Fisher And Paykel Cg302D Users Manual 590149D GasonGlass InstallA4 NZAU

CG604D to the manual 7556a2ef-b07f-4017-9e91-092693fe8327

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NZ AU

590149D 02.13

CG302D, CG451D, CG603D, CG604D,

CG752D, CG903D & CG905D

models

INSTALLATION INSTRUCTIONS

Gas-on-glass cooktop

2

WARNING!

Electrical shock hazard

Before carrying out any work on the electrical section of the appliance, it must

be disconnected from the mains electricity supply.

Connection to a good earth wiring system is absolutely essential and

mandatory.

Alterations to the domestic wiring system must only be made by a qualified

electrician.

Failure to follow this advice may result in electrical shock or death.

WARNING!

Cut hazard

Take care - some panel edges are sharp.

Failure to use caution could result in injury or cuts.

IMPORTANT SAFETY INSTRUCTIONS!

Particular attention shall be given to the relevant requirements regarding ventilation.

Read these instructions carefully before installing this product.

Please make this information available to the person installing the appliance as it could reduce your

installation costs.

This appliance is to be installed and serviced only by an authorised person.

Installation must comply with your local building and local gas authority codes and electricity

regulations.

Incorrect installation, for which the manufacturer accepts no responsibility, may cause personal

injury or damage and could invalidate any warranty or liability claims.

These appliances are registered in: (New Zealand) at www.energysafety.govt.nz and (Australia) with

SAI Global at www.saiglobal.com.

This gas appliance is suitable for connection only to the gas type for which it was set at the factory,

as declared on the appliance data label. It is not convertible for use on any other gas type. If in

doubt, refer to the local gas network operator or gas supplier to confirm gas type at installation site.

Do not modify this appliance.

SAFETY AND WARNINGS

1

Do not use or store flammable materials on or near this appliance.

Do not spray aerosols in the vicinity of this appliance while it is in operation.

Packing elements (eg plastic bags, polystyrene foam, staples, packing straps etc) and tools should not

be left around during and after installation, especially if they are within easy reach of children, as these

may cause serious injuries.

You must remove the transit screws before installing the cooktop. See step 8 of installation

instructions.

Before you install the appliance, please make sure that

the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance

are compatible. For adjustment conditions for this appliance see ‘Gas rate summary’.

a suitable disconnection switch is incorporated in the permanent wiring, mounted and positioned to

comply with the local wiring rules and regulations. A means of disconnection with at least a 3 mm

air gap contact separation in all poles must be incorporated into the fixed wiring in accordance with

the wiring rules, unless the local wiring rules allow for alternative means.

the appliance is connected to a 220V - 240V 50Hz (10 A) power supply only and earthed via the

power supply cable.

there is a power outlet within reach of the power supply cable (900 mm from the centre rear of the

product). This must be accessible after installation. The power supply cable should not touch any

metal parts.

if the power supply cable is damaged, it is replaced only by the special cable: Part no. 534050 - Flex

Terminal Block Assy NZ/AU, obtainable from authorised Fisher & Paykel Service Agents.

the supply connection point (gas shut-off valve) is accessible after installation.

the benchtop is made of a heat resistant material.

the installation complies with all the requirements of Australian and New Zealand Gas Installation

Standards (AS/NZS 5601.1.2010), including that the product has to be installed so that the surface

temperature of any nearby combustible surface will not exceed 65

O

C above ambient. See step 5

‘Clearance Dimensions’.

When you install the appliance

We do not recommend you flush mount or seal this appliance into the bench with silicone or glue.

Doing so will make future servicing difficult. Fisher & Paykel will not be liable for any costs associated

with removing or replacing a sealed-in appliance, nor for repairing any damage that may be incurred

by doing this.

If installed with an approved flexible hose, the hose should not come in contact with the bottom of

the appliance or any sharp edges. Flexible hose assemblies should be AS/NZS 1869 Class B or Class D

certified.

Seal exposed bare edges of the cutout with an oil-based paint or moisture-proof polyurethane to

prevent possible moisture creeping between the cooktop trim and the benchtop.

Take extreme care not to chip, crack, or break the top glass surfaces during installation. A heavy

metal tool or part accidentally dropped on the glass could damage it.

If, after following the instructions given, correct performance cannot be achieved, please contact

your nearest Fisher & Paykel Authorised Service Centre, Customer Care, or contact us through our

website listed at the end of this document.

3

PARTS SUPPLIED

2

Small pan support (1)

(some models only)

Dual Wok Pan support

(Models with a Dual Wok only)

Pan support

(not supplied with

Dual Wok only models)

Wok stand (1) Fibre washer (1) Elbow 1/2“ BSP

external thread (1)

Clamping

brackets (4)

and screws (4)

NG regulator (1)

(NG models

only)

LPG test point

adaptor (1)

(LPG models

only)

Installing multiple products

Note: if installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.

The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.

Mini wok Pan

support (1)

(CG604D only)

4

3GAS RATE SUMMARY-MODELS

CG603D

CG302D CG451D

CG604D

CG905DCG903D

CG752D

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

SEMI-RAPID

MINI WOK

RAPID

DUAL WOK

DUAL WOK

DUAL WOK

DUAL WOK

DUAL WOK

DUAL WOK

DUAL WOK

AUX

AUX

AUX

5

3GAS RATE SUMMARY

All appliances are factory set for Natural gas or LPG and are not convertible. Check the appliance data label.

CG302D CG451D CG603D

BURNER

GAS TYPE

AUX SEMI-RAPID DUAL WOK SEMI-RAPID DUAL WOK

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

NG (1.00 kPa)* 1.00 5.0 1.35 8.8

1.43

1.43

0.70

21.0 1.30 8.4

1.26

1.26

0.70

16.6

LPG (2.75

kPa)* 0.64 5.0 0.80 8.1

0.80

0.80

0.50

19.5 0.76 7.5

0.73

0.73

0.50

16.8

CG604D, CG752, CG903 & CG905

BURNER

GAS TYPE

AUX SEMI-RAPID RAPID MINI WOK DUAL WOK

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

Jet size

(mm)

Nominal

rating

(MJ/h)

NG (1.00 kPa)* 0.85 3.6 1.30 8.3 1.55 11.5 1.55 11.7

1.30

1.30

0.70

18

LPG (2.75

kPa)* 0.55 3.6 0.76 7.5 0.94 11.5 0.94 11.7

0.76

0.76

0.50

18

*Nominal pressure with at least one large burner on High.

6

A

KD

B

E

C

G

F

J

H

I

4PRODUCT & CABINETRY DIMENSIONS

Product and cabinetry dimensions (mm)

CG302D

CG451D

CG603D

CG604D

CG752D

CG903D

CG905D

Aoverall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64

Boverall width of product 300 450 600 600 750 900 900

Coverall depth of product 530 530 530 530 450 450 530

Dheight of chassis (below top of bench) 59 59 59 59 59 59 59

Ewidth of chassis 256 406 555 555 706 856 856

Fdepth of chassis 486 486 486 486 410 410 486

Goverall width of cutout 265 415 560 560 715 865 865

Hoverall depth of cutout 490 490 490 490 410 410 490

Icorner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10

Jdistance from top of bench to centre of gas inlet on product 30 30 30 30 30 30 30

Kdistance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21

Note: Gas inlet connection is

located in the rear right corner.

TOP TOP

REAR

FRONT

SIDE

7

5CLEARANCE DIMENSIONS

Clearance dimensions (mm)

CG302D

CG451D

CG603D

CG604D

CG752D

CG903D

CG905D

Aminimum clearance from left edge of cutout to nearest combustible surface 120 60 115 130 115 115 130

Bminimum clearance from right edge of cutout to nearest combustible surface 120 60 115 115 115 115 115

C

minimum clearance from rear edge of cutout to:

nearest combustible surface

nearest non-combustible surface

160

45

85

45

160

45

160

45

125

45

125

45

160

45

Dminimum height of non-combustible material when used on adjacent walls 150 150 150 150 150 150 150

E

minimum clearance from glass surface to:

rangehood

any other overhead exhaust fan

downward facing combustible surface

downwards-facing tiled or  re resistant surface

650

800

650

500

650

800

650

500

650

800

650

500

650

800

650

500

650

800

650

500

650

800

650

500

650

800

650

500

F

minimum clearance below top of benchtop to:

combustible surface

Fisher & Paykel oven or nearest non-combustible surface

70

65

70

65

70

65

70

65

70

65

70

65

70

65

Gminimum distance from right edge of cooktop to gas connection point on wall

(if using a  exible hose) 250 250 250 250 250 250 250

Hdistance from  oor to gas connection point on wall (if using a  exible hose) min. 800 -

max. 850

min. 800 -

max. 850

min. 800 -

max. 850

min. 800 -

max. 850

min. 800 -

max. 850

min. 800 -

max. 850

min. 800 -

max. 850

Imaximum overall depth of overhead cabinetry 600 600 600 600 600 600 600

Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the  oor and to a distance of at least 250 mm (G) outside the width

of the product, on the right-hand side. It should be accessible with the product installed.

FRONT

ISO

E

H

D

F

G

A

I

B

C

8

FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)

6

A

KD

B

E

C

F

J

G

G

M

N

HH

IL

WARNING!

We do not recommend flush mounting and sealing as

servicing requires the cooktop to be removed from the

benchtop. The owner carries all risk for flush mounting

the cooktop. The owner must ensure the cooktop has

been cut out from the benchtop before servicing can

be carried out. Fisher & Paykel will not be liable for any

costs associated with removing or replacing a flush-

mounted and/or sealed-in product, nor for repairing

any damage that may be incurred by doing this.

Product and cabinetry dimensions (mm)

CG302D

CG451D

CG603D

CG604D

CG752D

CG903D

CG905D

Aoverall height of product (excluding burners, dials and pan supports) 64 64 64 64 64 64 64

Boverall width of product 300 450 600 600 750 900 900

Coverall depth of product 530 530 530 530 450 450 530

Dheight of chassis (below top of bench) 64 64 64 64 64 64 64

Ewidth of chassis 256 406 555 555 706 856 856

Fdepth of chassis 486 486 486 486 406 406 486

Goverall width of routered recess 305 455 605 605 755 905 905

G

I

width of cutout 265 415 560 560 715 865 865

Hoverall depth of routered recess 535 535 535 535 455 455 535

H

I

depth of cutout 490 490 490 490 410 410 490

Icorner radius of cutout max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10

Jdistance from top of bench to centre of gas inlet on product 35 35 35 35 35 35 35

Kdistance from edge of chassis to gas inlet on product 21 21 21 21 21 21 21

Lcorner radius of routered recess max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2

Mheight of routered recess 5555555

N

minimum clearance below top of benchtop to:

combustible surface

Fisher & Paykel oven or nearest non-combustible surface

75

70

75

70

75

70

75

70

75

70

75

70

75

70

Note: Gas inlet connection is

located in the rear right corner.

TOP TOP

REAR SIDE

FRONT

9

6

6a

6d

6b

6e

6c

6f

FLUSH MOUNTING INSTALLATION (NOT RECOMMENDED)

ROUTER THE BENCHTOP TO THE

SPECIFIED DEPTH

APPLY SILICONE

FIT THE CLAMPING BRACKETS

WIPE OFF EXCESS SILICONE

MASK OFF THE AREA TO BE

SILICONED

IF REMOVING PRODUCT, CUT

AROUND THE SILICONE

5 mm

view from below

Choose most

appropriate slot

for benchtop

x 4

16 - 50mm

1

2

3

min. 150 OC rated

1

2

TO REMOVE PRODUCT

Ensure silicone does not leak underneath glass.

10

7

9

8

10

DISCARD PACKAGING

FIT THE ELBOW AND WASHER

REMOVE THE TWO TRANSIT SCREWS

LOWER GENTLY INTO THE CUTOUT

Recycle responsibly Repeat on the other side

Floating nut

Fibre washer Elbow (1/2” BSP external thread)

11

11

13

12

14

FIT CLAMPING BRACKETS BASED ON THE

BENCHTOP THICKNESS

CONNECT TO GAS SUPPLY

SECURE TO BENCHTOP

CHECK ALL CONNECTIONS FOR GAS LEAKS

16-20mm 20-30mm

x 4

30-40mm 40mm+

view from below

x 4

Repeat on all the other sides

GAS

ON

GAS

ON

NG Models

ALL Models

Make sure the connection point will be accessible with the cooktop installed.

To enable the gas supply to be readily shut o by the customer, make sure the connection

is tted with an isolating valve close to the cooktop.

Make sure to t the supplied

regulator.

Adjust to obtain a test point

pressure of 1 kPa with all

burners operating at

highest setting.

Ensure the hose is long enough to allow for removal of cooktop for servicing.

Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.

The hose assembly must be AS/NZS 1869 Class B or D certied, with an Rp ½” (ISO 7‐1) female thread connection.

The hose assembly must be no longer than 1.2 m in length with minimum internal

diameter of 10 mm and comply with relevant AS 5601/NZS 5261 requirements.

The hose must not be kinked, subjected to abrasion or permanently deformed.

The hose must not be near or in contact with any hot surfaces

(e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)

If connecting the gas with a exible hose:

LPG Models Make sure to t the supplied

test point adaptor.

Make sure the supply pressure

is regulated to 2.75 kPa, with all

burners operating at highest

setting.

Arrow

12

Duplicate data

label

15

17

16

AFFIX DUPLICATE DATA LABEL SOMEWHERE

ACCESSIBLE & PLUG COOKTOP IN

TEST OPERATION

FIT PAN SUPPORTS

Ensure the pan supports are located securely

and in the correct orientation (refer to User guide)

yellow tiplifting o

good ame

To check that the ignition system operates correctly, light each burner by itself, then all burners in

combination.

Check for a well‐defined blue flame without any yellow tipping.

If any abnormality is evident, check that the components of the burner assembly are located properly

If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorised

Service Centre.

The cooktop must not be used by the customer until proper operation has been achieved.

13

18 FINAL CHECKLIST

Important!

SAVE THESE INSTRUCTIONS

The models shown in this document may not be available in all markets and are subject to change

at any time. For current details about model and specification availability in your country, please

visit our local website listed at the end of this document or contact your local Fisher & Paykel

dealer.

www. sherpaykel.com

TO BE COMPLETED BY THE INSTALLER

Have you installed the clamping brackets?

Have you verified that the type of model (factory-set for NG or LPG)

matches the type of gas at the site of installation?

Have you used the fibre washer supplied?

Have you leak-tested all connections?

Is the appliance set to the correct working pressure?

Have you affixed the supplied duplicate data plate label on an adjacent

surface accessible to the customer?

Is the cooktop earthed?

Have you checked that the power supply cable is NOT touching the cooktop?

OPERATION:

Do all burners ignite both individually and in combination?

Are the flames consistent and appropriately sized?

Have you demonstrated the basic operation to the customer?

Installer’s name:

Installer’s signature:

Installation company:

Date of installation:

LEAVE THESE INSTRUCTIONS WITH THE CUSTOMER