Flow Numatics 2004 Control Valve 1505490996 User Manual

Numatics 2004 Control Valve-1505490996 NUMATICS_2004_CONTROL_VALVE-1505490996

User Manual: Flow Numatics 2004 Control Valve-1505490996

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2004 Series
Solenoid Pilot Actuated Valves

w w w. n u m a t i c s . c o m

Table of Contents
2004 Series
25 Pin Sub-D and Terminal Strip Options

3

Electronic Interface and I/O Module options

4

Technical Data
How to Order
Single Station Valve Manifold Assembly
FlexiBlok® Assembly

5
6-8
9
10-11

Sandwich Pressure Regulators

12

Valve Regulator / Speed Control Plug-in Assembly

13

Regulator Kits & Service Parts

13

Sandwich Pressure Regulator

14

Manifolds

15

Solenoid Assembly

16

Blank Station Plate Kit

16

Speed Control Kit

16

Mid-Station Supply and Exhaust Block

17

Sandwich Pressure Block

17

DIN Rail Clamp Kit

18

Blocking Discs

18

Internal Pilot Plug Assembly

18

End Plate Assembly Kit - Threaded Parts List

19

Sandwich Pressure Block Parts List

19

Sub-D Kit Parts List

20

Terminal Block Kit Parts List

20

Valve Service Kits and Parts

21-24

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Sub-D Option

Left End
Mounting
Bracket
Assembly

DIN Rail
Mounting Clip

Can be used
interchangeably

25 Pin Sub-D Housing Assembly
Left End Mounting Bracket

External Pilot
Supply & Exhaust

Blank Station
Plate

Transfer Connector

1/2” Conduit
Connection

Phoenix Quick
Connect
Terminal Strip

2004 Direct Acting Single
Solenoid
Valve Unit

Left End Plate Assembly
(Supply & Exhaust)

Speed Control
Assembly

DIN Rail Compatible

Plug-In
Manifold
Assembly

External Pilot
Supply &
Exhaust

Right End
Plate Assembly
(supply & exhaust)

(single regulator
also available)

Dual
Sandwich
Pressure
Regulator

2004 Double Solenoid
Air Pilot Valve Unit

(expanded view)

Terminal Strip
Housing Assembly

Terminal Strip Option

2004
SERIES

Manifold and Wiring Architecture

25 Pin Sub-D and Terminal Strip Options

3

4

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Left End Mounting
Bracket Assembly

Master I/O Electronic
Interface

Bus Electronic
Interface

Plug-In Manifold
Assembly
External Pilot Supply & Exhaust

Electronic interface
Housing Assembly

(expanded view)

DIN Rail Compatible

Electronic Interface and I/O Module options
Right End Plate

Manifold and Wiring Architecture

Master I/O
Housing Assembly

Transfer Board

Left End Plate

Speed Control

Direct Acting Single Solenoid Valve Unit

Dual Sandwich Pressure Regulator
(single regulator also available)

Direct acting double
solenoid valve unit

2004
SERIES

2004
SERIES

• All internal wiring eliminated
• True plug together flexibility/expandability
• Designed to meet NEMA 4 specifications
• Compact plug together bus interface module
• 25 pin sub-D connector option
• Terminal strip option (Phoenix style)
• Plug together modular Inputs/Outputs
• Plug-in speed control sandwich with adjustments on
one side
• Plug-in single and dual pressure regulators

14

42

B
(12)

12

(2)(4)
B A

513

NPTF

A
(14)

B
(12)

(2) (4)
B A

A
(14)

EB P EA
(3) (1) (5)

double solenoid air pilot
2 position 4-way

A
(14)

(2)(4)
BA

B
(12)

A
(14)

(2) (4)
BA

G Tap
Direct

Solenoid Air
Pilot

0.35

0.40

0.25

0.40

16 SCFM

18 SCFM

345 NI/m

394 IN/m

EB P EA
(3) (1) (5)

28" Hg. to 150 PSIG

Vacuum to 10 bar

Pilot Pressure Range

20 to 115 PSIG

2.5 to 8 bar

Temperature Range
(Ambient)

-10˚F to +115˚F ambient

-23˚C to +46˚C

EB P EA
(3)(1) (5)

double solenoid
3 position 4-way
open center
B
(12)

flow @ 6 Bar upstream &
5 Bar downstream

flow to atm @ 80 PSIG

double solenoid air pilot
3 position 4 way
open center
B
(12)

A
(14)

(2)(4)
BA

double solenoid
3 position 4-way
closed center
B
(12)

(2)(4)
BA

12 VDC

B
(12)

A
(14)

(2)(4)
BA

Direct Solenoid Only

Solenoid Pilot

Direct

Solenoid Pilot

115 VAC/50Hz

120 VAC/60Hz

Power (Watts)

6.0W

0.5W

6.0W

0.5W

5.4

4.1

Holding Current (Amps.)

0.25

0.02

0.25

0.02

0.063

0.052

Inrush Current (Amps.)

N/A

N/A

N/A

N/A

0.093

0.090

Energize

De-Energize

Energize

De-Energize

0.028

0.008

0.012

N/A

N/A

0.008

N/A

0.008

0.028

0.008

0.012

Direct

Sol. Pilot

Direct

Sol. Pilot

2-Position, Single, Spring Return

0.012

0.014

0.008

2-Position, Double, Detented

0.012

0.014

3-Position, Spring Centered

0.012

0.014

A
(14)

EBP EA
(3)(1) (5)

Direct

Response Time in Seconds

A
(14)

double solenoid air pilot
3 position 4-way
closed center

EB P EA
(3) (1) (5)

24 VDC

(2) (4)
BA

EB P EA
(3)(1) (5)

EB P EA
(3) (1) (5)

Operating Data
All Solenoids Are Continuous Duty Rated

B
(12)

A
(14)

double solenoid
2 position 4-way

Solenoid Air
Pilot

Operating Pressure Range:

(2)(4)
B A

single solenoid air pilot
2 position 4-way

EB P EA
(3) (1) (5)

Direct
Cv
Flow Capacity

B
(12)

EB P EA
(3) (1) (5)

Technical Data
Valve Data

single solenoid
2 position 4-way

double solenoid
3 Position 4-Way (5/3),
open to 4 (A) and
2 (B) in center

double solenoid pilot
3 Position 4-Way (5/3),
open to 4 (A) and
2 (B) in center

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

5

2004
SERIES

How to Order
041

BA

4 Z1

M

P 000

61

Valve Series & Port Size
041 = 1/8
042 = 1/4
04D = 4 mm (5/32)
04F = 6 mm

Voltage
20
=
30
=
60
=
61
=

Valve Type
BA = Single Solenoid Air Pilot w/Flush
Non-locking Override
BB = Double Solenoid Air Pilot w/Flush
Non-locking Override
SA
= Single Solenoid w/Flush
Non-locking Override
SS
= Double Solenoid w/Flush
Non-locking Override
00
= Manifold w/no Valve

Options
000 = Standard
11B = Flush Locking Override
14X = External Pilot

24/50 - 60 VAC
110-120/50-60 VAC
12 VDC
24 VDC

Port Type
G
= G Tap (AC)
= Push-in Fitting (DC)
K=
= Push-in Fitting (AC)
L=
N
= NPTF (AC)
= NPTF or Valve Unit Only (DC)
P=
Q= = G Tap (DC)
= Valve Unit Only (AC)
0=

Function
4
= 2 Position, 4-Way
5
= 3 Position, 4-Way Open Center
6
= 3 Position, 4-Way Blocked Center
7
= 3 Position 4-Way (5/3), Pressure Center
Open to 4 (A) and 2 (B) in Center
P
= Indicates Blank Station Plate

Wiring Option
K
= Plug-in AC w/Light
M
= Plug-in DC w/Light

Mounting
00
= Valve Unit Only
Z1
= Side and Bottom Ports,
Single Solenoid Z-Board
Z2
= Side and Bottom Ports,
Double Solenoid Z-Board
Z3
= Side Ports only, Single Solenoid Z-Board
Z4
= Side Ports only, Double Solenoid Z-Board
Z5
= Z1 with Speed Control
Z6
= Z2 with Speed Control
Z7
= Z3 with Speed Control
Z8
= Z4 with Speed Control

041

RS

3

Valve Series & Port Size
041 = 1/8
042 = 1/4
04D = 4 mm (5/32)
04F = 6 mm
Regulator Type
RS = Single Pressure to Port P (1)
RD = Dual Pressure to Ports EB (3) & EA (5)
Pressure Range
3
= 3-30 PSIG Regulator
7
= 0-100 PSIG Regulator
Mounting
00
= Regulator Unit Only
Z1
= Side and Bottom Ports,
Single Solenoid Z-Board
Z2
= Side and Bottom Ports,
Double Solenoid Z-Board
Z3
= Side Ports only, Single Solenoid Z-Board
Z4
= Side Ports only, Double Solenoid Z-Board
Z5
= Z1 with Speed Control
Z6
= Z2 with Speed Control
Z7
= Z3 with Speed Control
Z8
= Z4 with Speed Control

6

Z1

J

N 000

00
Voltage
00
= Not Applicable
Options
000 = Standard
14X = External Pilot
16N = Jumper on 14 End
16P = Jumper on 12 End
Port Type
G
= G Tap
L
= Push-in Fitting
N
= NPTF
Wiring Option
J
= Plug-in Receptacle Assembly

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

How to Order
Manifold Assembly

AK

F

D

Electrical/Electronics
Type & Location
F = Terminal Strip
J = 25 Pin Sub-D
C = Fieldbus Electronics,
See Electronics Section
Va lve Line
D = 2004 Series
*Number of Va lve Stations
A = 1 I = 9
B = 2 J = 10
C = 3 K = 11
D = 4 L = 12
E = 5 M = 13
F = 6 N = 14
G = 7 O = 15
H = 8 P = 16

H

0000

2

L

DRM
Options
STD = Standard
DRM = DIN Rail Mounting (Std .35mm)
MUF = Muffler in End Plates
DWM = DIN Rail with MUF
Port Type
G
= G Tap
L
= Push-In
N
= NPTF
End Plate Port Si ze
2
= 1/4
F
= 6 mm (Push-In only)
H
= 8mm (Push-In only)

The electrical connection type.
– Sub-D (AK“J”) 16 maximum solenoid outputs
– Terminal Strip (AK“F”) 16 maximum solenoid outputs

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

7

2004
SERIES
Manifold Assembly Example
AKJ		

25 Pin Sub-D

• Shaded components described by Assembly Kit
(AK) model number designation (pg. 7).
• Each valve manifold station is listed in sequential
order from left to right when facing the port side of
the manifold as indicated.

{
{
{
{
{

Example Order:
			AKJDD00002NSTD
valve station 1		
042SA4Z3KL00030
valve station 2		
042SA4Z3KL00030
valve station 3		
042SS4Z4KL00030
valve station 4		
042SS4Z4KL00030

valve
stations:

1

2

. . . . . . .

16

			ASSEMBLED

AKF		

Terminal Strip

• Ordered using the same method as for 25 Pin
Sub-D

{
{
{
{
{

Example Order:
			AKFDD0000FLSTD
valve station 1		
042SA4Z4KL00030
valve station 2		
042SA4Z4KL00030
valve station 3		
042SS4Z4KL00030
valve station 4		
042SS4Z4KL00030

valve
stations:

1

2

. . . . . . .

16

			ASSEMBLED

I/O
stations:

Serial Bus
valve
Module NXD stations:

8
. . . . . . .
2
1
• Shaded components described by Assembly Kit (AK)
model number designation (see electronics section), with
the exception of the Serial/Bus module and number of I/O
stations that are described by Electronic Interface (NXD)
model number designation. (see electronics section)
• Each valve manifold station is listed in sequential order
from left to right when facing the port side of the manifold
as indicated.
• Each discrete I/O station is listed in sequential order from
RIGHT to LEFT starting from the Serial/Bus module as
indicated.

8

{
{
{
{
{

Serial/Bus

{
{
{
{
{

AKC		

1

2

. . . . . . .

16

Example order:
		AKCDD0000HLSTD
valve station 1
042BA4Z3MK00061
valve station 2
042BA4Z3MK00061
valve station 3
042BB4Z4MK00061
valve station 4
042BB4Z4MK00061
		NXDDN0808DFE02
I/O station 1
239-1802 Input Master Kit
I/O station 2
239-1803 Input Slave Kit
I/O station 3
239-1803 Input Slave Kit
I/O station 4
239-1803 Input Slave Kit
I/O station 5
239-1800 Output Master Kit
I/O station 6
239-1801 Output Slave Kit
I/O station 7
239-1801 Output Slave Kit
I/O station 8
239-1801 Output Slave Kit
NOTE: I/O station #1 must always be a MASTER KIT (see electronics section).
		ASSEMBLED
NOTE: Total of 16 solenoid outputs available. Either 16 single solenoid valves or 8 double solenoid valves or any combination of singles or doubles,
not to exceed 16 solenoid outputs.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Dimensions: Inches (mm)

Single Station valve Manifold Assembly
direct solenoid and solenoid air pilot

Port Options:
1/8 NPTF, 1/8 push-in,
5/32 (4mm) push-in,
1/4 push-in

SOLENOID AIR PILOT

1/8 NPTF

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

5.10
(129.6)

3.98
(101.2)

3.52
(89.3)

0.87
(22.0)

2.55
(64.8)

0.13
(3.4)

0.44
(11.3)

0.52
(13.1)

0.48
(12.3)

0.44
(11.1)

0.78
(19.8)

0.43
(11.0)

0.30
(7.6)

0.16
(4.0)

0.13
(3.2)

P

Q

R

S

T

U

V

W

X

Y

Z

AA

BB

CC

0.88
(22.2)

2.57
(65.3)

1.56
(39.7)

1.00
(25.4)

2.64
(67.0)

1.43
(36.4)

1.21
(30.6)

0.06
(1.6)

0.65
(16.4)

2.75
(69.9)

3.45
(87.6)

3.22
(81.6)

2.55
(64.8)

1.58
(40.1)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

9

2004
SERIES

Dimensions: Inches (mm)

FlexiBlok® Assembly
25 pin sub-D Housing Assembly
Clearance for M4 Screw
4 places

1/4 NPTF or 8mm &
1/4 push-in fittings
(4 places)

Port Options: 1/8 NPTF, 1/8 push-in, #10-32 TAP
(4 Places)
5/32 (4mm) push-in, 1/4 push-in

1/8 NPTF
Clearance for M4 Screw
4 places

10

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

1.21
(30.6)

1.43
(36.4)

0.86
(21.8)

0.83
(21.1)

0.36
(9.1)

0.39
(9.9)

1.88
(47.8)

1.62
(41.2)

2.58
(65.5)

0.44
(11.2)

0.25
(6.2)

0.96
(24.4)

2.13
(54.1)

3.51
(89.2)

2.64
(67.0)

Q

R

S

T

U

V

W

1.33
(33.7)

0.87
(22.2)

1.50
(38.1)

0.63
(15.9)

0.25
(6.5)

0.88
(22.4)

1.18
(30.0)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Dimensions: Inches (mm)

FlexiBlok® Assembly

E

Bus Electronic Interface

F

I/O Housing Assembly

Clearance for M4 Screw
4 Places

G

A
H

I

B

J

K

C

D

L

U

Clearance for M4 Screw
4 Places

M
V

terminal strip
housing assembly

N

O

P
T

Q
R

S

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

3.41
(86.6)

0.75
(19.1)

1.50
(38.1)

6.46
(164.1)

2.81
(71.4)

2.13
(54.1)

1.88
(47.8)

0.06
(1.6)

1.50
(38.1)

2.69
(68.3)

3.65
(92.7)

0.96
(24.4)

3.61
(91.7)

0.73
(18.5)

0.49
(12.5)

P

Q

R

S

T

U

V

0.71
(18.1)

1.00
(25.4)

1.50
(38.1)

7.42
(188.5)

0.50
(12.7)

2.38
(60.5)

2.32
(59.0)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

11

2004
SERIES

Sandwich Pressure Regulators
Types: RS / RD
When ordering a valve plus regulator mounted on a manifold, list the
valve unit-only model number and include the mounting requirements
within the regulator model selection. Specify “Assembled.”
Example orders:		

TYPE RS			

TYPE RD

Valve unit only:		

041SA407K000030 (AC)

041BB407MP00061 (DC)

Regulator 			041RS3Z1JN000000

041RD3Z2JN000000

+ mounting		

ASSEMBLED

ASSEMBLED 		

Type RS							Type RD

EB

EA

P

P
SUPPLY
Single pressure from aPsingle supply.
SUPPLY

12

Dual pressure from a single supply.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Valve Regulator / Speed Control Plug-in Assembly
lockwasher (2)
#128-192

EXAMPLE

screw (2)
#127-798

041BA407MP00061
2004 single solenoid valve unit with
plug-in assembly and extra long mounting screws for use with
regulator and speed control

042RS3Z7JL00000
Single pressure regulator Type RS +
speed control sandwich mounted on a
1/4 inch manifold with side ports and
push-in fittings.
Example order:
Valve:		

041BA400M000061

Regulator:		

042RS3Z7JL00000

		ASSEMBLED

Regulator Kits & Service Parts
Regulator Service Kit		

Parts List

239-708

16
17

18
1

2

3

4

5

6

7

8

8

10

11

12

13

14

15

Det. No.

No. Req'd

1

1

Part Name

Part No.

Regulator Body

101-706

2*

1

Spring

115-226

3*

1

Poppet Assembly

221-168

4

1

Poppet Seat

124-148

5*

1

O-Ring

126-336

6*

1

Seal U-Packing

124-383

7

1

Piston

8

1

Spring


9

1

Metering Screw

118-187

10

1

Spring Guide

112-369

125-618
0-30 PSIG
0-100 PSIG

115-352
115-342

11*

1

Bearing

125-617

12

1

Bonnet

125-623

13

1

Knob

125-624

14*

1

Screw

127-706

15

1

Label

122-992

16*

1

Gasket

113-472

17

4

Screw

127-380

18

4

Lockwasher

128-172

* (2) Required for RD
** (8) Required for RD
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

13

2004
SERIES

Sandwich Pressure Regulator
Dimensions: Inches (mm)
3

12

1

2 4

46

35

9

9

5

7 6

8

7

8
D

A

E

A
B

E

B
C

C

A

B

C

D

E

4.08
(103.7)

5.24
(133.0)

8.17
(207.4)

0.94
(23.9)

0.87
(22.1)

Parts List
Det. No.

No. Req'd

1

1

Part Name

Part No.

Regulator Block (RD)

125-716

1

1

Regulator Block (RD)

125-715

2

2

Regulator Block (RD)

127-798

3

2

Lockwasher

128-192

4*

2

Gasket

113-472

5**

8

Lockwasher

128-172
127-380

6**

8

Screw

7**

2

Regulator Assembly (not sold separately)

8

1

J Plug Board Encap.

230-835

9

1

Gasket

113-499

not shown

1

Retaining Shroud

125-717

not shown

1

Shroud

125-718

Pressure Gauge 0-150 PSIG

214-209

Pressure Gauge 0-60 PSIG

214-216

* (1) Required for RS
** (4) Required for RS

14

D

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Manifolds
1
PORT N

PORT X

4

2 3

5

Parts List
Det. No.

No. Req'd

1

1

Manifold

2

1

Blocking Disk

125-730

3

1

O'Ring Seal

126-427
127-792

B

A

10

9

8

7

6

Stud
#127-792

1/8 NPTF

G 1/8

1/8 Push-In

Part No.
not sold separately

4

2

Stud

5

1

Retaining Shroud

6

1

Manifold Board ASS'Y

7

1

Pipe Plug (1/8 NPTF)

129-100

8

1

Fitting Clip

125-1136

9

2

1/4 Slip-In Cartridge

134-518

1/8 Slip-In Cartridge

134-500

4MM Slip-In Cartridge

134-498

8MM Slip-In Cartridge

134-499

Gasket

113-504

10

Manifold Assembly Kits

Part Name

1

5/32 - 4mm
Push-In

1/4 Push-In

125-717
not sold separately

6mm Push-In

Single “Z-Board”™

239-935

239-1036

239-2346

239-2348

239-2345

239-2347

Double “Z-Board”™

239-934

239-1035

239-2350

239-2352

239-2349

239-2351

NOTE: For direct acting applications, factory will install plug into the N-port.
For SPA applications, factory will install plug into the X-port.
For manifolds ordered individually, pilot plugs will be packaged separately.
If using internal pilot supply (Port N), the X-port in the left end plate must be plugged.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

15

2004
SERIES

Solenoid Assembly
Direct Solenoid							Solenoid Air Pilot

VDC
24

2 Pos.

3 Pos.

236-319

236-337

VDC

2 Pos.

3 Pos.

110-120/50-60

237-1018

237-1015

24/50-60

237-1019

237-1017

236-565

Blank Station Plate Kit
239-915

Parts List

1

2

3

4

Det.
No.

No.
Req'd

1
2

Part Name

Part No.

1

Blank Station Plate

104-638

1

Gasket

113-505

3

2

Screw

127-536

4

2

Lockwasher

128-192

Part Name

Part No.

Speed Control Kit
239-916

7

1

6

16

5

3

4

2

Parts List
Det.
No.

No.
Req'd

1

1

Speed Control (not sold separately)

2

1

J Plug Board Encap.

230-835

3

2

Screw

127-795

4

2

Lockwasher

128-192

5

1

Gasket

113-499

6

2

Metering Screw

118-198

7

1

Retaining Screw

125-717

not
shown

1

Shroud

125-718

not
shown

2

Nylon Rod (for metering screw)

125-259

A

B

C

D

2.04
(51.8)

1.02
(25.9)

0.94
(23.8)

0.87
(22.1)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Mid-Station Supply and Exhaust Block
Parts List
1

2

3

4

5

7

6

8

Det. No.

No. Req'd

1

1

P

E
12

11

10

9

1

Gasket

113-505

3

1

Blank Station Plate

104-638

4

2

Screw Ass'Y

127-570

5

1

Blocking Plug

125-730

6

1

O-Ring

126-427

7

2

Tube Cartridge

134-499

8

1

Fitting Clip

125-1136

9

1

Transfer Board Ass'Y

256-717

10

1

Pipe Plug

129-100

2

Stud

127-792

1

Gasket

113-504

Port Type

Part. No.

12

1/8

239-1419
239-1616

6mm Push-in

239-2344

Part No.
125-1143

2

11

G 1/8

Part Name
Mid Station Plate

Sandwich Pressure Block
239-2519
1/8 NPTF
1

2

3

4

5

6

7

8

9

10

11 12

13

Det.
No.

No.
Req'd

1
2

Part Name

Part No.

1

Pipe Plug

129-100

1

Riser Block

125-715

3

1

Nameplate

122-242

4

2

Screw

127-798

5

1

Gasket

113-499

6

2

Lockwasher

128-192

7

1

Retaining Shroud

125-717

8

1

Shroud

125-718

9

1

J Plug Board Encap.

230-835

10

1

Gasket

113-290

11

4

Screw

127-260

12

4

Lockwasher

128-172

13

1

Adapter

119-737

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

17

2004
SERIES

DIN Rail Clamp Kit			

239-980		

Blocking Discs

1

2

3

Parts List
Det. No.

No. Req'd

Part Name

1

4

Screw

127-472

4

Spring

115-355

3

4

Clamp

125-720

Part No.

A

B

P

124-307

0.27

0.70

EA

124-308

0.19

0.73

EB

124-309

0.24

0.54

Internal Pilot Plug Assembly

Part No.

2

Port

1

213-492

2

Parts List
Det.
No.

No.
Req'd

1
2

Part Name

Part No.

1

Blocking Plug

125-730

1

O-Ring

126-427

“Z-Boards”™				

white

Double
18

black

Single

Plug color visible from top of manifold block.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

End Plate Assembly Kit - Threaded
3

5

4

Parts List

6
10

2
11

1

12
DIN
rail
option
only

7

9

8

End Plate Assembly Kit - Push-In

16

17

2

3

4

5

6

7

PLT
EXH

8

9

10

11

12

PLT
EXH

13
EXH

B

P

EXH

A

No.
Req'd

1

Part Name

Part No.

1

Gasket

113-503

2

2

Gasket

113-500

3

4

Screw

127-795

4

4

Lockwasher

128-192

5

2

End Plate Cover

105-377

6

1

Gasket

113-504

7

2

Screw Assembly

127-563

8

1

LH End Plate

See Chart

9

1

RH End Plate

See Chart

10

2

Screw

127-472

11

2

Spring

115-355

12

2

Clamp

125-720

Parts List

15

1

Det.
No.

14

Det.
No.

No.
Req'd

1
2

Part Name

Part No.

1

Plug

129-138

1

Gasket

113-503

3

4

Screw

127-795

4

4

Lockwasher

128-192

5

2

Screw Ass'y

127-563

6

2

Retaining Clip

125-1137

7

1

LH End Plate

104-813

8

2

End Plate Cover

105-412

9

2

Gasket

113-500

10

1

RH End Plate

104-814

11

4

1/4 Fitting Cartridge

134-502

12

2

Screw

127-472

13

2

Spring

115-355

14

2

Clamp

125-720

15

1

Gasket

113-504

16

2

Muffler

17

2

Plug

P

Fitting Type
LH End Plate

125-846
IN118-104-000

1/4 NPTF

ISO228/1-G1/4

1/4 Push-In

6mm Push-In

8mm Push-In

104-610

104-633

104-813

104-813

104-813

RH End Plate

104-611

104-631

104-814

104-814

104-814

Kit Number without DIN Rail

239-943

239-945

239-2338

239-2336

239-2340

Kit Number with DIN Rail

239-950

239-952

239-2337

239-2335

239-2339

Kit Number with Muffler

N/A

N/A

239-2360

239-2359

239-2361

Kit Number with Muffler & DIN Rail

N/A

N/A

239-2363

239-2362

239-2364

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

19

2004
SERIES
3

Sub-D Kit
7

1

5

4

8

2

Parts List

9
10
11
SUB-D CONNECTOR
SHELL SIZE 3
25 POSITION
PINS 1-16
OUTPUTS

DIN rail
option only

PINS 23-24
COMMON

PIN 25
EARTH
GROUND

Det.
No.

No.
Req'd

1
2

Part Name

Part No.

1

Housing

105-379

1

Transfer Connector

140-672

3

2

Hex Screw

127-825

4

1

Gasket

113-507

5

2

Screw

127-794

6

1

Sub-D Board Assembly

256-532

7

2

Screw

127-499

8

2

Lockwasher

128-192

9

2

Screw

127-472

10

2

Spring

115-355

11

2

Clamp

125-720

Sub-D Housing Kits

Part No.

With DIN Rail

239-972

Without DIN Rail

239-968

PIN 25
EARTH
GROUND

Parts List

Terminal Block Kit
4
3

6

7

5
10
12 11

1

17
14

18
19

2

13

15

8

9

DIN rail option only

Det.
No.

No.
Req'd

1

Part Name

Part No.

1

LH DIN Rail Mtg. Cover

105-381

2

1

Gasket

113-503

3

1

Cover Strap

125-772

4

1

Stick Screw

127-180

5

1

Cover

105-384

6

1

Gasket

113-508

7

2

Screw

127-826

8

4

Screw

127-795

9

6

Lockwasher

128-192

10

1

Transfer Connector

140-672

11

3

Screw

127-794

12

1

Terminal Strip Board

256-560

13

1

Housing

125-765

14

1

Gasket

113-509

15

1

Adaptor 1/2" NPTF

119-598

16*

2

Adaptor Mtg. Screw

127-827

17

2

Screw

127-472

18

2

Spring

115-355

19

2

Clamp

125-720

* Indicates parts included in kit.
EARTH
GROUND

20

Sub-D Housing Kits

Part No.

With DIN Rail

239-1023

Without DIN Rail

239-1022

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Valve Service Kits and Parts
Direct Acting

Parts List

Kit No. MK4-K1*

(For Models 041SA4, 042SA4, 04DSA4)
1

7

8

2

9

3

5

4

10 11 12 13

14

6

15

16

Det.
No.

No.
Req'd

Part Name

Part No.

1

1

Valve Body (not sold separately)

2*

1

Spring

115-203

3*

1

Bumper

114-183

4

1

Sleeve Assembly with Seals

209-547

5*

1

Detent Body

110-109

6

1

Spacer

116-496

7

2

Screw

127-797

8

1

Spring Cover

104-609

9*

1

Gasket

113-502

10

2

Screw

127-797

11

2

Lockwasher

128-192

12*

6

Seal

126-133

13*

1

Gasket

113-499

14*

1

Gasket

113-501

15

1

Solenoid Board Encap.

230-1134

16

1

Solenoid Capsule

* Indicates parts included in kit.

Kit No. MK4-K1*

(For Models 041SS4, 042SS4, 04DSS4)

Parts List

1

2

4

3

9

5

6

10 11 12 13

7

14

8

15

Det.
No.

No.
Req'd

1

2

Solenoid Capsule

2

1

Duck Bill Housing

3

1

Valve Body (not sold separately)

4*

1

Bumper

114-183

5

1

A-B Recept. Encap.

230-834

6

1

Sleeve Assembly with Seals

209-547

7*

1

Detent Body

210-111
116-496

Part Name

Part No.

125-719

8

1

Spacer

9*

1

Gasket

113-502

10

2

Screw

127-797

11

2

Lockwasher

128-192

12*

6

Seal

126-133

13*

1

Gasket

113-499

14*

1

Gasket

113-501

1

Solenoid Board Encap.

14

230-1134

* Indicates parts included in kit.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

21

2004
SERIES

Valve Service Kits and Parts
Direct Acting

Parts List

Kit No. MK4-K3*

(For Models 041SS5, 042SS5, 04DSS5)
1

9

2

10

4

3

11

12

5

7

6

13 14 15 16

8

18

17

Det.
No.

No.
Req'd

1

2

Solenoid Capsule

2

1

Duck Bill Housing

125-719

3*

1*

Gasket

113-502

4

1

Valve Body (not sold separately)

5

1

A-B Recept. Encap.

230-834

Part Name

Part No.

6

1

Sleeve Assembly with Seals

209-548

7*

1

Bumper

114-171

8

1

Spacer

116-496

9*

1

Spring Retainer

116-396

10

1

Spring

115-291

11*

1

Spacer

116-397

12*

1

Spring Retainer

116-395

13

2

Screw

127-797

14

2

Lockwasher

128-192

15*

6

Seals

126-133

16*

1

Gasket

113-499

17*

1

Gasket

113-501

18

1

Solenoid Board Encap.

230-1134

* Indicates parts included in kit.

Kit No. MK4-K3*

Parts List

(For Models 041SS6, 042SS6, 04DSS6)
1

9

2

10

3

11

4

12

5

7

6

13 14 15 16

17

8

18

Det.
No.

No.
Req'd

1

2

Solenoid Capsule

2

1

Duck Bill Housing

125-719

3*

1

Gasket

113-502

4

1

Valve Body (not sold separately)

5

1

A-B Recept. Encap.

230-834

Part Name

Part No.

6

1

Sleeve Assembly with Seals

209-549

7*

1

Bumper

114-171

8

1

Spacer

116-496

9*

1

Spring Retainer

116-396

10*

1

Spring

115-291

11*

1

Spacer

116-397

12*

1

Spring Retainer

116-395

13

2

Screw

127-797

14

2

Lockwasher

128-192

15*

6

Seals

126-133

16*

1

Gasket

113-499

17*

1

Gasket

113-501

18

1

Solenoid Board Encap.

230-1134

* Indicates parts included in kit.

22

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

2004
SERIES

Valve Service Kits and Parts
Solenoid Air Pilot

Parts List

Kit No. SPA4-K1*

(For Models 041BA4, 042BA4, 04DBA4)
1

11

2

31

24

13
12 1311 14
12 15

6 4 7 5 8 6 9 710 8

35

9

No.
Req'd

10

18
16 19
17 201821 19 20 21

16
14 17
15

Det.
No.

22

22

Part Name

Part No.

1

1

Body (not sold separately)

2*

1

Spring

115-356

3*

1

Spring Retainer

116-502

4

1

Sleeve Assembly with Seals

209-555

5*

6

Seals

126-133

6

1

Detent Body

110-117

7

1

Spacer

116-500

8*

2

Gasket

113-512

9

2

M1.6 Hex Jam Nut

128-320

10

1

Solenoid Capsule Assembly

See p. 16

11

2

Screw

127-260

12

1

Spring Cover

104-609

13*

1

Gasket

113-502

14

2

Screw

127-797

15

2

Lockwasher

128-192

16*

1

Gasket

113-499

17*

1

Gasket

113-501

18

1

Solenoid Board Encap.

230-1135

19

2

3/64 Ball

121-142

20

1

Pilot Adaptor

119-601

21*

1

Gasket

113-513

22

2

M2 x 8mm Screw

127-829

* Indicates parts included in kit.

Kit No. SPA4-K1*

Parts List

(For Models 041BB4, 042BB4, 04DBB4)
1

2

3

4

5

6

15

7

8

16 17

9

10

18

19

11

12 13

20

14

21 22 23

24

Det.
No.

No.
Req'd

1
2

Part Name

Part No.

2

M2 x 14mm Screw

127-828

4

M1.6 Hex Jam Nut

128-320

3

1

Solenoid Board Encap.

230-854

4

1

Spacer

116-501

5

1

Body (not sold separately)

6

1

Duck Bill Housing

125-719

7*

1

Spring Retainer

116-502

8

1

A-B Recept. Encap.

230-834

9

1

Sleeve Assembly with Seals

209-555

10*

6

Seals

126-133

11*

6

Detent Assembly

210-122

12

1

Spacer

116-500

13

1

Gasket

113-512

14

2

Solenoid Capsule Assembly

See p. 16

15*

1

Gasket

113-502

16

2

Screw

127-797

17

2

Lockwasher

128-192

18*

1

Gasket

113-499

19*

1

Gasket

113-501

20

1

Solenoid Board Encap.

230-1135

21

4

3/64 Ball

121-142

22

2

Pilot Adaptor

119-601

23*

1

Gasket

113-513

24

2

M2 x 8mm Screw

127-829

* Indicates parts included in kit.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

23

2004
SERIES

Parts List

Valve Service Kits and Parts
Solenoid Air Pilot
Kit No. SPA4-K3*

(For Models 041BB5, 042BB5, 04DBB5)
1

2

3

4

5

6

7

8

15 16 17 18 19 20

9

10

21 22

11 12 13 14

23 24 25 26

27

Det.
No.

No.
Req'd

1
2
3
4
5
6
7*
8
9
10*
11*

Part Name

Part No.

2
4
1
1
1
1
1
1
1
6
1

Screw
Hex. Nut
Solenoid Board Encap.
Spacer
Body (not sold separately)
Duck Bill Housing
Spring
A-B Recept Encap.
Sleeve Assembly with Seals
Seals
Bumper

127-828
128-320
230-854
116-501

116-500

125-719
115-291
230-834
209-556
126-133
114-171

12

1

Spacer

13*

2

Gasket

113-512

14

2

Solenoid Capsule Assembly

See p. 16

15*

1

Spring Retainer

116-396

16*

1

Gasket

113-502

17*

1

Spacer

116-397

18*

1

Spring Retainer

116-395

19

2

Screw

127-797

20

2

Lockwasher

128-192

21*

1

Gasket

113-499

22*

1

Gasket

113-501

23

1

Solenoid Board Encap.

230-1135

24

4

3/64 Ball

121-142

25

2

Pilot Adaptor

119-601

26

2

Gasket

113-513

27

2

Screw

127-829

* Indicates parts included in kit.

Parts List

Kit No. SPA4-K3*

(For Models 041BB6, 042BB6, 04DBB6)
1

2

3

4

5

6

7

8

15 16 17 18 19 20

24

9

10

21 22

11 12 13 14

23 24 25 26

27

Det.
No.

No.
Req'd

1
2
3
4
5
6
7*
8
9
10*
11*

Part Name

Part No.

2
4
1
1
1
1
1
1
1
6
1

Screw
Hex. Nut
Solenoid Board Encap.
Spacer
Body (not sold separately)
Duck Bill Housing
Spring
A-B Recept Encap.
Sleeve Assembly with Seals
Seals
Bumper

127-828
128-320
230-854
116-501

116-500

125-719
115-291
230-834
209-557
126-133
114-171

12

1

Spacer

13*

2

Gasket

113-512

14

2

Solenoid Capsule Assembly

See p. 16

15*

1

Spring Retainer

116-396

16*

1

Gasket

113-502

17*

1

Spacer

116-397

18*

1

Spring Retainer

116-395

19

2

Screw

127-797

20

2

Lockwasher

128-192

21*

1

Gasket

113-499

22*

1

Gasket

113-501

23

1

Solenoid Board Encap.

230-1135

24

4

3/64 Ball

121-142

25

2

Pilot Adaptor

119-601

26

2

Gasket

113-513

27

2

Screw

127-829

* Indicates parts included in kit.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

World Class Supplier of Pneumatic Components

World Headquarters
USA Numatics, Incorporated

Canada Numatics, Ltd

México - Ascomatica SA de CV

Brazil Ascoval Ind.e Comercio Ltda

46280 Dylan Drive
Novi, Michigan 48377

P: 519-758-2700
F: 519-758-5540

P: 52 55 58 09 56 40 (DF y Area metropolitana)
P: 01 800 000 ASCO (2726) (Interior de la República)
F: 52 55 58 09 56 60

P: (55) 11-4208-1700
F: (55) 11-4195-3970

P: 248-596-3200
F: 248-596-3201
LT-2004Series Rev 03/12
Numatics,
2.5M-TGI-10/09
© Numatics Inc. 2009 - 2013
Numatics® is registered in the United States and elsewhere

Inc. | Tel (248) 596.3200 | www.numatics.com | email: insidesales@numatics.com



---

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History Instance ID             : xmp.iid:C6A4528CF12068118083F0AFB5D3888E, xmp.iid:C7A4528CF12068118083F0AFB5D3888E, xmp.iid:C4B0EDD0F82068118083F0AFB5D3888E, xmp.iid:A8C101DDFF2068118083F0AFB5D3888E, xmp.iid:8D8E6D0D012168118083F0AFB5D3888E, xmp.iid:71422186032168118083F0AFB5D3888E, xmp.iid:EC60096A932068118083826643EBEA2B, xmp.iid:9E08A3B49F2068118083826643EBEA2B, xmp.iid:AF9C6CD8BD2068118083DC85EB3C31DD, xmp.iid:78F6AAD9BE2068118083DC85EB3C31DD, xmp.iid:1E003D6864206811822AE45CE811B0BE, xmp.iid:5B88495122216811822AE45CE811B0BE, xmp.iid:355567573B21681180838DF169734096, xmp.iid:E37380EF3D21681180838DF169734096, xmp.iid:1B2945593E21681180838DF169734096, xmp.iid:5EF86E673E21681180838DF169734096, xmp.iid:10AF0A3C4E21681180838DF169734096, xmp.iid:20444E615721681180838DF169734096, xmp.iid:D9E3DB6E5821681180838DF169734096, xmp.iid:F9C35A7407206811808385DBE9573838, xmp.iid:BB2422990A206811808385DBE9573838, xmp.iid:7B2830E80A206811808385DBE9573838, xmp.iid:8F192A440D206811808385DBE9573838, xmp.iid:61F7E7000E206811808385DBE9573838, xmp.iid:F233AF5F0F206811808385DBE9573838, xmp.iid:A0E805CD3D2068118C14EEA5C61AAE84, xmp.iid:2F9CCF604D2068118C14EEA5C61AAE84, xmp.iid:BFA509074E2068118C14EEA5C61AAE84, xmp.iid:5050DB46112068118083CA49CCE2F1E2, xmp.iid:24D1DA64152068118083CA49CCE2F1E2, xmp.iid:98FD1998192068118083CA49CCE2F1E2, xmp.iid:EAB865C4192068118083CA49CCE2F1E2, xmp.iid:EBB865C4192068118083CA49CCE2F1E2, xmp.iid:EB40049E1C2068118083CA49CCE2F1E2, xmp.iid:7E935CEB1C2068118083CA49CCE2F1E2, xmp.iid:B4CD0B171D2068118083CA49CCE2F1E2, xmp.iid:F952BCFF392068118083CA49CCE2F1E2, xmp.iid:A976C4A73B2068118083CA49CCE2F1E2, xmp.iid:D837C5F4912068118083CA49CCE2F1E2, xmp.iid:B2F4B23A942068118083CA49CCE2F1E2, xmp.iid:E643C54A962068118083CA49CCE2F1E2, xmp.iid:19315524972068118083CA49CCE2F1E2, xmp.iid:5E84B7B8972068118083CA49CCE2F1E2, xmp.iid:1FC641A1982068118083CA49CCE2F1E2, xmp.iid:A06C72941C2068118083F6FD9AECF6FE, xmp.iid:A6F256B9F22068118083EF0B21AD484C, xmp.iid:8EA5E3ED1B2068118083E151F0BB0C7C, xmp.iid:31DF79542A2068118C14E440742F3D94, xmp.iid:92A35C5C112068118083D05C747FFE6E, xmp.iid:93A35C5C112068118083D05C747FFE6E, xmp.iid:F53CE87F112068118083D05C747FFE6E, xmp.iid:C853BBF2112068118083D05C747FFE6E
History When                    : 2011:11:10 11:54:45-05:00, 2011:11:10 11:54:45-05:00, 2011:11:10 12:46:47-05:00, 2011:11:10 13:37:13-05:00, 2011:11:10 13:45:44-05:00, 2011:11:10 14:03:26-05:00, 2011:11:17 11:45:01-05:00, 2011:11:18 09:05:20-05:00, 2011:11:29 13:55:33-05:00, 2011:11:29 13:55:33-05:00, 2011:12:06 09:28:48-05:00, 2011:12:08 14:30:54-05:00, 2012:02:23 12:37:18-05:00, 2012:02:23 12:55:52-05:00, 2012:02:23 12:58:50-05:00, 2012:02:23 12:59:14-05:00, 2012:02:23 14:52:33-05:00, 2012:02:23 15:58-05:00, 2012:02:23 16:05:33-05:00, 2012:02:27 10:17-05:00, 2012:02:27 10:39:30-05:00, 2012:02:27 10:41:43-05:00, 2012:02:27 10:58:36-05:00, 2012:02:27 11:03:53-05:00, 2012:02:27 11:13:41-05:00, 2012:03:21 10:01:24-04:00, 2012:03:21 11:52:54-04:00, 2012:03:21 11:57:33-04:00, 2012:03:21 14:08:34-04:00, 2012:03:21 14:38:02-04:00, 2012:03:21 15:08:06-04:00, 2012:03:21 15:09:21-04:00, 2012:03:21 15:18:17-04:00, 2012:03:21 15:29:45-04:00, 2012:03:21 15:31:54-04:00, 2012:03:21 15:33:08-04:00, 2012:03:22 10:47:46-04:00, 2012:03:22 10:59:37-04:00, 2012:03:23 12:57:06-04:00, 2012:03:23 13:13:23-04:00, 2012:03:23 13:28:09-04:00, 2012:03:23 13:34:14-04:00, 2012:03:23 13:38:23-04:00, 2012:03:23 13:44:53-04:00, 2012:07:16 17:10:21-04:00, 2012:09:07 15:53:39-04:00, 2012:09:10 12:51:44-04:00, 2012:10:01 14:24:24-04:00, 2013:01:11 16:01:02-05:00, 2013:01:11 16:02:01-05:00, 2013:01:11 16:02:01-05:00, 2013:01:11 16:05:14-05:00
History Software Agent          : Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0, Adobe InDesign 7.0
History Changed                 : /;/metadata, /metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /;/metadata, /metadata, /;/metadata, /;/metadata
Doc Change Count                : 2419
Format                          : application/pdf
Producer                        : Adobe PDF Library 9.9
Trapped                         : False
Page Count                      : 25
Creator                         : Adobe InDesign CS5 (7.0.4)

EXIF Metadata provided by EXIF.tools