C, D
85 13522 Main Li
87 1 3516 T-Li Spring
88 13529 Auxiliary Bolt (US26D)
89 13515 Mortise Lock Face E
94 1 3519 Mortise K-Hub B, C
95 13542 Clinder Operating Arm C, F
B Used in K/L trim functions only.
C. Omit for “BE” trim function.
D. Dead lock arm spring (Part No. 3518) required for NL function. Remove existing spring and screw from locking arm for NL.
E Available only in US3, US4, US10, US10B, US26, US26D
F NL function only.
Strikes
Falcon • 19, 24, 25 and XX series exit devices service manual • 93
Strikes
19, 24, 25 and XX Series device, top and bottom strikes
F570
Standard
19/XX Rim Panic and
Fire Devices
F490
Optional
19/XX Rim Panic and
Fire Devices
565
Optional
19/XX Rim Panic
Devices
571/571A
Optional
19/XX Rim Inactive Leaf
571
571A
579
Optional
XX Rim Panic
Devices
299
Standard
24/25 Rim Panic
Devices
Single or Double
Door
299F
Standard
24/25 Rim Fire
Devices
Single or Double Door
264
Optional
24/25 Rim Panic
Devices
Single or Double
Door
1606
Optional
24/25 Rim Panic
Devices
Single or Double Door
1609
Optional
25 Rim Devices
Single or Double
Door
1439
Optional
24/25 Rim Panic
Devices
Single or
Double Door
499F
Optional
25 Rim Fire
Devices
with
Mullion
1279
Standard
25/XX Mortise Panic and
Fire Devices
F1280
Optional
25 Fire Devices
2130
Standard Bottom Strike
19-V, 24/25/XX-V,C
Panic and Fire Devices
4155
Optional Bottom
Strike
19-V, 24/25/
XX-V,C Panic
or Fire
Devices
3788
Standard Top Strike
19/24/25/XX-V
Panic or Fire
Devices
4188
Standard Top Strike
24/25/XX-C, CWDC
Panic or Fire
Devices
Optional
4188 NS
(narrow stile)
available for 24-C and 24-CWDC
devices (not shown).
Strike finishes
Strike(s) Available finish(es)
F490, 1606, 3788,
4188, 2130, 1279, F1280
Unnished
264 US19, US26D
299 US19, US26D, US4, US10, SP313, US3, US26
299F US19, US32D, US4, US10, US10B, US3, US32
499F, F570, 1439 US19
565, 579, 4155 US26D, US4, US10, SP313, US10B, US3, US26
571, 571A US32D, US10, SP313, US10B, US32
1609 US19, US26D, US4, US10, US10B, US3, US26
94 • Falcon • 19, 24, 25 and XX series exit devices service manual
Mullions
Mullions
4423
No. Qty. Part No. Description
1 1 4423 Mullion
2 1 060107 Top tting
3 1 060108 Bottom Fitting
4 1 4394 Top Fitting Clamp
5 2 709146 3/8 - 16 x Z\x" Set Screw
6 6 709032 1/4 - 20 x 1Z\v" FPHMS
73709036 1/" - 20 x 1" Lead Anchor
8 4 709051 #10 - 24 x Z\x" FPHMS
9 2 709196 #10 - 24 x Z\v" FPHMS
10 24396 4396 Strike
5
7
3
6
8
10
1
9
4
6
2
5
3”
1” 1”
2”
Mullions
Falcon • 19, 24, 25 and XX series exit devices service manual • 95
2923
No. Qty. Part No. Description
1 1 2923 Mullion
2 1 060104 Top tting
3 1 060105 Bottom Fitting
4 1 4181 Top Fitting Clamp
5 2 709146 3/8" - 16 x Z\x" Set Screw
6 6 709032 1/4 - 20 x 1 - Z\v" FPHMS
73709036 1/4 - 20 x 1 Lead Anchor
8 2 709196 #10 - 24 x Z\x" FPHMS
9 4 709023 #10 - 24 x C\v" FPHMS
1
7
3
6
5
11/2”
8
9
5
2
4
21/2”
96 • Falcon • 19, 24, 25 and XX series exit devices service manual
Mullions
CRF-4023, CR-4023 and CRF-4023, CR-4023 Retrofit Kits
No. CRF-4023 CR-4023 CRF-4023
Retrofit Kit
CR-4023
Retrofit Kit
Part No. Description
1 1 1 4023 Mullion
2 1 1 060102 Bottom
Fitting
3 2 2 709094 3/8" - 16 x
1Z\v" FPMS
4 2 2 709075 3/8" - 16
Steel Anchor
5 6 709118 1/4" - 20 x C\v"
FPHMS
6 4 4051 Stabilizer
Block
71 1 4050 UL Fire Label
(on item #9)
81111900549 Cylinder
Removable
Mullion Unit
91111900547 Top Mullion
Fitting (CRM)
10 4444709318 1/4 - 20 x 2"
PPHMS
11 4444709313 1/4 - 20 x C\v"
UFPHMS
12 11114970 Top Mullion
Fitting Shim
13 11114988 Adjustment
Shim
(1 shipped
standard)
Not
shown
11114966 Cylinder
Mounting
Bracket
11113894 Cylinder Nut
1
11
10
8
9 7
12
13
11
5
6
6
3
2
4
2” 3”
5
Mullions
Falcon • 19, 24, 25 and XX series exit devices service manual • 97
F-4023 and 4023
No. F-4023 4023 Part No. Description
1 1 1 4023 Mullion
2 1 1 060106 Top Fitting
3 1 1 060102 Bottom Fitting
4 1 1 4002 Top Fitting Clamp
5 2 2 709095 3/8" - 16 x C\v" Set Screw
6 2 2 709094 3/8" - 16 x 1Z\v" FPHMS
72 2 709075 3/8" - 16 Steel Anchor
8 2 2 709093 1/4 - 20 x C\," PPHMS
912 4709118 1/4"- 20 x C\v" FPHMS
10 44051 Stabilizer Block
11 14050 UL Fire Label
9
10
9
10
6
3
7
1
8
4
9
11
2
5
5
2” 3”
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, Interex®
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and Von Duprin®
.
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is a $2 billion company, with products sold in almost 130 countries.
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About Allegion
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108004, Rev. 12/16
www.allegion.com/us