Flow Numatics 501 Series Catalog 1505491304 User Manual
Numatics 501 Series Catalog-1505491304 NUMATICS_501_SERIES_CATALOG-1505491304
2017-09-15
User Manual: Flow Numatics 501 Series Catalog-1505491304
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501 Series
Solenoid Pilot Actuated Valves
w w w. n u m a t i c s . c o m
Numatics, Inc. is a leading manufacturer of pneumatic products and motion control
products. Our broad spectrum of standard, custom developed products and application components
have made a significant impact on pneumatic innovation as well as pneumatic and motion control
technology. Our company has an extensive history of generating innovative concepts and technological
breakthroughs. Many of today’s standard features in pneumatic technology were industry firsts from
Numatics. We continue our innovative approach to product development by developing electric motion
control solutions and enhancing our embedded Fieldbus and I/O products to continually meet and solve
our customer’s application requirements.
Today Numatics is proud to
be a part of the Industrial
Automation Division of
Emerson Electric Co.
Emerson (NYSE:EMR), based
in St. Louis, Missouri (USA),
is a global leader in bringing
technology and engineering
together to provide innovative
solutions for customers in
industrial, commercial, and
consumer markets through
its network power, process
management, industrial
automation, climate technologies,
and appliance and tools
businesses. For more information,
visit www.Emerson.com.
Numatics Express Shipping Program guarantees† product
shipment in two, three or five business days. Unlike most
traditional quick ship programs, the Numatics Express Shipping Program includes the most comprehensive offering
in the industry. This program encompasses the range and options that you require!
Numatics is committed to offering you the highest level of customer service, quality and performance.
Numatics Express 2Day shipping program guarantees† product shipment
in two business days. The program includes the most popular valve, air
preparation and actuator products and includes applicable switches and
mounting accessories.
Numatics guarantees† to ship any order received before 3 pm EST for up to
10 2Day products* in two business days.
Numatics Express shipping program offers a 3Day shipping program
that guarantees† product shipment of a fully assembled and tested valve
manifold in 3 business days. The program includes the most popular
manifold configurations of the 2000 and Mark series valves:
• Sub D, Terminal Strip and Fieldbus Electronic Options
• Can be configured for DIN Rail Mounting and Muffled Exhaust
• Shipped complete and 100% tested
The 3Day Express shipping program enables you to create a 2 to 8 station
manifold assembly complete with any combination of valves, regulators,
and blank stations that can be configured from the valve model charts in
this catalog.
Numatics guarantees† to ship any order received before 3 pm EST for up to
5 manifold assemblies configured from this catalog in three business days
or Numatics pays the shipping cost.
We are pleased to expand Numatics Express to include a broad range of
products in a 5Day shipping program. Numatics guarantees† to ship up to
10 of any 5Day product** for orders received before 3 pm EST in 5 business
days or Numatics pays the shipping cost.
We are committed to providing you with an unmatched level of customer service, quality, and reliability.
If you cannot locate the specific product for your application or need additional product specifications, visit
www.numatics.com or call 888-686-2842. Numatics Express orders cannot be canceled or adjusted once entered.
Saturdays, Sundays, and Holidays are excluded.
As industry requirements change, Numatics reserves the right to modify the contents of this catalog and program without notification. Updates on this program
can be obtained from the Numatics website www.numatics.com or by calling 888-686-2842, or by contacting your local Numatics representative or distributor
and referencing the Numatics Express program.
†
*SentronicD Proportional Valves, CGT Compact Slides, NR Series Rodless and Air Bellows are limited to orders up to 5.
**A Series Large Bore NFPA, ASP Series Steel Body NFPA and G Series Guide Rail Rodless are limited to orders up to 5.
i
Welcome to the World
of Fluid Automation...
Since 1945, Numatics has emerged as the prominent specialist
in developing and manufacturing pneumatic and fluid power
components for a widely diverse field of automated industry. From
idea to implementation, leading engineers choose Numatics as
their single source for:
•
•
•
Quality Fluid Power components
Technologically advanced design resources
Quick response time in delivery
and service from around the world
Numasizing®
Developed by Numatics, Numasizing® offers a whole new level
of fluid power system optimization. Compare large amounts of
component and process data against user objectives and industry
benchmarks for the best possible size, pneumatic pressure,
actuator stroke velocities and other part and process variable
determinations.
CAD Modeling
Save critical development time with the most innovative CAD configuration
program in the pneumatic component industry. Numatics in 3D eliminates
the time consuming process associated with designing components from
scratch based on information found in conventional paper catalogs.
The models are available in 85 different native CAD formats
in 2D drawings and 3D models, including
all the popular formats including Catia,
I-DEAS, Pro/Engineer, SolidWorks,
Unigraphics and more.
ii
Table of Contents
501 Series
Features and Benefits
Technical and Operating Data
How to Order
Valve Regulator/Plug-in Assembly
Sandwich Pressure Regulator Dimensions
Manifold Assemblies
Plug-In Valve Mounted
Sandwich Shut Off Block
Blank Station Plate Kit
Speed Control Kit
DIN Rail Clamp Kit
Blocking Disc Kit
End Plate Kits
Manifold Assembly
Internal/External Pilot Selection
2
3
4
5
6
7
7
8
8
8
9
9
9
10
11
Assembly Kits
How to Order
25 or 37 Pin Sub-D
1-32 Terminal Strip
19 Pin Round Connector
12
13
14
14
580 Series
Features and Benefits
DeviceNet™
Ethernet
Profibus DP
PROFINET
EtherCAT®
EtherNet/IP™ DLR
Dimensional Drawing - 580 Fieldbus Communication Assembly
How to Order - 580 Assembly Kit & 580 Electronics
How to Order Complete 580 Manifold Assemblies
Cables and Connectors
18
19
20
21
22
23
24
25
26
27
28-33
G3 Electronics
Features and Benefits
G3 Platform Distribution Options
DeviceNet™
Ethernet
PROFIBUS DP
PROFINET
CANopen®
DeviceLogix™
Ethernet POWERLINK®
EtherCAT® and EtherNet/IP™ DLR
I/O Modules
Sub-Bus Modules
Miscellaneous Modules & Accessories
Dimensional Drawing - G3 Fieldbus Communication Assembly
How to Order Complete G3 Manifold Assemblies
How to Order - G3 Assembly Kit & G3 Electronics
Cables and Connectors
Example Sub-Bus Layout and Cabling
36-37
38-39
40
41
42
43
44
45
46
47-48
49-51
52-53
54-55
56-57
58
59-60
61-73
74
1
501
SERIES
501 Series – Directional Control Valve Platform
Featuring Higher Flow in a Compact Valve Package
Commissioning Capabilities
•
•
•
•
•
•
•
•
Solenoid air pilot actuated
Low wattage .8 wall for DC application
DC solenoids Polarity insensitive with surge suppression
Plug together circuit boards eliminate internal wiring
Integral recessed gaskets
IN Fittings to accommodate various tube sizes
Simple conversion from internal to external pilot
IP65 Certified
Sandwich and Manifold Accessories
• Pressure Regulators for supply pressure control at individual valve
• Speed control to control exhaust flow allows for control of actuator
extend or retract speed
• Shut off block for individual valve to be isolated from pressure supply
during operation and repair
• Mid Station Supply Manifold block allows for multiple pressure zones
(with blocking discs) or additional air supply to a manifold
Fieldbus Electronics Compatible
• G3 Fieldbus Electronics
• Graphic Display for easy commissioning, visual status & diagnostics
• 32 valve solenoids per manifold
• Easy distribution of additional manifolds through Sub-Bus
communication
• One Node supports up to 16 I/O modules
• Available with Auto Recovery Module (ARM) which allows
configuration information to be saved and reloaded to replacement
module automatically
• 580 Fieldbus Electronics
• Graphic Display for easy commissioning, visual status & diagnostics
• 32 valve solenoids per manifold
2
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
Performance Data
Valve Data
Min.
Max.
29 PSI (2 Bar)
115 PSI (8 Bar)
Valve Operating Pressure Range
28" HG Vacuum
115 PSI (8 Bar)
Ambient Temperature Range
- 10°C (- 14°F)
50 °C (122 °F)
Pilot Pressure Range
Proprietary
Cv
NL/m
(6 - 5 Bar)
5/2, Double Solenoid & Single Solenoid, Spring Return
0.46
460
2X 3/2 NC-NC
0.45
450
2X 3/2 NO-NO
0.45
450
Double Solenoid, 3 pos. 4 way, Spring Centered- Open to 4
and 2 in center
0.46
460
Double Solenoid, 3 pos. 4 way, Spring Centered - Open Center
0.46
460
Double Solenoid, 3 pos. 4 way, Spring Centered - Closed
Center
0.46
460
Valve Flow Data
12
(B)
12
(A)
14
(B)(A)
2 4
double solenoid air pilot
2 position 4-way
(B)
12
12
All Solenoids Are Continuous Duty Rated
24 VDC
Power (Watts)
Response Time (ms)
double solenoid
air pilot
double solenoid
air pilot
3 position
3 position
4-way4-way
open center
open center
0.8
(B)
12
Rubber Seal
Energize
Deenergize
5/2, Single Solenoid, Spring Return
14
29
5/2, Double Solenoid
11
N/A
5/3 Spring Centered
15
20
2x3/2 NC
18
18
2 X3/2 NO
18
18
(B)(A)
2 4
(A)
14
double solenoid air pilot
3 position 4-way
3 1 5 closed center
(B)(A)
2 4
2 4
12
2 4
14
(B)
12
12
(B)(A)
24
24
(A)
1414
double solenoid air pilot
3 position 4-way
315
closed center
331155
(EB)(P)(EA)
(EB)(P)(EA)
double solenoid air pilot
(B)
12
3 position
double solenoid
air pilot4-way
pressure
2 position dual
3-waycenter
“14(A)” & “12(B)” NO
double solenoid
2 position dual 3-way
“14” & “12” (B)
NO
double solenoid air pilot 12
2 position dual 3-way
doubleNC
solenoid
“14(A)” & “12(B)”
2 position dual 3-way
“14” & “12” NC
double solenoid air pilot
2 position dual 3-way
“14(A)”NC, “12(B)” NO
(B)
12
(A)
14
14
315
315
(EB)(P)(EA)
315
(EB)(P)(EA)
Operating Data
14
2 4
single solenoid
air pilot double solenoid air pilot
single solenoid
air pilot
2 position 4-way
2 position 4-way
2 position 4-way
315
14
(B)
2
4
2
12
(A)
14
(A)
4
3 15
3
12
(EB)
1
(P) 2
(B)
2
12
3
(EB)
3
4
(A)
4
1
(A)
5 14
2
1
(P)
1
(P)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
14
4
14
5
(EA)
3
(B)
2
3
(EB)
5
(EA)
(A)1
4
5
(A)
14
5
(EA)
3
501
SERIES
How to Order
R
Valves
501 A
2
B
4
0 M A00 F1
Voltage
F1
= 24 DC
Product Series
501 = 11 mm Valve
Options
A00 = Standard (No Options)
11B = Flush Locking Manual Override
11M = Without Manual Override
Revision
A
= Initial Release
Actuation
2
= Rubber Packed
Electrical
M
= Plug-in, w/ Light, VDC
Valve Type
B
= Solenoid Pilot with Flush Non-Locking Override
Port Size
0
= No Port Size
Function
1
= 2 Position 4-Way (5/2), Spring Return
4
= 2 Position 4-Way (5/2), Dual Solenoid
5
= 3 Position 4-Way (5/3), Open Center, Dual Pressure
6
= 3 Position 4-Way (5/3), Blocked Center
7
= 3 Position 4-Way (5/3), Open to A & B in Center
A
= Dual 3-way, A normally open - B normally open
D
= Dual 3-way, A normally closed - B normally closed
N
= Differential Air Return w/o Spring
Regulators
R
501 A
R S
5
1
J
A00 1
0
Interface
1
= Proprietary
Product Series
501 = 11 mm Valve
Options
A00 = Standard (No Options)
12H = Regulator Less Gauge
18V = Regulator with Gauge in Offset Port
Revision
A
= Initial Release
Product Type
R
= Regulator
Wiring Option
J
= Plug-In, Receptacle Assembly
Regulator Type
S
= Single Reg. - Pressure to Port 1
Gauge Type
1
= PSI
Pressure Range
5
= 10 - 115 PSIG
Sandwich Pressure Regulators
Type: RS
Type RS
2 4
Single pressure from a single supply
4
3
5
1
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
Valve Regulator / Plug-in Assembly
VALVE
REGULATOR
MOUNTING
R501A2B10MAOOF1
R501ARS51JA0010
H501AMM4BMA0010
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
5
501
SERIES
Sandwich Pressure Regulator
Dimensions: mm (Inches)
D
C
Single Regulator
F
B
E
6
A
A
B
C
D
E
F
139.1
(5.476)
82.5
(3.248)
60.7
(2.390)
59.5
(2.342)
11
(0.433)
5.5
(0.216)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
How to Order
Manifold Assemblies
K 501
A M S4 2 M A00 1 0
Interface
1
= Proprietary
Port Type
H
= Metric Thread
K
= Push-In Fittings
Options
A00 = Standard (No Options)
Product Series
501 = 11 mm Valve
Wiring Option
M
= Plug-In, Receptacle Assembly
Revision
A
= Initial Release
Port Size
B
= M7 (Threaded only)
D
= 4 mm (5/32) (Push-In Fittings only)
F
= 6 mm (Push-In Fittings only)
2
= 1/4 (Push-In Fittings only)
Product Type
M
= Manifold Sub Base
Z
= Mid Station Supply *
Mounting
S4 = Manifold Sub Base, 4 Stations, Side Ports, Single Z-Board
M4 = Manifold Sub Base, 4 Stations, Side Ports, Double Z-Board
*Available with M4 mounting only
Dimensions: mm (Inches)
Plug In Valve Mounted
C
B
A
J
H
K
G
F
E
D
A
B
C
D
E
F
G
H
J
K
76.4
(3.008)
18.5
(0.728)
6.5
(0.256)
48
(1.890)
42
(1.653)
30
(1.181)
18
(0.709)
6
(0.236)
47
(1.850)
105
(4.134)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
7
501
SERIES
Sandwich Shut Off Block
• Used to shut off pressure when mounted
EB B P A
XE (3) (2) (1) (4)
below valve.
EA
(5) X
• Allows easy maintenance without the need to
shut off pressure to the entire manifold.
XE (3) (2) (1) (4) (5) X
EB B P A EA
Part Number
Description
R501AY428501001
Proprietary Sandwich Shut Off Kit
A
D
C
Dimensions: mm (Inches)
A
B
C
D
105.2
(4.142)
48.4
(1.905)
22
(0.866)
23
(0.905)
B
Blank Station Plate Kit
P501AB429685001
• Used to block off a manifold station for
A
B
future use.
C
Dimensions: mm (Inches)
A
B
C
105.1
(4.138)
11
(0.433)
15
(0.591)
Speed Control Kit
A
D
Part Number
Description
R501AS428500001
Sandwich Speed Control
B
C
Dimensions: mm (Inches)
8
A
B
C
D
105.1
(4.137)
48.4
(1.905)
22
(0.866)
11
(0.433)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
DIN Rail Clamp Kit
Blocking Disc Kits
239-980
(Includes tag to label ports blocked)
Ports
Part
1
P501AD431915001
3
P501AD431915002
5
P501AD431915003
1+3
P501AD431915004
1+5
P501AD431915005
3+5
P501AD431915006
1, 3, 5
P501AD431915007
End Plate Kit - Threaded
Port Type
NPTF
G
Push In
Push In
Port
1
3/5
X,XE
1
3/5
X,XE
1
3/5
X,XE
1
3/5
X,XE
Port Size
1/8
1/8
M7
1/8
1/8
M7
5/16
5/16
1/4
8 mm
8 mm
6 mm
w/o Muffler, w/o DIN
8501AK429465001
G501AK429465009
K501AK429465003
K501AK429465011
w/o Muffler, w/DIN
8501AK429465002
G501AK429465010
K501AK429465004
K501AK429465012
w/Muffler, w/o DIN
8501AK429465005
G501AK429465013
K501AK429465007
K501AK429465015
w/Muffler, w/DIN
8501AK429465006
G501AK429465014
K501AK429465008
K501AK429465016
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
9
501
SERIES
Manifold Assembly
Dimensions: mm (Inches)
D
E
F
B
D
Ø5.3
C
H
N
Q
P
M
L
K
G
J
B Ref.
R
S
A Ref.
T
U
V
W
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
U
V
W
118 105
23
32.3 7.1
59
76.4
48
12.2
72
55.6 41.1 18.5 15.9 6.5 14.3 31.2 43.2 55.2 67.2 82.3
(4.65) (4.13) (0.90) (1.27) (0.28) (2.32) (3.01) (1.89) (0.48) (2.83) (2.19) (1.62) (0.73) (0.63) (0.26) (0.56) (1.23) (1.70) (2.17) (2.65) (3.24)
10
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
Internal Pilot
External Pilot
Internal Pilot
Supply Plug Location
For External Pilot
Supply Plug Location
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
11
501
SERIES
Manifold Assembly How to Order
K 501 A
V
3
D 2
0 0
V
Port Type
8
= NPTF
G
= ISO228/1-G
K
= Push-In Fittings
Options
A00 = Standard (No Options)
MUF = Muffler in End Plates
DRM = DIN Rail Mount
DWM = DIN Rail with MUF
14X = External Pilot Supply from Port # 14
D12 = (14X) External Pilot Supply from Port # 14
and (MUF) Muffler in End Plates
D14 = (14X) External Pilot Supply from Port # 14
and (DRM) DIN Rail Mount
F06 = (14X) External Pilot Supply from Port # 14,
(MUF) Muffler in End Plates, and (DRM) DIN Rail Mount
Product Series
501 = 11 mm Valve
Revision
A
= Initial Release
Product Type
V
= Valve Manifold Assembly
Electronics
3
= G3 Fieldbus (See page 33.)
8
= 580 Fieldbus (See page 15.)
J
= 25 Pin Sub-D Connector
M
= 37 Pin Sub-D Connector
Q
= 19 Pin Round Connector
T
= Terminal Strip 1-32
End Plate Style
V
= Vertical
Second Valve Series
0
= No Second Valve Series
Second Valve Series Port Size
0
= No Second Valve Series
Number of Valve Stations
D = 4
T = 20
H = 8
X = 24
3 = 28
L = 12
7 = 32
P = 16
1
A00
End Plate Port Size - Supply and Exhaust
1
= 1/8 (NPTF and G Thread Only)
2
= 1/4 (Push In Fittings Only)
H
= 8mm (5/16) (Push in Fittings Only)
Port Type ‘8’ + ‘G’ only available in Port Size 1/8
Maximum Solenoid Outputs
Terminal Strip
25 Pin
Sub-D
37 Pin
Sub-D
19 Pin
Round
G3 Fieldbus
580
Fieldbus
32
22
32
16
32
32
*NOTE:
Maximum number of valve stations is determined by:
• The electrical connection type.
• The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart
above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed.
• Combination of all stations cannot exceed 32 solenoids.
25 or 37 Pin Sub-D, Terminal Strip and 19 Pin Round Connector
• Shaded components described by Assembly Kit
model number designation.
• Each valve manifold station is listed in sequential
order from left to right when facing the port side of the
manifold as indicated.
Example Order - 501 Shown
25 Pin Sub-D
K501AVJHG00VA00
Valve Station #1
R501A2B10MA00F1
Valve Station #2
R501A2B10MA00F1
Valve Station #3
R501A2B10MA00F1
Valve Station #4
R501A2B10MA00F1
Mounting #1
K501AMS42MA0010
Valve Station #5
R501A2B40MA00F1
Valve Station #6
R501A2B40MA00F1
Valve Station #7
R501A2B40MA00F1
Valve Station #8
R501A2B40MA00F1
Mounting #2
K501AMM42MA0010
Assembled
12
VALVE
STATIONS
1
2
3
4
....
22/32
VALVE
STATIONS
1
2
3
4
....
22/32
VALVE
STATIONS
1
2
3
4
....
22/32
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
VALVE
STATIONS
1
2
3
4
....
22/32
501
SERIES
Assembly Kits
25 Pin Sub-D Connector Kit
A
C
B
Dimensions: mm (Inches)
A
B
C
D
E
F
G
H
J
K
46.4
(1.827)
17
(0.669)
6.7
(0.26)
118
(4.65)
37.5
(1.48)
59
(2.32)
40.2
(1.58)
40.2
(1.58)
68.1
(2.68)
24.4
(0.96)
25 Pin Sub-D Connector Housing Kits
Ø5.5
E
P599AE428441001
25 PIN SUB-D ASSEMBLY
WITHOUT DIN RAIL
P599AE428441002
25 PIN SUB-D ASSEMBLY WITH
DIN RAIL
D
F
NOTE: External fusing or output protection
recommended.
G
H
J
25 Pin Sub-D Female Cable 22 AWG – Unshielded, Standard
K
Part Number
Length
SC2502MCX00000000
2 Meters
SC2505MCX00000000
SC2510MCX00000000
5 Meters
10 Meters
NDB25F22U02MSB4
2 Meters
NDB25F22U05MSB4
NDB25F22U10MSB4
5 Meters
10 Meters
37 Pin Sub-D Connector Kit
Dimensions: mm (Inches)
A
B
C
Ø5.5
E
D
A
B
C
D
E
F
G
H
J
K
46.4
(1.827)
17
(0.669)
6.7
(0.26)
118
(4.65)
37.5
(1.48)
59
(2.32)
40.2
(1.58)
40.2
(1.58)
68.1
(2.68)
24.4
(0.96)
37 Pin Sub-D Connector Housing Kits
P599AE428442001
F
G
P599AE428442002
NOTE: External fusing or output
protection recommended.
H
J
K
37 PIN SUB-D ASSEMBLY WITHOUT
DIN RAIL
37 PIN SUB-D ASSEMBLY WITH DIN
RAIL
37 Pin Sub-D Female Cable 22 AWG – Unshielded, Standard
Part Number
Length
SC3702MCX00000000
2 Meters
SC3705MCX00000000
SC3710MCX00000000
5 Meters
10 Meters
37 Pin Sub-D Female Cable 22 AWG – Unshielded IP65
NDB37F22U02MSB4
2 Meters
NDB37F22U05MSB4
NDB37F22U10MSB4
5 Meters
10 Meters
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
13
501
SERIES
Assembly Kits
1-32 Terminal Strip Kit
A
C
Dimensions: mm (Inches)
F
D
G
A
C
D
E
F
G
J
K
N
P
Q
82.7
7
118
37.5
59
40.2 68.1 24.4
9.8
41.9 19.3
(3.256) (0.28) (4.65) (1.48) (2.32) (1.583) (2.68) (0.96) (0.39) (1.65) (0.76)
E
Ø5.2
N
P
1 – 32 Terminal Strip Housing Kits
TERMINAL STRIP ASSEMBLY
WITHOUT DIN RAIL
TERMINAL STRIP ASSEMBLY
WITH DIN RAIL
P599AE428444001
J
K
P599AE428444002
Q
NOTE: External fusing or output protection recommended.
NOTE: Min. Wire AWG 26
Max. Wire AWG 18
1/2 NPTF Tap
19 Pin Round Connector Kit
A
C
Dimensions: mm (Inches)
D
E
4
6
5
9
7
8
A
C
D
E
G
J
K
L
M
56.3
(2.217)
6.7
(0.26)
118
(4.65)
37.5
(1.48)
40.2
(1.583)
68.1
(2.68)
24.4
(0.96)
40.8
(1.61)
59
(2.323)
G
19 Pin Round Connector Housing Kits
P599AE428436001
P599AE428436002
J
L
19 PIN ASSEMBLY WITHOUT DIN RAIL
19 PIN ASSEMBLY WITH DIN RAIL
NOTE: External fusing or output protection
recommended.
K
M
19 PIN CONNECTOR
PIN 1= COIL 15
PIN 2= COIL 11
PIN 3= COIL 7
PIN 4= COIL 4
PIN 5= COIL 3
PIN 6= COMMON
PIN 7= COIL 2
PIN 8= COIL 6
PIN 9= COIL 10
PIN 10= COIL 14
14
PIN 11= COIL 13
PIN 12= P.E.
PIN 13= COIL 12
PIN 14= COIL 8
PIN 15= COIL 1
PIN 16= COIL 5
PIN 17= COIL 9
PIN 18= COIL 16
PIN 19= N.C.
19 Pin M23 Female Cable
Part Number
Length
CC1905MI00000000
5 Meters
CC1910MI00000000
10 Meters
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
501
SERIES
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
15
501
SERIES
16
Notes
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580 Series
Fieldbus Electronics
Table of Contents
Features and Benefits
16
DeviceNet™
17
Ethernet
18
Profibus DP
19
PROFINET
20
EtherCAT®
21
EtherNet/IP™ DLR
22
Dimensional Drawing - 580 Fieldbus Communication Assembly
23
How to Order - 580 Assembly Kit & 580 Electronics
24
How to Order Complete 580 Manifold Assemblies
25
Cables and Connectors
26-31
580
SERIES
580 Fieldbus - Electronics Made Easy!
Innovative Graphic Display is used for easy
commissioning, visual status & diagnostics.
Commissioning Capabilities
• Set network address (including
IP & Subnet mask for Ethernet)
• Set baud rate
• Set brightness
• Set factory defaults
Visual Diagnostics
• Shorted and open load
detection
• Shorted sensor/cable detection
• Low & missing power detection
• Self-test activation
• Log of network errors
580 Fieldbus Communications Electronics
Why use Numatics Fieldbus communication electronics?
Modular Reality...
• No internal wiring simplifies assembly
• Power connector allows output power to be removed while inputs
and communication are left active.
Graphic Display for
configuration & diagnostics
• IP65 protection
• 32 valve solenoids per manifold
Supported Protocols
• DeviceNet™
• Ethernet/IP
• PROFIBUS DP
• PROFINET
• EtherCAT®
• EtherNet/IP™ DLR
DeviceNetTM is a trademark of ODVA.
ControlNet is a trademark of ControlNet International, Ltd.
PROFIBUS and PROFINET are registered trademarks of Profibus International.
EtherCAT is a registered trademark of Beckhoff Automation GmbH.
18
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580
SERIES
DeviceNet™
DeviceNet™ is an open bus fieldbus communication system
developed by Allen-Bradley based on Controller Area Network
(CAN) technology. The governing body for DeviceNet™ is the
Open DeviceNet™ Vendors Association (ODVA). The ODVA
controls the DeviceNet™ specification and oversees product
conformance testing.
Numatics’ 580 nodes for DeviceNet™ have an integrated
graphic display.
They have been tested and approved for conformance by the
ODVA.
More information about DeviceNet™ and the ODVA can be
obtained from the following website: www.odva.org
Description
Replacement Part Number
DeviceNet™
communications
module (node)
P580AEDN1010A00
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.050 Amps
BUS Power
11-25 VDC
0.050 Amps
Valves
24 VDC +/- 10%
4 Amps Maximum
Power Connector
A-Coded 4 Pin M12 (Male)
Communication Connector
A-Coded 5 Pin M12 (Male)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +46ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 Certified
Configuration Data
Graphic Display
Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.
Maximum Valve-Solenoid Outputs
32
Network Data
Supported Baud Rates
125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Supported Connection Type
Polled, Cyclic, Change of State (COS) and combination Message Capability
Bus Connector
A-Coded 5 pin M12 (male)
Diagnostics
Power, short, open load conditions are monitored
Special Features
Supports Auto-Device Replacement (ADR) and fail-safe device settings
Weight
DeviceNet™ Communication Module
336g/10.8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
19
580
SERIES
Ethernet/IP™
Ethernet used throughout the world to network millions of PCs
has now evolved into a viable industrial network. Ethernet is an
open architecture high-level communication network that meets
the demands of today’s industrial applications requiring highspeed (10/100 Mbit/s), high-throughput and flexibility. Additionally,
Ethernet technology can integrate an on-board web server,
which can make the node readily accessible to any standard web
browser for configuration, testing and even retrieval of technical
documentation.
Numatics’ 580 nodes for Ethernet have an integrated graphic
display.
The 580 Ethernet/IP nodes have been tested and approved for
conformance by the ODVA.
More information about Ethernet/IP™ and the ODVA can be
obtained from the following website: www.odva.org.
Description
Replacement Part Number
Ethernet/IP™
communications
module (node)
P580AEEP1010A00
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.070 Amps
Valves
24 VDC +/- 10%
4 Amps maximum
Power Connector
A-Coded 4 pin M12 (male)
Communication Connector
D-coded 4 pin M12 (female)
LEDs
Module Status, Network Status and Activity/Link
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +46ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 Certified
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet mask, Fault / Idle Actions, DHCP / BootP and all
other system settings.
Maximum Valve-Solenoid Outputs
32
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
D-coded 4 pin M12 (female)
Diagnostics
Power, short, open load conditions
Special Features
Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP)
Weight
Ethernet Communication Module
20
336 g/10.8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580
SERIES
PROFIBUS DP
PROFIBUS DP is a vendor-independent, open fieldbus protocol
designed for communication between automation control
systems and distributed I/O at the device level.
Numatics’ 580 nodes for PROFIBUS DP have an integrated
graphic display.
The 580 nodes for PROFIBUS DP have been designed and
tested to conform to the PROFIBUS standard EN50170.
Certification has been done by the PROFIBUS Interface Center
(PIC) according to the guidelines determined by the PROFIBUS
Trade Organization (PTO). The certification process ensures
interoperability for all PROFIBUS devices.
More information regarding PROFIBUS can be obtained from
the following website: www.profibus.com.
Description
Replacement Part Number
PROFIBUS DP
communications
module (node)
P580AEPT1010A00
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.080 Amps
Valves
24 VDC +/- 10%
4 Amps Maximum
Power Connector
A-Coded 5 pin M12 (male)
Communication Connector
Single reverse key (B-Coded) 5 pin M12 (1 male and 1 female)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +46ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 Certified
Configuration Data
Graphic Display
Display used for setting Node Address, Fault / Idle Actions, and all other system settings.
Maximum Valve-Solenoid Outputs
32
Network Data
Supported Baud Rates
Auto-Baud (From 9.6k to 12M Baud)
Bus Connector
Single reverse key (B-coded) 5 pin M12 (1 male and 1 female)
Diagnostics
Power, short, open load conditions and module health are monitored
Weight
PROFIBUS DP Communication Module
342 g/11.0 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
21
580
SERIES
PROFINET
PROFINET is the innovative open standard for Industrial
Ethernet, developed by Siemens and the Profibus User
Organization (PNO). PROFINET complies to IEC 61158 and IEC
61784 standards. PROFINET products are certified by the PNO
user organization, guaranteeing worldwide compatibility.
Numatics’ 580 nodes for PROFINET IO (PROFINET RT) have an
integrated graphic display.
PROFINET is based on Ethernet and uses TCP/IP and IT
standards and complements them with specific protocols and
mechanisms to achieve Real Time performance.
More information regarding PROFINET can be obtained from
the following website: www.profibus.com.
Description
Replacement Part Number
PROFINET
communications
module (node)
P580AEPN1010A00
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.110 Amps
Valves
24 VDC +/- 10%
4 Amps Maximum
Power Connector
A-Coded 5 pin M12 (male)
Communication Connector
Two D-coded 4 pin M12 (female)
LEDs
System Fault, Bus Fault, and Activity/Link
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +46º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 Certified
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.
Maximum Valve-Solenoid
Outputs
32
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 (Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, Integrated 2 port switch, fail-safe device settings
Weight
PROFINET Communication Module
22
342 g/11.0 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580
SERIES
EtherCAT®
EtherCAT® is an open ethernet based fieldbus protocol developed
by Beckhoff. EtherCAT® sets new standards for real-time
performance and topology flexibility with short data update/cycle
times and low communication jitter.
Numatics’ 580 EtherCAT® node has an integrated graphic display
for simplified commissioning and diagnostics.
The 580 nodes for EtherCAT® have been designed and tested to
conform with EtherCAT® specifications set forth by the ETG.
More information regarding EtherCAT® can be obtained from the
following website: www.ethercat.org.
Description
EtherCAT®
Replacement Part Number
communications
module
P580AEEC1010A00
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.110 Amps
Valves
24 VDC +/- 10%
4 Amps Maximum
Power Connector
A-Coded 5 pin M12 (male)
Communication Connector
Two D-coded 4 pin M12 (female)
LEDs
Error, Run
Operating Data
Temperature Range
-10º to 115º F (-23º to +46º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65 Certified
Configuration Data
Graphic Display
Display used for Subnet Mask, Fault / Idle Actions, and all other system settings.
Maximum Valve Solenoid Outputs
32
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, fail-safe device settings.
Weight
EtherCAT® communications module
342 g/11.0 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
23
580
SERIES
EtherNet/IP™ DLR
EtherNet/IP™ DLR used throughout the world to network millions of PCs
has now evolved into a viable industry network. EtherNet/IP™ is an
open architecture high-level communication network that meets the
demands of today’s industrial applications requiring high-speed
(10/100 Mbit/s), high-throughput and flexibility. Additionally,
EtherNet/IP™ technology can integrate an on-board web server,
which can make the node readily accessible to any standard
web browser for configuration, testing and even retrieval of
technical documentation.
Numatics’ 580 EtherNet/IP™ DLR (Device Level Ring) node
with integrated display, has an embedded switch which allows
the unit to be used in simplified networks with linear topology
configurations (daisy chain). This technology alleviates the
need for an external Ethernet switch device in a single subnet
configuration. Additionally, the DLR compatibility allows the node
to be used in a fault tolerant “ring” network, when using appropriate
EtherNet/IP™ DLR scanners. DLR configuration allows communication
recovery from a single point failure on the network ring (e.g. failed
network connection or cable).
Description
Replacement Part Number
EtherNet™/IP DLR
communications
module (node)
P580AEED1010A00
The 580 EtherNet/IP™ nodes have been tested and approved for conformance by the ODVA.
More information about EtherNet™ and the ODVA can be obtained from the following website:
Open Device Vendors Association (ODVA) www.odva.org.
Technical Data
Electrical Data
Voltage
Current
Node Power
24 VDC +/- 10%
0.110 Amps
Valves
24 VDC +/- 10%
4 Amps Maximum
Power Connector
A-Coded 4 pin M12 (male)
Communication Connector
Two D-coded 4 pin M12 (female)
LEDs
Module Status, Network Status and Activity / Link
Operating Data
Temperature Range
-10˚ to 115˚ F (-23˚ to +46 C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65 Certified
Configuration Data
Graphic Display
Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.
Maximum Valve Solenoid Outputs
32
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, fail-safe device
settings, integrated web server, HTTP, TFTP, UNICAST
Weight
EtherCAT® communications module
24
342 g/11.0 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580
SERIES
Dimensions: mm (Inches)
Dimensional Drawing - 580 Fieldbus Manifold Assembly
503 Series Valve Manifold Assembly with 580 Electronics
H
B
F
A
C
G
6.3 Wide Slot
(2) Places
D
E
Q
R
N
J
K
P
M
L
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
77
(3.032)
7.5
(0.295)
38
(1.5)
147.1
(5.79)
180
(7.087)
39.1
(1.539)
75.8
(2.984)
7.5
(0.295)
113
(4.449)
101
(3.976)
194
(7.638)
49.4
(1.945)
68.1
(2.681)
53
(2.087)
54
(2.13)
55.1
(2.169)
* - For valve manifold dimensions refer to Valve Series product catalogs.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
25
580
SERIES
Manifold Assembly How to Order
8 503
A
V
3
B
2
0 0
V
A00
Port Type
8
= NPTF1
G
= ISO228/1-G1
K
= Push-In Fittings
Options
A00 = Standard (No Options)
MUF = Muffler in End Plates
DRM = DIN Rail Mount
DWM = DIN Rail with MUF
14X = External Pilot Supply from Port # 14
D12 = (14X) External Pilot Supply from Port # 14
and (MUF) Muffler in End Plates
D14 = (14X) External Pilot Supply from Port # 14
and (DRM) DIN Rail Mount
F06 = (14X) External Pilot Supply from Port # 14,
(MUF) Muffler in End Plates, and (DRM) DIN Rail Mount
Product Series
501 = 11 mm Valve
503 = 26 mm Valve
Revision
A
= Initial Release
Product Type
V
= Valve Manifold Assembly
End Plate Style
V
= Vertical
Electronics
3
= G3 Fieldbus Electronics
Number of Valve Stations
B = 2
N = 14
D = 4
P = 16
F = 6
R = 18
H = 8
T = 20
J = 10
V = 22
L = 12
X = 24
1
2
Z
3
5
7
=
=
=
=
End Plate Port Size
1
= 1/8
2
= 1/4
3
= 3/8
4
= 1/2
H
= 8 mm (5/16)
K
= 10 mm
M
= 12 mm
26
28
30
32
Port Type ‘8’ + ‘G’ only available in Port Size 3/8
Horizontal end plates only available with Electroincs option ‘O’ - No Electronics
*NOTE:
501 Valve Series Available with 4, 8, 12, 16, 20, 24, 28 and 32 Stations Only
How To Order
580 Electronics
P
26
580
A
E
DN1
0
1
0 A00
Product Series
580 = Fieldbus Electronics
Options
A00 = No Options
DRM = DIN Rail Mount
Revision
A
= Initial Release
Product Type
E
= Electronics
Connector Type
1
= M12 Connector
Protocol
DN1 = DeviceNet™
EC1 = EtherCAT®
ED1 = EtherNet/IP™ DLR
EP1 = EtherNet/IP™
PN1 = PROFINET
PT1 = PROFIBUS DP
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
580
SERIES
Ordering Valve Manifold Assemblies with 580 Electronics
For valve series
Shaded components are described by the manifold assembly number (see
page 10). The communication module is described by the Electronic Interface
model number designation (see page 10).
Each valve station is listed in sequential order from left to right when facing
the port side of the manifold as shown.
NOTE:
1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves
or 16 double solenoid valves or any combination of singles and doubles not
to exceed 32 outputs can be specified.
Example Order - 503 Shown
Assembly Kit
Valve Station #1
Valve Station #2
Mounting # 1
Valve Station #3
Valve Station #4
Mounting # 2
Valve Station #5
Valve Station #6
Mounting #3
Valve Station #7
Valve Station #8
Mounting #4
Electronics
Assembled
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
8503AV8H100VMUF
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
P580AEDN1010A00
27
580
SERIES
Power Cables & Connectors
M12 A-Coded Cables
M12 Straight 4 Pin Female Single Ended Cable, Euro Color Code
TC0405MAE0000000 – 5 Meter
TC0410MAE0000000 – 10 Meter
M12 Straight 5 Pin Female Single Ended Cable, Euro Color Code
TC0505MAE0000000 – 5 Meter
TC0510MAE0000000 – 10 Meter
M12 90° 4 Pin Female Single Ended Cable, Euro Color Code
TD0405MAE0000000 – 5 Meter
TD0410MAE0000000 – 10 Meter
M12 90° 5 Pin Female Single Ended Cable, Euro Color Code
TD0505MAE0000000 – 5 Meter
TD0510MAE0000000 – 10 Meter
M12 A-Coded Field Wireable Connectors
M12 Straight 4 Pin Female Field Wireable Connector
TC04F10000000000 – PG 7 Cable Gland
TC04F20000000000 – PG 9 Cable Gland
M12 Straight 5 Pin Female Field Wireable Connector
TC05F10000000000 – PG 7 Cable Gland
TC05F20000000000 – PG 9 Cable Gland
M12 90° 4 Pin Female Field Wireable Connector
TD04F10000000000 – PG 7 Cable Gland
TD04F20000000000 – PG 9 Cable Gland
M 12 90° 5 Pin Female Field Wireable Connector
TD05F10000000000 – PG 7 Cable Gland
TD05F20000000000 – PG 9 Cable Gland
Technical Data
Molded Body / Insert
Coupling Nut
Cable
Field Wireable
PVC / Polyamide
Polyamide
Cable O.D.
Voltage Rating
PVC
NA
7.4mm
NA
3
125 V Max. @ 105° C
Current Rating
4.0 Amps
2
Degree of Protection
IP65 (mated)
Operating Temperature
-25° C - 85° C
Conductor Gauge
18 AWG
NA
74mm
NA
Maximum Wire AWG
NA
18 AWG
Wire Connection
NA
Screw Terminal
PG 7 Range
NA
4-6 mm
NA
6-8 mm
Bend Radius
PG 9 Range
Female View
Nickel Copper Alloy
Cable Jacket Material
28
Pin Out / Color Code
3
4 1
2
3
4
1
BN
WH
BU
BK
1
BN
2
WH
4
BK
3
BU
5
GN/YE
4
5
2
1
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
DeviceNet™ Communication
Cables & Connectors
580
SERIES
M12 A-Coded Cables
M12 Straight 5 Pin Female Single Ended Cable - Shielded
TA0505MGD0000000 – 5 Meter – MALE
TA0510MGD0000000 – 10 Meter – MALE
TC0505MGD0000000 – 5 Meter - FEMALE
TC0510MGD0000000 – 10 Meter - FEMALE
M12 90° 5 Pin Male & Female Single Ended Cable - Shielded
TB0505MGD0000000 – 5 Meter – MALE
TB0510MGD0000000 – 10 Meter – MALE
TD0505MGD0000000 – 5 Meter - FEMALE
TD0510MGD0000000 – 10 Meter - FEMALE
3 Way M12 “T”
TC0500000TT05000 – 12mm
Terminating Resistor - Male
TA05TR0000000000 – 12mm
M12 A-Coded Field Wireable Connectors
M12 90° 5 Pin Male & Female Field Wireable Connector – Spring Cage
TB05F2000000071V – PG 9 Cable Gland – Spring Cage Male
TD05F2000000071V – PG 9 Cable Gland – Spring Cage Female
M12 Straight 5 Pin Male & Female Field Wireable Connector – Spring Cage
TA05F2000000071V – PG 9 Cable Gland – Spring Cage Male
TC05F2000000071V – PG 9 Cable Gland – Spring Cage Female
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Voltage Rating
Current Rating
Cable
M12 Field Wireable
"T"
PVC / Polyamide
Nickel Plated Zinc /
TPU
TPU / TPU GF
Nickel Plated Brass
Nickel Plated Brass
Nickel Plated Zinc
PVC
NA
NA
7 mm
4.0 to 8 mm
NA
300 Volts
60 Volts
60 Volts
4.0 Amps
4.0 Amps
4.0 Amps
Degree of Protection
IP65 (mated)
IP 65 (mated)
IP 65 (mated)
Operating Temperature
-40° C - 80° C
-40° C - 85° C
-25° C - 90° C
24 AWG (power & data)
26-20 AWG
NA
74 mm
NA
NA
NA
Spring Cage
NA
Conductor Gauge
Minimum Bend
Radius
Wire Connection
Pin Out / Color Code
Female View
3
4
5
2
1
Pin 1=Shield
Pin 2= V+
Pin 3= VPin 4= CAN_H
Pin 5= CAN_L
1
2
3
4
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
29
EtherNet/IP™ Communication
Cables & Connectors
580
SERIES
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MK00000000 – 5 Meter
QA0410MK00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MK0VA04000 – 5 Meter
QA0410MK0VA04000 – 10 Meter
M12 90° 4 Pin Male D-Coded Single Ended Cable
QB0405MK00000000 – 5 Meter
QB0410MK00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MK0QA04000 – 5 Meter
QA0410MK0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Wireable Connectors
M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC
QB04F2000000071N – PG 9 Cable Gland – IDC
M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC
QA04F2000000071N – PG 9 Cable Gland – IDC
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
M12 Field Wireable
PUR / Polyamide
Nickel Plated Zinc / PA 66
Nickel Plated Brass
Nickel Plated Brass
PUR
NA
5.6 mm
4.0 to 8 mm
Voltage Rating (Nominal)
300 Volts
60 Volts
Current Rating
2.0 Amps
1.75 Amps
Degree of Protection
IP65 (mated)
IP 65 (mated)
Operating Temperature
-40° C - 75° C
-40° C - 85° C
24 AWG
IDC 26-22 AWG
61mm
NA
NA
IDC
Conductor Gauge
Bend Radius
Wire Connection
30
Cable
Pin Out / Color Code
Male View
4
3
1
2
1
WH/OG
2
OG
3
WH/GN
4
GN
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
PROFINET Communication
Cables & Connectors
580
SERIES
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MR00000000 – 5 Meter
QA0410MR00000000 – 10 Meter
M12 90° 4 Pin Male D-Coded Single Ended Cable
QB0405MR00000000 – 5 Meter
QB0410MR00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MR0QA04000 – 5 Meter
QA0410MR0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MR0VA04000 – 5 Meter
QA0410MR0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Wireable Connectors
M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC
QB04F200R000071N – PG 9 Cable Gland – IDC
M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
Technical Data
Cable
M12 Field Wireable
Pin Out / Color Code
Molded Body / Insert
PUR / PUR or PE
Nickel Plated Zinc / PA 66
Male View
Coupling Nut
Nickel Plated Zinc
and Brass
Nickel Plated Brass
PVC
NA
6.5mm / 7.4mm
4.0 to 8.0 mm
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
42 Volts
60 Volts
1.5 Amps
1.75 Amps
Degree of Protection
IP65 (mated)
IP 65 (mated)
Operating Temperature
-25° C - 60°
24 & 22 AWG
Current Rating
Conductor Gauge
Bend Radius
Wire Connection
4
3
1
2
1
YE
2
WH
-40° C - 85° C
3
OG
26-22 AWG
4
BU
19.5 mm
NA
NA
IDC
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
31
PROFIBUS DP Communication
Cables & Connectors
580
SERIES
M12 B-Coded (Reverse Key) Cables
M12 Straight 5 Pin Male & Female Single Ended Cables
RA0505MHP0000000 – 5 Meter – MALE
RA0510MHP0000000 – 10 Meter – MALE
RC0505MHP0000000 – 5 Meter – FEMALE
RC0510MHP0000000 – 10 Meter – FEMALE
M12 Straight 5 Pin Male – to – Female Double Ended Cables
RC0505MHPRA05000 – 5 Meter
RC0510MHPRA05000 – 10 Meter
M12 90° 5 Pin Male & Female Single Ended Cable
RB0505MHP0000000 – 5 Meter – MALE
RB0510MHP0000000 – 10 Meter – MALE
RD0505MHP0000000 – 5 Meter – FEMALE
RD0510MHP0000000 – 10 Meter – FEMALE
M12 B-Coded (Reverse Key) Field Wireable Connectors
M12 90° 5 Pin Male & Female Field Wireable Connectors, w/IDC
RB05F200P000071V – PG9 Cable Gland – IDC MALE
RD05F200P000071V – PG9 Cable Gland – IDC FEMALE
M12 Straight 5 Pin Male & Female Field Wireable Connectors
RA05F200P0000000 – PG7 Cable Gland – MALE
RC05F200P0000000 – PG7 Cable Gland – FEMALE
M12 Straight 5 Pin Terminating Resistor
RA05TR0000000000 – MALE
M12 Bus “T”
RA050000PRT05000
Technical Data
Molded Body
Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Field Wireable
"T"
PUR
Nickel Plated Zinc / Brass
Aluminum
Polyamide
TPU/PVC
Nylon
Nickel Plated
Brass
Nickel Plated Brass / Stainless Steel
Nickel Plated
Brass
PVC
NA
NA
8.5 mm
4.0 to 8.0 mm / 3.0 to 6.5 mm
NA
Voltage Rating
300 Volts
60 Volts
250 Volts
Current Rating
4.0 Amps
4.0 Amps
4.0 Amps
Degree of Protection
IP65 (mated)
IP 65 (mated)
IP 65 (mated)
Operating Temperature
-40° C - 80° C
-40° C - 85° C
-40° C - 80° C
Conductor Gauge
Minimum Bend
Radius
Wire Connection
32
Cable
22 AWG
26-20 AWG / 24-18 AWG
NA
74 mm
NA
NA
NA
IDC / Screw Terminal
NA
Pin Out / Color Code
Male View
4
3
5
1
2
1
2
GN
3
RD
4
5
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
EtherCAT® Communication
Cables & Connectors
580
SERIES
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MT00000000 – 5 Meter
QA0410MT00000000 – 10 Meter
M12 90° 4 Pin Male D-Coded Single Ended Cable
QB0405MT00000000 – 5 Meter
QB0410MT00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MT0QA04000 – 5 Meter
QA0410MT0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MT0VA04000 – 5 Meter
QA0410MT0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Wireable Connectors
M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC
QB04F200R000071N – PG 9 Cable Gland – IDC
M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable
M12 Field Wireable
PVC / PE
Nickel Plated Zinc / PA 66
Nickel Plated Zinc
Nickel Plated Brass
PUR
NA
Cable O.D.
6.5 mm
4.0 to 8.0 mm
Voltage Rating (Nominal)
300 Volts
60 Volts
Current Rating
Pin Out / Color Code
Male View
4
3
1
2
2.0 Amps
1.75 Amps
Degree of Protection
IP65 (mated)
IP 65 (mated)
1
Operating Temperature
-5° C - 50° C
-40° C - 85° C
YE
2
WH
22 AWG
26-22 AWG
3
OG
46 mm
NA
4
BU
NA
IDC
Conductor Gauge
Bend Radius
Wire Connection
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
33
580
SERIES
34
Notes
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 Fieldbus
Electronics and I/O
Table of Contents
Section 1
Features and Benefits
34-35
G3 Platform Distribution Options
36-37
DeviceNet™
38
Ethernet
39
PROFIBUS DP
40
PROFINET
CANopen®
42
41
DeviceLogix™
43
Ethernet POWERLINK®
EtherCAT® and EtherNet/IP™ DLR
44
45-46
I/O Modules
47-49
Sub-Bus Modules
51
Miscellaneous Modules & Accessories
52-53
Dimensional Drawing - G3 Fieldbus Communication Assembly
54-55
Section 2 - How to Configure & Order G3 Electronics
How to Order Complete G3 Manifold Assemblies
56
How to Order - G3 Assembly Kit & G3 Electronics
57-58
Cables and Connectors
59-71
Example Sub-Bus Layout and Cabling
72
G3
Electronics
G3 Fieldbus - Electronics Made Easy!
Innovative Graphic Display is used for easy
commissioning, visual status & diagnostics.
Commissioning Capabilities
Visual Diagnostics
• Set network address (including
IP & Subnet mask for Ethernet)
• Set baud rate
• Set auto or manual I/O sizes
• Set fault/idle output states
• Set brightness
• Set factory defaults
• Shorted and open load
detection
• Shorted sensor/cable detection
• Low & missing power detection
• Missing module detection
• Self-test activation
• Log of network errors
• Distribution errors
Graphic Display for
configuration & diagnostics
Auto Recovery Module
• SPEEDCON M12 connector technology allows for fast and efficient
½ turn I/O connector attachment.
Highly Distributable
Easy, Robust Connections
• Power connector allows output power to be removed while inputs
and communication are left active.
Supported Protocols
G3 Fieldbus Communications Electronics
Why use Numatics Fieldbus communication electronics?
Modular Reality...
• No internal wiring simplifies assembly
• IP65 & IP67 protection
• Up to 1200 Input / 1200 Output capability with one communication
node! (Present physical I/O combinations allows 1200 I / 544 O)
• 32 valve solenoids per manifold up to 17 manifolds per
communication node!
• DeviceNet™
• DeviceNet™ w/QuickConnect™
• DeviceNet™ w/DeviceLogix™
• Ethernet
• PROFIBUS DP
• One node supports 16 I/O modules – Analog I/O, Digital I/O (NPN &
PNP) and Specialty
• CANopen®
• PROFINET
• Ethernet
POWERLINK®
• EtherCat®
• EtherNet/IP DLR
with Quick Connect
• Innovative clip design allows easy module removal/replacement
without dismantling manifold
• Auto Recovery Module (ARM) protects configuration information
during a critical failure. Allows configuration information to be saved
and reloaded to replacement module automatically.
*
* Numatics I/O with SPEEDCON® technology
• 1/2 turn for faster I/O connections
• Backwards compatible with standard
M12 cables/connectors
• Meets the same IP/NEMA standards
as M12/Micro cables/connectors
• Same cost as standard M12/Micro
cables/connectors
• See pages 68 & 69 for cables with
SPEEDCON® connector technology.
36
CANopen® is a registered Community trademark of CAN in Automation e.V.
DeviceNet™ and QuickConnect™ are trademarks of ODVA.
DeviceLogix™ is a trademark of Rockwell Automation, Inc.
Ethernet POWERLINK® is a registered trademark of Bernecker + Rainer
Industrie – Elektronik Ges.m.b.H.
PROFIBUS-DP and PROFINET are trademarks of Profibus Nutzerorganisation
e.V.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
G3 Electronics Modularity
Discrete I/O
The G3 Series product line is a completely modular system. All of the G3 electronic modules plug together, via
mechanical clips, allowing easy assembly and field changes. This makes the system highly distributable. Additional
flexibility is incorporated because the same modules can be used in either centralized or distributed applications.
The G3 electronics interfaces with the highly modular Numatics 501 Series, generation 2000 Series, ISO 5599/2
and ISO 15407-2 Series valve lines to further enhance the modularity and flexibility of the entire system.
Sub-Bus Out or
Terminator Module
Jumper Clips
I/O Labels
Auto Recovery Module (ARM)
I/O ModulesAnalog or Digital
NPN or PNP
Communication
Module (Node)
Valve Manifold Assembly
501, 2002, 2005, 2012,
2035, ISO15407-2 & ISO
5599/2 Series Valves
DIN Rail Mounting Option
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
37
G3
Electronics
G3 Platform Distribution Options
Easy, Cost Effective Solutions for Digital I/O and Valve Automation using G3 Electronics
Main Fieldbus Manifold
Sub-Bus
Sub-Bus In
Sub-Bus Out
24 VDC Power
Supply (optional)
Sub Manifold
with Valves
I/O Only
Sub Manifold
with I/O & Valves
Sub-Bus Out
24 VDC
Power
Supply
24 VDC
Power
Supply
Sub-Bus
• Unique distribution system allows system efficiency by allowing the same modules to be used in
either centralized or distributed applications.
• Distribution options include:
Inputs OR Outputs
Inputs AND Outputs
Valves with Inputs AND Outputs
Valves with Inputs OR Outputs
Valves Only
• Maximum Sub-Bus length not to exceed 30 meters. Maximum Sub-Bus cable current not to
exceed 4 amps or excessive cable voltage drops per segment. Auxiliary power connections
available for currents above 4 amps. Consult factory for possible deviations.
38
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
G3 Platform Distribution Options
The G3 platform is flexible to the point that there are a virtually infinite number of I/O distribution options using the few
basic G3 modules. The following basic rules should be followed in the configuration of your control architecture.
Valve Side
• Up to a total of 32 valve solenoids can be driven in a
Typical Main Fieldbus Manifold
Comm. Module
manifold assembly integrated into the Main Fieldbus
Manifold. This can be any number of single or double
solenoid valves with a total number of solenoids not to
exceed 32.
• A Valve side output module is available. If a valve side
output module is used, 16 outputs are allocated to the
solenoids in the integral manifold and 16 are allocated
I/O Side
Valve Side
to the output module in the manifold.
I/O Side Distribution
• A total of 16 modules can be integrated into
Comm. Module
the network and controlled by the main fieldbus
communication module (Node).
• Modules include analog and digital I/O modules
providing addressing capacity for up to 1200 Inputs /
1200 Outputs per node.
• Unique distribution system allows system efficiency
I/O Side
by allowing the same modules to be used in either
centralized or distributed applications.
• Distribution options include Inputs only, Outputs only,
I/O only, valves with Inputs, valves with Outputs and
Comm. Module
16 Modules can be
supported on this
side of the comm.
module
valves with I/O.
• Configuration can include up to 16 of the following
modules:
• Digital I/O modules
• Sub-Bus valve modules
• Analog I/O modules
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
39
G3
Electronics
DeviceNet™
DeviceNet™ is an open bus fieldbus communication system
developed by Allen-Bradley based on Controller Area Network
(CAN) technology. The governing body for DeviceNet™ is the
Open DeviceNet™ Vendors Association (ODVA). The ODVA
controls the DeviceNet™ specification and oversees product
conformance testing.
Numatics’ G3 nodes for DeviceNet™ have an integrated
graphic display and are capable of addressing combinations of
up to 1200 Outputs and 1200 Inputs.
They have been tested and approved for conformance by the
ODVA.
More information about DeviceNet™ and the ODVA can be
obtained from the following website: www.odva.org.
Technical Data
Description
Replacement Part Number
DeviceNet™
communications
module (node)
240-180
Electrical Data
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
0.070 Amps
BUS Power
11-25 VDC
0.025 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps Maximum
Power Connector
Single key 4 pin 7/8" MINI type (male)
Communication Connector
Single key 5 pin 7/8" MINI type (male)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting Node Address, Baud Rate, Fault / Idle Actions, DeviceNet™ w/QuickConnect™ and
all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure.
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Supported Connection Type
Polled, Cyclic, Change of State (COS) and combination Message Capability
Bus Connector
Single key 5 pin 7/8" MINI type (male)
Diagnostics
Power, short, open load conditions and module health are monitored.
Special Features
Supports Auto-Device Replacement (ADR) and fail-safe device settings
Weight
DeviceNet™ Communication Module
40
252g / 8.9 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
Ethernet (EtherNet/IP™ & Modbus TCP/IP)
Ethernet used throughout the world to network millions of PCs
has now evolved into a viable industrial network. Ethernet is an
open architecture high-level communication network that meets
the demands of today’s industrial applications requiring high-speed
(10/100 Mbit/s), high-throughput and flexibility. Various application
layers for this protocol include EtherNet/IP™ and Modbus TCP.
Additionally, Ethernet technology can integrate an on-board
web server, which can make the node readily accessible to any
standard web browser for configuration, testing and even retrieval
of technical documentation.
Numatics’ G3 nodes for Ethernet have an integrated graphic
display and are capable of addressing combinations of up to 1200
Outputs and 1200 Inputs.
The G3 EtherNet/IP™ nodes have been tested and approved for
conformance by the ODVA.
More information about EtherNet/IP™ and the ODVA can be
obtained from the following website: www.odva.org.
Technical Data
Description
Replacement Part Number
EtherNet/IP™
communications
module (node)
240-181
Modbus TCP/IP
communications
module (node)
240-292
Electrical Data
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
.091 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps maximum
Power Connector
Single key 4 pin 7/8" MINI type (male)
Communication Connector
D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet mask, Fault / Idle Actions, DHCP / BootP and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
D-coded 5 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health are monitored
Special Features
Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP™)
Weight
Ethernet Communication Module
255g / 9 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
41
G3
Electronics
PROFIBUS DP
PROFIBUS DP is a vendor-independent, open fieldbus protocol
designed for communication between automation control
systems and distributed I/O at the device level.
Numatics’ G3 nodes for PROFIBUS DP have an integrated
graphic display and are capable of addressing combinations of
up to 1200 Outputs and 1200 Inputs.
The G3 nodes for PROFIBUS DP have been designed and
tested to conform to the PROFIBUS standard EN50170.
Certification has been done by the PROFIBUS Interface Center
(PIC) according to the guidelines determined by the PROFIBUS
Trade Organization (PTO). The certification process ensures
interoperability for all PROFIBUS devices.
More information regarding PROFIBUS can be obtained from
the following website: www.profibus.com.
Description
Replacement Part Number
PROFIBUS DP
communications
module (node)
240-239
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
.094 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps Maximum
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Single reverse key (B-Coded) 5 pin M12 type (1 male and 1 female)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50ºC)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event
of total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Bus Connector
Single key 5 pin 7/8" MINI type (male)
Diagnostics
Power, short, open load conditions and module health are monitored.
Special Features
Supports Auto-Device Replacement (ADR) and fail-safe device settings
Weight
PROFIBUS DP Communication Module
42
227g / 8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
PROFINET
PROFINET is the innovative open standard for Industrial
Ethernet, developed by Siemens and the Profibus™ User
Organization (PNO). PROFINET complies to IEC 61158 and IEC
61784 standards. PROFINET products are certified by the PNO
user organization, guaranteeing worldwide compatibility.
Numatics’ G3 nodes for PROFINET IO (PROFINET RT) have
an integrated graphic display and are capable of addressing
combinations of up to 1200 Outputs and 1200 Inputs.
PROFINET is based on Ethernet and uses TCP/IP and IT
standards and complements them with specific protocols and
mechanisms to achieve Real Time performance.
More information regarding PROFINET can be obtained from the
following website: www.profibus.com.
Description
Replacement Part Number
PROFINET
communications
module (node)
240-240
Technical Data
Electrical Data
Voltage
Node Power at Max. Brightness
Current
24 VDC +/- 10%
Valves & Discrete I/O
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
8 Amps Maximum
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of total or
partial system failure.
Maximum Valve-Solenoid
Outputs
32
Maximum Addressable I/O
Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (2-Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, Integrated 2 port switch, fail-safe device settings, and FSU
Weight
PROFINET Communication Module
227g / 8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
43
G3
Electronics
CANopen®
CANopen® is an open protocol based on Controller Area
Network (CAN). It was designed for motion-oriented
machine control networks but has migrated to various
industrial applications. CAN in Automation (CIA) is the
international users’ and manufacturers’ organization that
develops and supports CAN-based protocols. Numatics’
G3 nodes for CANopen® have an integrated graphic display
and are capable of addressing combinations of up to 1200
Outputs and 1200 Inputs.
More information regarding this organization can be found
at: www.can-cia.org.
Description
Replacement Part Number
CANopen®
communications
module (node)
240-291
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
0.070 Amps
BUS Power
11-25 VDC
0.025 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps maximum
Power Connector
Single key 4 pin 7/8” MINI type (male)
Communication Connector
Single key 5 pin 7/8” MINI type (male)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event
of total or partial system failure.
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
125K Baud, 250K Baud, 500K Baud, 1M Baud
Bus Connector
Single key 5 pin 7/8” MINI type (male)
Diagnostics
Power, short, open load conditions and module health are monitored and fail-safe device settings
Weight
CANopen® Communication Module
44
252g / 8.9 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
DeviceLogix™
DeviceLogix™ is a Rockwell Automation technology that allows a DeviceNet™ node to
be programmed to execute a sequence independently from the control for the
main PLC/IPC. A DeviceLogix™ enabled DeviceNet™ node can be used in
conjunction with a standard DeviceNet™ network, providing simple
distributed control functionality. Additionally it can also be used in a
standalone application, without a network connection or PLC/IPC,
to sequence pneumatic valves and control I/O. Numatics has
integrated this licensed technology into its DeviceNet™ compatible
valve manifold series, which combine the functionality of a modular
pneumatic valve system with integrated I/O.
Programming of the DeviceLogix™ enabled node is done using the
industry standard DeviceNet™ commissioning software tool RSNetWorx™
for DeviceNet™ from Rockwell Automation. The programming software features
an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i.e.
AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them
to develop the required sequence, or ladder logic programming can be
Replacement Part Number
used to develop a sequence. The programmed sequence is downloaded Description
DeviceLogix™
to the node via standard DeviceNet™ communication connection, thus
communications
240-293
multiple nodes can be programmed on the same network.
module (node)
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
0.070 Amps
BUS Power
11-25 VDC
0.025 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps Maximum
Power Connector
Single key 4 pin 7/8” MINI type (male)
Communication Connector
Single key 5 pin 7/8” MINI type (male)
LEDs
Module Status and Network Status
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Communication Module
Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of total
or partial system failure including embedded DeviceLogix™ logic instructions.
Maximum Valve-Solenoid Outputs
32
Network Data
Supported Baud Rates
125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection
Supported Connection Type
Polled, Cyclic, Change of State (COS) and combination Message Capability
Bus Connector
Single key 5 pin 7/8” MINI type (male)
Diagnostics
Power, short, open load conditions and module health are monitored and fail-safe device settings.
Special Features
Supports function block diagram and ladder logic programming
Weight
DeviceLogix™ Communication Module
252g / 8.9 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
45
G3
Electronics
Ethernet POWERLINK®
®
Ethernet POWERLINK® is an open fieldbus
protocol designed by B&R for communication
between automation control systems and distributed
I/O at the device level.
Numatics' G3 Ethernet POWERLINK® nodes have an
integrated graphic display and are capable of addressing
combinations of up to 512 Inputs / Outputs.
The G3 Ethernet POWERLINK® nodes have been designed
and tested to conform to the Ethernet POWERLINK®
specifications available at EPSG group (Ethernet Powerlink®
Standardization Group).
The certification process ensures interoperability for all Ethernet
POWERLINK® devices and compatible with B&R systems.
Description
Replacement Part Number
More information regarding Ethernet POWERLINK® can be
obtained from the following website:
www.ethernet-powerlink.org.
POWERLINK®
communications
module (node)
240-309
Technical Data
Electrical Data
Voltage
Node Power at Max. Brightness
Current
24 VDC +/- 10%
Valves & Discrete I/O
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
8 Amps maximum
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure.
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (2-Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored.
Special Features
Integrated web server, Integrated 2 port switch and fail-safe device settings
Weight
POWERLINK® Communication Module
46
227g / 8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
EtherCAT®
EtherCAT® is an open ethernet-based fieldbus protocol developed
by Beckhoff. EtherCAT® sets new standards for real-time
performance and topology flexibility with short data update/cycle
times and low communication jitter.
Numatics’ G3 EtherCAT® node has an integrated graphic display
for simplified commissioning and diagnostics. It is capable of
addressing combinations of up to 1200 outputs and 1200 inputs.
The G3 nodes for EtherCAT® have been designed and tested to
conform with EtherCAT® specifications set forth by the ETG.
More information regarding EtherCAT® can be obtained from the
following website: www.ethercat.org.
Description
EtherCAT®
Replacement Part Number
communications
module
240-310
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
Valves and Discrete I/O
24 VDC +/- 10%
24 VDC +/- 10%
8 Amps Maximum
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity /Link
Operating Data
Temperature Range
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
total or partial system failure.
Maximum Valve Solenoid Outputs
32
Maximum Sub-Bus I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored.
Special Features
Integrated web server, fail-safe device settings
Weight
EtherCAT® communications module
227g / 8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
47
G3
Electronics
EtherNet/IP™ DLR
EtherNet/IP™ used throughout the world to network millions of PCs has now
evolved into a viable industry network. EtherNet/IP™ is an open architecture
high-level communication network that meets the demands of today’s industrial
applications requiring high-speed (10/100 Mbit/s), high-throughput and
flexibility. Additionally, EtherNet/IP™ technology can integrate an on-board
web server, which can make the node readily accessible to any standard
web browser for configuration, testing and even retrieval of technical
documentation.
Numatics’ G3 EtherNet/IP™ DLR (Device Level Ring) node with
integrated display has an embedded switch which allows the unit to
be used in simplified networks with linear topology configurations (daisy
chain). This technology alleviates the need for an external Ethernet switch
device in a single subnet configuration. Additionally, the DLR compatibility
allows the node to be used in a fault tolerant “ring” network, when using appropriate
EtherNet/IP™ DLR scanners. DLR configuration allows communication recovery from a single point failure
on the network ring (e.g. failed network connection or cable).
Numatics G3 EtherNet/IP™ nodes are capable of addressing combinations of up to 1200 Outputs and 1200 Inputs.
The G3 EtherNet/IP™ nodes have been tested and approved for conformance by the ODVA.
More information about EtherNet and the ODVA can be obtained from
the following website:
Description
Replacement Part Number
Open Device Vendors Association (ODVA) www.odva.org
EtherNet/IP™ DLR
communications
module (node)
240-325
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
Valves and Discrete I/O
24 VDC +/- 10%
24 VDC +/- 10%
8 Amps Maximum
Power Connector
Single key 4 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity / Link
Operating Data
Temperature Range
-10˚ to 115˚ F (-23˚ to +50˚ C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65, IP67 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
total or partial system failure.
Maximum Valve Solenoid Outputs
32
Maximum Sub-Bus I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit / 100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, QuickConnect™
capability, fail-safe device settings, integrated web server, HTTP, TFTP, UNICAST
Weight
48
EtherCAT® communications module
227g / 8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
I/O Modules
Digital Inputs -Terminal Strip Modules
Description
Part Number
16 PNP Inputs
240-203
16 NPN Inputs
240-204
8 PNP Inputs
240-316
16 PNP outputs
240-330
Technical Data
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Wire Range
12 to 24 AWG
Strip Length
7 mm
Tightening Torque
0.5 Nm
Ingress Protection
IP20
Spare Parts
Replacement Terminal Strip (I/O 0-7)
140-1073
Replacement Terminal Strip (I/O 8-15)
140-1074
Keying Element for terminal strip
140-1076
Keying Element for Module
140-1077
Weight
Input Module
292g / 10.3 oz.
Output Module -Valve Side-25 Pin Sub D
Description
Part Number
16 NPN Outputs
239-1713
Technical Data
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Ingress Protection
IP20
Spare Parts
Cover Gasket
140-1073
Interface Gasket
140-1074
Weight
Valve side output module
590g / 21 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
49
G3
Electronics
I/O Modules
Digital I/O 5-pin M12 Modules
Description
Part Number
Inputs
8 PNP Inputs
240-206
8 NPN Inputs
240-210
16 PNP Inputs
240-205
16 NPN Inputs
240-209
Outputs
8 PNP Outputs
240-208
8 PNP High Current
Outputs (Fig. A Only)
240-300
16 PNP Outputs
240-207
Inputs and Outputs
8 PNP Inputs and
8 PNP Outputs
240-211
Figure A
Analog I/O with settable high and low alarms
5-pin M12 Modules
Description
Signal Type
Part Number
Inputs
4 Analog Inputs
0-10 VDC
240-212
4 Analog Inputs
4-20 mA
240-214
Inputs and Outputs
2 Analog Inputs & 2 Analog
Outputs
0-10 VDC
240-213
2 Analog Inputs & 2 Analog
Outputs
4-20 mA
240-215
2 Analog Inputs &
2 Analog Outputs
High Current for Sentronic
Devices Fig A. Only
0-10 VDC
240-307
Technical Data
Operating Data
Temperature Range (ambient)
-10º to 115º F (-23º to +50º C)
Humidity
95% relative humidity, non-condensing
Vibration / Shock
IEC 60068-2-27, IEC60068-2-6
Ingress Protection
IP65, IP67 (with appropriate assembly
and termination)
Connector
M12 4 Pin Female, Speedcon
(Compatible with 5 Pin)
Resolution
16 bit
Dust Cover - M12 Male
230-647
Weight
50
I/O Module-Analog
244g / 8.6 oz.
I/O Module-Digital
274g / 9.7 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
G3 RTD Temperature Module 240-311
The RTD module is for use with RTD (Resistive Temperature Detectors), supporting
up to four RTD devices simultaneously. The module supports various RTD types
including: Pt100, Pt200, Pt500, Pt1000, Ni100 and Ni1000.
Technical Data
Electrical Data
Voltage
24 VDC Module Supply (Via G3 System Aux. Power Connection)
Input Type
RTD (Resistive Temperature Detector), 4 per Module
Supported Sensor Type
Pt100, Pt200, Pt500, Pt1000, Ni100, Ni1000
Supported Temperature Coefficients
.00385; .00392; ….Ω/Ω/°C
Resolution
15 bits plus sign.
Data Format
Signed Integer
Calibration
Factory Calibrated Field Calibration w/ high tolerance (± .005%)
100 ohm and 350 ohm resistors.
Input Update (filter) Rate
Adjustable (5-20mS), factory default: 5ms
Accuracy
0.1% of full scale @ 25° C
Mechanical Data
I/O Connector
M12 4 Pin Female. Speedcon (Compatible with 5 Pin)
Mass
247g / 8.7 oz.
Operating Data
Temperature Range Ambient
-10º to 115º F (-23º to 46º C)
Humidity
95% relative humidity: non-condensing
Ingress Protection
IP65 (with appropriate assembly and terminations)
240- 320 G3 [Ex ia] NAMUR Input Module
The [Ex ia] module is for use with NAMUR certified intrinsically safe (IS) sensors.
Technical Data
Electrical Data
24 VDC Module Supply
Sensor Supply = 8.2 VDC Nominal
Voltage
Input Type
NC (Normally Closed)
NAMUR
Signal Current (0) ≥ 2.1 mA
Signal Current (1) ≤ 1.2 mA
Short Circuit Monitoring < 100 Ω
Open/Broken Wire Detection < 0.05 mA
Safety Parameter Output Maximums
Uo ≤ 9.6 V
Io ≤ 13 mA
Po ≤ 31 mW
Diagnostics
Open (broken wire) and Short Circuit
Certification
Module Marking (ATEX)
II(1)GD
[Ex ia Ga] IIC [Ex ia Da] IIIC
Mechanical Data
I/O Connector
M12 4 Pin Female Speedcon (Compatible with 5 Pin)
Mass
284g / 10.0 oz.
Operating Data
Temperature Range Ambient
-10º to 115º F (-23º to 46º C)
Humidity
95% relative humidity: non-condensing
Ingress Protection
IP65 (with appropriate assembly and terminations)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
51
G3
Electronics
Sub-Bus Modules
Sub-Bus Valve Module
Provides Sub-Bus In and Aux. Power In
connections to a distributed valve manifold
Description
Part Number
Weight
Sub-Bus
Valve Module w/ IO
240-241
235g / 8.3 oz.
Sub-Bus
Valve Module w/ IO
with DIN Rail Clips
P580AEDS4010DRM
347/ 11.2 oz.
Sub-Bus Valve Module
w/o IO
P580AEDS4010A00
336g/ 10.8 oz.
Sub-Bus Valve Module
w/o IO, with DIN Rail
Clips
P580AEDS4010DRM
347g / 11.2 oz
Sub-Bus Out Module
Provides Sub-Bus Out and Aux. Power Out
connections for I/O distribution
Description
Part Number
Weight
Sub-Bus Out Module with
DIN Rail Clips
240-244
141g / 5.0 oz.
Sub-Bus Out Module
240-183
130g / 4.6 oz.
Sub-Bus Out Module
for Intrinsically Safe
240-318
Dust Cover - M12 Male
230-647
Sub-Bus In Module
Provides Sub-Bus In and Aux. Power In
connections for I/O distribution
Description
Part Number
Weight
Sub-Bus In Module with
DIN Rail Clips
240-246
141g / 5.0 oz.
Sub-Bus In Module
240-185
130g / 4.6 oz.
Sub-Bus In Module
for Intrinsically Safe
240-318
Dust Cover - M12 Female
230-1200
52
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
240-326 G3 4 Branch SUB-BUS HUB Module
The G3 HUB module allows for branch distribution from the I/O
side of the G3 System and can be integrated into the existing G3
Series Sub-Bus configuration. Auto Addressing allows for trouble
free set up and configuration. Input, Output, as well as Valve
manifolds can be attached to the available four Branches on a HUB
module. Each G3 System can support up to two HUB modules,
allowing for maximum flexibility. The HUB module is transparent to
the I/O side of the G3 and does not reserve one of the potential
sixteen positions.
As with all other G3 I/O modules, standard G3 display and ARM
functionality (storing of all parameters) is supported.
Technical Data
Electrical Data
Voltage
24 VDC Module Supply
No. of HUB Branches
4 Per HUB Module, 2 HUB Modules per G3 System (A HUB module cannot be connected to the branch of
another HUB module)
HUB Branch Length
30 Meters Per Branch
Addressing
Auto Addressing on Power Up (Branch I/O reserve capability)
Display / Diagnostics
Onboard LCD Multi Function Display
G3 System Integration
Integrated into existing G3 I/O Side
Topology
Star, Tree and Hybrid
Mechanical Data
Branch Connector
M12 5 Pin Female
Mass
255 g / 9.0 oz.
Operating Data
Temperature Range
-10º to 115º F (-23º to 46º C)
Humidity
95% relative humidity: non-condensing
Ingress Protection
IP65 (with appropriate assembly and terminations)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
53
G3
Electronics
Miscellaneous Modules
Auto Recovery Module (ARM)
Protects configuration information during a critical
failure. Allows configuration information to be saved
and reloaded to replacement module automatically.
Description
Part Number
Weight
ARM Module
240-182
127g / 4.5 oz.
Terminator Module
Provides termination for the sub-bus. Must be installed
after the last I/O module or after the communication
module if there are no I/O modules installed.
Description
Part Number
Weight
Terminator Module
w/ DIN Rail Clips
240-245
102g / 3.6 oz.
Terminator Module
240-184
91g/ 3.2 oz.
Jumper Clip
Provides electrical connections between modules
54
Description
Part Number
Weight
Jumper Clip
240-179
45g / 1.6 oz.
Jumper Clip for
Intrinsically Safe
240-317
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
Miscellaneous Modules
Valve Driver Module
Provides connections between the communication
module or Sub-Bus valve module and the valve manifold
Generation 2000, ISO 5599/2 and ISO 15407-2 Series
Description
Part Number
Weight
Valve Driver Module
w/ DIN Rail Clips
219-858
147g / 5.2 oz.
Valve Driver Module
219-828
136g / 4.8 oz.
501 and 503 Series Valves
Description
Part Number
Valve Driver Module
P599AE425188001
Valve Driver Module
w/ DIN Rail Clips
P599AE425188002
Right Hand Mounting Cover
Used when a communication module is used
without local valves installed
Description
Part Number
Weight
Right Hand
Mounting Cover
w/ DIN Rail Clips
240-290
82g / 2.9 oz.
Right Hand
Mounting Cover
240-255
71g / 2.5 oz.
*
Not for use in combination with ARM Module
Accessories
For use with Murrplastik© Type 20 Software
Labels - 122-1251
Technical Data
Material
Polycarbonate (PC)
Color
White
Temperature Range
40º - 140º C
Label Dimensions
0.19" x 0.39"
Label - Printable Area
0.19" x 0.39"
{
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
55
G3
Electronics
Dimensions: mm (Inches)
Dimensional Drawing - G3 Fieldbus Manifold Assembly
503 Series Valve Manifold Assembly with G3 Electronics and Sub-Bus Output
M
C
L
B
E
D
A
4
5.
Ø
6.3 Wide Slot
(2) Places
F
H
G
J
K
AD
Y
Z
AA
AB
P
Q
N
AC
X
W
R
S
T
U
V
A
B
C
D
E
F
G
H
J
K
L
M
N
P
105.5
(4.154)
6.3
(0.248)
38
(1.5)
52.8
(2.08)
33.8
(1.33)
7
(0.28)
57.5
(2.264)
67.5
(2.66)
71.7
(2.82)
–
39.1
(1.54)
75.8
(2.984)
68.1
(2.68)
56.3
(2.217)
Z
AA
AB
AC
AD
–
55.1
(2.17)
101.1
(3.98)
112.9
(4.445)
207
(8.2)
Q
R
S
T
U
V
W
X
Y
54
(2.13)
24.8
(0.98)
67.5
(2.66)
36.9
(1.45)
221.3
(8.713)
368.6
(14.51)
12.5
(0.49)
24.8
(0.976)
53
(2.087)
* - For valve manifold dimensions refer to Valve Series product catalogs.
56
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
Dimensions: Inches (mm)
Dimensional Drawing - G3 Fieldbus I/O Assembly
I/O Assembly with G3 Electronics and Sub-Bus Input
FOR USE WITH
OPTIONAL
DIN RAIL HARDWARE
E
F
ADDITIONAL MOUNTING HOLES (4)
FOR USE WITH M5 OR #10 SCREWS
G
H
D
A
B
C
P
R
N
K
L
S
M
A
B
C
D
E
F
T
U
J
VIEW SHOWN WITH OPTIONAL DIN
RAIL HARDWARE AND 35mm DIN
RAIL
G
H
J
K
L
M
N
P
R
S
T
U
1.82
2.66
2.26
0.27
4.15
1.50
1.33
0.25
7.29
0.53
2.65
1.45
2.13
0.49
2.46
0.20
2.32
4.65
(46.35) (67.50) (57.50) (6.90) (105.50) (38.00) (33.75) (6.25) (185.25) (13.50) (67.25) (36.75) (54.00) (12.50) (62.50) (5.05) (59.00) (118.00)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
57
G3
Electronics
Manifold Assembly How to Order
K 501 A
V
Port Type
8
= NPTF1
G
= ISO228/1-G1
K
= Push-In Fittings
Product Series
501 = 11 mm Valve
503 = 26 mm Valve
Revision
A
= Initial Release
Product Type
V
= Valve Manifold Assembly
Electronics
3
= G3 Fieldbus Electronics
8
= 580 Fieldbus Electronics
Number of Valve Stations
B = 2
R = 18
T = 20
D = 4
F = 6
V = 22
H = 8
X = 24
J = 10
Z = 26
L = 12
3 = 28
N = 14
5 = 30
P = 16
7 = 32
1
Port Type ‘8’ + ‘G’ only available in Port Size 1/8
3
D 2
0 0
V
A00
Options
A00 = Standard (No Options)
MUF = Muffler in End Plates
DRM = DIN Rail Mount
DWM = DIN Rail with MUF
14X = External Pilot Supply from Port # 14
D12 = (14X) External Pilot Supply from Port # 14
and (MUF) Muffler in End Plates
D14 = (14X) External Pilot Supply from Port # 14
and (DRM) DIN Rail Mount
F06 = (14X) External Pilot Supply from Port # 14,
(MUF) Muffler in End Plates, and (DRM) DIN Rail Mount
End Plate Style
V
= Vertical
Second Valve Series
0
= No Second Valve Series
Second Valve Series Port Size
0
= No Second Valve Series
Port Size
1
= 1/8
2
= 1/4
3
= 3/8
4
= 1/2
H
= 8 mm (5/16 mm)
K
= 10 mm
M
= 12 mm
NOTE: 501 Valve Series Available with 4, 8, 12, 16, 20, 24, 28 and 32 Stations Only
How to Order: Sub Bus Valve Manifold without I/O or Additional Distribution
Shaded components are described by the manifold assembly number (see
page 10). The communication module is described by the Electronic Interface
model number designation (see page 10).
Each valve station is listed in sequential order from left to right when facing
the port side of the manifold as shown.
NOTE:
1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves
or 16 double solenoid valves or any combination of singles and doubles not
to exceed 32 outputs can be specified.
58
Example Order - 503 Shown
Assembly Kit
Valve Station #1
Valve Station #2
Mounting # 1
Valve Station #3
Valve Station #4
Mounting # 2
Valve Station #5
Valve Station #6
Mounting #3
Valve Station #7
Valve Station #8
Mounting #4
Electronics
Assembled
8503AV8H100VMUF
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
P580AEDS4010A00
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3
Electronics
How To Order
G3 Assembly Kit
A
K
3
E D
0
0
0
0
3
Electrical / Electronic
Type & Location
3 = G3 Electronics
STD
Special Options
STD
= Standard
DRM
= DIN Rail Mounting - Not available w/2035 and
ISO 5599/2
MUF
= Muffler - Not available with ISO 5599/2
DW M=
DIN Rail w/ Muffler - Not available w/2035 and
ISO 5599/2
Valve Series*
0 = N/A
6 = 2002 - 02/R2
E = 2005
G = 2012
B = 2035
W = ISO 15407-2 18 mm
X = ISO 15407-2 26 mm
Q = ISO 5599/2 Size 1
R = ISO 5599/2 Size 2
S = ISO 5599/2 Size 3
Number of Valve Stations
A = 1
I = 9
Q =
B = 2
J = 10
R =
C = 3
K = 11
S =
D = 4
L = 12
T =
E = 5
M = 13
U =
F = 6
N = 14
V =
G = 7
O = 15
W =
H = 8
P = 16
X =
L
End Plate Port Type
L
= Push-In Fitting
N
= NPTF Pressure Ports
(NPTF Conduit Ports if Applicable)
G
= ISO 228/1-G Tap Pressure Ports
(ISO 228/1-G Conduit Ports if Applicable)
17
18
19
20
21
22
23
24
Y
Z
2
3
4
5
6
7
=
=
=
=
=
=
=
=
End Plate Port Size
= 1/4
2
= 3/8
3
= 1/2
4
= 1
6
= 8 mm (5/16)
H
= 10 mm
K
= Two or more valve groups resulting in
X
different standard end plate port sizes
25
26
27
28
29
30
31
32
*For manifold assembly with multiple valve series - consult factory.
How To Order
G3 Electronics
Electronics Protocols
CO1 = CANopen®
DL1 = DeviceLogix™
DN1 = DeviceNet™
EC1 = EtherCAT®
ED1 = EtherNet/IP™ DLR
EM1 = Ethernet Modbus - TCP
EP1 = EtherNet/IP™
PL1 = Ethernet POWERLINK®
PT1 = PROFIBUS-DP
PN1 = PROFINET
DS2 = Sub-Bus Valve Manifold
DS3 = Sub-Bus I/O Assembly
Number of I/O Modules
00 = 0
01 = 1
02 = 2
03 = 3
04 = 4
05 = 5
06 = 6
07 = 7
08 = 8
09 = 9
10 = 10
11 = 11
12 = 12
13 = 13
14 = 14
15 = 15
16 = 16
G3
EP1
00
R
0
STD
Special Options
STD
= Standard
DRM = DIN Rail Mounting
E23
= Fieldbus assembly without valves
E28
= Valve Side 25 pin Sub D NPN output module
E40
= Auto Recovery Module
G32
=
DRM-DIN Rail Mounting
E40-Auto Recovery Module
G33
=
DRM-DIN Rail Mounting
E28-Valve Side 25 pin Sub D NPN output module
G34
=
E28-Valve Side 25 pin Sub D NPN output module
E40-Auto Recovery Module
G36
=
E23-Fieldbus assembly without valves
DRM-DIN Rail Mounting
J32
=
DRM-DIN Rail Mounting
E28-Valve Side 25 pin Sub D NPN output module
E40-Auto Recovery Module
Modification
0
= Initial Release
Left Mounting
D = w/ Sub-Bus Out
R = w/ Terminating Resistor
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
59
G3
Electronics
Ordering Valve Manifold Assemblies with G3 Electronics & Discrete I/O
For valve series 2002, 2005, 2012, 2035, ISO 15407-2 & ISO 5599/2 (2005 shown)
16
1
1
Shaded components are described by the assembly kit (AK) model number
(see page 56). The communication module and number of I/O modules are
described by the Electronic Interface (G3) model number designation (see
page 56).
Each valve station is listed in sequential order from left to right when facing
the port side of the manifold as shown.
Each discrete I/O module is listed in sequential order from RIGHT to LEFT
starting from the communication module as shown.
NOTE:
1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves
or 16 double solenoid valves or any combination of singles and doubles not
to exceed 32 outputs can be specified.
2. For manifold assemblies that exceed 16 solenoids, the assembly MUST
be configured so that an even number of solenoids are utilized prior to the
station using the ribbon cable feature. The 16th and the 17th solenoids
cannot be on the same valve.
2
3
15 16
Example Order - 2005 Shown
Assembly Kit
Station 1
Station 2
Station 3
Station 4
Station 5
Station 6
Station 7
Station 8
Station 9
Station 10
Station 11
Station 12
Station 13
Station 14
Station 15
Station 16
Electronics
Station 1
Station 2
AK3EP00003LMUF
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4R2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
052BB4Z2ML00061
G3DN116R0E40
240-205
240-205
Station 15
Station 16
240-205
240-205
How To Order
G3 Electronics
Example Order - I/O assembly
with Sub-Bus in and Sub-Bus out modules
16
1
1. Refer to the selection table on page 56 to specify the control
electronics and I/O configuration.
2. Each discrete I/O module is listed in sequential order from RIGHT to
LEFT as shown.
Electronics
G3DS316D0STD
Station 1
240-205
Station 2
240-205
Station 15
240-205
Station 16
240-205
3. A maximum of 16 I/O modules are supported by a single
communication node. Analog I/O & digital I/O (NPN & PNP)
60
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 Power Cables & Connectors
G3
Electronics
7/8" MINI Cables
4 Pin Cables for DeviceNet™, DeviceLogix™, Ethernet,
Modbus TCP, CANopen®, and Sub-Bus
7/8" MINI Straight 4 Pin Female Single Ended Cable, Euro Color Code
MC0405MAC0000000 – 5 Meter
MC0410MAC0000000 – 10 Meter
7/8" MINI 90° 4 Pin Female Single Ended Cable, Euro Color Code
MD0405MAC0000000 – 5 Meter
MD0410MAC0000000 – 10 Meter
5 Pin Cables for PROFIBUS DP, PROFINET, POWERLINK®, and
EtherCAT®
7/8" MINI Straight 5 Pin Female Single Ended Cable, Euro Color Code
MC0505MAG0000000 – 5 Meter
MC0510MAG0000000 – 10 Meter
7/8" MINI 90° 5 Pin Female Single Ended Cable, Euro Color Code
MD0505MAG0000000 – 5 Meter
MD0510MAG0000000 – 10 Meter
7/8" MINI Field Wireable Connectors
4 Pin Connectors for DeviceNet™, DeviceLogix™, Ethernet,
Modbus TCP, CANopen®, and Sub-Bus
7/8" MINI Straight 4 Pin Female Field Wireable Connector
MC04F90000000000 –Cable Gland – One size fits all
7/8" MINI 90° 4 Pin Female Field Wireable Connector
MD04F20000000000 – PG 9 Cable Gland
5 Pin Connectors for PROFIBUS DP, PROFINET and POWERLINK®,
and EtherCAT®
7/8" MINI Straight 5 Pin Female Field Wireable Connector
MC05F90000000000 – Cable Gland – One size fits all
7/8" MINI 90° 5 Pin Female Field Wireable Connector
MD05F20000000000 – PG 9 Cable Gland
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
61
G3
Electronics
G3 Power Cables & Connectors
M12 to 7/8" MINI Cable
4 Pin Cable for Sub-Bus Power
M12 Straight 4 Pin Male to 7/8" MINI 4 Pin Female Extension
TA0401MA0MC0471T – 1 Meter
TA0405MA0MC0471T – 5 Meter
TA0410MA0MC0471T – 10 Meter
M12 Cables
4 Pin Cables for Sub-Bus Power
M12 Straight 4 Pin Female Single Ended Cable, Euro Color Code
TC0405MAE0000000 – 5 Meter
TC0410MAE0000000 – 10 Meter
M12 90° 4 Pin Female Single Ended Cable, Euro Color Code
TD0405MAE0000000 – 5 Meter
TD0410MAE0000000 – 10 Meter
M12 Straight 4 Pin Male to Female Cable Extension
TC0401MAETA04000 – 1 Meter
TC0405MAETA04000 – 5 Meter
TC0410MAETA04000 – 10 Meter
M12 Field Wireable Connectors
4 Pin Connectors for Sub-Bus Power
M12 Straight 4 Pin Female Field Wireable Connector
TC04F10000000000 – PG 7 Cable Gland
TC04F20000000000 – PG 9 Cable Gland
M12 90° 4 Pin Female Field Wireable Connector
TD04F10000000000 – PG 7 Cable Gland
TD04F20000000000 – PG 9 Cable Gland
62
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 Power Cables & Connectors
G3
Electronics
Pin Out and Technical Data
M12 Cable - Pin Out / Euro Color Code
(Male View)
1
2
3
4
7/8" MINI Cable - Pin Out / Euro Color Code
(Male View)
1
2
3
4
1
2
3
4
5
Technical Data
Molded Body / Insert
Coupling Nut
M12
Cable = PVC
Field Wireable = Polyamide
Nickel Copper Alloy
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
Current Rating
Field Wireable = Polyamide or PBT
Black Anodized Aluminum/Die Cast Zinc
PVC
PVC
7.4mm
7.4mm (4 Pin & 5 Pin)
250 V Max. @ 105° C
Cables = 4.0 Amps
7/8" MINI
Cable = PVC
Field Wireable = 4.0 Amps
250 V Max. @ 105° C
Cables = 5.5 Amps
Field Wireable = 8.0 Amps
Degree of Protection
IP67 (mated)
IP67 (mated)
Operating Temperature
-25° C - 85° C
-40° C - 85° C
Cable = 18 AWG
Cable = 18 AWG
Conductor Gauge
Bend Radius
Maximum Wire AWG
Wire Connection
Cable = 74mm
Cable = 74mm (4 Pin & 5 Pin)
Field Wireable = 18 AWG
Field Wireable = 16 AWG
Field Wireable = Screw Terminal
Field Wireable = Screw Terminal
PG 7 Range
4-6 mm
N/A
PG 9 Range
6-8 mm
5-13 mm – One size fits all
N/A
5-13 mm – One size fits all
PG 13.5 Range
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
63
G3
Electronics
G3 DeviceNet™/ CANopen®
Cables & Connectors
7/8" MINI Drop Cables
7/8" MINI Straight 5 Pin Female Single Ended Cable - Shielded
MC0505MGD0000000 – 5 Meter
MC0510MGD0000000 – 10 Meter
M12 Drop Cables
M12 Straight 5 Pin Female Single Ended Cable - Shielded
TC0505MGD0000000 – 5 Meter
TC0510MGD0000000 – 10 Meter
7/8" MINI 3 Way “T”
3 Way 7/8" MINI “T”
MC0500000MT05000
Terminating Resistors “TR”
7/8" MINI & M12 Straight 5 Pin Male Terminators
TA05TR0000000000 – M12 Male
MA05TR0000000000 – MINI Male
7/8" MINI Field Wireable Connectors
7/8" MINI Straight 5 Pin Field Wireable Connectors
MC05F90000000000 - Female - Cable Gland - One size fits all
MA05F90000000000 - Male - Cable Gland - One size fits all
MINI Cable - Pin Out / Color Code
(Male View)
DRAIN
V+ (RED)
V- (BLACK)
CAN_H (WHITE)
M12 Cable - Pin Out / Color Code
(Male View)
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
Current Rating
Cable
T & TR
Field Wireable
PVC
PVC
Body = Glass Filled Polyamide
Nickel Plated Brass or
Anodized Aluminum
Clear Anodized
Aluminum
Black Anodized Aluminum
PVC
N/A
N/A
MINI = 8mm
N/A
5-13mm – One size fits all
150 Volts
M12 = 8mm
T =300 Volts
600 Volts
MINI =4.0 Amps
MR = 3.0 Amps
T = 8.0 Amps
TR = NA
8.0 Amps
Degree of Protection
IP65 (mated)
IP65 (mated)
IP65 (mated)
Operating Temperature
-40° C - 80° C
-40° C - 105° C
-40° C - 90° C
Conductor Gauge
22 AWG Power
24 AWG Signal
N/A
16-22 AWG
Bend Radius
Cable = 72mm
N/A
N/A
NA
N/A
Screw Terminal
Wire Connection
64
CAN_L (BLUE)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 Profinet Cables & Connectors
G3
Electronics
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MR00000000 – 5 Meter
QA0410MR00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MR0QA04000 – 5 Meter
QA0410MR0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MR0VA04000 – 5 Meter
QA0410MR0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable CONNECTORS
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F200R000071N – PG 9 Cable Gland - IDC
RJ45 Field Attachable CONNECTOR
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
4
3
M12 D-Coded Cable - Pin Out / Color Code (Male View)
1
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Cable
2
1
YE
2
WH
3
OG
4
BU
RJ45 Field Attachable
M12 Field Attachable
TPU
Housing = PA Carrier = PC
Body = Nickel Plated Zinc
Insert = PA 66
Nickel Plated Zinc
N/A
Nickel Plated Brass
PVC
N/A
N/A
6.5 to 7.4 mm
Accepts 4.5 to 8.0 mm
Accepts 6.0 to 8 mm
Voltage Rating (Nominal)
250 Volts
N/A
60 Volts
Current Rating
4.0 Amps
1.75 Amps
Screw 4.0 Amps IDC 1.75
Amps
IP65 (mated), RJ45 – IP20
IP20
IP 65 (mated)
-25° C - 60° C
-10° C - 60° C
Degree of Protection
Operating Temperature
Conductor Gauge
Bend Radius Minimum
Wire Connection
-40° C - 85° C
Screw 24-18 AWG
AWG
IDC 26-22
22 & 24 AWG
22 AWG Solid/Stranded
19.5mm (fixed) 45.5mm (Flexible)
N/A
N/A
NA
IDC
Screw Terminal, IDC
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
65
G3
Electronics
G3 Powerlink Cables & Connectors
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MS0QA04000 – 5 Meter
QA0410MS0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MS0VA04000 – 5 Meter
QA0410MS0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Converter
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable CONNECTORS
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F200R000071N – PG 9 Cable Gland - IDC
RJ45 Field Attachable CONNECTOR
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
shield
shield
4
3
4
3 2
1
1
2
Coupling Nut
Cable Jacket Material
Cable O.D.
blue
1
RJ45 to M12
2
1
1
2
2
3
3
4
4
yellow
1
white
2
blue
3
orange
4
M12 to M12
RJ45 Field Attachable
M12 Field Attachable
N/A
Housing = PA Carrier = PC
Body = Nickel Plated Zinc
Insert = PA 66
Nickel Plated Zinc or Brass
N/A
Nickel Plated Brass
PUR
N/A
N/A
6.5 mm
Accepts 4.5 to 8.0 mm
Accepts 6.0 to 8 mm
Voltage Rating (Nominal)
N/A
N/A
60 Volts
Current Rating
N/A
1.75 Amps
Screw 4.0 Amps IDC 1.75
Amps
IP65 (mated), RJ45 – IP20
IP20
IP 65 (mated)
-25° C - 60° C
-10° C - 60° C
Degree of Protection
Operating Temperature
-40° C - 85° C
Screw 24-18 AWG
AWG
IDC 26-22
Conductor Gauge
22 AWG
22 AWG Solid/Stranded
Bend Radius Minimum
45.5mm
N/A
N/A
N/A
IDC
Screw Terminal, IDC
Wire Connection
66
white
4
Cable
Molded Body / Insert
orange
3
M12 D-Coded Cable & RJ45
Pin Out / Color Code (Male View)
Technical Data
yellow
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 PROFIBUS DP
Cables & Connectors
G3
Electronics
M12 Reverse Key B-Coded Cables
M12 Straight 5 Pin Male Reverse Key Single Ended Cable - Shielded
RA0505MHP0000000 – 5 Meter
RA0510MHP0000000 – 10 Meter
M12 Straight 5 Pin Female Reverse Key Single Ended Cable - Shielded
RC0505MHP0000000 – 5 Meter
RC0510MHP0000000 – 10 Meter
M12 Straight 5 Pin MALE TO FEMALE Reverse Key EXTENSION CABLE
RC0505MHPRC05000 – 5 Meter
RC0510MHPRC05000 – 10 Meter
M12 Reverse Key B-Coded Field Wireable Connectors
M12 Straight 5 Pin Male Reverse Key Field Wireable Connector
RA05F200P0000000 – PG 9 Cable Gland
M12 Straight 5 Pin Female Reverse Key Field Wireable Connector
RC05F200P0000000 – PG 9 Cable Gland
M12 Reverse Key B-Coded Terminating Resistor
M12 Straight 5 Pin Male Reverse Key Terminating Resistor
RA05TR0000000000 - Male
M12 Reverse Key B-Coded Cable
Pin Out / Color Code (Male View)
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable
TR
Field Wireable
TPU
TR = TPU
Body = Nickel Plated Zinc
Insert = PA 66
Nickel Plated Zinc
Nickel Plated Zinc or Brass
Nickel Plated Brass
PUR
N/A
N/A
Cable O.D.
7.4 mm
N/A
8.5 mm Max.
Voltage Rating (Nominal)
250 volts
60 Volts
60 Volts
Current Rating
Degree of Protection
Operating Temperature
Conductor Gauge
Bend Radius
Wire Connection
4.0 Amps
4.0 Amps
4.0 Amps
IP65 (mated)
IP65 (mated)
IP 65 (mated)
-20° C - 80° C
-20° C - 80° C
-40° C - 85° C
24 AWG
N/A
18 AWG Maximum
Cable = 78mm
N/A
N/A
N/A
N/A
Screw Terminal
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
67
G3
Electronics
G3 EtherCAT® Cables &
Connectors
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MT00000000 – 5 Meter
QA0410MT00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MT0QA04000 – 5 Meter
QA0410MT0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MT0VA04000 – 5 Meter
QA0410MT0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable Connectors
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
RJ45 Field Attachable Connector
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
4
M12 D-Coded Cable Pin Out / Color Code (Male View)
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
Current Rating
Degree of Protection
3
2
1
YE
2
WH
3
OG
4
BU
Cable
RJ45 Field Wireable
M12 Field Attachable
TPU / PE
Housing = PA Carrier = PC
Nickel Plated Zinc / PA 66
Nickel Plated Zinc
NA
Nickel Plated Brass
PVC
NA
NA
6.5 mm
Accepts 4.5 to 8.0 mm
Accepts 4.0 to 8 mm
250 Volts
NA
60 Volts
4.0 Amps
1.75 Amps
IP65 (mated), RJ45 – IP20
IP20
Operating Temperature
-40° C - 70° C
-10° C - 60° C
Conductor Gauge
22 & 24 AWG
22 AWG Solid/Stranded
Bend Radius Minimum
Wire Connection
68
1
(1658435)
Screw 4.0 Amps
IDC 1.75 Amps
IP 65 (mated)
-40° C - 85° C
Screw 24-18 AWG
IDC 26-22 AWG
19.5mm(fixed) 45.5mm(Flexible)
NA
NA
NA
IDC
Screw Terminal / IDC
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 EtherNet/IP™-EtherNet/
IP™ DLR & MODBUS TCP
Cables & Connectors
G3
Electronics
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MK00000000 – 5 Meter
QA0410MK00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MK0QA04000 – 5 Meter
QA0410MK0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MK0VA04000 – 5 Meter
QA0410MK0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Wireable Connectors
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
RJ45 Field Wireable Connector
RJ45 Field Wireable Connector with IDC
VA08F2000000071N – PG 9 Cable Gland
M12 D-Coded Cable Pin Out / Color Code (Male View)
Technical Data
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
Current Rating
Cable
RJ45 Field Wireable
TPU, PA, PA66
Housing = PA Carrier = PC
Nickel Plated Zinc or Brass
NA
Insert = PA 66
Nickel Plated Brass
PUR or PVC
NA
NA
4.5 to 8.0 mm
6.0 to 8.0 mm
42 Volts
NA
60 Volts
1.5 Amps
1.75 Amps
IP65 (mated)
IP20
Operating Temperature
-20° C - 60° C
-20° C - 70° C
Conductor Gauge
26 & 24 AWG
26-22 AWG Solid/Stranded
Wire Connection
Body = Nickel Plated Zinc
0.67 to 8.0 mm
Degree of Protection
Bend Radius
M12 Field Attachable
Screw 4.0 Amps
IDC 1.75 Amps
IP 65 (mated)
-40° C - 85° C
Screw 24-18 AWG
IDC 26-22 AWG
40mm
NA
NA
NA
IDC
IDC, Screw Terminal
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
69
G3
Electronics
G3 I/O Cables & Connectors
I/O Cables with SPEEDCON® Connector Technology
M12 Straight 4 Pin Male Single Ended Cable, Euro Color Code
TA04E5MIE000071P – 1.5 Meter
TA0403MIE000071P – 3 Meter
TA0405MIE000071P – 5 Meter
M12 90° 4 Pin Male Single Ended Cable, Euro Color Code
TB04E5MIE000071P – 1.5 Meter
TB0403MIE000071P – 3 Meter
TB0405MIE000071P – 5 Meter
M12 Straight 4 Pin Male to Female Cable Extension
TC04E5MIETA0471P – 1.5 Meter
TC0403MIETA0471P – 3 Meter
M12 Straight 3 Pin Male to M8 3 Pin Straight Female Extension
TC03E5MIEPA0371P – 1.5 Meter
TC0303MIEPA0371P – 3 Meter
I/O Connectors
M12 Straight 4 Pin Male Field Wireable Connector, IDC Connection
TA04F2000000081E – PG 9 Cable Gland w/ SPEEDCON® connector technology
M12 Straight 4 Pin Male Field Wireable Connector, Screw Terminal
TA04F10000000000 – PG 7 Cable Gland
TA04F20000000000 – PG 9 Cable Gland
M12 90° 4 Pin Male Field Wireable Connector, Screw Terminal
TB04F10000000000 – PG 7 Cable Gland
TB04F20000000000 – PG 9 Cable Gland
I/O Splitters
M12 to M12 “Y” Splitter, 21mm Spacing
TA0500000JC05000
M12 to M8 “Y” Splitter
TA0400000KC03000
70
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 I/O Cables & Connectors
G3
Electronics
M12 Cable Splitter, 2 Straight M12 Female Connectors
TA04D3MIEJC04000 – 0.3 Meter
TA04E5MIEJC04000 – 1.5 Meter
TA0403MIEJC04000 – 3.0 Meter
M12 Cable Splitter, 2 Straight M8 Female Connectors
TA04D3MIEKC03000 – 0.3 Meter
TA04E5MIEKC03000 – 1.5 Meter
TA0403MIEKC03000 – 3.0 Meter
Wire Stripper Tool
140-1097
I/O Cable Connector Pin Out Diagrams
M12 Cable - Pin Out / Color Code
TA04XXMIE0000000, TB04XXMIE0000000
(Male View)
M12 to M12 "Y" Splitter - Pin Out
TA0500000JC05000
(Male to Female View)
M12 to M12 Cable Splitter - Pin Out
TA04XXMIEJC04000
(Male to Female View)
M12 Cable - Pin Out / Color Code
TC03XXMIEPA0371P
(Male to Female View)
M12 to M8 "Y" Splitter - Pin Out
TA0400000KC03000
(Male to Female View)
M12 to M8 Cable Splitter - Pin Out
TA04XXMIEKC03000
(Male to Female View)
M12 Cable - Pin Out /
Color Code
TC03XXMIEPA0371P
(Male to Female View)
M12 Field Wireable (IDC) Pin Out
TA04F2000000081E (SPEEDCON®)
(Male View)
Note:
XX denotes allowable length.
See pages 70 & 71.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
71
G3
Electronics
G3 I/O Cables & Connectors
Cable and Connector Technical Data
Technical Data
M12 Cables
M12/M8 Cables
M12 Connectors
TPU
TPU
Polyamide (or) PA 66
Nickel Plated Zinc
Nickel Plated Zinc
Nickel Plated Zinc
PUR
PUR
NA
Molded Body / Insert
Coupling Nut
Cable Jacket Material
Cable O.D.
4.70 mm
4.70 mm
PG7 4.0 to 6.0 mm
PG9 4.0 to 8.0 mm
Voltage Rating
250 Volts
60 Volts
50 Volts
Current Rating (Cond.)
4.0 Amps
3.0 Amps
4.0 Amps
IP65 (mated)
IP65 (mated)
IP67 (mated)
-25º C to 80º C (fixed instl.)
-25º C to 80º C (fixed instl.)
-25º C to 80º C
22 AWG
22 AWG
22 AWG Min. 18 AWG Max.
Bend Radius
47 mm
47 mm
NA
Technical Data
I/O "Y" Splitter
I/O Cable Splitter
Degree of Protection
Operating Temperature
Conductor Gauge
Molded Body / Insert
TPU
TPU
Nickel Plated Zinc
Nickel Plated Zinc
Cable Jacket Material
NA
PUR
Cable O.D.
NA
4.40 mm
60 Volts
60 Volts
3.0 Amps
3.0 Amps
IP67 (mated)
IP67 (mated)
-25º C to 90º C
-25º C to 80º C
Conductor Gauge
NA
22 AWG or 24 AWG
Bend Radius
NA
44 mm
Coupling Nut
Voltage Rating
Current Rating (Cond.)
Degree of Protection
Operating Temperature
72
Technical Data
Wire Stripper
Use with
PVC Insulation
Stripping Range
28 AWG to 10 AWG
Cutting Range (Flexible)
10 AWG
Cutting Range (Rigid)
12 AWG
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
G3 Sub-Bus Cables & Connectors
G3
Electronics
Sub-Bus Cables
M12 Straight 5 Pin Male to Female Sub-Bus Cable - Shielded
TA0501MGDTC0571P – 1 Meter
TA0505MGDTC0571P – 5 Meter
TA0510MGDTC0571P – 10 Meter
M12 Straight 5 Pin Female FIELD WIREABLE CONNECTOR, SPRING CAGE
TC05F2000000071V – PG9 Cable Gland
M12 Straight 5 Pin Male FIELD WIREABLE CONNECTOR, SPRING CAGE
TA05F2000000071V – PG9 Cable Gland
M12 90º 5 Pin Female FIELD WIREABLE CONNECTOR, SPRING CAGE
TD05F2000000071V – PG9 Cable Gland
M12 90º 5 Pin male FIELD WIREABLE CONNECTOR, SPRING CAGE
TB05F2000000071V – PG9 Cable Gland
Bulk Sub-Bus Cable
*NOTE
000550MGD0005000 – 50 Meter Length
0005A0MGD0005000 – 100 Meter Length
* Note:
Length of field wired cables should not exceed the maximum length of 30 meters for total
sub-bus communications link. See appropriate technical manual for sub-bus length
requirements. The cable assemblies and Bulk cable are the only approved cables for the
G3 Sub-Bus link. See technical document TDG3SBWD1-0EN for proper installation and
wiring of field wireable connectors.
Technical Data
Technical Data
Cable
Connectors
Bulk Cable
Molded Body / Insert
TPU
Zinc - Nickel Plated
N/A
Zinc - Nickel Plated
Brass - Nickel Plated
N/A
PUR
N/A
Gray RAL 7001
6.70 mm
N/A
6.70 mm
Coupling Nut
Cable Jacket Material
Cable O.D.
Voltage Rating (Nominal)
Current Rating
Degree of Protection
60 Volts
60 Volts
60 Volts
4.0 Amps
4.0 Amps
4.0 Amps
IP65 (terminated)
IP65 (mated)
IP65 (mated)
Operating Temperature
-40° C - 80° C
-40° C - 80° C
-20° C - 75° C
Conductor Gauge
24 AWG Signal
22 AWG Power
26-20 AWG
24 AWG Signal
22 AWG Power
Bend Radius
67 mm
N/A
67 mm
No. of Bending Cycles
5 Million
N/A
5 Million
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
73
G3
Electronics
Example Sub-Bus Layout and Cabling (DeviceNet™ / CANopen® Network)
Power Supply
Cable
Description
Example Cable Part #
Page
MC0405MAC0000000
42
MC0505MGD0000000
45
Sub-Bus Cable
TA0501MGDTC0571P
53
Alternate Sub-Bus Power Option
Power Cable
DeviceNet™/CANopen® Communication
Cable
74
TA0401MA0MC04000
43
I/O Field Wireable Connector
TA04F2000000081E
50
I/O Connector with Molded Cable
TA0405MIE000071P
50
Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.
World Class Supplier of Pneumatic Components
World Headquarters
USA Numatics, Incorporated
Canada Numatics, Ltd
México - Ascomatica SA de CV
Brazil Ascoval Ind.e Comercio Ltda
46280 Dylan Drive
Novi, Michigan 48377
P: 519-758-2700
F: 519-758-5540
P: 52 55 58 09 56 40 (DF y Area metropolitana)
P: 01 800 000 2726 (Interior de la República)
F: 52 55 58 09 56 60
P: (55) 11-4208-1700
F: (55) 11-4195-3970
P: 248-596-3200
F: 248-596-3201
LT-501Series Rev 8/14
10M-Walsworth-09/12
© Numatics Inc. 2012-2013
Numatics is registered in the United States and elsewhere
®
Numatics, Inc. | Tel (248) 596-3200 | www.numatics.com | email: insidesales@numatics.com
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