Follet 160002 Quick Start Guide 00160002R09_Cond

2014-07-05

: Follet Follet-160002-Quick-Start-Guide follet-160002-quick-start-guide follet pdf

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Horizon Ice Machine Installation Instructions
for Remote Condensing Unit
208264
208264
Stock Module Identification Plate
Stock Module Identification Plate
Service No.
Service No.
Module No.
Module No.
Product
Product
REFRIGERANT
REFRIGERANT
MODEL
MODEL
MOTOR COMPRESSOR THERMALLY PROTECTED
MOTOR COMPRESSOR THERMALLY PROTECTED
Easton Pennsylvania
Easton Pennsylvania
FULL LOAD AMPS
FULL LOAD AMPS
MAX. BRANCH CIRCUIT FUSE SIZE
MAX. BRANCH CIRCUIT FUSE SIZE
MIN. BRANCH CIRCUIT AMPACITY
MIN. BRANCH CIRCUIT AMPACITY
DESIGN PRESSURE HIGH SIDE
DESIGN PRESSURE HIGH SIDE
AMPS
AMPS
AMPS
AMPS
VOLTS
VOLTS
CORPORATION
CORPORATION
SERIAL NO
SERIAL NO
PHASE
PHASE
SINGLE
SINGLE
CHARGE
CHARGE
LOW SIDE
LOW SIDE
PART NO
PART NO
PSIG
PSIG
THE USA
THE USA
MADE IN
MADE IN
OZ
OZ
R
C
R
HZ
HZ
UL
L
NSF
NSF
U
HCD/HMD/HCF/HMF1000R _ _
HCD/HMD/HCF/HMF1400R _ _
HCD/HMD/HCF/HMF1650R _ _
(See model number con gurator on page 2 for details.)
00160002R09
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
remote
condensing unit
208264
Stock Module Identification Plate
Service No.
Module No.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOW SIDE
PART NO
PSIG
THE USA
MADE IN
OZ
R
C
R
HZ
UL
L
NSF
U
208264
Stock Module Identification Plate
Service No.
Module No.
Product
REFRIGERANT
MODEL
MOTOR COMPRESSOR THERMALLY PROTECTED
Easton Pennsylvania
FULL LOAD AMPS
MAX. BRANCH CIRCUIT FUSE SIZE
MIN. BRANCH CIRCUIT AMPACITY
DESIGN PRESSURE HIGH SIDE
AMPS
AMPS
VOLTS
CORPORATION
SERIAL NO
PHASE
SINGLE
CHARGE
LOW SIDE
PART NO
PSIG
THE USA
MADE IN
OZ
R
C
R
HZ
ULL
NSF
U
208264
Stock Module Identification Plate
Service No.
Module No.
Product
REFRIGERANT
MODEL
MOTOR COMPRESSOR THERMALLY PROTECTED
Easton Pennsylvania
FULL LOAD AMPS
MAX. BRANCH CIRCUIT FUSE SIZE
MIN. BRANCH CIRCUIT AMPACITY
DESIGN PRESSURE HIGH SIDE
AMPS
AMPS
VOLTS
CORPORATION
SERIAL NO
PHASE
SINGLE
CHARGE
LOW SIDE
PART NO
PSIG
THE USA
MADE IN
OZ
R
C
R
HZ
UL
L
NSF
U
208264
Stock Module Identification Plate
Service No.
Module No.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOW SIDE
PART NO
PSIG
THE USA
MADE IN
OZ
R
C
R
HZ
ULL
NSF
U
208264
Stock Module Identification Plate
Service No.
Module No.
Product
MODEL
AMPS
AMPS
PHASE
SINGLE
CHARGE
LOW SIDE
PART NO
PSIG
THE USA
MADE IN
OZ
R
C
R
HZ
UL
L
NSF
U
Vision™ Remote Condensing
RIDE remote ice delivery equipment
Drop-in Remote Condensing
RIDE™ remote ice delivery
equipment
Bin Remote Condensing
Top Mount
Harmony™ Remote Condensing
RIDE remote ice delivery equipment
Bin Remote Condensing
RIDE remote ice delivery equipment
Harmony Remote Condensing
Top Mount
2 REMOTE CONDENSING UNIT
Pressure adjustment
5Startup and test
6
Refrigeration line assembly
4
Condenser installation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
400 up to
454 lbs
(206kg)
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
1650 up to
1580 lbs
(717kg)
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
CondenserSeriesVoltageIcemaker
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
MC Maestro™
Chewblet®
(400 Series)
HC Horizon
Chewblet
(1000, 1400,
1650 Series)
HM Horizon
Micro Chewblet
HC 1400CSVA
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
Chewblet® Ice Machine Model Number Configurations
3
REMOTE CONDENSING UNIT
Carefully unpack and inspect the contents of your condensing unit 1
Unpack
Air flow
48"
(1219mm)
B
48"
(1219mm)
Discharge air
38" (965mm)
(only required for Single-phase units)
A
48" (1219mm)
(only required for Single-phase units)
2
Site preparation
2.1
To ensure proper performance, ease of service and warranty coverage, it is
critical that you follow the requirements detailed in this manual. If you cannot
meet these requirements or have questions, call our technical service group
at 877.612.5086 for installation support.
Position condenser unit as shown above, with clearances noted above
Condenser Unit Clearances
2.1
Single-phase 3-phase
A 27.0 (68.6 cm) 23.50” (59.7 cm)
B 38.9 (98.8 cm) 35.13” (89.2 cm)
4 REMOTE CONDENSING UNIT
+20'
(+6,1m)
+35'
(+10,7m)
EVAPORATOR UNIT LEVEL
EVAPORATOR
UNIT
CONDENSER UNIT
maximum
line drop
CONDENSER UNIT
CONDENSER UNIT
maximum
line rise
–15'
(–4,6m)
100' max.
(30,5m)
100' max.
(30,5m)
+3'
(+0,9m)
P-trap
required
PSIG
THE USA
MADE IN
OZ
PHASE
SINGLE
LOW SIDE
CHARGE
PART NO
RR
HZ
Easton Pennsylvania
208264
AMPS
AMPS
VOLTS
SERIAL NO
CORPORATION
MODEL
Service No.
Product
Module No.
REFRIGERANT
FULL LOAD AMPS
Stock Module Identification Plate
DESIGN PRESSURE HIGH SIDE
MAX. BRANCH CIRCUIT FUSE SIZE
MIN. BRANCH CIRCUIT AMPACITY
MOTOR COMPRESSOR THERMALLY PROTECTED
C
NSF
ULUL
S-trap
required
Site layout:
Outdoor ambient temperature range: –20 F to 120 F (–29 C to 49 C)
Installation with condenser unit elevations above 20' (6,1m) require an S-trap at the midpoint
of the rise
Maximum line rise must not exceed 35' (10,7m)
Maximum line set length must not exceed 100' (30,5m)
Maximum line drop must not exceed 15' (4,6m)
Note: The service loop is not included when calculating the length, rise or drop
of the tubing run.
Note: 1400/1650 units only:
HCD1400/1650 condensing units contain a liquid to suction line heat exchanger. To maintain
optimum liquid refrigerant sub-cooling from the heat exchanger, the entire liquid line should
be insulated separately from the suction line.
2.1 Condenser installation speci cations
2.2
5
REMOTE CONDENSING UNIT
Condenser installation 3
Level unit
Securely attach base of unit using holes
found in base plate
Install condensing unit
3.1
Horizon Remote Single-Phase
208-230/60/1
1000 - 15 amp circuit
1400 - 30 amp circuit
1650 - 50 amp circuit
Horizon Remote 3-Phase
208-230/60/3
1000 - 15 amp circuit
1400 - 25 amp circuit
1650 - 35 amp circuit
Refer to wiring schematic located in
condenser unit electrical box
CAUTION
Electrical disconnects required within
10' (3m) for all hard wired connections
Install in accordance with NEC and local
electrical codes
Electrical connections
3.2
6 REMOTE CONDENSING UNIT
Refrigeration line installation 4
Refrigeration line installation: 7/8" suction / 3/8" liquid line (1650)
5/8" suction / 3/8" liquid line (1000, 1400)
4.1
CAUTION
The installer of the refrigeration line set must be USA Government Environmental Protection Agency (EPA)
certi ed in proper refrigeration handling and service procedures
• A quali ed person must perform all roof or wall penetration
Do not form unwanted traps in refrigeration lines. A service loop is not considered an oil trap.
Never coil excess refrigeration tubing
The compressor oil rapidly absorbs moisture. Minimize the exposure of the refrigeration system by not releasing
the condenser unit or evaporator unit holding charge until all line connections are  nished and the system is
ready for evacuation.
It is recommended that both liquid and suction lines are run and insulated together for the  rst 15 feet (4,6m)
from the condensing unit. This protects the system from sub-cooling loss and/or liquid slugging the compressor.
WARNING
This unit contains an R404A holding charge
1. Make and connect line set run from the condensing unit to the evaporator unit with all
speci cations found in the installation speci cations section. Do not overheat shut off valves on
the condenser unit or evaporator unit.
2. Leak check  eld joints via the evaporator unit service valves.
3. Evacuate line set via the evaporator unit service valves.
4. Determine required charge size based on the model and line length.
R404A Ice Machine Charge Speci cations
Line Run Charge 1000R Charge 1400R Charge 1650R
0 - 50 ft (0 - 15,2m) 8 lbs (4,9kg) 11 lbs (4,9kg) 11 lbs (4,9kg)
50 - 75 ft (15,2 - 22,9m) 9 lbs (5,4kg) 12 lbs (5,4kg) 12 lbs (5,4kg)
75 - 100 ft (22,9 - 30,5m) 10 lbs (5,9kg) 13 lbs (5,9kg) 13 lbs (5,9kg)
100 ft + (30,5m+) not recommended – consult factory
5. Open the liquid line service valve and suction line service valve on the evaporator unit and
condenser unit.
6. Open the liquid line valve on the receiver, then the suction line valve on the compressor unit.
7. Liquid charge unit through liquid line shut off valve on the evaporator unit or receiver valve on
the condensing unit.
8. Isolate the refrigerant tank from high pressure side on the system.
9. Turn on power to condensing unit and evaporator unit.
10. Complete system charge through low pressure side.
11. Insulate entire suction line including shut off valves to prevent condensation.
7
REMOTE CONDENSING UNIT
Pressure adjustment 5
1. The pressure control is located in the electrical box near the refrigeration line set
connection point.
2. Verify the control is set for system operation of 10 psi cut out and 30 psi cut in
3. If adjustment is needed always adjust the cut in  rst.
Check pressure adjustment
5.1
Start up and test 6
Turn dispenser power ON if
applicable
Check current draw of compressor
to verify correct electrical
operation
Put a piece of ice on bin
thermostat or hold a cup under
the shuttle actuator on the bin/
dispenser to verify that the
evaporator unit shuts OFF;
condensing unit pumps down and
shuts off.
After shut off, restart the ice
machine
Verify operation
6.1
Horizon Condenser Unit Compressor Amperage
Single-Phase
Model Number Compressor Running amps (+/- 10%)
1000R
00168054 AJA7490ZXD 7.4
1400R
00178640 AWA9517ZXN 14.7
1650R
00973925 AVA9522ZXN 22.6
3-Phase
Model Number Compressor Running amps (+/- 10%)
1000R
00990200 AWA9490ZXTHN 4.7
1400R
00990218 AWA9517ZXTHN 7.3
1650R
00990226 AVA9522ZXTHN 10.3
NOTICE
Ice machine MUST be cleaned and sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for cleaning and sanitizing instructions.
00160002R09
4/12
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Harmony, Horizon, Ice Manager, RIDE, and Vision are trademarks of Follett Corporation.
Chewblet and Follett are registered trademarks of Follett Corporation, registered in US.

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