Flow Numatics 503 Zoned Safety Control Valve 1505491576 User Manual
Numatics 503 Zoned Safety Control Valve-1505491576 NUMATICS_503_ZONED_SAFETY_CONTROL_VALVE-1505491576
2017-10-06
User Manual: Flow Numatics 503 Zoned Safety Control Valve-1505491576
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Solenoid Pilot Actuated Valves
503 Series | Zoned Safety Manifold
www.asco.com
Numatics, Inc. is a leading manufacturer of pneumatic products and motion control
products. Our broad spectrum of standard, custom developed products and application components,
have made a significant impact on pneumatic innovation as well as pneumatic and motion control
technology. Our company has an extensive history of generating innovative concepts and technological
breakthroughs. Many of today’s standard features in pneumatic technology were industry firsts from
Numatics. We continue our innovative approach to product development by developing electric motion
control solutions and enhancing our embedded Fieldbus and I/O products to continually meet and solve
our customer’s application requirements.
Today Numatics is proud to be
a part of Emerson Electric Co.
Emerson (NYSE:EMR), based
in St. Louis, Missouri (USA),
is a global leader in bringing
technology and engineering
together to provide innovative
solutions for customers in
industrial, commercial, and
consumer markets through
its network power, process
management, industrial
automation, climate technologies,
and appliance and tools
businesses. For more information,
visit www.Emerson.com.
SERIES
SAFETY OF
MACHINERY
503
Principle of the Safety of Machinery:
To guarantee the safety and health of persons exposed to the installation, operation, adjustment and maintenance
of machinery.
Three key concepts for the design of machinery and their safety functions have emerged from the
implementation of the new Machinery Directive 2006/42/EC:
• A risk analysis prior to design
• A particular consideration of the quantitative aspect of the safety functions in addition to the qualitative
approach
• The use of performance levels (PL)
Risk Evaluation:
The manufacturer or supplier of a machine must see to it that a risk evaluation is conducted to determine the health
and safety requirements for persons involved in its operation. The machine must then be designed and constructed in
accordance with the results of the risk evaluation.
ii
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
RISK EVALUATION
503
“Good engineering practice + probabilistic calculations”
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
iii
SERIES
503
DESIGN PROCESS
EN/IEC 62061 - EN ISO 13849-1
RELIABILITY DATA
for components from manufacturers,
standards, databases etc.
MTTFd: Mean time to dangerous failure–
Value expressed in years
MTTFd
Rating for each channel
Low
3 years < MTTFd < 10 years
Medium
10 years < MTTFd < 30 years
High
30 years < MTTFd < 100 years
B10d: Number of cycles after which 10% of a random sample of wearing components fail dangerously –
Value expressed in number of cycles.
DC:
CCF:
Diagnostic Coverage
DIAGNOSTIC COVERAGE
None
Low
Medium
High
DC < 60%
60% < DC < 90%
90% < DC < 99%
99% < DC
Common Cause Failure. Measures to be taken to prevent a given cause (and its effect) from concurrently
disabling the multiple channels of a safety circuit.
Mission time T10: In line with “good engineering practice” as recommended in EN ISO 13849-1, components
attaining this value must be replaced (precautionary principle).
iv
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
FOR YOUR SAFETY
Only the pneumatic part is described in the form of a subsystem in these examples. Other safety-related components
(e.g. protective devices, electrical logic elements) must be added to ensure the safety function is complete.
The examples shown here only relate to the stopping of hazardous movements. In pneumatics, safety measures
concerning the interruption of energy sources, the evacuation of potential energy (pressure contained in a part of
the circuit), and a “progressive” start-up after an unexpected shutdown should not be omitted.
To attain a PL = c, category 1 architecture
• Safety function: Stopping of the potentially hazardous movement of cylinder 1A.
• Functional description:
Dangerous
movement
1A
Input ‘I’: not represented, movable guard or light barrier, etc.
Logic element ‘L’: not represented, PLC
Solenoid valve
selected to ensure
safety compliance
1V 1A
Other consumers
and control systems
0S1 P
• Calculation of the probability of dangerous failure:
Safety
function
1 cycle = 5 s
Working
hours / day
16 h
Working
days / year
240 days
0V 1A
Cycles / year
2,764,800 cycles
B10d (1V1A – series 520) = 130,000,000 cycles, i.e. an operating time of 47 years, MTTFd =470 years “high”
PL
a
PL Performance Levels
b
c
MTTFd rating for each channel = low
d
MTTFd rating for each channel = medium
e
MTTFd rating for each channel = high
Category B
DCavg none
Category 1
DCavg none
Category 2
DCavg low
Category 2
DCavg medium
Category 3
DCavg low
Category 3
DCavg medium
Category 4
DCavg high
By limiting the valve’s operating time to 47 years, this corresponds to a PL = c
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
v
SERIES
503
FUNCTIONS
To attain a PL = c, category 2 architecture
• Safety function: Stopping of the potentially hazardous movement of cylinder 1A.
• Functional description:
Category 2:
1S1
Diagnostics
Output
Signal
TE
1V 1B
a
Output
Signal
Dangerous
movement
O
Diagnostics
L
G
1A
Diagnostics
I
Input
Signal
Diagnostics
b
Other consumers
and control systems
OTE
0S1 P
TE : Test equipment
OTE : Output of test equipment
0V 1B
Input ‘I’: not represented, movable guard or light barrier, etc.
Logic element ‘L’: not represented, PLC
Stop of cylinder ensured by:
Diagnostics ensured by:
Output O: Valve 1V1B
Cross-monitoring in L1 of the supply status coherence of coils 1V1Ba and 1V1Bb
and the limit switches 1S1
0V1: Energy isolating valve: ensures the system is exhausted in case of loop failure.
• Calculation of the probability of dangerous failure:
Safety
function
Working
hours / day
Working
days / year
Cycles / year
1 cycle = 5 s
16 h
240 days
2,764,800 cycles
B10d (valve 1V1B - series 542) = 44,912,670 cycles, i.e. an operating time of 16.2 ans,
MTTFd = 162 years “high”
MTTFd (sensors 1S1) = 45,000,000h, i.e. 11,718 years “high”
The case study shows: DC (Diagnostic Coverage) = 60% “low”
PL
a
PL Performance Levels
b
c
MTTFd rating for each channel = low
d
MTTFd rating for each channel = medium
e
MTTFd rating for each channel = high
Category B
DCavg none
Category 1
DCavg none
Category 2
DCavg low
Category 2
DCavg medium
Category 3
DCavg low
Category 3
DCavg medium
Category 4
DCavg high
By limiting the valve’s operating time to 16.2 years, this corresponds to a PL = c for the safety loop.
vi
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
FOR YOUR SAFETY
To attain a PL = d, category 3 architecture
• Safety function: Stopping of the potentially hazardous movement of cylinder 1A.
• Functional description:
G
Categories 3 and 4:
Input
Signal
L1
Cross-checking
diagnostics
I1
I2
1A
Diagnostics
Output
Signal
Dangerous
movement
2Z1
O1
S21 P
1V 1B
a
Diagnostics
L2
Input
Signal
Output
Signal
1S1
b
O2
Other consumers
and control systems
0S1 P
0V 1B
Inputs ‘I1’ and ‘I2’: not represented, movable guard
or light barrier, etc.
Logic elements ‘L1’ and ‘L2’: not represented, PLC
Stop of cylinder ensured by:
2V1
Output O: Valve 1V1B
Cross-monitoring in L1 of the supply status coherence of coils
1V1Ba and 1V1Bb and the limit switches 1S1
Output O2: Valve 2V1 controlling the
rod lock 2Z1
Pressure switch 2S1 for transmission of signal to L2
Cross-monitoring of L1/L2 status
coherence within the PLC
0V1B: Energy isolating valve: ensures the system is exhausted.
• Calculation of the probability of dangerous failure:
Safety
function
1 cycle = 10 s
Working
hours / day
16 h
Working
days / year
240 days
Cycles / year
1,382,400 cycles
B10d (valve 1V1B - series 542) = 44,912,670 cycles, i.e. an operating time of 32.4 years, MTTFd = 324 years “high”
B10d (valve 2V1 - series 520) = 20,000,000 cycles, i.e. an operating time of 14.5 years, MTTFd = 145 years “high”
B10d (pressure switch 2S1, dynamic rod lock 2Z1) = 4,000,000 cycles, i.e. a mission time of T10 = 2.89 years,
MTTFd = 28.9 years “medium”
MTTFd (sensors 1S1) = 45,000,000 h, i.e. 11,718 years “high”
The case study shows: DC (Diagnostic Coverage) = 60% “low”, DC (2V1) = 99% “high”, DC* (2Z1) = 75%
i.e. for channel O2, DC = 78% “low”
* “Good engineering practice” methods associate this type of component
with a low-to-medium DC to cover any of the component’s drift failures.
PL
a
PL Performance Levels
b
MTTFd rating for each channel = low
c
d
MTTFd rating for each channel = medium
e
MTTFd rating for each channel = high
Category B
DCavg none
Category 1
DCavg none
Category 2
DCavg low
Category 2
DCavg medium
Category 3
DCavg low
Category 3
DCavg medium
Category 4
DCavg high
By limiting the operating time of the pressure switch and rod lock to 2.89 years, this corresponds to
a PL = d for the safety loop.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
vii
SERIES
503
FUNCTIONS
To attain a PL = d, category 3 architecture
• Safety function: Stopping of the potentially hazardous movement of cylinder 1A.
• Functional description:
Category 2:
1S1
Diagnostics
TE
1V 1B
a
Output
Signal
Dangerous
movement
O
Diagnostics
L
Output
Signal
G
1A
Diagnostics
I
Input
Signal
Diagnostics
b
Other consumers
and control systems
OTE
0S1 P
TE : Test equipment
OTE : Output of test equipment
0V 1B
Inputs ‘I1’ and ‘I2’: not represented, movable guard or light barrier, etc.
Logic elements ‘L1’ and ‘L2’: not represented, PLC
Stop of cylinder ensured by:
Output O: Valve 1V1B
Comparison in L1 of the supply status of coils 1V1Ba
and 1V1Bb and the limit switches 1S1
Output O2: Valve 2V1 controlling the two 2/2
"cylinder stop" valves used as braking units
Pressure switch 2S1 for transmission of signal to L2
Cross-monitoring of L1/L2 status
coherence within the PLC
0V1B: Energy isolating valve: ensures the system is exhausted.
• Calculation of the probability of dangerous failure:
Safety
function
1 cycle = 10 s
Working
hours / day
16 h
Working
days / year
240 days
Cycles / year
1,382,400 cycles
B10d (valve 1V1B - series 542) = 44,912,670 cycles, i.e. an operating time of 32.4 years, MTTFd = 324 years “high”
B10d (valve 2V1 - series 520) = 20,000,000 cycles, i.e. an operating time of 14.5 years, MTTFd = 145 years “high”
B10d (pressure switch 2S1, dynamic rod lock 2Z1) = 4,000,000 cycles, i.e. a mission time of T10 = 2.89 years,
MTTFd = 28.9 years “medium”
B10d (2/2 cylinder stop valves 2V3, 2V2) = 60,000,000 cycles, i.e. MTTFd = 434 years “high”
The case study shows: DC (1V1B)=60% “low”, DC (2V1)=99% “high”, DC* (2V3, 2V2)=60%, i.e. for channel O2,
DC = 78% “low”.
* “Good engineering practice” methods associate this type of component
with a low-to-medium DC to cover any of the component’s drift failures.
PL
a
PL Performance Levels
b
MTTFd rating for each channel = low
c
d
MTTFd rating for each channel = medium
e
MTTFd rating for each channel = high
Category B
DCavg none
viii
Category 1
DCavg none
Category 2
DCavg low
Category 2
DCavg medium
Category 3
DCavg low
Category 3
DCavg medium
Category 4
DCavg high
By limiting the operating time of the pressure switch and rod lock to 2.89 years, this corresponds to
a PL = d for the safety loop.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
Table of Contents
503 Series
Technical and Operating Data
How to Order
Sandwich Pressure Regulators
Valve Regulator/Speed Control Plug-in Assembly
Regulator Service Kits and Parts
Sandwich Pressure Regulator Dimensions
Manifold Assembly
Valve on Manifold Block
Sandwich Port 4 Supply Block
Sandwich Pilot Supply Block
Sandwich Pressure Block
Sandwich Exhaust Block
Blank Station Plate Kit
Speed Control Kit
DIN Rail Clamp Kit
Blocking Discs
End Plate Kits
Manifold Assembly Dimensions
Internal/External Pilot Selection
Internal Muffler
G3 Electronics
Features and Benefits
Ethernet
PROFINET®
Ethernet POWERLINK®
EtherCAT®
EtherNet/IP™ DLR
CC-Link IE Field™
I/O Modules
Miscellaneous Modules & Accessories
G3 Fieldbus Communication Assembly Dimensions
How to Order G3 Assembly Kit & G3 Electronics
How to Order Complete G3 Manifold Assemblies
Cables & Connectors
PROFINET® Cables & Connectors
Ethernet POWERLINK® Cables & Connectors
EtherCAT® Cables & Connectors
Ethernet Cables & Connectors
I/O Cables & Connectors
2
3
4
5
5
6
7
7
11
12
13
13
14
14
15
15
15
16
17
17
19
21
22
23
24
25
26
27
30
32
33
34
35
38
39
40
41
42
SERIES
503
503 SERIES
5 Ported, 2 and 3 position, 4-way, Spool & Sleeve and Rubber
Seal, Cv: 1.2 - 1.4
• Solenoid air pilot actuated
• Low wattage – 1.7 watt for DC application
• DC solenoids polarity insensitive with surge suppression
Plug together circuit boards eliminate internal wiring
• Integral recessed gaskets
• IN Fittings to accommodate various tube sizes
• Simple conversion from internal to external pilot
• G3 Fieldbus electronics
• IP65 Certified
Performance Data
Valve Data
Pilot Pressure Range
Valve Operating Pressure Range
Ambient Temperature Range
Min.
29 PSI (2 Bar)
Max.
115 PSI (8 Bar)
-10 °C (-14 °F)
50 °C (122 °F)
Proprietary
Valve Flow Data
Cv
NL/m
(6 - 5 Bar)
Cv
NL/m
(6 - 5 Bar)
5/2, Double Solenoid & Single Solenoid,
Spring Return (Spool & Sleeve)
1.1
1100
1.2
1200
5/2, Double Solenoid & Single Solenoid,
Spring Return (Rubber Seal)
1.2
1200
1.4
1400
2X 3/2 NC-NC
0.9
900
1.0
1000
2X 3/2 NO-NO
0.9
900
1.0
1000
Double Solenoid, 3 pos. 4 way, Spring
Centered- Open to 4 and 2 in center
0.6
600
0.6
600
Double Solenoid, 3 pos. 4 way, Spring
Centered - Open Center
1.1
1100
1.3
1300
Double Solenoid, 3 pos. 4 way, Spring
Centered - Closed Center
1.2
1200
1.4
1400
Operating Data
All Solenoids Are Continuous Duty Rated
Power (Watts)
double solenoid air pilot
2 position 4-way
(Spool & Sleeve)
double solenoid air pilot
3 position 4-way
open center
double solenoid air pilot
3 position 4-way
closed center
double solenoid air pilot
3 position 4-way
pressure center
14
2 4
12
315
115 PSI (8 Bar)
28" HG Vacuum
ISO
14
2 4
12
315
12
2 4
Response Time (ms)
12
5/2, Single Solenoid, Spring Return
315
14
4
60
5/2, Double Solenoid
15
5/3 Spring Centered
–
2x3/2 NC
2 X3/2 NO
12
2
3 15
double solenoid
2 position dual 3-way
“14” & “12” NO
12
double solenoid
2 position dual 3-way
“14” & “12” NC
12
2
3
4
1
2
3
0.071
20
14
24
24 VDC
Spool & Sleeve
Energize
Deenergize
14
315
1.7
Holding Current (Amps)
2
single solenoid air pilot
2 position 4-way
Rubber Seal
Energize
Deenergize
20
60
N/A
20
N/A
–
15
20
–
–
15
25
–
–
15
20
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
5
4
1
14
5
14
SERIES
503
How to Order
Valve
R
503
A
2
B
4
0
M
A00
F1
Product Series
503 = 26mm Valve
Voltage
F1 = 24 DC
Revision
A
= Initial Release
Options
A00 = Standard (No Options)
11B = Flush Locking Manual
Override
11M = Without Manual Override
11Z = With push-button type
maintained manual operator
Valve Type
1
= Spool and Sleeve*
2
= Rubber Packed
Actuation
B
= Solenoid Pilot with Flush Non-Locking Override
Function
1
= 2 Position 4-Way (5/2), Spring Return
4
= 2 Position 4-Way (5/2), Dual Solenoid
5
= 3 Position 4-Way (5/3), Open Center, Dual Pressure
6
= 3 Position 4-Way (5/3), Blocked Center
7
= 3 Position 4-way (5/3), Open to A & B in Center
A
= Dual 3-way, A normally open - B normally open
D
= Dual 3-way, A normally closed - B normally closed
N
= Differential Air Return w/o Spring
Electrical
M = Plug-in, w/ Light, VDC
N
= M12 Connector Pin#1 =
unused, #2 = Coil 12, #3 =
Common, #4 = Coil 14
Port Size
0
= No Port Size
* Spool and Sleeve not available with Functions 6, A, D, and N
Regulator
R 503 A R S 1 1 J A00 1 0
Product Series
503 = 26mm Valve
Revision
A
= Initial Release
Product Type
R
= Regulator
Regulator Type
S
= Single Reg. - Pressure to Port 1
D
= Double Reg. - Pressure to Ports 5 & 3
E
= Double Reg. - Pressure to Ports 4 & 2, w/o Valve*
T
= Double Reg. - Pressure to Ports 1 & 3, 2
Pressure Selector
Pressure Range
1
= 10 - 130 PSIG (0.7 - 9 bar)
3
= 3 - 30 PSIG (0.2 - 2 bar)
4
= 5 - 60 PSIG (0.3 - 4.1 bar)
* For Regulator Type "E" must select "0" wiring option + "0" interface
Reserved
Interface
1
= Proprietary
2
= ISO 15407-2
0
= No Interface*
Options
A00 = Standard (No Options)
16N = Jumper for Supply Pressure
to Valve, 14 End
16P = Jumper for Supply Pressure
to Valve, 12 End
Wiring Options
J
= Plug-in, Receptacle Assembly
0
= Non Plug-in*
Gauge Type
1
= PSI
2
= bar
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
3
SERIES
SANDWICH PRESSURE
REGULATORS
503
Sandwich Pressure Regulators
Types: RS / RD / RE / RT
ISO 15407-2 Interface
Proprietary Interface
External Outlet Regulator
Type RS Type RD
1
3
5
2 4
24
1
SUPPLY
3
Single pressure from a single supply.
1
SUPPLY
5
1
Dual pressure from a single supply.
31
5
Type RE Type RT
1
5
4
2
4 2
3
1
SUPPLY
External outlet regulator used with jumper plate
for single or dual pressure.
4
3
1
SUPPLY
Two-pressure selector used for multi-pressure
applications.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
5
3
1
VALVE REGULATOR/
SPEED CONTROL
PLUG-IN ASSEMBLY
SERIES
503
Valve Regulator / Speed Control Plug-in Assembly
R503A2B10MA00F1
VALVE
REGULATOR
SPEED CONTROL
MOUNTING
Regulator Kits and Service Parts
Regulator Service Kit
R503ARS11JA0010
R503AS425575002
8503AMM22MA0010
Regulator Unit Kits
(includes regulator assembly, gaskets, screws)
Part Number
Description
M503AR428759001
3-30 PSIG Regulator Kit
M503AR428759002
5-60 PSIG Regulator Kit
M503AR428759003
10-130 PSIG Regulator Kit
M503AR428759004
0.2-2.0 Bar Regulator Kit
M503AR428759005
0.3-4.0 Bar Regulator Kit
M503AR428759006
0.7-9.0 Bar Regulator Kit
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
5
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Sandwich Pressure Regulator
Single Regulator
C
D
F
B
E
A
A
B
C
D
E
F
202.7
(7.98)
144.1
(5.673)
78.2
(3.08)
34.8
(1.37)
26
(1.02)
13
(0.51)
Double Regulator
C
D
B
F
E
A
6
A
B
C
D
E
F
268.2
(10.56)
144.1
(5.673)
78.2
(3.08)
34.8
(1.37)
26
(1.02)
13
(0.51)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
MANIFOLD
ASSEMBLY
503
How to Order
Manifolds
8 503 A M S2 2 M A00 1 0
Port Type
8
G
=
=
=
K
Interface
NPTF1
ISO228/1-G1
Push-in Fittings
1
2
=
A00 =
83H =
26mm Valve
Revision
A
=
=
=
Manifold Subbase
Mid-Station Supply2
Mounting
S2
=
M2
=
1
2
3
4
5
Standard (No Options)
Pilot Separation for Station 13
Wiring Options
Initial Release
Product Type
M
Z
Proprietary
ISO15407-2
Options
Product Series
503
=
=
Manifold Subbase, 2 Stations, Side Ports,
Single Z-Board
Manifold Subbase, 2 Stations, Side Ports,
Double Z-Board
M
0
U
=
=
=
X
=
Plug-in, Receptacle Assembly
Non-Plug-in
M12 Connectors w/Pass Thru
Communication Pin 1 = Coil 14,
Pin 2 = Not Used, Pin 3 = Common,
Pin 4 = Not Used4
0 & 24 VDC Separation at First Station
of a Safety Zone5
Port Size
2
3
H
K
Port Type '8' and 'G' only available with Port Size '2'
Only available with 'M' Wiring and 'M2' Mounting
Only available with 'X' Wiring
Only available with Product Type 'M' and 'S2' Mounting
Only available with Product Type 'M' and 'M2' Mounting
=
=
=
=
1/4
3/8
8mm
10mm
Dimensions: mm (inches)
Dimensional Drawing - Plug-in Valve Mounted
G
A
B
C
F
H
E
D
A
B
C
D
E
F
G
H
112.9
(4.445)
44.9
(1.768)
14.2
(0.56)
54
(2.13)
43.7
(1.72)
16.7
(0.66)
53.3
(2.098)
136
(5.35)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
7
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - M12 Valve Mounted
J
A
B
C
F
H
E
D
8
A
B
C
D
E
F
H
J
129.4
(5.094)
44.9
(1.768)
14.2
(0.56)
54
(2.13)
43.7
(1.72)
16.7
(0.66)
136
(5.35)
61
(2.4)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Plug-in Valve Mounted (X Wiring Option)
A
B
C
D
E
F
G
H
J
K
112.9
(4.445)
44.85
(1.766)
14.15
(0.557)
54
(2.126)
43.65
(1.719)
16.65
(0.656)
148.654
(5.853)
136
(5.354)
42.5
(1.673)
40.5
(1.594)
Zoned Power Manifold Base (“X” Wiring”)
• Via M12 Connector supplies power to up to 16 valve solenoid coils
• All valve solenoid coils are controlled via the attached G3 node
• When M12 connector is externally supplied by a Safety Relay or Safety Output via a Safety PLC the
valves within the Safety zone become one of the redundant channels of a Category 3 or 4 circuit
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
9
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Plug-in Valve Mounted (U Wiring Option)
A
B
C
D
E
F
G
H
J
K
L
112.9
(4.445)
44.85
(1.766)
14.15
(0.557)
54
(2.126)
43.65
(1.719)
16.65
(0.656)
148.654
(5.853)
136
(5.354)
42.5
(1.673)
40.5
(1.594)
13.5
(0.531)
Pilot Valve Manifold Base (“U” Wiring)
• Allows mounted pilot valves to be electrically controlled via M12 connector; isolated from the connected
G3 node
• When M12 connector is externally supplied by a Safety Relay or Safety Output via a Safety PLC the pilot
valves become one of the redundant channels of a Category 3 or 4 circuit
• Pilot supply valves when used to supply Pilot Operated Check Valves, Rod-Locks, Pilot Operated Spring
Return Valves etc provide one of the channels required for Category 3 & 4 circuits
10
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
SANDWICH PORT 4
SUPPLY BLOCK
503
• Monitors pressure to external devices by
DPS280 Pressure Switch
• Can be use to supply pressure from Port 4 of
valve to pilot Safety zone of manifold via Pilot
Separation Pilot block
• Vertical and Horizontal orientation of DPS 280
allows for mounting on adjacent stations
Vertical
Horizontal
Part Number
Port for Pilot Supply
Description
8503AU516663005
Plugged
Proprietary Port 4 supply block with Vertical DPS280
8503AU516663009
Plugged
Proprietary Port 4 supply block with Horizontal DPS280
K503AU516663006
5/32 (4mm) Push-In Fitting
Proprietary Port 4 supply block with Vertical DPS280
K503AU516663010
5/32 (4mm) Push-In Fitting
Proprietary Port 4 supply block with Horizontal DPS280
8503AU516663003
Plugged
ISO15407-2 Port 4 supply block with Vertical DPS280
8503AU516663007
Plugged
ISO15407-2 Port 4 supply block with Horizontal DPS280
K503AU516663004
5/32 (4mm) Push-In Fitting
ISO15407-2 Port 4 supply block with Vertical DPS280
K503AU516663008
5/32 (4mm) Push-In Fitting
ISO15407-2 Port 4 supply block with Horizontal DPS280
A
B
C
D
E
F
G
H
J
w/Vertical DPS280
212.48
(8.365)
197.21
(7.764)
148.78
(5.857)
58.58
(2.306)
83.55
(3.289)
33
(1.299)
17
(0.669)
30
(1.181)
26.5
(1.043)
w/Horizontal DPS280
236.02
(9.292)
148.78
(5.857)
58.58
(2.306)
169.98
(6.692)
5951
(2.343)
44.23
(1.741)
33
(1.299)
30
(1.184)
26.5
(1.043)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
11
SERIES
SANDWICH PILOT
SUPPLY BLOCK
503
• Allows for introduction of secondary pilot supply to either an
individual valve or zone of valves on manifold. Supply to zone of
manifold requires selection of Manifold Block and End Plates with
Pilot Separation option
• Pilot Supply air can be from either an external valve or integrated
into the manifold via the Port 4 Supply Block
12
Part Number
Port for Pilot Supply
Description
8503AP428300008
1/4 NPTF
Proprietary Zoned Pilot Supply Block
G503AP428300008
G 1/4
Proprietary Zoned Pilot Supply Block
K503AP428300010
5/32 (4mm) Push-In Fitting
Proprietary Zoned Pilot Supply Block
8503AP428300007
1/4 NPTF
ISO15407-2 Zoned Pilot Supply Block
G503AP428300007
G 1/4
ISO15407-2 Zoned Pilot Supply Block
K503AP428300009
5/32 (4mm) Push-In Fitting
ISO15407-2 Zoned Pilot Supply Block
8503AP428300006
1/4 NPTF
Proprietary Independent Pilot Supply Block
G503AP428300006
G 1/4
Proprietary Independent Pilot Supply Block
8503AP428300005
1/4 NPTF
ISO15407-2 Independent Pilot Supply Block
G503AP428300005
G 1/4
ISO15407-2 Independent Pilot Supply Block
A
B
C
D
E
F
161
(6.350)
148.78
(5.857)
58.58
(2.306)
33
(1.299)
17
(0.669)
26.5
(1.043)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Sandwich Pressure Block
• Used to supply a separate pressure to a single
valve station without needing blocking disks
1
A
D
C
B
Sandwich Pressure Block Kit
Part Number
Port Type
Description
8503AW428300004
1/4 NPTF
Proprietary Sandwich Pressure Block
G503AW428300004
G 1/4
Proprietary Sandwich Pressure Block
8503AW428300003
1/4 NPTF
ISO 15407-2 Sandwich Pressure Block
G503AW428300003
G 1/4
ISO 15407-2 Sandwich Pressure Block
A
B
C
D
148.8
(5.858)
58.6
(2.307)
33
(1.3)
26.5
(1.04)
Sandwich Exhaust Block
3
• Used to isolate the exhaust of a single valve
station from the manifold
5
• Allows faster exhaust response by re-routing
exhaust externally to the manifold
A
D
C
B
Sandwich Exhaust Block Kit
Part Number
Port Type
Description
8503AX428300002
1/4 NPTF
Proprietary Sandwich Exhaust Block
G503AX428300002
G 1/4
Proprietary Sandwich Exhaust Block
8503AX428300001
1/4 NPTF
ISO 15407-2 Sandwich Exhaust Block
G503AX428300001
G 1/4
ISO 15407-2 Sandwich Exhaust Block
A
B
C
D
159.2
(6.268)
70.2
(2.764)
33
(1.3)
26.5
(1.04)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
13
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Blank Station Plate Kit
P503AB428359001
A
• Used to block off a manifold station block for
future use
B
C
A
B
C
136
(5.354)
26
(1.024)
14.8
(0.58)
Speed Control Kit
A
B
D
C
14
Part Number
Description
R503AS425575002
Proprietary Sandwich Speed Control
R503AS425575001
ISO 15407-2 Sandwich Speed Control
A
B
C
D
142
(5.591)
58
(2.283)
33
(1.3)
26
(1.02)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
DIN Rail Clamp Kit
Blocking Disc Kits
239-980
(Includes tag to label ports blocked)
Ports
Part
1
P503AD431191001
3
P503AD431191002
5
P503AD431191003
1+3
P503AD431191004
1+5
P503AD431191005
3+5
P503AD431191006
1, 3, 5
P503AD431191007
Zoned Safety End Plate Kit - Threaded
PORT TYPE
NPTF
G
PUSH-IN
PUSH-IN
PUSH-IN
PUSH-IN
Port Type
1
3/5
12/14
1
3/5
12/14
1
3/5
12/14
1
3/5
12/14
1
3/5
12/14
1
3/5
12/14
Port Size
3/8
3/8
1/8
3/8
3/8
1/8
3/8
3/8
1/8
1/2
1/2
1/8
10mm
10mm
6mm
12mm
12mm
6mm
Vertical w/o muffler,
w/o DIN
8503AK428327001
G503AK428327013
K503AK428327003
K503AK428327005
K503AK428327015
K503AK428327017
Vertical w/o muffler,
w/DIN
8503AK428327002
G503AK428327014
K503AK428327004
K503AK428327006
K503AK428327016
K503AK428327018
Vertical w/muffler,
w/o DIN
8503AK428327007
G503AK428327019
K503AK428327009
K503AK428327011
K503AK428327021
K503AK428327023
Verical w/muffler,
w/DIN
8503AK428327008
G503AK428327020
K503AK428327010
K503AK428327012
K503AK428327022
K503AK428327024
Vertical w/o muffler,
w/o DIN, w/Pilot
Separation
8503AK428327025
G503AK428327037
K503AK428327027
K503AK428327029
K503AK428327039
K503AK428327041
Vertical w/o muffler,
w/DIN, w/Pilot
Separation
8503AK428327026
G503AK428327038
K503AK428327028
K503AK428327030
K503AK428327040
K503AK428327042
Vertical w/muffler,
w/o DIN, w/Pilot
Separation
8503AK428327031
G503AK428327043
K503AK428327033
K503AK428327035
K503AK428327045
K503AK428327047
Verical w/muffler,
w/DIN, w/Pilot
Separation
8503AK428327032
G503AK428327044
K503AK428327034
K503AK428327036
K503AK428327046
K503AK428327048
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
15
SERIES
503
Dimensions: mm (inches)
Dimensional Drawing - Manifold Assembly
C
D
6.3 Wide Slot
(2) Places
E
A
F
B
Ø6.4
J
K
L
G
M
N
Q
H
U
R
S
T
P
V
W
A Ref.
X
Y
16
A
B
C
D
E
F
G
H
J
K
L
M
136
(5.354)
53
(2.087)
55.1
(2.17)
7.5
(0.3)
75.8
(2.98)
39.1
(1.54)
112.9
(4.445)
12
(0.47)
54
(2.13)
17.5
(0.69)
19.8
(0.78)
101.1
(3.98)
N
P
Q
R
S
T
U
V
W
X
Y
69.5
(2.74)
46.8
(1.843)
44.9
(1.77)
24.4
(0.96)
14.2
(0.56)
12.3
(0.48)
6.4
(0.25)
23.8
(0.94)
58
(2.28)
85
(3.346)
125.4
(4.937)
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
503
Internal Pilot
External Pilot
Internal Pilot
Supply Plug Location
For External Pilot
Supply Plug Location
• Pilot selection can only be made at the left hand end plate when the manifold has pilot separation
Internal Muffler
Muffler
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
17
Fieldbus Electronics
G3 | Communication Node and I/O
Table of Contents
Section 1
Features and Benefits
Ethernet
PROFINET®
Ethernet POWERLINK®
EtherCAT®
EtherNet/IP™ DLR
CC-Link IE Field™
I/O Modules
Miscellaneous Modules & Accessories
G3 Fieldbus Communication Assembly Dimensions
Section 2 - How to Configure & Order G3 Electronics
How to Order G3 Assembly Kit & G3 Electronics
How to Order Complete G3 Manifold Assemblies
Cables & Connectors
PROFINET® Cables & Connectors
Ethernet POWERLINK® Cables & Connectors
EtherCAT® Cables & Connectors
Ethernet Cables & Connectors
I/O Cables & Connectors
19
21
22
23
24
25
26
27
30
32
33
34
35
38
39
40
41
42
ELECTRONICS
G3 Fieldbus
G3 Fieldbus - Electronics Made Easy!
Innovative Graphic Display is used for easy commissioning, visual
status & diagnostics.
Commissioning Capabilities
• Set network address (including
IP & Subnet mask for Ethernet)
• Shorted and open load
detection
• Set baud rate
• Shorted sensor/cable detection
• Set auto or manual I/O sizes
• Low & missing power detection
• Set fault/idle output states
• Missing module detection
• Set brightness
• Self-test activation
• Set factory defaults
• Log of network errors
• Visual diagnostics
• Distribution errors
Graphic Display for
Configuration & Diagnostics
Auto Recovery Module
Highly Distributable
Easy, Robust Connections
G3 Fieldbus Communications Electronics
Why use Numatics Fieldbus communication electronics?
Modular Reality...
No internal wiring simplifies assembly
• SPEEDCON M12 connector technology allows for fast and
efficient ½ turn I/O connector attachment
Supported Protocols
• Power connector allows output power to be removed while
inputs and communication are left active
• Ethernet
• PROFINET®
• IP65 protection
• Up to 1200 Input/1200 Output capability with one
communication node! (Present physical I/O combinations allows
1200 I/544 O)
• 32 valve solenoids per manifold up to 17 manifolds per
communication node!
• Ethernet POWERLINK®
• EtherCAT®
• EtherNet/IP™ DLR
w/QuickConnect™
• CC-Link IE Field™
• One node supports 16 I/O modules – Analog I/O, Digital I/O
(NPN & PNP) and Specialty
• Innovative clip design allows easy module removal/replacement
without dismantling manifold
• Auto Recovery Module (ARM) protects configuration information
during a critical failure. Allows configuration information to be
saved and reloaded to replacement module automatically
I/O with
*Numatics
SPEEDCON technology
®
*
• 1/2 turn for faster I/O connections
• Backwards compatible with standard
M12 cables/connectors
• Meets the same IP/NEMA standards
as M12/Micro cables/connectors
• Same cost as standard M12/Micro
cables/connectors
• See pages 42 & 43 for cables with
SPEEDCON® connector technology.
PROFINET is a registered trademark of Profibus Nutzerorganisation e.V.
Ethernet POWERLINK is a registered trademark of Bernecker + Rainer Industrie – Elektronik Ges.m.b.H.
CC-Link is a registered trademark and CC-Link IE Field is a trademark of the CC-Link Partner Association.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
19
ELECTRONICS
G3 Fieldbus
G3 Electronics Modularity
Discrete I/O
The G3 Series product line is a completely modular system. All of the G3 electronic modules plug together, via
mechanical clips, allowing easy assembly and field changes. This makes the system highly distributable. Additional
flexibility is incorporated because the same modules can be used in either centralized or distributed applications.
The G3 electronics interfaces with the highly modular Numatics 500 Series, generation 2000 Series, ISO 5599/2
and ISO 15407-2 Series valve lines to further enhance the modularity and flexibility of the entire system.
Sub-Bus Out or
Terminator Module
Jumper Clips
I/O Labels
Auto Recovery Module (ARM)
I/O ModulesAnalog or Digital
NPN or PNP
Communication
Module (Node)
Valve Manifold Assembly
501, 502, 503, 2002, 2005,
2012, 2035, ISO15407-2 &
ISO 5599/2 Series Valves
DIN Rail Mounting Option
20
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
Ethernet (EtherNet/IP™ & Modbus TCP/IP)
Ethernet used throughout the world to network millions of PCs
has now evolved into a viable industrial network. Ethernet is
an open architecture high-level communication network that
meets the demands of today’s industrial applications requiring
high-speed (10/100 Mbit/s), high-throughput and flexibility.
Additionally, Ethernet technology can integrate an on-board
web server, which can make the node readily accessible to
any standard web browser for configuration, testing and even
retrieval of technical documentation.
Numatics’ G3 nodes for Ethernet have an integrated graphic
display and are capable of addressing combinations of up to
1200 outputs and 1200 inputs.
The G3 EtherNet/IP™ nodes have been tested and approved
for conformance by the ODVA.
More information about EtherNet/IP™ and the ODVA can be
obtained from the following website: www.odva.org.
Technical Data
Electrical Data
Description
Replacement Part
Number
EtherNet/IP™ communications
module (node)
240-181
Modbus TCP/IP communications
module (node)
240-292
Voltage
Current
Node Power at Max. Brightness
24 VDC +/- 10%
.091 Amps
Valves & Discrete I/O
24 VDC +/- 10%
8 Amps maximum
Power Connector
Single key 4 pin 7/8" MINI type (male)
Communication Connector
D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
Temperature Range (ambient)
-23 ºC to 50 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 (with appropriate assembly and termination)
Graphic Display
Display used for setting IP Address, Subnet mask, Fault/Idle Actions, DHCP/BootP and all other system
settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event
of total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Supported Baud Rates
10 Mbit/100 Mbit
Bus Connector
D-coded 5 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health are monitored
Special Features
Integrated web server, fail-safe device settings, HTTP, FTP, and UNICAST (for EtherNet/IP™)
Operating Data
Configuration Data
Network Data
Weight
Ethernet Communications Module
255g/9 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
21
ELECTRONICS
G3 Fieldbus
PROFINET®
PROFINET® is the innovative open standard for Industrial
Ethernet, developed by Siemens and the PROFIBUS® User
Organization (PNO). PROFINET® complies to IEC 61158 and IEC
61784 standards. PROFINET® products are certified by the PNO
user organization, guaranteeing worldwide compatibility.
Numatics’ G3 nodes for PROFINET® IO (PROFINET® RT) have
an integrated graphic display and are capable of addressing
combinations of up to 1200 outputs and 1200 inputs.
PROFINET® is based on Ethernet and uses TCP/IP and IT
standards and complements them with specific protocols and
mechanisms to achieve Real Time performance.
More information regarding PROFINET® can be obtained from
the following website: www.profibus.com.
Description
Replacement Part
Number
PROFINET® communications
module (node)
240-240
Technical Data
Electrical Data
Voltage
Node Power at Max. Brightness
24 VDC +/- 10%
Valves & Discrete I/O
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
Current
8 Amps Maximum
Operating Data
Temperature Range (ambient)
-23 ºC to 50 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 (with appropriate assembly and termination)
Graphic Display
Display used for setting IP Address, Subnet Mask, Fault/Idle Actions, and all other system settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Supported Baud Rates
10 Mbit/100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (2-Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, Integrated 2 port switch, fail-safe device settings, and FSU
Configuration Data
Network Data
Weight
PROFINET® Communications Module
22
227g/8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
Ethernet POWERLINK®
®
Ethernet POWERLINK® is an open fieldbus
protocol designed by B&R for communication
between automation control systems and distributed I/O at the
device level.
Numatics' G3 Ethernet POWERLINK® nodes have an integrated
graphic display and are capable of addressing combinations of
up to 1200 outputs and 1200 inputs.
The G3 Ethernet POWERLINK® nodes have been designed and
tested to conform to the Ethernet POWERLINK® specifications
available at EPSG group (Ethernet Powerlink® Standardization
Group). The certification process ensures interoperability for all
Ethernet POWERLINK® devices and compatible with B&R systems.
More information regarding Ethernet POWERLINK® can be
obtained from the following website:
www.ethernet-powerlink.org.
Technical Data
Electrical Data
Description
Replacement Part
Number
POWERLINK
POWERLINK®®communications
communications
module (node)
module (node)
240-309
Voltage
Node Power at Max. Brightness
24 VDC +/- 10%
Valves & Discrete I/O
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
Current
8 Amps maximum
Operating Data
Temperature Range (ambient)
-23 ºC to 50 ºC (10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 (with appropriate assembly and termination)
Configuration Data
Graphic Display
Display used for setting IP Address, Subnet Mask, Fault/Idle Actions, and all other system settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Network Data
Supported Baud Rates
10 Mbit/100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (2-Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, Integrated 2 port switch and fail-safe device settings
Weight
POWERLINK® Communications Module
227g/8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
23
ELECTRONICS
G3 Fieldbus
EtherCAT®
EtherCAT® is an open ethernet-based fieldbus protocol
developed by Beckhoff. EtherCAT® sets new standards
for real-time performance and topology flexibility with short
data update/cycle times and low communication jitter.
Numatics’ G3 EtherCAT® node has an integrated graphic
display for simplified commissioning and diagnostics. It is
capable of addressing combinations of up to 1200 outputs
and 1200 inputs.
The G3 nodes for EtherCAT® have been designed and
tested to conform with EtherCAT® specifications set forth
by the ETG.
More information regarding EtherCAT® can be obtained
from the following website: www.ethercat.org.
Technical Data
Electrical Data
Description
Replacement Part
Number
EtherCAT® communications
module (node)
240-310
Voltage
Current
Node Power at Max. Brightness
Valves and Discrete I/O
24 VDC +/- 10%
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
Temperature Range
-23 ºC to 50 ºC (-10 ºF to 115º F)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65 (with appropriate assembly and termination)
Graphic Display
Display used for setting IP address, Subnet Mask, Fault/Idle Actions, and all other system settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
total or partial system failure
Maximum Valve Solenoid Outputs
32
Maximum Sub-Bus I/O Points
Various combinations of 1200 outputs and 1200 inputs
8 Amps Maximum
Operating Data
Configuration Data
Network Data
Supported Baud Rates
10 Mbit/100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated web server, fail-safe device settings
Weight
EtherCAT® Communications Module
24
227g/8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
EtherNet/IP™ DLR
EtherNet/IP™ used throughout the world to network millions of PCs has now evolved
into a viable industry network. EtherNet/IP™ is an open architecture high-level
communication network that meets the demands of today’s industrial applications
requiring high-speed (10/100 Mbit/s), high-throughput and flexibility.
Additionally, EtherNet/IP™ technology can integrate an on-board web
server, which can make the node readily accessible to any standard
web browser for configuration, testing and even retrieval of technical
documentation.
Numatics’ G3 EtherNet/IP™ DLR (Device Level Ring) node with
integrated display has an embedded switch which allows the unit to
be used in simplified networks with linear topology configurations (daisy
chain). This technology alleviates the need for an external Ethernet switch
device in a single subnet configuration. Additionally, the DLR compatibility allows
the node to be used in a fault tolerant “ring” network, when using appropriate EtherNet/
IP™ DLR scanners. DLR configuration allows communication
Description
recovery from a single point failure on the network ring (e.g. failed
network connection or cable).
Replacement Part
Number
EtherNet/IP™ DLR communications
module (node)
Numatics G3 EtherNet/IP™ nodes are capable of addressing
combinations of up to 1200 outputs and 1200 inputs.
240-325
The G3 EtherNet/IP™ nodes have been tested and approved for conformance by the ODVA.
More information about EtherNet/IP™ and the ODVA can be obtained from the following website: www.odva.org.
Technical Data
Electrical Data
Voltage
Current
Node Power at Max. Brightness
Valves and Discrete I/O
24 VDC +/- 10%
24 VDC +/- 10%
Power Connector
Single key 4 pin 7/8” MINI type (male)
Communication Connector
Two D-coded 4 pin M12 type (female)
LEDs
Module Status, Network Status and Activity/Link
8 Amps Maximum
Operating Data
Temperature Range
-23 ˚C to 50 ˚C (-10 ˚F to 115˚ F)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC 60068-2-6
Moisture
IP65, IP67 (with appropriate assembly and termination)
Graphic Display
Display used for setting IP address, Subnet Mask, Fault/Idle Actions, and all other system settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system settings in the event of
total or partial system failure
Maximum Valve Solenoid Outputs
32
Maximum Sub-Bus I/O Points
Various combinations of 1200 outputs and 1200 inputs
Configuration Data
Network Data
Supported Baud Rates
10 Mbit/100 Mbit
Bus Connector
Two D-coded 4 pin M12 type (female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Embedded two port switch, Device Level Ring (DLR) compatibility, Linear network topology, QuickConnect™
capability, fail-safe device settings, integrated web server, HTTP, TFTP, UNICAST
Weight
EtherNet/IP™ DLR Communications Module
227g/8 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
25
ELECTRONICS
G3 Fieldbus
CC-Link IE Field™
CC-Link IE Field™ is an open standard 1 Gbps Ethernet
Manufacturing network that enables seamless data
communication from the plant-level enterprise network to the
production floor network. The CC-Link Partner Association
(CLPA) oversees and manages CC-Link® specifications.
Numatics’ G3 nodes for CC-Link IE Field™ have an integrated
graphic display and are capable of addressing combinations of
up to 1200 outputs and 1200 inputs.
CC-Link IE Field™ is based on 1 Gbps Ethernet standards and
complements them with specific protocols and mechanisms to
achieve real time performance.
More information regarding CC-Link IE Field™ can be obtained
from the following website: www.CCLinkAmerica.org
Description
Replacement Part
Number
CC-Link IE Field™
communications module (node)
240-362
Technical Data
Electrical Data
Voltage
Node Power at Max. Brightness
24 VDC +/- 10%
Valves & Discrete I/O
24 VDC +/- 10%
Power Connector
Single key 5 pin 7/8” MINI type (male)
Communication Connector
Two X-coded 8 pin M12 type (female)
LEDs
Run, ERR, Link, D Link, L.ERR, L.ER
Current
8 Amps Maximum
Operating Data
Temperature Range (ambient)
-23 ºC to 50 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Moisture Protection
IP65 (with appropriate assembly and termination)
Graphic Display
Display used for setting Node Number, Network Number, Fault/Idle Actions, and all other system settings
ARM
(Auto Recovery Module) Optional module that contains automatic recovery of system setting in the event of
total or partial system failure
Maximum Valve-Solenoid Outputs
32
Maximum Addressable I/O Points
Various combinations of 1200 outputs and 1200 inputs
Configuration Data
Network Data
Supported Baud Rates
1 Gbps
Bus Connector
Two D-coded 8 pin M12 type (2-Female)
Diagnostics
Power, short, open load conditions and module health and configuration are monitored
Special Features
Integrated 2 port switch, fail-safe device settings
Weight
CC-Link IE Field™ Communications Module
26
269g/9.5 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
I/O Modules
Digital Inputs - Terminal Strip Modules
Description
Part Number
16 PNP Inputs
240-203
16 NPN Inputs
240-204
8 PNP Inputs
240-316
16 PNP outputs
240-330
Technical Data
Operating Data
Temperature Range (ambient)
-23 ºC to 50 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Wire Range
12 to 24 AWG
Strip Length
7mm
Tightening Torque
0.5 Nm
Ingress Protection
IP20
Spare Parts
Replacement Terminal Strip (I/O 0-7)
140-1073
Replacement Terminal Strip (I/O 8-15)
140-1074
Keying Element for terminal strip
140-1076
Keying Element for Module
140-1077
Weight
Input Module
292g/10.3 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
27
ELECTRONICS
G3 Fieldbus
I/O Modules
Digital I/O 5-pin M12 Modules
Description
Part Number
Inputs
8 PNP Inputs
240-206
8 NPN Inputs
240-210
16 PNP Inputs
240-205
16 NPN Inputs
240-209
Outputs
8 PNP Outputs
240-208
8 PNP High Current
Outputs (Fig. A Only)
240-300
16 PNP Outputs
240-207
Inputs and Outputs
8 PNP Inputs and
8 PNP Outputs
240-211
Figure A
Analog I/O with settable high and low alarms
5-pin M12 Modules
Description
Signal Type
Inputs
Part Number
4 Analog Inputs
0-10 VDC
240-212
4 Analog Inputs
4-20 mA
240-214
Inputs and Outputs
2 Analog Inputs & 2 Analog Outputs
0-10VDC
240-213
2 Analog Inputs & 2 Analog Outputs
4-20 mA
240-215
2 Analog Inputs & 2 Analog Outputs
High Current (Figure A Only)
0-10 VDC
240-307
4 Analog Inputs & 4 Analog Outputs
High Current (Figure A Only)
4-20 mA
240-363
Technical Data
Operating Data
Temperature Range (ambient)
-23 ºC to 50 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity, non-condensing
Vibration/Shock
IEC 60068-2-27, IEC60068-2-6
Ingress Protection
IP65, IP67 (with appropriate assembly
and termination)
Connector
M12 4 Pin Female, Speedcon
(Compatible with 5 Pin)
Resolution
16 bit
Dust Cover M12 Male 230-647
Weight
28
I/O Module-Analog
244g/8.6 oz.
I/O Module-Digital
274g/9.7 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
G3 RTD Temperature Module 240-311
The RTD module is for use with RTD (Resistive Temperature Detectors), supporting
up to four RTD devices simultaneously. The module supports various RTD types
including: Pt100, Pt200, Pt500, Pt1000, Ni100 and Ni1000.
Technical Data
Electrical Data
Voltage
24 VDC Module Supply (Via G3 System Aux. Power Connection)
Input Type
RTD (Resistive Temperature Detector), 4 per Module
Supported Sensor Type
Pt100, Pt200, Pt500, Pt1000, Ni100, Ni1000
Supported Temperature Coefficients
.00385; .00392; ….Ω/Ω/°C
Resolution
15 bits plus sign
Data Format
Signed Integer
Calibration
Factory Calibrated Field Calibration w/high tolerance (± .005%)
100 ohm and 350 ohm resistors
Input Update (filter) Rate
Adjustable (5-20mS), factory default: 5ms
Accuracy
0.1% of full scale @ 25° C
Mechanical Data
I/O Connector
M12 4 Pin Female. Speedcon (Compatible with 5 Pin)
Mass
247g/8.7 oz.
Temperature Range Ambient
-23 ºC to 46 ºC (-10 ºF to 115 ºF )
Humidity
95% relative humidity: non-condensing
Ingress Protection
IP65 (with appropriate assembly and terminations)
Operating Data
240- 320 G3 [Ex ia] NAMUR Input Module
The [Ex ia] module is for use with NAMUR certified intrinsically safe (IS) sensors.
Technical Data
Electrical Data
24 VDC Module Supply
Sensor Supply = 8.2 VDC Nominal
Voltage
Input Type
NC (Normally Closed)
NAMUR
Signal Current (0) ≥ 2.1 mA
Signal Current (1) ≤ 1.2 mA
Short Circuit Monitoring < 100 Ω
Open/Broken Wire Detection < 0.05 mA
Safety Parameter Output Maximums
Uo ≤ 9.6 V
Io ≤ 13 mA
Po ≤ 31 mW
Diagnostics
Open (broken wire) and Short Circuit
Certification
Module Marking (ATEX)
II(1)GD
[Ex ia Ga] IIC [Ex ia Da] IIIC
Mechanical Data
I/O Connector
M12 4 Pin Female Speedcon (Compatible with 5 Pin)
Mass
284g/10.0 oz.
Temperature Range Ambient
-23 ºC to 46 ºC (-10 ºF to 115 ºF)
Humidity
95% relative humidity: non-condensing
Ingress Protection
IP65 (with appropriate assembly and terminations)
Operating Data
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
29
ELECTRONICS
G3 Fieldbus
Miscellaneous Modules
Auto Recovery Module (ARM)
Protects configuration information during a critical failure.
Allows configuration information to be saved and reloaded
to replacement module automatically.
Description
ARM Module
Part Number
240-182
Weight
127g/4.5 oz.
Terminator Module
Provides termination for the Sub-Bus. Must be installed
after the last I/O module or after the communications
module if there are no I/O modules installed.
Description
Part Number
Weight
Terminator Module
w/DIN Rail Clips
240-245
102g/3.6 oz.
Terminator Module
240-184
91g/ 3.2 oz.
Jumper Clip
Provides electrical connections between modules.
Description
30
Part Number
Weight
Jumper Clip
240-179
45g/1.6 oz.
Jumper Clip for Intrinsically Safe
240-317
65g/2.3 oz.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
Miscellaneous Modules
Valve Driver Module
Provides connections between the communication module or
Sub-Bus valve module and the valve manifold.
501, 502 and 503 Series Valves
Description
Part Number
Valve Driver Module
P599AE508827001
Valve Driver Module
w/DIN Rail Clips
P599AE508827002
Right Hand Mounting Cover*
Used when a communications module is used without local
valves installed.
Description
Part Number
Weight
Right Hand Mounting Cover
w/DIN Rail Clips
240-290
82g/2.9 oz.
Right Hand Mounting Cover
240-255
71g/2.5 oz.
* Not for use in combination with ARM Module
Accessories
For use with Murrplastik© Type 20 Software.
Labels - 122-1251
Technical Data
Material
Polycarbonate (PC)
Color
White
Temperature Range
-40 ºC to 140 ºC
(-40 ºF to 284 ºF)
Label Dimensions
0.19" x 0.39"
Label - Printable Area
0.19" x 0.39"
{
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
31
ELECTRONICS
G3 Fieldbus
Dimensions: mm (Inches)
Dimensional Drawing - G3 Fieldbus Manifold Assembly
503 Series Valve Manifold Assembly with G3 Electronics and Sub-Bus Output
M
C
L
B
E
D
A
4
5.
Ø
6.3 Wide Slot
(2) Places
F
H
G
J
K
AD
Y
Z
AA
AB
P
Q
N
AC
X
W
R
S
T
U
V
*
32
A
B
C
D
E
F
G
H
J
K
L
M
N
P
105.5
(4.154)
6.3
(0.248)
38
(1.5)
52.8
(2.08)
33.8
(1.33)
7
(0.28)
57.5
(2.264)
67.5
(2.66)
71.7
(2.82)
–
39.1
(1.54)
75.8
(2.984)
68.1
(2.68)
56.3
(2.217)
Q
R
S
T
U
V
W
X
Y
Z*
AA
AB
AC
AD
54
(2.13)
24.8
(0.98)
67.5
(2.66)
36.9
(1.45)
221.3
(8.713)
368.6
(14.51)
12.5
(0.49)
24.8
(0.976)
53
(2.087)
–
55.1
(2.17)
101.1
(3.98)
112.9
(4.445)
207
(8.2)
For valve manifold dimensions refer to Valve Series product catalogs.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
ELECTRONICS
G3 Fieldbus
How to Order
Manifold Assembly
8
Port Type
8
G
K
=
=
=
503
A
V
3
B
3
0
0
V A00
Options
NPTF *
ISO228/1-G*
A00
MUF
DRM
DWM
14X
D12
= Standard (No Options)
= Muffler in End Plates
= DIN Rail Mount
= DIN Rail with MUF
= External Pilot Supply from Port # 14
= (14X) External Pilot Supply from Port #14 and (MUF)
Muffler in End Plates
D14 = (14X) External Pilot Supply from Port #14 and
(DRM) DIN Rail Mount
F06 = (14X) External Pilot Supply from Port #14, (MUF)
Muffler in End Plates, and (DRM) DIN Rail Mount
A45 = Zoned Pilot for End Plate Assembly Kit
D47 = A45 + MUF
D48 = A45 + DRM
D49 = 14X
F21 = A45 + DRM + MUF
F22 = A45 + 14X + MUF
F23 = A45 + 14X + DRM
K30 = A45 + 14X + DRM + MUF
Push-in Fittings
Product Series
503
=
26mm Valve
Revision
A
=
Initial Release
Product Type
V
=
Valve Manifold Assembly
Electronics
3
=
G3 Fieldbus Electronics
Number of Valve Stations
B
D
F
H
J
L
N
P
R
T
=
=
=
=
=
=
=
=
=
=
2
4
6
8
10
12
14
16
18
20
V
X
Z
3
5
7
=
=
=
=
=
=
22
24
26
28
30
32
End Plate Style
V
=
Vertical
Second Valve Series
0
=
No Second Valve Series
End Plate Port Size
3
4
K
M
* Port Type '8' and 'G' only available in Port Size '3'
=
=
=
=
3/8
1/2
10mm
12mm
G3 Electronics
G3
Series
G3
=
=
=
=
=
=
=
=
CC-Link IE Field
EtherCAT
EtherNet/IP DLR
Ethernet Modbus - TCP
EtherNet/IP
Ethernet POWERLINK
PROFINET
Number of I/O Modules
00
01
02
03
04
05
06
07
08
=
=
=
=
=
=
=
=
=
0
1
2
3
4
5
6
7
8
09
10
11
12
13
14
15
16
00
R
0
STD
Options
G3 Electronics
Electronics Protocol
CC1
EC1
ED1
EM1
EP1
PL1
PN1
EP1
=
=
=
=
=
=
=
=
STD
DRM
E40
G32
=
=
=
=
Standard
DIN Rail Mounting
Auto Recovery Module (ARM)
E40 + DRM
Modification
0
=
Initial Release
Left Mounting
R
=
w/Terminating Resistor
9
10
11
12
13
14
15
16
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
33
ELECTRONICS
G3 Fieldbus
Ordering Zoned Safety Manifolds with G3 Electronics and 503 Valves
Standard
Pilot Valves
Zone #1
Zoned Safety manifolds can be configured with a combination of
valves for non safety related applications and up to 3 independent
safety zones. Within each safety zone both power and pilot air to
the valves can be isolated.
• Any valves that are not part of the safety related functions must be
configured starting @ Station 1
• The “U” Wiring block is the beginning of the safety zone. Only 5/2
Single Solenoid /Spring return valves without override may be used.
Each valve corresponds to a safety zone. A manifold with 2 Safety
zones will have 2 valves with the “U” Wiring
• The “X” wiring block allows 0 and +24 VDC separation for a section of
the manifold while the remainder of the manifold remains operational.
Each “X” wiring block controls up to 16 solenoids
• If Pilot Zoning is required, must select “Zoned Pilot for End Plate
Assembly Kit” in the Valve Assembly number and option “83H” Pilot
Separation for Station 1 in the Manifold Assembly Kit
• Refer to the How to Order example to the right
34
Zone #2
Example Order - 503 Shown
Assembly Kit
Valve Station #1
Valve Station #2
Mounting #1
Valve Station #3
Accessory Station
Valve Station #4
Accessory Station
Mounting #2
Valve Station #5
Accessory Station
Valve Station #6
Mounting #3
Valve Station #7
Valve Station #8
Mounting #4
Valve Station #9
Accessory Station
Valve Station #10
Mounting #5
Valve Station #11
Valve Station #12
Mounting #6
Electronics
ASSEMBLED
#3
#4
#5
#9
8503AV3L300VA45
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B10M11MF1
K503AU516663006
R503A2B10M11MF1
K503AU516663010
8503AMS22UA010
R503A2B40MA00F1
K503AP48330010
R503A2B40MA00F1
8503AMM22X83H10
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
R503A2B40MA00F1
K503AP48330010
R503A2B40MA00F1
8503AMM22X83H10
R503A2B40MA00F1
R503A2B40MA00F1
8503AMM22MA0010
G3EP100R0STD
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
S
T
A
N
D
A
R
D
P
I
L
O
T
V
A
L
V
E
S
Z
O
N
E
#
1
Z
O
N
E
#
2
G3 POWER
CABLES & CONNECTORS
G3
Electronics
7/8" MINI Cables
4 Pin Cables for DeviceNet™, DeviceLogix™, Ethernet,
Modbus TCP/IP, CANopen®, and Sub-Bus
7/8" MINI Straight 4 Pin Female Single Ended Cable, Euro Color Code
MC0405MAC0000000 – 5 Meter
MC0410MAC0000000 – 10 Meter
7/8" MINI 90° 4 Pin Female Single Ended Cable, Euro Color Code
MD0405MAC0000000 – 5 Meter
MD0410MAC0000000 – 10 Meter
5 Pin Cables for PROFIBUS® DP, PROFINET®,
POWERLINK®, and EtherCAT®
7/8" MINI Straight 5 Pin Female Single Ended Cable, Euro Color Code
MC0505MAG0000000 – 5 Meter
MC0510MAG0000000 – 10 Meter
7/8" MINI 90° 5 Pin Female Single Ended Cable, Euro Color Code
MD0505MAG0000000 – 5 Meter
MD0510MAG0000000 – 10 Meter
7/8" MINI Field Wireable Connectors
4 Pin Connectors for DeviceNet™, DeviceLogix™, Ethernet,
Modbus TCP/IP, CANopen®, and Sub-Bus
7/8" MINI Straight 4 Pin Female Field Wireable Connector
MC04F90000000000 –Cable Gland – One size fits all
7/8" MINI 90° 4 Pin Female Field Wireable Connector
MD04F20000000000 – PG 9 Cable Gland
5 Pin Connectors for PROFIBUS® DP, PROFINET® and
POWERLINK®, and EtherCAT®
7/8" MINI Straight 5 Pin Female Field Wireable Connector
MC05F90000000000 – Cable Gland – One size fits all
7/8" MINI 90° 5 Pin Female Field Wireable Connector
MD05F20000000000 – PG 9 Cable Gland
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
35
G3
Electronics
M12 to 7/8" MINI Cable
4 Pin Cable for Sub-Bus Power
M12 Straight 4 Pin Male to 7/8" MINI 4 Pin Female Extension
TA0401MA0MC0471T – 1 Meter
TA0405MA0MC0471T – 5 Meter
TA0410MA0MC0471T – 10 Meter
M12 Cables
4 Pin Cables for Sub-Bus Power
M12 Straight 4 Pin Female Single Ended Cable, Euro Color Code
TC0405MAE0000000 – 5 Meter
TC0410MAE0000000 – 10 Meter
M12 90° 4 Pin Female Single Ended Cable, Euro Color Code
TD0405MAE0000000 – 5 Meter
TD0410MAE0000000 – 10 Meter
M12 Straight 4 Pin Male to Female Cable Extension
TC0401MAETA04000 – 1 Meter
TC0405MAETA04000 – 5 Meter
TC0410MAETA04000 – 10 Meter
M12 Field Wireable Connectors
4 Pin Connectors for Sub-Bus Power
M12 Straight 4 Pin Female Field Wireable Connector
TC04F10000000000 – PG 7 Cable Gland
TC04F20000000000 – PG 9 Cable Gland
M12 90° 4 Pin Female Field Wireable Connector
TD04F10000000000 – PG 7 Cable Gland
TD04F20000000000 – PG 9 Cable Gland
36
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
Pin Out and Technical Data
M12 Cable - Pin Out/Euro Color Code
(Male View)
1
2
3
4
7/8" MINI Cable - Pin Out/Euro Color Code
(Male View)
1
2
3
4
1
2
3
4
5
Technical Data
M12
7/8" MINI
Molded Body/Insert
Cable = PVC
Coupling Nut
Nickel Copper Alloy
Black Anodized Aluminum/Die Cast Zinc
Cable Jacket Material
PVC
PVC
Cable O.D.
7.4mm
7.4mm (4 Pin & 5 Pin)
Voltage Rating (Nominal)
250 V Max. @ 105 °C (221 °F)
250 V Max. @ 105 °C (221 °F)
Current Rating
Cables = 4.0 Amps
Cables = 5.5 Amps
Degree of Protection
IP67 (mated)
IP67 (mated)
Operating Temperature
-25 °C to 85 °C (-13 °F to 185 °F)
-40 °C to 85 °C (-40 °F to 185 °F)
Conductor Gauge
Cable = 18 AWG
Cable = 18 AWG
Bend Radius
Cable = 74mm
Cable = 74mm (4 Pin & 5 Pin)
Maximum Wire AWG
Field Wireable = 18 AWG
Field Wireable = 16 AWG
Wire Connection
Field Wireable = Screw Terminal
Field Wireable = Screw Terminal
PG 7 Range
4-6mm
N/A
PG 9 Range
6-8mm
5-13mm – One size fits all
PG 13.5 Range
N/A
5-13mm – One size fits all
Field Wireable = Polyamide
Field Wireable = 4.0 Amps
Cable = PVC
Field Wireable = Polyamide or PBT
Field Wireable = 8.0 Amps
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
37
G3
Electronics
G3 PROFINET®
CABLES & CONNECTORS
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MR00000000 – 5 Meter
QA0410MR00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MR0QA04000 – 5 Meter
QA0410MR0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MR0VA04000 – 5 Meter
QA0410MR0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable CONNECTORS
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
RJ45 Field Attachable CONNECTOR
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
4
M12 D-Coded Cable Pin Out/Color Code
(Male View)
1
38
3
2
1
YE
2
WH
3
OG
4
BU
Technical Data
Cable
RJ45 Field Attachable
M12 Field Attachable
Molded Body/Insert
TPU
Housing = PA Carrier = PC
Body = Nickel Plated Zinc
Insert = PA 66
Coupling Nut
Nickel Plated Zinc
N/A
Nickel Plated Brass
Cable Jacket Material
PVC
N/A
N/A
Cable O.D.
6.5 to 7.4mm
Accepts 4.5 to 8.0mm
Accepts 6.0 to 8mm
Voltage Rating (Nominal)
250 Volts
N/A
60 Volts
Current Rating
4.0 Amps
1.75 Amps
Screw 4.0 Amps IDC 1.75 Amps
Degree of Protection
IP65 (mated), RJ45 – IP20
IP20
IP 65 (mated)
Operating Temperature
-25 °C to 60 °C (-13 °F to 140 °F)
-10 °C to 60 °C (14 °F to 140 °F)
-40 °C to 85 °C (-40 °F to 185 °F)
Conductor Gauge
22 & 24 AWG
22 AWG Solid/Stranded
Screw 24-18 AWG
IDC 26-22 AWG
Bend Radius Minimum
19.5mm (fixed) 45.5mm (Flexible)
N/A
N/A
Wire Connection
NA
IDC
Screw Terminal, IDC
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
G3 POWERLINK®
CABLES & CONNECTORS
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MS0QA04000 – 5 Meter
QA0410MS0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MS0VA04000 – 5 Meter
QA0410MS0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket
Converter
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable CONNECTORS
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/
IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
RJ45 Field Attachable CONNECTOR
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
4
M12 D-Coded Cable & RJ45
Pin Out/Color Code
3
4
3 2
1
(Male View)
2
3
yellow
orange
white
blue
4
1
shield
shield
1
2
1
1
2
2
3
3
4
4
yellow
white
blue
orange
1
2
3
4
M12 to M12
RJ45 to M12
Technical Data
Cable
RJ45 Field Attachable
M12 Field Attachable
Molded Body/Insert
N/A
Housing = PA Carrier = PC
Body = Nickel Plated Zinc
Insert = PA 66
Coupling Nut
Nickel Plated Zinc or Brass
N/A
Nickel Plated Brass
Cable Jacket Material
PUR
N/A
N/A
Cable O.D.
6.5mm
Accepts 4.5 to 8.0mm
Accepts 6.0 to 8mm
Voltage Rating (Nominal)
N/A
N/A
60 Volts
Current Rating
N/A
1.75 Amps
Screw 4.0 Amps
Degree of Protection
IP65 (mated), RJ45 – IP20
IP20
IP 65 (mated)
Operating Temperature
-25 °C to 60 °C (-13 °F to 140 °F)
-10 °C to 60 °C (14 °F to 140 °F)
-40 °C to 85 °C (-40 °F to 185 °F)
Conductor Gauge
22 AWG
22 AWG Solid/Stranded
Screw 24-18 AWG
Bend Radius Minimum
45.5mm
N/A
N/A
Wire Connection
N/A
IDC
Screw Terminal, IDC
IDC 1.75 Amps
IDC 26-22 AWG
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
39
G3
Electronics
G3 ETHERCAT® CABLES
& CONNECTORS
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MT00000000 – 5 Meter
QA0410MT00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MT0QA04000 – 5 Meter
QA0410MT0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MT0VA04000 – 5 Meter
QA0410MT0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Attachable Connectors
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F200R000071N – PG 9 Cable Gland – IDC
RJ45 Field Attachable Connector
RJ45 Field Wireable Connector with IDC
VA08F200R000071N – PG 9 Cable Gland
4
M12 D-Coded Cable Pin Out/Color Code
(Male View)
1
40
3
2
(1658435)
1
YE
2
WH
3
OG
4
BU
Technical Data
Cable
RJ45 Field Wireable
M12 Field Attachable
Molded Body/Insert
TPU/PE
Housing = PA Carrier = PC
Nickel Plated Zinc/PA 66
Coupling Nut
Nickel Plated Zinc
NA
Nickel Plated Brass
Cable Jacket Material
PVC
NA
NA
Cable O.D.
6.5mm
Accepts 4.5 to 8.0mm
Accepts 4.0 to 8mm
Voltage Rating (Nominal)
250 Volts
NA
60 Volts
Current Rating
4.0 Amps
1.75 Amps
Screw 4.0 Amps
Degree of Protection
IP65 (mated), RJ45 – IP20
IP20
IP 65 (mated)
Operating Temperature
-40 °C to 70 °C (-40 °F to 158 °F)
-10 °C to 60 °C (14 °F to 140 °F)
-40 °C to 85 °C (-40 °F to 185 °F)
Conductor Gauge
22 & 24 AWG
22 AWG Solid/Stranded
Screw 24-18 AWG
Bend Radius Minimum
19.5mm (fixed) 45.5mm (Flexible)
NA
NA
Wire Connection
NA
IDC
Screw Terminal, IDC
IDC 1.75 Amps
IDC 26-22 AWG
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3 ETHERNET/IP™ETHERNET/IP™ DLR &
MODBUS TCP/IP CABLES
& CONNECTORS
G3
Electronics
M12 D-Coded Cables
M12 Straight 4 Pin Male D-Coded Single Ended Cable
QA0405MK00000000 – 5 Meter
QA0410MK00000000 – 10 Meter
M12 Straight 4 Pin Male D-Coded Double Ended Cable
QA0405MK0QA04000 – 5 Meter
QA0410MK0QA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to Male RJ45 Cable
QA0405MK0VA04000 – 5 Meter
QA0410MK0VA04000 – 10 Meter
M12 Straight 4 Pin Male D-Coded to RJ45 Female Socket Convertor
QA04D2MK0VC04000 – 0.2 Meter
M12 D-Coded Field Wireable Connectors
M12 Straight 4 Pin Male D-Coded Field Wireable Connector
QA04F20000000000 – PG 9 Cable Gland – Screw Terminal
M12 Straight 4 Pin Male D-Coded Field Wireable Connector W/IDC
QA04F2000000071N – PG 9 Cable Gland – Screw Terminal
RJ45 Field Wireable Connector
RJ45 Field Wireable Connector with IDC
VA08F2000000071N – PG 9 Cable Gland
M12 D-Coded Cable Pin Out/Color Code
(Male View)
Technical Data
Cable
RJ45 Field Wireable
M12 Field Attachable
Molded Body/Insert
TPU, PA, PA66
Housing = PA Carrier = PC
Body = Nickel Plated Zinc
Coupling Nut
Nickel Plated Zinc or Brass
NA
Nickel Plated Brass
Cable Jacket Material
PUR or PVC
NA
NA
Cable O.D.
0.67 to 8.0mm
4.5 to 8.0mm
6.0 to 8.0mm
Voltage Rating (Nominal)
42 Volts
NA
60 Volts
Current Rating
1.5 Amps
1.75 Amps
Screw 4.0 Amps
Degree of Protection
IP65 (mated)
IP20
IP 65 (mated)
Operating Temperature
-20 °C to 60 °C (-4 °F to 140 °F)
-20 °C to 70 °C (-4 °F to 158 °F)
-40 °C to 85 °C (-40 °F to 185 °F)
Conductor Gauge
26 & 24 AWG
26-22 AWG Solid/Stranded
Screw 24-18 AWG
Bend Radius
40mm
NA
NA
Wire Connection
NA
IDC
IDC, Screw Terminal
Insert = PA 66
IDC 1.75 Amps
IDC 26-22 AWG
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
41
G3
Electronics
G3 I/O CABLES
& CONNECTORS
I/O Cables with SPEEDCON® Connector Technology
M12 Straight 4 Pin Male Single Ended Cable, Euro Color Code
TA04E5MIE000071P – 1.5 Meter
TA0403MIE000071P – 3 Meter
TA0405MIE000071P – 5 Meter
M12 90° 4 Pin Male Single Ended Cable, Euro Color Code
TB04E5MIE000071P – 1.5 Meter
TB0403MIE000071P – 3 Meter
TB0405MIE000071P – 5 Meter
M12 Straight 4 Pin Male to Female Cable Extension
TC04E5MIETA0471P – 1.5 Meter
TC0403MIETA0471P – 3 Meter
M12 Straight 3 Pin Male to M8 3 Pin Straight Female Extension
TC03E5MIEPA0371P – 1.5 Meter
TC0303MIEPA0371P – 3 Meter
I/O Connectors
M12 Straight 4 Pin Male Field Wireable Connector, IDC Connection
TA04F2000000081E – PG 9 Cable Gland w/SPEEDCON® connector technology
M12 Straight 4 Pin Male Field Wireable Connector, Screw Terminal
TA04F10000000000 – PG 7 Cable Gland
TA04F20000000000 – PG 9 Cable Gland
M12 90° 4 Pin Male Field Wireable Connector, Screw Terminal
TB04F10000000000 – PG 7 Cable Gland
TB04F20000000000 – PG 9 Cable Gland
I/O Splitters
M12 to M12 “Y” Splitter, 21mm Spacing
TA0500000JC05000
M12 to M8 “Y” Splitter
TA0400000KC03000
42
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
G3
Electronics
M12 Cable Splitter, 2 Straight M12 Female Connectors
TA04D3MIEJC04000 – 0.3 Meter
TA04E5MIEJC04000 – 1.5 Meter
TA0403MIEJC04000 – 3.0 Meter
M12 Cable Splitter, 2 Straight M8 Female Connectors
TA04D3MIEKC03000 – 0.3 Meter
TA04E5MIEKC03000 – 1.5 Meter
TA0403MIEKC03000 – 3.0 Meter
Wire Stripper Tool
140-1097
I/O Cable Connector Pin Out Diagrams
M12 Cable - Pin Out/Color Code
M12 Cable - Pin Out/Color Code
M12 Cable - Pin Out/Color Code
TA04XXMIE0000000,
TB04XXMIE0000000
TC03XXMIEPA0371P
TC03XXMIEPA0371P
(Male to Female View)
(Male to Female View)
M12 to M12 "Y" Splitter - Pin Out
M12 to M8 "Y" Splitter - Pin Out
M12 Field Wireable (IDC) - Pin Out
TA0500000JC05000
TA0400000KC03000
TA04F2000000081E (SPEEDCON®)
(Male to Female View)
(Male to Female View)
(Male View)
M12 to M12 Cable Splitter - Pin Out
M12 to M8 Cable Splitter - Pin Out
TA04XXMIEJC04000
TA04XXMIEKC03000
(Male to Female View)
(Male to Female View)
(Male View)
NOTE:
XX denotes allowable length.
See pages 42 & 43.
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
43
G3
Electronics
Cable and Connector Technical Data
44
Technical Data
M12 Cables
M12/M8 Cables
M12 Connectors
Molded Body/Insert
TPU
TPU
Polyamide (or) PA 66
Coupling Nut
Nickel Plated Zinc
Nickel Plated Zinc
Nickel Plated Zinc
Cable Jacket Material
PUR
PUR
NA
Cable O.D.
4.70mm
4.70mm
PG7 4.0 to 6.0mm
PG9 4.0 to 8.0mm
Voltage Rating
250 Volts
60 Volts
50 Volts
Current Rating (Cond.)
4.0 Amps
3.0 Amps
4.0 Amps
Degree of Protection
IP65 (mated)
IP65 (mated)
IP67 (mated)
Operating Temperature
-25 ºC to 80 ºC (-13 °F to 176 °F)
(fixed instl.)
-25 ºC to 80 ºC (-13 °F to 176 °F)
(fixed instl.)
-25 ºC to 80 ºC (-13 °F to 176 °F)
Conductor Gauge
22 AWG
22 AWG
22 AWG Min. 18 AWG Max.
Bend Radius
47mm
47mm
NA
Technical Data
I/O "Y" Splitter
I/O Cable Splitter
Molded Body/Insert
TPU
TPU
Coupling Nut
Nickel Plated Zinc
Nickel Plated Zinc
Cable Jacket Material
NA
PUR
Cable O.D.
NA
4.40mm
Voltage Rating
60 Volts
60 Volts
Current Rating (Cond.)
3.0 Amps
3.0 Amps
Degree of Protection
IP67 (mated)
IP67 (mated)
Operating Temperature
-25 ºC to 90 ºC (-13 °F to 194 °F)
-25 ºC to 80 ºC (-13 °F to 176 °F)
Conductor Gauge
NA
22 AWG or 24 AWG
Bend Radius
NA
44mm
Technical Data
Wire Stripper
Use with
PVC Insulation
Stripping Range
28 AWG to 10 AWG
Cutting Range (Flexible)
10 AWG
Cutting Range (Rigid)
12 AWG
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
SERIES
NOTES
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
503
45
SERIES
503
46
NOTES
Information subject to change without notice. For ordering information or regarding your local sales office visit www.asco.com.
World Headquarters
USA - Numatics, Incorporated
Canada - Numatics, Ltd
México - Ascomatica SA de CV
Brazil - Ascoval Ind.e Comercio Ltda
46280 Dylan Drive
Novi, Michigan 48377
P: 519-758-2700
F: 519-758-5540
P: 52 55 58 09 56 40 (DF y Area metropolitana)
P: 01 800 000 2726 (Interior de la República)
F: 52 55 58 09 56 60
P: (55) 11-4208-1700
F: (55) 11-4195-3970
P: 248-596-3200
F: 248-596-3201
LT-503ZSeries Rev 05/16
10M-Walsworth-09/12
© Numatics Inc. 2012-2016
Numatics, Inc. | Tel (248) 596-3200 | www.asco.com | email: an.insidesales@emerson.com
Numatics is registered in the United States and elsewhere
®
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