Falcon M Series Service Manual New5 108006
User Manual: Falcon M-Series Service Manual Service Manual
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M Series Service Manual Extra Heavy Duty, Grade 1 Mortise Lever and Knob Locks M-Series Service Manual Table of Contents Introduction ................................................ 1-2 Functions ................................................... 3-5 Replacement Parts for Early LM Series Lever Trim ................................................................ 6 Trim Assemblies ....................................... 7-11 Falcon LM Series Mortise Trim ..................... 7 Falcon L-900 Series Mortise Trim ................. 8 Falcon MM Series Mortise Trim .................... 9 M Series Lever Trim Springs ....................... 10 LM12 Single Dummy Trim ........................... 11 Lock Case Assemblies .......................... 12-28 M101 Passage Latchset .............................. 12 M161 Connecting Room/Exit Latch ............. 13 M301 Privacy Lock ...................................... 14 M311 Privacy Lock ...................................... 15 M321 Privacy Lock ...................................... 16 M371/M541 Store Door Lock/Entry/Office Lock .............. 17 M381/M441/M561 Entry/Restroom Lock/ Classroom Security/Classroom Lock .......... 18 M411 Asylum Lock ...................................... 19 M431/M571 Classroom Security and Deadbolt/ Dormitory Lock ............................................ 20 M451/M641/M711 Hotel/Motel Lock/Dormitory Lock/Privacy Lock w/ Cylinder ................................................... 21 M521 Entry/Office Lock ............................... 22 M531 Apartment Lock ................................. 23 M581 Storeroom/Exit Lock .......................... 24 M621 Front Door Lock ................................. 25 M851 ........................................................... 26 M881 ........................................................... 27 M911/921/931/941 Deadbolt ....................... 28 Lock Functions and Accessories ......... 29-34 Mortise Locking Units .................................. 29 Electrified Mortise Chassis - Maxim w/ 030173-004 Screws .................................... 30 Levers ......................................................... 31 Roses .......................................................... 31 Escutcheons ............................................... 32 Strikes ......................................................... 33 Armored Fronts/Faceplates/Sclops ............. 34 Mortise Cylinders .................................. 35-39 Mortise, Rim and Cam Lock ....................... 35 Cams ..................................................... 36-37 Cylinder Collars ..................................... 38-39 Instructions ............................................ 40-42 Reversing Hand of Locks ............................ 40 Re-Handing Instructions for Lock Trim ........ 41 Lock Re-Handing Guide ............................. 42 i M-Series Service Manual Introduction Introduction This manual contains a complete listing of parts and assemblies for M-Series mortise locks manufactured by Falcon Lock Company. This edition lists components of M-Series locks manufactured after June, 2001. All lock case covers are labeled with dates to identify year of manufacture. Example: 12507 = the 125th day of 2007. Exploded views of each lock function and trim assembly are provided with accompanying charts to identify parts for replacement purposes. Exploded views of trim are shown with parts for standard size doors. In addition, this manual provides lock trim ordering procedures, cylinder length charts by door range, and all auxiliary components of the MSeries mortise locks. Standard Features* Certifications Latch Strike Cylinder ANSI A156 .13, Series 1000, Grade 1 Operation, Grade 2 security, UL Listed for 3-hour fire door. 2-piece brass mechanical anti-friction bolt, ³⁄₄” projection. 1¹⁄₄” x 4⁷⁄₈”, ANSI, Square corner, no box. 6-Pin solid brass, keyed 5-pin, Falcon G keyway, keyed different (KD) Door Range 1³⁄₄” – 2¹⁄₄” standard Keys Two, nickel silver cut keys per lock, Falcon G keyway * Locks are furnished with standard features unless otherwise specified. Lock Assembly Drawing Index The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions. Page numbers for full trim and chassis drawings are referenced. Rigid Knob Knb o Emergency Key Key Knob Knb o T-Turn Key Blank Plate Lever 1 Introduction M-Series Service Manual (6:O" (6) Bevel 56 " in 2" (3 in 51) C L 156M" (32) 6 " (16) 6 " (10) 156M" (32) C L 156 " (29) 6M" (19) 3 6:O" (18) 6QE" (30) C L 5 6QE" (24) 4(6 " (124) 3 6 " (86) Cylinder cut-out 4" (102) 6 " (10) Strike (6QE" (37) 256 " (54) 56M" (6) C L 5 6QE" (21) 4" (102) 6 " (10) Turn Piece and Occupancy Indicator 156O" (38) 2(6QE" (62) Height Line Knob or Lever Cut-out Mounting Holes (2) 2(6 " (73) C L Lock Front 3(6:O" (21) 3(6:O" (21) 2(6 " (73) NOTE: 1. Dimensions are maximum for the product 2. Templates are not to scale 3. Standard strike is shown on each template for dimensions only 2 6M" (70) Backset 4 6 " (111) 4. Dimensions do not provide allowances for door silencers, weather stripping, sound proofing or other additions to door or door frames ANSI Standards: M-Series locks meet all requirements for installations in doors and frames prepared in accordance with ANSI specifications A156.13, 2005 Metal Doors: Suitable reinforcement is required to support lock case in center of door and to prevent door from compressing when trim is tightened. (See ANSI A115.1) Thick Doors: Locks for non-standard door thickness may require special instructions Lead Lining: When M-Series locks are ordered with lead lining, add 56 " (3) to the width of the mortise cut-out on the lock case cover side of installation Electrified Locks: Provisions must be made to route low voltage wire to the lock. Attach wires to the 6" (152) pigtail of the solenoid. Power transfer unit and low voltage wiring are not furnished 2 Functions M-Series Service Manual To order Falcon M Series locksets, please consult page 19 for ordering information and assistance. Indicates interchangeable core available. Catalog Number Prefixes: Add the following prefix for the appropriate trim style. MM (example: MM521) = Knob Trim LM (example: LM521) = Lever Trim Note: If a special function is required and not listed here, please contact the factory for assistance. Function ANSI A156.13, 2005 Page SCHLAGE ANSI DESCRIPTION M101 F01-1 F01-2 Passage/Closet Latch bolt by levers at all Latchset times. Latch bolt by levers at all times. 11 M161 - Connecting Room/Exit Latch Non-removable blank plate. Deadlocking latch bolt by inside knob/lever. 12 M301 F02-1 F02-2 Privacy Lock Latch bolt by knobs/levers, emergency key (012727000-30). Latch bolt by knobs/levers. Deadbolt by turn. 13 M311 F19-1 F19-2 Privacy, Bedroom or Bath Lock Latch bolt by knobs/levers. Deadbolt by emergency key (012727-000-30). Latch bolt by knobs/levers. Deadbolt by turn. Rotating inside knob/lever retracts both bolts. 14 M321 F22-1 F22-2 Privacy Lock Latch bolt operated by knob/ lever from either side except when outside knob/lever is locked by inside T-turn. Emergency key (012727000-30) furnished with lock. Operating inside knob/lever, closing door or operating outside emergency release unlocks outside knob/lever. 15 M371 F14-1 F14-2 Store Door Lock Latch bolt by knobs/levers. Deadbolt by key from either side. Latch bolt by knobs/levers. Deadbolt by key from either side. 16 M381 F09-1 F09-2 Deadlocking latch bolt by knobs/levers except when Entry/Restroom outside knob/lever is locked Lock by key inside, then by key outside. - 17 M411 - M431 3 - OUTSIDE FUNCTION INSIDE FUNCTION Asylum Lock Deadlocking latch bolt by key from either side. Both knobs/levers rigid. Deadlocking latch bolt by key from either side. Both knobs/levers rigid. 18 Classroom Security Lock with Deadbolt Retracted by knob/lever from either side, except when outside lever is locked; latch bolt then retracted by key outside. Retracted by knob/lever from either side, except when outside lever is locked; latch bolt then retracted by rotating lever inside. Deadbolt thrown or retracted by key only. 19 M-Series Service Manual Function SCHLAGE M441 M451 Functions ANSI A156.13, 2005 ANSI - F15-1 F15-2 DESCRIPTION Page OUTSIDE FUNCTION INSIDE FUNCTION Classroom Security Lock Deadlocking latch bolt by levers from either side except when outer lever is locked by key from either side. Outer lever is unlocked by key from either side. Deadlocking latch bolt by levers from either side except when outer lever is locked by key from either side. Inside lever is always free. 17 Hotel/Guest Lock Deadlocking latch bolt by key. Outside knob/ lever rigid. Deadbolt by emergency key outside. Projecting deadbolt displays occupancy indicator and shuts out all keys except emergency. Deadlocking latch bolt by inside knob/ lever. Deadbolt by turn. Rotating inside knob/ lever retracts both bolts. Must use button to unlock outside. 20 Entry/Office Lock Deadlocking latch bolt by knobs/levers except when outside knob/lever is locked by buttons in face, then by key outside. Deadlocking latch bolt by knobs/levers except when outside knob/lever is locked by buttons in face, then by key outside. Must use button to unlock outside. 21 Deadbolt by turn. Rotating inside knob/ lever retracts both bolts. 22 M521 F04-1 F04-2 M531 F10-1 F10-2 F12-1 F12-2 F20-1 Apartment Latch bolt by knobs/levers except when outside knob/lever is made inoperative by buttons in face. Deadbolt by key outside. Deadlocking latch. M541 F21-1 F21-2 Entry/Office Lock Latch bolt by knobs/ levers. Deadbolt by key. Latch bolt by knobs/ levers. Deadbolt by turn. 16 M561 F05-1 F05-2 Classroom Lock Deadlocking latch bolt by knobs/levers. Outside knob/lever locked by key outside. Deadlocking latch bolt by knobs/levers. Inside knob/lever always free. 17 Latch bolt by knobs/ levers except when knob/lever is locked by projecting deadbolt. Rotating knob/lever retracts both bolts. 19 M571 F13-1 F13-2 Dormitory Lock Latch bolt by knobs/levers except when knob/lever is locked by projecting deadbolt. Key retracts deadbolt and unlcoks knob/lever. M581 F07-1 Storeroom Lock Deadlocking latch bolt by key. Outside knob/lever always rigid. Deadlocking latch bolt by knob/lever. 23 Entry Lock Latch bolt is operated by knob/lever from either side except when outside knob/lever is made inoperative by a stop or mechanical means other than key. Key outside operates both bolts. Deadbolt is operated by turn. Must use button to unlock outside. 24 M621 F08 4 M-Series Service Manual Functions Function SCHLAGE M641 M711 M851 5 ANSI A156.13, 2005 ANSI - - - DESCRIPTION Page OUTSIDE FUNCTION INSIDE FUNCTION Dormitory Lock Latch bolt by key. Outside knob/lever rigid. Deadbolt by key. Deadlocking latch. Latch bolt by knob/ lever. Inside knob/ lever free. Deadbolt by T-turn. Rotating knob/ lever retracts both bolts. Deadlocking latch. Privacy Lock (Special) Latch bolt operated by key. Outside knob/lever is always in operative. Deadbolt operated by emergency release. Key outside does not operate deadbolt. Deadlocking latch. Latch bolt operated by operating knob/lever. Deadbolt operated by T-turn. Operating inside knob/lever retracts both bolts. 20 Storeroom - Fail Safe EL Latch bolt operated by knob/lever from either side except when outer knob/lever is electrically locked. When outer knob/lever is locked latch bolt retracted by key in cylinder outside. Deadlocking latch. Auxiliary latch deadlocks latchbolt when door is closed. Inside knob/ lever is always free for immediate exit. 25 26 20 M881 - Storeroom - Fail Secure EU When locked, key in cylinder outside retracts latch bolt. Latch bolt operated by knob/lever from inside except when outer knob/lever is electrically unlocked, then latch bolt from either side. M911 - Classroom Safety Deadlock Deadbolt retracted by key. Deadbolt projected by key. Deadbolt retracted by turn. 27 M921 F18-1 F18-2 Deadlock Deadbolt by key. - 27 M931 F16-1 F16-2 Deadlock Deadbolt by key. Deadbolt by key. 27 M941 F17-1 F17-2 Deadlock Deadbolt by key. Deadbolt by turn. 27 M12/M18 - Dummy Trim Single or double available. - Trim and Accessories M-Series Service Manual Replacement Parts for Early LM Series Lever Trim Inside 44 6 24 23 22 8 7 1 15 Call Out Number Description Part Number Call Out Number Description Part Number 1 Bushing 030067-000-50 22 Lever Return Spring, Green 030057-002-30 6 Hex Nut 030282-000-30 23 Lever Stop 030054-001-30 7 Inner Insert 030051-001-55 24 Lock Washer 030284-000-60 8 Inner Insert Assy, All Other Levers A30073-003-00 44 Spindle & Spring Assembly A21245-000-00 15 Inner Trim Shank 030053-001-30 6 M-Series Service Manual Trim Assemblies Falcon LM Series Mortise Trim 25 45 5 2 3 Inside 4 40 46 39 44 6 24 23 2 22 10 7 1 15 2 2 38 32 42 33 36 17 1 36 13 30 or 31 26 22 23 24 6 44 Call Out Number Description Call Out Number Description Part Number 1 Bushing 030067-000-50 25 Mortise Cylinder w/9894-1 Cam 2 Collar 030059-000 * 26 Outer Insert, Tapped 030051-000-55 3 Collar Assy, Sectional A08794-000 * 30 Outer Lever Assy, Dane Gala A30068-00D * 4 Escutcheon w/T-Turn, Napa A30203-000 * 31 Outer Lever Assy, Dane Napa A30072-05D * 5 Escutcheon, Napa 030066-005 * 32 Outer Lever, Dane 021280-000 * 6 Hex Nut 030282-000-30 33 Outer Washer 030205-002-50 7 Inner Insert 030051-001-55 36 Rose 030052-000 * 10 Inner Insert Assy A30073-001-00 38 Screw, 10-32 x 2 FHMS 030069-032-30 985 w/9894-1 13 Inner Lever Assy, Dane (shown)** A30202-00D * 39 Screw, 6 x 1/2 FHSMS 002073-000 * 15 Inner Trim Shank 030053-001-30 40 Screw, 6 x 3/4 OHSMS 002074-012 * 17 Inner Washer 030205-001-50 42 Set Screw, 1/4-28 x 1/4 030283-004-30 22 Lever Return Spring 030057-002-30 44 Spindle & Spring Assembly A21245-000-00 23 Lever Stop 030054-001-30 45 Spring Washer, Cylinder 008789-001-60 24 Lock Washer 030284-000-60 46 T-Turn Assy, Sectional A20336-000 * *= Finish or Specify Finish on All 7 Part Number **For other lever options, see page M-Series Service Manual Falcon L-900 Series Mortise Trim 941 25 911 25 45 45 Inside 49 Inside 46 39 921 931 25 25 45 45 Inside Inside 45 25 Call Out Number Description Part Number 25 Mortise Cylinder w/9894-1 Cam 985 w/9894-1 39 Screw, 6 x 1/2 FHSMS 002073-000 * 45 Spring Washer, Cylinder 008789-001-60 46 T-Turn Assy, Sectional 49 M911 Classroom Thumbturn *= Finish or Specify Finish on All A20336-000 * 973 (RH) 974 (LH) 8 M-Series Service Manual Trim Assemblies Falcon MM Series Mortise Trim 25 45 5 4 2 3 40 46 39 44 35 47 2 43 2 27 7 11 1 14 33 2 38 42 1 36 36 28 or 29 26 17 43 47 35 44 Call Out Number 9 Description 12 Part Number Call Out Number Description Part Number 1 Bushing 030067-000-50 29 Outer Knob Assy, Hana Napa A30074-05H * 2 Collar 030059-000 * 33 Outer Washer 030205-002-50 3 Collar Assy, Sectional A08794-000 * 35 Retainer Ring 002939-000-30 4 Escutcheon w/T-Turn, Napa A30203-000 * 36 Rose 5 Escutcheon, Napa 030066-005 38 Screw, 10-32 x 2 FHMS 030069-032-30 7 Inner Insert 030051-001-55 39 Screw, 6 x 1/2 FHSMS 002073-000 * 11 Inner Insert Assy, Knob A30078-000-00 40 Screw, 6 x 3/4 OHSMS 002074-012 * 12 Inner Knob Assy, Hana A30065-00H * 42 Set Screw, 1/4-28 x 1/4 030283-004-30 14 Inner Trim Shank 030053-000-30 43 Spacer 030063-000-30 17 Inner Washer 030205-001-50 44 Spindle & Spring Assembly A21245-000-00 25 Mortise Cylinder w/9894-1 Cam 985 w/9894-1 45 Spring Washer, Cylinder 008789-001-60 030052-000 * 26 Outer Insert, Tapped 030051-000-55 46 T-Turn Assy, Sectional A20336-000 * 27 Outer Knob Assy, Hana A30138-00H * 47 Washer 030163-000-60 28 Outer Knob Assy, Hana Gala A30077-00H * *= Finish or Specify Finish on All M-Series Service Manual Trim Accessories M-Series Lever Trim Springs 030057-002-30 Yellow Color (.052 Thick Wire) Replacement for Green Springs Used on: Avalon Dane Quantum Sutro All Materials All Materials All Materials All Materials First used in July 1995 10 Lock Functions and Accessories M-Series Service Manual LM12 Single Dummy Trim 6 24 34 19 1 15 42 18 37 36 2 20 Parts List - LM12 AG Call Out Number Description Call Out Number Description Part Number 1 Bushing 030067-000-50 20 Lever Assembly, Avalon** A30202-00A * 2 Collar 030059-000 * 24 Lock Washer 030284-000-60 6 Hex Nut 030282-000-30 34 Plate, Dummy 030054-002-30 15 Inner Trim Shank 030053-001-30 36 Rose 18 Insert Assembly A30257-04L-00 37 Screw, 10 x 1 FHSM (2) 030220-016-30 19 Insert, Dummy 030051-004-55 42 Set Screw, 1/4-28 x 1/4 030283-004-30 *= Finish or Specify Finish on All ** For other lever options, see page 25 11 Part Number 030052-000 * Lock Case Assemblies M-Series Service Manual M101 Passage Latchset A20800-000-626 131 59 102 80 105 137 130 105 50 114 77 90 153 159 129 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A20800-30F * Locking Unit M101 Call Out Number Description Part Number Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 114 Latch Bolt Assy A20639-004-626 59 Case Assy A20580-001-00 129 Screw 8-32 x 1/4 K110-020 77 Coupling 020646-000-30 130 Screw 8-32 x 3/8 (4) 80 Cover Assy, Not Tapped A30875-000-00 131 Screw 8-32 x 3/8 (2) 002932-000-30 90 Faceplate 020100-000 * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 153 Spring, Retract Arm 020666-000-60 105 Hub, Non-Locking (2) 020642-000-30 159 Washer, Flat 002900-000-30 002801-006-30 *= Finish or Specify Finish on All 12 Lock Case Assemblies M-Series Service Manual M161 Connecting Room/Exit Latch A30842-000-626 131 68 102 105 80 105 137 54 115 147 130 114 128 142 50 77 55 89 129 153 52 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A30842-30F* Locking Unit M161 Call Out Number Description Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 114 Latch Bolt Assy A20639-004-626 52 Arm, Upper Retract 020633-000-30 115 Lever 020575-000-30 54 Bar, Deadlocking 020579-000-630 128 Ring, Truarc 005347-000-30 55 Blocker Assy A20957-000-00 129 Screw 8-32 x 1/4 (2) K110-020 68 Case Assy A30877-00-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 77 Coupling 020646-000-30 131 Screw 8-32 x 3/8 (2) 002932-000-30 80 Cover Assy, Not Tapped A30875-000-00 137 Spacer Hub 020674-000-30 89 Faceplate 020099-01U * 142 Spring, Blocker 020492-000-60 102 Front Plate 1-1/4” Wide 021349-000-30 147 Spring, DL 020595-001-60 105 Hub, Non-Locking (2) 020642-000-30 153 Spring, Retract Arm 020666-000-60 *= Finish or Specify Finish on All 13 Part Number Lock Case Assemblies M-Series Service Manual M301 Privacy Lock A20806-000-XXX 131 64 102 84 79 109 144 104 130 137 104 91 134 129 158 50 153 159 77 114 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A20806-000-626 Locking Unit M301 Call Out Number Description Part Number Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 129 Screw 8-32 x 1/4 (2) K110-020 64 Case Assy A20588-001-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 77 Coupling 020646-000-30 131 Screw 8-32 x 3/8 (2) 002932-000-30 79 Blocker Assy A23204-000-00 134 Slide, Locking Hub 020572-000-30 84 Deadbolt 1” 030147-000-626 137 Spacer Hub 020674-000-30 91 Faceplate UL 020109-000 * 144 Spring, Deadbolt 020641-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 153 Spring, Retract Arm 020666-000-60 104 Hub, Locking 020643-000-30 158 Torsion Spring 021111-001-60 109 Hub, T-Turn 020652-001-30 159 Washer, Flat 002900-000-30 114 Latch Bolt Assy A20639-004-626 *= Finish or Specify Finish on All 14 Lock Case Assemblies M-Series Service Manual M311 Privacy Lock A21841-000-626 131 64 102 84 109 79 144 104 130 137 105 91 134 158 50 153 RIGHT HAND SHOWN 129 114 77 52 Parts List - A21863-30F * Locking Unit M311 Call Out Number Description Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 109 Hub, T-Turn 020652-001-30 52 Arm, Upper Retract 020633-000-30 114 Latch Bolt Assy A20639-004-626 64 Case Assy, Not Tapped A20588-001-00 129 Screw 8-32 x 1/4 (2) 77 Coupling 020646-000-30 130 Screw 8-32 x 3/8 (4) 002801-006-30 79 Cover Assy, Threaded A23204-000-00 131 Screw 8-32 x 3/8 (2) 002932-000-30 84 Deadbolt 1” 030147-000-626 134 Slide, Locking Hub 020572-000-30 91 Faceplate UL 020109-000 * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 144 Spring, Deadbolt 020641-000-30 104 Hub, Locking 020643-000-30 153 Spring, Retract Arm 020666-000-60 105 Hub, Non-Locking 020642-000-30 158 Torsion Spring 021111-001-60 *= Finish or Specify Finish on All 15 Part Number K110-020 Lock Case Assemblies M-Series Service Manual M321 Privacy Lock A30539-000-626 131 72 102 103 133 79 151 104 137 130 105 90 134 158 50 114 77 129 RIGHT HAND SHOWN 153 159 Parts List - A30539-30F * Locking Unit M321 Call Out Number Description Part Number Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 129 Screw 8-32 x 1/4 (2) K110-020 72 Case Assy, Not Tapped A30544-000-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 77 Coupling 020646-000-30 131 Screw 8-32 x 3/8 (2) 002932-000-30 79 Cover Assy, Not Tapped A23204-000-00 133 Slide, Locking 030535-000-55 90 Faceplate 020100-000 * 134 Slide, Locking Hub 020572-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 137 Spacer Hub 020674-000-30 103 Hub & Pin Assy A30534-000-00 151 Spring, Locking Slide 030382-000-30 104 Hub, Locking 020643-000-30 153 Spring, Retract Arm 020666-000-60 105 Hub, Non-Locking 020642-000-30 158 Torsion Spring 021111-001-60 114 Latch Bolt Assy A20639-004-626 159 Washer, Flat 002900-000-30 *= Finish or Specify Finish on All 16 Lock Case Assemblies M-Series Service Manual M371 Store Door Lock M541 Entry/Office Lock A20809-000-626 131 64 102 121 84 79 109 144 130 104 137 91 104 134 129 158 50 77 114 RIGHT HAND OR LEFT HAND REVERSE SHOWN 153 159 Parts List - A20809-000-626 Locking Unit M371/541 Call Out Number Description Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 121 Retainer Assy, Cyl 64 Case Assy A20588-001-00 129 Screw 8-32 x 1/4 (2) K110-020 77 Coupling 020646-000-30 130 Screw 8-32 x 3/8 (4) 002801-006-30 79 Cover Assy A23204-000-00 131 Screw 8-32 x 3/8 (2) 002932-000-30 84 Deadbolt 1” 030147-000-626 134 Slide, Locking Hub 020572-000-30 91 Faceplate 020109-000 * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 144 Spring, Deadbolt 020641-000-30 104 Hub, Locking (2) 020643-000-30 153 Spring, Retract Arm 020666-000-60 109 Hub, T-Turn 020652-001-30 158 Torsion Spring 021111-001-60 114 Latch Bolt Assy A20639-004-626 159 Washer, Flat 002900-000-30 *= Finish or Specify Finish on All 17 Part Number A21209-000-00 Lock Case Assemblies M-Series Service Manual M381 Entry/Restroom Lock M441 Classroom Security M561 Classroom Lock A30812-000-626 131 136 117 122 60 102 121 79 104 105 137 140 128 130 128 48 54 82 115 147 160 118 134 114 128 158 89 129 55 RIGHT HAND SHOWN 142 51 153 77 159 Parts List - A30812-30F * Locking Unit M381/561 Call Out Number Description Part Number Call Out Number Description Part Number 48 Arm, Blocker Release 020491-000-30 121 Retainer Assy, Cyl A21209-000-00 51 Arm, Lower Retract 021185-000-30 122 Retaining Ring 002975-000-30 54 Bar, Deadlocking 020579-000-630 128 Ring, Truarc (3) 005347-000-30 55 Blocker Assy A20957-000-00 129 Screw 8-32 x 1/4 (2) K110-020 60 Case Assy A20583-002-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 77 Coupling 020646-000-30 131 Screw 8-32 x 3/8 (2) 002932-000-30 79 Cover Assy A23204-000-00 134 Slide, Locking Hub 020572-000-30 82 Cylinder Lever Assy A20598-000-00 136 Spacer, Spring 021026-000-10 89 Faceplate 020099-01U * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 140 Spacer, Washer (2) 020447-000-10 104 Hub, Locking 020643-000-30 142 Spring, Blocker 020492-000-60 105 Hub, Non-Locking 020642-000-30 147 Spring, DL 020595-001-60 114 Latch Bolt Assy A20639-004-626 153 Spring, Retract Arm 020666-000-60 115 Lever 020575-000-30 158 Torsion Spring 021111-001-60 117 Lever Spring 020086-000-30 159 Washer, Flat 002900-000-30 118 Lever, Cyl 020660-000-30 160 Washer, Flat 004315-000-60 *= Finish or Specify Finish on All 18 Lock Case Assemblies M-Series Service Manual M411 Asylum Lock A30815-000-626 131 61 102 121 104 79 132 128 82 137 104 140 128 48 54 115 147 130 55 114 89 129 128 142 RIGHT HAND OR LEFT HAND REVERSE SHOWN Parts List - A30815-30F * Locking Unit M411 Call Out Number Description Call Out Number Description Part Number 48 Arm, Blocker Release 020491-000-30 121 Retainer Assy. Cyl A21209-000-00 54 Bar, Deadlocking 020579-000-630 128 Ring, Truarc (3) 005347-000-30 55 Blocker Assy A20957-000-00 129 Screw 8-32 x 1/4 (2) 61 Case Assy A20584-002-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 79 Cover Assy A23204-000-00 131 Screw 8-32 x 3/8 (2) 002932-000-30 82 Cylinder Lever Assy A20598-000-00 132 Sleeve, Lever Post 020659-000-10 K110-020 89 Faceplate 020099-01U * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 140 Spacer, Washer (2) 020447-000-10 104 Hub, Locking (2) 020643-000-30 142 Spring, Blocker 020492-000-60 114 Latch Bolt Assy A20639-004-626 147 Spring, DL 020595-001-60 115 Lever 020575-000-30 *= Finish or Specify Finish on All 19 Part Number Lock Case Assemblies M-Series Service Manual M431 Classroom Security and Deadbolt M571 Dormitory Lock A20827-000-626 131 143 64 102 121 84 79 109 144 137 104 105 130 116 91 134 50 129 158 114 RIGHT HAND SHOWN 77 153 124 Parts List - A20827-000-626 Call Out Number Description Part Number Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 121 Retainer Assy, Cyl A21209-000-00 64 Case Assy A20588-001-00 124 Retract Arm Assy A20601-002-00 77 Coupling 020646-000-30 129 Screw 8-32 x 1/4 (2) 79 Cover Assy A23204-000-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 84 Deadbolt 1” 030147-000-626 131 Screw 8-32 x 3/8 (2) 002932-000-30 91 Faceplate 020109-000 * 134 Slide, Locking Hub 020572-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 137 Spacer Hub 020674-000-30 104 Hub, Locking 020643-000-30 143 Spring, Cyl Lever 021011-000-60 105 Hub, Non-Locking 020642-000-30 144 Spring, Deadbolt 020641-000-30 109 Hub, T-Turn 020652-001-30 153 Spring, Retract Arm 020666-000-60 114 Latch Bolt Assy A20639-004-626 158 Torsion Spring 021111-001-60 116 Lever & Pin Assy A20602-000-00 K110-020 *= Finish or Specify Finish on All 20 Lock Case Assemblies M-Series Service Manual M451 Hotel/Motel Lock M641 Dormitory Lock M711 Privacy Lock w/Cyl A30836-000-626 131 143 62 102 121 84 109 79 144 104 137 105 54 115 147 130 152 56 116 128 77 50 86 129 55 RIGHT HAND SHOWN 114 153 124 Parts List - A30836-30F * Locking Unit M451/631/641/711 Call Out Number Description Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 115 Lever 020575-000-30 54 Bar, Deadlocking 020579-000-630 116 Lever & Pin Assy A20602-000-00 55 Blocker Assy A20957-000-00 121 Retainer Assy. Cyl A21209-000-00 56 Blocker, Button 020577-000-30 124 Retract Arm Assy A20601-002-00 62 Case Assy A20586-002-00 128 Ring, Truarc 005347-000-30 77 Coupling 020646-000-30 129 Screw 8-32 x 1/4 (2) 79 Cover Assy A23204-000-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 84 Deadbolt 1” 030147-000-626 131 Screw 8-32 x 3/8 (2) 002932-000-30 86 Faceplate 014548-01U * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 143 Spring, Cyl Lever 021011-000-60 104 Hub, Locking 020643-000-30 144 Spring, Deadbolt 020641-000-30 105 Hub, Non-Locking 020642-000-30 147 Spring, DL 020595-001-60 109 Hub, T-Turn 020652-001-30 152 Spring, Low Blocker 020978-000-60 114 Latch Bolt Assy A20639-004-626 153 Spring, Retract Arm 020666-000-60 *= Finish or Specify Finish on All 21 Part Number K110-020 Lock Case Assemblies M-Series Service Manual M521 Entry/Office Lock A30824-000-626 131 63 102 121 82 132 79 128 104 137 105 115 54 147 152 130 56 140 48 145 128 55 159 87 129 58 128 51 57 RIGHT HAND SHOWN 114 77 153 Parts List - A30824-30F * Locking Unit M521 Call Out Number Description Part Number Call Out Number Description Part Number 48 Arm, Blocker Release 020491-000-30 114 Latch Bolt Assy A20639-004-626 51 Arm, Lower Retract 021185-000-30 115 Lever 020575-000-30 54 Bar, Deadlocking 020579-000-630 121 Retainer Assy. Cyl A21209-000-00 55 Blocker Assy A20957-000-00 128 Ring, Truarc (3) 005347-000-30 56 Blocker, Button 020577-000-30 129 Screw 8-32 x 1/4 (2) K110-020 57 Button Assy, Locking A20958-000-626 130 Screw 8-32 x 3/8 (4) 002801-006-30 58 Button Assy, Non-Lock A20915-000-626 131 Screw 8-32 x 3/8 (2) 002932-000-30 63 Case Assy A20587-002-00 132 Sleeve, Lever Post 020659-000-10 77 Coupling 020646-000-30 137 Spacer Hub 020674-000-30 79 Cover Assy A23204-000-00 140 Spacer, Washer (2) 020447-000-10 82 Cylinder Lever Assy A20598-000-00 145 Spring, Detent 021162-000-30 87 Faceplate 020098-01U * 147 Spring, DL 020595-001-60 102 Front Plate 1-1/4” Wide 021349-000-30 152 Spring, Low Blocker 020978-000-60 104 Hub, Locking 020643-000-30 153 Spring, Retract Arm 020666-000-60 105 Hub, Non-Locking 020642-000-30 159 Washer, Flat 002900-000-30 *= Finish or Specify Finish on All 22 Lock Case Assemblies M-Series Service Manual M531 Apartment Lock A21019-001-626 131 143 66 102 121 85 79 109 144 104 137 105 57 145 54 58 130 115 93 147 116 152 129 56 128 50 55 RIGHT HAND SHOWN 114 77 153 125 Parts List - A21308-30F * Locking Unit M361/531 Call Out Number 23 Description Part Number Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 115 Lever 020575-000-30 54 Bar, Deadlocking 020579-000-630 116 Lever & Pin Assy A20602-000-00 55 Blocker Assy A20957-000-00 121 Retainer Assy, Cyl A21209-000-00 56 Blocker, Button 020577-000-30 125 Retract Arm Assy A20601-002-00 57 Button Assy, Locking A20958-000-626 128 Ring, Truarc 005347-000-30 58 Button Assy, Non-Lock A20915-000-626 129 Screw 8-32 x 1/4 (2) K110-020 66 Case Assy A20956-001-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 77 Coupling 020646-000-30 131 Screw 8-32 x 3/8 (2) 002932-000-30 79 Cover Assy A23204-000-00 137 Spacer Hub 020674-000-30 85 Deadbolt 1” 030147-002-626 143 Spring, Cyl Lever 021011-000-60 93 Faceplate 020576-01U * 144 Spring, Deadbolt 020641-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 145 Spring, Detent 021162-000-30 104 Hub, Locking 020643-000-30 147 Spring, DL 020595-001-60 105 Hub, Non-Locking 020642-000-30 152 Spring, Low Blocker 020978-000-60 109 Hub, T-Turn 020652-001-30 153 Spring, Retract Arm 020666-000-60 114 Latch Bolt Assy A20639-004-626 *= Finish or Specify Finish on All Lock Case Assemblies M-Series Service Manual M581 Storeroom/Exit Lock A30830-000-626 131 61 102 121 104 137 105 79 132 82 128 54 140 128 48 147 152 115 56 130 51 89 77 129 153 159 114 128 RIGHT HAND SHOWN 55 Parts List - A30830-30F * Locking Unit M581 Call Out Number Description Part Number Call Out Number Description Part Number 48 Arm, Blocker Release 020491-000-30 115 Lever 020575-000-30 51 Arm, Lower Retract 021185-000-30 121 Retainer Assy, Cyl A21209-000-00 54 Bar, Deadlocking 020579-000-630 128 Ring, Truarc (3) 005347-000-30 55 Blocker Assy A20957-000-00 129 Screw 8-32 x 1/4 (2) K110-020 56 Blocker, Button 020577-000-30 130 Screw 8-32 x 3/8 (4) 002801-006-30 61 Case Assy A20584-002-00 131 Screw 8-32 x 3/8 (2) 002932-000-30 77 Coupling 020646-000-30 132 Sleeve, Lever Post 020659-000-10 79 Cover Assy A23204-000-00 137 Spacer Hub 020674-000-30 82 Cylinder Lever Assy A20598-000-00 140 Spacer, Washer (2) 020447-000-10 89 Faceplate 020099-01U * 147 Spring, DL 020595-001-60 102 Front Plate 1-1/4” Wide 021349-000-30 152 Spring, Low Blocker 020978-000-60 104 Hub, Locking 020643-000-30 153 Spring, Retract Arm 020666-000-60 105 Hub, Non-Locking 020642-000-30 159 Washer, Flat 002900-000-30 114 Latch Bolt Assy A20639-004-626 *= Finish or Specify Finish on All 24 Lock Case Assemblies M-Series Service Manual M621 Front Door Lock A30821-000-626 131 143 66 102 121 85 79 144 109 57 145 58 130 94 104 137 116 129 105 50 114 RIGHT HAND SHOWN 77 153 125 Parts List - A30821-30F * Locking Unit M621 Call Out Number Description Call Out Number Description Part Number 50 Arm, Lower Retract 020645-000-30 114 Latch Bolt Assy A20639-004-626 57 Button Assy, Locking A20958-000-626 116 Lever & Pin Assy A20602-000-00 58 Button Assy, Non-Lock A20915-000-626 121 Retainer Assy, Cyl A21209-000-00 66 Case Assy A20956-001-00 125 Retract Arm Assy A20601-003-00 77 Coupling 020646-000-30 129 Screw 8-32 x 1/4 (2) K110-020 79 Cover Assy A23204-000-00 130 Screw 8-32 x 3/8 (4) 002801-006-30 85 Deadbolt 1” 030147-002-626 131 Screw 8-32 x 3/8 (2) 002932-000-30 94 Faceplate 030281-00U * 137 Spacer Hub 020674-000-30 102 Front Plate 1-1/4” Wide 021349-000-30 143 Spring, Cyl Lever 021011-000-60 104 Hub, Locking 020643-000-30 144 Spring, Deadbolt 020641-000-30 105 Hub, Non-Locking 020642-000-30 145 Spring, Detent 021162-000-30 109 Hub, T-Turn 020652-001-30 153 Spring, Retract Arm 020666-000-30 *= Finish or Specify Finish on All 25 Part Number Lock Case Assemblies M-Series Service Manual M851 Lock Axxxxx See Page 31 Parts List - Axxxx * Locking Unit M851 Call Out Number Description Part Number 1 Heyco Strain Relief 2 24V DC Solenoid Ass’y 315-158-01 3 12V DC Solenoid Ass’y 315-158-02 4 24V AC Solenoid Ass’y 315-158-03 5 12V AC Solenoid Ass’y 315-158-04 6 #8 Flat Washer 89-04-25 7 Case 408-57-01 8 Pivot Link 415-463-01 Call Out Number Description Part Number 08-06-02 9 PIN 415-217-01 10 Mortise Lid 422-410-01 11 Spacer - Key Retractor 410-14-01 12 Post 422-386-01 13 Spacer 407-24-01 14 Cable Tie 08-01-02 *= Finish or Specify Finish on All 26 Lock Case Assemblies M-Series Service Manual M881 Lock Axxxxx See Page 31 Parts List - Axxxx * Locking Unit M881 Call Out Number Description 1 Heyco Strain Relief 2 24V DC Solenoid Ass’y 315-158-01 3 12V DC Solenoid Ass’y 315-158-02 4 24V AC Solenoid Ass’y 315-158-03 5 12V AC Solenoid Ass’y 315-158-04 6 #8 Flat Washer 89-04-25 7 Case 408-57-01 8 Pivot Link 415-463-01 9 PIN 415-217-01 10 Mortise Lid 422-410-01 11 Spacer - Key Retractor 410-14-01 12 Post 422-386-01 13 Spacer 407-24-01 14 Cable Tie *= Finish or Specify Finish on All 27 Part Number 08-06-02 08-01-02 Call Out Number Description Part Number Lock Case Assemblies M-Series Service Manual M911/921/931/941 Deadbolt A20839-000-626 131 65 102 121 84 109 144 78 92 129 130 Parts List - A20839-30F * Locking Unit Deadbolt Call Out Number Description Part Number Call Out Number Description Part Number 65 Case Assy A20591-000-00 109 Hub, T-Turn 020652-001-30 78 Cover 020854-000-30 121 Retainer Assy, Cyl A21209-000-00 84 Deadbolt 1” 030147-000-626 129 Screw 8-32 x 1/4 (2) 92 Faceplate 020432-000 * 130 Screw 8-32 x 3/8 (4) 002801-006-30 102 Front Plate 1-1/4” Wide 021349-000-30 144 Spring, Deadbolt 020641-000-30 K110-020 *= Finish or Specify Finish on All 28 Lock Functions and Accessories M-Series Service Manual Mortise Locking Units FUNCTION W/ FACEPLATE FACEPLATE 101 A20800-3xx-* 020100-000-* 161 A30842-3xx* 020099-01U-* 301 A20806-3xx-* 020109-000-* 311 A21863-3xx-* 020109-000-* 321 A30539-3xx-* 020100-000-* 531 A21308-3xx-* 020576-01U-* 371/541 A20809-3xx-* 020109-000-* 381/441/561 A30812-3xx-* 020099-01U-* 411 A30815-3xx-* 020099-01U-* 451/641/711 A30836-3xx-* 014548-01U-* 521 A30824-3xx-* 020098-01U-* 431/571 A20827-3xx-* 020109-000-* 581 A30830-3xx-* 020099-001-* 621 A30821-3xx-* 030281-00U-* 851 A38816-xSA-* 020099-01U-* 881 A38816-xSE-* 020099-01U-* 911/921/931/941 A20839-30F-* (not handed) 020432-000-* M12 M18 *Specify finish 606, 612, 613, 630 xx = RH - Right Hand LH - Left Hand RR - Right Hand Reverse LR - Left Hand Reverse xxx = 0RH - Right Hand 0LH - Left Hand RHR - Right Hand Reverse LHR - Left Hand Reverse NOTE: Chassis for M101, M161, M301, M371/541, M411, M551 are Left Hand or Right Hand ONLY 29 M-Series Service Manual Lock Functions and Accessories Electrified Mortise Chassis - Maxim W/ 030173-004-* Screws FUNCTION W/ FACEPLATE FACEPLATE W/O FACEPLATE M851 Fail Safe 12 VAC/DC A38816-1SA-* 020099-01U-* A38812-1SA-626 M851 Fail Safe 24 VAC/DC A38816-2SA-* 020099-01U-* A38812-2SA-626 Made from A30812-000-626 M881 Fail Secure 12 VAC/DC A38816-1SE-* 020099-01U-* A38812-1SE-626 M881 Fail Secure 24 VAC/DC A38816-2SE-* 020099-01U-* A38812-2SE-626 * Finish 606, 612, 613, 630 30 Lock Functions and Accessories M-Series Service Manual Levers Inside Outside Outer Inner Dane 021280-000 A30202-00D Avalon 030029-000 A30202-00A Quantum 030140-000 A30202-00Q Sutro 030526-000 A30202-00S For Knurled Lever identify as Roses Gala 030052-000 0.371” 2.442” dia. 0.885” dia. hole 31 Lock Functions and Accessories M-Series Service Manual Escutcheons 030066-001 030066-003 030066-005 030066-008 030066-009 030066-010 030066-011 030066-012 030066-013 Napa Passage (030066-001) Napa T-Turn Prep (030066-003) Napa Cyl (030066-005) Napa w/ Indicator Hole (030066-008) • • • • • • • • • (i) (i) (i) (i) (i) (i) • • • • • • • • (i) (i) (i) (i) (i) • • • • • • • • • (o) (o) (o) (o) (o) (o) (o) (o) (o) • 941 931 921 911 881 851 811/821 • (i) (i) • 771 711 641 631 621 581 571 561 531/541 521 451 411 361/371/381 301/311/321 Description (Part Number) 101/161 Lock Case Assemblies (o) (o) • (o) (030066-009) • (i) (030066-010) • (i) (030066-011) • • (o) • • (o) (030066-012) Napa w/cyl/ emergency hole (030066-013) • (o) (i) = inside (o) = outside * -002, -004, -006, -007 escutcheons are used on the RW-series retrofit 32 Lock Functions and Accessories M-Series Service Manual Strikes Strike for latchbolt only M101, 161, 321, 381, 411, 441, 521, 561, 581, 851, 881 Strike for deadbolt only Strike for smoke seal or tight fitting doors latchbolt only Strike for smoke seal or tight fitting doors latch and deadbolt only *Specify hand for all curved lip strikes 020568-000 020317-000 • • 020319-0xx (1-1/8”)* 020318-0xx (1-1/8”)* 020569-000 (1-1/8”) • • • 020568-000 (1-1/8”) A21316-0xx (1-1/4”)* A21315-0xx (1-1/4”)* 20319 (1-1/8”)* Strikes Sold Separate (Lip Length) • • 020569-000 Optional Strikes (Lip Length) 21315 (1-1/4”) 021317 (1-1/4”) • Strike for deadbolt and latch M301, 311, 371, 431, 451, 531, 541, 571, 621, 641, 711 33 020568 (1-1/8”)* Description 020569 (1-1/8”)* Standard Strikes (Lip Length) RH A21315-0xx 021317-000 (1-1/4”) RH A21316-0xx 20318 (1-1/4”)* LH A21315-0xx 21316 (1-1/4”) LH A21316-0xx • • • • • • M-Series Service Manual Part Number 014548-01U Armor Fronts/Faceplates/Sclops Description Part Number Description M431 M301 M451 M311 M631 020109-000 M371 M641 M541 M711 M571 M911 020098-01U M521 020432-000 M921 M931 M941 M381 M411 M441 020099-01U M561 020576-01U M531 030281-00U M621 M581 M851 M881 020100-000 M101 M321 Finishes: 606, 613, 630 Notes: Screws supplied at no charge when requested. 34 M-Series Service Manual Mortise Cylinders Mortise, Rim and Cam Lock for Standard Cylinders Mortise Cylinder 900 Series Cylinders are furnished with #4 straight cam and 250 Series with #1 cloverleaf cam unless otherwise specified. See table for product numbers. See pages 32-33 for optional cams and 34-35 for collars. Note: Specify finish: 605, 606, 612, 613, 626, 629, 630 Thumbturn Cylinder Furnished with #4 straight cam except 970 Series furnished with #1 cloverleaf cam unless otherwise specified. See table for product numbers. See pages 32-33 for optional cams and 34-35 for collars. Note: Specify finish: 605, 606, 612, 613, 626, 629, 630 Dummy Cylinder Used to plug hole in door where lock remains but cylinder operation is no longer needed. 984 1” 985 1-1/8” Note: Specify finish: 605, 606, 612, 613, 626, 629, 630 Specify cylinder number, keyway, and finish when ordering. 35 Keyed Mortise Cylinders Catalog Number Length Pins Application 985 1-1/8” 5 or 6 Generic 986 1-1/4” 5 or 6 Generic 987 1-3/8” 6 or 7 Generic 988 1-1/2” 6 or 7 Generic 990 1-3/4” 6 or 7 Generic 992 2” 6 or 7 Generic 250 1-1/8” 6 M451 hotel function 251 1-1/4” 6 M451 hotel function 252 1-3/8” 6 M451 hotel function 253 1-3/8” 7 M451 hotel function Thumbturn Mortise Cylinders Catalog Number Length Pins Application 985T 1-1/8” - Generic 986T 1-1/4” - Generic 973 1-1/8” - M911 Classroom Thumbturn, RH (CCW) 974 1-1/8” - M911 Classroom thumbturn, LH (CW) M-Series Service Manual Mortise Cylinders Cams Ref. Number Part Number Falcon M Series deadbolt functions 1 2 3 10 A09894-001-00 A09894-002-00 A09894-003-00 A12667-007-00 Falcon M Series non-deadbolt functions. Most old black cast iron locks. C/R ML2255 & ML2242 inside. 4 5 A09897-000-00 Conventional I/C A12667-003-00 Most Exit Devices Falcon M381 outside 14 15 A20065-00-00 Conventional A20278-000-00 I/C Monarch Dogging cylinder. Install cam upside down. 24 5 A09897-024-00 Conventional A12667-003-00 I/C Monarch Delta trim for 17C concealed vertical rod 21 22 23 20 A09894-021-00 A09894-022-00 A09894-023-00 A12667-020-00 Schlage L Series 13 12 A09888-000-00 Conventional A12667-008-00 I/C Lock For Cylinder Falcon 1, 2, 3 4 14 10 Falcon, Ilco, Lori, Schlage Arrow, Sargent & Yale Corbin Russwin Falcon I/C 5 15 Monarch 5 21, 22, 23 24 20 Falcon, Ilco, Lori, Schlage Arrow, Sargent & Yale Corbin Russwin I/C Schlage 13 12 Each part number indicates a package of 10 cams. 36 M-Series Service Manual Mortise Cylinders Ref. Number Part Number Adams Rite MS, 4500 and 4700 Series 6 8 A09899-000-00 A12667-001-00* Conventional I/C Adams Rite 4070 deadlock 16 9 A09898-000-00 A12667-002-00 Conventional I/C Arrow, Corbin Russwin ML2200 except ML2255 and ML2242 11 A20069-000-00 A12667-001-00 Conventional I/C Corbin Russwin DL4000 Series 27 A12667-013-00 I/C Corbin Russwin master ring black cast iron locks only. Requires brushing A09890-000-00 25 A12667-006-00 Conventional I/C Most exit devices Sargent & Yale 26 7 A08867-000-00 A12667-000-00 Conventional I/C Sargent 7737 - A12667-03A-00* I/C Lock For Cylinder Other Manufacturers 10 1, 2, 3 5 4 15 14 Other Manufacturers 24 20 13 12 Each part number indicates a package of 10 cams. Cam Assortment Kits 1396 Standard Cylinders Contains ten each #1, 4, and 13; fifteen #6 and five each #2, 3 and 14 cams, plus 50 cam screws and a plug follower. 1397 I/C Mortise Cylinders Contains ten each #5, 7, 10, 11 and 12, twenty #8 and five #15 cams, a supply of throw member pins and plates, and one #1402 staking puncyh,. 37 M-Series Service Manual Mortise Cylinders Cylinder Collars Standard Collars for Cylinders Ordered Separately Length Non-AR Cams AR Cam 984D A08794-000 - 1-1/8” 250, 965, 966, 973, 974, 985 Series A08794-000 008876-002 1-1/4” 251, 986 Series A08794-001 008876-003 1-3/8” 252, 253, 987, C987, C997 A08794-002 008876-004 Longer C260 Series, (C)988, (C)990, (C)992 A08794-000 008876-000 1” Cylinder Escutcheon Trim Rin Door Thickness Function 985 1-1/8” 986 1-1/4” (C)987 1-3/8” (C)988 1-1/2” 1-1/2” Single cylinder - A08790-000 A08790-001 A08790-002 1-1/2” Double cylinder A08790-000 - - - 1-3/4” Single cylinder - - A08790-000 A08790-001 1-3/4” Double cylinder - A08790-000 A08790-001 A08790-002 2” Single cylinder - - A08790-000 A08790-001 2” Double cylinder - - A08790-000 A08790-001 2-1/4” Single cylinder - - - A08790-000 2-1/4” Double cylinder - - - - 2-1/2” Single cylinder - - - - 2-1/2” Double cylinder - - - - Sectional Trim Rin Door Thickness Function 985 1-1/8” 986 1-1/4” (C)987 1-3/8” (C)988 1-1/2” 1-1/2” Single cylinder A08794-001 A08794-002 - - 1-1/2” Double cylinder A08794-002 A08794-003 - - 1-3/4” Single cylinder A08794-000 A08794-001 - - 1-3/4” Double cylinder A08794-001 A08794-002 A08794-002 - 2” Single cylinder - A08794-000 A08794-001 A08794-002 2” Double cylinder A08794-000 A08794-001 A08794-002 A08794-003 2-1/4” Single cylinder - - A08794-000 A08794-001 2-1/4” Double cylinder - A08794-000 A08794-001 A08794-002 2-1/2” Single cylinder - - - A08794-000 2-1/2” Double cylinder - - A08794-000 A08794-001 Specify part number and finish when ordering. (e.g. A08790-000-626) 38 M-Series Service Manual Mortise Cylinders Trim Rings & Collars Dim. A Dim. B Part No. 3/32” 9/32” A08790-000 7/32” 13/32” A08790-001 A 11/32” 17/32” A08790-002 B 15/32” 21/32” A08790-003 43/64” 55/64” A08790-004 3/32” 9/32” A08794-000 7/32” 13/32” A08794-001 A 11/32” 17/32” A08794-002 B 15/32” 21/32” A08794-003 1/8” - 008876-000 3/16” - 008876-005 1/4” - 008876-001 3/8” - 008876-002 1/2” - 008876-003 5/8” - 008876-004 A 008862-000 For all rim cylinders and cam locks. Note: Specify finishes: 605, 606, 612, 613, 625, 626 Specify part number and finish when ordering. (e.g. A08790-000-626) 39 Wave washer included. To order separately, specify 008789-001-60. Instructions M-Series Service Manual Reversing Hand of Falcon M-Series Mortise Locks If it is necessary to reverse the hand of a Falcon M-Series Mortise lock, it is quickly and easily accomplished by the following steps. Note: If the lock has a deadbolt, it must be in the retracted position when reversing hand. Cylinder Retract Lever 1. REMOVE COVER Remove the 4 Cover fastening screws and slowly lift off cover from case. 2. REVERSE LATCH BOLT ASSEMBLY A. Lift out Cylinder Retract Lever, if included. B. Lift out Upper Retract Arm, if included. C. Compress Latch Bolt Spring toward Faceplate to clear Latch Bolt Guide seat. Lift out and invert Latch Bolt Assembly. Place Latch Bolt Spring into Latch Bolt Guide seat. Note: Lower Retract Arm must be between Latch Bolt Foot & Latch Bolt Guide. Foot Upper Retract Arm 3. REVERSE KNOB HUBS Note: Knob hub reversing is required only on locks that contain two differently shaped hubs. A. To reverse, pull Coupling toward rear of case. B. Lift out both Hubs together, invert as an assembly and replace. C. Ease coupling back into hubs. 4. REASSEMBLE RETRACT ARM AND LEVER A. Replace Upper Retract Arm so that arm fits into space between Latch Bolt Foot and Coupling. B. Replace Cylinder Retract Lever so that it straddles the Dead Bolt Pin. C. Replace Cover guiding “T” Turn Hub into cover hole. Depress Latch Bolt to clear Foot. Note: A Phillips head screwdriver inserted through cover into “T” Turn Hub will retain hub and Cylinder Retract Lever in proper location while replacing cover. D. Replace Cover fastening screws. 5. ADJUST BEVEL Set Bevel of lock front to match door Bevel and securely tighten screws. 6. STRIKE Replace Strike with Proper Hand condition if necessary. Knob Hubs Coupling “T” Turn Hub Deadbolt Pin Cylinder Retract Lever Foot Upper Retract Arm Deadlocking Bolt Lock Front Screw Lock Front 40 Instructions M-Series Service Manual Re-Handing Instructions for Falcon M-Series Lock Trim Example shown is right hand being changed to left hand. Reverse sequence to change from left to right hand. Note: Inside trim is always opposite the outside trim. L R R L L L Reinstall plate with “L” side up and in line with “L” on rose assembly. Reinstall lockwasher and nut. Tighten nut and then back off slightly until rose assembly rotates freely under plate. Bend up two tabs of lockwasher against nut. L R L L R L R R L R 8 R Remove spring and reinstall with spring hook on opposite side of post. L L L 7 6 R R Using caution, allow rose assembly to rotate counterclockwise to relieve spring tension. L R R L Holding lever securely, rotate rose assembly clockwise slightly, and remove plate and lockwasher. 5 4 R R R Holding lever as shown, bend tab of lockwasher back flat. Remove nut. 41 L R R L L L 3 R 2 1 Holding lever securely, rotate rose assembly counterclockwise slightly past 90°. Instructions M-Series Service Manual Falcon Mortise Lock Re-Handing Guide Reverse hubs, latchbolt, and Trim LH RH ub eH rs ve Re nd sa Re ve rs eH ub sa nd Tri m Reverse Latchbolt only Reverse Latchbolt only m Tri LHR RHR Reverse hubs, latchbolt, and Trim 42 M-Series Service Manual 43 M-Series Service Manual 44 www.falcon.ingersollrand.com © 2009 Ingersoll Rand Company FA-5733 Rev. 8/09 Printed in U.S.A.
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