Flow Numatics G2 2 Fieldbus 1505490683 User Manual

Numatics G2-2 Fieldbus-1505490683 NUMATICS_G2-2_FIELDBUS-1505490683

Numatics Fieldbus-1505490641 NUMATICS_FIELDBUS-1505490641

Numatics Fieldbus-1505490641 NUMATICS_FIELDBUS-1505490641 NUMATICS_FIELDBUS-1505490641 NUMATICS FIELDBUS Fieldbus & IO s production assets-flotronics

User Manual: Flow Numatics G2-2 Fieldbus-1505490683

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Fieldbus Electronics and I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47
G2-1 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
LH Mounting Cover Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
I/O Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

G2-2 Electronics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-33

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-20
Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26
Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
I/O Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
25 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Dual 15 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Dual 25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Valve Side Sub-D Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Mounting Cover Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Cables and Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-47

©Numatics 2004
Rev. 2/04

2

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Electronics

G2-1 Fieldbus Communications Electronics
Why use Numatics Fieldbus communication
electronics? Modular Reality...
• No internal wiring
• Up to 40 valve solenoids
• Discrete I/O status with short circuit protection
• Software or manual configuration
• Plug-together flexibility
• Conformance tested
• Shorted and open load diagnostics
• Universal input technology allows
NPN or PNP sensor types with same input module.
• NEMA4/IP65
• Up to 16 discrete output points and
16 input points per communication node
• Low cost distribution options
• Used with 2002 Series
Supported Protocols:
• DeviceNet
• Allen Bradley 1771 Remote I/O
• Profibus DP 1.5 MBps & 12MBps
• DeviceLogix
• CANopen - Consult Factory

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

3

G2-1 Electronics

DeviceNet
DeviceNet is an open protocol bus communication
system developed by Allen-Bradley based on
Controller Area Network (CAN) technology. The governing body for DeviceNet is the Open DeviceNet
Vender Association (ODVA). The ODVA controls the
DeviceNet specification and oversees product conformance testing.
Numatics G2-1 DeviceNet modes have been tested
and approved for conformance by the ODVA.
More information about DeviceNet and the ODVA
can be obtained from the following WEB site:
Open DeviceNet Vendors Association (ODVA)
www.odva.org

Technical Data
ELECTRICAL DATA

VOLTAGE

BUS Power

11-25 VDC

0.025 amps.

24 VDC +/- 10%

4 amps. maximum

Valve & Discrete I/O
Aux Power Connector

Single key way 4 pole 12mm (Micro) connector

Communication Connector

Single key way 5 pole 12 mm (Micro) connector

LED’s

CURRENT

Module status, Network status, Ext fault & Aux power

OPERATING DATA
Temperature Range

+32˚ to +115˚ F (0˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry for up to
24 valve solenoids. Supports auto-baud detection and auto-device replacement (ADR) feature.

Manual Configuration Module (MCM)

Optional module for use when a manual configuration method is
preferred.

Maximum Valve Solenoid Outputs

24

Maximum Discrete I/O Points

16

Numatics’ DeviceNet modules features polled, change of state (COS), cyclic and combinations message capability.
Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.
web site at: www.numatics.com/fieldbus

4

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Electronics

Allen Bradley 1771 Remote I/O
Allen-Bradley 1771 Remote I/O is a
proprietary protocol based on a
patented chipset.
This chipset is obtained from
Allen-Bradley and incorporated into
the Numatics RIO module.

Communication
Module
Manual Configuration Module
(MCM) (Required)

This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradley
has not technically approved, nor does it warrant or support this product. All warranty and support for
this product and its application is provided solely by Numatics, Incorporated.

Technical Data
ELECTRICAL DATA
Valve & Discrete I/O
Aux Power Connector
Communication Connector
LED’s

VOLTAGE

CURRENT

24 VDC +/- 10%

4 amps. maximum

Single key way 4 & 5 pole 12mm (Micro) connector
Single key way 5 pole 12 mm (Micro) connector, Bus in and out
Communications status, ext. fault and auxiliary power

OPERATING DATA
Temperature Range

+32˚ to +115˚ F (0˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry
for up to 24 valve solenoids.

Manual Configuration Module (MCM)

Module contains DIP and rotary switches for setting device configuration data

Maximum Valve Solenoid Outputs

24

Maximum Discrete I/O Points

16

Rack Size

Rack size set automatically to 1/4 rack

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

5

G2-1 Electronics

Profibus DP (1.5 MBps & 12 MBps)
Profibus-DP is a vendor-independent, open
fieldbus designed for communication between
automation control systems and distributed I/O
at the device level.
The 2002 Series - Profibus product is designed
to conform to the Profibus standard EN50170.
Certification is by the Profibus Interface Center
(PIC) according to the guidelines determined by
the Profibus Trade Organization (PTO). The certification process ensures interoperability for all
Profibus devices.
More information about Profibus can be
obtained at the following web sites:
Profibus Interface Center
www.aut.sea.siemens.com/pic/index.htm

Manual Configuration Module
(MCM) (Not required with Class II Master)

Profibus Trade Organization
www.profibus.com

Communication Module

Technical Data
ELECTRICAL DATA
Valve & Discrete I/O

VOLTAGE

CURRENT

24 VDC +/- 10%

4 amps. maximum

Aux. Power Connectors

1.5 MBps
12 MBps

Single key way 4 pole 12 mm (Micro) connector
Single key way 4 pole 12 mm (Micro) connector

Communication Connector

1.5 MBps
12 MBps

5 pole 12 mm (Micro) connector
5 pole reverse key female (Micro) connector

LED’s

Module status, Network status, Ext fault and Auxiliary power

OPERATING DATA
Temperature Range

+32˚ to +115˚ F (0˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry
for up to 24 valve solenoids.

Manual Configuration Module (MCM)

Module containing DIP and rotary switches for setting device configuration data.

Maximum Valve Solenoid Outputs

24

Maximum Discrete I/O Points

16, available with 12mm (micro) connectors or 25 pin sub-D styles

(GSD) File and technical manuals are available in the download section of the Numatics, Inc.
website at: www.numatics.com/fieldbus.

6

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Electronics

Discrete I/O Modules
Discrete I/O modules are used to connect additional I/O devices to the valve manifold
node. This provides for more efficient use of
system resources when configuring a communication system.
Universal input modules feature technology that
allows the same module to automatically recognize PNP or NPN type sensors without the need
to add external pull-up resistors or manually
select sensor type.

Discrete I/O

Input and output modules have two 12mm
(micro) connectors. Each can be used individually (i.e. 1 I/O point per connector) or can be used
for double point (i.e. connector 1 has two points
of I/O). This standard feature further simplifies
external I/O wiring.
Sub-D output module can be used to drive 16
additional coils on a separate manifold or 16 discrete output points.
Sub-D I/O module can be used for inputs and or
up to a total of 16 I/O points.
Sub-D I/O

Technical Data
ELECTRICAL DATA
Inputs:
Supply Voltage
Type

24 VDC ± 10%
Sourcing (PNP), Sinking (NPN) or contact closure (universal input technology)

LED Indicator

Input status

Outputs:
Voltage

24 VDC +/- 10%

Current

0.5 amperes per output (4A max. per manifold)

Type

Sinking (NPN)

LED Indicator

Output status

OPERATING DATA
Temperature Range
Humidity

+32˚ to +115˚ F (0˚ to +46˚ C)
95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

Connectors

Single keyway 5 pole female 12mm (micro) connector or 25 pin sub-D female

CONFIGURATION DATA
The maximum number of modules connected to the discrete I/O side is 8. A fully configured manifold assembly would require 2 master modules with 6 slaves.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

7

G2-1 Electronics

How to Order
1) Assembly Kit Selection

A K C 6

Electrical / Electronic
Type & Location
C = Communication Module
Valve Series
6 = 2002 Series
Number of Valve Stations*
Q =
A = 1 I = 9
R =
B = 2 J = 10
S =
C = 3 K = 11
T =
D = 4 L = 12
U =
E = 5 M = 13
V =
F = 6 N = 14
W=
G = 7 O = 15
X =
H = 8 P = 16

0 0 0 0
End Plate
Port Size
2
= 1/4
H
= 8mm (5/16)
Port Type
L
= Push In
D
= Barbed Fitting

17
18
19
20
21
22
23
24

Options
STD = Standard
DRM = DIN Rail Mounting (Std. 35mm)
MUF = Muffler in End Plates
DWM= DIN Rail with MUF
A01 = 25 Pin Sub-D 16 Discrete
Outputs Sinking (NPN)
D01 = A01 + DRM
D03 = A01 + MUF
F01 = A01 + DRM + MUF
A17 = 25 Pin Sub-D 16 I/O Points
Inputs Sourcing (PNP)
Outputs Sinking (NPN)
D18 = A17 + DRM
D19 = A17 + MUF
F07 = A17 + DRM + MUF

* Maximum number of valve stations is determined by the combination of single
and double Z-Boards types installed in the manifold sub-bases. All G2-1 communication
modules support 24 output drivers for valve solenoid coils.

2) Valve Model Number Selection
Valve model number with plug-in manifold base and “G” wiring option.

3) Electronic Interface

N X 6

D F E02

Fieldbus Protocols
DN = DeviceNet™
AB = Allen Bradley RIO
PB = Profibus DP 1.5 MBps
PT = Profibus DP 12 MBps
DL = DeviceLogix

Options
E02 = Separate Power
(Valve and I/O)
G08 = With MCM if Not Standard
STD = Standard
Voltage
F
= 24 VDC

Number of
Discrete Inputs**

I/O Type
D
= Digital

Number of
Discrete Outputs**

**4) I/O Per I/O Station – Electronic Interface Option Only (See I/O table below)

When ordering up to eight (8) I/O you must order one (1) Master I/O (which contains two (2) points I/O
itself). The balance required is made up of Slaves, two (2) points per I/O station (total 3 Slave modules). A
maximum of sixteen (16) I/O points can be configured by using two (2) Master modules and six (6) Slave
modules. Total number of discrete inputs plus total number of discrete outputs must be less than or equal
to 16. (See I/O table below).
Input master modules can be used with Output Slave Modules.
Output master Modules can be used with Input Slave Modules.
Sub-D outputs and I/O types do not require additional master modules when used alone
I/O Table: Note 2 I/O per station

SINKING (NPN) OUTPUT

SINKING (NPN) or
SOURCING (PNP) INPUT

Master Kit No.

239-1800

239-1802

Slave Kit No.

239-1801

239-1803

HOUSING TYPE

8

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Electronics

AKC Communication Module

I/O
stations:

8

. . . . . . . . . . .

2

Serial Bus
Module NX6

1

valve
stations:

1

2 . . . . 24

• Shaded components described by Assembly Kit (AK) model number designation (see #1, pg. 8), with the exception
of the Communication module and number of I/O stations that are described by Electronic Interface (NX6) model
number designation. (see #3, pg. 8)
• Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold
as indicated.
• Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the Communication module as indicated.
NOTE: I/O stations #1 and #5 (if required) must always be a MASTER KIT. (see #4, pg. 8)
Stations 2,3,4,6,7 and 8 must be either input or output Slave kits.
NOTE: Total of 24 solenoid outputs available. Either 24 single solenoid valves or 12 double solenoid valves or any
combination of singles or doubles, not to exceed 24 solenoid outputs for AKC Serial/Bus are allowed.

Example order: AKC6D00002LSTD

I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O

station
station
station
station
station
station
station
station

1
2
3
4
5
6
7
8

021BW4Z3GL00061
021BW4Z3GL00061
021BB4Z4GL00061
021BB4Z4GL00061
NX6DN0808DFE02
239-1802
Input Master Sinking (NPN) Kit
239-1803
Input Slave Sinking (NPN) Kit
239-1803
Input Slave Sourcing (PNP) Kit
239-1803
Input Slave Sourcing (PNP) Kit
239-1800
Output Master Sinking (NPN) Kit
239-1801
Output Slave Sinking (NPN) Kit
239-1801
Output Slave Sinking (NPN) Kit
239-1801
Output Slave Sinking (NPN) Kit
ASSEMBLED

LH Mounting Cover Kit
DET.
NO.

NO.
REQ’D

1

1

LH DIN Rail Mtg Cover

105-381

2

2

Screw

127-844

3

2

Lockwasher

128-192

4

2

Screw

127-472

5

2

Spring

115-355

6

2

Clamp

125-720

PART NAME

LH MOUNTING COVER KIT

PART NO.

PART NO.

With DIN Rail

239-1819

Without DIN Rail

239-1820

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

9

G2-1 Electronics

Fieldbus Communication Module and Manual Configuration Module Assemblies
Communication Module
1

2

3

8 9

4 5

DET.
NO.

10

7

6

NO.
PART NAME
REQ’D

PART NO.

1

1

Gasket

113-503

2

3

Screw

127-794

3

1

Nameplate (DeviceNet)

122-1122

3

1

Nameplate (Profibus)

122-1123

3

1

Nameplate (Allen Bradley RIO)

122-1124

4

2

Screw

127-795

5

2

Lockwasher

128-192

6

1

Housing

125-1017

7

1

Nameplate

122-1058

8

1

Screw

127-176

9

1

Cup Washer

128-162

10

1

Transfer Board

256-589

Communication Module Kits
(w/o End Plates)
DESCRIPTION

PART NO.

DeviceNet

239-1794

Remote I/O

239-1804

Profibus 1.5 Mbps

239-1805

Profibus 12 Mbps

239-1806

DeviceLogix

239-2108

CANopen

Consult Factory

Manual Configuration Module (MCM)
DET.
NO.

Optional Bus Out Connector
(A-B 1771 RIO only)

NO.
PART NAME
REQ’D

PART NO.

1

1

Switch Housing w/ conn.

125-800

1

1

Switch Housing w/o conn.

125-1038

2

4

Screw

127-794

5

2

Screw

127-852

6

1

Cover w/ conn.

105-399

6

1

Cover w/o conn.

105-384

7

1

Gasket w/conn.

113-529

7

1

Gasket w/o conn.

113-508

8

1

Gasket

113-503

9

1

Screw

127-172

10

1

Cover Strap

125-772

12

2

Screw

127-795

13

2

Lockwasher

126-192

14

1

Nameplate (Conn Ver. Only)

122-1058

Manual Configuration Module Kits
(w/o End Plates)
DESCRIPTION

10

PART NO.

With Connector (A-B 1771 RIO only)

239-1812

Without Connector

239-1813

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Electronics

I/O Modules Assemblies
I/O Module Kit with Input LED Indicator (2 I/O per module)
DET.
NO.

NO.
PART NAME
REQ’D

PART NO.

1

1

Gasket

113-503

2

2

Screw

127-795

3

2

Lockwasher

128-192

4

1

Housing

125-807

HOUSING TYPE

OUTPUT

Master Kit No.
Output - Sinking (NPN)

239-1800

Input - Sinking (NPN) or Sourcing (PNP)

239-1802

Slave Kit No.
Output - Sinking (NPN)

239-1801

Input - Sinking (NPN) or Sourcing (PNP)

239-1803

Connector Type
I/O
12 mm (Micro)

5 Pin Female

Dust cover available
for connectors:
PART NO. 230-647

25 Pin Female Sub-D Discrete Output and I/O Module
DET.
NO.

DIN RAIL OPTION ONLY

NO.
PART NAME
REQ’D

PART NO.

1

1

Housing

105-379

2

2

Hex Screw

127-825

3

1

Gasket

113-507

4

2

Screw

127-794

6

1

Nameplate

122-1057

7

2

Screw

127-499

8

2

Lockwasher

128-192

9

2

Screw (w/DIN)

127-472

10

2

Spring (w/DIN)

115-355

11

2

Clamp (w/DIN)

125-720

Discrete output and I/O Module Kit
DESCRIPTION

PART NO.

16 pt. Output Sinking (NPN) with DIN Rail

239-1225

16 pt. Output Sinking (NPN) w/o DIN Rail

239-1221

16 pt. Input Sourcing (PNP) and/or Output
Sinking (NPN) with DIN Rail

239-1866

16 pt. Input Sourcing (PNP) and/or Output
Sinking (NPN) w/o DIN Rail

239-1865

Note: When ordering this module in an assembled
manifold “AK” use the corresponding option code in the
“AK” model number. Do not list the module part number
under the Electronic Interface model number “NX”.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

11

G2-1 Electronics

FlexiBlok® Manifold with Fieldbus Electronics Dimensional Drawing

Dimensions
top dimensions = inches
bottom dimensions (in parenthesis) = millimeters

12

A

B

C

D

E

F

G

H

0.50
(12.7)

1.00
(25.4)

0.72
(18.3)

1.20
(30.5)

1.50
(38.1)

1.50
(38.1)

2.38
(60.5)

2.32
(59.0)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

G2-2 Fieldbus Communications Electronics
Why use Numatics Fieldbus communication electronics?

Modular Reality

• No internal wiring simplifies assembly
• Up to 192 discrete output points and 32 valve solenoids and
96 input points per communication mode
• Enhanced diagnostics include discrete I/O status with short circuit protection
• Software or manual configuration simplifies commissioning
• Plug-together flexibility
• Backplane technology allows fast maintenance
• Conformance tested ensures compatibility
• Shorted and open load diagnostics
• NPN and PNP discrete I/O modules
• NEMA 4/IP65 protected against water splash
• Low cost distribution options provide economic solutions for applications
• DIN rail mountable
Supported Protocols:
• Allen Bradley 1771 Remote I/O
• ControlNet
• DeviceNet
• DeviceNet with DeviceLogix
• Ethernet
• Interbus-S
• Profibus DP 1.5 MBps & 12MBps

Communication
Connector

• ASI - Consult Factory

Discrete
I/O Connectors
Single or Double Point

25 Pin Sub-D
Connector Output
Module w/ Auxiliary
Power Connector

Auxiliary Power Connector
Valve Manifold
Assembly

Mid-Station
Supply & Exhaust
Block

LED Status Indicator

Discrete I/O Modules

Manual
Configuration
Module

Communication
Module

Valve Side Sub-D
Output Module

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

13

G2-2 Electronics

DeviceNet
DeviceNet is an open protocol bus communication system developed by Allen-Bradley based
on Controller Area Network (CAN) technology.
The governing body for DeviceNet is the Open
DeviceNet Vendors Association (ODVA). The
ODVA controls the DeviceNet specification and
oversees product conformance testing.

Manual
Configuration
Module
(optional)

Communication
Module

Bus Connector
5 Pin Mini
(Standard)

Numatics G2-2 DeviceNet nodes are capable of
addressing up to 192 output/96 input. They have
been tested and approved for conformance by
the ODVA.
More information about DeviceNet and the
ODVA can be obtained from the following WEB
site:
Open DeviceNet Vendors Association (ODVA)
www.odva.org

Bus Connector
5 Pin 12mm Micro
(Optional consult factory)

Technical Data
ELECTRICAL DATA

VOLTAGE

CURRENT

Node Power

24V ± 10%

0.040 amps.

BUS Power

11-25 VDC

0.025 amps.

24 VDC +/- 10%

8 amps. maximum

Valve & Discrete I/O
Aux Power Connector

Single key way 4 pin mini type (male)

Communication Connector

Single key way 5 pole (Mini or Micro type) male

LED’s

Module status, network status, fuse integrity & aux power status

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry
for up to 32 valve solenoids.

Manual Configuration Module (MCM)

Optional module containing DIP and rotary switches for setting device configuration data.
Note: Use option “G08” in “NX” model number

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Software configurable (standard): Various combinations of 192 outputs & 96 inputs
With optional manual configuration module: Various combinations of 160 outputs & 80 inputs

NETWORK DATA
Supported Baud Rates

125 K Baud, 250 K Baud, 500 K Baud with Auto-Baud detection

Supported Connection Types

Polled, cyclic & change of state (COS)

Bus Connector

Single keyway 5 pin mini or 12mm micro types (male)

Diagnostics

Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features

Supports Auto-Device Replacement (ADR)

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.
web site at: www.numatics.com/fieldbus

14

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

ControlNet
ControlNet is an open network that meets the
demands of today’s industrial applications requiring high speed (5 MBIT/sec.), high throughput with
predictable and repeatable transfers of mission
critical data.

Communications
Interface Module

Power Module

Originally developed by Allen-Bradley, it is based
on the Control and Information Protocol (CIP)
technology. The governing body for the ControlNet
technology is ControlNet International LTD.
More information about ControlNet can be
obtained from the following website:
www.controlnet.org

Technical Data
ELECTRICAL DATA

VOLTAGE

CURRENT

Node Power

24V ± 10%

0.097 amps.

Valve & Discrete I/O

24 VDC +/- 10%

8 amps. maximum

Aux Power Connector

Single key way 4 pin mini type (male)

LED’s

Module owned, module status, channel A & B, fuse integrity & aux power status

Communication Connector

BNC Type

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements with proper connector hoods

CONFIGURATION DATA
Power Module

Contains power interface electronics as well as short circuit protected driver circuitry
for up to 32 valve solenoids.

Comm. Interface Module

Contains communication interface electronics and network address (MAC ID) configuration hardware.

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Various combinations of 192 outputs & 96 inputs

NETWORK DATA
Supported Baud Rates

5 MBIT/sec

Connectors

BNC type for network; RJ-45 for Network Access Point (NAP)

Diagnostics

Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features

Support for redundant media via 2 BNC connectors

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.
web site at: www.numatics.com/fieldbus

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

15

G2-2 Electronics

Allen Bradley 1771 Remote I/O
Allen-Bradley 1771 Remote I/O is a proprietary protocol based on a patented chipset.
This chipset is obtained from Allen-Bradley
and incorporated into the Numatics RIO
module.

Manual
Configuration
Module

Communication
Module

Bus Connector
5 Pin Mini
(Standard)
Bus Connector
5 Pin 12mm Micro
(Optional consult factory)

Numatics G2-2 Communications Node is
capable of addressing up to 1 full rack of I/O.

This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradley
has not technically approved, nor does it warrant or support this product. All warranty and support for
this product and its application is provided solely by Numatics, Incorporated.

Technical Data
ELECTRICAL DATA

VOLTAGE

CURRENT

Node Power

24 VDC ±

0.065 amps.

Valve & Discrete I/O

24 VDC +/- 10%

8 amps. maximum

Aux Power Connector

Single keyway 4 pin mini type

Communication Connector

Single key 5 pole (Mini or Micro type) male

LED’s

Communications status, fuse integrity and aux. power status

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry
for up to 32 valve solenoids.

Manual Configuration Module (MCM)

Module containing DIP and rotary switches for setting device
configuration data.

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Various combinations of 110 outputs & 80 inputs

Rack Size:

Rack size set automatically to 1/4, 1/2, 3/4, or full rack based on
the I/O modules installed on the manifold assembly.

NETWORK DATA
Supported Baud Rates

57.6 K Baud, 115.2 K Baud and 230.4 K Baud

Bus Connector

Single keyway 5 pin mini or 12mm micro type

Special Features

Support for processor restart/lockout and hold last state

16

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

DeviceLogix
DeviceLogix is a Rockwell Automation technology that allows a
DeviceNet node to be programmed to execute a sequence independently from the control for the main PLC/IPC. A DeviceLogix enabled
DeviceNet node can be used in conjunction with a standard DeviceNet
network, providing simple distributed control functionality. Additionally, it
can also be used in a standalone application, without a network connection, to sequence pneumatic valves and control I/O. Numatics has
integrated this license technology into its DeviceNet compatible valve
manifold series, which combine the functionality of a modular
pneumatic valve system with integrated I/O.
Programming of the DeviceLogix enabled node is done using the
industry standard DeviceNet commissioning software tool RSNetworx
for DeviceNet for Rockwell Automation. The programming environment
features an easily understandable graphics environment where the
users can simply “drag and drop” logic function blocks (i.e. AND,
NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and
TIMERS) onto a page and interconnect them to develop the required
sequence. The programmed sequence is downloaded to the node via
the standard DeviceNet communication connection, thus multiple
nodes can be programmed simultaneously on the same network.

Technical Data
ELECTRICAL DATA

VOLTAGE

Node Power

24 VDC +/- 10%

Bus Power

11-25 VDC

CURRENT

0.025 amps

Valve & Discrete I/O

24 VDC +/- 10%

Aux Power Connector

Single key way 4 pin mini type (male)

8 amps. maximum

Communication Connector

Single key way 5 pole (Mini type) male

LED’s

Module status, network status, auxiliary power status, fuse integrity and logic enabled.

OPERATING DATA
Temperature Range

-10˚ to +115˚F (-23˚ to +46˚C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Comm. Interface Module

Contains all communication and control electronics as well as short circuit protected
driver circuitry for up to 32 valve solenoids

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Various combinations of up to 196 outputs & 96 inputs; logical limit of 72 function block

NETWORK DATA
Supported Baud Rates

125 K Baud, 250 K Baud and 500 K Baud with auto-baud detection

Connectors

Single keyway 5 pin mini or 12mm micro type (male)

Diagnostics

Shorts and open load conditions from valve solenoid coils and outputs are monitored

Special Features

Does not require a network connection for stand-alone applications

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.
web site at: www.numatics.com/fieldbus

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

17

G2-2 Electronics

Ethernet
Ethernet, used throughout the world to network
millions of PC’s has now evolved into a viable
industrial network. Ethernet is an open architecture high-level communication network that
meets the demands of today’s industrial
applications requiring high-speed (10/100 Mbit/s),
high-throughput and flexibility. Various application
layers for this protocol include TCP/IP,
EtherNet/IP, and Modbus TCP/IP. Additionally,
Ethernet technology can integrate an on-board
Web Server, which can make the node readily
accessible to any standard Web browser for
configuration, testing and even retrieval of technical documentation. E-mail capability allows the
manifold to send e-mails that are triggered from
specific events ranging from diagnostic information to automatic Preventative Maintenance
scheduling. Numatics has integrated this technology into the G2-2 series of fieldbus manifolds,
which combines the functionality of a scalable
modular I/O system with a modular pneumatic
valve manifold.

Technical Data
ELECTRICAL DATA

VOLTAGE

Node Power

24 VDC +/- 10%

CURRENT

Valve & Discrete I/O

24 VDC +/- 10%

Aux Power Connector

Single keyway 4 pin mini type (male)

LED’s

Module status, link, active, net status, auxiliary power status and fuse integrity

OPERATING DATA
Temperature Range

-10˚ to +115˚F (-23˚ to +46˚C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Power Module

Contains all power interface electronics as well as short circuit protected
driver circuitry for up to 32 valve solenoids

Comm. Interface Module

Contains all communication interfaced electronics

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Various combinations of up to 192 outputs & 96 inputs

NETWORK DATA
Supported Baud Rates

10 Mbit / 100 Mbit

Connectors

RJ45 or 8 Pin 12 mm

Diagnostics

Shorts and open load conditions from valve solenoid coils and outputs are monitored

Special Features

Integrated web server and e-mail capabilities

18

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Interbus - S
Interbus-S is an open architecture, high performing, ring based fieldbus system used in
many of today’s industrial network applications. I/O data is transmitted in frames that
provide simultaneous and predictable
updates to all devices on the network.
More Information about Interbus-S can be
obtained at the following Interbus-S Club
web site: www.ibsclub.com.

Technical Data
ELECTRICAL DATA

VOLTAGE

Node Power

24 VDC +/- 10%

CURRENT

Valve & Discrete I/O

24 VDC +/- 10%

Aux Power Connector

Single keyway 4 pin mini type (male)

Communication Connector

9 pin Sub-D, in and out

LED’s

TR, CC, RBDA, BA, auxiliary power status and fuse integrity

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

CONFIGURATION DATA
Power Module

Contains all power interface electronics as well as short circuit protected
driver circuitry for up to 32 valve solenoids

Comm. Interface Module

Contains all communication interfaced electronics

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Various combinations of up to 160 outputs & 96 inputs

NETWORK DATA
Supported Baud Rates

500 Kbit/s & 2 Mbit/s

Connectors

Two 9 pin sub-d (1 male and 1 female)

Diagnostics

Shorts and open load conditions from valve solenoid coils and outputs are monitored

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

19

G2-2 Electronics

Profibus DP (1.5 MBps & 12 MBps)
Profibus DP is a vendor-independent, open fieldbus protocol designed for communication
between automation control systems and distributed I/O at the device level.

Manual
Configuration
Module

Communication
Module

Bus Connector
5 Pin 12mm Micro
Single Keyway
(1.5 MBPS)

Numatics’ G2-2 Profibus DP nodes are capable
of addressing up to 164 outputs/96 inputs. They
are designed and tested to conform to the
Profibus standard EN50170. Certification is by
the Profibus Interface Center (PIC) according to
the guidelines determined by the Profibus Trade
Organization (PTO). The certification process
ensures interoperability for all Profibus devices.
More information about Profibus DP can be
obtained at the following web site:
Profibus Trade Organization (PTO)
www.profibus.com/

Bus Connector, 5 Pin 12mm Micro
Reverse Keyway (12 MBPS)

Technical Data
ELECTRICAL DATA

VOLTAGE

Node Power
Valve & Discrete I/O

0.120 amps.

24 VDC +/- 10%

8 amps. maximum

Aux. Power Connectors

1.5 MBps
12 MBps

Single key way 4 pole 12 mm (Micro) connector
Single key way 4 pole 12 mm (Micro) connector

Communication Connector

1.5 MBps
12 MBps

5 pole 12 mm (Micro) connector
5 pole reverse key female (Micro) connector

LED’s

CURRENT

24 VDC +/- 10%

Processor status, network status, fuse integrity & aux power status

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

CONFIGURATION DATA
Communication Module

Contains all communication electronics as well as short circuit protected driver circuitry
for up to 32 valve solenoids.

Manual Configuration Module (MCM)

Module containing DIP and rotary switches for setting device configuration data. To order without MCM,
use option G20 in NX model number. Optional only when using a Class 2 Profibus DP Master. (Note: see
electronic interface options page 27)

Maximum Valve Solenoid Outputs

32

Maximum Discrete I/O Points

Manual configurable with MCM (standard): Various combinations of 160 outputs & 96 Inputs
Software configurable (optional): Various combination of 192 outputs and 96 inputs

NETWORK DATA
Bus Connector

1.5 MBPS: Single keyway 5 pin 12mm micro type (male)
1.5 to 12 MBPS: Single reverse key 5 pin 12mm micro (female)

Diagnostics

Shorts & open load conditions from valve solenoid coils & discrete outputs are monitored

Special Features

Supports Class 2 Profibus DP Master with auto-configuration, a fail-safe device

(GSD) file and technical manuals are available in the download section of the Numatics, Inc.
web site at: www.numatics.com/fieldbus

20

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Discrete I/O Modules
Discrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides
for more efficient use of system resources when configuring a communication system.

Technical Data
ELECTRICAL DATA
Inputs:
Voltage

24 VDC

Type

NPN, PNP or contact closure

LED Indicator

Input status

Outputs:
Voltage

24 VDC +/- 10%

Current

0.5 amperes per output with short circuit protection
(consult factory for higher current requirements)

Type

Sinking (NPN) & Sourcing (PNP)

LED Indicator

Output status

OPERATING DATA
Temperature Range

-10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity

95% relative humidity, non-condensing

Moisture

Designed to meet NEMA 4 / IP65 requirements

Connectors

Single key way 4 pin female 12mm micro and 25 & 15 pin Sub-D connectors

CONFIGURATION DATA
The physical limitation of the discrete I/O section is 6 modules including the manual configuration module.

NARROW HOUSING

WIDE HOUSING

Connectors per Block

4

4

1

2

8

8

1

2

I/O Points per Connector

1

2

16

8

1

2

22

16

Total I/O points

4

8

16

16

8

16

22

32

The maximum number of modules connected to the discrete I/O side is 6. A fully configured manifold assembly would require 6 Wide Profile Modules with double
capacity per connector (i.e. 16 I/O points per module times 6 modules equals 96 I/O points). If a Manual Configuration Module is used (standard with A-B 1771 RIO
& Profibus-DP), a maximum of five I/O modules may be installed and the maximum number of discrete I/O points is 80.

DISCRETE I/O SIDE
(maximum of 6 Modules)
DISCRETE I/O
CONNECTORS

VALVE SIDE
(maximum of 32 Solenoids)
VALVE
END PLATES

MODULE
STATUS LED

VALVE

I/O POINT LED
STATUS INDICATOR(S)

25 PIN SUB-D
w/ LOCAL
AUX POWER
25 PIN SUB-D INPUT
DUAL 15 PIN SUB-D INPUT

MANUAL
CONFIGURATION
MODULE (MCM)

VALVE SIDE
SUB-D

COMMUNICATIONS
MODULE

MANUAL
OVERRIDE
SOLENOID LED
STATUS INDICATORS

4 CONNECTOR I/O MODULE
8 CONNECTOR I/O MODULE

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

21

G2-2 Electronics

How to Order
1) Assembly Kit Selection
Each valve station must specify valve type and configuration.

A K C E D 0 0 0 0 3 L STD
Electrical / Electronic
Type & Location
C = Communication Module
2005 & 2012 Series
or ISO 15407-2
E = Communication Module
ISO 1, 2 & 3 Series
V = Communication Module
Mark 8, 15 & 55 Series

Options
STD = Standard
DRM = DIN Rail Mounting
MUF = Muffler in End Plates
DWM= DIN Rail with MUF
A06 = End plate with ports on left
end only, mounting plate
only on right end
D10 = A06 w/DIN Rail Mounting
D11 = A06 w/Muffler in End Plates
F05 = A06 w/DIN Rail with MUF
14X = External Pilot
A05 = All Stations Wired as Doubles
(AKV only)

Valve Series
E = 2005 or ISO 15407-2 18 mm
G = 2012or ISO 15407-2 26 mm
H = Mark 8
J = Mark 15
M = Mark 55 Compact
P = Mark 55 Fullsize
Q = ISO 5599/2 Size 1
R = ISO 5599/2 Size 2
S = ISO 5599/2 Size 3
Number of Valve Stations*
A = 1 I = 9
Q =
B = 2 J = 10
R =
C = 3 K = 11
S =
D = 4 L = 12
T =
E = 5 M = 13
U =
F = 6 N = 14
V =
G = 7 O = 15
W=
H = 8 P = 16
X =

17
18
19
20
21
22
23
24

Y
Z
2
3
4
5
6
7

Port Type
L
= Push In (2005 or 2012 only)
N
= NPTF
G
= Metric

=
=
=
=
=
=
=
=

End Plate Port Size
2
= 2012
3
= Same (2012, 2005, Mark 8,
ISO 5599/2 Size 1)
4
= Used with Mark 15 or
ISO 5599/2 Size 2
5
= Used with Mark 55 Compact
6
= Used with ISO 5599/2 Size 3
7
= Used with Mark 55 Fullsize
H
= 2012 (2005 or 2012)
K
= Same (2005 or 2012)

25
26
27
28
29
30
31
32

*Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases. All G2-2
communication modules support 32 output drivers for valve solenoid coils.

2005
3 = 3/8
K = 10mm tube

2012
3 = Port Type G, N, or L
Port 1 = 3/8

Port 3/5 = 1/2

2 = Port Type L Only
Port 1 = 1/4

Port 3/5 = 3/8

H = Port Type L Only
Port 1 = 8mm

Port 3/5 = 12mm

K = Port Type L Only
Port 1 = 10mm

22

Port 3/5 = 14mm

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

How to Order continued
2) Fieldbus Electronics
Valve model number with plug-in manifold base (see model selection tables for the valve type).

N X G DN 16 08 D F E02
Fieldbus Protocols
AB = Allen Bradley RIO
CN = ControlNet
DL = DeviceLogix
DN = DeviceNet™
EN = Ethernet
IS = Interbus-S
PB = Profibus DP1.5 MBps
PT = Profibus DP12 MBps

Options
E02 = Separate power standard
(valve and I/O)
G08 = With Manual Configuration Module
(if not standard) & E02
G10 = 12mm (Micro) Connector for
Communications if Not Standard
G15 = Required for Mark 8, 15, 55 Series
G18 = Valve side Sub-D NPN ouput module
G20 = Without Manual Configuration Module
G22 = Dual 15 Pin Sub-D output module
J03 = G15 plus Manual Configuration Module
valve side
J18 = Dual 25 Pin Sub-D output module
valve side

Number of
Discrete Inputs (See chart below if in excess of 99)
Number of
Discrete Outputs (See chart below if in excess of 99)

Voltage
F = 24 VDC
I/O Type
D = Digital
A = Analog
B = Analog and Digital

3.) Discrete I/O Table for I/O In Excess of 99
I/O
CODE

NUMBER
OF I/0

I/O
CODE

NUMBER
OF I/0

I/O
CODE

NUMBER
OF I/0

I/O
CODE

NUMBER
OF I/0

A0

100

B0

110

C0

120

D0

130

A1

101

B1

111

C1

121

D1

131

A2

102

B2

112

C2

122

D2

132

A3

103

B3

113

C3

123

A4

104

B4

114

C4

124

A5

105

B5

115

C5

125

A6

106

B6

116

C6

126

A7

107

B7

117

C7

127

A8

108

B8

118

C8

128

A9

109

B9

119

C9

129

4) Discrete I/O Station Selection (see pages 23-31).

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

23

G2-2 Electronics

When Ordering:
AKC Manifold Assembly Kit with Fieldbus Electronics
2005 and 2012 Series and ISO 15407-2 Series

I/O
STATIONS

6

2

1

FIELDBUS
COMMUNICATION
MODULE
NXG

1

VALVE
STATIONS

• Shaded components described by Assembly Kit (AK)
model number designation (see #1, pg. 22), with the
exception of the communication module and number of
I/O stations that are described by Electronic Interface
(NXG) model number
designation. (see #3, pg. 23)
• Each valve manifold station is listed in sequential order
form left to right when facing the port side of the
manifold as indicated.
• Each discrete I/O station is listed in sequential order
from RIGHT to LEFT starting from the communication
module as indicated.
NOTE:
1. Total of 32 solenoid outputs available. Either 32 single
solenoid valves or 16 double solenoid valves or any
combination of singles or doubles, not to exceed 32
solenoid outputs.
2. When ordering a manifold assembly that exceeds
16 solenoids, the model number of the valve station
containing the 17th solenoid MUST use a selection
for the 7th and 8th digits from the model selection table for
the valve type.

32

2

Example Order: (2005)
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
I/O
I/O
I/O
I/O
I/O
I/O

station
station
station
station
station
station
station
station
station
station
station
station
station
station
station
station

station
station
station
station
station
station

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

AKCEP00003NSTD
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4R2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
051BB4Z2MN00061
NXGDN6438DFE02
239-1317
239-1317
239-1319
239-1467
239-1480
239-1460
ASSEMBLED

3. For manifold assemblies that exceed 16 solenoids, the
assembly MUST be configured so an even number of
solenoids are utilized prior to the station using the ribbon
cable feature. The 16th & 17th solenoid cannot be on the
same valve.

24

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

When Ordering:
AKE
ISO 5599/2 Series Manifold Assembly Kit with Fieldbus Electronics

4

I/O
STATIONS

6

2

1

FIELDBUS
COMMUNICATION
MODULE
NXG

VALVE
STATIONS

2 4

1

• Shaded components described by assembly Kit (AK)
model number designation (see #1, pg. 22), with the
exception of the communication module and number of
I/O stations that are described by Electronic Interface
(NXG) model number designation. (see #3, pg. 23)
• Each valve manifold station is listed in sequential order
form left to right when facing the port side of the manifold
as indicated.
• Each discrete I/O station is listed in sequential order from
RIGHT to LEFT starting from the communication module
as indicated.
NOTE:
1. Total of 32 solenoid outputs available. Either 32 single
solenoid valves or 16 double solenoid valves or any
combination of singles or doubles, not to exceed 32
solenoid outputs.
2. When ordering a manifold assembly that exceeds 16
solenoids, the model number of the valve station
containing the 17th solenoid MUST use a selection for
the 7th and 8th digits from model selection table for the
valve type.
3. For manifold assemblies that exceed 16 solenoids, the
assembly MUST be configured so an even number of
solenoids are utilized prior to the station using the ribbon
cable feature. The 16th & 17th solenoid cannot be on the
same valve.

4

2

2

2

16

Example Order:
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
valve
I/O
I/O
I/O
I/O
I/O
I/O

station
station
station
station
station
station
station
station
station
station
station
station
station
station
station
station

station
station
station
station
station
station

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

AKEQP00003NSTD
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4R2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
I13BB4Z2MN00061
NXGDN6438DFE02
239-1317
239-1317
239-1319
239-1869
239-1870
239-1460
ASSEMBLED

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

25

G2-2 Electronics

When Ordering:
AKV Manifold Assembly Kit with Fieldbus Electronics
Mark 8, 15 and 55 Series

CB

B

CB

CB

A B

A

B

A

P

I/O
STATIONS

6

2

1

FIELDBUS
COMMUNICATION
MODULE
NXG

VALVE
STATIONS

1

16

2

Mark 55 Shown

• Shaded components described by Assembly Kit
(AK) model number designation (see #1, pg. 22),
with the exception of the communication module
and number of I/O stations that are described by
Electronic Interface (NXG) model number
designation. (see #3, pg. 23)
• Each valve manifold station is listed in sequential
order form left to right when facing the port side of
the manifold as indicated.
• Each discrete I/O station is listed in sequential
order from RIGHT to LEFT starting from the communication module as indicated.

Example Order: (Mark 15)
valve
valve
valve
valve
valve
valve
valve

station
station
station
station
station
station
station

I/O station 1
I/O station 2
I/O station 3

1
2
3
4
5
6
7

AKVJF0004NAØ5
153SS415M019M61
153SA415M019M61
152SA400M000061
153RS115J019M00
153SS425M019M61
153SA425M019M61
153SS515M019M61
NXGDN3232DFG15
239-1994
239-1317
239-1871
ASSEMBLED

NOTE:
1. Total of 32 solenoid outputs available. Either 32
single solenoid valves or 16 double solenoid valves
or any combination of singles or doubles, not to
exceed 32 solenoid outputs.
2. All valves must have a terminal block in the
mounting (19M Option).
3. Valves will be wired based on the number of
solenoids on the valve (1 output for a single
solenoid valve and 2 for double(. If all stations are
to be wired for double solenoid valves, option code
“A05” must be used in the “AK” number.
4. All blank stations will be wired for double solenoid
valves.
5. The NX number must use the “G15” option code for
combination of.

26

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Fieldbus Communication Module and Manual Configuration Module Assemblies
Communication Module Kit

COMMUNICATION MODULE KIT

DET.
NO.

NO.
PART NAME
REQ’D
Backplane Board Ass’y

AKV

DeviceNet with Mini
Comm. Connector (Standard)

239-1514

239-1461

DeviceNet with 12mm
Comm. Connector

239-1827

239-1837

Allen-Bradley 1771 RIO with Mini
Comm. Connector (Standard)

239-1516

239-1462

Allen-Bradley 1771 RIO with 12mm
Comm. Connector

239-1520

239-1839

Profibus-DP (1.5 MBps) with 12mm
Comm. Connector

239-1518

239-1463

Profibus-DP (12 MBps) with Reverse
Keyway 12mm Comm. Connection

239-1519

239-1620

Interbus-S

239-2117

239-2118

ControlNet

239-1841

239-1842

DeviceLogix

239-2087

Consult
Factory

Ethernet

239-2037

Consult
Factory

(AKC, AKE)
(AKV)

256-666
256-716

1

1

2

1

Housing (not sold separately)

3

4

Screw

127-852

4

1

Cover Lens

122-1075

5

1

Gasket

113-533

6

1

Cover

105-416

7

1

Comm. Board Ass’y - DeviceNet
Comm. Board Ass’y - AB1771-RIO
Comm. Board Ass’y - Profibus-DP
1.5 & 12MBps
Comm. Board Ass’y - DeviceLogix
Comm. Board Ass'y - ControlNet
Comm. Board Ass'y - EtherNet

8 *

1

Screw

127-794

9

1

5 Pin “Mini” Conn. - DeviceNet & AB 1771-RIO
5 Pin Conn. - Profibus DP 1.5MBps
5 Pin 12mm male - DeviceNet & AB 1771 RIO
5 Pin 12mm reverse key - Profibus DP 12MBPS

140-810
140-847
140-847
140-848

10

1

4 Pin Conn.

140-809

11

1

Ground Screw

127-176

12

1

Driver Board Ass’y

256-680

13 *

1

Converter Board Ass’y

256-671

14

2

Gasket

113-531

15 *

2

Ground Screw

127-318

16

1

Washer

128-162

1

Valve & Output Fuse (10A)

140-934

1

Node Input Fuse (4A)

140-933

PART NO.
AKC, AKE

PART NO.

1
256-673
256-678
256-710
256-849
256-789
256-848

*Not used with AKV kits.

Manual Configuration Module (MCM) Kit

239-1384

(For All Protocols)
DET.
NO.

NO.
PART NAME
REQ’D

PART NO.

1

1

Housing (not sold separately)

2

2

Screw

127-852

3

1

Cover

105-418

4

1

Switch Board Assembly

256-684

5

1

Switch Backplane

256-672

6

2

Support Pin

140-828

7

2

Gasket

113-531

8

2

Screw

127-697

9

2

Lockwasher

128-188

10

1

Gasket

113-532

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

27

G2-2 Electronics

I/O Block Assemblies
Input/Output Module Kit 4/8
DET.
NO.
PART NAME
NO. REQ’D
1

1

Housing (not sold separately)

2

2

Screw

127-852

3

1

I/O Cover Assembly 4 I/O Points

205-377

1

I/O Cover Assembly 8 I/O Points

205-378

4

1

I/O Board Ass’y

See Chart Below

5

1

I/O Backplane

256-672

6

2

Support Pin

140-828

7

1

Gasket

113-531

8

2

Screw

127-697

9

2

Lockwasher

128-188

10

1

Gasket

113-532

1

I/O Connector Dust Cover

230-647

4 INPUTS

Input/Output Module Kit 8/16

PART NO.

4 OUTPUTS

8 INPUTS

8 OUTPUTS

Sinking (NPN)

239-1304

239-1306*

239-1308

239-1310*

Replacement I/O Board for above

256-646

256-650

256-647

256-651

Sourcing (PNP)

239-1305

239-1307

239-1309

239-1311

Replacement I/O Board for above

256-648

256-652

256-649

256-653

DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

1

Housing (not sold separately)

2

2

Screw

127-852

3

1

I/O Cover Assembly 8 I/O Points

205-381

1

I/O Cover Assembly 16 I/O Points

205-382

4

1

I/O Board Ass’y

See Chart Below

5

1

I/O Backplane

256-665

6

2

Support Pin

140-828

7

1

Gasket

113-531

8

2

Screw

127-697

9

2

Lockwasher

128-188

10

1

Gasket

113-533

1

I/O Connector Dust Cover

230-647

8 INPUTS 8 OUTPUTS 16 INPUTS

16 OUTPUTS

Sinking (NPN)

239-1312

239-1314*

239-1316

239-1318*

Replacement I/O Board for above

256-654

256-658

256-655

256-659

Sourcing (PNP)

239-1313

239-1315

239-1317

239-1319

Replacement I/O Board for above

256-656

256-660

256-657

256-661

*Not to be used for new applications. Replacement units only.

28

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

25 Pin Sub-D Connector Input
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

2

Screw

127-852

2

4

Hex Screw

127-825

3

1

Cover

105-427

4

1

Gasket

113-532

5

2

Gasket

113-507

6

1

Input Module Board Ass’y (Sinking NPN)

256-797

6

1

Input Module Board Ass’y (Sourcing PNP)

256-799

7

2

Lockwasher

128-188

8

2

Screw

127-697

9

1

Housing (not sold separately)

10

1

I/O Backplane Board Ass’y

256-672

11

1

Gasket

113-531

12

2

Support Pin

140-828

13

2

Nameplate

122-1057

25 PIN SUB-D INPUT KITS

PART NO.

16 Point Sinking (NPN)

239-1869

16 Point Sourcing (PNP)

239-1871

Dual 15 Pin Sub-D Connector Input
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

2

Screw

127-852

2

4

Hex Screw

127-825

3

1

Cover

105-426

4

1

Gasket

113-532

5

2

Gasket

113-566

6

1

Input Module Board Ass’y (Sinking NPN)

256-796

6

1

Input Module Board Ass’y (Sourcing PNP)

256-798

7

2

Lockwasher

128-188

8

2

Screw

127-697

9

1

Housing (not sold separately)

10

1

I/O Backplane Board Ass’y

256-672

11

1

Gasket

113-531

12

2

Support Pin

140-828

13

2

Nameplate

122-1057

DUAL 15 PIN SUB-D INPUT KITS

PART NO.

16 Point Sinking (NPN)

239-1868

16 Point Sourcing (PNP)

239-1870

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

29

G2-2 Electronics

25 Pin Sub-D Connector Output Module w/Aux. Power Connector
(22 Outputs)
DET.
NO.

PART NO.

NO.

REQ’D

1

4

Screw

127-852

2

1

Cover

105-425

3

1

Gasket

113-533

4

1

Gasket

113-507

5

1

Output Board Ass’y

256-722

6

1

Screw

127-176

7

1

Washer

128-162

8

1

Housing (not sold separately)

9

2

Jack Screw

127-825

10

1

Washer

128-350

11

1

Screw

127-172

12

1

I/O Backplane Board Ass’y

256-665

13

1

Gasket

113-531

14

2

Support Pin

140-828

15

2

Lockwasher

128-188

16

1

Screw

127-697

17

1

Nameplate

122-1058

18

1

Nameplate

122-1057

1

Replacement Fuse (4A)

140-933

Dual 25 Pin Sub-D Connector Output Module
with Aux. Power Connector
DET.
NO.
(32 Outputs)

30

PART NAME

239-1460

239-1994
NO.
PART NAME
REQ’D

PART NO.

1

2

Screw

127-697

2

1

Cover Lens

122-1153

3

1

Housing

125-802

4

1

Ground Screw

127-176

5

1

Cup Washer

128-162

6

4

Screw

127-852

7

4

Jack Screw

127-825

8

1

Dual Sub-D Output Board

256-825

9

1

Backplane Board Assembly

256-665

10

1

Cover

105-448

11

1

Gasket

113-533

12

2

Support Pin

140-828

13

2

Gasket

113-507

14

1

Gasket

113-531

15

2

Lens

122-1180

16

1

Cover Lens

122-1156

2

Replacement Fuse (4A)

140-933

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Valve Side Sub-D Output Modules
Dual 25 Pin Sub-D Output Module
•
•
•

239-1867

Used without valves only
Located between communication module and right mounting cover
Provides 32 output capability 16 outputs per connector.

Single 25 Pin Sub-D Output Module
•
•

Used to connect auxiliary valve manifold when
main manifold utilizes 16 solenoids output or less.
Picks up solenoid outputs 17-32.

Dual 15 Pin Sub-D Output Module
•
•

Use with cable on page 42 to connect with standard 25 Pin
Sub-D Manifold with 8 coils or less.
8 outputs per connector.

DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

1

Cover, Dual Sub-D

105-445

2

4

Screw

127-852

3

1

Ground Screw

127-176

4

1

Cup Washer

128-162

5

1

Housing

125-802

6

4

Jack Screw

127-825

7

1

Backplane, Dual Sub-D

256-794

8

2

Connector Board

256-795

9

2

Gasket, 25 Pin Sub-D

113-507

10

1

Gasket, Cover

113-533

11

1

Gasket, Housing

113-531

12

2

Screw Assembly

127-396

239-1713
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

1

Housing

125-801

2

1

Cover

105-427

3

2

Screw

127-852

4

1

P.C. Board Assembly

256-741

5

1

Gasket

113-531

6

2

Jack Screw

127-825

7

1

Gasket

113-532

8

2

Screw

127-697

9

1

Gasket

113-507

239-2041
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

2

Screw

127-697

2

1

Housing

125-801

3

1

Cover

105-426

4

4

Jack Screw

127-825

5

2

Screw

127-852

6

1

Dual 15 Pin Sub-D Board Assembly

256-847

7

1

Gasket

113-532

8

2

Gasket

113-566

9

1

Gasket

113-531

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

31

G2-2 Electronics

Left Mounting Cover Assembly
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

1

Gasket

113-531

2

1

Mounting Cover

105-403

3

2

Spring (DIN Rail Only)

115-355

4

2

Clamp (DIN Rail Only)

125-720

5

2

Screw

127-697

6

2

Lockwasher

128-188

7

2

Screw (DIN Rail Only)

127-472

LEFT HAND MOUNTING COVER ASSEMBLY

PART NO.

Without DIN

239-1816

With DIN

239-1815

Right Mounting Cover Assembly
Use Only with Dual 25 Pin Valve Side Output Module
DET.
NO.
PART NAME
NO. REQ’D

PART NO.

1

1

Gasket

113-531

2

1

Mounting Cover

105-403

3

2

Spring (DIN Rail Only)

115-355

4

2

Clamp (DIN Rail Only)

125-720

5

2

Screw

127-697

6

2

Screw (DIN Rail Only)

127-472

7

1

Adaptor Plate

119-734

RIGHT HAND MOUNTING COVER ASSEMBLY

32

PART NO.

Without DIN

239-1873

With DIN

239-1872

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Dimensional Drawing G2-2 Fieldbus Communication Assembly

A

1

C

B

0

1

9

1

2

10

2

3

11

3

4

12

4

5

13

5

6

14

6

7

15

7

NET STATUS
MOD STATUS
DeviceNet
FUSE 1
+24V VLV/OUT
FUSE 2
+24V NODE/IN

3
EX
P
FU
OU

1

8

1

0

1
EX
P
FU
OU

CLEARANCE HOLE FOR
1/4 OR 6mm SCREW

M

L
E
F

H

G

J

K

Dimensions
top dimensions = inches
bottom dimensions (in parenthesis) = millimeters

A

B

C

E

F

G

H

J

K

L

M

0.29
(7.4)

4.65
(118.1)

2.98
(75.7)

2.40
(61.0)

1.00
(25.4)

1.00
(25.4)

1.42
(36.1)

2.28
(57.9)

0.46
(11.7)

2.95
(74.9)

3.95
(100.3)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

33

G2-2 Electronics

4 Pole Mini Power Cables for G2-2 Electronics
4 Pole Pin-Out

FEMALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - MC0401MAF0000000
3

2

2

3

2 Meter - MC0402MAF0000000
5 Meter - MC0405MAF0000000

FEMALE 4 POLE 90° 18 AWG EURO COLOR CODE
1 Meter - MD0401MAF0000000

4

1

FACE VIEW MALE
1 = Black
2 = Blue

1

FACE VIEW FEMALE
3 = Brown
4 = White

2 Meter - MD0402MAF0000000
5 Meter - MD0405MAF0000000

MALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - MA0401MAF0000000
2 Meter - MA0402MAF0000000
5 Meter - MA0405MAF0000000

MALE 4 POLE 90° 18 AWG EURO COLOR CODE
1 Meter - MB0401MAF0000000
2 Meter - MB0402MAF0000000
5 Meter - MB0405MAF0000000

F/M 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - MC0401MAFMA04000
2 Meter - MC0402MAFMA04000
5 Meter - MC0405MAFMA04000

F 90/M STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - MD0401MAFMA04000
2 Meter - MD0402MAFMA04000
5 Meter - MD0405MAFMA04000

4 POLE “T”
MC0400000MT04000

TECHNICAL DATA

34

Molded Body / Insert

PUR

Coupling Nut

Aluminum

Cable

PVC

Cable O.D.

0.290"

Voltage Rating

300 V

Amperage

5.6 A

Protection

IP 68, NEMA 6P

Operating Temperature

-40°C to 90°C

4

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Field Attachable Connectors 3, 4, and 5 Pole
4 Pole Pin-Out

4 POLE MINI MALE STRAIGHT
PG 9 Cable Gland - MA04F20000000000

2

3

3

2

PG 13.5 Cable Gland - MA04F30000000000
4

5 POLE MINI MALE STRAIGHT

1

FACE VIEW MALE

PG 9 Cable Gland - MA05F20000000000

1

4

FACE VIEW FEMALE

5 Pole Pin-Out

PG 13.5 Cable Gland - MA05F30000000000

3

3

2

4

4 POLE MINI FEMALE STRAIGHT

5

1

FACE VIEW MALE

PG 9 Cable Gland - MC04F20000000000

2

4

1

5

FACE VIEW FEMALE

PG 13.5 Cable Gland - MC04F30000000000

5 POLE MINI FEMALE STRAIGHT
PG 9 Cable Gland - MC05F20000000000
PG 13.5 Cable Gland - MC05F30000000000

5 POLE MINI FEMALE STRAIGHT FOR RIO COMMUNICATION
PG 13.5 Cable Gland - MC05M20000000000

Micro 4 Pole Pin-Out

4 POLE MICRO MALE STRAIGHT
PG 7 Cable Gland - TA04F10000000000

4

3

3

4

1

2

2

1

PG 9 Cable Gland - TA04F20000000000

5 POLE MICRO MALE STRAIGHT

FACE VIEW MALE

PG 7 Cable Gland - TA05F10000000000
PG 9 Cable Gland - TA05F20000000000

FACE VIEW FEMALE

Micro 5 Pole Pin-Out

4 POLE MICRO MALE 90 DEGREE

5

5
4

3

3

4

PG 9 Cable Gland - TB04F20000000000

1

2

2

1

5 POLE MICRO MALE 90 DEGREE

FACE VIEW MALE

PG 7 Cable Gland - TB04F10000000000

FACE VIEW FEMALE

PG 7 Cable Gland - TB05F10000000000
PG 9 Cable Gland - TB05F20000000000

TECHNICAL DATA - Mini
Molded Body / Insert

Glass Filled Nylon/Nylon

Coupling Nut

Aluminum

Cable Range

PG9: 0.157-0.315 PG13.5: 0.394-0.472

Voltage Rating

600 V

Amperage

4 Pole - 9 A

Protection

IP 67, NEMA 6P

Operating Temperature

-40°C to 90°C

5 Pole - 9 A

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

35

G2-2 Electronics

Field Attachable Connectors 3, 4, and 5 Pole continued
4 POLE MICRO FEMALE STRAIGHT
PG 7 Cable Gland - TC04F10000000000
4

3

3

4

5 POLE MICRO FEMALE STRAIGHT

1

2

2

1

PG 7 Cable Gland - TC05F10000000000

FACE VIEW MALE

PG 9 Cable Gland - TC04F20000000000

FACE VIEW FEMALE

PG 9 Cable Gland - TC05F20000000000

4 POLE MICRO FEMALE 90 DEGREE
PG 7 Cable Gland - TD04F10000000000
5

5

PG 9 Cable Gland - TD04F20000000000

4

3

3

4

1

2

2

1

5 POLE MICRO FEMALE 90 DEGREE
PG 7 Cable Gland - TD05F10000000000

FACE VIEW MALE

FACE VIEW FEMALE

PG 9 Cable Gland - TD05F20000000000

3 POLE PICO MALE STRAIGHT

4

4

Cable Dia. 0.138 to 0.197 - PA03F00000000000
1

4 POLE PICO MALE STRAIGHT

3

FACE VIEW MALE

Cable Dia. 0.138 to 0.197 - PA04F00000000000

3

1

FACE VIEW FEMALE

3 POLE PICO FEMALE STRAIGHT
2

4

4

2

Cable Dia. 0.138 to 0.197 - PC03F00000000000
1

3

3

1

4 POLE PICO FEMALE STRAIGHT
FACE VIEW MALE FACE VIEW FEMALE

Cable Dia. 0.138 to 0.197 - PC04F00000000000

TECHNICAL DATA - Micro 12 mm / Pico 8 mm
12 mm Molded Body

Nylon

8 mm Molded Body

TPU

Insert

Nylon

Coupling Nut

12 mm Brass, Nickel Plated, 8 m CuZn,
brass, nickeled

Cable Range

PG7: 0.119 - 0.255

PG9: 0.157 - 0.315

Pico 8 mm: 0.138 - 0.197

36

Voltage Rating

12 mm: 250 V

Amperage

4.0 A

8 mm: 60 VAC/75 VDC

Protection

IP 67, NEMA 6 (12 mm only)

Operating Temp

-25°C to 85°C

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Profibus Cables and Accessories (Reverse Key)
MALE 12MM REVERSE KEY SINGLE ENDED

5

5
4

3

3

4

2 Meter - RA0502MHP0000000

1

2

2

1

5 Meter - RA0505MHP0000000

FACE VIEW MALE

1 Meter - RA0501MHP0000000

FEMALE 12MM REVERSE KEY SINGLE ENDED
1 Meter - RC0501MHP0000000

FACE VIEW FEMALE

1 = N/C
2 = Green
3 = N/C
3 = Red
5 = Shield

2 Meter - RC0502MHP0000000
5 Meter - RC0505MHP0000000

F/M 12MM REVERSE KEY DOUBLE ENDED
1 Meter - RC0501MHPRA05000
2 Meter - RC0502MHPRA05000
5 Meter - RC0505MHPRA05000

FIELD INSTALLABLE CONNECTORS
MALE

Male - RA05F200P0000000
Female - RC05F200P0000000

FEMALE

TERMINATING RESISTORS
Male - RA050000P0000000

BUS “T”
RA050000PRT05000

TECHNICAL DATA
Molded Body / Insert

Cable=PUR, Field Attachable=PA

Coupling Nut

Nickel Plated

Cable

PUR

Voltage Rating

Cable=250 V, Field Attachable=30 VAC/36 VDC

Amperage

Field Attachable=4.0 A

Protection

Cable=IP67/68/NEMA 6P, Field Attachable=IP67

Operating Temperature

-40°C to 80°C Static, -5° to 80°C Moving

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

37

G2-2 Electronics

4 Pole Micro Power Cables for G2-1 Electronics
Pin-Out

FEMALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - TC0401MAE0000000

4

3

3

4

5 Meter - TC0405MAE0000000

1

2

2

1

FEMALE 4 POLE 90° 18 AWG EURO COLOR CODE

FACE VIEW MALE

2 Meter - TC0402MAE0000000

1 Meter - TD0401MAE0000000

FACE VIEW FEMALE

1 = Brown 3 = Blue
2 = White 4 = Black

2 Meter - TD0402MAE0000000
5 Meter - TD0405MAE0000000

MALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - TA0401MAE0000000
2 Meter - TA0402MAE0000000
5 Meter - TA0405MAE0000000

MALE 4 POLE 90° 18 AWG EURO COLOR CODE
1 Meter - TB0401MAE0000000
2 Meter - TB0402MAE0000000
5 Meter - TB0405MAE0000000

F/M 4 POLE STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - TC0401MAETA04000
2 Meter - TC0402MAETA04000
5 Meter - TC0405MAETA04000

F 90/M STRAIGHT 18 AWG EURO COLOR CODE
1 Meter - TD0401MAETA04000
2 Meter - TD0402MAETA04000
5 Meter - TD0405MAETA04000

4/5 POLE “T” (POWER)
TC0500000TT05000

A

B

TECHNICAL DATA
Molded Body / Insert

PUR

Coupling Nut

“T” - Aluminum
Cables - Brass, Nickel Plated

38

Cable

PUR

Cable O.D.

0.190"

Voltage Rating

250 V

Amperage

4.0 A

Protection

IP 68, NEMA 6P

Operating Temperature

-40°C to 90°C

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

DeviceNet Trunk Cables, Drop Cables and Accessories
Mini
FEMALE MINI THICK CABLE
3 Foot - MC0503FFD0000000

3

3

4

2

2

4

5

1

1

5

6 Foot - MC0506FFD0000000
12 Foot - MC0512FFD0000000

MALE MINI THICK CABLE
3 Foot - MA0503FFD0000000

FACE VIEW MALE
1 = Shield
3 = Black
5 = Blue

FACE VIEW FEMALE
2 = Red
4 = White

6 Foot - MA0506FFD0000000
12 Foot - MA0512FFD0000000

FEMALE TO MALE MINI THICK CABLE EXTENSION
3 Foot - MC0503FFDMA05000
6 Foot - MC0506FFDMA05000
12 Foot - MC0512FFDMA05000

FEMALE MINI THIN CABLE
3 Foot - MC0503FGD0000000
6 Foot - MC0506FGD0000000
12 Foot - MC0512FGD0000000

MALE MINI THIN CABLE
3 Foot - MA0503FGD0000000
6 Foot - MA0506FGD0000000
12 Foot - MA0512FGD0000000

FEMALE TO MALE MINI THIN CABLE EXTENSION
3 Foot - MC0503FGDMA05000
6 Foot - MC0506FGDMA05000
12 Foot - MC0512FGDMA05000

MALE MINI/FEMALE MICRO DROP THIN CABLE EXT.
3 Foot - MA0503FGDTC05000
6 Foot - MA0506FGDTC05000
10 Foot - MA0512FGDTC05000

FEMALE MICRO THIN CABLE
3 Foot - TC0503FGD0000000
6 Foot - TC0506FGD0000000
12 Foot - TC0512FGD0000000

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

39

G2-2 Electronics

DeviceNet Trunk Cables, Drop Cables and Accessories continued
Micro
MALE MICRO THIN CABLE

5

5
4

3

3

4

6 Foot - MC0506FFD0000000

1

2

2

1

12 Foot - MC0512FFD0000000

FACE VIEW MALE
1 = Shield
3 = Black
5 = Blue

3 Foot - MC0503FFD0000000

FEMALE/MALE MICRO THIN CABLE EXTENSION

FACE VIEW FEMALE
2 = Red
4 = White

3 Foot - MA0503FFD0000000
6 Foot - MA0506FFD0000000
12 Foot - MA0512FFD0000000

DEVICENET T’S
3 Way Mini “T” - MC0500000MT05000
3 WAY MINI “T”

3 Way Mini - Micro “T” - TC0500000MT05000
3 Way Micro “T” - TC0500000TT05000

3 WAY MINI / MICRO “T”

A

B
3 WAY MICRO “T”

TERMINATING RESISTORS
MICRO FEMALE

Micro Female - TC05000000000000
Micro Male - TA05000000000000

MICRO MALE

Mini Female - MC05000000000000
Mini Male - MA05000000000000

MINI FEMALE

MINI MALE

FEMALE MINI FIELD ATTACHABLE

NOTE: Color coded for DeviceNet.

PG 9 Cable Gland - MC05F200D0000000
PG 13.5 Cable Gland - MC05F300D0000000

MALE MINI FIELD ATTACHABLE
PG 9 Cable Gland - MA05F200D0000000
PG 13.5 Cable Gland - MA05F300D0000000

40

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

DeviceNet Trunk Cables, Drop Cables and Accessories continued
TECHNICAL DATA
Molded Body / Insert

PUR

Coupling Nut

Mini - Aluminum
Micro - Nickel Plated Brass

Cable

PVC

Cable O.D.

Thick - 0.475"

Voltage Rating

Mini - 300 V

Micro - 150 V

Amperage

Thick - 8.0 A

Thin - 2.4 A

Protection

IP 68, NEMA 6P

Operating Temperature

-20°C to 90°C

Thin - 0.275"

12 and 26 Pole Cables and Connectors
12 POLE ROUND FEMALE CABLE 20 AWG - UNSHIELDED

Pin-Out

Connector with Crimp Contacts - 230-879
Connector with Solder Cups - 230-960
2 Meter - CC1202MB00000000
5 Meter - CC1205MB00000000
10 Meter - CC1210MB00000000

26 POLE ROUND FEMALE CABLE 20 AWG - UNSHIELDED
Connector with Crimp Contacts - 230-742
Connector with Solder Cups - 230-1070
2 Meter - CC2602MB00000000
5 Meter - CC2605MB00000000
10 Meter - CC2610MB00000000

TECHNICAL DATA
Connector Body

Nickel Plated, Copper Alloy

Insert

Thermoplastic

Cable

PVC

Cable O.D.

Thick - 0.475"

Voltage Rating

300 V

Amperage

4.0 A / Conductor

Protection

IP 67

Operating Temperature

-40°C to 70°C

Thin - 0.275"

NOTE: Cable does not have color
identification; each conductor is
numbered the length of the cable.

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

41

G2-2 Electronics

Sub-D Cables
25 PIN SUB-D MALE CABLE 22 AWG - UNSHIELDED
2 Meter - SA2502MCX0000000
5 Meter - SA2505MCX0000000
10 Meter - SA2510MCX0000000

25 PIN SUB-D FEMALE CABLE 22 AWG - UNSHIELDED
2 Meter - SC2502MCX0000000
5 Meter - SC2505MCX0000000
10 Meter - SC2510MCX0000000

25 PIN SUB-D MALE/FEMALE CABLE 22 AWG - UNSHIELDED
2 Meter - SA2502MCXSC25000
5 Meter - SA2505MCXSC25000
10 Meter - SA2510MCXSC25000

25 PIN SUB-D MALE CABLE 24 AWG - SHIELDED
2 Meter - SA2502MDX0000000
5 Meter - SA2505MDX0000000
10 Meter - SA2510MDX0000000

15 PIN SUB-D MALE CABLE 24 AWG - SHIELDED
2 Meter - SA1502MDX0000000
5 Meter - SA1505MDX0000000
10 Meter - SA1510MDX0000000

37 PIN SUB-D FEMALE CABLE 22 AWG - UNSHIELDED
2 Meter - SC3702MCX0000000
5 Meter - SC3705MCX0000000
10 Meter - SC3710MCX0000000

15 PIN MALE/25 PIN FEMALE SUB-D CABLE
22 AWG - UNSHIELDED
2 Meter - SA1502MCXSC25000
5 Meter - SA1505MCXSC25000
10 Meter - SA1510MCXSC25000

42

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Sub-D Cables continued
25 Pin-Out
2

1

14

4

3

15

5

16

18

17

7

6

9

8

20

19

22

21

12

11

10

24

23

13

25

15 Pin-Out
2

1

9

4

3

10

11

5

13

12

7

6

8

15

14

37 Pin-Out
2

1

20

4

3

21

22

5

23

7

6

24

26

25

9

8

28

27

12

11

10

30

29

14

13

33

32

31

17

16

15

34

35

18

36

2

9

2

1

14

4

3

15

16

17

4

3

7

6

5

37

8

10

11

12

13

14

15

5

6

7

8

9

10

18

19

20

21

22

12

11

23

24

13

25

TECHNICAL DATA
Connector Body

PVC

Cable

PVC

Cable O.D.

37 Conductor, 22 AWG - N/A

CONDUCTOR

PIN 1

Black

PIN 2

White

PIN 3

Red

PIN 4

Green

PIN 5

Orange

PIN 6

Blue

PIN 7

White/Black

PIN 8

Red/Black

PIN 9

Green/Black

PIN 10

Orange/Black

PIN 11

Blue/Black

PIN 12

Black/White

PIN 13

Red/White

PIN 14

Green/White

PIN 15

Blue/White

19

15 to 25 Pin-Out
1

CONNECTOR (CABLE)

PIN 16

Black/Red

PIN 17

White/Red

PIN 18

Orange/Red

PIN 19

Blue/Red

PIN 20

Red/Green

PIN 21

Orange/Green

PIN 22

Black/White/Red or Brown/White

PIN 23

White/Black/Red or Yellow/Black

PIN 24

Red/Black/White or Violet/White

PIN 25

Green/Black/White or Gray/Black

Pin 26

Orange/Black/White or Yellow

Pin 27

Blue/Black/White or Violet

Pin 28

Black/Red/Green or Gray

Pin 29

White/Red/Green or Pink

Pin 30

Red/Black/Green or Light Green

Pin 31

Green/Black/Orange or Orange/ White

Pin 32

Orange/Black/Green or Pink/Black

Pin 33

Blue/White/Orange or Pink/Green

Pin 34

Black/White/Orange or Pink/Red

25 Conductor, 22 AWG - 0.394"
25 Conductor, 24 AWG - 0.335"
15 Conductor, 24 AWG - 0.256"
Voltage Rating

300 V

Amperage

37 Conductor, 22 AWG - 2.0 A/Conductor

Pin 35

White/Red/Orange or Pink/Violet

25 Conductor, 22 AWG - 2.0 A/Conductor

Pin 36

Orange/ White/Blue or Light Blue

25 Conductor, 24 AWG - 2.0 A/Conductor

Pin 37

White/Red/Blue or Light Brown

15 Conductor, 24 AWG - 2.0 A/Conductor

Not Used

Black/White/Green

Protection

NEMA 12

Not Used

White/Black/Green

Operating Temperature

Max 80°C

Not Used

Red/White/Green

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

43

G2-2 Electronics

I/O Cables, Splitters and Accessories
CABLE “A”

A

B

1 = BROWN

MICRO DC SPLITTER 2 STRAIGHT MICRO FEMALE CONNECTORS

2 = N/A

MALE

3 = BLUE

1 Meter - TA0401MC0JC05000

4

3

1

2

CABLE “B”

Blank

1 = BROWN

2 Meter - TA0402MC0JC05000

4

3

4 = BLACK

1

FEMALE

2 = N/A
3 = BLUE
4 = BLACK

CABLE "A"
B

1 = BROWN

MICRO DC SPLITTER 2 STRAIGHT PICO FEMALE CONNECTORS

2 = N/A

MALE

4

A

3 = BLUE

1 Meter - TA0401MI0KC03000
2 Meter - TA0402MI0KC03000

4

3

1

2

4 = BLACK

3

CABLE "B"

1

1 = BROWN

FEMALE

2 = N/A
3 = BLUE
4 = BLACK

A

MICRO DC “Y” WITH MALE CABLE
0.3 Meter - TA0401FJ0JC04000

1
2

3

3

4

4

4 3

2

B (FEMALE)

A (FEMALE)

B

WIRING SCHEMATIC
1
2

1

MALE CONNECTOR

4

3

1

3

2

FACE VIEW FEMALE

FACE VIEW MALE

MICRO FEMALE 4 POLE STRAIGHT 22 AWG EURO COLOR CODE
2 Meter - TC0402MCE0000000
5 Meter - TC0405MCE0000000

4

3

3

4

1

2

2

1

FACE VIEW MALE

FACE VIEW FEMALE

1 = Brown 3 = Blue
2 = White 4 = Black

MICRO FEMALE 4 POLE 90 DEGREE 22 AWG EURO COLOR CODE
2 Meter - TD0402MCE0000000
5 Meter - TD0405MCE0000000

MICRO F/M 4 POLE STRAIGHT 22 AWG EURO COLOR CODE
1 Meter - TC0401MC0TA04000
2 Meter - TC0402MC0TA04000
5 Meter - TC0405MC0TA04000

MICRO F 90°/M STRAIGHT 22 AWG EURO COLOR CODE
1 Meter - TD0401MC0TA04000
2 Meter - TD0402MC0TA04000
5 Meter - TD0405MC0TA04000

MICRO MALE 4 POLE STRAIGHT 22 AWG EURO COLOR CODE
2 Meter - TA0402MCE0000000
5 Meter - TA0405MCE0000000

44

4

1

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

I/O Cables, Splitters and Accessories continued
PICO FEMALE 3 POLE STRAIGHT 26 AWG EURO COLOR CODE

4

4

2 Meter - PC0302MEE0000000
1

3

5 Meter - PC0305MEE0000000

FACE VIEW MALE

3

1

FACE VIEW FEMALE

1 = Brown 3 = Blue
4 = Black

PICO FEMALE 3 POLE 90° 26 AWG EURO COLOR CODE
2 Meter - PD0302MEE0000000
5 Meter - PD0305MEE0000000

MICRO MALE/PICO FEMALE 3 POLE 26 AWG EURO COLOR CODE
2 Meter - TA0302ME0PC03000
5 Meter - TA0305ME0PC03000

4
4

3

3
1

1

2

FACE VIEW MALE

FACE VIEW FEMALE
3 = Blue

PICO MALE 3 POLE STRAIGHT 26 AWG EURO COLOR CODE
2 Meter - PA0302MEE0000000
5 Meter - PA0305MEE0000000

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

45

G2-2 Electronics

Input Distribution Boxes
25 PIN SUB-D CONTR. SINGLE POINT - INPUTS
8 Port Distribution Box - 5 Pole 3 Wire/LED - NPN (Sinking)
2 Meters - DB81TLNR02M25S00
5 Meters - DB81TLNR05M25S00
10 Meters - DB81TLNR10M25S00
8 Port Distribution Box - 5 Pole 3 Wire/LED - PNP (Sourcing)
2 Meters - DB81TLPR02M25S00
5 Meters - DB81TLPR05M25S00
10 Meters - DB81TLPR10M25S00

15 PIN SUB-D CONTR. SINGLE POINT - INPUTS
8 Port Distribution Box - 5 Pole 3 Wire/LED - NPN (Sinking)
2 Meters - DB81TLNR02M15S00
5 Meters - DB81TLNR05M15S00
10 Meters - DB81TLNR10M15S00
8 Port Distribution Box - 5 Pole 3 Wire/LED - PNP (Sourcing)
2 Meters - DB81TLPR02M15S00
5 Meters - DB81TLPR05M15S00
10 Meters - DB81TLPR10M15S00

25 PIN SUB-D CONTR. DUAL POINT - INPUTS
8 Port Distribution Box - 5 Pole 4 Wire/LED - NPN (Sinking)
2 Meters - DB82TLNR02M25S00
5 Meters - DB82TLNR05M25S00
10 Meters - DB82TLNR10M25S00
8 Port Distribution Box - 5 Pole 4 Wire/LED - PNP (Sourcing)
2 Meters - DB82TLPR02M25S00
5 Meters - DB82TLPR05M25S00
10 Meters - DB82TLPR10M25S00

46

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Electronics

Outputs Distribution Boxes and I/O D-Boxes without Cable
25 PIN SUB-D CONTR. SINGLE POINT - OUTPUTS
8 Port Distribution Box - 5 Pole 3 Wire/NO LED - PNP (Sourcing)
2 Meters - DB81TLJP02M25S00
5 Meters - DB81TLJP05M25S00
10 Meters - DB81TLJP10M25S00

25 PIN SUB-D CONTR. DUAL POINT - OUTPUTS
8 Port Distribution Box - 5 Pole 4 Wire/NO LED - PNP (Sourcing)
2 Meters - DB82TLJP02M25S00
5 Meters - DB82TLJP05M25S00
10 Meters - DB82TLJP10M25S00

D-BOXES WITHOUT CABLE - UNIVERSAL
8 Port Block - 5 Pole w/ LED’s - NPN
DB82TLN000000000
8 Port Block - 5 Pole w/ LED’s - PNP
DB82TLP000000000
8 Port Block - 5 Pole without LED’s - Universal
DB82T0U000000000

Dimensions
top dimensions = inches
bottom dimensions (in parenthesis) = millimeters

TECHNICAL DATA
Molded
Body/Housing

Pocan PBT

Threaded Sleeve

CuZn, Nickel Plated

Voltage Rating

10 - 30 VDC

Amperage

2 A per Signal

Protection

IP 68, NEMA 6P

Operating
Temperature

-20°C to 90°C

2.36
(59.9)
1.54
(39.1)

0.18
(4.6)

2.87
(72.9)
4.21
(106.9)
5.98
(151.9)

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

47

World Headquarters
Numatics Incorporated
Phone: 248-887-4111
Fax:
248-887-9190
Numatics – Air Preparation
Phone: 810-667-3900
Fax:
810-667-3902
Numatics – Valves
Phone: 248-887-4111
Fax:
248-887-9190
Numatics – Miniature Valves
Phone: 248-960-1400
Fax:
248-960-2160
Numatics – Cylinders
Phone: 615-771-1200
Fax:
615-771-1201
Numatics – Rodless Cylinders
Phone: 519-452-1777
Fax:
519-452-3995
Numatics – Automation
Phone: 440-934-3200
Fax:
440-934-2288

CANADA
Ontario
Numatics, Ltd.
Phone: 519-452-1777
Fax:
519-452-3995
Quebec
Numatics, Ltd.
Phone: 514-332-6444
Fax:
514-332-9273
British Columbia
Numatics, Ltd.
Phone: 604-574-0401
Fax:
604-574-3713
EUROPE
Germany – European Headquarters
Numatics GmbH
Phone: 011-49-22 41-31 60-0
Fax:
011-49-22 41-31 60 40
Hungary
Numatics Kft.
Phone: 011-36-13 82 21 35
Fax:
011-36-12 04 39 47

England
Numatics Limited
Phone: 011-44-1525-37 07 35
Fax:
011-44-1525-38 25 67
France
Numatics s.a.r.l.
Phone: 011-33-1 41 21 48 88
Fax:
011-33-1 41 21 48 89
Italy
Numatics srl
Phone: 011-39-030-373 19 99
Fax:
011-39-030-373 19 81
Netherlands
Numatics B.V.
Phone: 011-31-418-65 29 50
Fax:
011-31-418-65 29 43
Spain
Numatics Spain S.L.
Phone: 011-34-93-221 21 96
Fax:
011-34-93-221 35 14

AFRICA
South Africa
Numatics SA (Pty) Ltd.
Phone: 011-27-11-8 65 44 52
Fax:
011-27-11-8 65 42 90
LATIN & SOUTH AMERICA
Mexico
Numatics de Mexico S.A. de C.V.
Phone: 011-52-222-284 6176
Fax:
011-52-222-284 6179
Brazil
Valvair Comercial Ltda.
Phone: 011-55-12-351 2874
Fax:
011-55-12-351 1958
ASIA & PACIFIC
Australia
Numatics Australia Pty. Ltd.
Phone: 011-61-3-95 63 86 00
Fax:
011-61-3-95 63 85 11
Taiwan – Asian Headquarters
Numatics Co, Ltd. Asia
Phone: 011-886-2-29 15 16 05
Fax:
011-886-2-29 14 18 97

For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit www.numatics.com
PDF-ELECT-REV9/04



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