Fisher And Paykel Cg302D Users Manual 590149D GasonGlass InstallA4 NZAU

CG604D to the manual 7556a2ef-b07f-4017-9e91-092693fe8327

2015-02-02

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INSTALLATION INSTRUCTIONS

Gas-on-glass cooktop

CG302D, CG451D, CG603D, CG604D,
CG752D, CG903D & CG905D
models

NZ AU

590149D

02.13

1 SAFETY AND WARNINGS
WARNING!
Electrical shock hazard
Before carrying out any work on the electrical section of the appliance, it must
be disconnected from the mains electricity supply.
Connection to a good earth wiring system is absolutely essential and
mandatory.
Alterations to the domestic wiring system must only be made by a qualified
electrician.
Failure to follow this advice may result in electrical shock or death.

WARNING!
Cut hazard
Take care - some panel edges are sharp.
Failure to use caution could result in injury or cuts.

IMPORTANT SAFETY INSTRUCTIONS!
Particular attention shall be given to the relevant requirements regarding ventilation.
Read these instructions carefully before installing this product.
Please make this information available to the person installing the appliance as it could reduce your
installation costs.
This appliance is to be installed and serviced only by an authorised person.
Installation must comply with your local building and local gas authority codes and electricity
regulations.
Incorrect installation, for which the manufacturer accepts no responsibility, may cause personal
injury or damage and could invalidate any warranty or liability claims.
These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and (Australia) with
SAI Global at www.saiglobal.com.
This gas appliance is suitable for connection only to the gas type for which it was set at the factory,
as declared on the appliance data label. It is not convertible for use on any other gas type. If in
doubt, refer to the local gas network operator or gas supplier to confirm gas type at installation site.
Do not modify this appliance.

Do not use or store flammable materials on or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and tools should not
be left around during and after installation, especially if they are within easy reach of children, as these
may cause serious injuries.
You must remove the transit screws before installing the cooktop. See step 8 of installation
instructions.
Before you install the appliance, please make sure that
the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance
are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’.
a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to
comply with the local wiring rules and regulations. A means of disconnection with at least a 3 mm
air gap contact separation in all poles must be incorporated into the fixed wiring in accordance with
the wiring rules, unless the local wiring rules allow for alternative means.
the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed via the
power supply cable.
there is a power outlet within reach of the power supply cable (900 mm from the centre rear of the
product). This must be accessible after installation. The power supply cable should not touch any
metal parts.
if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534050 - Flex
Terminal Block Assy NZ/AU, obtainable from authorised Fisher & Paykel Service Agents.
the supply connection point (gas shut-off valve) is accessible after installation.
the benchtop is made of a heat resistant material.
the installation complies with all the requirements of Australian and New Zealand Gas Installation
Standards (AS/NZS 5601.1.2010), including that the product has to be installed so that the surface
temperature of any nearby combustible surface will not exceed 65 OC above ambient. See step 5
‘Clearance Dimensions’.
When you install the appliance
We do not recommend you flush mount or seal this appliance into the bench with silicone or glue.
Doing so will make future servicing difficult. Fisher & Paykel will not be liable for any costs associated
with removing or replacing a sealed-in appliance, nor for repairing any damage that may be incurred
by doing this.
If installed with an approved flexible hose, the hose should not come in contact with the bottom of
the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D
certified.
Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof polyurethane to
prevent possible moisture creeping between the cooktop trim and the benchtop.
Take extreme care not to chip, crack, or break the top glass surfaces during installation. A heavy
metal tool or part accidentally dropped on the glass could damage it.
If, after following the instructions given, correct performance cannot be achieved, please contact
your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact us through our
website listed at the end of this document.

2 PARTS SUPPLIED

Dual Wok Pan support
(Models with a Dual Wok only)

Clamping
brackets (4)
and screws (4)

Pan support
(not supplied with
Dual Wok only models)

LPG test point
adaptor (1)
(LPG models
only)

Mini wok Pan
support (1)
(CG604D only)

Small pan support (1)
(some models only)

Wok stand (1)

NG regulator (1)
(NG models
only)

Installing multiple products
Note: if installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.
The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.

Fibre washer (1)

Elbow 1/2“ BSP
external thread (1)

3 GAS RATE SUMMARY-MODELS

SEMI-RAPID

SEMI-RAPID
DUAL WOK

DUAL WOK
SEMI-RAPID

AUX

CG302D

SEMI-RAPID

CG451D

CG603D

SEMI-RAPID

DUAL WOK
MINI WOK

DUAL WOK

AUX

CG604D

CG752D

SEMI-RAPID

SEMI-RAPID
DUAL WOK

DUAL WOK

SEMI-RAPID

DUAL WOK
RAPID

CG903D

CG905D

AUX

3 GAS RATE SUMMARY

All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.

CG302D
BURNER

AUX

CG451D

SEMI-RAPID

CG603D

DUAL WOK

SEMI-RAPID

DUAL WOK

Jet size
(mm)

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)

NG (1.00 kPa)*

1.00

5.0

1.35

8.8

1.43
1.43
0.70

21.0

1.30

8.4

1.26
1.26
0.70

16.6

LPG (2.75
kPa)*

0.64

5.0

0.80

8.1

0.80
0.80
0.50

19.5

0.76

7.5

0.73
0.73
0.50

16.8

GAS TYPE

CG604D, CG752, CG903 & CG905
BURNER

GAS TYPE

AUX
Jet size
(mm)

SEMI-RAPID

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)

RAPID
Jet size
(mm)

Nominal
rating
(MJ/h)

MINI WOK
Jet size
(mm)

DUAL WOK

Nominal
rating
(MJ/h)

Jet size
(mm)

Nominal
rating
(MJ/h)
18

NG (1.00 kPa)*

0.85

3.6

1.30

8.3

1.55

11.5

1.55

11.7

1.30
1.30
0.70

LPG (2.75
kPa)*

0.55

3.6

0.76

7.5

0.94

11.5

0.94

11.7

0.76
0.76
0.50

*Nominal pressure with at least one large burner on High.

4 PRODUCT & CABINETRY DIMENSIONS

H
I

TOP

Note: Gas inlet connection is
located in the rear right corner.

A
K

REAR

FRONT

SIDE

Product and cabinetry dimensions (mm)
CG302D

CG451D

CG603D

CG604D

CG752D

CG903D

CG905D

A
B
C
D
E
F
G
H
I
J
K

overall width of product

300

450

600

750

900

overall depth of product

530

450

530

width of chassis

256

406

555

706

856

depth of chassis

486

410

486

overall width of cutout

265

415

560

715

865

overall depth of cutout

490

410

490

corner radius of cutout

overall height of product (excluding burners, dials and pan supports)

height of chassis (below top of bench)

max. 10

distance from top of bench to centre of gas inlet on product

distance from edge of chassis to gas inlet on product

5 CLEARANCE DIMENSIONS

E
D

C
F

ISO
FRONT
CG302D

CG451D

CG603D

CG604D

CG752D

CG903D

CG905D

minimum clearance from left edge of cutout to nearest combustible surface

120

115

130

115

130

minimum clearance from right edge of cutout to nearest combustible surface
minimum clearance from rear edge of cutout to:
nearest combustible surface
nearest non-combustible surface
minimum height of non-combustible material when used on adjacent walls
minimum clearance from glass surface to:
rangehood
any other overhead exhaust fan
downward facing combustible surface
downwards-facing tiled or fire resistant surface
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface
minimum distance from right edge of cooktop to gas connection point on wall
(if using a flexible hose)

120

115

160
45
150

85
45
150

160
45
150

125
45
150

160
45
150

650
800
650
500

70
65

250

min. 800 max. 850
600

Clearance dimensions (mm)
A
B
C
D

F
G
H

distance from floor to gas connection point on wall (if using a flexible hose)

maximum overall depth of overhead cabinetry

Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside the width
of the product, on the right-hand side. It should be accessible with the product installed.

6 FLUSH MOUNTING INSTALLATION

(NOT RECOMMENDED)

8
G
G

WARNING!
We do not recommend flush mounting and sealing as
servicing requires the cooktop to be removed from the
benchtop. The owner carries all risk for flush mounting
the cooktop. The owner must ensure the cooktop has
been cut out from the benchtop before servicing can
be carried out. Fisher & Paykel will not be liable for any
costs associated with removing or replacing a flushmounted and/or sealed-in product, nor for repairing
any damage that may be incurred by doing this.

HH
I

TOP
Note: Gas inlet connection is
located in the rear right corner.

TOP

A
K

REAR

FRONT

SIDE

Product and cabinetry dimensions (mm)
CG905D

CG903D

CG752D

CG604D

CG603D

overall height of product (excluding burners, dials and pan supports)

CG451D

CG302D

A
B
C
D
E
F
G
I
G
H
I
H
I
J
K
L
M

overall width of product

300

450

600

750

900

overall depth of product

530

450

530

width of chassis

256

406

555

706

856

depth of chassis

486

406

486

overall width of routered recess

305

455

605

755

905

width of cutout

265

415

560

715

865

overall depth of routered recess

535

455

535

depth of cutout

490

410

490

height of chassis (below top of bench)

corner radius of cutout

max. 10

distance from top of bench to centre of gas inlet on product

distance from edge of chassis to gas inlet on product

max. 2

75
70

corner radius of routered recess
height of routered recess
minimum clearance below top of benchtop to:
combustible surface
Fisher & Paykel oven or nearest non-combustible surface

6 FLUSH MOUNTING INSTALLATION
6a ROUTER THE BENCHTOP TO THE

SPECIFIED DEPTH

(NOT RECOMMENDED)
6b FIT THE CLAMPING BRACKETS

6c MASK OFF THE AREA TO BE

SILICONED

1
view from below

3
Choose most
appropriate slot
for benchtop

5 mm

16 - 50mm

6d APPLY SILICONE

6e WIPE OFF EXCESS SILICONE

6f IF REMOVING PRODUCT, CUT

AROUND THE SILICONE
TO REMOVE PRODUCT

min. 150 OC rated

1
Ensure silicone does not leak underneath glass.

7 DISCARD PACKAGING

8 REMOVE THE TWO TRANSIT SCREWS

Recycle responsibly

9 FIT THE ELBOW AND WASHER

Fibre washer
Floating nut

Repeat on the other side

10 LOWER GENTLY INTO THE CUTOUT

Elbow (1/2” BSP external thread)

11 FIT CLAMPING BRACKETS BASED ON THE

12 SECURE TO BENCHTOP

BENCHTOP THICKNESS

x4
view from below

x4
16-20mm

20-30mm

30-40mm

40mm+

13 CONNECT TO GAS SUPPLY
NG Models

Arrow

Make sure to fit the supplied
regulator.
Adjust to obtain a test point
pressure of 1 kPa with all
burners operating at
highest setting.

LPG Models

Repeat on all the other sides

14 CHECK ALL CONNECTIONS FOR GAS LEAKS
Make sure to fit the supplied
test point adaptor.
Make sure the supply pressure
is regulated to 2.75 kPa, with all
burners operating at highest
setting.

ALL Models
Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut off by the customer, make sure the connection
is fitted with an isolating valve close to the cooktop.

If connecting the gas with a flexible hose:
Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be AS/NZS 1869 Class B or D certified, with an Rp ½”(ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, flue, or chassis of underbench oven etc.)

GAS
GAS
ON
ON

15 AFFIX DUPLICATE DATA LABEL SOMEWHERE

ACCESSIBLE & PLUG COOKTOP IN

16 FIT PAN SUPPORTS
Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)

Duplicate data
label

17 TEST OPERATION
To check that the ignition system operates correctly, light each burner by itself, then all burners in
combination.
Check for a well‐defined blue flame without any yellow tipping.
If any abnormality is evident, check that the components of the burner assembly are located properly
If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised
Service Centre.
The cooktop must not be used by the customer until proper operation has been achieved.

lifting off

yellow tip

good flame

18 FINAL CHECKLIST

TO BE COMPLETED BY THE INSTALLER

Installer’s name:

Have you installed the clamping brackets?
Installer’s signature:
Have you verified that the type of model (factory-set for NG or LPG)
matches the type of gas at the site of installation?

Installation company:
Date of installation:

Have you used the fibre washer supplied?
Have you leak-tested all connections?

LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER

Is the appliance set to the correct working pressure?
Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?
Is the cooktop earthed?

Important!
SAVE THESE INSTRUCTIONS
The models shown in this document may not be available in all markets and are subject to change
at any time. For current details about model and specification availability in your country, please
visit our local website listed at the end of this document or contact your local Fisher & Paykel
dealer.

Have you checked that the power supply cable is NOT touching the cooktop?
OPERATION:
Do all burners ignite both individually and in combination?
Are the flames consistent and appropriately sized?
Have you demonstrated the basic operation to the customer?

www.fisherpaykel.com

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Fisher And Paykel Cg302D Users Manual 590149D GasonGlass InstallA4 NZAU

CG604D to the manual 7556a2ef-b07f-4017-9e91-092693fe8327

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