Feig Electronic LRM200A Tag Reader System for industrial applications User Manual

Feig Electronic GmbH Tag Reader System for industrial applications Users Manual

Manual

M00602-1e-ID-B.DOCOBIDi-scanInstallation InstructionsID ISC.LRM200-A/B
Identification System OBID i-scanPage 2 of 20 FEIG ELECTRONIC GmbH Copyright 2000 by FEIG ELECTRONIC GmbHLange Straße 4D-35781 Weilburg-WaldhausenGermanyhttp://www.feig.deEdition: er/01/01/04 - m00602-1e-id-b.docWith the edition of this manual, all previous editions become void. Indications made in this manual may be changedwithout previous notice.The reproduction of this document as well as the utilization and communication of its contents are strictly forbidden, asfar as not expressly conceded. Any contravention will lead to a liability for damages. All rights reserved for the case ofpatent grant respectively the registration of a utility or design.Composition of the information in this manual has been done to the best of our knowledge. FEIG ELECTRONIC GmbHdoes not guarantee the correctness and completeness of the details given in this manual and may not be held liable fordamages ensuing from incorrect or incomplete information. Since, despite all our efforts, errors may not be completelyavoided, we are always grateful for your useful tips.The installation instructions given in this manual are based on advantageous boundary conditions. FEIG ELECTRONICGmbH does not give any guarantee promise for perfect function of an OBID®-system in cross surroundings.FEIG ELECTRONIC GmbH assumes no responsibility for the use of any information contained in this manual andmakes no representation that they free of patent infringement. FEIG ELECTRONIC GmbH does not convey any licenseunder its patent rights nor the rights of others.OBID® and i-scan® are registered trademarks of FEIG ELECTRONIC GmbH.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 3 of 20Contents:1. Safety Instructions / Warning ......................................................................................42. Features of the ID ISC.LRM200-A/B Reader Module ..................................................52.1. Features .............................................................................................................................52.2. Available modules .............................................................................................................53. Installation and wiring ..................................................................................................63.1. Terminals, sockets and switches.....................................................................................73.2. Antenna connection ..........................................................................................................83.3. Supply voltage ...................................................................................................................93.4. X7: Inputs (optocoupler isolated)...................................................................................103.5. X6: Output (optocoupler isolated)..................................................................................113.6. X11: Relay ........................................................................................................................123.7. X9: RS485 interface .........................................................................................................133.8. X10: RS232 interface .......................................................................................................144. Control and display elements ....................................................................................154.1. LED´s................................................................................................................................154.2. Buttons / switches...........................................................................................................165. Startup .........................................................................................................................175.1. Interface configuration using jumpers...........................................................................175.2. Setting addresses for bus operation..............................................................................186. Technical Data for ID ISC.LRM200-A/B .....................................................................19
Identification System OBID i-scanPage 4 of 20 FEIG ELECTRONIC GmbH1. Safety Instructions / WarningRead before startup !• The device may be used only for the purpose intended by the manufacturer.• The Installation Instruction should be kept in an accessible location and handed out to everyuser and maintenance person.• Non-approved modifications and the use of replacement parts and accessories which have notbeen purchased or recommended by the manufacturer of the device may cause fires, electricalshocks and injury. This will furthermore result in exclusion of liability and loss of warranty onthe part of the manufacturer.• The warranty conditions in effect at the time of purchase shall be considered valid. No liabilityis assumed for inappropriate, improper manual or automatic setting of parameters for a deviceor for improper use of a device.• Repairs are to be performed only by the manufacturer.• Hookup, startup, maintenance, measuring and calibration work on the device must be per-formed only by electrical specialists who have received the relevant accident prevention train-ing.• When operating devices with probably live wires, respect the valid security regulations.• Before opening the device always turn off the supply voltage and use a test instrument to verifythat the device is unpowered.• The fact that the indicator lamp is off does not necessarily mean that the device has been dis-connected from the power supply or that it is without power.• All work on the device including installation must be in conformance with national electricalregulations as well as with local code.• The device must be installed and electrically connected in accordance with the recognizedtechnical regulations in the country where it is being installed and according to other regionalcodes..• The base plate and the attached heat dissipater may become quite hot during operation.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 5 of 202. Features of the ID ISC.LRM200-A/B Reader Module2.1. FeaturesThe ID ISC.LRM200-A/B Reader Module has been developed for reading passive data tags, so-called „Smart Labels“, at an operating frequency of 13.56 MHz. It is suitable for all applications inwhich long reading distances are required. Depending on the specific Reader Module used, a ba-sic antenna (ID ISC.LRM200-A) or a basic antenna plus complementary antenna (ID ISC.LRM200-B) may be connected to the Reader.An anti-collision function allows reading of up to 30 transponders at a time.The Reader Module electronics is mounted on a rigid, 6 mm thick aluminum base plate. The mod-ule has two digital inputs, two digital outputs, a relay output and an asynchronous interface whichcan be configured as RS232 or RS485.The configurability of the interfaces also allows the module to be operated on an RS485 data bus.The address can be assigned either through software or hardware (3 DIP switches).2.2. Available modulesThe following models are available:Model DescriptionID ISC.LRM200-A For use with a basic antennaID ISC.LRM200-B For use with a basic/complementary antenna combination
Identification System OBID i-scanPage 6 of 20 FEIG ELECTRONIC GmbH3. Installation and wiringThe Reader Module is designed for installation on a heat sink. Mounting is accomplished using the∅ 4.5 mm holes located in each corner of the base plate (see Fig. 3-1).To fully exploit the performance of the Reader Module, the heat sink should have a thermal resis-tance RThK of max. 0.8 K/W. When attaching the Reader Module to the heat sink you should strivefor a little heat transfer resistance between the base plate and the heat sink as possible. The useof heat sink compound is recommended.If the antenna is properly tuned and there is sufficient air convection along the mounting plate, theID ISC.LRM200 can be operated without an additional heat sink at up to 4W of power. Note herehowever that detuning of the antenna can result in additional heating of the Reader. In such casesthe Reader regulates its output power down until the upper temperature limit of its final stage isreached again.Fig. 3-1: Dimensional drawing of the ID ISC.LRM200-A/B Reader150, 00 mm160, 00 mm100 mm110 mm120 mm6 mm43 mm69 mmø 4, 5 mmø 4, 5 mmø 4, 5 mmø 4, 5 mm
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 7 of 203.1. Terminals, sockets and switchesFig. 3.1-1: Top view: Upper and lower circuit boardX7 X9 X10X6J405J407 J403J400J8 J1X19J350X20J402J401S1X16X15J3J2X13X14J51 J6J50X21J5J4X18X11S2ONOFF1 2 3 4X3 X1X2Lower circuit boardUpper circuit boardV1V2V3V4V5
Identification System OBID i-scanPage 8 of 20 FEIG ELECTRONIC GmbH3.2. Antenna connectionTwo SMA sockets are provided on the lower circuit board for connecting the basic antenna or, inthe case of ID ISC.LRM200-B, the basic/complementary antenna combination. The maximumtightening torque for the SMA socket is 0.45 Nm.Terminal DescriptionX1 For connecting the complementary antenna(only ID ISC.LRM200-B)X2 For connecting the basic antenna(Input impedance 50Ω)Notes:• The input impedance of the basic antenna should be calibrated to a value of 50 Ω ± (3 Ω∠ 3°).• To achieve optimum read distances the length of the antenna lead-in cables should be3.6 m ±0.1 m.• When connecting an antenna, ensure that it does not exceed the limit values allowed bythe national regulations for radio emissions.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 9 of 203.3. Supply voltageThe supply voltage of 24 VDC is connected on Terminal X3 on the lower circuit board.The cable length between the power supply and the Reader Module must not exceed 3 m.Note:• Reversing the power supply wires may destroy the device.Terminal Name DescriptionX3 / Pin 1 +24V + 24 V DC supply voltageX3 / Pin 2 GND Supply voltage groundX3X112+24 V DCGND!Fig. 3.3-1 : Connecting the supply voltagePower supply recommendations :To exploit the full performance of the Reader Module, you should select a sufficiently regulatedand noise-filtered power supply (ripple = max. 20 mV). When using switching power supplies besure that the internal switching frequency is below 300 kHz.Model ManufacturerDRP-60-I LAMBDA Electronics GmbHJosef-Hund-Str. 1D-77855 AchernTel.: +49 (0) 7841 50 00SilverLine SL 2.5 PULS GmbHArabellastraße 15D-81925 MünchenTel.: +49 (0) 89 9278 0
Identification System OBID i-scanPage 10 of 20 FEIG ELECTRONIC GmbH3.4. X7: Inputs (optocoupler isolated)The optocoupler inputs on Terminal X7 are galvanically isolated from the Reader electronics andmust therefore be powered by a separate external DC supply. The input LED’s on the optocou-plers have an internal input series resistor of 500 Ω. For supply voltages above 10V the input cur-rent must be limited to max. 20 mA by an additional external dropping resistor (see Table 3.4-1).Terminal Name Description1 IN1+ + Input 12 IN1- - Input 13 IN2+ + Input 24 IN2- - Input 2For cable lengths greater than 3 m use shielded cable.Notes:• The inputs are designed for a maximum input voltage of 24 V DC and an input current ofmaximum 20 mA• Reversing the polarity or overloading the inputs will destroy the unit• The supply voltage of the Reader may not be used for driving the inputs, since theadded noise may result in reduced effective reading distances.Fig. 3.4-1: Internal and possible external wiring of the optocoupler inputsExternal voltage Uext Required external droppingresistor Rext5 V ... 10 V ---11 V ... 15 V 270 Ω16 V ... 20 V 560 Ω21 V ... 24 V 820 ΩTable 3.4-1: Required external dropping resistor RextX7234IN1 +IN1 -IN2 +IN2 -R1intRintRextRextID ISC.LRM200Uext.Uext.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 11 of 203.5. X6: Output (optocoupler isolated)The transistor connections, collector and emitter, of the two optocoupler outputs are galvanicallyisolated from the Reader electronics and brought out on Terminal X8 without any additional cir-cuitry. The outputs must therefore be supplied externally.Terminal Name Description1O1-CCollector – Output 12 O1-E Emitter – Output 13 O2-C Collector – Output 24 O2-E Emitter – Output 2For cable lengths greater than 3 m use shielded cable.Notes:• The outputs are configured for max. 24 V DC / 30 mA.• Reversing the polarity or overloading the outputs will destroy the unit.• The outputs are designed to switch resistive loads only.Fig. 3.5-1: Internal wiring of the optocoupler outputsX61234O1-CO1-EO2-CO2-EID ISC.LR200
Identification System OBID i-scanPage 12 of 20 FEIG ELECTRONIC GmbH3.6. X11: RelayThe relay output is a change-over contact.Terminal Name Description1 COM Working contact2 NC Normally closed contact3 NO Normally open contactNotes:• The relay outputs are configured for max. 24 V DC / 60 W.• The relay outputs are designed to switch resistive loads only. If using an inductive load,the relay contacts must be protected by means of an external protection circuit.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 13 of 203.7. X9: RS485 interfaceThe asynchronous interface can be configured for RS485 or RS232 (see Section 5.1: Interfaceconfiguration using jumpers).The RS485 interface is configured on X9.The transmission parameters can be software configured.Configuration for X9 (RS485 interface):Terminal Name Description1 4xxB RS485 – (B +)2 4xxA RS485 - (A -)3 4xxG RS485 – GND4 422Y n.c.5 422Z n.c.6 422G n.c.Fig. 3.7-1 : Configuring the RS485 interfaceX91234ID ISC.LR20056n.c.n.c.n.c.RS485 - GNDRS485 - (A-)RS485 - (B+)
Identification System OBID i-scanPage 14 of 20 FEIG ELECTRONIC GmbH3.8. X10: RS232 interfaceThe asynchronous interface can be configured for RS485 or RS232 (see Section 5.1: Interfaceconfiguration using jumpers).The RS232 interface is configured on X10.The transmission parameters can be software configured.Configuration for X10 (RS232 interface):Terminal Name Description1GNDRS232 – GND2 RxD RS232 - RxD3 TxD RS232 - TxDX10123GNDRxDTxDID ISC.LR2009-pin sub-D femalePin 5 X10 / 1Pin 3 X10 / 2Pin 2 X10 / 3<−><−><−>PCFig. 3.8-1 : Wiring example for connecting the RS232 interface
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 15 of 204. Control and display elements4.1. LED´sTable 4.1-1 shows the configuration of the LED´s.Name Description LED V1 (green) "RUN-LED"- Indicates proper running of the internal Reader software- Flashing rate ca. 1 Hz LED V2 (red) Diagnostic 1: RF communication / EEPROM status- Short flashing indicates error-free communication with a trans-ponder on the RF interface- Flashes alternating with V1 after Reset following a softwareupdate- Flashes alternating with V1 in case a data error while readingthe parameters occurred following a Reset LED V3 (red) Diagnostic 2: Host communication- Short flashing indicates a protocol is being sent to the host onthe RS232/RS485 interface LED V4 (red) Diagnostic 3: Reserved LED V5 (red) Diagnostic 4: Reader initialization / RF error- Comes on during Reader initialization after power-up or after areset.- Comes on to indicate an error in the RF section of the Reader.The error type can be read out via software on theRS232/RS485 interfaceTable 4.1-1: LED configuration
Identification System OBID i-scanPage 16 of 20 FEIG ELECTRONIC GmbH4.2. Buttons / switchesName DescriptionS1 Reset buttonS2 1 - 3: Setting data bus addresses (0 ... 7)4: not usedNote :To set the bus address using S2, the Reader must be set to software address „0“ (factorysetting).
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 17 of 205. Startup5.1. Interface configuration using jumpersJumpers J400 – J401 are used to configure the asynchronous interface for RS232 or RS485.Jumper RS232 RS485400 1 - 2 2 - 3401 1 - 2 2 - 3Jumpers J403, J405 and J407 can be used to insert the termination resistors which may be re-quired for the RS485 interface.Jumper In Out405 Pull-Up on RS485 - B No Pull-Up on RS485 - B407 Pull-Down on RS485 - A No Pull-Down on RS485 - A403 Termination resistorRS485 - A ⇔ RS485 - BNo termination resistorRS485 - A ⇔ RS485 - BNote:It is not possible to operate both RS232 and RS485 at the same time.J405J403J407RS485 - B+RS485 - A-Jumpers for RS485 interface
Identification System OBID i-scanPage 18 of 20 FEIG ELECTRONIC GmbH5.2. Setting addresses for bus operationFor bus operation the Reader allows you to set the required bus address either using DIP switchS2 or through the software.a) Setting the bus address on S2 :Addresses „0“ to „7“ can be set on S2.To set the bus address using S2, the Reader must be set to software address „0“ (factory set-ting).Address Switch 1 Switch 2 Switch 30 OFF OFF OFF1OFFOFFON2OFFON OFF3OFFON ON4ON OFF OFF5ON OFF ON6ON ON OFF7ON ON ONb) Setting the bus address through softwareAddresses are assigned through the host computer. The software is used to assign addresses “0”to “253” to the Reader.Note:Since all Readers are factory set to Address 0, they must be connected and configured oneafter the other.
Installation Instructions ID ISC.LRM200-A/BFEIG ELECTRONIC GmbH Page 19 of 206. Technical Data for ID ISC.LRM200-A/BMechanical Data• Dimensions ( W x H x D ) 120 x 160 x 69 mm• Weight 650 gElectrical Data• Supply voltage 24 V DC +5%/-1%Ripple : max. 20 mV• Power consumption max. 60 W• Operating frequency 13.56 MHz• Transmitting power 0.5 to 10 W*(software settable in 0.25W steps)• Modulation 8% - 100%(software settable)• Antenna connection- Basic antenna- Complementary antenna (Model -B)1 x SMA socket (50Ω)1 x SMA socket (50Ω)• Outputs:- 2 optocoupler- 1 relay ( 1 x change-over)24 V DC / 30 mA (galvanically isolated)24 V DC / 60 W• Inputs– 2 optocoupler max. 24 V DC/ 20 mA• Interfaces RS232 and RS485 (internally selectable)* Depending on the output power an additional heat sink may be necessary
Identification System OBID i-scanPage 20 of 20 FEIG ELECTRONIC GmbHFunctional characteristics• EEPROM (for parameters) 1 kB(10,000 write cycles)• RAM 256 kB• FLASH 512 kB(software update on interface possible)• Supported transponders I•Code, Tag-it(ISO transponder requires software update)• Address setting for interface Optional :- 3-position DIP switch (up to 8 addresses)- Software (up to 254 addresses)• Optical indicators 5 LED´s for status diagnostics• Multi-Reader mode Protocol synchronization through use of the ex-isting in- and outputsAmbient• Temperature range- Operating- Storage-20°C to +65°C-25°C to +70°C• Vibration EN60068-2-610 Hz to 150 Hz :0.075 mm / 1 g• Shock EN60068-2-27Acceleration : 30 gApplicable norms• Radio approval- Europe- USAEN 300 330FCC 47 CFR Part 15• EMC EN 300 683• Safety- Europe- USAEN 60950UL 1950

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