Foerster Technik MULTIREADER MultiReader User Manual OBJ BUCH 300 003

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Document ID	1855750
Application ID	NrMrRCUaCxXni963uCDetw==
Document Description	user manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	82.67kB (1033366 bits)
Date Submitted	2012-12-10 00:00:00
Date Available	2012-12-11 00:00:00
Creation Date	2011-09-26 10:55:32
Producing Software	Acrobat Distiller 9.0.0 (Windows)
Document Lastmod	2011-09-26 14:00:58
Document Title	OBJ_BUCH-300-003.book
Document Creator	FrameMaker 9.0
Document Author:	birgit Nadstaweck

September 26, 2011
(DE-September 26, 2011)
Mounting Instructions
Multi-Identification
S22.1e
2
Table of content
Table of content
1.1
1.2
1.3
1.4
2.1
2.2
2.3
2.4
2.5
2.6
2.7
3.1
3.2
3.3
3.4
4.1
4.2
4.3
4.4
5.1
6.1
7.1
7.2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact details of the manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.1
Necessary qualifications of the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.2
Necessary qualifications of the service technician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended use of the multi-identification unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Indication of hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety signs on the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Obligations of the owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Obligations of the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Structural alterations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Multi-identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1
Mounting bracket (with front plate mounting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12
13
13
Putting the unit into service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Notes on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Squelch values and identification ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the multi-identification unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1
On front plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2
On the left or right in the Flex100 partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the multi-identification unit to the main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
16
17
19
20
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Checking the feeding boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Maintenance intervals and activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1.1
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4
Introduction
Introduction
These mounting instructions put you in the position to operate
the multi-identification unit safely as intended.
> Please read the mounting instructions carefully before putting
the multi-identification unit into service.
> Keep the mounting instructions ready and available at all
times and pass it on to the next user.
> Observe all warnings and safety instructions in these mounting instructions at all times.
1.1
Copyright
The copyright for these mounting instructions is reserved by
Förster-Technik.
1.2
Disposal
All components, liquids and solids must be disposed of in compliance with the official local regulations for waste prevention and
appropriate waste recycling or disposal which apply in your
country. Also observe the corresponding safety data sheets.
1.3
Transport
The multi-identification unit is delivered in a box with the dimensions 45 x 30 x 10 cm.
> Check the product for visible signs of damage upon delivery
and report them immediately to the carrier.
1.4
Contact details of the manufacturer
Please get in touch with us if you have any questions on our
products or require technical support!
Please note down the item number and the serial number stated
on the device to have it ready and available whenever you make
a call.
6
Introduction
Item no.:
Serial no.:
Our contact details:
Förster-Technik GmbH
Gerwigstr. 25
D-78234 Engen, Germany
Phone: +49 / (0)7733 / 9406 - 0
Fax: +49 / (0)7733 / 9406 - 99
info@foerster-technik.de
www.foerster-technik.de
For your safety
2.1
2.1.1
For your safety
Target group
Necessary qualifications of the owner
The owner must be a trained farmer or have good practical experience in farming. He must be familiar with the relevant accident
prevention regulations and generally accepted safety regulations.
2.1.2
Necessary qualifications of the service technician
Only trained service technicians are authorised to install the
multi-identification unit, put it into service and subject it to maintenance and repairs.
Service technicians are electricians with appropriate qualifications, i.e. they are able to assess the work assigned to them and
detect potential risks on the basis of their technical training as
well as their knowledge of the relevant standards. This also
includes knowledge of relevant accident prevention regulations,
generally accepted safety regulations, EU guidelines and country-specific standards and provisions.
2.2
Intended use of the multi-identification unit
Only use the multi-identification unit as an electronic transmitter
and receiver unit for RFID for Vario (+) and Compact (+) automatic calf feeders.
2.3
Indication of hazards
Hazards are indicated by a key word and a corresponding sign,
depending on the severity and probability:
Danger!
For an imminent danger, resulting in serious injuries or
death.
8
For your safety
Warning!
For a potentially dangerous situation which may cause serious injuries or even death.
Caution!
For a potentially dangerous situation which may cause minor injuries or material damage.
Attention For a potentially harmful situation in which the product or an
item can become damaged within its environment.
Note
For application notes and other useful information.
However, it is just as important to observe any other notes and
information which are not highlighted to avoid failures which, in
turn, may cause direct or indirect injuries or material damage.
2.4
Safety signs on the machine
The safety signs on the machine are an important part of the
safety concept and help prevent accidents.
They indicate danger areas at the machine and warn against
residual risks.
Keep all safety signs completely in legible condition and renew
them if they become unreadable.
Do not spray-wash!
Water (liquids) can damage electrical components.
• Do not spray the multi-identification unit. Do not use any
high-pressure cleaners or similar equipment either.
• To clean the multi-identification unit, wipe it only with a
damp cloth.
For your safety
2.5
Obligations of the owner
The owner is obliged to:
•
Rule out misuse by children,
•
Carefully read and understand these mounting instructions
before putting the multi-identification unit into service,
•
Only allow operating personnel to work with/on the multi-identification unit who:
•
Are familiar with the basic operational safety and accident prevention regulations,
•
Have been given instructions on work with/on the multiidentification unit,
•
Have read and understood these mounting instructions,
•
Operate the multi-identification unit only as intended,
•
Do not change the design or functions of the multi-identification unit,
•
Operate the multi-identification unit only in perfect functional
condition,
•
Subject the multi-identification unit to regular visual inspection
for possible damage and have it rectified by a service technician if necessary,
•
Make sure the multi-identification unit's connection point is
easy to access at all times,
•
Make sure the multi-identification unit is mounted at the point
intended,
•
Protect the multi-identification unit and the corresponding cable from exposure to sunlight.
2.6
Obligations of the operator
Before beginning work, the operator is obliged to:
10
For your safety
•
Observe the basic operational safety and accident prevention
regulations,
•
Read and understand these mounting instructions,
•
Observe all the safety information and instructions included in
these mounting instructions.
The compulsory accident prevention regulations which apply at
the operation site in the country of use and the technical rules for
safety-related and specialist work must also be observed by all
means.
2.7
Structural alterations
The multi-identification unit must not be subjected to any unauthorised alterations at any time.
Only original spare parts, wear parts and accessories may be
used, since any warranty claims will otherwise expire.
Technical data
3.1
Technical data
Multi-identification
Height:
430 mm
Width:
300 mm
Depth:
100 mm
11
12
3.2
Technical data
Accessories
3.2.1
Mounting bracket (with front plate mounting)
3.2.1.1 Scope of delivery of the mounting bracket
1 Upper mounting bracket
3 Washers (6x)
2 Lower mounting bracket
4 Fillister head screws (6x)
Technical data
3.3
FCC
This equipment complies with Part 15 of the FCC rules. Any
changes or modifications not expressly approved by the Manufacturer could void the user's authority to operate the equipment.
This device complies with Part 15 of the FCC rules subject to the
following two conditions:
1. This device may not cause harmful interference.
2. This device must accept all interference received, including
interference that may cause undesired operation.
Note
This equipment has been tested and found to comply with
the limits for a Class A digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
3.4
IC
This device complies with Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two conditions:
(1) this device may not cause interference, and (2) this device
must accept any interference, including interference that may
cause undesired operation of the device.
This device complies with Health Canada's Safety Code 6 / IC
RSS-210. The installer of this device should ensure that RF radiation is not emitted in excess of the Health Canada's requirement.
13
14
Technical data
Cet appareil est conforme avec Industrie Canada RSS standard
exempts de licence (s). Son utilisation est soumise à Les deux
conditions suivantes: (1) cet appareil ne peut pas provoquer
d'interférences et (2) cet appareil doit accepter Toute interférence, y compris les interferences qui peuvent causer un mauvais fonctionnement du dispositif.
Cet appareil est conforme avec Santé Canada Code de sécurité
6 / IC RSS-210. Le programme d'installation de cet appareil doit
s'assurer que les rayonnements RF n'est pas émis au-delà de
l'exigence de Santé Canada.
Putting the unit into service
4.1
Putting the unit into service
Notes on installation
> Keep the distance between the antenna and the transmitter
as small as possible.
> Only the animal to be identified in the box is permitted to be
within the range of the antenna.
> Check the range of the antennas using the antenna test (see
5 Diagnosis, page 21).
> If an animal entitled to feed is outside the feeding box, but
within in the range of the antenna, a portion might be prepared that the animal will not receive. If necessary, block the
area next to the feeding box.
If two animals are identified simultaneously by one antenna, animal identification is interrupted for both animals.
> The distance between two antennas should be approx.
100 cm to avoid any range overlapping. In the event of double
or external identification, the antennas will need to be shielded using earthed metal plates.
4.2
Squelch values and identification ranges
The approx. range of the antennas is 15 - 25 cm.
The antenna version is decisive for the identification range. With
Nedap micro-identification, you can set the range via the squelch
value.
The squelch values and the identification ranges for the various
identification systems are listed in the following table. These
squelch values are based on experience and are set at the factory.
15
16
Putting the unit into service
System
Collar
(X responder system)
Earmark in the collar
Earmark
Squelch (default values)
Identification range
20 - 25 cm
15 - 18 cm
15 - 18 cm
(Nedap system)
Earmark in the collar earmark
(Tiris system)
4.3
Installing the multi-identification unit
The multi-identification unit can be fastened at three different
positions to the Flex100 partition:
•
Front plate
•
Left side
•
Right side
Note
If mounted at the side, the height of the identification unit
can be adapted to the position of the transponder.
Note
If X-Responders are used, it is recommended to mount the
multi-identification unit with the bracket (optional) on the
front plate.
Putting the unit into service
4.3.1
On front plate
4.3.1.1 Without bracket
Proceed as follows for the installation:
1. Place the antenna box on the front plate, in the centre. Please
make sure that:
•
The flat side faces upwards,
•
The upper edge of the antenna box is flush with the lower edge of the recess on the front plate.
2. Fasten the antenna box to the front plate using the screws enclosed (see figure).
3. Drill a hole into the front plate directly beneath the antenna
box and feed the antenna cable through it.
Attention Make sure the antenna cable is installed outside the animal
area to prevent it from being damaged.
17
18
Putting the unit into service
4.3.1.2 With bracket (optional)
1. Fasten the bracket from the rear to the antenna box using the
screws and washers enclosed to the scope of delivery of the
bracket.
2. Screw the antenna box to the antenna cover using the remaining screws and washers.
3. Place the antenna box on the front plate, in the centre. Please
make sure that:
•
The flat side faces upwards,
•
The upper edge of the antenna box is flush with the lower edge of the recess on the front plate.
4. Fasten the antenna box to the front plate using the screws enclosed (the drill holes are already pre-drilled on the bracket).
5. Drill a hole into the front plate directly beneath the antenna
box and feed the antenna cable through it.
Attention Make sure the antenna cable is installed outside the animal
area to prevent it from being damaged.
Putting the unit into service
4.3.2
On the left or right in the Flex100 partition
Proceed as follows for the installation:
1. Before attaching the antenna, drill the opening for the cable at
the position displayed below.
2. Fasten the antenna box to the side part of the feeding box using the screws enclosed so that the flat side faces the rear
(see figure).
3. Feed the antenna cable through the cable opening that you
drilled before.
Attention Make sure the antenna cable is installed outside the animal
area to prevent it from being damaged.
19
20
4.4
Putting the unit into service
Connecting the multi-identification unit to the main board
1 Cable of the hand-held terminal
3 Antenna cable of feeding station 2
2 Antenna cable of feeding station 1
4 Cable clamps
Danger due to live electrical components!
Live electrical components.
Danger of death by electric shock!
• Always disconnect the mains plug before starting any
work on the control box of the automatic feeder.
1. Remove the housing cover from the control box.
2. There are two more cable sleeves under the cable sleeve for
the hand terminal cable. Push the antenna cables through
them into the control box.
3. Connect the cables of the multi-identification unit / antenna to
the main board in accordance with the wiring diagram.
4. Fasten the wiring looms to the cable brides.
Attention To ensure earthing, you must also connect a shield of
approx. 1 cm (if available). Make sure that the shield lies on
the sheath and not on the cable insulation.
5. Connect the control box.
Diagnosis
21
Diagnosis
The Diagnosis menu of the automatic feeder is for checking the
multi-identification unit and its functions. It facilitates trouble-
Diagnosis
Valves
Motors
shooting if there is a technical problem with the multi-identification unit. The menus relevant for the multi-identification unit are
available via the following menu path:
Heating
Sensors
 Stations
Control
> Diagnosis >Boxes
5.1
Version
Checking the feeding boxes
You can check whether the identification of the feeding box
Station
works here.
 Feed
Concentrate
1.
> Diagnosis > Stations > Feed > Feeding station 1...
2. To check the identification (antenna test), hold the transmitter
near the antenna. The transmitter number is displayed in the
No. line.
If the transmitter number is not recognised, proceed as follows:
1. Check in the setup whether the correct identification system
is configured.

 No.ǂ: 11456
Pump: start?
Teat slider: open?
C.Protect: close?
Feed sensor: active
Motor pulses: 22
Control: IFS-F 1
Animal scales
search?
2. Check the data line between antenna and automatic feeder
for damage.
3. Check the setup for the allocation of the box that causes identification problems.
22
Diagnosis
Warnings
23
Warnings
Warnings indicate problems that do not interrupt the automatic operation of the automatic feeder. Warnings are indicated by the LED flashing on the hand terminal of the automatic
feeder.
Some warnings disappear when the fault has been rectified.
Some need to be (additionally) deleted by pressing
6.1
Identification
If the identification system is not working, this message appears
Warning
on the display:
 Identification
> Check the cables leading to the antenna for any visible dam-

age (example: animal bites).
> Also check that the (correct) antenna is activated.
The warning is automatically deleted when the fault has been
rectified.
 No connection
24
Warnings
Maintenance
Maintenance
The visual inspection of the components can be conducted by
the owner/operator.
Repair work must always be performed by a service technician.
7.1
Maintenance intervals and activities
Note
If you detect any faults or damage to the multi-identification
unit between the maintenance intervals recommended below, you must make sure they are rectified immediately by
a service technician as required.
7.1.1
Daily
Visual inspection of the components
All components must be checked visually every day for damage
and deposits. If any damage is detected during the visual inspection, the faulty components have to be replaced by a service
technician before work can be resumed with the multi-identification unit.
7.2
Care
Do not spray-wash!
Water (liquids) can damage electrical components.
• Do not spray-wash the multi-identification unit. Do not
use any high-pressure cleaners or similar equipment either.
• To clean the multi-identification unit, only wipe it with a
damp cloth.
You should have dirt removed from the multi-identification unit
from time to time. However, soiling does not have any negative
effects on the identification results.
25
26
Maintenance

---

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