Fisher Weather Radio 244Eh Users Manual Rosemount 244ER PC Programmable Temperature Transmitters
244ER to the manual 8c90374b-6a35-4450-97e8-5840f74c7a29
2015-02-02
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00809-0100-4737 English Rev. EA Models 244EH and 244ER PC-Programmable Temperature Transmitters P r oduc tDi s c ont i nue d Product Manual Models 244EH and 244ER PC-Programmable Temperature Transmitters NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Within the United States, Rosemount Inc. has two toll-free assistance numbers: Customer Central Technical support, quoting, and order-related questions. 1-800-999-9307 (7:00 am to 7:00 pm CST) North American Response Center Equipment service needs. 1-800-654-7768 (24 hours—includes Canada) Outside of the United States, contact your local Rosemount representative. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Rosemount Sales Representative. Rosemount Models 244EH and 244ER Smart Temperature Transmitters may be protected by one or more U.S. Patents pending. Other foreign patents pending. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Noryl and Lexan are registered trademarks of General Electric. Microsoft, Windows, Windows 95, and Windows NT are registered trademarks of Microsoft Corp. MINIGRABBER is a trademark of Pamona Electronics. WAGO is a registered trademark of Kontakttechnik GmbH. Cover photo: 644-244C901 Rosmeount Inc. 8200 Market Boulevard Chanhassen, MN 55317 USA Tel 1-800-999-9307 Fax (952) 949-7001 PR INT IN U. S. A. Fisher-Rosemount Singapore Pte Ltd. 1 Pandan Crescent Singapore 128461 Tel (65) 777-8211 Fax 65 777-0947 AP.RMT-Specialist@frco.com ED © Rosemount Inc., 2000 Fisher-Rosemount Limited Heath Place Bognor Regis West Sussex PO22 9SH England Tel 44 (1243) 863 121 Fax 44 (1243) 867 5541 ¢00809-0100-4737f¤ 00809-0100-4737 Rev EA 10/00 Fisher-Rosemount satisfies all obligations coming from legislation to harmonise product requirements in the European Union. Product documentation available at... www.rosemount.com Table of Contents SECTION 1 Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Transmitter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SECTION 2 Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Tools needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Special Mounting Considerations . . . . . . . . . . . . . . . . . . . . . 2-4 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Model 244EC Configuration Interface . . . . . . . . . . . . . . . . 2-11 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Sensor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Failure Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Changing Switch Positions . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 SECTION 3 Operation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Surges/Transients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Configuring a Single Transmitter . . . . . . . . . . . . . . . . . . . . . 3-3 Configuring Several Transmitters Identically . . . . . . . . . . . . 3-4 Viewing the Process Variable . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Intermittent Sensor Algorithm . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Case Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Intermittent Sensor Algorithm and Damping. . . . . . . . . . . . . 3-7 Intermittent Sensor Detect (Advanced Feature). . . . . . . . . . . 3-8 Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 SECTION 4 Maintenance and Troubleshooting Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Model 244EH software version 5.5.1 . . . . . . . . . . . . . . . . . . 4-1 1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters APPENDIX A Reference Data Transmitter Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Model 244EC Configuration Interface . . . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordering Flameproof and Explosion-proof Approvals for Temperature Assemblies . . . . . . . . . . . . . . . . . . . . . . . . Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure and Model 244EC Configuration Interface. . . . . A-8 A-9 A-9 A-9 APPENDIX B Approvals Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous Locations Installations . . . . . . . . . . . . . . . . . . . . . . Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B-1 B-2 B-4 APPENDIX C Models 644 and 244E Temperature Transmitters Manual Supplement Old Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Mounting Considerations . . . . . . . . . . . . . . . . . . . . New Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Mounting Considerations . . . . . . . . . . . . . . . . . . . . HART Communicator (Model 644H only) . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 C-2 C-2 C-2 C-3 C-3 C-3 C-3 C-3 C-4 2 A-1 A-1 A-2 A-5 A-5 A-6 Section 1 Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Transmitter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol. Failure to follow these installation guidelines could result in death or serious injury. • TRANSMITTER OVERVIEW Make sure only qualified personnel perform the installation. Thank you for choosing the Model 244E. Features of the Model 244EH and Model 244ER transmitters include: • Configuration using the Model 244EC Configuration Interface and a Microsoft® Windows®-based PC running the Models 244EH and 244ER Configuration Software • The ability to convert RTD and thermocouple inputs to 4–20 mA, 2-wire outputs that are less susceptible to electrical noise • The capability to linearize RTD and thermocouple inputs with temperature • Electrical input-output isolation • Electronics that are completely encapsulated in epoxy and enclosed in a metal housing, making the transmitter extremely durable and ensuring long-term reliability • A compact size and two housing options allowing mounting flexibility for the control room or the field Rosemount Inc. has a full range of compatible connection heads, sensors, and thermowells to provide complete assemblies for process temperature measurements. Refer to Volume 1 of the Rosemount Temperature Sensors and Assemblies Product Data Sheet (document number 00813-0100-2654) for thread mount sensors and accessories, or refer to Volume 2 (document number 00813-0100-2654) for DIN-style sensors and accessories. 1-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters MANUAL OVERVIEW This manual is designed to assist in the installation, operation, and maintenance of Rosemount® Model 244EH and 244ER PC Programmable Temperature Transmitters and the Model 244EC Configuration Interface. Section 2: Installation • Tools for installation • Mounting • Installation • Field wiring Section 3: Operation • Power Supply • Configuration Section 4: Maintenance and Troubleshooting • Software Troubleshooting Appendix A: Reference Data • Specifications • Dimensional drawings • Ordering information Appendix B: Approvals • Locations certifications • Installation drawings Appendix C: Models 644 and 244E Temperature Transmitters Manual Supplement • Comparison between new and old Models 644 and 244E • Specifications 1-2 CONSIDERATIONS General Electrical temperature sensors such as RTDs and thermocouples produce low-level signals proportional to their sensed temperature. The Models 244EH and 244ER transmitters convert the low-level sensor signal to a standard 4–20 mA dc signal that is relatively insensitive to lead length and electrical noise. This current signal is then transmitted to the control room via two wires. Mechanical When choosing an installation location and position, take into account the need for access to the transmitter. Wiring Connections Make wiring connections through the cable entry in the side of the connection head. Be sure to provide adequate clearance for cover removal. Electrical Proper electrical installation is necessary to prevent errors due to sensor lead resistances and electrical noise. Shielded cable should be used in electrically noisy environments. Environmental The transmitter electronics module is permanently sealed within the housing, resisting moisture and corrosive damage. Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications. 1-3 Section 2 Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Tools needed for Installation . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-12 Failure Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-16 SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol. Warnings Explosions could result in death or serious injury. • Do not remove the enclosure cover in explosive atmospheres when the circuit is live. • Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certification. • Enclosure covers must be fully engaged to meet explosion-proof requirements. Process leaks could result in death or serious injury. • Install and tighten thermowells or sensors before applying pressure, or process leakage may result. • Do not remove the thermowell while in operation. Doing so may cause process fluid leaks. Electrical shock could cause death or serious injury. • If the sensor is installed in a high-voltage environment and a fault condition or installation error occurs, high voltage may be present on transmitter leads and terminals. • Use extreme caution when making contact with leads and terminals. 2-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Figure 2-1. Transmitter Installation Flowchart TOOLS NEEDED FOR INSTALLATION Transmitter Configured? Configure Transmitter Field Install Set Sensor Type Set Failure Mode Switch Set Number of Wires Mount Transmitter Set 50/60 Hz Filter Wire Transmitter Set Units Power Transmitter Set Range Values Check for Leaks Set Damping Done The tools needed for installation are as follows: Models 244EH and 244ER: • Transmitter • Mounting apparatus Model 244EC Configuration Interface: • Transmitter • 9-pin connector cable • MINIGRABBER™ clips Model 244EH and 244ER Configuration Software: • PC • Windows-based software 2-2 244-244_02A Begin Here MOUNTING The Model 244EH installs in a connection head or universal head mounted directly on a sensor assembly, apart from a sensor assembly using a universal head, or to a DIN rail using an optional mounting clip. The Model 244ER mounts directly to a wall or to a DIN rail. The Models 244EH and 244ER transmitters will operate within specifications for ambient temperatures between –40 and 185 °F (–40 and 85 °C). In a direct mounting configuration using a Model 244EH transmitter, process heat is transferred from the thermowell to the transmitter via the connection head. If the expected connection head temperature is near or beyond specification limits, consider the use of additional thermowell lagging, an extension nipple, or a remote mounting configuration to isolate the transmitter from excessive temperatures. Figure 2-2 provides an example of the relationship between transmitter housing temperature rise and extension length. Use Figure 2-2 as a guide for determining adequate thermowell extension length. 60 50 40 5 81 10 250 0 75 Pr oc Pro ces es s s T em p 3044-0123A C 0° 20 °C 30 54 Temperature Rise Above Ambient (°C) Figure 2-2. Model 244EH Connection Head Temperature Rise vs. Extension Length er at ure Tempe rature °C Process Temperature 100 125 150 175 200 225 Extension Length (mm) Example The transmitter specification limit is 85 °C. If the ambient temperature is 55 °C and the process temperature to be measured is 800 °C, the maximum permissible connection head temperature rise is the transmitter specification limit minus the ambient temperature (85 –55 °C), or 30 °C. In this case, an extension of 100 mm meets this requirement, but 125 mm provides a margin of 8 °C, thereby reducing any temperature effects in the transmitter. 2-3 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Special Mounting Considerations Special mounting hardware is available for mounting a Model 244EH head mount transmitter to a DIN rail, or assembling a new Model 244EH to an existing threaded sensor connection head (former option code L1). Mounting a Model 244EH to a DIN Rail To attach a head mount transmitter to a DIN rail, assemble the appropriate rail mounting kit (part number 00644-5301-0010) to the transmitter as shown in Figure 2-3, then follow the procedure under “Rail Mount Transmitter with Integral Mount Sensor” on page 2-7. G-Rail (asymmetric) Top Hat Rail (symmetric) Mounting Hardware Mounting Hardware Transmitter Transmitter Rail Clip Rail Clip 644-5302B01A, D02A Figure 2-3. Assembling Rail Clip Hardware to a Model 244EH Note: Kit includes Mounting Hardware and both types of rail kits. Retrofitting a Model 244EH for Use in an Existing Threaded Sensor Connection Head To mount a Model 244EH in an existing threaded sensor connection head (former option code L1), order the Model 244EH retrofit kit (part number 00644-5321-0010). The retrofit kit includes a new mounting bracket and all associated hardware necessary to facilitate the installation of the Model 244EH in the existing head. Existing Threaded Sensor Connection Head (Former option code L1) Kit includes replacement bracket and screws. 2-4 644-5321A01A Figure 2-4. Assembling Model 244EH for Use in an Existing L1 Connection Head INSTALLATION PROCEDURES Transmitter Refer to the appropriate procedure and the accompanying illustrations when installing the transmitter. Head Mount Transmitter with DIN Plate Style Sensor The least complicated assembly uses: • an integral mount sensor with flying leads • an integral DIN style connection head • a standard extension • a threaded thermowell Refer to Volume 2 of the Rosemount Sensors Product Data Sheet (document number 00813-0101-2654) for complete sensor and mounting accessory information. To complete the assembly, follow the steps described below. 1. Attach the thermowell to the pipe or process container wall. Install and tighten the thermowell before applying pressure. 2. Set the transmitter failure mode switch (see Figure 2-13 on page 2-16). 3. Assemble the transmitter to the sensor. Push the transmitter mounting screws through the sensor mounting plate and insert the snap rings (optional, part number 00644-4432-0001) into the groove of each transmitter mounting screw. 4. Insert the transmitter-sensor assembly into the connection head. Thread the transmitter mounting screw into the connection head mounting holes. 5. Assemble the extension to the connection head. Insert the assembly into the thermowell. 6. Attach a cable gland into the shielded cable. 7. Insert the shielded cable leads into the connection head through the cable entry. Connect and tighten the cable gland. 8. Connect the shielded cable leads to the transmitter power terminals. Avoid contact with leads and terminals. 9. Install and tighten the connection head cover. Enclosure covers must be fully engaged to meet explosion-proof requirements. Model 244EH Transmitter Connection Head Integral Mount Sensor with Flying Leads Threaded Thermowell 644-0000B04A Figure 2-5. Typical Model 244EH Mounting Configuration Using Integral Mount Sensor and Assembly Threaded Extension 2-5 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Head Mount Transmitter with Threaded Sensor The least complicated assembly uses: • a threaded sensor with flying leads • the universal connection head • a union and nipple extension assembly • a threaded thermowell Refer to Volume 1 of the Rosemount Sensors Product Data Sheet (document number 00813-0100-2654) for complete sensor and mounting accessory information. To complete the assembly, follow the steps as described below. 1. Attach the thermowell to the pipe or process container wall. Install and tighten thermowells before applying pressure. 2. Attach necessary extension nipples and adapters. Seal the nipple and adapter threads with silicone tape. 3. Screw the sensor into the thermowell. Install drain seals if required for severe environments or to satisfy code requirements. 4. Set the transmitter failure mode switch (see Figure 2-13 on page 2-16). 5. Pull the sensor wiring leads through the extensions and adapters into the universal head. Mount the transmitter in the universal head by threading the transmitter mounting screws into the universal head mounting holes. 6. Mount the assembly into the thermowell. Seal adapter threads with silicone tape. 7. Install conduit for field wiring to the conduit entry of the universal head. Seal conduit threads with silicone tape. 8. Pull the field wiring leads through the conduit into the universal head. Attach the sensor and power leads to the transmitter. Avoid contact with leads and terminals. 9. Install and tighten the universal head cover. Enclosure covers must be fully engaged to meet explosion-proof requirements. Threaded Thermowell Threaded Style Sensor Standard Extension Universal Head 2-6 644-0000A04A Figure 2-6. Typical Model 244EH Transmitter Mounting Configuration Using Threaded Style Sensor and Assembly Rail Mount Transmitter with Integral Mount Sensor The least complicated assembly uses: • an integral mount sensor with terminal block • an integral DIN style connection head • a standard extension • a threaded thermowell Refer to Volume 2 of the Rosemount Sensors Product Data Sheet (document number 00813-0101-2654) for complete sensor and mounting accessory information. To complete the assembly, follow the procedure described below. 1. Attach the transmitter to a suitable rail or panel. 2. Attach the thermowell to the pipe or process container wall. Install and tighten the thermowell before applying pressure. 3. Attach the sensor to the connection head and mount the entire assembly to the thermowell. 4. Attach sufficient lengths of sensor lead wire to the sensor terminal block. 5. Attach and tighten the connection head cover. Enclosure covers must be fully engaged to meet explosion-proof requirements. 6. Run sensor lead wires from the sensor assembly to the transmitter. 7. Set the transmitter failure mode switch (see Figure 2-13 on page 2-16). 8. Attach the sensor and power leads to the transmitter. Avoid contact with leads and terminals. Figure 2-7. Typical Rail Mount Transmitter Mounting Configuration Using Integral Mount Sensor and Assembly Rail Mount Transmitter Integral Mount Sensor with Terminal Block Connection Head Sensor Leads with Cable Gland 644-0000C04A Standard Extension Threaded Thermowell 2-7 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Rail Mount Transmitter with Threaded Sensor The least complicated assembly uses: • a threaded sensor with flying heads • a threaded sensor connection head • a union and nipple extension assembly • a threaded thermowell Refer to Volume 1 of the Rosemount Sensors Product Data Sheet (document number 00813-0100-2654) for complete sensor and mounting accessory information. To complete the assembly, follow the procedure described below. 1. Attach the transmitter to a suitable rail or panel. 2. Attach the thermowell to the pipe or process container wall. Install and tighten the thermowell before applying pressure. 3. Attach necessary extension nipples and adapters. Seal the nipple and adapter threads with silicone tape. 4. Screw the sensor into the thermowell. Install drain seals if required for severe environments or to satisfy code requirements. 5. Screw the connection head to the sensor. 6. Attach the sensor lead wires to the connection head terminals. 7. Attach additional sensor lead wires from the connection head to the transmitter. 8. Attach and tighten the connection head cover. Enclosure covers must be fully engaged to meet explosion-proof requirements. 9. Set the transmitter failure mode switch (see Figure 2-13 on page 2-16). 10. Attach the sensor and power leads to the transmitter. Avoid contact with leads and terminals. Rail Mount Transmitter Threaded Sensor Connection Head Standard Extension Threaded Style Sensor 2-8 Threaded Thermowell 644-0000A04B Figure 2-8. Typical Rail Mount Transmitter Mounting Configuration Using Threaded Style Sensor and Assembly Multichannel Installations Several transmitters can be connected to a single master power supply as shown in Figure 2-9. In this case, the system may be grounded only at the negative power supply terminal. In multichannel installations where several transmitters depend on one power supply and the loss of all transmitters would cause operational problems, consider a back-up battery or power supply that cannot be interrupted. The diodes shown in Figure 2-9 prevent unwanted charging or discharging of the back-up battery. Figure 2-9. Multichannel Installations RLead Transmitter No. 2 Configuration Software RLead Backup Battery Readout or Controller No.1 dc Power Supply Readout or Controller No. 2 To Additional Transmitters RLead 3044-0131A Transmitter No. 1 System Requirements For the configuration software to function properly, the following minimum PC requirements must be observed. • 80386 or faster processor • 1 MB free disk space • 3.5-inch floppy disk drive • Mouse or other pointing device • 256 color display (recommended settings are 16-bit color at 1024 × 728 screen resolution) • Microsoft Windows 3.1, Windows for Workgroups 3.11, Windows 95, or Windows NT. The configuration software is available in English, French, German, Italian, Spanish, Chinese, Japanese, and Korean language versions. The configuration software automatically selects the appropriate language based on the language version of Windows. NOTE Close all currently running applications before starting the installation procedure. NOTE Windows 98 is not compatible with this software. 2-9 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Choose the procedure that matches the operating system you are using. Procedure for Windows 3.1 or Windows for Workgroups 3.11 1. If you do not have Win32s installed, install it now. Follow the instructions on the diskette label. 2. Insert the Models 244EH and 244ER Configuration Software diskette into your floppy disk drive. 3. In the File Manager, choose RUN from the FILE menu. 4. The RUN dialog box appears. In the COMMAND LINE text box, type:\setup. Substitute the letter of your floppy disk drive (usually a or b) for . Click OK. 5. The WELCOME window appears. Click OK. 6. The SELECT DESTINATION DIRECTORY window appears. To accept the default installation directory, click OK. To specify a different installation directory, either type a new directory path in the DESTINATION DIRECTORY text box or select one from the list. Click OK. 7. The COMM SETTINGS window appears. In the COMM PORT drop-down box, choose the communication port to which you intend to connect the Model 244EC. Click OK. 8. The SELECT PROGRAM MANAGER GROUP window appears. To accept the default Program Manager group name, click OK. To specify a different group name, either type a new name in the GROUP NAME text box or select one from the list. Click OK. Procedure for Windows 95 or Windows NT 1. Insert the Models 244EH and 244ER Configuration Software diskette into your floppy disk drive. 2. Click the START button on taskbar. Click RUN. 3. The RUN dialog box appears. In the OPEN text box, type :\setup. Substitute the letter of your floppy disk drive (usually a or b) for . Click OK. 4. The SELECT DESTINATION DIRECTORY window appears. To accept the default installation directory, click OK. To specify a different installation directory, either type a new directory path in the DESTINATION DIRECTORY text box or select one from the list. Click OK. 5. The COMM SETTINGS window appears. Choose the communication port to which you intend to connect the Model 244EC from the COMM PORT drop-down box. Click OK. 6. The SELECT PROGRAM MANAGER GROUP window appears. To accept the default Program Manager group name, click OK. To specify a different group name, either type a new name in the GROUP NAME text box or select one from the list. Click OK. 2-10 Screen Conventions The Models 244EH and 244ER Configuration Software follows the Microsoft Windows screen conventions with the following exception: Configuration parameters change color to indicate fields where information has changed. Before placing a new transmitter into service, or before returning a transmitter to service after changing configuration information, verify that the values in the fields that have been changed reflect the correct configuration parameters for your application. For example, if you change the Sensor Type field to PT100– Alpha 392, the Number of Wires, Units, 4 mA Point, and 20 mA Point fields all change to reflect the default PT100–Alpha 392 sensor values. Verify all information before placing the transmitter into service. Model 244EC Configuration Interface The Model 244EC Configuration Interface is a portable, self-contained link between your PC and a Model 244. The Model 244EC connects to a PC serial port with a standard 9-pin interconnecting plug and connects to a transmitter with two MINIGRABBER™ clips. The Model 244EC will also operate using a wall power adapter or a single replaceable 9-volt battery. Setting Up the Model 244EC Configuration Interface All necessary power is provided through the configuration leads from the Model 244EC to the transmitter. The sensor does not need to be disconnected in order to configure the transmitter. To set up the Model 244EC Configuration Interface and prepare it for use, refer to Figure 2-10 on page 2-12 and follow the procedure described below. 1. Install the 9-volt battery in the Model 244EC. Be sure the power switch remains in the “OFF” position. 2. Attach the ribbon cable from the Model 244EC to the serial port of your PC using the 9-pin interconnecting plug. If your PC has a 25-pin serial port, you will need a 25-pin to 9-pin adapter to accommodate the connection. NOTE It is not necessary to power down your PC before you attach the Model 244EC. However, if you are using a desktop model, you may wish to power down to reduce the risk of electric shock or computer damage. 3. Attach the configuration leads to the Model 244EC using the banana jacks provided. Be sure to observe proper polarity—attach the red lead to the positive (+) jack on the Model 244EC and the black lead to the negative (–) jack. 4. Attach the configuration leads to the configuration terminals (labeled “PROG”) on the transmitter using the MINIGRABBER clips provided. Be sure to observe proper polarity—attach the red lead to the positive (+) terminal on the transmitter and the black lead to the negative (–) terminal. 2-11 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters 5. Turn on the Model 244EC using the power switch on the top side of the housing. NOTE Verify that the Model 244EC “Low Battery” LED is not on before initiating communication with the transmitter. If the low battery LED is on, you will not be able to configure the transmitter. 6. Using your PC, open the Configuration Software program. Access the online help if you have questions regarding the use of the program. Figure 2-10. Complete Transmitter Configuration System Windows-based PC Running the Configuration Software FIELD WIRING Model 244EH or 244ER Transmitter All power to the transmitter is supplied over the signal wiring. Use ordinary copper wire of sufficient size to ensure that the voltage across the transmitter power terminals does not drop below 12.0 V dc. If the sensor is installed in a high-voltage environment and a fault condition or installation error occurs, the sensor leads and transmitter terminals could carry lethal voltages. Use extreme caution when making contact with the leads and terminals. NOTE Do not apply high voltage (e.g., ac line voltage) to the transmitter terminals. Abnormally high voltage can damage the unit. (Sensor and transmitter power terminals are rated to 42.4 V dc.) For multichannel installations, see “Multichannel Installations” on page 2-9. The transmitters will accept inputs from a variety of RTD and thermocouple types. Refer to Figure 2-12 on page 2-15 when making sensor connections. 2-12 244-011AB Model 244EC Configuration Interface Use the following steps to wire the transmitter: 1. Connect the positive lead from the power supply to the transmitter terminal marked “+” and the negative lead to the transmitter terminal marked “–” (see Figure 2-11 and Figure 2-13). 2. Tighten the terminal compression screws to ensure adequate contact. No additional power wiring is required. 3. After making connections, recheck the polarity and correctness of connections, then turn the power on. Figure 2-11. Transmitter Field Wiring Diagrams 244-0000A02C Model 244EH Power Supply 644-0000A02D Model 244ER Power Supply Note: Signal loop may be grounded at any point or left ungrounded. Sensor Connections The Models 244E are compatible with a number of RTD and thermocouple sensor types. Figure 2-12 shows the correct input connections to the sensor terminals on the transmitter. To ensure proper sensor connections, anchor the sensor lead wires into the appropriate compression terminals and tighten the screws. RTD or Ohm Inputs The transmitters will accept a variety of RTD configurations, including 2-wire, 3-wire, 4-wire, and compensation loop designs. If the transmitter is mounted remotely from a 3-wire or 4-wire RTD, it will operate within specifications, without recalibration, for lead wire resistances of up to 10 ohms per lead (equivalent to 1,000 feet of 20 AWG wire). In this case, the leads between the RTD and transmitter should be shielded. If using only two leads, both RTD leads are in series with the sensor element, so significant errors can occur if the lead lengths exceed three feet of 20 AWG wire (approximately 0.05 °C/ft). For longer runs, attach a third or fourth lead as described above. 2-13 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Sensor Lead Wire Resistance Effect RTD Input When using a 4-wire RTD, the effect of lead resistance is eliminated and has no impact on accuracy. However, a 3-wire sensor will not fully cancel lead resistance error because it cannot compensate for imbalances in resistance between the lead wires. Using the same type of wire on all three lead wires will make a 3-wire RTD installation as accurate as possible. A 2-wire sensor will produce the largest error because it directly adds the lead wire resistance to the sensor resistance. For 2- and 3-wire RTDs, an additional lead wire resistance error is induced with ambient temperature variations. The table and the examples shown below help quantify these errors. Table 2-1. Examples of Approximate Basic Error Sensor Input Approximate Basic Error 4-wire RTD None (independent of lead wire resistance) 3-wire RTD ± 1.0 Ω in reading per ohm of unbalanced lead wire resistance (Unbalanced lead wire resistance = maximum imbalance between any two leads.) 2-wire RTD 1.0 Ω in reading per ohm of lead wire resistance Examples of Approximate Lead Wire Resistance Effect Calculations Given: Total cable length = 150 m Imbalance of the lead wires at 20 °C = 0.5 Ω Resistance/length (18 AWG Cu) = 0.025 Ω/Ω °C Temperature coefficient of copper (αCu) = 0.0039 Ω/Ω °C Temperature coefficient of platinum (αPt) = 0.00385 Ω/Ω °C Change in Ambient Temperature (∆Tamb) = 25 °C RTD Resistance at 0 °C (Ro) = 100 Ω (for Pt 100 RTD) • Pt100 4-wire RTD: No lead wire resistance effect. • Pt100 3-wire RTD: Imbalance of Lead WiresBasic Error = ----------------------------------------------------------------( α Pt × R o ) ( α Cu ) × ( ∆T amb ) × ( Imbalance of Lead Wires ) Error due to amb. temp. variation = -----------------------------------------------------------------------------------------------------------------------( α Pt ) × ( R o ) Lead wire imbalance seen by the transmitter = 0.5 Ω 0.5 Ω Basic error = --------------------------------------------------------------------------------- = 1.3 °C ( 0.00385 Ω / Ω °C ) × ( 100 Ω ) Error due to amb. temp. var. of ± 25 °C ( 0.0039 Ω / Ω °C ) × ( 25 °C ) × ( 0.5 Ω ) = ------------------------------------------------------------------------------------------------------- = ± 0.13 °C ( 0.00385 Ω / Ω °C ) × ( 100 Ω ) 2-14 • Pt100 2-wire RTD: Lead Wire Resistance Basic Error = ---------------------------------------------------------( α Pt × R o ) ( α Cu ) × ( ∆T amb ) × ( Lead Wire Resistance ) Error due to amb. temp. variation = ---------------------------------------------------------------------------------------------------------------( α Pt ) × ( R o ) Lead wire resistance seen by the transmitter = 150 m × 2 wires × 0.025 Ω/m = 7.5 Ω 7.5 Ω Basic error = -------------------------------------------------------------------------------- = 19.5 °C ( 0.00385 Ω / Ω °C ) × ( 100 Ω ) Error due to amb. temp. var. of ± 25 °C ( 0.0039 Ω / Ω °C ) × ( 25 °C ) × ( 7.5 Ω ) = ------------------------------------------------------------------------------------------------------- = ± 1.9 °C ( 0.00385 Ω / Ω °C ) × ( 100 Ω ) Thermocouple or Millivolt Inputs For integral mounting applications, the thermocouple can be connected directly to the transmitter. If mounting the transmitter remotely from the sensor, use appropriate thermocouple extension wire. Make connections for millivolt inputs with copper wire. Use shielding for long runs of wire. Figure 2-12. Sensor Wiring Diagrams 1 2 3 4 1 2 3 4 2-wire RTD and V 3-wire* RTD and V 1 2 3 4 RTD with** Comp. Loop 1 2 3 4 12 34 4-wire RTD and V T/C and mV 644-0000B01A Model 244E Sensor Connections * Rosemount Inc. provides 4-wire sensors for all single element RTDs. You can use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape. ** The transmitters must be configured for a 3-wire RTD in order to recognize an RTD with a compensation loop. 2-15 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Model 244EH Model 244ER Sensor Terminals 1 2 3 Sensor Terminal 4 Configuration Terminals Failure Mode Switch Failure Mode Switch Power/Configuration Terminals Power Terminal FAILURE MODE The Models 244EH and 244ER features software driven alarm diagnostics and an independent circuit. These features are designed to provide separate backup alarm output in case the microprocessor, electronics, hardware, or software fails. The alarm levels are user selectable using the Failure Mode Switch. The position of the jumper determines the direction in which the output is driven (HI or LO) in case of alarm. The jumper switch feeds into the Digital-to-Analog (D/A) converter, which drives the proper alarm output even if the microprocessor fails. The values to which the transmitter drives its output in failure mode depend on whether it is factory configured to standard or NAMUR-compliant operation. See “Failure Mode” on page A-2 for these parameters. To determine the failure mode configuration of a transmitter, review the low and high alarm levels on the SERVICE menu provided by the configuration software. Changing Switch Positions To change the failure mode on the Model 244EH or 244ER transmitter, follow the steps described below. 1. If the transmitter is mounted in an enclosure, remove the enclosure cover. 2. Locate the orange failure mode switch. The switch is located near the power terminals on the Model 244EH and in the center of the front panel on the Model 244ER (see Figure 2-13). 3. Move the switch to the desired alarm setting. To set the failure mode to high alarm, position the switch toward the “HI” mark on the terminal block; to set the failure mode to low alarm, position the switch in the opposite direction. 4. Replace the enclosure cover (if applicable). Enclosure covers must be fully engaged to meet explosion-proof requirements. 2-16 244-1260B02D, 1105E01B Figure 2-13. Transmitter Power, Sensor, and Configuration Terminals Section 3 Operation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2 Intermittent Sensor Algorithm . . . . . . . . . . . . . . . . . . . . . page 3-5 SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol. Warning If the transmitter is installed in a measurement loop, disconnect power to the transmitter before beginning to set up the Model 244EC Configuration Interface. If the Model 244EC connects to a transmitter while the transmitter is powered in a measurement loop, the Model 244EC will shunt the electrical current, possibly resulting in a dangerous situation within the measurement loop. POWER SUPPLY The dc power supply should provide power with a ripple that is less than two percent of the nominal supply voltage. The total resistance load is the sum of the resistance of the signal leads and the lead resistance of any controller, indicator, or related piece of equipment in the loop. Note that the resistance of intrinsic safety barriers, if used, must be included. Surges/Transients The transmitter will withstand electrical transients of the energy level usually encountered in static discharges or induced switching transients. However, high-energy transients, such as those induced by lightning strikes, welding, heavy electrical equipment, or switch gears, can damage both the transmitter and the sensor. To protect against high-energy transients, install Models 244E into a suitable connection head with the Rosemount Model 470 Transient Protector. The Model 470 prevents damage from transients induced by lightning, welding, heavy electrical equipment, or switching gears. Refer to the Model 470 Transient Protector Product Data Sheet (document number 00813-0100-4191) for more information. 3-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Grounding The transmitter will operate with the current signal loop either floating or grounded. However, the extra noise in floating systems affects many types of readout devices. If the signal appears noisy or erratic, grounding the current signal loop at a single point may solve the problem. The best place to ground the loop is at the negative terminal of the power supply. The transmitter is electrically isolated to 500 V ac rms, so the input circuit also may be grounded at a single point. When using a grounded thermocouple, the grounded junction serves as this point. Do not ground the current signal loop at more than one point. NOTE Do not ground the signal wire at both ends. CONFIGURATION The Models 244EH and 244ER are designed to be configured using a Model 244EC Configuration Interface connected to a Microsoft Windows-compatible PC running the Models 244EH and 244ER Configuration Software program. Configuration parameters include: • Sensor type • Number of wires • 50/60 Hz filter selection • Engineering units • Upper and lower range values • Damping value • Tag • Intermittent Sensor Detect Each configuration parameter is explained in the on-line help provided with the software. To access the on-line help, either click the HELP button on the main configuration window (see Figure 3-1) or choose a topic from the HELP menu. 3-2 Configuring a Single Transmitter NOTE See “Configuration Software” on page 2-9 for instructions on how to install the configuration software. To configure a single Model 244EH or 244ER transmitter, perform the following procedure: 1. Disconnect power to the transmitter if the transmitter is installed in a measurement loop. NOTE Configuring a transmitter while it is powered in a measurement loop could cause the Model 244EC to shunt the current. 2. Set up the transmitter configuration system (see “Model 244EC Configuration Interface” on page 2-11) and open the program. 3. Select READ FROM XMTR from the menu bar to initiate the transmitter configuration. The main configuration window will appear (see Figure 3-1). 244E-244DF01 Figure 3-1. Models 244EH and 244ER Configuration Software Main Configuration Window 4. Set the configuration parameters. To view a complete list of options for each parameter, click the drop-down arrow in any parameter box. For example, on the main configuration screen, click the arrow in the UNITS box to view a list of available units. NOTE The configuration of the Intermittent Sensor Detect feature of the Model 244E Temperature Transmitter with version 5.5.1 software cannot be changed with the Model 244EC version 2.0 or earlier. For more information see Section 4: Maintenance and Troubleshooting. 3-3 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters NOTE Each configuration parameter is explained in detail in the on-line help provided with the software. To access help, click the HELP button on the main configuration window (see Figure 3-1). 5. Click the SEND TO XMTR button to upload configuration information to the transmitter. The software will indicate whether the configuration is successful or unsuccessful. If the configuration succeeds, then go to step Step 6. If the configuration does not succeed, then refer to Section 4: Maintenance and Troubleshooting for a list of possible causes and repeat Step 5 until the transmitter configuration is successful. 6. Click the SAVE TO FILE button to save the configuration information for use with other transmitters. NOTE To ease the process of later finding a specific configuration file, name saved files according to a logical system and preserve the default .244 filename extension. 7. Click the CANCEL button to close the main configuration window. Configuring Several Transmitters Identically To configure several Model 244E transmitters identically, perform the following procedure: 1. Configure a single transmitter according to “Configuring a Single Transmitter” on page 3-3 and save the configuration to a file. 2. Select OPEN from the FILE menu to open the saved configuration file. 3. Connect a new transmitter to the Configuration Interface. 4. Click the SEND TO XMTR button to upload the configuration information to the transmitter. The software will report whether the configuration is successful or unsuccessful. If the configuration succeeds, then go to Step 5. If the configuration does not succeed, then refer to Section 4: Maintenance and Troubleshooting for a list of possible causes and repeat Step 4 until the transmitter configuration is successful. 5. Repeat Steps 3 and 4 until all transmitters are configured. 6. Click the CANCEL button to close the main configuration screen. 3-4 Viewing the Process Variable With version 2.0 and later of the Model 244EC Configuration Interface, users can view the measured temperature (PV) by selecting SERVICE from the menu bar of the main configuration window (see Figure 3-2). In order to view a valid PV, a temperature sensor must be connected to the Model 244E transmitter, and the transmitter must be configured properly for that sensor type. The PV will be automatically updated on the Model 244EC screen approximately two times per second. 244E-244EC01 Figure 3-2. Viewing the Process Variable with the 244EC INTERMITTENT SENSOR ALGORITHM The electronics of the Model 244E transmitter contains an intermittent sensor algorithm that monitors the input signal during operation. The signal diagnostics routine, which occurs at each temperature update (every 500 milliseconds), eliminates output pulsing in an intermittent open sensor condition. Further, it validates the input signal before the digital-to-analog (D/A) conversion takes place. If the process temperature changes, the intermittent sensor algorithm causes the transmitter to respond according to one of the three cases described below. Threshold value is the maximum change in reading (as a percentage of output range) within one update cycle (500 ms). The threshold value of the Model 244E is 2% of output range. 3-5 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Case Examples Case 1: Open Sensor If the algorithm detects an open sensor, the transmitter immediately goes into alarm (high or low, depending on the position of the failure mode switch). Case 2: Temperature Change Greater than the Threshold Value(2% of Output Range) If the algorithm detects a process temperature change (∆T) greater than the threshold value (2 % of the output range), but which is not a true open sensor condition, the transmitter will go into a hold period. During the hold period, the transmitter determines whether or not this temperature measurement is valid by using the three additional measurement points. In the meantime, the output remains unchanged at the initial reading (Time = 0 ms). A) If these next three readings are within the new threshold value (at Time = 500 ms), this measurement is validated. The output changes to reflect this and the transmitter is no longer in a hold period. In this case, the output delay is 1.75 to 2.00 seconds. Step Changes Greater than Threshold Value Input Output without Algorithm Output with Algorithm (Default) 0 500 1000 1500 2000 2500 3000 3500 4000 Time (in Microseconds) B) If the reading drops back within the original threshold value (at Time = 0 ms) during the hold period, the transmitter interprets the reading(s) outside the threshold value as a spike, and the output changes to reflect the latest reading. The transmitter is no longer in a hold period, and the spike is not seen at the output. Changes Greater than Threshold Value Input Output without Algorithm Output with Algorithm (Default) 0 500 1000 1500 2000 2500 3000 3500 4000 Time (in 500 ms increments) C) If any of the next three measurements is outside the new threshold value (at Time = 500 ms), the output remains unchanged at the initial reading (Time = 0 ms). the transmitter remains in a hold period until four consecutive measurements are within the threshold value of the first in the series. 3-6 Step Changes Greater than Threshold Value Input Total of All Step Changes Output without Algorithm Output with Algorithm (Default) 0 500 1000 1500 2000 2500 3000 3500 4000 Time (in 500 ms increments) D) If an open sensor is validated at the end of the first update cycle (Time = 500 ms), the output will go directly to alarm level. The original spike (at Time = 0 ms) will not be seen at the output. Open Sensor Input False Output Output without Algorithm Alarm Output with Algorithm (Default) 0 500 1000 1500 2000 2500 3000 3500 4000 Time (in 500 ms increments) Case 3: Temperature Change Within the Threshold Value (2 % of Range) If the transmitter detects an input change that is within the threshold value, it reports the new value within one output cycle (500 ms). Intermittent Sensor Algorithm and Damping If the transmitter has both intermittent sensor detect and damping enabled, the output reading is calculated by the following formula: 2T – U Damped Value = ( P – N ) × ------------------ + N 2 T + U P = previous damped value N = new sensor value T = damping time constant U = update rate The transmitter outputs the corresponding value on the damping curve within 1.75 to 2.0 seconds and updates the output reading every 500 ms thereafter, according to the damping equation above. At the value to which the damping time constant is set, the transmitter output is at 63% of the input change. 3-7 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Figure 4-1 illustrates an example of intermittent sensor detect with damping enabled. If the temperature undergoes a step change greater than the threshold value, or from 100 degrees to 110 degrees, and the damping is set to 5.0 seconds, the transmitter calculates a new reading every 500 ms using the damping equation, but holds the output at 100 degrees for between 1.75 and 2.0 seconds. Within 1.75 and 2.0 seconds, the transmitter outputs the reading that corresponds to the damping curve at that time (), and continues to calculate and update the output reading every 500 ms thereafter () according to the damping equation. After 5 seconds, the transmitter outputs 106.3 degrees, or 63% of the input change (), and the output continues to approach the input curve according to the equation above. NOTE If the damping time constant is set between 0 and 2 seconds, the transmitter does not report the output change until the intermittent sensor algorithm validates the input signal. After validating the input signal, the transmitter outputs the value that corresponds to the damping curve at that time. 644-644_02A Figure 3-3. Damping Function when Input Change is Greater Than the Threshold Value Intermittent Sensor Detect (Advanced Feature) NOTE The Intermittent Sensor Detect feature is not available when using a Model 244EH with software revision 5.5.1. To determine the software version of a Model 244E temperature transmitter, first connect the transmitter to the Model 244EC configurator, open the Model 244EC software configuration tool, and then choose “service” from the Model 244EC software menu. The Intermittent Sensor Detect feature is designed to guard against process temperature readings caused by intermittent open sensor conditions (an intermittent sensor condition is an open sensor condition that lasts less than 0.7 seconds). By default, the transmitter is shipped with the Intermittent Sensor Detect feature switched ON. In most applications, this is the preferred setting. The Intermittent Sensor Detect feature can be switched ON or OFF with the Model 244EC. The setting of this feature cannot be changed when using a Model 244E with version 5.5.1 software and a Model 244EC version 2.0 or earlier. 3-8 Transmitter Behavior with Intermittent Sensor Detect ON When the Intermittent Sensor Detect feature is switched ON, the transmitter can eliminate the output pulse caused by intermittent open sensor conditions. Process temperature changes (∆T) within 2% of the output range will be tracked normally by the transmitter’s output. A ∆T greater than 2% of the output range will activate the intermittent sensor algorithm. True open sensor conditions will cause the transmitter to go into alarm. Transmitter Behavior with Intermittent Sensor Detect OFF When the Intermittent Sensor Detect feature is switched OFF, the transmitter tracks all process temperature changes, even if they are the consequence of an intermittent sensor. The output delay due to the intermittent sensor algorithm will be eliminated. Implementation The Intermittent Sensor Detect feature can be turned ON or OFF using a Model 244E transmitter with software version 5.4.1 or earlier with the Model 244EC software configuration tool when the transmitter is connected to the Model 244EC Configurator. Turning the Intermittent Sensor Detect feature OFF does not affect the time needed for the transmitter to output the correct alarm signal after detecting a true open sensor condition. However, the transmitter may briefly output a false temperature reading for less than 0.5 seconds in either direction (see Figure 3-4) up to100% of output range. Figure 3-4. Open Sensor Response (Three Cases) 20 High Alarm 15 Normal open sensor responses A false temperature output in either direction up to the threshold value (100 % of output range if Intermittent Sensor Detect is OFF) is possible when an open sensor condition is detected. 10 5 644-644_03 Transmitter Output (mA) 25 0 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 Time (seconds) Unless rapid response rate is necessary, the suggested setting of the Intermittent Sensor Detect mechanism is ON. 3-9 Section 4 Maintenance and Troubleshooting Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 SAFETY INFORMATION Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the safety messages listed at the beginning of each section before performing an operation preceded by this symbol. Warning • Failure to follow these installation guidelines could result in death or serious injury. • To clarify error messages that do not appear in this section, contact one of the technical support managers listed at the beginning of this manual. To determine the software version of a Model 244E temperature transmitter, first connect the transmitter to the Model 244EC configurator, open the 244EC software configuration tool, and then choose “Service “from the 244EC software menu. Model 244EH software version 5.5.1 The configuration of the Intermittent Sensor Detect feature of the Model 244E Temperature Transmitter with version 5.5.1 or greater software cannot be changed with the Model 244EC version 2.0.0 or earlier. If you attempt to change the configuration of this feature and then click the SEND TO XMTR button, the following screen will appear. SCRNDUMP-244E-STATUS TROUBLESHOOTING 4-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters The “Information Transmitter UNSUCCESSFUL” message appears because the transmitter did not accept the change made in the Intermittent Sensor Detect field. However, any other configuration changes sent at the same time as the Intermittent Sensor Direct change will be sent successfully. These other configuration changes can be verified by clicking on the READ XMTR button. TABLE 4-1. Models 244EH and 244ER Troubleshooting Chart Error Message Cause and Possible Solutions Cannot Open 244E Communications Device Driver Cannot print The Models 244EH and 244ER Configuration Software is not working properly. Reinstall the software. Computer cannot find or does not recognize a printer connected to it. Verify that the computer is connected to a suitable printer. The disk is write-protected or full. Verify that the disk is not write-protected and that there is sufficient free space available. The file’s format may have been corrupted. Try reading a backup of the file. The disk may have been corrupted or the filename is not valid. Try saving under a different filename. The transmitter did not respond to the inquiry made by the software. Verify all connections in the configuration system. Verify that the transmitter is functional. See “Model 244EH software version 5.5.1” on page 4-1. Some configuration information was not properly transmitted from the configuration program to the transmitter. Verify all connections in the configuration system. The entered values are not within the capabilities of the transmitter. Check the transmitter specifications, then adjust the range and damping values as necessary. The file is not readable by the configuration software. Try another file. The configuration software did not connect to a transmitter. Verify all connections in the configuration system. The battery for the configuration interface is running low on voltage. Replace the battery. Cannot write to Error reading Error writing to Field device did not respond Information transfer UNSUCCESSFUL Invalid user entry Is not a proper 244E config file No response from transmitter WARNING—Battery low indication received 4-2 Appendix A Reference Data Transmitter Specification . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-6 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-9 TRANSMITTER SPECIFICATION Inputs User selectable using the Model 244EC Configuration Interface and the Models 244EH and 244ER configuration software; sensor terminals rated to 42.4 V dc. See Table A-2 on page A-3. Output Two-wire 4–20 mA, linear with temperature for RTDs and thermocouples, and linear with input for millivolts and ohms Isolation Input to output isolation tested up to 500 V ac rms (707 V dc) at 50/60 Hz Power Supply External power supply required. The transmitters operate on 12.0 to 42.4 V dc terminal voltage. Transmitter power terminals rated to 42.4 V dc. Load Limitations Maximum Load = 43.5 3 (Supply Voltage – 12.0) 4–20 mA dc 1322 1000 750 500 Operating Region 250 0 10 12.0 20 30 40 42.4 244-24401A Load (Ohms) Functional Supply Voltage (V dc) Ambient Temperature Limits Operating Storage –40 to 85 °C (–40 to 185 °F) –50 to 120 °C (–58 to 248 °F) A-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Failure Mode The values that the transmitter drives its output to in failure mode depend on whether it is factory configured to standard or NAMUR-compliant operation. The values for standard and NAMUR-compliant are as follows: TABLE A-1. Operation Parameters Standard Linear Output: Fail High: Fail Low: NAMUR-Compliant 3.9 ≤ I ≤ 20.5 mA 21 ≤ I ≤ 23 mA (default) I ≤ 3.75 mA 3.8 ≤ I ≤ 20.5 mA 21 ≤ I ≤ 23 mA (default) I ≤ 3.6 mA Humidity Limits 0 to 99% relative humidity, non-condensing Turn-on Time Performance within specifications is less than 5.0 seconds after power is applied to the transmitter Update Time Approximately 0.5 seconds Performance The Models 244EH and 244ER maintain a specification conformance of at least 3s. Stability ±0.1% of span or 0.1 °C, whichever is greater, over 12 month period Power Supply Effect Less than ±0.005% of span per volt Vibration Effect The transmitters tested to the following specifications with no effect on performance: Frequency Vibration 10 to 60 Hz 60 to 2000 Hz 0.21 displacement 3 g peak acceleration CE Electromagnetic Compatibility Compliance Testing The Models 244EH and 244ER meet all requirements listed under IEC 61326: Amendment 1, 1998. A-2 Accuracy TABLE A-2. Model 244E Input Options and Accuracy. Sensor Options Sensor Reference Input Ranges 2-, 3-, 4-wire RTDs Pt 100 IEC 751, 1995 (α = 0.00385) Pt 100 JIS 1604, 1981 (α = 0.003916) Pt 200 IEC 751, 1995 (α = 0.00385) PT 500 IEC 751, 1995 (α = 0.00385) Pt 1000 IEC 751, 1995 (α = 0.00385) Ni 120 Edison Curve No. 7 Cu 10 Edison Copper Winding No. 1 Thermocouples(2) Type B(3) NIST Monograph 175, IEC 584 Type E NIST Monograph 175, IEC 584 Type jJ NIST Monograph 175, IEC 584 Type K NIST Monograph 175, IEC 584 Type N NIST Monograph 175, IEC 584 Type R NIST Monograph 175, IEC 584 Type S NIST Monograph 175, IEC 584 Type T NIST Monograph 175, IEC 584 DIN Type L DIN 43710 DIN Type U DIN 43710 Type ASTME 988-96 W5Re/W26Re Millivolt Input 2-, 3-, 4-wire Ohm Input Recommended Min. Span(1) Accuracy (whichever is greater) °C –200 to 850 –200 to 645 –200 to 850 –200 to 850 –200 to 300 –70 to 300 –50 to 250 °F –328 to 1562 –328 to 1093 –328 to 1562 –328 to 1562 –328 to 572 –94 to 572 –58 to 482 °C 10 10 10 10 10 10 10 °F 18 18 18 18 18 18 18 0.05% of span + 0.15 °C or 0.2 °C 0.05% of span + 0.15 °C or 0.2 °C 0.01% of span or 0.4 °C 0.01% of span or 0.3 °C 0.01% of span or 0.3 °C 0.01% of span or 0.2 °C 0.5% of span or 1.5 °C 100 to 1820 –50 to 1000 –180 to 760 –180 to 1372 –200 to 1300 0 to 1768 0 to 1768 –200 to 400 –200 to 900 –200 to 600 0 to 2000 212 to 3308 –58 to 1832 –292 to 1400 –292 to 2502 –328 to 2372 32 to 3214 32 to 3214 –328 to 752 –328 to 1652 –328 to 1112 32 to 3632 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 40 0.2% of span or 1.0 °C 0.1% of span or 0.5 °C 0.1% of span or 0.5 °C 0.1% of span or 1.0 °C 0.1% of span or 1.0 °C 0.1% of span or 1.0 °C 0.1% of span or 1.0°C 0.1% of span or 0.5 °C 0.1% of span or 0.5 °C 0.1% of span or 0.5 °C 0.1% of span or 1.0 °C –10 to 100 mV 0 to 2000 ohms 3 mV 20 ohm 0.025 mV + 0.003% of span 0.75 Ω + 0.03% of span (1) No minimum or maximum span restrictions within the input ranges. Recommended minimum span will hold noise within accuracy specification with damping at zero seconds. (2) Total digital accuracy for thermocouple measurement: sum of digital accuracy +0.5 °C (cold junction accuracy) (3) Accuracy for NIST Type B thermocouple is ±3.0 °C from 100 to 300 °C. When using a Pt 100 (α = 0.00385) sensor input with a 75 to 150 °C range, the accuracy will be 0.05% of span + 0.15 °C or 0.20 °C, whichever is greater. Sample Calculation:[0.0005 (150-75) + 0.15] = 0.19 °C, which is less than 0.20 °C, so the accuracy equals 0.20 °C. A-3 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Ambient Temperature Effect Transmitters can be installed in locations where the ambient temperature is between –40 and 85 °C (–40 and 185 °F). At the factory, each transmitter is individually characterized over this ambient temperate range. This special manufacturing technique is accomplished through hot and cold temperature profiling with individual adjustment factors programmed into each transmitter. The transmitters automatically adjust for component temperature drift caused by changing environmental conditions. TABLE A-3. Models 244E Ambient Temperature Effects per 1 °C (1.8 °F) Sensor Options(1) 2-, 3-, 4-wire RTDs PT 100 (α = 0.00385) Pt 100 (α = 0.003916) Pt 200 Pt 500 Pt 1000 Ni 120 Cu 10 Thermocouples Type B (100 °C ≤ reading < 300 °C) (300 °C ≤ reading < 1000 °C) (reading ≥ 1000 °C) Type E Type J, K, DIN L Type N Type R, S (reading < 200 °C) (reading ≥ 200 °C) Type T, DIN U Type W5Re/W26Re Millivolt Input 2-, 3-, 4-wire Ohm Fixed Value % of reading % of Span (if reading > 0) (if reading is < 0) 0.003 °C 0.003 °C 0.004 °C 0.003 °C 0.003 °C 0.003 °C 0.03 °C — — — — — — — — — — — — — — +0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.064 °C 0.040 °C 0.014 °C 0.005 °C 0.006 °C 0.007 °C 0.023 °C 0.016 °C 0.007 °C 0.023 °C 0.016°C 0.0005 mV 0.0084 Ω –0.011 –0.025 — –0.00043 –0.00054 –0.00036 –0.0036 — — –0.0036 — — — –0.0043 –0.0025 — — — –0.043 — — — — 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span 0.001% of span — — 0.001% of span 0.001% of span (1) Change in ambient is with reference to the calibration temperature of the transmitter 68 °F (20 °C) from factory. When using a Type J thermocouple with a –50 °C to 600 °C temperature range at an ambient temperature of 60 °C and a reading of –25 °C, the ambient temperature effect according to °C is: [fixed value (a) + (% of reading (b) 3 reading) + (% of span (c) 3 span)] = [0.006 + (– 0.000025 3 (–25)) + (0.00001 3 650)] = 0.013 °C per °C. With the ambient temperature 40 °C above reference condition temperature, the total ambient temperature effect is: 40 3 0.013 = 0.52 °C. When using a Type J thermocouple with a –50 °C to 600 °C temperature range at an ambient temperature of 60 °C and a reading of 525 °C, the ambient temperature effect according to °C is:[fixed value (a) + (% of reading (b) 3 reading) + (% of span (c) 3 span)] = [0.006 + (0.0000054 3 525) + (0.00001 3 650)] = 0.015 °C per °C. With the ambient temperature 40 °C above reference condition temperature, the total ambient temperature effect is: 40 3 0.015 = 0.6 °C. The worst case error would be: Reference Accuracy + CJC Accuracy + Temp Effects = 0.65 °C + 0.5 °C + 0.52 °C = 1.67 °C. Total Probable Error: 0.65 2 + 0.5 2 + 0.52 2 = 0.97°C A-4 Physical Electrical Connections Power and Sensor Terminals Model 244EH Compression screws permanently Clips permanently fixed to fixed to terminal block terminal block Model 244ER: Compression screw permanently Clips permanently fixed to fixed to front panel front panel WAGO® spring clamp terminals are optional (option code G5) Materials of Construction Construction Material for the Electronics Housing and Terminal Block Model 644H Model 644R: Noryl® glass reinforced Lexan® polycarbonate Mounting The Model 244EH installs in a connection head or universal head mounted directly on a sensor assembly, apart from a sensor assembly using a universal head, or to a DIN rail using an optional mounting clip. The Model 244ER mounts directly to a wall or to a DIN rail. Weight Code Options Add(1) Model 244EH J5, J6 Model 644R Head Mount Universal Head Rail Mount 78 (2.75) 520 (18.43) 173 (6.10) (1) All weights are in grams (ounces). Enclosure Ratings Option codes J5 and J6 are NEMA 4X, IP66, and IP68. Option code J6 is CSA Enclosure Type 4X Model 244EC Configuration Interface Power Supply 9 V dc battery or wall adapter Output voltage rating: Output current rating: Connector: 8 to 12 V dc 100 mA minimum 3.5 mm diameter male plug, positive tip, negative sleeve To meet CSA ordinary location approval requirements, the wall power adapter must be CSA listed with a Class 2 output. To meet FM ordinary location approval requirements, the wall power adapter must be listed by a Nationally Recognized Test Laboratory (such as FM or UL) with a Class 2 output. Ambient Temperature Limits 32 to 104 °F (0 to 40 °C) Humidity Limits 0 to 99% relative humidity, non-condensing A-5 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters ORDERING INFORMATION TABLE A-4. Model 244EH and 244ER Temperature Transmitter Ordering Information • = Available — = Not available Model Product Description 244EH 244ER Head Mount Temperature Transmitter Rail Mount Temperature Transmitter Code Hazardous Area Certifications E5 I5 K5 I6 C6 N1 ED I1 E7 N7 I7 NA Head Mount Rail Mount • — — • Enclosure Purchase Required? Head Mount Rail Mount Yes No* Yes No* Yes Yes Yes No* Yes Yes No* No* • • • • • • • • • • • • — • — • — — — • — — • • FM Explosion-Proof Approval FM Intrinsic Safety and Non-Incendive Approval FM Intrinsic Safety, Non-Incendive, and Explosion-Proof Approval Combination CSA Intrinsic Safety and Non-Incendive Approval CSA Intrinsic Safety, Non-Incendive, and Explosion-Proof Approval Combination CENELEC/BASEEFA Type n Approval CENELEC/KEMA Flameproof Approval CENELEC/BASEEFA Intrinsic Safety Approval SAA Flameproof Approval. Consult factory for availability. SAA Type N Approval. Consult factory for availability SAA Intrinsic Safety Approval. Consult factory for availability. No Approval * Transmitters with intrinsic safety approvals can be ordered without enclosures. However, to meet intrinsic safety requirements, the transmitter must be installed in an enclosure with IP20 or higher rating. Model 244EH transmitters ordered with enclosure options J5 or J6 meet this requirement. Code X1 X2 X3 Options Assembly Options (Model 244EH Only) Assemble Transmitter to a Sensor Assembly (hand tight, Teflon® (PTFE) tape where appropriate, fully wired) Assemble Transmitter to a Sensor Assembly (hand tight, no Teflon (PTFE) tape, unwired) Assemble Transmitter to a Sensor Assembly (wrench tight, Teflon (PTFE) where appropriate, fully wired) Note: If ordering X1, X2, X3, specify the same code on the sensor model number. Option codes X1 and X3 are not available with CSA Approvals (Hazardous Area Certifications C6 or I6) Enclosure Options Threaded Style Temperature Sensor Users (Americas and Asia Pacific) Remote/Integral Mount J6 Universal Head (Junction Box), Aluminum Alloy with 2-in. SST Pipe Bracket (M20 Entries) DIN Plate Style Temperature Sensor Users (EMEA-Europe, Middle East, and Africa) Remote Mount J5 Universal Head (Junction Box), Aluminum Alloy with 2-in. SST Pipe Bracket (M20 Entries) J6 Universal Head (Junction Box), Aluminum Alloy with 2-in. SST Pipe Bracket (1/2–14 NPT Entries) Integral Mount *****Order connection head through Volume 2 of the Rosemount Temperature Sensor and Accessories Product Data Sheet (document number 00810-0101-2654) sensor model number***** Configuration Options A1 Analog Output Levels Compliant with NAMUR-Recommendations NE 43:June 1997 CN Analog Output Levels Compliant with NAMUR-Recommendations NE 43: June 1997: Alarm Configuration Low F6 60 Hz Line Voltage Filter Calibration Options C4 5-Point Calibration. Use Q4 option to generate a calibration certificate Q4 Calibration Certificate. 3-Point standard; use C4 with Q4 option for a 5-point calibration certificate. Accessory Options (Model 244EH only) G1 External Ground Screw. Only available with enclosure options J5 or J6. G2 Cable Gland. Only available with option code J5. G3 Cover Chain. Only available with enclosure options J5 or J6. Not available with LCD meter option code M5. G5 WAGO Spring Clamp Terminals Typical Model Number – Americas and Asia Pacific: 244EH E5 X1 J6 Typical Model Number – Europe, Middle East, Africa: 244EH ED X1 A-6 F6 • • • — — — • — • • — — • • • • • • • • • • • • • • — — — — TABLE A-5. Model 244EC Configuration Interface Ordering Information • = Available — = Not available Model Product Description 244EC Model 244EC Configuration Interface Hardware and Software Typical Model Number: 244EH • 244EC TABLE A-6. Transmitter Accessories Part Description Aluminum Allow Universal Head, Standard Cover—M20 Entries Aluminum Allow Universal Head, Standard Cover—1/2-14 NPT Entries Ground Screw Assembly Kit Models 244EH and 244ER Configuration Software (Four 3.5” Diskettes) Black MINIGRABBER™ Configuration Lead Red MINIGRABBER Configuration Lead Universal Clip for Rail or Wall Mount (Model 244ER only) Kit, Hardware for Mounting a Model 244EH to a DIN rail (includes clips for symmetrical and asymmetrical rails) Kit, Hardware for Retrofitting a Model 244EH in an existing Threaded Sensor Connection Head (former option code L1) 24 Inches of Symmetric (Top Hat) Rail 24 Inches of Asymmetric (G) Rail Ground Clamp for symmetric or asymmetric rail End Clamp for symmetric or asymmetric rail Blank Transmitter Configuration Labels (sheet of 48) Snap Rings Kit (used for assembly to DIN sensor) Part Number 00644-4420-0002 00644-4420-0001 00644-4431-0001 00244-3401-0003 C539920001 C539920002 03044-4103-0001 00644-5301-0010 00644-5321-0010 03044-4200-0001 03044-4201-0001 03044-4202-0001 03044-4203-0001 00644-5154-0001 00644-4432-0001 A-7 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters Ordering Flameproof and Explosion-proof Approvals for Temperature Assemblies Both flameproof and explosion-proof protection depend on the enclosure type. Compliance with flameproof and explosion-proof approvals requires an appropriately approved assembly, including the sensor. The Model 244EH requires an appropriate enclosure for approved use in locations requiring flameproof or explosion-proof installations. Orders that include enclosure options J5 or J6 must be ordered from the Model 244EH ordering information table. When ordering a complete DIN style assembly, select the appropriate connection head from Volume 2 of the Rosemount Temperature Sensors and Accessories PDS (document number 00813-0101-2654). Standard Configuration Unless specified, transmitter will be shipped as follows: Standard Configuration(1) Sensor Type: 4 mA Value: 20 mA Value: Damping: Failure Mode: LIne Voltage Filter: Tag RTD, PT 100 (α = 0.00385, 4-wire) 0 °C 100 °C 5 seconds High/Upscale 50 Hz See “Tagging” below (1) All standard configuration settings may be changed in the field with the Model 244EC Configuration Interface. Custom Configuration The transmitter can be ordered with custom configuration. Use Table A-7 to determine the requirements when specifying the custom configuration. TABLE A-7. Custom Configuration Requirements/Specification. Option Code Requirements/Specification A1: NAMUR-compliant CN: NAMUR-Compliant, Low Alarm C4: Five Point Calibration See Table A-1 on page A-2 See Table A-1 on page A-2 Will include five-point calibration at 0, 25, 50, 75, and 100% analog and digital output points. Use with Rosemount Calibration Certificate Q4. Calibrated to a 60 Hz line voltage filter instead of the standard 50 Hz filter F6: 60 Hz Line Filter Tagging Hardware Tag • No charge • Tagged in accordance with customer requirements • Tags are adhesive labels • Permanently attached to transmitter • Character height is 1 /16-in (1.6 mm) A-8 Software Tag • The transmitter can store up to 30 characters in its memory • Transmitter can be ordered with different software and hardware tags • If the software tag characters are not specified, the software tag will default to the first 30 characters of the hardware tag. DIMENSIONAL DRAWINGS Transmitter Model 244ER Model 244EH Shown with Standard Compression Screw Terminals 60 (2.4) 33 (1.3) Sensor Terminals WAGO® Spring Clamp Sensor Terminals Communication Terminals Power Terminals Failure Mode Switch Power Terminals 33 (1.30) 644-1360B02A 24 (1.0) 104 (4.1) 36 (1.4) 60 (2.4) 33 (1.3) Standard Sensor Terminals 24 (1.0) Communication Terminals Failure Mode Switch Power Terminals 34 (1.33) 644-1360A02A 82 (3.2) 644-1105E01A. 1101A01A Shown with WAGO® Spring Clamp Terminals Dimensions are in millimeters (inches) Enclosure and Model 244EC Configuration Interface Integral DIN Style Sensor Connection Head(2) Model 244EC Configuration Interface 112 (4.41) 96 (3.76) Label 0.61 m (2 ft) Configuration Leads 104 (4.09) 95 (3.74) 114 (4.5) 78 (3.06) 75 (2.93) 38 (1.5) 84 (3.3) 100 (3.93) 1.83 m (6 ft) Ribbon Cable SST “U” Bolt Mounting, 2-inch Pipe Dimensions are in millimeters (inches) (1) A “U” Bolt is shipped with each universal head unless assembly option code X1, X2, or X3 is ordered. However, since the head can be integrally mounted to the sensor, it may not need to be used. (2) Note: The DIN Style Integral sensor connection head is only available through Volume 2 of the sensors product data sheet. A-9 644-4420A02A, 4410AO1A, 3300A01A Threaded-Sensor Universal Head (option code J5 or J6)(1) Appendix B Approvals Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 Hazardous Locations Installations . . . . . . . . . . . . . . . . . . page B-1 Locations Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2 Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-4 SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Please refer to the following safety messages before performing an operation preceded by this symbol. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any of the other labeled approval types. To ensure this, the approval label should be permanently marked to distinguish the used from the unused approval type(s). HAZARDOUS LOCATIONS INSTALLATIONS The Models 244E are available with circuitry that is suitable for intrinsically safe operation. The Model 244EH is available with optional explosion-proof enclosures and can be specified for non-incendive operation. Individual transmitters are clearly marked with a tag indicating the approvals they carry. To maintain certified ratings for installed transmitters, they must be installed in accordance with all applicable installation codes and approval drawings. Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certification. IMPORTANT Once a device labeled with multiple approval types is installed, it should not be reinstalled using any of the other labeled approval types. To ensure this, the approval label should be permanently marked to distinguish the used from the unused approval type(s). B-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters LOCATIONS CERTIFICATIONS Factory Mutual (FM) Approvals E5 Explosion-Proof for Class I, Division 1, Groups B, C, and D. Dust-Ignition Proof for Class II, Division 1, Groups E, F, and G. Dust-Ignition Proof for Class III, Division 1 hazardous locations when installed in accordance with Rosemount Drawing 00644-1049. Non-Incendive for Class I, Division 2, Groups A, B, C, and D. Ambient temperature limits: –50 to 85 °C. Conduit seal not required for compliance with NEC 501-5a(1). Temperature Code T5 (Tamb = 85 °C) NOTE: Approval E5 is only available with 244EH option codes J5 and J6. I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F, G; Non-incendive for Class I, Division 2, Groups A, B, C, D. Ambient temperature limits: –50 to 60 °C when installed in accordance with Rosemount Drawing 00644-0009. FM Entity Parameters: See installation drawing identified on the transmitter approval label and Appendix C: Models 644 and 244E Temperature Transmitters Manual Supplement for entity parameters. K5 Combination of E5 and I5 NOTE: Approval K5 is only available with Model 244EH option codes J5 and J6. Canadian Standards Association (CSA) Approvals I6 Intrinsically safe for Class I, Division 1, Groups A, B, C, and D when connected in accordance with Rosemount drawing 00644-1064 (see Appendix C: Models 644 and 244E Temperature Transmitters Manual Supplement for connection parameters). C6 Combination of I6 and the following: Explosion-Proof for Class I, Division 1, Groups C and D. Dust-ignition proof for Class II, Division 1, Groups E, F, and G. Dust-ignition proof for Class III, Division 1 hazardous locations when installed in accordance with Rosemount Drawing 00644-1059. Suitable for Class I, Division 2, Groups A, B, C, and D (must be installed in a suitable enclosure). NOTE: Approval C6 is only available with Model 244EH option code J6. B-2 KEMA Approvals ED ATEX II 2 G Flameproof (Zone 1) (Model 244EH only) EEx d IIC T6 (Tamb = –40 to 65 °C). NOTE: Flameproof certification is only available as a complete assembly with Rosemount universal head – option codes J5 or J6. British Approvals Service for Electrical Equipment in Flammable Atmospheres (BASEEFA) Approvals I1 ATEX II 1 G Intrinsically Safe Operation (Zones 0) EExia IIC T6 (Tamb = –60 to 40 °C) EExia IIC T4 (Tamb = –60 to 80 °C) Entity Parameters: See appropriate approval certificate and Appendix C: Models 644 and 244E Temperature Transmitters Manual Supplement for entity parameters. Special Conditions for Safe Use (X): The transmitter must be installed so that its external terminals and communication pins are protected to at least IP20. N1 ATEX II 3 G Type ‘nL’ Operation Non-Incendive Approval (Zone 2 only) Ex nL IIC T5 (Tamb = 70 °C) (Type ‘nL’ certification is only available as a complete assembly with the Rosemount universal head, thermometer, and thermowell.) Standard Australia Quality Assurance Service (SAA) NOTE Consult factory for SAA availability. I7 Intrinsic Safety, Ex ia IIC T6 (Tamb = –40 to 40 °C) Ex ia IIC T4 (Tamb = –40 to 70 °C) Entity Parameters: See appropriate approval certificate Special Conditions for Safe Use (X): The transmitter must be installed so that its external terminals and communication pins are protected to at least IP20. B-3 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters N7 Type N Approval, Ex n IIC T5 (Tamb = 70 °C) Special Conditions for Safe Use (X): The assembly must be installed such that its external terminals and communication pins are protected to at least the requirements of IP54. E7 Flameproof Approval (Model 244EH only) Ex d IIC T6 NOTE: Flameproof certification is only available as a complete assembly with Rosemount universal head – option codes J5 or J6. Gostandart Tested and approved by the Russian Metrological Institute GOSTANDART. The Model 244EC Configuration Interface is approved for Factory Mutual (FM) and Canadian Standards Association (CSA) Ordinary Locations INSTALLATION DRAWINGS The installation guidelines presented by the drawings must be followed in order to maintain certified ratings for installed transmitters. Rosemount Drawing 00644-1064, 1 Sheet, Canadian Standards Association Intrinsic Safety Installation Drawing Rosemount Drawing 00644-1059, 1 Sheet; Canadian Standards Association Explosion-Proof Installation Drawing Rosemount Drawing 00644-0009, 1 Sheet Factory Mutual Intrinsic Safety Installation Drawing Rosemount Drawing 00644-1049, 1 Sheet; Factory Mutual Explosion-proof Installation Drawing IMPORTANT Once a device labeled with multiple approval types is installed, it should not be reinstalled using any of the other labeled approval types. To ensure this, the approval label should be permanently marked to distinguish the used from the unused approval type(s). B-4 Figure B-1. Canadian Standards Association (CSA) Intrinsic Safety Installation Drawing 00644-1064, Rev. AB B-5 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters 644-1059A01A Figure B-2. Canadian Standards Association (CSA) Explosion-Proof Installation Drawing 00644-1059, Rev. AA B-6 644-0009A01A Figure B-3. Factory Mutual (FM) Intrinsic Safety Installation Drawing 00644-0009, Rev. AA B-7 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters 644-1049A01A Figure B-4. Factory Mutual (FM) Explosion-Proof Installation Drawing 00644-1049, Rev. AB B-8 Appendix C Models 644 and 244E Temperature Transmitters Manual Supplement Old Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-2 New Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-4 This manual supplement is intended to indicate the primary differences between the old and new Models 644 and 244E. These differences are as follows: • Transmitter design • Sensor Wiring Diagrams • Special Mounting Considerations • Specifications C-1 Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters OLD TRANSMITTER OLD TRANSMITTER Transmitter Design Models 644H and 244EH Models 644R and 244ER Two Mounting Holes Sensor Wiring Diagrams 1 2 34 2-wire RTD and V 1 2 3 4 1 2 3 4 1 2 3 4 3-wire * RTD with** 4-wire RTD Comp. RTD and V Loop and V 644-0000B01B Models 644 and 244E 12 3 4 T/C and mV * Rosemount Inc. provides 4-wire sensors for all single element RTDs. You can use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape. ** The transmitters must be configured for a 3-wire RTD in order to recognize an RTD with a compensation loop. Special Mounting Considerations Mounting a Model 644H to a DIN Rail G-Rail Top Hat Rail 644-5301B01B,D01B 1. Assemble the appropriate rail clip (part number 00644-5301-0001). 2. Attach the transmitter to a rail or panel. 3. Attach the thermowell to the pipe or process container wall and attach sufficient lengths of sensor lead wire. Tighten the connection head cover. 4. Run the sensor lead wires from to the sensor and set the transmitter failure mode switch. 5. Attach the sensor and power leads to the transmitter. Kit includes replacement bracket and screw C-2 644-644-5051A01A Use with an Existing Threaded Sensor Connection Head To mount the Models 644H and 244EH in an existing L1 connection head, assemble the Model 644H retrofit kit (part number 00644-5321-0001) to the transmitter as shown. Then mount the assembly in the connection head. NEW TRANSMITTER NEW TRANSMITTER Transmitter Design Models 644H and 244EH Models 644R and 244ER 644, 244-1360A02B Captive Mounting Screws and Springs Hole in Middle of Transmitter Meter Connector (Model 644H only) Sensor Wiring Diagrams 1 2 34 2-wire RTD and V 1 2 34 1 2 3 4 644-0000B01C Models 644 and 244E 1 23 4 1 234 3-wire * RTD with** 4-wire RTD Comp. RTD and V Loop and V T/C and mV * Rosemount Inc. provides 4-wire sensors for all single element RTDs. You can use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape. ** The transmitters must be configured for a 3-wire RTD in order to recognize an RTD with a compensation loop. Use with an Existing DIN Plate Style Sensor 1. Secure the bottom of the mounting screw sleeve with pliers. Remove the mounting screws and springs. 2. Once the springs are removed, use the new transmitter mounting screws to assembly the transmitter to the DIN plate and connection head. (Optional snap rings (part number 00644-4432-0001) are available to ease installation to the existing DIN plate style sensor.) SENSORS-0000A02B Special Mounting Considerations Mounting Springs and Screws Mounting Screw Sleeves HART Communicator (Model 644H only) Existing Threaded Sensor Connection Head Model 644H or Model 244EH Kit includes replacement bracket and screw To guarantee proper transmitter functionality and communication, your Model 275 HART Communicator should contain device revision Dev v5 DD v2 or higher. To check software device revision, 1. Turn on the communicator. 2. Select 1 Off-line, 1 New Configuration, Rosemount, 644 Temp If you do not have this device revision, contact your local Rosemount representative for information on receiving an upgrade. C-3 644-644-5321A01A, Use with an Existing Threaded Sensor Connection Head To mount the new Models 644H or 244EH to the existing threaded sensor connection head (former option code L1), order the models 644H and 244EH retrofit kit (part number 00644-5321-0010). The fit includes a new mounting bracket and all associated hardware necessary to facilitate the installation of the Models 644H and 244EH into the existing head. Rosemount Models 244EH and 244ER PC-Programmable Temperature Transmitters SPECIFICATIONS Old New BASEFFA(1) Intrinsically Safe Installation Entity Parameters: Power Loop Group II C Zones 0 and 1 Sensor Umax:in Imax:in Wmax:in Ceq Li Uo Io Po Cable Load Co (µF) Lo (mH) 30 V dc 200 mA 1.0 W 30 V dc 200 mA 1.0 W 0.67 W • T5 (– 40 ≤ Ta ≤ 40 °C) • • T5 (– 60 ≤ Ta ≤ 40 °C) • T6 (– 60 ≤ Ta ≤ 40 °C) • T4 (– 40 ≤ Ta ≤ 80 °C) • • T4 (– 60 ≤ Ta ≤ 80 °C) • T5 (– 60 ≤ Ta ≤ 50 °C) 13.4 nF 0 µH 24.2 V dc 33 mA 0.2 W IIC 0.2 31 IIB 0.6 93 10 nF 0 µH 13.6 V dc 80 mA 0.08 W IIC 0.7 5 IIA 1.6 248 IIB 5.1 23 IIA 18.5 48 Special Conditions for Safe Use: The apparatus must be installed such that its external terminals and Special Conditions for Safe Use: The apparatus must be installed in an enclosure which the communication pins are protected to at least IP20. affords it a degree of protection of at least IP20. Non-metallic enclosures must have a surface resistance of less than 1 GΩ, light alloy or zirconium enclosures must be protected from impact and friction when installed. CSA(2) Intrinsically Safe Installation Connection Parameters: Class I Div. 1 Groups A, B, C, and D T5 (– 50 ≤ Ta ≤ 60 °C) • 30 V or less, 330 ohms or more T6 (– 50 ≤ Ta ≤ 40 °C) • 30 V or less, 340 ohms or more • 28 V or less, 300 ohms or more T5 (– 50 ≤ Ta ≤ 60 °C) • 28 V or less, 300 ohms or more • 25 V or less, 200 ohms or more • 25 V or less, 240 ohms or more • 22 V or less, 180 ohms or more • 22 V or less, 190 ohms or more T4 (– 50 ≤ Ta ≤ 80 °C) • 30 V or less, 330 ohms or more • 28 V or less, 250 ohms or more • 25 V or less, 240 ohms or more • 22 V or less, 190 ohms or more Class I Div. 1 Groups C and D T4 (– 50 ≤ Ta ≤ 80 °C) • 30 V or less, 150 ohms or more • 30 V or less, 230 ohms or more • 28 V or less, 200 ohms or more • 25 V or less, 160 ohms or more Factory Mutual(3) Intrinsically Safe Installation Entity Parameters: Power Loop Class I, II, and III Div. 1 Groups A, B, C, D, E, F, and G Sensor Vi Ii Pi 30 V dc 250 mA 1.0 W • T5 (– 50 ≤ Ta ≤ 60 °C) Ci Li Vt It Po Ca La 0.008 µF 0 µH 10.7 V dc 15.3 mA 0.04 W 2.23 µF 140 mH 30 V dc 240 mA 1.0 W 0.67 W • • T5 (– 50 ≤ Ta ≤ 40 °C) • T6 (– 50 ≤ Ta ≤ 40 °C) • • T4 (– 50 ≤ Ta ≤ 80 °C) • T5 (– 50 ≤ Ta ≤ 50 °C) 0.010 µF 0 µH 13.6 V dc 22 mA 0.11 W 0.8 µF 60.0 mH (1) For more information see approval certificate, Old: Model 644H: 95C2010X, Model 244E: 95C2019X; New: Model 644H: BAS00ATEX1033X, Model 244E: BAS00ATEX1034X (2) For more information see Rosemount drawing 00644-1040, Rev. B (old) and 00644-1064, Rev AB (new). (3) For more information see Rosemount drawing 00644-1056, Rev. B (old) and 00644-0009, Rev AA (new) C-4 Index A H Alarm see Failure mode Ambient Temperature . . . . . . . . A-4 Approvals . . . . . . . . . . . . . . . . . B-1 Humidity 244EC, limits for . . . . . . . . A-5 Transmitters . . . . . . . . . . . A-2 I C Changing Switch Positions . . . 2-16 Configuration . . . . . . . . . . . . . . 3-2 244EC Interface Ambient temperature . . A-5 Humidity limits . . . . . . A-5 Custom . . . . . . . . . . . . . . . A-8 Process variable . . . . . . . . . 3-5 Single Transmitter . . . . . . . 3-3 Standard . . . . . . . . . . . . . . A-8 Transmitters identically . . . 3-4 Configuration Interface . . . . . . 2-11 Considerations . . . . . . . . . . . . . 1-3 Electrical . . . . . . . . . . . . . . 1-3 Environmental . . . . . . . . . . 1-3 General . . . . . . . . . . . . . . . 1-3 Mechanical . . . . . . . . . . . . 1-3 D Dimensional Drawings . . . . Configuration interface . Enclosure . . . . . . . . . . . Transmitter . . . . . . . . . . . . A-9 . . . A-9 . . . A-9 . . . A-9 E Electrical considerations . . . . Electrical connections . . . Surges and transients . . Enclosure Ratings . . . . . . . . . Environmental considerations . . 1-3 . . A-5 . . 3-1 . . A-5 . . 1-3 Inputs RTD or Ohm . . . . . . . . . . 2-13 Thermocouple or Millivolt 2-15 Installation . . . . . . . . . . . . . . . 2-1 Existing threaded sensor . . 2-4 Flowchart . . . . . . . . . . . . . 2-2 Head mount transmitters . . 2-6 DIN plate style sensor . 2-5 Threaded Sensor . . . . . 2-6 Mounting to a DIN rail . . . 2-4 Procedures . . . . . . . . . . . . 2-5 Configuration software 2-9 Interface . . . . . . . . . . 2-11 Multichannel . . . . . . . 2-9 Transmitter . . . . . . . . 2-5 Rail clip hardware . . . . . . . 2-4 Rail mount transmitters . . 2-8 Integral mount sensor . 2-7 Threaded sensor . . . . . 2-8 Tools . . . . . . . . . . . . . . . . . 2-2 Installation Drawings . . . . . . . B-4 Intermittent Sensor Algorithm . 3-5 Advanced feature . . . . . . . . 3-8 Case Examples . . . . . . . . . 3-6 Damping . . . . . . . . . . . . . . 3-7 Implementation . . . . . . . . . 3-9 Introduction . . . . . . . . . . . . . . . 1-1 L Ordering Information . . . . . . . . Ordering Information Accessories . . . . . . . . . Configuration Interface Table . . . . . . . . . . . . . . . . A-6 . . . A-7 . . . A-7 . . . A-6 P Power Supply . Grounding Surges . . . Transients Process variable Viewing . . . . . . . . . . .3-1, A-1 . . . . . . . . . . . . .3-2 . . . . . . . . . . . . .3-1 . . . . . . . . . . . . .3-1 . . . . . . . . . . . . .3-5 S Sensor Connections . . . . . . . . .2-13 Diagram . . . . . . . . . . . . . .2-15 RTD or Ohm . . . . . . . . . . .2-13 Thermocouple or Millivolt .2-15 Sensor Terminals . . . . . . . . . .2-16 Software Installation . . . . . . . . . . . .2-10 Requirements . . . . . . . . . . .2-9 Screen conventions . . . . . .2-11 Troubleshooting . . . . . . . . .4-1 Specifications Configuration interface . . . A-5 Transmitter . . . . . . . . . . . A-1 Functional . . . . . . . . . A-1 Performance . . . . . . . . A-2 Physical . . . . . . . . . . . A-5 Stability . . . . . . . . . . . . . . . . . A-2 Surges see Electrical considerations Locations Certifications . . . . . . B-2 T F Failure Mode . . . . . . . . . 2-16, A-2 Change switch position . . . 2-16 Switch . . . . . . . . . . . . . . . 2-16 Failure mode . . . . . . . . . . . . . 2-12 Field Wiring . . . . . . . . . . . . . . 2-12 Diagrams . . . . . . . . . . . . . 2-13 Sensor connections . . . . . . 2-13 M Maintenance . . . . . . . . . . . . . . 4-1 Manual Overview . . . . . . . . . . . 1-2 Manual Supplement . . . . . . . . . C-1 Mechanical considerations . . . . 1-3 Mounting . . . . . . . . . . . . . . . . . 2-3 Special . . . . . . . . . . . . . . . 2-4 Mounting Considerations Existing threaded sensor . . 2-4 Mounting to a DIN rail . . . 2-4 G General considerations . . . . . . . 1-3 Grounding . . . . . . . . . . . . . . . . 3-2 O Operation . . . . . . . . . . . . . . . . 3-1 Tagging . . . . . . . . . . . . . . . . . . A-8 Temperature Rise vs. extension length . . .2-3 Transients see Electrical considerations Troubleshooting . . . . . . . . . . . . .4-1 Software . . . . . . . . . . . . . . .4-1 U Using This Manual . . . . . . . . . .1-1 W Weight . . . . . . . . . . . . . . . . . . A-5 I-1 Rosemount Model 3244MV MultiVariable Temperature Transmitter with Profibus-PA Wiring diagrams . . . . . . . . . . . . . 2-13 Sensors diagram . . . . . . . 2-15 terminal . . . . . . . . . . . . . . 2-16 I-2 Rosemount Inc. 8200 Market Boulevard Chanhassen, MN 55317 USA Tel 1-800-999-9307 Fax (952) 949-7001 PR INT IN U. S. A. ED © Rosemount Inc., 2000 Fisher-Rosemount Limited Heath Place Bognor Regis West Sussex PO22 9SH England Tel 44 (1243) 863 121 Fax 44 (1243) 867 5541 ¢00809-0100-4737f¤ 00809-0100-4737 Rev EA 10/00 Fisher-Rosemount Singapore Pte Ltd. 1 Pandan Crescent Singapore 128461 Tel (65) 777-8211 Fax 65 777-0947 AP.RMT-Specialist@frco.com Product documentation available at... www.rosemount.com
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