Flow Numatics G2 2 Fieldbus 1505490683 User Manual

Numatics G2-2 Fieldbus-1505490683 NUMATICS_G2-2_FIELDBUS-1505490683

Numatics Fieldbus-1505490641 NUMATICS_FIELDBUS-1505490641

Numatics Fieldbus-1505490641 NUMATICS_FIELDBUS-1505490641 NUMATICS_FIELDBUS-1505490641 NUMATICS FIELDBUS Fieldbus & IO s production assets-flotronics

User Manual: Flow Numatics G2-2 Fieldbus-1505490683

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Page Count: 48

2Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Fieldbus Electronics and I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47

G2-1 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9

LH Mounting Cover Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

I/O Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

G2-2 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-33

Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-20

Discrete I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-26

Fieldbus Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Manual Configuration Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

I/O Block Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

25 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Dual 15 Pin Sub-D Connector Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Dual 25 Pin Sub-D Connector Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Valve Side Sub-D Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Mounting Cover Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-47

©Numatics 2004

Rev. 2/04

G2-1 Electronics

3

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-1 Fieldbus Communications Electronics

Why use Numatics Fieldbus communication

electronics? Modular Reality...

• No internal wiring

• Up to 40 valve solenoids

• Discrete I/O status with short circuit protection

• Software or manual configuration

• Plug-together flexibility

• Conformance tested

• Shorted and open load diagnostics

• Universal input technology allows

NPN or PNP sensor types with same input module.

• NEMA4/IP65

• Up to 16 discrete output points and

16 input points per communication node

• Low cost distribution options

• Used with 2002 Series

Supported Protocols:

• DeviceNet

• Allen Bradley 1771 Remote I/O

• Profibus DP 1.5 MBps & 12MBps

• DeviceLogix

• CANopen - Consult Factory

G2-1 Electronics

4Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

DeviceNet

DeviceNet is an open protocol bus communication

system developed by Allen-Bradley based on

Controller Area Network (CAN) technology. The gov-

erning body for DeviceNet is the Open DeviceNet

Vender Association (ODVA). The ODVA controls the

DeviceNet specification and oversees product con-

formance testing.

Numatics G2-1 DeviceNet modes have been tested

and approved for conformance by the ODVA.

More information about DeviceNet and the ODVA

can be obtained from the following WEB site:

Open DeviceNet Vendors Association (ODVA)

www.odva.org

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

BUS Power 11-25 VDC 0.025 amps.

Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum

OPERATING DATA

Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 24

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry for up to

24 valve solenoids. Supports auto-baud detection and auto-device replacement (ADR) feature.

Manual Configuration Module (MCM) Optional module for use when a manual configuration method is

preferred.

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.

web site at: www.numatics.com/fieldbus

Maximum Discrete I/O Points 16

Aux Power Connector Single key way 4 pole 12mm (Micro) connector

LED’s Module status, Network status, Ext fault & Aux power

Communication Connector Single key way 5 pole 12 mm (Micro) connector

Numatics’ DeviceNet modules features polled, change of state (COS), cyclic and combinations message capability.

G2-1 Electronics

5

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Allen Bradley 1771 Remote I/O

Allen-Bradley 1771 Remote I/O is a

proprietary protocol based on a

patented chipset.

This chipset is obtained from

Allen-Bradley and incorporated into

the Numatics RIO module.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum

OPERATING DATA

Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 24

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry

for up to 24 valve solenoids.

Rack Size Rack size set automatically to 1/4 rack

Manual Configuration Module (MCM) Module contains DIP and rotary switches for setting device configuration data

Maximum Discrete I/O Points 16

Aux Power Connector Single key way 4 & 5 pole 12mm (Micro) connector

Communication Connector Single key way 5 pole 12 mm (Micro) connector, Bus in and out

LED’s Communications status, ext. fault and auxiliary power

This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradley

has not technically approved, nor does it warrant or support this product. All warranty and support for

this product and its application is provided solely by Numatics, Incorporated.

Communication

Module

Manual Configuration Module

(MCM) (Required)

G2-1 Electronics

6Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 4 amps. maximum

LED’s Module status, Network status, Ext fault and Auxiliary power

OPERATING DATA

Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 24

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry

for up to 24 valve solenoids.

Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data.

Aux. Power Connectors 1.5 MBps Single key way 4 pole 12 mm (Micro) connector

12 MBps Single key way 4 pole 12 mm (Micro) connector

Communication Connector 1.5 MBps 5 pole 12 mm (Micro) connector

12 MBps 5 pole reverse key female (Micro) connector

Maximum Discrete I/O Points 16, available with 12mm (micro) connectors or 25 pin sub-D styles

Profibus DP (1.5 MBps & 12 MBps)

Profibus-DP is a vendor-independent, open

fieldbus designed for communication between

automation control systems and distributed I/O

at the device level.

The 2002 Series - Profibus product is designed

to conform to the Profibus standard EN50170.

Certification is by the Profibus Interface Center

(PIC) according to the guidelines determined by

the Profibus Trade Organization (PTO). The cer-

tification process ensures interoperability for all

Profibus devices.

More information about Profibus can be

obtained at the following web sites:

Profibus Interface Center

www.aut.sea.siemens.com/pic/index.htm

Profibus Trade Organization

www.profibus.com Communication Module

Manual Configuration Module

(MCM) (Not required with Class II Master)

(GSD) File and technical manuals are available in the download section of the Numatics, Inc.

website at: www.numatics.com/fieldbus.

G2-1 Electronics

7

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

The maximum number of modules connected to the discrete I/O side is 8. A fully configured manifold assembly would require 2 master modules with 6 slaves.

Discrete I/O Modules

Discrete I/O modules are used to connect addi-

tional I/O devices to the valve manifold

node. This provides for more efficient use of

system resources when configuring a communi-

cation system.

Universal input modules feature technology that

allows the same module to automatically recog-

nize PNP or NPN type sensors without the need

to add external pull-up resistors or manually

select sensor type.

Input and output modules have two 12mm

(micro) connectors. Each can be used individual-

ly (i.e. 1 I/O point per connector) or can be used

for double point (i.e. connector 1 has two points

of I/O). This standard feature further simplifies

external I/O wiring.

Sub-D output module can be used to drive 16

additional coils on a separate manifold or 16 dis-

crete output points.

Sub-D I/O module can be used for inputs and or

up to a total of 16 I/O points.

Discrete I/O

Technical Data

ELECTRICAL DATA

Inputs:

Supply Voltage 24 VDC ± 10%

Type Sourcing (PNP), Sinking (NPN) or contact closure (universal input technology)

LED Indicator Input status

Outputs:

Voltage 24 VDC +/- 10%

Current 0.5 amperes per output (4A max. per manifold)

Type Sinking (NPN)

LED Indicator Output status

OPERATING DATA

Temperature Range +32˚ to +115˚ F (0˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Connectors Single keyway 5 pole female 12mm (micro) connector or 25 pin sub-D female

CONFIGURATION DATA

Sub-D I/O

E02

6

Electrical / Electronic

Type & Location

C = Communication Module

Valve Series

6 = 2002 Series

Number of Valve Stations*

A=1

B=2

C=3

D=4

E=5

F=6

G=7

H=8

AKC 0 0

Options

STD = Standard

DRM = DIN Rail Mounting (Std. 35mm)

MUF = Muffler in End Plates

DWM= DIN Rail with MUF

A01 = 25 Pin Sub-D 16 Discrete

Outputs Sinking (NPN)

D01 = A01 + DRM

D03 = A01 + MUF

F01 = A01 + DRM + MUF

A17 = 25 Pin Sub-D 16 I/O Points

Inputs Sourcing (PNP)

Outputs Sinking (NPN)

D18 = A17 + DRM

D19 = A17 + MUF

F07 = A17 + DRM + MUF

00

I = 9

J=10

K=11

L=12

M= 13

N=14

O= 15

P=16

Q= 17

R=18

S=19

T=20

U=21

V=22

W= 23

X=24

End Plate

Port Size

2 = 1/4

H = 8mm (5/16)

Port Type

L = Push In

D = Barbed Fitting

DF

Fieldbus Protocols

DN = DeviceNet™

AB = Allen Bradley RIO

PB = Profibus DP 1.5 MBps

PT = Profibus DP 12 MBps

DL = DeviceLogix

Number of

Discrete Inputs**

Number of

Discrete Outputs**

NX6

Options

E02 = Separate Power

(Valve and I/O)

G08 = With MCM if Not Standard

STD = Standard

Voltage

F = 24 VDC

I/O Type

D = Digital

G2-1 Electronics

8Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

* Maximum number of valve stations is determined by the combination of single

and double Z-Boards types installed in the manifold sub-bases. All G2-1 communication

modules support 24 output drivers for valve solenoid coils.

2) Valve Model Number Selection

Valve model number with plug-in manifold base and “G” wiring option.

3) Electronic Interface

How to Order

1) Assembly Kit Selection

**4) I/O Per I/O Station – Electronic Interface Option Only (See I/O table below)

When ordering up to eight (8) I/O you must order one (1) Master I/O (which contains two (2) points I/O

itself). The balance required is made up of Slaves, two (2) points per I/O station (total 3 Slave modules). A

maximum of sixteen (16) I/O points can be configured by using two (2) Master modules and six (6) Slave

modules. Total number of discrete inputs plus total number of discrete outputs must be less than or equal

to 16. (See I/O table below).

Input master modules can be used with Output Slave Modules.

Output master Modules can be used with Input Slave Modules.

Sub-D outputs and I/O types do not require additional master modules when used alone

I/O Table: Note 2 I/O per station

HOUSING TYPE SINKING (NPN) OUTPUT SINKING (NPN) or

SOURCING (PNP) INPUT

Master Kit No.

Slave Kit No.

239-1800 239-1802

239-1801 239-1803

G2-1 Electronics

9

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

AKC Communication Module

LH Mounting Cover Kit

• Shaded components described by Assembly Kit (AK) model number designation (see #1, pg. 8), with the exception

of the Communication module and number of I/O stations that are described by Electronic Interface (NX6) model

number designation. (see #3, pg. 8)

• Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold

as indicated.

• Each discrete I/O station is listed in sequential order from RIGHT to LEFT starting from the Communication mod-

ule as indicated.

NOTE: I/O stations #1 and #5 (if required) must always be a MASTER KIT. (see #4, pg. 8)

Stations 2,3,4,6,7 and 8 must be either input or output Slave kits.

NOTE: Total of 24 solenoid outputs available. Either 24 single solenoid valves or 12 double solenoid valves or any

combination of singles or doubles, not to exceed 24 solenoid outputs for AKC Serial/Bus are allowed.

valve

stations:

I/O

stations:

Serial Bus

Module NX6 12

.... 24

21

...........

8

Example order: AKC6D00002LSTD

021BW4Z3GL00061

021BW4Z3GL00061

021BB4Z4GL00061

021BB4Z4GL00061

NX6DN0808DFE02

I/O station 1 239-1802 Input Master Sinking (NPN) Kit

I/O station 2 239-1803 Input Slave Sinking (NPN) Kit

I/O station 3 239-1803 Input Slave Sourcing (PNP) Kit

I/O station 4 239-1803 Input Slave Sourcing (PNP) Kit

I/O station 5 239-1800 Output Master Sinking (NPN) Kit

I/O station 6 239-1801 Output Slave Sinking (NPN) Kit

I/O station 7 239-1801 Output Slave Sinking (NPN) Kit

I/O station 8 239-1801 Output Slave Sinking (NPN) Kit

ASSEMBLED

DET.

NO. NO.

REQ’D PART NAME PART NO.

1

2

3

4

5

6

1

2

2

2

2

2

LH DIN Rail Mtg Cover

Screw

Lockwasher

Screw

Spring

Clamp

127-844

128-192

127-472

115-355

125-720

105-381

LH MOUNTING COVER KIT

With DIN Rail

Without DIN Rail

PART NO.

239-1819

239-1820

G2-1 Electronics

10 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Fieldbus Communication Module and Manual Configuration Module Assemblies

Communication Module

123

4510

8976

Optional Bus Out Connector

(A-B 1771 RIO only)

Manual Configuration Module (MCM)

Manual Configuration Module Kits

(w/o End Plates)

Communication Module Kits

(w/o End Plates)

DET.

NO. NO.

REQ’D PART NAME PART NO.

1

2

3

3

3

4

5

6

7

8

1

3

1

1

1

2

2

1

1

1

Gasket

Screw

Nameplate (DeviceNet)

Nameplate (Profibus)

Nameplate (Allen Bradley RIO)

Screw

Lockwasher

Housing

Nameplate

Screw

127-794

122-1122

122-1123

122-1124

127-795

128-192

125-1017

122-1058

127-176

113-503

DET.

NO. NO.

REQ’D PART NAME PART NO.

1

2

5

6

7

8

1

4

2

1

1

1

Switch Housing w/ conn.

Screw

Screw

Cover w/ conn.

Gasket w/conn.

Gasket

127-794

127-852

105-399

113-529

113-503

125-800

10 1Cover Strap 125-772

12 2Screw 127-795

14 1

Nameplate (Conn Ver. Only)

122-1058

9

13

1Screw 127-172

2 Lockwasher 126-192

DESCRIPTION PART NO.

With Connector (A-B 1771 RIO only)

Without Connector 239-1813

239-1812

9

10

1

1

Cup Washer

Transfer Board

128-162

256-589

DESCRIPTION PART NO.

DeviceNet

Remote I/O

Profibus 1.5 Mbps

Profibus 12 Mbps

239-1804

239-1805

239-1806

239-1794

1 1

Switch Housing w/o conn.

125-1038

6 1 Cover w/o conn.

7 1 Gasket w/o conn.

105-384

113-508

DeviceLogix 239-2108

CANopen Consult Factory

G2-1 Electronics

11

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

I/O Modules Assemblies

I/O Module Kit with Input LED Indicator (2 I/O per module)

Discrete output and I/O Module Kit

25 Pin Female Sub-D Discrete Output and I/O Module

DIN RAIL OPTION ONLY

Dust cover available

for connectors:

PART NO. 230-647

DET.

NO. NO.

REQ’D PART NAME PART NO.

1

2

3

4

1

2

2

1

Gasket

Screw

Lockwasher

Housing

127-795

128-192

125-807

113-503

DET.

NO. NO.

REQ’D PART NAME PART NO.

1

2

3

4

6

7

8

9

10

1

2

1

2

1

2

2

2

2

Housing

Hex Screw

Gasket

Screw

Nameplate

Screw

Lockwasher

Screw (w/DIN)

Spring (w/DIN)

127-825

113-507

127-794

122-1057

127-499

128-192

127-472

115-355

105-379

11 2Clamp (w/DIN) 125-720

DESCRIPTION PART NO.

16 pt. Output Sinking (NPN) with DIN Rail

16 pt. Output Sinking (NPN) w/o DIN Rail 239-1221

239-1225

16 pt. Input Sourcing (PNP) and/or Output

Sinking (NPN) with DIN Rail

16 pt. Input Sourcing (PNP) and/or Output

Sinking (NPN) w/o DIN Rail

239-1866

239-1865

HOUSING TYPE OUTPUT

Output - Sinking (NPN) 239-1800

Slave Kit No.

Output - Sinking (NPN)

Input - Sinking (NPN) or Sourcing (PNP)

239-1801

239-1803

Connector Type

I/O 12 mm (Micro) 5 Pin Female

Note: When ordering this module in an assembled

manifold “AK” use the corresponding option code in the

“AK” model number. Do not list the module part number

under the Electronic Interface model number “NX”.

Master Kit No.

Input - Sinking (NPN) or Sourcing (PNP) 239-1802

G2-1 Electronics

12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

FlexiBlok®Manifold with Fieldbus Electronics Dimensional Drawing

A B C D E F G H

0.50

(12.7) 1.00

(25.4) 0.72

(18.3) 1.20

(30.5) 1.50

(38.1) 1.50

(38.1) 2.38

(60.5) 2.32

(59.0)

Dimensions

top dimensions = inches

bottom dimensions (in parenthesis) = millimeters

G2-2 Electronics

13

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

G2-2 Fieldbus Communications Electronics

Why use Numatics Fieldbus communication electronics? Modular Reality

• No internal wiring simplifies assembly

• Up to 192 discrete output points and 32 valve solenoids and

96 input points per communication mode

• Enhanced diagnostics include discrete I/O status with short circuit protection

• Software or manual configuration simplifies commissioning

• Plug-together flexibility

• Backplane technology allows fast maintenance

• Conformance tested ensures compatibility

• Shorted and open load diagnostics

• NPN and PNP discrete I/O modules

• NEMA 4/IP65 protected against water splash

• Low cost distribution options provide economic solutions for applications

• DIN rail mountable

Supported Protocols:

• Allen Bradley 1771 Remote I/O

• ControlNet

• DeviceNet

• DeviceNet with DeviceLogix

• Ethernet

• Interbus-S

• Profibus DP 1.5 MBps & 12MBps

• ASI - Consult Factory

Auxiliary Power Connector

Mid-Station

Supply & Exhaust

Block

Valve Manifold

Assembly

Discrete

I/O Connectors

Single or Double Point

LED Status Indicator

Communication

Connector

25 Pin Sub-D

Connector Output

Module w/ Auxiliary

Power Connector

Communication

Module

Manual

Configuration

Module

Discrete I/O Modules

Valve Side Sub-D

Output Module

G2-2 Electronics

14 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

DeviceNet

DeviceNet is an open protocol bus communica-

tion system developed by Allen-Bradley based

on Controller Area Network (CAN) technology.

The governing body for DeviceNet is the Open

DeviceNet Vendors Association (ODVA). The

ODVA controls the DeviceNet specification and

oversees product conformance testing.

Numatics G2-2 DeviceNet nodes are capable of

addressing up to 192 output/96 input. They have

been tested and approved for conformance by

the ODVA.

More information about DeviceNet and the

ODVA can be obtained from the following WEB

site:

Open DeviceNet Vendors Association (ODVA)

www.odva.org

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

BUS Power 11-25 VDC 0.025 amps.

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry

for up to 32 valve solenoids.

Manual Configuration Module (MCM) Optional module containing DIP and rotary switches for setting device configuration data.

Note: Use option “G08” in “NX” model number

NETWORK DATA

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.

web site at: www.numatics.com/fieldbus

Maximum Discrete I/O Points Software configurable (standard): Various combinations of 192 outputs & 96 inputs

With optional manual configuration module: Various combinations of 160 outputs & 80 inputs

Manual

Configuration

Module

(optional)

Communication

Module

Node Power 24V ± 10% 0.040 amps.

Aux Power Connector Single key way 4 pin mini type (male)

Communication Connector Single key way 5 pole (Mini or Micro type) male

LED’s Module status, network status, fuse integrity & aux power status

Supported Baud Rates 125 K Baud, 250 K Baud, 500 K Baud with Auto-Baud detection

Supported Connection Types Polled, cyclic & change of state (COS)

Bus Connector Single keyway 5 pin mini or 12mm micro types (male)

Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features Supports Auto-Device Replacement (ADR)

Bus Connector

5 Pin Mini

(Standard)

Bus Connector

5 Pin 12mm Micro

(Optional consult factory)

G2-2 Electronics

15

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

ControlNet

ControlNet is an open network that meets the

demands of today’s industrial applications requir-

ing high speed (5 MBIT/sec.), high throughput with

predictable and repeatable transfers of mission

critical data.

Originally developed by Allen-Bradley, it is based

on the Control and Information Protocol (CIP)

technology. The governing body for the ControlNet

technology is ControlNet International LTD.

More information about ControlNet can be

obtained from the following website:

www.controlnet.org

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements with proper connector hoods

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Power Module Contains power interface electronics as well as short circuit protected driver circuitry

for up to 32 valve solenoids.

Comm. Interface Module Contains communication interface electronics and network address (MAC ID) configuration hardware.

NETWORK DATA

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.

web site at: www.numatics.com/fieldbus

Maximum Discrete I/O Points Various combinations of 192 outputs & 96 inputs

Node Power 24V ± 10% 0.097 amps.

Aux Power Connector Single key way 4 pin mini type (male)

LED’s Module owned, module status, channel A & B, fuse integrity & aux power status

Communication Connector BNC Type

Supported Baud Rates 5 MBIT/sec

Connectors BNC type for network; RJ-45 for Network Access Point (NAP)

Diagnostics Shorts & open load conditions from valve solenoid coils & outputs are monitored

Special Features Support for redundant media via 2 BNC connectors

Power Module

Communications

Interface Module

G2-2 Electronics

16 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

Communication Connector Single key 5 pole (Mini or Micro type) male

LED’s Communications status, fuse integrity and aux. power status

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry

for up to 32 valve solenoids.

Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device

configuration data.

Aux Power Connector Single keyway 4 pin mini type

Rack Size: Rack size set automatically to 1/4, 1/2, 3/4, or full rack based on

the I/O modules installed on the manifold assembly.

Maximum Discrete I/O Points Various combinations of 110 outputs & 80 inputs

Allen Bradley 1771 Remote I/O

Allen-Bradley 1771 Remote I/O is a propri-

etary protocol based on a patented chipset.

This chipset is obtained from Allen-Bradley

and incorporated into the Numatics RIO

module.

Numatics G2-2 Communications Node is

capable of addressing up to 1 full rack of I/O.

This product incorporates technology which is licensed by Allen- Bradley Company, Inc. Allen-Bradley

has not technically approved, nor does it warrant or support this product. All warranty and support for

this product and its application is provided solely by Numatics, Incorporated.

Node Power 24 VDC ± 0.065 amps.

NETWORK DATA

Supported Baud Rates 57.6 K Baud, 115.2 K Baud and 230.4 K Baud

Bus Connector Single keyway 5 pin mini or 12mm micro type

Special Features Support for processor restart/lockout and hold last state

Manual

Configuration

Module

Communication

Module

Bus Connector

5 Pin Mini

(Standard)

Bus Connector

5 Pin 12mm Micro

(Optional consult factory)

G2-2 Electronics

17

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

DeviceLogix

DeviceLogix is a Rockwell Automation technology that allows a

DeviceNet node to be programmed to execute a sequence independ-

ently from the control for the main PLC/IPC. A DeviceLogix enabled

DeviceNet node can be used in conjunction with a standard DeviceNet

network, providing simple distributed control functionality. Additionally, it

can also be used in a standalone application, without a network con-

nection, to sequence pneumatic valves and control I/O. Numatics has

integrated this license technology into its DeviceNet compatible valve

manifold series, which combine the functionality of a modular

pneumatic valve system with integrated I/O.

Programming of the DeviceLogix enabled node is done using the

industry standard DeviceNet commissioning software tool RSNetworx

for DeviceNet for Rockwell Automation. The programming environment

features an easily understandable graphics environment where the

users can simply “drag and drop” logic function blocks (i.e. AND,

NAND, OR, NOR, XOR, XNOR, RS LATCHES, COUNTERS and

TIMERS) onto a page and interconnect them to develop the required

sequence. The programmed sequence is downloaded to the node via

the standard DeviceNet communication connection, thus multiple

nodes can be programmed simultaneously on the same network.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

LED’s Module status, network status, auxiliary power status, fuse integrity and logic enabled.

OPERATING DATA

Temperature Range -10˚ to +115˚F (-23˚ to +46˚C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Comm. Interface Module Contains all communication and control electronics as well as short circuit protected

driver circuitry for up to 32 valve solenoids

Aux Power Connector Single key way 4 pin mini type (male)

Communication Connector Single key way 5 pole (Mini type) male

Bus Power 11-25 VDC 0.025 amps

Maximum Discrete I/O Points Various combinations of up to 196 outputs & 96 inputs; logical limit of 72 function block

Node Power 24 VDC +/- 10%

NETWORK DATA

Supported Baud Rates 125 K Baud, 250 K Baud and 500 K Baud with auto-baud detection

Connectors Single keyway 5 pin mini or 12mm micro type (male)

Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored

Special Features Does not require a network connection for stand-alone applications

Electronic Data Sheet (EDS) file and technical manuals are available in the download section of the Numatics, Inc.

web site at: www.numatics.com/fieldbus

G2-2 Electronics

18 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Ethernet

Ethernet, used throughout the world to network

millions of PC’s has now evolved into a viable

industrial network. Ethernet is an open architec-

ture high-level communication network that

meets the demands of today’s industrial

applications requiring high-speed (10/100 Mbit/s),

high-throughput and flexibility. Various application

layers for this protocol include TCP/IP,

EtherNet/IP, and Modbus TCP/IP. Additionally,

Ethernet technology can integrate an on-board

Web Server, which can make the node readily

accessible to any standard Web browser for

configuration, testing and even retrieval of techni-

cal documentation. E-mail capability allows the

manifold to send e-mails that are triggered from

specific events ranging from diagnostic informa-

tion to automatic Preventative Maintenance

scheduling. Numatics has integrated this technol-

ogy into the G2-2 series of fieldbus manifolds,

which combines the functionality of a scalable

modular I/O system with a modular pneumatic

valve manifold.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10%

LED’s Module status, link, active, net status, auxiliary power status and fuse integrity

OPERATING DATA

Temperature Range -10˚ to +115˚F (-23˚ to +46˚C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Comm. Interface Module Contains all communication interfaced electronics

Power Module Contains all power interface electronics as well as short circuit protected

driver circuitry for up to 32 valve solenoids

Aux Power Connector Single keyway 4 pin mini type (male)

Maximum Discrete I/O Points Various combinations of up to 192 outputs & 96 inputs

Node Power 24 VDC +/- 10%

NETWORK DATA

Supported Baud Rates 10 Mbit / 100 Mbit

Connectors RJ45 or 8 Pin 12 mm

Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored

Special Features Integrated web server and e-mail capabilities

G2-2 Electronics

19

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Interbus - S

Interbus-S is an open architecture, high per-

forming, ring based fieldbus system used in

many of today’s industrial network applica-

tions. I/O data is transmitted in frames that

provide simultaneous and predictable

updates to all devices on the network.

More Information about Interbus-S can be

obtained at the following Interbus-S Club

web site: www.ibsclub.com.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10%

LED’s TR, CC, RBDA, BA, auxiliary power status and fuse integrity

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Comm. Interface Module Contains all communication interfaced electronics

Power Module Contains all power interface electronics as well as short circuit protected

driver circuitry for up to 32 valve solenoids

Aux Power Connector Single keyway 4 pin mini type (male)

Communication Connector 9 pin Sub-D, in and out

Maximum Discrete I/O Points Various combinations of up to 160 outputs & 96 inputs

Node Power 24 VDC +/- 10%

NETWORK DATA

Supported Baud Rates 500 Kbit/s & 2 Mbit/s

Connectors Two 9 pin sub-d (1 male and 1 female)

Diagnostics Shorts and open load conditions from valve solenoid coils and outputs are monitored

G2-2 Electronics

20 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Technical Data

ELECTRICAL DATA VOLTAGE CURRENT

Valve & Discrete I/O 24 VDC +/- 10% 8 amps. maximum

LED’s Processor status, network status, fuse integrity & aux power status

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Maximum Valve Solenoid Outputs 32

CONFIGURATION DATA

Communication Module Contains all communication electronics as well as short circuit protected driver circuitry

for up to 32 valve solenoids.

Manual Configuration Module (MCM) Module containing DIP and rotary switches for setting device configuration data. To order without MCM,

use option G20 in NX model number. Optional only when using a Class 2 Profibus DP Master. (Note: see

electronic interface options page 27)

Aux. Power Connectors 1.5 MBps Single key way 4 pole 12 mm (Micro) connector

12 MBps Single key way 4 pole 12 mm (Micro) connector

Communication Connector 1.5 MBps 5 pole 12 mm (Micro) connector

12 MBps 5 pole reverse key female (Micro) connector

Maximum Discrete I/O Points Manual configurable with MCM (standard): Various combinations of 160 outputs & 96 Inputs

Software configurable (optional): Various combination of 192 outputs and 96 inputs

Profibus DP (1.5 MBps & 12 MBps)

Profibus DP is a vendor-independent, open field-

bus protocol designed for communication

between automation control systems and distrib-

uted I/O at the device level.

Numatics’ G2-2 Profibus DP nodes are capable

of addressing up to 164 outputs/96 inputs. They

are designed and tested to conform to the

Profibus standard EN50170. Certification is by

the Profibus Interface Center (PIC) according to

the guidelines determined by the Profibus Trade

Organization (PTO). The certification process

ensures interoperability for all Profibus devices.

More information about Profibus DP can be

obtained at the following web site:

Profibus Trade Organization (PTO)

www.profibus.com/

Node Power 24 VDC +/- 10% 0.120 amps.

NETWORK DATA

Bus Connector 1.5 MBPS: Single keyway 5 pin 12mm micro type (male)

1.5 to 12 MBPS: Single reverse key 5 pin 12mm micro (female)

Diagnostics Shorts & open load conditions from valve solenoid coils & discrete outputs are monitored

Special Features Supports Class 2 Profibus DP Master with auto-configuration, a fail-safe device

(GSD) file and technical manuals are available in the download section of the Numatics, Inc.

web site at: www.numatics.com/fieldbus

Manual

Configuration

Module

Communication

Module

Bus Connector

5 Pin 12mm Micro

Single Keyway

(1.5 MBPS)

Bus Connector, 5 Pin 12mm Micro

Reverse Keyway (12 MBPS)

G2-2 Electronics

21

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Technical Data

ELECTRICAL DATA

Inputs:

Voltage 24 VDC

Type NPN, PNP or contact closure

LED Indicator Input status

Outputs:

Voltage 24 VDC +/- 10%

Current 0.5 amperes per output with short circuit protection

(consult factory for higher current requirements)

Type Sinking (NPN) & Sourcing (PNP)

LED Indicator Output status

OPERATING DATA

Temperature Range -10˚ to +115˚ F (-23˚ to +46˚ C)

Humidity 95% relative humidity, non-condensing

Moisture Designed to meet NEMA 4 / IP65 requirements

Connectors Single key way 4 pin female 12mm micro and 25 & 15 pin Sub-D connectors

CONFIGURATION DATA

The physical limitation of the discrete I/O section is 6 modules including the manual configuration module.

Connectors per Block

I/O Points per Connector

Total I/O points

The maximum number of modules connected to the discrete I/O side is 6. A fully configured manifold assembly would require 6 Wide Profile Modules with double

capacity per connector (i.e. 16 I/O points per module times 6 modules equals 96 I/O points). If a Manual Configuration Module is used (standard with A-B 1771 RIO

& Profibus-DP), a maximum of five I/O modules may be installed and the maximum number of discrete I/O points is 80.

NARROW HOUSING WIDE HOUSING

44128812

1 2 16 8 1 2 22 16

4 8 16 16 8 16 22 32

Discrete I/O Modules

Discrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides

for more efficient use of system resources when configuring a communication system.

VALVE

VALVE

END PLATES

VALVE SIDE

(maximum of 32 Solenoids)

MODULE

STATUS LED

DISCRETE I/O SIDE

(maximum of 6 Modules)

DISCRETE I/O

CONNECTORS

I/O POINT LED

STATUS INDICATOR(S)

25 PIN SUB-D

w/ LOCAL

AUX POWER

25 PIN SUB-D INPUT

DUAL 15 PIN SUB-D INPUT

4 CONNECTOR I/O MODULE

8 CONNECTOR I/O MODULE

MANUAL

CONFIGURATION

MODULE (MCM)

COMMUNICATIONS

MODULE

VALVE SIDE

SUB-D

SOLENOID LED

STATUS INDICATORS

MANUAL

OVERRIDE

G2-2 Electronics

22 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

*Maximum number of valve stations is determined by the combination of sin-

gle and double Z-Boards types installed in the manifold sub-bases. All G2-2

communication modules support 32 output drivers for valve solenoid coils.

How to Order

1) Assembly Kit Selection

Each valve station must specify valve type and configuration.

E

Electrical / Electronic

Type & Location

C = Communication Module

2005 & 2012 Series

or ISO 15407-2

E = Communication Module

ISO 1, 2 & 3 Series

V = Communication Module

Mark 8, 15 & 55 Series

Valve Series

E = 2005 or ISO 15407-2 18 mm

G = 2012or ISO 15407-2 26 mm

H = Mark 8

J = Mark 15

M = Mark 55 Compact

P = Mark 55 Fullsize

Q = ISO 5599/2 Size 1

R = ISO 5599/2 Size 2

S = ISO 5599/2 Size 3

Number of Valve Stations*

A=1

B=2

C=3

D=4

E=5

F=6

G=7

H=8

AKC 0 0

Options

STD = Standard

DRM = DIN Rail Mounting

MUF = Muffler in End Plates

DWM= DIN Rail with MUF

A06 = End plate with ports on left

end only, mounting plate

only on right end

D10 = A06 w/DIN Rail Mounting

D11 = A06 w/Muffler in End Plates

F05 = A06 w/DIN Rail with MUF

14X = External Pilot

A05 = All Stations Wired as Doubles

(AKV only)

Port Type

L = Push In (2005 or 2012 only)

N = NPTF

G = Metric

End Plate Port Size

2 = 2012

3 = Same (2012, 2005, Mark 8,

ISO 5599/2 Size 1)

4 = Used with Mark 15 or

ISO 5599/2 Size 2

5 = Used with Mark 55 Compact

6 = Used with ISO 5599/2 Size 3

7 = Used with Mark 55 Fullsize

H = 2012 (2005 or 2012)

K = Same (2005 or 2012)

00

I=9

J=10

K=11

L=12

M= 13

N=14

O= 15

P=16

Q= 17

R=18

S=19

T=20

U=21

V=22

W= 23

X=24

Y=25

Z=26

2=27

3=28

4=29

5=30

6=31

7=32

D 3 L STD

3 = 3/8

K = 10mm tube

3 = Port Type G, N, or L

Port 1 = 3/8 Port 3/5 = 1/2

2 = Port Type L Only

Port 1 = 1/4 Port 3/5 = 3/8

H = Port Type L Only

Port 1 = 8mm Port 3/5 = 12mm

K = Port Type L Only

Port 1 = 10mm Port 3/5 = 14mm

2005 2012

G2-2 Electronics

23

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

3.) Discrete I/O Table for I/O In Excess of 99

4) Discrete I/O Station Selection (see pages 23-31).

E02DF

Fieldbus Protocols

AB = Allen Bradley RIO

CN = ControlNet

DL = DeviceLogix

DN = DeviceNet™

EN = Ethernet

IS = Interbus-S

PB = Profibus DP1.5 MBps

PT = Profibus DP12 MBps

Number of

Discrete Inputs (See chart below if in excess of 99)

Number of

Discrete Outputs (See chart below if in excess of 99)

NXG

Options

E02 = Separate power standard

(valve and I/O)

G08 = With Manual Configuration Module

(if not standard) & E02

G10 = 12mm (Micro) Connector for

Communications if Not Standard

G15 = Required for Mark 8, 15, 55 Series

G18 = Valve side Sub-D NPN ouput module

G20 = Without Manual Configuration Module

G22 = Dual 15 Pin Sub-D output module

J03 = G15 plus Manual Configuration Module

valve side

J18 = Dual 25 Pin Sub-D output module

valve side

Voltage

F = 24 VDC

I/O Type

D = Digital

A = Analog

B = Analog and Digital

0816DN

I/O

CODE NUMBER

OF I/0

A0 100

A4

A1

A2

A3

A5

A6

A7

A8

A9

101

102

103

104

105

106

107

108

109

I/O

CODE I/O

CODE I/O

CODE

NUMBER

OF I/0 NUMBER

OF I/0 NUMBER

OF I/0

B0

B1

B2

B3

B4

B5

B6

B7

B8

B9

C0

C1

C2

C3

C4

C5

C6

C7

C8

C9

D0

D1

D2

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

How to Order continued

2) Fieldbus Electronics

Valve model number with plug-in manifold base (see model selection tables for the valve type).

G2-2 Electronics

24 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

When Ordering:

AKC Manifold Assembly Kit with Fieldbus Electronics

2005 and 2012 Series and ISO 15407-2 Series

• Shaded components described by Assembly Kit (AK)

model number designation (see #1, pg. 22), with the

exception of the communication module and number of

I/O stations that are described by Electronic Interface

(NXG) model number

designation. (see #3, pg. 23)

• Each valve manifold station is listed in sequential order

form left to right when facing the port side of the

manifold as indicated.

• Each discrete I/O station is listed in sequential order

from RIGHT to LEFT starting from the communication

module as indicated.

NOTE:

1. Total of 32 solenoid outputs available. Either 32 single

solenoid valves or 16 double solenoid valves or any

combination of singles or doubles, not to exceed 32

solenoid outputs.

2. When ordering a manifold assembly that exceeds

16 solenoids, the model number of the valve station

containing the 17th solenoid MUST use a selection

for the 7th and 8th digits from the model selection table for

the valve type.

3. For manifold assemblies that exceed 16 solenoids, the

assembly MUST be configured so an even number of

solenoids are utilized prior to the station using the ribbon

cable feature. The 16th & 17th solenoid cannot be on the

same valve.

Example Order: (2005)

AKCEP00003NSTD

valve station 1 051BB4Z2MN00061

valve station 2 051BB4Z2MN00061

valve station 3 051BB4Z2MN00061

valve station 4 051BB4Z2MN00061

valve station 5 051BB4Z2MN00061

valve station 6 051BB4Z2MN00061

valve station 7 051BB4Z2MN00061

valve station 8 051BB4Z2MN00061

valve station 9 051BB4R2MN00061

valve station 10 051BB4Z2MN00061

valve station 11 051BB4Z2MN00061

valve station 12 051BB4Z2MN00061

valve station 13 051BB4Z2MN00061

valve station 14 051BB4Z2MN00061

valve station 15 051BB4Z2MN00061

valve station 16 051BB4Z2MN00061

NXGDN6438DFE02

I/O station 1 239-1317

I/O station 2 239-1317

I/O station 3 239-1319

I/O station 4 239-1467

I/O station 5 239-1480

I/O station 6 239-1460

ASSEMBLED

I/O

STATIONS 621FIELDBUS

COMMUNICATION

MODULE

NXG

VALVE

STATIONS 12 32

G2-2 Electronics

25

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

When Ordering:

AKE

ISO 5599/2 Series Manifold Assembly Kit with Fieldbus Electronics

• Shaded components described by assembly Kit (AK)

model number designation (see #1, pg. 22), with the

exception of the communication module and number of

I/O stations that are described by Electronic Interface

(NXG) model number designation. (see #3, pg. 23)

• Each valve manifold station is listed in sequential order

form left to right when facing the port side of the manifold

as indicated.

• Each discrete I/O station is listed in sequential order from

RIGHT to LEFT starting from the communication module

as indicated.

NOTE:

1.Total of 32 solenoid outputs available. Either 32 single

solenoid valves or 16 double solenoid valves or any

combination of singles or doubles, not to exceed 32

solenoid outputs.

2.When ordering a manifold assembly that exceeds 16

solenoids, the model number of the valve station

containing the 17th solenoid MUST use a selection for

the 7th and 8th digits from model selection table for the

valve type.

3.For manifold assemblies that exceed 16 solenoids, the

assembly MUST be configured so an even number of

solenoids are utilized prior to the station using the ribbon

cable feature. The 16th & 17th solenoid cannot be on the

same valve.

Example Order:

AKEQP00003NSTD

valve station 1 I13BB4Z2MN00061

valve station 2 I13BB4Z2MN00061

valve station 3 I13BB4Z2MN00061

valve station 4 I13BB4Z2MN00061

valve station 5 I13BB4Z2MN00061

valve station 6 I13BB4Z2MN00061

valve station 7 I13BB4Z2MN00061

valve station 8 I13BB4Z2MN00061

valve station 9 I13BB4R2MN00061

valve station 10 I13BB4Z2MN00061

valve station 11 I13BB4Z2MN00061

valve station 12 I13BB4Z2MN00061

valve station 13 I13BB4Z2MN00061

valve station 14 I13BB4Z2MN00061

valve station 15 I13BB4Z2MN00061

valve station 16 I13BB4Z2MN00061

NXGDN6438DFE02

I/O station 1 239-1317

I/O station 2 239-1317

I/O station 3 239-1319

I/O station 4 239-1869

I/O station 5 239-1870

I/O station 6 239-1460

ASSEMBLED

424242

I/O

STATIONS

VALVE

STATIONS

216 12 16

FIELDBUS

COMMUNICATION

MODULE

NXG

G2-2 Electronics

26 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

When Ordering:

AKV Manifold Assembly Kit with Fieldbus Electronics

Mark 8, 15 and 55 Series

• Shaded components described by Assembly Kit

(AK) model number designation (see #1, pg. 22),

with the exception of the communication module

and number of I/O stations that are described by

Electronic Interface (NXG) model number

designation. (see #3, pg. 23)

• Each valve manifold station is listed in sequential

order form left to right when facing the port side of

the manifold as indicated.

• Each discrete I/O station is listed in sequential

order from RIGHT to LEFT starting from the com-

munication module as indicated.

NOTE:

1. Total of 32 solenoid outputs available. Either 32

single solenoid valves or 16 double solenoid valves

or any combination of singles or doubles, not to

exceed 32 solenoid outputs.

2. All valves must have a terminal block in the

mounting (19M Option).

3. Valves will be wired based on the number of

solenoids on the valve (1 output for a single

solenoid valve and 2 for double(. If all stations are

to be wired for double solenoid valves, option code

“A05”must be used in the “AK”number.

4. All blank stations will be wired for double solenoid

valves.

5. The NX number must use the “G15”option code for

combination of.

Example Order: (Mark 15)

AKVJF0004NAØ5

valve station 1 153SS415M019M61

valve station 2 153SA415M019M61

valve station 3 152SA400M000061

valve station 4 153RS115J019M00

valve station 5 153SS425M019M61

valve station 6 153SA425M019M61

valve station 7 153SS515M019M61

NXGDN3232DFG15

I/O station 1 239-1994

I/O station 2 239-1317

I/O station 3 239-1871

ASSEMBLED

P

B

CB

A

B

A

B

B

C

A

CB

FIELDBUS

COMMUNICATION

MODULE

NXG

I/O

STATIONS VALVE

STATIONS

216 12 16

Mark 55 Shown

G2-2 Electronics

27

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Fieldbus Communication Module and Manual Configuration Module Assemblies

Communication Module Kit

COMMUNICATION MODULE KIT

DeviceNet with Mini

Comm. Connector (Standard)

DeviceNet with 12mm

Comm. Connector

Allen-Bradley 1771 RIO with Mini

Comm. Connector (Standard)

Allen-Bradley 1771 RIO with 12mm

Comm. Connector

Profibus-DP (1.5 MBps) with 12mm

Comm. Connector

Profibus-DP (12 MBps) with Reverse

Keyway 12mm Comm. Connection

ControlNet

239-1514

239-1827

239-1516

239-1520

239-1518

PART NO.

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

4

2

1

2

1

1

1

1

1

1

1

1

1

1

1

1

Backplane Board Ass’y (AKC, AKE)

(AKV)

Housing (not sold separately)

Screw

Cover Lens

Gasket

Cover

Comm. Board Ass’y - DeviceNet

Comm. Board Ass’y - AB1771-RIO

Comm. Board Ass’y - Profibus-DP

1.5 & 12MBps

Comm. Board Ass’y - DeviceLogix

Comm. Board Ass'y - ControlNet

Comm. Board Ass'y - EtherNet

Screw

5 Pin “Mini”Conn. - DeviceNet & AB 1771-RIO

5 Pin Conn. - Profibus DP 1.5MBps

5 Pin 12mm male - DeviceNet & AB 1771 RIO

5 Pin 12mm reverse key - Profibus DP 12MBPS

4 Pin Conn.

Ground Screw

Driver Board Ass’y

Converter Board Ass’y

Gasket

Ground Screw

Washer 128-162

127-318

113-531

256-671

256-680

127-176

140-809

140-810

140-847

140-847

140-848

127-794

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

1

2

1

1

1

2

2

2

2

1

Housing (not sold separately)

Screw

Cover

Switch Board Assembly

Switch Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

105-418

256-684

256-672

140-828

113-531

127-697

128-188

113-532

Manual Configuration Module (MCM) Kit 239-1384

(For All Protocols)

Interbus-S

256-666

256-716

127-852

122-1075

113-533

105-416

1

256-673

256-678

256-710

256-849

256-789

256-848

239-1519

239-2117

239-1841

1

1

Valve & Output Fuse (10A)

Node Input Fuse (4A)

140-934

140-933

DeviceLogix 239-2087

Ethernet 239-2037

AKC, AKE AKV

Consult

Factory

Consult

Factory

*

*

*

*Not used with AKV kits.

239-1461

239-1837

239-1462

239-1839

239-1463

239-1620

239-2118

239-1842

G2-2 Electronics

28 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

I/O Block Assemblies

Input/Output Module Kit 4/8

4 INPUTS

Sinking (NPN)

Replacement I/O Board for above

Sourcing (PNP)

Replacement I/O Board for above

239-1304

4 OUTPUTS 8 INPUTS 8 OUTPUTS

256-646

239-1305

256-648

239-1306*

256-650

239-1307

256-652

239-1308

256-647

239-1309

256-649

239-1310*

256-651

239-1311

256-653

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

1

2

2

1

1

1

1

1

2

2

1

Housing (not sold separately)

Screw

I/O Cover Assembly 4 I/O Points

I/O Cover Assembly 8 I/O Points

I/O Board Ass’y

I/O Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

205-377

205-378

See Chart Below

256-672

140-828

113-531

127-697

128-188

113-532

Sinking (NPN)

Replacement I/O Board for above

Sourcing (PNP)

Replacement I/O Board for above

8 INPUTS 8 OUTPUTS 16 INPUTS 16 OUTPUTS

239-1312 239-1318*

256-654

239-1313

256-656

239-1314*

256-658

239-1315

256-660

239-1316

256-655

239-1317

256-657

256-659

239-1319

256-661

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

1

2

1

1

1

1

2

1

2

2

1

Housing (not sold separately)

Screw

I/O Cover Assembly 8 I/O Points

I/O Cover Assembly 16 I/O Points

I/O Board Ass’y

I/O Backplane

Support Pin

Gasket

Screw

Lockwasher

Gasket

127-852

205-381

205-382

See Chart Below

256-665

140-828

113-531

127-697

128-188

113-533

Input/Output Module Kit 8/16

1I/O Connector Dust Cover 230-647

1I/O Connector Dust Cover 230-647

*Not to be used for new applications. Replacement units only.

G2-2 Electronics

29

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

6

7

8

9

10

11

12

2

4

1

1

2

1

1

2

2

1

1

1

2

13 2

Screw

Hex Screw

Cover

Gasket

Gasket

Input Module Board Ass’y (Sinking NPN)

Input Module Board Ass’y (Sourcing PNP)

Lockwasher

Screw

Housing (not sold separately)

I/O Backplane Board Ass’y

Gasket

Support Pin

Nameplate

127-852

127-825

105-427

113-532

113-507

256-797

256-799

128-188

127-697

256-672

113-531

140-828

122-1057

25 PIN SUB-D INPUT KITS PART NO.

16 Point Sinking (NPN)

16 Point Sourcing (PNP)

239-1869

239-1871

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

6

7

8

9

10

11

12

13

2

4

1

1

2

1

1

2

2

1

1

1

2

2

Screw

Hex Screw

Cover

Gasket

Gasket

Input Module Board Ass’y (Sinking NPN)

Input Module Board Ass’y (Sourcing PNP)

Lockwasher

Screw

Housing (not sold separately)

I/O Backplane Board Ass’y

Gasket

Support Pin

Nameplate

127-852

127-825

105-426

113-532

113-566

256-796

256-798

128-188

127-697

256-672

113-531

140-828

122-1057

DUAL 15 PIN SUB-D INPUT KITS PART NO.

16 Point Sinking (NPN)

16 Point Sourcing (PNP)

239-1868

239-1870

25 Pin Sub-D Connector Input

Dual 15 Pin Sub-D Connector Input

G2-2 Electronics

30 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

25 Pin Sub-D Connector Output Module w/Aux. Power Connector 239-1460

(22 Outputs)

Dual 25 Pin Sub-D Connector Output Module 239-1994

with Aux. Power Connector

(32 Outputs)

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

4

1

2

1

2

2

1

1

1

1

1

1

1

1

1

1

1

1

Screw

Cover

Gasket

Gasket

Output Board Ass’y

Screw

Washer

Housing (not sold separately)

Jack Screw

Washer

Screw

I/O Backplane Board Ass’y

Gasket

Support Pin

Lockwasher

Screw

Nameplate

Nameplate

127-852

105-425

113-533

113-507

256-722

127-176

128-162

127-825

128-350

127-172

256-665

113-531

140-828

128-188

127-697

122-1058

122-1057

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

2

1

1

1

1

2

1

1

1

1

1

4

4

1

2

2

Screw

Cover Lens

Housing

Ground Screw

Cup Washer

Screw

Jack Screw

Dual Sub-D Output Board

Backplane Board Assembly

Cover

Gasket

Support Pin

Gasket

Gasket

Lens

Cover Lens

127-697

122-1153

125-802

127-176

128-162

127-852

127-825

256-825

256-665

105-448

113-533

140-828

113-507

113-531

122-1180

122-1156

2Replacement Fuse (4A) 140-933

1Replacement Fuse (4A) 140-933

G2-2 Electronics

31

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Valve Side Sub-D Output Modules

Dual 25 Pin Sub-D Output Module 239-1867

•Used without valves only

•Located between communication module and right mounting cover

•Provides 32 output capability 16 outputs per connector.

Single 25 Pin Sub-D Output Module 239-1713

•Used to connect auxiliary valve manifold when

main manifold utilizes 16 solenoids output or less.

•Picks up solenoid outputs 17-32.

Dual 15 Pin Sub-D Output Module 239-2041

•Use with cable on page 42 to connect with standard 25 Pin

Sub-D Manifold with 8 coils or less.

•8 outputs per connector.

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

10

1

4

4

1

1

1

1

2

2

1

Cover, Dual Sub-D

Screw

Ground Screw

Cup Washer

Housing

Jack Screw

Backplane, Dual Sub-D

Connector Board

Gasket, 25 Pin Sub-D

Gasket, Cover

105-445

127-852

127-176

128-162

125-802

127-825

256-794

256-795

113-507

113-533

11

12

1

2

Gasket, Housing

Screw Assembly

113-531

127-396

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

1

1

2

2

1

1

1

2

1

Housing

Cover

Screw

P.C. Board Assembly

Gasket

Jack Screw

Gasket

Screw

Gasket

125-801

105-427

127-852

256-741

113-531

127-825

113-532

127-697

113-507

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

8

9

2

1

1

1

4

2

1

2

1

Screw

Housing

Cover

Jack Screw

Screw

Dual 15 Pin Sub-D Board Assembly

Gasket

Gasket

Gasket

127-697

125-801

105-426

127-825

127-852

256-847

113-532

113-566

113-531

G2-2 Electronics

32 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Left Mounting Cover Assembly

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

1

1

2

2

2

2

2

Gasket

Mounting Cover

Spring (DIN Rail Only)

Clamp (DIN Rail Only)

Screw

Lockwasher

Screw (DIN Rail Only)

113-531

105-403

115-355

125-720

127-697

128-188

127-472

LEFT HAND MOUNTING COVER ASSEMBLY

PART NO.

Without DIN 239-1816

With DIN 239-1815

Right Mounting Cover Assembly

Use Only with Dual 25 Pin Valve Side Output Module

DET.

NO. NO.

REQ’DPART NAME PART NO.

1

2

3

4

5

6

7

1

1

2

2

2

2

1

Gasket

Mounting Cover

Spring (DIN Rail Only)

Clamp (DIN Rail Only)

Screw

Screw (DIN Rail Only)

Adaptor Plate

113-531

105-403

115-355

125-720

127-697

127-472

119-734

RIGHT HAND MOUNTING COVER ASSEMBLY

PART NO.

Without DIN 239-1873

With DIN 239-1872

G2-2 Electronics

33

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Dimensional Drawing G2-2 Fieldbus Communication Assembly

Dimensions

top dimensions = inches

bottom dimensions (in parenthesis) = millimeters

1

1

0

1

2

3

4

5

6

7

+24V NODE/IN

MOD STATUS

NET STATUS

+24V VLV/OUT

FUSE 1

FUSE 2

NetDevice

1

EX

3

OU

P

FU

EX

1

P

FU

OU

A

C

B

E

F

GHJ

M

K

L

CLEARANCE HOLE FOR

1/4 OR 6mm SCREW

8

9

10

0

1

2

11

12

13

14

15

3

4

5

6

7

A B C E F G H J K L M

0.29

(7.4) 4.65

(118.1) 2.98

(75.7) 2.40

(61.0) 1.00

(25.4) 1.00

(25.4) 1.42

(36.1) 2.28

(57.9) 0.46

(11.7) 2.95

(74.9) 3.95

(100.3)

G2-2 Electronics

34 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

4 Pole Mini Power Cables for G2-2 Electronics

MALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - MA0401MAF0000000

2 Meter - MA0402MAF0000000

5 Meter - MA0405MAF0000000

MALE 4 POLE 90°18 AWG EURO COLOR CODE

1 Meter - MB0401MAF0000000

2 Meter - MB0402MAF0000000

5 Meter - MB0405MAF0000000

F/M 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - MC0401MAFMA04000

2 Meter - MC0402MAFMA04000

5 Meter - MC0405MAFMA04000

F 90/M STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - MD0401MAFMA04000

2 Meter - MD0402MAFMA04000

5 Meter - MD0405MAFMA04000

4 POLE “T”

MC0400000MT04000

FACE VIEW FEMALE

14

23

3

4

2

1

FACE VIEW MALE

1 = Black 3 = Brown

2 = Blue 4 = White

TECHNICAL DATA

Molded Body / Insert PUR

Coupling Nut Aluminum

Cable

Voltage Rating 300 V

Amperage

Protection IP 68, NEMA 6P

Operating Temperature

PVC

5.6 A

-40°C to 90°C

Cable O.D. 0.290"

4 Pole Pin-Out

FEMALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - MC0401MAF0000000

2 Meter - MC0402MAF0000000

5 Meter - MC0405MAF0000000

FEMALE 4 POLE 90°18 AWG EURO COLOR CODE

1 Meter - MD0401MAF0000000

2 Meter - MD0402MAF0000000

5 Meter - MD0405MAF0000000

G2-2 Electronics

35

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Field Attachable Connectors 3, 4, and 5 Pole

4 POLE MINI MALE STRAIGHT

PG 9 Cable Gland - MA04F20000000000

PG 13.5 Cable Gland - MA04F30000000000

PG 9 Cable Gland - MA05F20000000000

PG 13.5 Cable Gland - MA05F30000000000

4 POLE MINI FEMALE STRAIGHT

PG 9 Cable Gland - MC04F20000000000

PG 13.5 Cable Gland - MC04F30000000000

5 POLE MINI FEMALE STRAIGHT

PG 9 Cable Gland - MC05F20000000000

PG 13.5 Cable Gland - MC05F30000000000

4 POLE MICRO MALE STRAIGHT

PG 7 Cable Gland - TA04F10000000000

PG 9 Cable Gland - TA04F20000000000

5 POLE MICRO MALE STRAIGHT

PG 7 Cable Gland - TA05F10000000000

PG 9 Cable Gland - TA05F20000000000

4 POLE MICRO MALE 90 DEGREE

PG 7 Cable Gland - TB04F10000000000

PG 9 Cable Gland - TB04F20000000000

5 POLE MICRO MALE 90 DEGREE

PG 7 Cable Gland - TB05F10000000000

PG 9 Cable Gland - TB05F20000000000

FACE VIEW FEMALE

14

23

3

4

2

1

FACE VIEW MALE

FACE VIEW FEMALE

4

5

2

1

3

1

2

3

5

4

FACE VIEW MALE

FACE VIEW FEMALE

21

34

4

1

3

2

FACE VIEW MALE

FACE VIEW FEMALE

21

34

4

1

3

2

55

FACE VIEW MALE

4 Pole Pin-Out

5 Pole Pin-Out

Micro 4 Pole Pin-Out

Micro 5 Pole Pin-Out

5 POLE MINI MALE STRAIGHT

TECHNICAL DATA - Mini

Molded Body / Insert Glass Filled Nylon/Nylon

Coupling Nut Aluminum

Cable Range

Voltage Rating 600 V

Amperage

Protection IP 67, NEMA 6P

Operating Temperature

PG9: 0.157-0.315 PG13.5: 0.394-0.472

4 Pole - 9 A 5 Pole - 9 A

-40°C to 90°C

5 POLE MINI FEMALE STRAIGHT FOR RIO COMMUNICATION

PG 13.5 Cable Gland - MC05M20000000000

G2-2 Electronics

36 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

FACE VIEW FEMALE

21

34

4

1

3

2

FACE VIEW MALE

FACE VIEW FEMALE

21

34

4

1

3

2

55

FACE VIEW MALE

FACE VIEW FEMALE

1

4

3

3

4

1

FACE VIEW MALE

FACE VIEW FEMALE

1

2

3

4

3

4

1

2

FACE VIEW MALE

Field Attachable Connectors 3, 4, and 5 Pole continued

4 POLE MICRO FEMALE STRAIGHT

PG 7 Cable Gland - TC04F10000000000

PG 9 Cable Gland - TC04F20000000000

5 POLE MICRO FEMALE STRAIGHT

PG 7 Cable Gland - TC05F10000000000

PG 9 Cable Gland - TC05F20000000000

4 POLE MICRO FEMALE 90 DEGREE

PG 7 Cable Gland - TD04F10000000000

PG 9 Cable Gland - TD04F20000000000

5 POLE MICRO FEMALE 90 DEGREE

PG 7 Cable Gland - TD05F10000000000

PG 9 Cable Gland - TD05F20000000000

3 POLE PICO MALE STRAIGHT

Cable Dia. 0.138 to 0.197 - PA03F00000000000

4 POLE PICO MALE STRAIGHT

Cable Dia. 0.138 to 0.197 - PA04F00000000000

3 POLE PICO FEMALE STRAIGHT

4 POLE PICO FEMALE STRAIGHT

Cable Dia. 0.138 to 0.197 - PC03F00000000000

Cable Dia. 0.138 to 0.197 - PC04F00000000000

TECHNICAL DATA - Micro 12 mm / Pico 8 mm

12 mm Molded Body Nylon

8 mm Molded Body TPU

Insert

Coupling Nut 12 mm Brass, Nickel Plated, 8 m CuZn,

brass, nickeled

Cable Range

Pico 8 mm: 0.138 - 0.197

Voltage Rating

Nylon

PG7: 0.119 - 0.255 PG9: 0.157 - 0.315

Amperage

Protection

Operating Temp -25°C to 85°C

4.0 A

12 mm: 250 V 8 mm: 60 VAC/75 VDC

IP 67, NEMA 6 (12 mm only)

G2-2 Electronics

37

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

MALE 12MM REVERSE KEY SINGLE ENDED

1 Meter - RA0501MHP0000000

2 Meter - RA0502MHP0000000

5 Meter - RA0505MHP0000000

FEMALE 12MM REVERSE KEY SINGLE ENDED

1 Meter - RC0501MHP0000000

2 Meter - RC0502MHP0000000

5 Meter - RC0505MHP0000000

FACE VIEW FEMALE

21

34

4

1

3

2

55

1 = N/C 2 = Green

3 = N/C 3 = Red

5 = Shield

FACE VIEW MALE

Profibus Cables and Accessories (Reverse Key)

F/M 12MM REVERSE KEY DOUBLE ENDED

1 Meter - RC0501MHPRA05000

2 Meter - RC0502MHPRA05000

5 Meter - RC0505MHPRA05000

FIELD INSTALLABLE CONNECTORS

Male - RA05F200P0000000

Female - RC05F200P0000000

MALE

FEMALE

TERMINATING RESISTORS

Male - RA050000P0000000

TECHNICAL DATA

Molded Body / Insert Cable=PUR, Field Attachable=PA

Coupling Nut

Cable

Voltage Rating

Amperage

Protection

Operating Temperature

Nickel Plated

PUR

Cable=250 V, Field Attachable=30 VAC/36 VDC

Field Attachable=4.0 A

Cable=IP67/68/NEMA 6P, Field Attachable=IP67

-40°C to 80°C Static, -5°to 80°C Moving

BUS “T”

RA050000PRT05000

G2-2 Electronics

38 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

4 Pole Micro Power Cables for G2-1 Electronics

BA

FACE VIEW FEMALE

21

34

4

1

3

2

FACE VIEW MALE

1 = Brown 3 = Blue

2 = White 4 = Black

FEMALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - TC0401MAE0000000

2 Meter - TC0402MAE0000000

5 Meter - TC0405MAE0000000

FEMALE 4 POLE 90°18 AWG EURO COLOR CODE

1 Meter - TD0401MAE0000000

2 Meter - TD0402MAE0000000

5 Meter - TD0405MAE0000000

MALE 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - TA0401MAE0000000

2 Meter - TA0402MAE0000000

5 Meter - TA0405MAE0000000

MALE 4 POLE 90°18 AWG EURO COLOR CODE

1 Meter - TB0401MAE0000000

2 Meter - TB0402MAE0000000

5 Meter - TB0405MAE0000000

F/M 4 POLE STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - TC0401MAETA04000

2 Meter - TC0402MAETA04000

5 Meter - TC0405MAETA04000

F 90/M STRAIGHT 18 AWG EURO COLOR CODE

1 Meter - TD0401MAETA04000

2 Meter - TD0402MAETA04000

5 Meter - TD0405MAETA04000

4/5 POLE “T”(POWER)

TC0500000TT05000

Pin-Out

TECHNICAL DATA

Molded Body / Insert PUR

Coupling Nut “T”- Aluminum

Cable

Voltage Rating 250 V

Amperage

Protection IP 68, NEMA 6P

Operating Temperature

PUR

4.0 A

-40°C to 90°C

Cable O.D. 0.190"

Cables - Brass, Nickel Plated

G2-2 Electronics

39

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

FEMALE MINI THICK CABLE

3 Foot - MC0503FFD0000000

6 Foot - MC0506FFD0000000

12 Foot - MC0512FFD0000000

MALE MINI THICK CABLE

3 Foot - MA0503FFD0000000

6 Foot - MA0506FFD0000000

12 Foot - MA0512FFD0000000

FACE VIEW FEMALE

4

5

2

1

3

1

2

3

5

4

FACE VIEW MALE

1 = Shield 2 = Red

3 = Black 4 = White

5 = Blue

DeviceNet Trunk Cables, Drop Cables and Accessories

FEMALE TO MALE MINI THICK CABLE EXTENSION

3 Foot - MC0503FFDMA05000

6 Foot - MC0506FFDMA05000

12 Foot - MC0512FFDMA05000

FEMALE MINI THIN CABLE

3 Foot - MC0503FGD0000000

6 Foot - MC0506FGD0000000

12 Foot - MC0512FGD0000000

MALE MINI THIN CABLE

3 Foot - MA0503FGD0000000

6 Foot - MA0506FGD0000000

12 Foot - MA0512FGD0000000

FEMALE TO MALE MINI THIN CABLE EXTENSION

3 Foot - MC0503FGDMA05000

12 Foot - MC0512FGDMA05000

6 Foot - MC0506FGDMA05000

MALE MINI/FEMALE MICRO DROP THIN CABLE EXT.

3 Foot - MA0503FGDTC05000

6 Foot - MA0506FGDTC05000

10 Foot - MA0512FGDTC05000

FEMALE MICRO THIN CABLE

3 Foot - TC0503FGD0000000

6 Foot - TC0506FGD0000000

12 Foot - TC0512FGD0000000

Mini

G2-2 Electronics

40 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

MICRO FEMALE

MICRO MALE

BA

FACE VIEW FEMALE

21

34

4

1

3

2

55

FACE VIEW MALE

1 = Shield 2 = Red

3 = Black 4 = White

5 = Blue

DeviceNet Trunk Cables, Drop Cables and Accessories continued

MALE MICRO THIN CABLE

3 Foot - MC0503FFD0000000

6 Foot - MC0506FFD0000000

12 Foot - MC0512FFD0000000

FEMALE/MALE MICRO THIN CABLE EXTENSION

3 Foot - MA0503FFD0000000

6 Foot - MA0506FFD0000000

12 Foot - MA0512FFD0000000

DEVICENET T’S

3 Way Mini “T”- MC0500000MT05000

3 Way Mini - Micro “T”- TC0500000MT05000

3 Way Micro “T”- TC0500000TT05000

3 WAY MINI “T”

3 WAY MINI / MICRO “T”

3 WAY MICRO “T”

MINI FEMALE

MINI MALE

TERMINATING RESISTORS

Micro Female - TC05000000000000

Micro Male - TA05000000000000

FEMALE MINI FIELD ATTACHABLE

PG 9 Cable Gland - MC05F200D0000000

PG 13.5 Cable Gland - MC05F300D0000000

Mini Female - MC05000000000000

Mini Male - MA05000000000000

MALE MINI FIELD ATTACHABLE

PG 9 Cable Gland - MA05F200D0000000

PG 13.5 Cable Gland - MA05F300D0000000

Micro

NOTE: Color coded for DeviceNet.

G2-2 Electronics

41

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

DeviceNet Trunk Cables, Drop Cables and Accessories continued

12 and 26 Pole Cables and Connectors

12 POLE ROUND FEMALE CABLE 20 AWG - UNSHIELDED

Connector with Crimp Contacts - 230-879

Connector with Solder Cups - 230-960

2 Meter - CC1202MB00000000

5 Meter - CC1205MB00000000

10 Meter - CC1210MB00000000

26 POLE ROUND FEMALE CABLE 20 AWG - UNSHIELDED

Connector with Crimp Contacts - 230-742

Connector with Solder Cups - 230-1070

2 Meter - CC2602MB00000000

10 Meter - CC2610MB00000000

5 Meter - CC2605MB00000000

Pin-Out

TECHNICAL DATA

Connector Body Nickel Plated, Copper Alloy

Insert Thermoplastic

Cable

Voltage Rating 300 V

Amperage

Protection IP 67

Operating Temperature

PVC

4.0 A / Conductor

-40°C to 70°C

Cable O.D. Thick - 0.475" Thin - 0.275"

TECHNICAL DATA

Molded Body / Insert PUR

Coupling Nut Mini - Aluminum

Cable

Voltage Rating Mini - 300 V Micro - 150 V

Amperage

Protection IP 68, NEMA 6P

Operating Temperature

PVC

Thick - 8.0 A Thin - 2.4 A

-20°C to 90°C

Cable O.D. Thick - 0.475" Thin - 0.275"

Micro - Nickel Plated Brass

NOTE: Cable does not have color

identification; each conductor is

numbered the length of the cable.

G2-2 Electronics

42 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Sub-D Cables

25 PIN SUB-D MALE CABLE 22 AWG - UNSHIELDED

2 Meter - SA2502MCX0000000

5 Meter - SA2505MCX0000000

10 Meter - SA2510MCX0000000

25 PIN SUB-D FEMALE CABLE 22 AWG - UNSHIELDED

2 Meter - SC2502MCX0000000

10 Meter - SC2510MCX0000000

5 Meter - SC2505MCX0000000

25 PIN SUB-D MALE/FEMALE CABLE 22 AWG - UNSHIELDED

2 Meter - SA2502MCXSC25000

5 Meter - SA2505MCXSC25000

10 Meter - SA2510MCXSC25000

25 PIN SUB-D MALE CABLE 24 AWG - SHIELDED

2 Meter - SA2502MDX0000000

5 Meter - SA2505MDX0000000

10 Meter - SA2510MDX0000000

15 PIN SUB-D MALE CABLE 24 AWG - SHIELDED

2 Meter - SA1502MDX0000000

10 Meter - SA1510MDX0000000

5 Meter - SA1505MDX0000000

37 PIN SUB-D FEMALE CABLE 22 AWG - UNSHIELDED

2 Meter - SC3702MCX0000000

10 Meter - SC3710MCX0000000

5 Meter - SC3705MCX0000000

15 PIN MALE/25 PIN FEMALE SUB-D CABLE

22 AWG - UNSHIELDED

2 Meter - SA1502MCXSC25000

5 Meter - SA1505MCXSC25000

10 Meter - SA1510MCXSC25000

G2-2 Electronics

43

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Sub-D Cables continued

22

1

18

16

23

1514

5

4

17 20

7

6

19

9

8

21 24

10 11

23

13

12

25

1

13

11

23

109

5

4

12 15

7

6

14

8

23

1234

20 21 22

17

35

16

34

57

69

810 11 13

12 14

24 25 26 27 28 29 30 31 32 33

15 18 19

36 37

22

1

18

16

23

1514

5

4

17 20

7

6

19

9

8

21 24

10 11

23

13

12

25

1

13

11

23

109

5

4

12 15

7

6

14

8

CONNECTOR (CABLE)

PIN 1

PIN 2

PIN 3

PIN 5

PIN 4

CONDUCTOR

PIN 6

PIN 7

PIN 8

PIN 9

PIN 10

PIN 11

PIN 12

PIN 13

PIN 14

PIN 15

PIN 16

PIN 17

PIN 18

PIN 19

PIN 20

PIN 21

PIN 22

PIN 23

PIN 24

PIN 25

Black

White

Red

Green

Orange

Blue

White/Black

Red/Black

Green/Black

Orange/Black

Blue/Black

Black/White

Red/White

Green/White

Blue/White

Black/Red

White/Red

Orange/Red

Blue/Red

Red/Green

Orange/Green

Black/White/Red or Brown/White

White/Black/Red or Yellow/Black

Red/Black/White or Violet/White

Green/Black/White or Gray/Black

TECHNICAL DATA

Connector Body PVC

Cable PVC

Cable O.D.

Voltage Rating 300 V

Amperage

Protection NEMA 12

Operating Temperature

37 Conductor, 22 AWG - N/A

37 Conductor, 22 AWG - 2.0 A/Conductor

Max 80°C

15 Conductor, 24 AWG - 0.256"

25 Conductor, 22 AWG - 0.394"

25 Conductor, 24 AWG - 0.335"

25 Conductor, 22 AWG - 2.0 A/Conductor

25 Conductor, 24 AWG - 2.0 A/Conductor

15 Conductor, 24 AWG - 2.0 A/Conductor

25 Pin-Out

15 Pin-Out

37 Pin-Out

15 to 25 Pin-Out

Pin 26

Pin 27

Pin 28

Pin 29

Pin 30

Pin 31

Pin 32

Pin 33

Pin 34

Pin 35

Pin 36

Pin 37

Not Used

Not Used

Not Used

Orange/Black/White or Yellow

Blue/Black/White or Violet

Black/Red/Green or Gray

White/Red/Green or Pink

Red/Black/Green or Light Green

Green/Black/Orange or Orange/ White

Orange/Black/Green or Pink/Black

Blue/White/Orange or Pink/Green

Black/White/Orange or Pink/Red

White/Red/Orange or Pink/Violet

Orange/ White/Blue or Light Blue

White/Red/Blue or Light Brown

Black/White/Green

White/Black/Green

Red/White/Green

G2-2 Electronics

44 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

A B

AB

B

A

I/O Cables, Splitters and Accessories

FEMALE

1

34

4

1

3

2

MALE

1 = BROWN

2 = N/A

3 = BLUE

4 = BLACK

Blank

1 = BROWN

4 = BLACK

3 = BLUE

2 = N/A

CABLE “A”

CABLE “B”

4

1

3

2

FEMALE

1

4

3

MALE

1 = BROWN

2 = N/A

3 = BLUE

4 = BLACK

1 = BROWN

4 = BLACK

3 = BLUE

2 = N/A

CABLE "A"

CABLE "B"

4

FACE VIEW FEMALE

4

FACE VIEW MALE

MALE CONNECTOR

12

3

4

3

1

23 1

WIRING SCHEMATIC

1

A (FEMALE)

2

4

3

1

B (FEMALE)

4

3

2

FACE VIEW FEMALE

21

34

4

1

3

2

FACE VIEW MALE

1 = Brown 3 = Blue

2 = White 4 = Black

MICRO DC SPLITTER 2 STRAIGHT MICRO FEMALE CONNECTORS

1 Meter - TA0401MC0JC05000

2 Meter - TA0402MC0JC05000

MICRO DC SPLITTER 2 STRAIGHT PICO FEMALE CONNECTORS

1 Meter - TA0401MI0KC03000

2 Meter - TA0402MI0KC03000

MICRO DC “Y”WITH MALE CABLE

0.3 Meter - TA0401FJ0JC04000

MICRO FEMALE 4 POLE STRAIGHT 22 AWG EURO COLOR CODE

2 Meter - TC0402MCE0000000

5 Meter - TC0405MCE0000000

MICRO FEMALE 4 POLE 90 DEGREE 22 AWG EURO COLOR CODE

2 Meter - TD0402MCE0000000

5 Meter - TD0405MCE0000000

MICRO F/M 4 POLE STRAIGHT 22 AWG EURO COLOR CODE

2 Meter - TC0402MC0TA04000

5 Meter - TC0405MC0TA04000

MICRO F 90°/M STRAIGHT 22 AWG EURO COLOR CODE

1 Meter - TD0401MC0TA04000

2 Meter - TD0402MC0TA04000

MICRO MALE 4 POLE STRAIGHT 22 AWG EURO COLOR CODE

2 Meter - TA0402MCE0000000

5 Meter - TA0405MCE0000000

1 Meter - TC0401MC0TA04000

5 Meter - TD0405MC0TA04000

G2-2 Electronics

45

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

I/O Cables, Splitters and Accessories continued

FACE VIEW FEMALE

1

4

3

3

4

1

FACE VIEW MALE

1 = Brown 3 = Blue

4 = Black

FACE VIEW FEMALE

1

4

3

3 = Blue

PICO FEMALE 3 POLE STRAIGHT 26 AWG EURO COLOR CODE

2 Meter - PC0302MEE0000000

5 Meter - PC0305MEE0000000

PICO FEMALE 3 POLE 90°26 AWG EURO COLOR CODE

2 Meter - PD0302MEE0000000

5 Meter - PD0305MEE0000000

MICRO MALE/PICO FEMALE 3 POLE 26 AWG EURO COLOR CODE

2 Meter - TA0302ME0PC03000

5 Meter - TA0305ME0PC03000

PICO MALE 3 POLE STRAIGHT 26 AWG EURO COLOR CODE

2 Meter - PA0302MEE0000000

5 Meter - PA0305MEE0000000

4

FACE VIEW MALE

12

3

G2-2 Electronics

46 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Input Distribution Boxes

25 PIN SUB-D CONTR. SINGLE POINT - INPUTS

2 Meters - DB81TLNR02M25S00

5 Meters - DB81TLNR05M25S00

8 Port Distribution Box - 5 Pole 3 Wire/LED - NPN (Sinking)

10 Meters - DB81TLNR10M25S00

8 Port Distribution Box - 5 Pole 3 Wire/LED - PNP (Sourcing)

2 Meters - DB81TLPR02M25S00

5 Meters - DB81TLPR05M25S00

10 Meters - DB81TLPR10M25S00

15 PIN SUB-D CONTR. SINGLE POINT - INPUTS

2 Meters - DB81TLNR02M15S00

5 Meters - DB81TLNR05M15S00

8 Port Distribution Box - 5 Pole 3 Wire/LED - NPN (Sinking)

10 Meters - DB81TLNR10M15S00

8 Port Distribution Box - 5 Pole 3 Wire/LED - PNP (Sourcing)

2 Meters - DB81TLPR02M15S00

5 Meters - DB81TLPR05M15S00

10 Meters - DB81TLPR10M15S00

25 PIN SUB-D CONTR. DUAL POINT - INPUTS

2 Meters - DB82TLNR02M25S00

5 Meters - DB82TLNR05M25S00

8 Port Distribution Box - 5 Pole 4 Wire/LED - NPN (Sinking)

10 Meters - DB82TLNR10M25S00

8 Port Distribution Box - 5 Pole 4 Wire/LED - PNP (Sourcing)

2 Meters - DB82TLPR02M25S00

5 Meters - DB82TLPR05M25S00

10 Meters - DB82TLPR10M25S00

G2-2 Electronics

47

Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com.

Outputs Distribution Boxes and I/O D-Boxes without Cable

25 PIN SUB-D CONTR. SINGLE POINT - OUTPUTS

2 Meters - DB81TLJP02M25S00

5 Meters - DB81TLJP05M25S00

8 Port Distribution Box - 5 Pole 3 Wire/NO LED - PNP (Sourcing)

10 Meters - DB81TLJP10M25S00

8 Port Distribution Box - 5 Pole 4 Wire/NO LED - PNP (Sourcing)

2 Meters - DB82TLJP02M25S00

5 Meters - DB82TLJP05M25S00

10 Meters - DB82TLJP10M25S00

D-BOXES WITHOUT CABLE - UNIVERSAL

8 Port Block - 5 Pole w/ LED’s - NPN

DB82TLN000000000

8 Port Block - 5 Pole w/ LED’s - PNP

8 Port Block - 5 Pole without LED’s - Universal

DB82T0U000000000

DB82TLP000000000

TECHNICAL DATA

Molded

Body/Housing Pocan PBT

Threaded Sleeve CuZn, Nickel Plated

Voltage Rating 10 - 30 VDC

Amperage

Protection IP 68, NEMA 6P

Operating

Temperature

2 A per Signal

-20°C to 90°C

25 PIN SUB-D CONTR. DUAL POINT - OUTPUTS

2.36

(59.9)

1.54

(39.1)

0.18

(4.6) 2.87

(72.9)

5.98

(151.9)

4.21

(106.9)

Dimensions

top dimensions = inches

bottom dimensions (in parenthesis) = millimeters

World Headquarters

Numatics Incorporated

Phone: 248-887-4111

Fax: 248-887-9190

Numatics – Air Preparation

Phone: 810-667-3900

Fax: 810-667-3902

Numatics – Valves

Phone: 248-887-4111

Fax: 248-887-9190

Numatics – Miniature Valves

Phone: 248-960-1400

Fax: 248-960-2160

Numatics – Cylinders

Phone: 615-771-1200

Fax: 615-771-1201

Numatics – Rodless Cylinders

Phone: 519-452-1777

Fax: 519-452-3995

Numatics – Automation

Phone: 440-934-3200

Fax: 440-934-2288

CANADA

Ontario

Numatics, Ltd.

Phone: 519-452-1777

Fax: 519-452-3995

Quebec

Numatics, Ltd.

Phone: 514-332-6444

Fax: 514-332-9273

British Columbia

Numatics, Ltd.

Phone: 604-574-0401

Fax: 604-574-3713

EUROPE

Germany –

European Headquarters

Numatics GmbH

Phone: 011-49-22 41-31 60-0

Fax: 011-49-22 41-31 60 40

Hungary

Numatics Kft.

Phone: 011-36-13 82 21 35

Fax: 011-36-12 04 39 47

England

Numatics Limited

Phone: 011-44-1525-37 07 35

Fax: 011-44-1525-38 25 67

France

Numatics s.a.r.l.

Phone: 011-33-1 41 21 48 88

Fax: 011-33-1 41 21 48 89

Italy

Numatics srl

Phone: 011-39-030-373 19 99

Fax: 011-39-030-373 19 81

Netherlands

Numatics B.V.

Phone: 011-31-418-65 29 50

Fax: 011-31-418-65 29 43

Spain

Numatics Spain S.L.

Phone: 011-34-93-221 21 96

Fax: 011-34-93-221 35 14

AFRICA

South Africa

Numatics SA (Pty) Ltd.

Phone: 011-27-11-8 65 44 52

Fax: 011-27-11-8 65 42 90

LATIN & SOUTH AMERICA

Mexico

Numatics de Mexico S.A. de C.V.

Phone: 011-52-222-284 6176

Fax: 011-52-222-284 6179

Brazil

Valvair Comercial Ltda.

Phone: 011-55-12-351 2874

Fax: 011-55-12-351 1958

ASIA & PACIFIC

Australia

Numatics Australia Pty. Ltd.

Phone: 011-61-3-95 63 86 00

Fax: 011-61-3-95 63 85 11

Taiwan – Asian Headquarters

Numatics Co, Ltd. Asia

Phone: 011-886-2-29 15 16 05

Fax: 011-886-2-29 14 18 97

For a comprehensive listing of all Numatics production and distribution facilities worldwide, visit www.numatics.com

PDF-ELECT-REV9/04