Flow Numatics 501 Series Catalog 1505491304 User Manual

Numatics 501 Series Catalog-1505491304 NUMATICS_501_SERIES_CATALOG-1505491304

2017-09-15

User Manual: Flow Numatics 501 Series Catalog-1505491304

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Page Count: 79

Solenoid Pilot Actuated Valves

501 Series

www.numatics.com

Numatics, Inc. is a leading manufacturer of pneumatic products and motion control

products. Our broad spectrum of standard, custom developed products and application components

have made a significant impact on pneumatic innovation as well as pneumatic and motion control

technology. Our company has an extensive history of generating innovative concepts and technological

breakthroughs. Many of today’s standard features in pneumatic technology were industry firsts from

Numatics. We continue our innovative approach to product development by developing electric motion

control solutions and enhancing our embedded Fieldbus and I/O products to continually meet and solve

our customer’s application requirements.

Today Numatics is proud to

be a part of the Industrial

Automation Division of

Emerson Electric Co.

Emerson (NYSE:EMR), based

in St. Louis, Missouri (USA),

is a global leader in bringing

technology and engineering

together to provide innovative

solutions for customers in

industrial, commercial, and

consumer markets through

its network power, process

management, industrial

automation, climate technologies,

and appliance and tools

businesses. For more information,

visit www.Emerson.com.

We are committed to providing you with an unmatched level of customer service, quality, and reliability.

If you cannot locate the speciﬁc product for your application or need additional product speciﬁcations, visit

www.numatics.com or call 888-686-2842. Numatics Express orders cannot be canceled or adjusted once entered.

Saturdays, Sundays, and Holidays are excluded.

†As industry requirements change, Numatics reserves the right to modify the contents of this catalog and program without notiﬁcation. Updates on this program

can be obtained from the Numatics website www.numatics.com or by calling 888-686-2842, or by contacting your local Numatics representative or distributor

and referencing the Numatics Express program.

*SentronicD Proportional Valves, CGT Compact Slides, NR Series Rodless and Air Bellows are limited to orders up to 5.

**A Series Large Bore NFPA, ASP Series Steel Body NFPA and G Series Guide Rail Rodless are limited to orders up to 5.

Numatics Express Shipping Program guarantees† product

shipment in two, three or ﬁve business days. Unlike most

traditional quick ship programs, the Numatics Express Shipping Program includes the most comprehensive offering

in the industry. This program encompasses the range and options that you require!

Numatics is committed to offering you the highest level of customer service, quality and performance.

Numatics Express 2Day shipping program guarantees† product shipment

in two business days. The program includes the most popular valve, air

preparation and actuator products and includes applicable switches and

mounting accessories.

Numatics guarantees† to ship any order received before 3 pm EST for up to

10 2Day products* in two business days.

Numatics Express shipping program offers a 3Day shipping program

that guarantees† product shipment of a fully assembled and tested valve

manifold in 3 business days. The program includes the most popular

manifold conﬁgurations of the 2000 and Mark series valves:

• Sub D, Terminal Strip and Fieldbus Electronic Options

• Can be conﬁgured for DIN Rail Mounting and Mufﬂed Exhaust

• Shipped complete and 100% tested

The 3Day Express shipping program enables you to create a 2 to 8 station

manifold assembly complete with any combination of valves, regulators,

and blank stations that can be conﬁgured from the valve model charts in

this catalog.

Numatics guarantees† to ship any order received before 3 pm EST for up to

5 manifold assemblies conﬁgured from this catalog in three business days

or Numatics pays the shipping cost.

We are pleased to expand Numatics Express to include a broad range of

products in a 5Day shipping program. Numatics guarantees† to ship up to

10 of any 5Day product** for orders received before 3 pm EST in 5 business

days or Numatics pays the shipping cost.

Since 1945, Numatics has emerged as the prominent specialist

in developing and manufacturing pneumatic and fluid power

components for a widely diverse field of automated industry. From

idea to implementation, leading engineers choose Numatics as

their single source for:

• Quality Fluid Power components

• Technologically advanced design resources

• Quick response time in delivery

and service from around the world

Welcome to the World

of Fluid Automation...

CAD Modeling

Save critical development time with the most innovative CAD configuration

program in the pneumatic component industry. Numatics in 3D eliminates

the time consuming process associated with designing components from

scratch based on information found in conventional paper catalogs.

The models are available in 85 different native CAD formats

in 2D drawings and 3D models, including

all the popular formats including Catia,

I-DEAS, Pro/Engineer, SolidWorks,

Unigraphics and more.

Numasizing®

Developed by Numatics, Numasizing® offers a whole new level

of fluid power system optimization. Compare large amounts of

component and process data against user objectives and industry

benchmarks for the best possible size, pneumatic pressure,

actuator stroke velocities and other part and process variable

determinations.

Table of Contents

501 Series

Features and Benefits 2

Technical and Operating Data 3

How to Order 4

Valve Regulator/Plug-in Assembly 5

Sandwich Pressure Regulator Dimensions 6

Manifold Assemblies 7

Plug-In Valve Mounted 7

Sandwich Shut Off Block 8

Blank Station Plate Kit 8

Speed Control Kit 8

DIN Rail Clamp Kit 9

Blocking Disc Kit 9

End Plate Kits 9

Manifold Assembly 10

Internal/External Pilot Selection 11

Assembly Kits

How to Order 12

25 or 37 Pin Sub-D 13

1-32 Terminal Strip 14

19 Pin Round Connector 14

580 Series

Features and Benefits 18

DeviceNet™ 19

Ethernet 20

Profibus DP 21

PROFINET 22

EtherCAT® 23

EtherNet/IP™ DLR 24

Dimensional Drawing - 580 Fieldbus Communication Assembly 25

How to Order - 580 Assembly Kit & 580 Electronics 26

How to Order Complete 580 Manifold Assemblies 27

Cables and Connectors 28-33

G3 Electronics

Features and Benefits 36-37

G3 Platform Distribution Options 38-39

DeviceNet™ 40

Ethernet 41

PROFIBUS DP 42

PROFINET 43

CANopen® 44

DeviceLogix™ 45

Ethernet POWERLINK® 46

EtherCAT® and EtherNet/IP™ DLR 47-48

I/O Modules 49-51

Sub-Bus Modules 52-53

Miscellaneous Modules & Accessories 54-55

Dimensional Drawing - G3 Fieldbus Communication Assembly 56-57

How to Order Complete G3 Manifold Assemblies 58

How to Order - G3 Assembly Kit & G3 Electronics 59-60

Cables and Connectors 61-73

Example Sub-Bus Layout and Cabling 74

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

501 Series – Directional Control Valve Platform

Featuring Higher Flow in a Compact Valve Package

Commissioning Capabilities

• Solenoid air pilot actuated

• Low wattage .8 wall for DC application

• DC solenoids Polarity insensitive with surge suppression

• Plug together circuit boards eliminate internal wiring

• Integral recessed gaskets

• IN Fittings to accommodate various tube sizes

• Simple conversion from internal to external pilot

• IP65 Certified

Sandwich and Manifold Accessories

• Pressure Regulators for supply pressure control at individual valve

• Speed control to control exhaust flow allows for control of actuator

extend or retract speed

• Shut off block for individual valve to be isolated from pressure supply

during operation and repair

• Mid Station Supply Manifold block allows for multiple pressure zones

(with blocking discs) or additional air supply to a manifold

Fieldbus Electronics Compatible

• G3 Fieldbus Electronics

• Graphic Display for easy commissioning, visual status & diagnostics

• 32 valve solenoids per manifold

• Easy distribution of additional manifolds through Sub-Bus

communication

• One Node supports up to 16 I/O modules

• Available with Auto Recovery Module (ARM) which allows

configuration information to be saved and reloaded to replacement

module automatically

• 580 Fieldbus Electronics

• Graphic Display for easy commissioning, visual status & diagnostics

• 32 valve solenoids per manifold

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Performance Data

Operating Data

Valve Data Min. Max.

Pilot Pressure Range 29 PSI (2 Bar) 115 PSI (8 Bar)

Valve Operating Pressure Range 28" HG Vacuum 115 PSI (8 Bar)

Ambient Temperature Range - 10°C (- 14°F) 50 °C (122 °F)

Proprietary

Valve Flow Data Cv NL/m

(6 - 5 Bar)

5/2, Double Solenoid & Single Solenoid, Spring Return 0.46 460

2X 3/2 NC-NC 0.45 450

2X 3/2 NO-NO 0.45 450

Double Solenoid, 3 pos. 4 way, Spring Centered- Open to 4

and 2 in center 0.46 460

Double Solenoid, 3 pos. 4 way, Spring Centered - Open Center 0.46 460

Double Solenoid, 3 pos. 4 way, Spring Centered - Closed

Center 0.46 460

All Solenoids Are Continuous Duty

Rated

24 VDC

Power (Watts) 0.8

Response Time (ms) Rubber Seal

Energize Deenergize

5/2, Single Solenoid, Spring Return 14 29

5/2, Double Solenoid 11 N/A

5/3 Spring Centered 15 20

2x3/2 NC 18 18

2 X3/2 NO 18 18

3 1 5

2 4

3 1 5

2 4

3 1 5

2 4

3 1 5

2 4

1214 2

315

single solenoid air pilot

2 position 4-way

double solenoid air pilot

2 position 4-way

double solenoid air pilot

3 position 4-way

open center

double solenoid air pilot

3 position 4-way

closed center

double solenoid air pilot

3 position 4-way

pressure center

12 14

31 5

12 14

31 5

double solenoid

2 position dual 3-way

“14” & “12” NO

double solenoid

2 position dual 3-way

“14” & “12” NC

(B)

(A)

(B)(A)

2 4

3 1 5

(EB)(P)(EA)

(B)

(A)

(B)(A)

2 4

3 1 5

(EB)(P)(EA)

(B)

(A)

(B)(A)

2 4

3 1 5

(EB)(P)(EA)

(B)

(A)

(B)(A)

2 4

3 1 5

(EB)(P)(EA)

(B)

(A)

(B)

(A)

(EB)

(P)

(EA)

(B)

(A)

(B)

(A)

(EB)

(P)

(EA)

(B)

(A)

(B)

(A)

(EB)

(P)

(EA)

single solenoid air pilot

2 position 4-way

double solenoid air pilot

3 position 4-way

open center

double solenoid air pilot

2 position dual 3-way

“14(A)” & “12(B)” NO

double solenoid air pilot

2 position dual 3-way

“14(A)” & “12(B)” NC

double solenoid air pilot

2 position dual 3-way

“14(A)”NC, “12(B)” NO

double solenoid air pilot

3 position 4-way

closed center

double solenoid air pilot

2 position 4-way

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

4501 AB

Product Series

501 = 11 mm Valve

Revision

A = Initial Release

Actuation

2= Rubber Packed

Valve Type

Function

B=Solenoid Pilot with Flush Non-Locking Override

1= 2 Position 4-Way (5/2), Spring Return

4= 2 Position 4-Way (5/2), Dual Solenoid

5= 3 Position 4-Way (5/3), Open Center, Dual Pressure

6= 3 Position 4-Way (5/3), Blocked Center

7= 3 Position 4-Way (5/3), Open to A & B in Center

D= Dual 3-way, A normally closed - B normally closed

N= Differential Air Return w/o Spring

A= Dual 3-way, A normally open - B normally open

Voltage

Options

A00 = Standard (No Options)

11B = Flush Locking Manual Override

11M =Without Manual Override

F1 = 24 DC

Electrical

M= Plug-in, w/ Light, VDC

Port Size

0= No Port Size

20A00 F1

5501 AS

Product Series

501 = 11 mm Valve

Revision

A = Initial Release

Product Type

R= Regulator

Regulator Type

S=Single Reg. - Pressure to Port 1

Interface

1= Proprietary

Options

A00 = Standard (No Options)

12H = Regulator Less Gauge

18V = Regulator with Gauge in Offset Port

Wiring Option

J= Plug-In, Receptacle Assembly

Gauge Type

1= PSI

Pressure Range

5= 10 - 115 PSIG

R1A00 1

RJ0

How to Order

Valves

Regulators

Sandwich Pressure Regulators

Type: RS Type RS

Single pressure from a single supply

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Valve Regulator / Plug-in Assembly

REGULATOR

VALVE

MOUNTING

R501A2B10MAOOF1

R501ARS51JA0010

H501AMM4BMA0010

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Sandwich Pressure Regulator

Single Regulator

Dimensions: mm (Inches)

A B C D E F

139.1

(5.476)

82.5

(3.248)

60.7

(2.390)

59.5

(2.342)

(0.433)

5.5

(0.216)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

S4501 A

Port Type

H= Metric Thread

Product Series

501 = 11 mm Valve

K= Push-In Fittings

Revision

A= Initial Release

Product Type

Mounting

M=Manifold Sub Base

Z=Mid Station Supply

S4 = Manifold Sub Base, 4 Stations, Side Ports, Single Z-Board

M4 = Manifold Sub Base, 4 Stations, Side Ports, Double Z-Board

Interface

1= Proprietary

Options

A00 = Standard (No Options)

Wiring Option

M= Plug-In, Receptacle Assembly

D= 4 mm (5/32) (Push-In Fittings only)

2= 1/4 (Push-In Fittings only)

F= 6 mm (Push-In Fittings only)

Port Size

B= M7 (Threaded only)

M2A00 1

K 0

How to Order

Manifold Assemblies

Plug In Valve Mounted

Dimensions: mm (Inches)

A B C D E F G H J K

76.4

(3.008)

18.5

(0.728)

6.5

(0.256)

(1.890)

(1.653)

(1.181)

(0.709)

(0.236)

(1.850)

105

(4.134)

*Available with M4 mounting only

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

• Used to shut off pressure when mounted

below valve.

• Allows easy maintenance without the need to

shut off pressure to the entire manifold.

(3)

(2)

(1)

(4)

(5)

Sandwich Shut Off Block

Dimensions: mm (Inches)

A B C D

105.2

(4.142)

48.4

(1.905)

(0.866)

(0.905)

Part Number Description

R501AY428501001 Proprietary Sandwich Shut Off Kit

Dimensions: mm (Inches)

A B C

105.1

(4.138)

(0.433)

(0.591)

• Used to block off a manifold station for

future use.

Blank Station Plate Kit

P501AB429685001

Dimensions: mm (Inches)

A B C D

105.1

(4.137)

48.4

(1.905)

(0.866)

(0.433)

Part Number Description

R501AS428500001 Sandwich Speed Control

Speed Control Kit

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

DIN Rail Clamp Kit

239-980

Port Type NPTF G Push In Push In

Port 13/5 X,XE 1 3/5 X,XE 1 3/5 X,XE 1 3/5 X,XE

Port Size 1/8 1/8 M7 1/8 1/8 M7 5/16 5/16 1/4 8 mm 8 mm 6 mm

w/o Muffler, w/o DIN 8501AK429465001 G501AK429465009 K501AK429465003 K501AK429465011

w/o Muffler, w/DIN 8501AK429465002 G501AK429465010 K501AK429465004 K501AK429465012

w/Muffler, w/o DIN 8501AK429465005 G501AK429465013 K501AK429465007 K501AK429465015

w/Muffler, w/DIN 8501AK429465006 G501AK429465014 K501AK429465008 K501AK429465016

End Plate Kit - Threaded

Ports Part

1 P501AD431915001

3 P501AD431915002

5 P501AD431915003

1 + 3 P501AD431915004

1 + 5 P501AD431915005

3 + 5 P501AD431915006

1, 3, 5 P501AD431915007

Blocking Disc Kits

(Includes tag to label ports blocked)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Manifold Assembly

Dimensions: mm (Inches)

A B C D E F G H J K L M N P Q R S T U V W

118

(4.65)

105

(4.13)

(0.90)

32.3

(1.27)

7.1

(0.28)

(2.32)

76.4

(3.01)

(1.89)

12.2

(0.48)

(2.83)

55.6

(2.19)

41.1

(1.62)

18.5

(0.73)

15.9

(0.63)

6.5

(0.26)

14.3

(0.56)

31.2

(1.23)

43.2

(1.70)

55.2

(2.17)

67.2

(2.65)

82.3

(3.24)

Ø5.3

RB Ref.

A Ref.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Internal Pilot External Pilot

Internal Pilot

Supply Plug Location

For External Pilot

Supply Plug Location

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Manifold Assembly How to Order

*NOTE: Maximum number of valve stations is determined by:

• The electrical connection type.

• The valve type - single solenoid valves up to the maximum solenoid outputs allowed by the electrical connection type (see chart

above) or a combination of single and/or double solenoid valves not to exceed the maximum number of solenoid outputs allowed.

• Combination of all stations cannot exceed 32 solenoids.

Maximum Solenoid Outputs

32 22 32

Terminal Strip 25 Pin

Sub-D

37 Pin

Sub-D

16 32 32

19 Pin

Round G3 Fieldbus 580

Fieldbus

D501 A3

Port Type

8= NPTF

Product Series

501 = 11 mm Valve

M= 37 Pin Sub-D Connector

G= ISO228/1-G

K= Push-In Fittings

Revision

= Initial Release

Product Type

Electronics

=Valve Manifold Assembly

J=25 Pin Sub-D Connector

= Terminal Strip 1-32

Q=19 Pin Round Connector

Number of Valve Stations

D= 4

H= 8

L= 12

T= 20

X= 24

1 Port Type ‘8’ + ‘G’ only available in Port Size 1/8

= 16

3= 28

7= 32

Options

A00 = Standard (No Options)

MUF

DWM

= Muffler in End Plates

DRM = DIN Rail Mount

14X

= DIN Rail with MUF

D12

= External Pilot Supply from Port # 14

F06

= (14X) External Pilot Supply from Port # 14

and (DRM) DIN Rail Mount

D14

= (14X) External Pilot Supply from Port # 14

and (MUF) Muffler in End Plates

= (14X) External Pilot Supply from Port # 14,

(MUF) Muffler in End Plates, and (DRM) DIN Rail Mount

End Plate Style

V= Vertical

1= 1/8 (NPTF and G Thread Only)

H= 8mm (5/16) (Push in Fittings Only)

End Plate Port Size - Supply and Exhaust

2= 1/4 (Push In Fittings Only)

V2V A000 0

0= No Second Valve Series

Second Valve Series Port Size

0= No Second Valve Series

Second Valve Series

8= 580 Fieldbus (See page 15.)

3=G3 Fieldbus (See page 33.)

VALVE

STATIONS 1234 22/32

....

VALVE

STATIONS 1234 22/32

....

VALVE

STATIONS 1234 22/32

....

VALVE

STATIONS 1234 22/32

....

25 or 37 Pin Sub-D, Terminal Strip and 19 Pin Round Connector

• Shaded components described by Assembly Kit

model number designation.

• Each valve manifold station is listed in sequential

order from left to right when facing the port side of the

manifold as indicated.

Example Order - 501 Shown

25 Pin Sub-D K501AVJHG00VA00

Valve Station #1 R501A2B10MA00F1

Valve Station #2 R501A2B10MA00F1

Valve Station #3 R501A2B10MA00F1

Valve Station #4 R501A2B10MA00F1

Mounting #1 K501AMS42MA0010

Valve Station #5 R501A2B40MA00F1

Valve Station #6 R501A2B40MA00F1

Valve Station #7 R501A2B40MA00F1

Valve Station #8 R501A2B40MA00F1

Mounting #2 K501AMM42MA0010

Assembled

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

37 Pin Sub-D Connector Kit

Assembly Kits

25 Pin Sub-D Connector Kit

NOTE: External fusing or output protection

recommended.

NOTE: External fusing or output

protection recommended.

37 Pin Sub-D Connector Housing Kits

P599AE428442001 37 PIN SUB-D ASSEMBLY WITHOUT

DIN RAIL

P599AE428442002 37 PIN SUB-D ASSEMBLY WITH DIN

RAIL

25 Pin Sub-D Female Cable 22 AWG – Unshielded, Standard

Part Number Length

SC2502MCX00000000 2 Meters

SC2505MCX00000000 5 Meters

SC2510MCX00000000 10 Meters

37 Pin Sub-D Female Cable 22 AWG – Unshielded, Standard

Part Number Length

SC3702MCX00000000 2 Meters

SC3705MCX00000000 5 Meters

SC3710MCX00000000 10 Meters

25 Pin Sub-D Connector Housing Kits

P599AE428441001 25 PIN SUB-D ASSEMBLY

WITHOUT DIN RAIL

P599AE428441002 25 PIN SUB-D ASSEMBLY WITH

DIN RAIL

Ø5.5

Dimensions: mm (Inches)

A B C D E F G H J K

46.4

(1.827)

(0.669)

6.7

(0.26)

118

(4.65)

37.5

(1.48)

(2.32)

40.2

(1.58)

40.2

(1.58)

68.1

(2.68)

24.4

(0.96)

Ø5.5

Dimensions: mm (Inches)

A B C D E F G H J K

46.4

(1.827)

(0.669)

6.7

(0.26)

118

(4.65)

37.5

(1.48)

(2.32)

40.2

(1.58)

40.2

(1.58)

68.1

(2.68)

24.4

(0.96)

37 Pin Sub-D Female Cable 22 AWG – Unshielded IP65

NDB25F22U02MSB4 2 Meters

NDB25F22U05MSB4 5 Meters

NDB25F22U10MSB4 10 Meters

NDB37F22U02MSB4 2 Meters

NDB37F22U05MSB4 5 Meters

NDB37F22U10MSB4 10 Meters

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES Assembly Kits

1-32 Terminal Strip Kit

NOTE: External fusing or output protection recommended.

NOTE: Min. Wire AWG 26

Max. Wire AWG 18

1 – 32 Terminal Strip Housing Kits

P599AE428444001 TERMINAL STRIP ASSEMBLY

WITHOUT DIN RAIL

P599AE428444002 TERMINAL STRIP ASSEMBLY

WITH DIN RAIL

19 Pin Round Connector Housing Kits

P599AE428436001 19 PIN ASSEMBLY WITHOUT DIN RAIL

P599AE428436002 19 PIN ASSEMBLY WITH DIN RAIL

19 Pin Round Connector Kit

19 PIN CONNECTOR

PIN 10= COIL 14

PIN 9= COIL 10

PIN 8= COIL 6

PIN 7= COIL 2

PIN 6= COMMON

PIN 5= COIL 3

PIN 4= COIL 4

PIN 3= COIL 7

PIN 2= COIL 11

PIN 1= COIL 15

PIN 19= N.C.

PIN 11= COIL 13

PIN 12= P. E.

PIN 13= COIL 12

PIN 14= COIL 8

PIN 15= COIL 1

PIN 16= COIL 5

PIN 17= COIL 9

PIN 18= COIL 16

1465

NOTE: External fusing or output protection

recommended.

Ø5.2

1/2 NPTF Tap

Dimensions: mm (Inches)

A C D E F G J K N P Q

82.7

(3.256)

(0.28)

118

(4.65)

37.5

(1.48)

(2.32)

40.2

(1.583)

68.1

(2.68)

24.4

(0.96)

9.8

(0.39)

41.9

(1.65)

19.3

(0.76)

Dimensions: mm (Inches)

A C D E G J K L M

56.3

(2.217)

6.7

(0.26)

118

(4.65)

37.5

(1.48)

40.2

(1.583)

68.1

(2.68)

24.4

(0.96)

40.8

(1.61)

(2.323)

19 Pin M23 Female Cable

Part Number Length

CC1905MI00000000 5 Meters

CC1910MI00000000 10 Meters

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

501

SERIES Notes

580 Series

Fieldbus Electronics

Table of Contents

Features and Benefits 16

DeviceNet™ 17

Ethernet 18

Profibus DP 19

PROFINET 20

EtherCAT® 21

EtherNet/IP™ DLR 22

Dimensional Drawing - 580 Fieldbus Communication Assembly 23

How to Order - 580 Assembly Kit & 580 Electronics 24

How to Order Complete 580 Manifold Assemblies 25

Cables and Connectors 26-31

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

580 Fieldbus Communications Electronics

Why use Numatics Fieldbus communication electronics?

Modular Reality...

• No internal wiring simplifies assembly

• Power connector allows output power to be removed while inputs

and communication are left active.

• IP65 protection

• 32 valve solenoids per manifold

580 Fieldbus - Electronics Made Easy!

Innovative Graphic Display is used for easy

commissioning, visual status & diagnostics.

Graphic Display for

conﬁguration & diagnostics

Commissioning Capabilities

• Set network address (including

IP & Subnet mask for Ethernet)

• Set baud rate

• Set brightness

• Set factory defaults

Visual Diagnostics

• Shorted and open load

detection

• Shorted sensor/cable detection

• Low & missing power detection

• Self-test activation

• Log of network errors

Supported Protocols

• DeviceNet™

• Ethernet/IP

• PROFIBUS DP

• PROFINET

• EtherCAT®

• EtherNet/IP™ DLR

DeviceNetTM is a trademark of ODVA.

ControlNet is a trademark of ControlNet International, Ltd.

PROFIBUS and PROFINET are registered trademarks of Profibus International.

EtherCAT is a registered trademark of Beckhoff Automation GmbH.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

DeviceNet™

DeviceNet™ is an open bus fieldbus communication system

developed by Allen-Bradley based on Controller Area Network

(CAN) technology. The governing body for DeviceNet™ is the

Open DeviceNet™ Vendors Association (ODVA). The ODVA

controls the DeviceNet™ specification and oversees product

conformance testing.

Numatics’ 580 nodes for DeviceNet™ have an integrated

graphic display.

They have been tested and approved for conformance by the

ODVA.

More information about DeviceNet™ and the ODVA can be

obtained from the following website: www.odva.org

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.050 Amps

BUS Power 11-25 VDC 0.050 Amps

Valves 24 VDC +/- 10% 4 Amps Maximum

Power Connector A-Coded 4 Pin M12 (Male)

Communication Connector A-Coded 5 Pin M12 (Male)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +46ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65 Certiﬁed

Description Replacement Part Number

DeviceNet™

communications

module (node)

P580AEDN1010A00

Configuration Data

Graphic Display Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.

Maximum Valve-Solenoid Outputs 32

Network Data

Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection

Supported Connection Type Polled, Cyclic, Change of State (COS) and combination Message Capability

Bus Connector A-Coded 5 pin M12 (male)

Diagnostics Power, short, open load conditions are monitored

Special Features Supports Auto-Device Replacement (ADR) and fail-safe device settings

Weight

DeviceNet™ Communication Module 336g/10.8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

Ethernet/IP™

Ethernet used throughout the world to network millions of PCs

has now evolved into a viable industrial network. Ethernet is an

open architecture high-level communication network that meets

the demands of today’s industrial applications requiring high-

speed (10/100 Mbit/s), high-throughput and flexibility. Additionally,

Ethernet technology can integrate an on-board web server,

which can make the node readily accessible to any standard web

browser for configuration, testing and even retrieval of technical

documentation.

Numatics’ 580 nodes for Ethernet have an integrated graphic

display.

The 580 Ethernet/IP nodes have been tested and approved for

conformance by the ODVA.

More information about Ethernet/IP™ and the ODVA can be

obtained from the following website: www.odva.org.

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.070 Amps

Valves 24 VDC +/- 10% 4 Amps maximum

Power Connector A-Coded 4 pin M12 (male)

Communication Connector D-coded 4 pin M12 (female)

LEDs Module Status, Network Status and Activity/Link

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +46ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65 Certiﬁed

Description Replacement Part Number

Ethernet/IP™

communications

module (node)

P580AEEP1010A00

Configuration Data

Graphic Display Display used for setting IP Address, Subnet mask, Fault / Idle Actions, DHCP / BootP and all

other system settings.

Maximum Valve-Solenoid Outputs 32

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector D-coded 4 pin M12 (female)

Diagnostics Power, short, open load conditions

Special Features Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP)

Weight

Ethernet Communication Module 336 g/10.8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

PROFIBUS DP

PROFIBUS DP is a vendor-independent, open fieldbus protocol

designed for communication between automation control

systems and distributed I/O at the device level.

Numatics’ 580 nodes for PROFIBUS DP have an integrated

graphic display.

The 580 nodes for PROFIBUS DP have been designed and

tested to conform to the PROFIBUS standard EN50170.

Certification has been done by the PROFIBUS Interface Center

(PIC) according to the guidelines determined by the PROFIBUS

Trade Organization (PTO). The certification process ensures

interoperability for all PROFIBUS devices.

More information regarding PROFIBUS can be obtained from

the following website: www.profibus.com.

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.080 Amps

Valves 24 VDC +/- 10% 4 Amps Maximum

Power Connector A-Coded 5 pin M12 (male)

Communication Connector Single reverse key (B-Coded) 5 pin M12 (1 male and 1 female)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +46ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65 Certiﬁed

Description Replacement Part Number

PROFIBUS DP

communications

module (node)

P580AEPT1010A00

Configuration Data

Graphic Display Display used for setting Node Address, Fault / Idle Actions, and all other system settings.

Maximum Valve-Solenoid Outputs 32

Network Data

Supported Baud Rates Auto-Baud (From 9.6k to 12M Baud)

Bus Connector Single reverse key (B-coded) 5 pin M12 (1 male and 1 female)

Diagnostics Power, short, open load conditions and module health are monitored

Weight

PROFIBUS DP Communication Module 342 g/11.0 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

PROFINET

PROFINET is the innovative open standard for Industrial

Ethernet, developed by Siemens and the Profibus User

Organization (PNO). PROFINET complies to IEC 61158 and IEC

61784 standards. PROFINET products are certified by the PNO

user organization, guaranteeing worldwide compatibility.

Numatics’ 580 nodes for PROFINET IO (PROFINET RT) have an

integrated graphic display.

PROFINET is based on Ethernet and uses TCP/IP and IT

standards and complements them with specific protocols and

mechanisms to achieve Real Time performance.

More information regarding PROFINET can be obtained from

the following website: www.profibus.com.

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.110 Amps

Valves 24 VDC +/- 10% 4 Amps Maximum

Power Connector A-Coded 5 pin M12 (male)

Communication Connector Two D-coded 4 pin M12 (female)

LEDs System Fault, Bus Fault, and Activity/Link

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +46º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65 Certiﬁed

Description Replacement Part Number

PROFINET

communications

module (node)

P580AEPN1010A00

Configuration Data

Graphic Display Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.

Maximum Valve-Solenoid

Outputs 32

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 (Female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored

Special Features Integrated web server, Integrated 2 port switch, fail-safe device settings

Weight

PROFINET Communication Module 342 g/11.0 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

EtherCAT®

EtherCAT® is an open ethernet based fieldbus protocol developed

by Beckhoff. EtherCAT® sets new standards for real-time

performance and topology flexibility with short data update/cycle

times and low communication jitter.

Numatics’ 580 EtherCAT® node has an integrated graphic display

for simplified commissioning and diagnostics.

The 580 nodes for EtherCAT® have been designed and tested to

conform with EtherCAT® specifications set forth by the ETG.

More information regarding EtherCAT® can be obtained from the

following website: www.ethercat.org.

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.110 Amps

Valves 24 VDC +/- 10% 4 Amps Maximum

Power Connector A-Coded 5 pin M12 (male)

Communication Connector Two D-coded 4 pin M12 (female)

LEDs Error, Run

Operating Data

Temperature Range -10º to 115º F (-23º to +46º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC 60068-2-6

Moisture IP65 Certiﬁed

Description Replacement Part Number

EtherCAT®

communications

module

P580AEEC1010A00

Configuration Data

Graphic Display Display used for Subnet Mask, Fault / Idle Actions, and all other system settings.

Maximum Valve Solenoid Outputs 32

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 (female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored

Special Features Integrated web server, fail-safe device settings.

Weight

EtherCAT® communications module 342 g/11.0 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

EtherNet/IP™ DLR

EtherNet/IP™ DLR used throughout the world to network millions of PCs

has now evolved into a viable industry network. EtherNet/IP™ is an

open architecture high-level communication network that meets the

demands of today’s industrial applications requiring high-speed

(10/100 Mbit/s), high-throughput and flexibility. Additionally,

EtherNet/IP™ technology can integrate an on-board web server,

which can make the node readily accessible to any standard

web browser for configuration, testing and even retrieval of

technical documentation.

Numatics’ 580 EtherNet/IP™ DLR (Device Level Ring) node

with integrated display, has an embedded switch which allows

the unit to be used in simplified networks with linear topology

configurations (daisy chain). This technology alleviates the

need for an external Ethernet switch device in a single subnet

configuration. Additionally, the DLR compatibility allows the node

to be used in a fault tolerant “ring” network, when using appropriate

EtherNet/IP™ DLR scanners. DLR configuration allows communication

recovery from a single point failure on the network ring (e.g. failed

network connection or cable).

The 580 EtherNet/IP™ nodes have been tested and approved for conformance by the ODVA.

More information about EtherNet™ and the ODVA can be obtained from the following website:

Open Device Vendors Association (ODVA) www.odva.org.

Technical Data

Electrical Data Voltage Current

Node Power 24 VDC +/- 10% 0.110 Amps

Valves 24 VDC +/- 10% 4 Amps Maximum

Power Connector A-Coded 4 pin M12 (male)

Communication Connector Two D-coded 4 pin M12 (female)

LEDs Module Status, Network Status and Activity / Link

Operating Data

Temperature Range -10˚ to 115˚ F (-23˚ to +46 C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC 60068-2-6

Moisture IP65 Certiﬁed

Description Replacement Part Number

EtherNet™/IP DLR

communications

module (node)

P580AEED1010A00

Configuration Data

Graphic Display Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.

Maximum Valve Solenoid Outputs 32

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 (female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored

Special Features Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, fail-safe device

settings, integrated web server, HTTP, TFTP, UNICAST

Weight

EtherCAT® communications module 342 g/11.0 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

Dimensional Drawing - 580 Fieldbus Manifold Assembly

503 Series Valve Manifold Assembly with 580 Electronics

A B C D E F G H J K L M N P Q R

(3.032)

7.5

(0.295)

(1.5)

147.1

(5.79)

180

(7.087)

39.1

(1.539)

75.8

(2.984)

7.5

(0.295)

113

(4.449)

101

(3.976)

194

(7.638)

49.4

(1.945)

68.1

(2.681)

(2.087)

(2.13)

55.1

(2.169)

PRQ

6.3 Wide Slot

(2) Places

Dimensions: mm (Inches)

* - For valve manifold dimensions refer to Valve Series product catalogs.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

*NOTE: 501 Valve Series Available with 4, 8, 12, 16, 20, 24, 28 and 32 Stations Only

Manifold Assembly How to Order

B503 A3

Port Type

8= NPTF1

Product Series

503 = 26 mm Valve

G= ISO228/1-G1

K= Push-In Fittings

Revision

A= Initial Release

Product Type

Electronics

V=Valve Manifold Assembly

3= G3 Fieldbus Electronics

Number of Valve Stations

B= 2

D= 4

F= 6

J= 10

L= 12

1 Port Type ‘8’ + ‘G’ only available in Port Size 3/8

2 Horizontal end plates only available with Electroincs option ‘O’ - No Electronics

= 8

N= 14

P= 16

R= 18

V= 22

X= 24

T= 20

Z= 26

3= 28

5= 30

7= 32

Options

A00 = Standard (No Options)

MUF

DWM

= Muffler in End Plates

DRM = DIN Rail Mount

14X

= DIN Rail with MUF

D12

= External Pilot Supply from Port # 14

F06

= (14X) External Pilot Supply from Port # 14

and (DRM) DIN Rail Mount

D14

= (14X) External Pilot Supply from Port # 14

and (MUF) Muffler in End Plates

= (14X) External Pilot Supply from Port # 14,

(MUF) Muffler in End Plates, and (DRM) DIN Rail Mount

End Plate Style

V= Vertical

3= 3/8

K= 10 mm

H= 8 mm (5/16)

M= 12 mm

End Plate Port Size

4= 1/2

1= 1/8

2= 1/4

V2V A000 0

501 = 11 mm Valve

A00

Product Series

580 = Fieldbus Electronics

Revision

A= Initial Release

Product Type

E= Electronics Protocol

P 580

Options

A00 = No Options

DRM = DIN Rail Mount

Connector Type

1=M12 Connector

DN1 = DeviceNet™

EC1 = EtherCAT®

ED1 = EtherNet/IP™ DLR

EP1 = EtherNet/IP™

PN1 = PROFINET

PT1 = PROFIBUS DP

10 0DN1A E

How To Order

580 Electronics

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

Shaded components are described by the manifold assembly number (see

page 10). The communication module is described by the Electronic Interface

model number designation (see page 10).

Each valve station is listed in sequential order from left to right when facing

the port side of the manifold as shown.

NOTE:

1. A total of 32 solenoid outputs are available. Either 32 single solenoid valves

or 16 double solenoid valves or any combination of singles and doubles not

to exceed 32 outputs can be specified.

Example Order - 503 Shown

Assembly Kit 8503AV8H100VMUF

Valve Station #1 R503A2B40MA00F1

Valve Station #2 R503A2B40MA00F1

Mounting # 1 8503AMM22MA0010

Valve Station #3 R503A2B40MA00F1

Valve Station #4 R503A2B40MA00F1

Mounting # 2 8503AMM22MA0010

Valve Station #5 R503A2B40MA00F1

Valve Station #6 R503A2B40MA00F1

Mounting #3 8503AMM22MA0010

Valve Station #7 R503A2B40MA00F1

Valve Station #8 R503A2B40MA00F1

Mounting #4 8503AMM22MA0010

Electronics P580AEDN1010A00

Assembled

For valve series

Ordering Valve Manifold Assemblies with 580 Electronics

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES Power Cables & Connectors

GN/YE

Female View

Technical Data Cable Field Wireable Pin Out / Color Code

Molded Body / Insert PVC / Polyamide Polyamide

Coupling Nut Nickel Copper Alloy

Cable Jacket Material PVC NA

Cable O.D. 7.4mm NA

Voltage Rating 125 V Max. @ 105° C

Current Rating 4.0 Amps

Degree of Protection IP65 (mated)

Operating Temperature -25° C - 85° C

Conductor Gauge 18 AWG NA

Bend Radius 74mm NA

Maximum Wire AWG NA 18 AWG

Wire Connection NA Screw Terminal

PG 7 Range NA 4-6 mm

PG 9 Range NA 6-8 mm

M12 A-Coded Field Wireable Connectors

M 12 90° 5 Pin Female Field Wireable Connector

TD05F10000000000 – PG 7 Cable Gland

TD05F20000000000 – PG 9 Cable Gland

M12 Straight 5 Pin Female Field Wireable Connector

TC05F10000000000 – PG 7 Cable Gland

TC05F20000000000 – PG 9 Cable Gland

M12 90° 4 Pin Female Field Wireable Connector

TD04F10000000000 – PG 7 Cable Gland

TD04F20000000000 – PG 9 Cable Gland

M12 Straight 4 Pin Female Field Wireable Connector

TC04F10000000000 – PG 7 Cable Gland

TC04F20000000000 – PG 9 Cable Gland

M12 90° 5 Pin Female Single Ended Cable, Euro Color Code

TD0505MAE0000000 – 5 Meter

TD0510MAE0000000 – 10 Meter

M12 90° 4 Pin Female Single Ended Cable, Euro Color Code

TD0405MAE0000000 – 5 Meter

TD0410MAE0000000 – 10 Meter

M12 Straight 5 Pin Female Single Ended Cable, Euro Color Code

TC0505MAE0000000 – 5 Meter

TC0510MAE0000000 – 10 Meter

M12 A-Coded Cables

M12 Straight 4 Pin Female Single Ended Cable, Euro Color Code

TC0405MAE0000000 – 5 Meter

TC0410MAE0000000 – 10 Meter

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

DeviceNet™ Communication

Cables & Connectors

Pin 1=Shield

Pin 2= V+

Pin 3= V-

Pin 4= CAN_H

Pin 5= CAN_L

Technical Data Cable M12 Field Wireable "T" Pin Out / Color Code

Molded Body / Insert PVC / Polyamide Nickel Plated Zinc /

TPU TPU / TPU GF

Coupling Nut Nickel Plated Brass Nickel Plated Brass Nickel Plated Zinc

Cable Jacket Material PVC NA NA

Cable O.D. 7 mm 4.0 to 8 mm NA

Voltage Rating 300 Volts 60 Volts 60 Volts

Current Rating 4.0 Amps 4.0 Amps 4.0 Amps

Degree of Protection IP65 (mated) IP 65 (mated) IP 65 (mated)

Operating Tempera-

ture -40° C - 80° C -40° C - 85° C -25° C - 90° C

Conductor Gauge 24 AWG (power & data) 26-20 AWG NA

Minimum Bend

Radius 74 mm NA NA

Wire Connection NA Spring Cage NA

Female View

M12 A-Coded Field Wireable Connectors

M12 A-Coded Cables

M12 Straight 5 Pin Male & Female Field Wireable Connector – Spring Cage

TA05F2000000071V – PG 9 Cable Gland – Spring Cage Male

TC05F2000000071V – PG 9 Cable Gland – Spring Cage Female

M12 90° 5 Pin Male & Female Single Ended Cable - Shielded

TB0505MGD0000000 – 5 Meter – MALE

TB0510MGD0000000 – 10 Meter – MALE

TD0505MGD0000000 – 5 Meter - FEMALE

TD0510MGD0000000 – 10 Meter - FEMALE

3 Way M12 “T”

TC0500000TT05000 – 12mm

Terminating Resistor - Male

TA05TR0000000000 – 12mm

M12 90° 5 Pin Male & Female Field Wireable Connector – Spring Cage

TB05F2000000071V – PG 9 Cable Gland – Spring Cage Male

TD05F2000000071V – PG 9 Cable Gland – Spring Cage Female

M12 Straight 5 Pin Female Single Ended Cable - Shielded

TA0505MGD0000000 – 5 Meter – MALE

TA0510MGD0000000 – 10 Meter – MALE

TC0505MGD0000000 – 5 Meter - FEMALE

TC0510MGD0000000 – 10 Meter - FEMALE

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

EtherNet/IP™ Communication

Cables & Connectors

WH/OG

WH/GN

M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor

QA04D2MK0VC04000 – 0.2 Meter

Male View

M12 D-Coded Field Wireable Connectors

M12 D-Coded Cables

Technical Data Cable M12 Field Wireable Pin Out / Color Code

Molded Body / Insert PUR / Polyamide Nickel Plated Zinc / PA 66

Coupling Nut Nickel Plated Brass Nickel Plated Brass

Cable Jacket Material PUR NA

Cable O.D. 5.6 mm 4.0 to 8 mm

Voltage Rating (Nominal) 300 Volts 60 Volts

Current Rating 2.0 Amps 1.75 Amps

Degree of Protection IP65 (mated) IP 65 (mated)

Operating Temperature -40° C - 75° C -40° C - 85° C

Conductor Gauge 24 AWG IDC 26-22 AWG

Bend Radius 61mm NA

Wire Connection NA IDC

M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC

QA04F2000000071N – PG 9 Cable Gland – IDC

M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC

QB04F2000000071N – PG 9 Cable Gland – IDC

M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable

QA0405MK0VA04000 – 5 Meter

QA0410MK0VA04000 – 10 Meter

M12 90° 4 Pin Male D-Coded Single Ended Cable

QB0405MK00000000 – 5 Meter

QB0410MK00000000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Double Ended Cable

QA0405MK0QA04000 – 5 Meter

QA0410MK0QA04000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Single Ended Cable

QA0405MK00000000 – 5 Meter

QA0410MK00000000 – 10 Meter

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

PROFINET Communication

Cables & Connectors

Male View

M12 D-Coded Field Wireable Connectors

M12 D-Coded Cables

Technical Data Cable M12 Field Wireable Pin Out / Color Code

Molded Body / Insert PUR / PUR or PE Nickel Plated Zinc / PA 66

Coupling Nut Nickel Plated Zinc

and Brass Nickel Plated Brass

Cable Jacket Material PVC NA

Cable O.D. 6.5mm / 7.4mm 4.0 to 8.0 mm

Voltage Rating (Nominal) 42 Volts 60 Volts

Current Rating 1.5 Amps 1.75 Amps

Degree of Protection IP65 (mated) IP 65 (mated)

Operating Temperature -25° C - 60° -40° C - 85° C

Conductor Gauge 24 & 22 AWG 26-22 AWG

Bend Radius 19.5 mm NA

Wire Connection NA IDC

M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor

QA04D2MK0VC04000 – 0.2 Meter

M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable

QA0405MR0VA04000 – 5 Meter

QA0410MR0VA04000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC

QA04F200R000071N – PG 9 Cable Gland – IDC

M12 90° 4 Pin Male D-Coded Single Ended Cable

QB0405MR00000000 – 5 Meter

QB0410MR00000000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Double Ended Cable

QA0405MR0QA04000 – 5 Meter

QA0410MR0QA04000 – 10 Meter

M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC

QB04F200R000071N – PG 9 Cable Gland – IDC

M12 Straight 4 Pin Male D-Coded Single Ended Cable

QA0405MR00000000 – 5 Meter

QA0410MR00000000 – 10 Meter

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

PROFIBUS DP Communication

Cables & Connectors

M12 Bus “T”

RA050000PRT05000

M12 Straight 5 Pin Terminating Resistor

RA05TR0000000000 – MALE

M12 90° 5 Pin Male & Female Single Ended Cable

RB0505MHP0000000 – 5 Meter – MALE

RB0510MHP0000000 – 10 Meter – MALE

RD0505MHP0000000 – 5 Meter – FEMALE

RD0510MHP0000000 – 10 Meter – FEMALE

M12 Straight 5 Pin Male – to – Female Double Ended Cables

RC0505MHPRA05000 – 5 Meter

RC0510MHPRA05000 – 10 Meter

Male View

M12 B-Coded (Reverse Key) Field Wireable Connectors

M12 B-Coded (Reverse Key) Cables

Technical Data Cable Field Wireable "T" Pin Out / Color Code

Molded Body PUR Nickel Plated Zinc / Brass Aluminum

Insert Polyamide TPU/PVC Nylon

Coupling Nut Nickel Plated

Brass Nickel Plated Brass / Stainless Steel Nickel Plated

Brass

Cable Jacket Material PVC NA NA

Cable O.D. 8.5 mm 4.0 to 8.0 mm / 3.0 to 6.5 mm NA

Voltage Rating 300 Volts 60 Volts 250 Volts

Current Rating 4.0 Amps 4.0 Amps 4.0 Amps

Degree of Protection IP65 (mated) IP 65 (mated) IP 65 (mated)

Operating Tempera-

ture -40° C - 80° C -40° C - 85° C -40° C - 80° C

Conductor Gauge 22 AWG 26-20 AWG / 24-18 AWG NA

Minimum Bend

Radius 74 mm NA NA

Wire Connection NA IDC / Screw Terminal NA

M12 Straight 5 Pin Male & Female Field Wireable Connectors

RA05F200P0000000 – PG7 Cable Gland – MALE

RC05F200P0000000 – PG7 Cable Gland – FEMALE

M12 90° 5 Pin Male & Female Field Wireable Connectors, w/IDC

RB05F200P000071V – PG9 Cable Gland – IDC MALE

RD05F200P000071V – PG9 Cable Gland – IDC FEMALE

M12 Straight 5 Pin Male & Female Single Ended Cables

RA0505MHP0000000 – 5 Meter – MALE

RA0510MHP0000000 – 10 Meter – MALE

RC0505MHP0000000 – 5 Meter – FEMALE

RC0510MHP0000000 – 10 Meter – FEMALE

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES

EtherCAT® Communication

Cables & Connectors

M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor

QA04D2MK0VC04000 – 0.2 Meter

Male View

M12 D-Coded Field Wireable Connectors

M12 D-Coded Cables

Technical Data Cable M12 Field Wireable Pin Out / Color Code

Molded Body / Insert PVC / PE Nickel Plated Zinc / PA 66

Coupling Nut Nickel Plated Zinc Nickel Plated Brass

Cable Jacket Material PUR NA

Cable O.D. 6.5 mm 4.0 to 8.0 mm

Voltage Rating (Nominal) 300 Volts 60 Volts

Current Rating 2.0 Amps 1.75 Amps

Degree of Protection IP65 (mated) IP 65 (mated)

Operating Temperature -5° C - 50° C -40° C - 85° C

Conductor Gauge 22 AWG 26-22 AWG

Bend Radius 46 mm NA

Wire Connection NA IDC

M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable

QA0405MT0VA04000 – 5 Meter

QA0410MT0VA04000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Field Wireable Connector w/IDC

QA04F200R000071N – PG 9 Cable Gland – IDC

M12 90° 4 Pin Male D-Coded Single Ended Cable

QB0405MT00000000 – 5 Meter

QB0410MT00000000 – 10 Meter

M12 Straight 4 Pin Male D-Coded Double Ended Cable

QA0405MT0QA04000 – 5 Meter

QA0410MT0QA04000 – 10 Meter

M12 90° 4 Pin Male D-Coded Field Wireable Connector w/IDC

QB04F200R000071N – PG 9 Cable Gland – IDC

M12 Straight 4 Pin Male D-Coded Single Ended Cable

QA0405MT00000000 – 5 Meter

QA0410MT00000000 – 10 Meter

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

580

SERIES Notes

G3 Fieldbus

Electronics and I/O

Table of Contents

Section 1

Features and Benefits 34-35

G3 Platform Distribution Options 36-37

DeviceNet™ 38

Ethernet 39

PROFIBUS DP 40

PROFINET 41

CANopen® 42

DeviceLogix™ 43

Ethernet POWERLINK® 44

EtherCAT® and EtherNet/IP™ DLR 45-46

I/O Modules 47-49

Sub-Bus Modules 51

Miscellaneous Modules & Accessories 52-53

Dimensional Drawing - G3 Fieldbus Communication Assembly 54-55

Section 2 - How to Configure & Order G3 Electronics

How to Order Complete G3 Manifold Assemblies 56

How to Order - G3 Assembly Kit & G3 Electronics 57-58

Cables and Connectors 59-71

Example Sub-Bus Layout and Cabling 72

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

G3 Fieldbus Communications Electronics

Why use Numatics Fieldbus communication electronics?

Modular Reality...

• No internal wiring simplifies assembly

• SPEEDCON M12 connector technology allows for fast and efficient

½ turn I/O connector attachment.

• Power connector allows output power to be removed while inputs

and communication are left active.

• IP65 & IP67 protection

• Up to 1200 Input / 1200 Output capability with one communication

node! (Present physical I/O combinations allows 1200 I / 544 O)

• 32 valve solenoids per manifold up to 17 manifolds per

communication node!

• One node supports 16 I/O modules – Analog I/O, Digital I/O (NPN &

PNP) and Specialty

• Innovative clip design allows easy module removal/replacement

without dismantling manifold

• Auto Recovery Module (ARM) protects configuration information

during a critical failure. Allows configuration information to be saved

and reloaded to replacement module automatically.

G3 Fieldbus - Electronics Made Easy!

Innovative Graphic Display is used for easy

commissioning, visual status & diagnostics.

Graphic Display for

conﬁguration & diagnostics

Highly Distributable

Auto Recovery Module

Easy, Robust Connections

Commissioning Capabilities

• Set network address (including

IP & Subnet mask for Ethernet)

• Set baud rate

• Set auto or manual I/O sizes

• Set fault/idle output states

• Set brightness

• Set factory defaults

Visual Diagnostics

• Shorted and open load

detection

• Shorted sensor/cable detection

• Low & missing power detection

• Missing module detection

• Self-test activation

• Log of network errors

• Distribution errors

Supported Protocols

• DeviceNet™

• DeviceNet™ w/QuickConnect™

• DeviceNet™ w/DeviceLogix™

• Ethernet

• PROFIBUS DP

CANopen® is a registered Community trademark of CAN in Automation e.V.

DeviceNet™ and QuickConnect™ are trademarks of ODVA.

DeviceLogix™ is a trademark of Rockwell Automation, Inc.

Ethernet POWERLINK® is a registered trademark of Bernecker + Rainer

Industrie – Elektronik Ges.m.b.H.

PROFIBUS-DP and PROFINET are trademarks of Profibus Nutzerorganisation

e.V.

• CANopen®

• PROFINET

• Ethernet

POWERLINK®

• EtherCat®

• EtherNet/IP DLR

with Quick Connect

*Numatics I/O with SPEEDCON® technology

• 1/2 turn for faster I/O connections

• Backwards compatible with standard

M12 cables/connectors

• Meets the same IP/NEMA standards

as M12/Micro cables/connectors

• Same cost as standard M12/Micro

cables/connectors

• See pages 68 & 69 for cables with

SPEEDCON® connector technology.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

G3 Electronics Modularity

Discrete I/O

The G3 Series product line is a completely modular system. All of the G3 electronic modules plug together, via

mechanical clips, allowing easy assembly and field changes. This makes the system highly distributable. Additional

flexibility is incorporated because the same modules can be used in either centralized or distributed applications.

The G3 electronics interfaces with the highly modular Numatics 501 Series, generation 2000 Series, ISO 5599/2

and ISO 15407-2 Series valve lines to further enhance the modularity and flexibility of the entire system.

Valve Manifold Assembly

501, 2002, 2005, 2012,

2035, ISO15407-2 & ISO

5599/2 Series Valves

Communication

Module (Node)

I/O Modules-

Analog or Digital

NPN or PNP

DIN Rail Mounting Option

Auto Recovery Module (ARM)

I/O Labels

Jumper Clips

Sub-Bus Out or

Terminator Module

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

G3 Platform Distribution Options

Easy, Cost Effective Solutions for Digital I/O and Valve Automation using G3 Electronics

Main Fieldbus Manifold

Sub-Bus

Sub-Bus Out

Sub-Bus Out Sub-Bus In

Sub-Bus

I/O Only Sub Manifold

with I/O & Valves

Sub Manifold

with Valves

24 VDC

Power

Supply

24 VDC Power

Supply (optional)

24 VDC

Power

Supply

• Unique distribution system allows system efficiency by allowing the same modules to be used in

either centralized or distributed applications.

• Distribution options include:

Inputs OR Outputs

Inputs AND Outputs

Valves with Inputs AND Outputs

Valves with Inputs OR Outputs

Valves Only

• Maximum Sub-Bus length not to exceed 30 meters. Maximum Sub-Bus cable current not to

exceed 4 amps or excessive cable voltage drops per segment. Auxiliary power connections

available for currents above 4 amps. Consult factory for possible deviations.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

G3 Platform Distribution Options

Typical Main Fieldbus Manifold

Comm. Module

The G3 platform is flexible to the point that there are a virtually infinite number of I/O distribution options using the few

basic G3 modules. The following basic rules should be followed in the configuration of your control architecture.

Valve Side

• Up to a total of 32 valve solenoids can be driven in a

manifold assembly integrated into the Main Fieldbus

Manifold. This can be any number of single or double

solenoid valves with a total number of solenoids not to

exceed 32.

• A Valve side output module is available. If a valve side

output module is used, 16 outputs are allocated to the

solenoids in the integral manifold and 16 are allocated

to the output module in the manifold.

I/O Side Distribution

• A total of 16 modules can be integrated into

the network and controlled by the main fieldbus

communication module (Node).

• Modules include analog and digital I/O modules

providing addressing capacity for up to 1200 Inputs /

1200 Outputs per node.

• Unique distribution system allows system efficiency

by allowing the same modules to be used in either

centralized or distributed applications.

• Distribution options include Inputs only, Outputs only,

I/O only, valves with Inputs, valves with Outputs and

valves with I/O.

• Configuration can include up to 16 of the following

modules:

• Digital I/O modules

• Sub-Bus valve modules

• Analog I/O modules

I/O Side

Valve Side

16 Modules can be

supported on this

side of the comm.

module

Comm. Module

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

DeviceNet™

DeviceNet™ is an open bus fieldbus communication system

developed by Allen-Bradley based on Controller Area Network

(CAN) technology. The governing body for DeviceNet™ is the

Open DeviceNet™ Vendors Association (ODVA). The ODVA

controls the DeviceNet™ specification and oversees product

conformance testing.

Numatics’ G3 nodes for DeviceNet™ have an integrated

graphic display and are capable of addressing combinations of

up to 1200 Outputs and 1200 Inputs.

They have been tested and approved for conformance by the

ODVA.

More information about DeviceNet™ and the ODVA can be

obtained from the following website: www.odva.org.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10% 0.070 Amps

BUS Power 11-25 VDC 0.025 Amps

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 4 pin 7/8" MINI type (male)

Communication Connector Single key 5 pin 7/8" MINI type (male)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

DeviceNet™

communications

module (node)

240-180

Configuration Data

Graphic Display Display used for setting Node Address, Baud Rate, Fault / Idle Actions, DeviceNet™ w/QuickConnect™ and

all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of

total or partial system failure.

Maximum Valve-Solenoid Outputs 32

Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection

Supported Connection Type Polled, Cyclic, Change of State (COS) and combination Message Capability

Bus Connector Single key 5 pin 7/8" MINI type (male)

Diagnostics Power, short, open load conditions and module health are monitored.

Special Features Supports Auto-Device Replacement (ADR) and fail-safe device settings

Weight

DeviceNet™ Communication Module 252g / 8.9 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

Ethernet (EtherNet/IP™ & Modbus TCP/IP)

Ethernet used throughout the world to network millions of PCs

has now evolved into a viable industrial network. Ethernet is an

open architecture high-level communication network that meets

the demands of today’s industrial applications requiring high-speed

(10/100 Mbit/s), high-throughput and flexibility. Various application

layers for this protocol include EtherNet/IP™ and Modbus TCP.

Additionally, Ethernet technology can integrate an on-board

web server, which can make the node readily accessible to any

standard web browser for configuration, testing and even retrieval

of technical documentation.

Numatics’ G3 nodes for Ethernet have an integrated graphic

display and are capable of addressing combinations of up to 1200

Outputs and 1200 Inputs.

The G3 EtherNet/IP™ nodes have been tested and approved for

conformance by the ODVA.

More information about EtherNet/IP™ and the ODVA can be

obtained from the following website: www.odva.org.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10% .091 Amps

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps maximum

Power Connector Single key 4 pin 7/8" MINI type (male)

Communication Connector D-coded 4 pin M12 type (female)

LEDs Module Status, Network Status and Activity/Link

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

EtherNet/IP™

communications

module (node)

240-181

Modbus TCP/IP

communications

module (node)

240-292

Configuration Data

Graphic Display Display used for setting IP Address, Subnet mask, Fault / Idle Actions, DHCP / BootP and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of

total or partial system failure

Maximum Valve-Solenoid Outputs 32

Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector D-coded 5 pin M12 type (female)

Diagnostics Power, short, open load conditions and module health are monitored

Special Features Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP™)

Weight

Ethernet Communication Module 255g / 9 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

PROFIBUS DP

PROFIBUS DP is a vendor-independent, open fieldbus protocol

designed for communication between automation control

systems and distributed I/O at the device level.

Numatics’ G3 nodes for PROFIBUS DP have an integrated

graphic display and are capable of addressing combinations of

up to 1200 Outputs and 1200 Inputs.

The G3 nodes for PROFIBUS DP have been designed and

tested to conform to the PROFIBUS standard EN50170.

Certification has been done by the PROFIBUS Interface Center

(PIC) according to the guidelines determined by the PROFIBUS

Trade Organization (PTO). The certification process ensures

interoperability for all PROFIBUS devices.

More information regarding PROFIBUS can be obtained from

the following website: www.profibus.com.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10% .094 Amps

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 5 pin 7/8” MINI type (male)

Communication Connector Single reverse key (B-Coded) 5 pin M12 type (1 male and 1 female)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50ºC)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

PROFIBUS DP

communications

module (node)

240-239

Configuration Data

Graphic Display Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event

of total or partial system failure

Maximum Valve-Solenoid Outputs 32

Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection

Bus Connector Single key 5 pin 7/8" MINI type (male)

Diagnostics Power, short, open load conditions and module health are monitored.

Special Features Supports Auto-Device Replacement (ADR) and fail-safe device settings

Weight

PROFIBUS DP Communication Module 227g / 8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

PROFINET

PROFINET is the innovative open standard for Industrial

Ethernet, developed by Siemens and the Profibus™ User

Organization (PNO). PROFINET complies to IEC 61158 and IEC

61784 standards. PROFINET products are certified by the PNO

user organization, guaranteeing worldwide compatibility.

Numatics’ G3 nodes for PROFINET IO (PROFINET RT) have

an integrated graphic display and are capable of addressing

combinations of up to 1200 Outputs and 1200 Inputs.

PROFINET is based on Ethernet and uses TCP/IP and IT

standards and complements them with specific protocols and

mechanisms to achieve Real Time performance.

More information regarding PROFINET can be obtained from the

following website: www.profibus.com.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10%

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 5 pin 7/8” MINI type (male)

Communication Connector Two D-coded 4 pin M12 type (female)

LEDs Module Status, Network Status and Activity/Link

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

PROFINET

communications

module (node)

240-240

Configuration Data

Graphic Display Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of total or

partial system failure.

Maximum Valve-Solenoid

Outputs 32

Maximum Addressable I/O

Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 type (2-Female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored

Special Features Integrated web server, Integrated 2 port switch, fail-safe device settings, and FSU

Weight

PROFINET Communication Module 227g / 8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

CANopen®

CANopen® is an open protocol based on Controller Area

Network (CAN). It was designed for motion-oriented

machine control networks but has migrated to various

industrial applications. CAN in Automation (CIA) is the

international users’ and manufacturers’ organization that

develops and supports CAN-based protocols. Numatics’

G3 nodes for CANopen® have an integrated graphic display

and are capable of addressing combinations of up to 1200

Outputs and 1200 Inputs.

More information regarding this organization can be found

at: www.can-cia.org.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10% 0.070 Amps

BUS Power 11-25 VDC 0.025 Amps

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps maximum

Power Connector Single key 4 pin 7/8” MINI type (male)

Communication Connector Single key 5 pin 7/8” MINI type (male)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

CANopen®

communications

module (node)

240-291

Configuration Data

Graphic Display Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event

of total or partial system failure.

Maximum Valve-Solenoid Outputs 32

Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, 1M Baud

Bus Connector Single key 5 pin 7/8” MINI type (male)

Diagnostics Power, short, open load conditions and module health are monitored and fail-safe device settings

Weight

CANopen® Communication Module 252g / 8.9 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

DeviceLogix™

DeviceLogix™ is a Rockwell Automation technology that allows a DeviceNet™ node to

be programmed to execute a sequence independently from the control for the

main PLC/IPC. A DeviceLogix™ enabled DeviceNet™ node can be used in

conjunction with a standard DeviceNet™ network, providing simple

distributed control functionality. Additionally it can also be used in a

standalone application, without a network connection or PLC/IPC,

to sequence pneumatic valves and control I/O. Numatics has

integrated this licensed technology into its DeviceNet™ compatible

valve manifold series, which combine the functionality of a modular

pneumatic valve system with integrated I/O.

Programming of the DeviceLogix™ enabled node is done using the

industry standard DeviceNet™ commissioning software tool RSNetWorx™

for DeviceNet™ from Rockwell Automation. The programming software features

an easily understandable graphics environment where the users can simply “drag and drop” logic function blocks (i.e.

AND, NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and TIMERS) onto a page and interconnect them

to develop the required sequence, or ladder logic programming can be

used to develop a sequence. The programmed sequence is downloaded

to the node via standard DeviceNet™ communication connection, thus

multiple nodes can be programmed on the same network.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10% 0.070 Amps

BUS Power 11-25 VDC 0.025 Amps

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 4 pin 7/8” MINI type (male)

Communication Connector Single key 5 pin 7/8” MINI type (male)

LEDs Module Status and Network Status

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

DeviceLogix™

communications

module (node)

240-293

Configuration Data

Communication Module Display used for setting Node Address, Baud Rate, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of total

or partial system failure including embedded DeviceLogix™ logic instructions.

Maximum Valve-Solenoid Outputs 32

Network Data

Supported Baud Rates 125K Baud, 250K Baud, 500K Baud, with Auto-Baud detection

Supported Connection Type Polled, Cyclic, Change of State (COS) and combination Message Capability

Bus Connector Single key 5 pin 7/8” MINI type (male)

Diagnostics Power, short, open load conditions and module health are monitored and fail-safe device settings.

Special Features Supports function block diagram and ladder logic programming

Weight

DeviceLogix™ Communication Module 252g / 8.9 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

Ethernet POWERLINK®

Ethernet POWERLINK® is an open fieldbus

protocol designed by B&R for communication

between automation control systems and distributed

I/O at the device level.

Numatics' G3 Ethernet POWERLINK® nodes have an

integrated graphic display and are capable of addressing

combinations of up to 512 Inputs / Outputs.

The G3 Ethernet POWERLINK® nodes have been designed

and tested to conform to the Ethernet POWERLINK®

specifications available at EPSG group (Ethernet Powerlink®

Standardization Group).

The certification process ensures interoperability for all Ethernet

POWERLINK® devices and compatible with B&R systems.

More information regarding Ethernet POWERLINK® can be

obtained from the following website:

www.ethernet-powerlink.org.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Bright-

ness 24 VDC +/- 10%

Valves & Discrete I/O 24 VDC +/- 10% 8 Amps maximum

Power Connector Single key 5 pin 7/8” MINI type (male)

Communication Connector Two D-coded 4 pin M12 type (female)

LEDs Module Status, Network Status and Activity/Link

Operating Data

Temperature Range (ambient) -10º to 115º F (-23º to +50º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC60068-2-6

Moisture Protection IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

POWERLINK®

communications

module (node)

240-309

Configuration Data

Graphic Display Display used for setting IP Address, Subnet Mask, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of

total or partial system failure.

Maximum Valve-Solenoid Outputs 32

Maximum Addressable I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 type (2-Female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored.

Special Features Integrated web server, Integrated 2 port switch and fail-safe device settings

Weight

POWERLINK® Communication Module 227g / 8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

EtherCAT®

EtherCAT® is an open ethernet-based fieldbus protocol developed

by Beckhoff. EtherCAT® sets new standards for real-time

performance and topology flexibility with short data update/cycle

times and low communication jitter.

Numatics’ G3 EtherCAT® node has an integrated graphic display

for simplified commissioning and diagnostics. It is capable of

addressing combinations of up to 1200 outputs and 1200 inputs.

The G3 nodes for EtherCAT® have been designed and tested to

conform with EtherCAT® specifications set forth by the ETG.

More information regarding EtherCAT® can be obtained from the

following website: www.ethercat.org.

Technical Data

Electrical Data Voltage Current

Node Power at Max. Brightness

Valves and Discrete I/O

24 VDC +/- 10%

24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 5 pin 7/8” MINI type (male)

Communication Connector Two D-coded 4 pin M12 type (female)

LEDs Module Status, Network Status and Activity /Link

Operating Data

Temperature Range -10º to 115º F (-23º to +50º C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC 60068-2-6

Moisture IP65, IP67 (with appropriate assembly and termination)

Description Replacement Part Number

EtherCAT®

communications

module

240-310

Configuration Data

Graphic Display Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of

total or partial system failure.

Maximum Valve Solenoid Outputs 32

Maximum Sub-Bus I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 type (female)

Diagnostics Power, short, open load conditions and module health and conﬁguration are monitored.

Special Features Integrated web server, fail-safe device settings

Weight

EtherCAT® communications module 227g / 8 oz.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Electronics

Technical Data

Electrical Data Voltage Current

Node Power at Max. Brightness

Valves and Discrete I/O

24 VDC +/- 10%

24 VDC +/- 10% 8 Amps Maximum

Power Connector Single key 4 pin 7/8” MINI type (male)

Communication Connector Two D-coded 4 pin M12 type (female)

LEDs Module Status, Network Status and Activity / Link

Operating Data

Temperature Range -10˚ to 115˚ F (-23˚ to +50˚ C)

Humidity 95% relative humidity, non-condensing

Vibration / Shock IEC 60068-2-27, IEC 60068-2-6

Moisture IP65, IP67 (with appropriate assembly and termination)

Configuration Data

Graphic Display Display used for setting IP address, Subnet Mask, Fault / Idle Actions, and all other system settings.

ARM (Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of

total or partial system failure.

Maximum Valve Solenoid Outputs 32

Maximum Sub-Bus I/O Points Various combinations of 1200 outputs and 1200 inputs

Network Data

Supported Baud Rates 10 Mbit / 100 Mbit

Bus Connector Two D-coded 4 pin M12 type (female)

Diagnostics Power, short, open load conditions and module health and conﬁ guration are monitored

Special Features Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, QuickConnect™

capability, fail-safe device settings, integrated web server, HTTP, TFTP, UNICAST

Weight

EtherCAT® communications module 227g / 8 oz.

EtherNet/IP™ DLR

EtherNet/IP™ used throughout the world to network millions of PCs has now

evolved into a viable industry network. EtherNet/IP™ is an open architecture

high-level communication network that meets the demands of today’s industrial

applications requiring high-speed (10/100 Mbit/s), high-throughput and

flexibility. Additionally, EtherNet/IP™ technology can integrate an on-board

web server, which can make the node readily accessible to any standard

web browser for configuration, testing and even retrieval of technical

documentation.

Numatics’ G3 EtherNet/IP™ DLR (Device Level Ring) node with

integrated display has an embedded switch which allows the unit to

be used in simplified networks with linear topology configurations (daisy

chain). This technology alleviates the need for an external Ethernet switch

device in a single subnet configuration. Additionally, the DLR compatibility

allows the node to be used in a fault tolerant “ring” network, when using appropriate

EtherNet/IP™ DLR scanners. DLR configuration allows communication recovery from a single point failure

on the network ring (e.g. failed network connection or cable).

Numatics G3 EtherNet/IP™ nodes are capable of addressing combinations of up to 1200 Outputs and 1200 Inputs.

The G3 EtherNet/IP™ nodes have been tested and approved for conformance by the ODVA.

More information about EtherNet and the ODVA can be obtained from

the following website:

Open Device Vendors Association (ODVA) www.odva.org