Follet 160002 Quick Start Guide 00160002R09_Cond

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Horizon™ Ice Machine Installation Instructions
for Remote Condensing Unit
HCD/HMD/HCF/HMF1000R _ _
HCD/HMD/HCF/HMF1400R _ _
HCD/HMD/HCF/HMF1650R _ _
(See model number configurator on page 2 for details.)

Order parts online
www.follettice.com

remote
condensing unit

a
Pennsylvani
NO
Easton PART

SINGLE
PHASE
OZ

HZ
N

NO

SERIAL
CORPORATIO

PSIG

VOLTS PROTECTED CHARGE
SIDE
LOW

R THERMALLY

MODEL
AMPS
MOTOR
T

REFRIGERAN
PRESSURE

HIGH

IN
MADE
USA
THE

NSF

UL

COMPRESSO

LOAD
FULL

R

UL

C

R

SIDE

AMPS
AMPS

AMPACITY

DESIGN
CIRCUIT

SIZE
FUSE

BRANCH
MIN.

CIRCUIT
BRANCH

208264

MAX.

Stock Module Identification Plate
Module No.
Product
Service No.

NO
PART

SINGLE
PHASE
OZ

HZ

PSIG

CHARGE
SIDE
LOW
MODEL

IN
MADE
USA
THE

NSF

UL
R

UL

C

R

AMPS
AMPS

208264

Stock Module Identification Plate
Module No.
Product
Service No.

Pennsylvania
NO
Easton PART

SINGLE
PHASE
OZ

HZ
NO
SERIAL
CORPORATION

PSIG

VOLTS PROTECTED CHARGE
SIDE
LOW

THERMALLY

MODEL
AMPS

C

R

SIDE
HIGH

IN
MADE
USA
THE

R

UL

MOTOR

REFRIGERANT
PRESSURE

NSF

UL

COMPRESSOR

LOAD
FULL

AMPS
AMPS

AMPACITY

DESIGN
CIRCUIT

SIZE
FUSE

BRANCH
MIN.

CIRCUIT
BRANCH

208264

MAX.

Stock Module Identification Plate
Module No.
Product
Service No.

Drop-in Remote Condensing
RIDE™ remote ice delivery
equipment

Harmony Remote Condensing
Top Mount

Bin Remote Condensing
Top Mount

NO
PART

SINGLE
PHASE
OZ

HZ

PSIG

CHARGE
SIDE

IN
MADE
USA
THE

LOW
MODEL

NSF

UL
R

UL

C

R

AMPS
AMPS

208264

Stock Module Identification Plate
Module No.
Product
Service No.

NO
PART

SINGLE
PHASE
OZ

HZ

PSIG

CHARGE
SIDE
LOW
MODEL

IN
MADE
USA
THE

NSF

UL
R

UL

C

R

AMPS
AMPS

208264

Stock Module Identification Plate
Module No.
Product
Service No.

Pennsylvania
NO
Easton PART

SINGLE
PHASE
OZ

HZ
NO
SERIAL
CORPORATION

PSIG

VOLTS PROTECTED CHARGE
SIDE
LOW

THERMALLY

MODEL
AMPS

C

R

SIDE
HIGH

IN
MADE
USA
THE

R

UL

MOTOR

REFRIGERANT
PRESSURE

NSF

UL

COMPRESSOR

LOAD
FULL

AMPS
AMPS

AMPACITY

DESIGN
CIRCUIT

SIZE
FUSE

BRANCH
MIN.

CIRCUIT
BRANCH

208264

MAX.

Stock Module Identification Plate
Module No.
Product
Service No.

Vision™ Remote Condensing
RIDE remote ice delivery equipment

Harmony™ Remote Condensing
RIDE remote ice delivery equipment

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

Bin Remote Condensing
RIDE remote ice delivery equipment

00160002R09

Read and complete the following 8 installation steps
Unpack

Site preparation

1

2

Condenser installation

Refrigeration line assembly

3

4

Pressure adjustment

Startup and test

5

6

Chewblet® Ice Machine Model Number Configurations

HC

Icemaker
MC Maestro™
Chewblet®
(400 Series)
HC Horizon
Chewblet
(1000, 1400,
1650 Series)
HM Horizon
Micro Chewblet

2

Voltage

C

1400

A

Series

400 up to
C 208-230/60/1 (icemaking head)
Self-contained only.
454 lbs
D 115/60/1 (icemaking head)
(206kg)
Self-contained and remote. If remote 1000 up to
unit, high side is 208-230/60/1.
1036 lbs
E 230/50/1 (icemaking head)
(471kg)
Self-contained only.
1400 up to
F 115/60/1 (icemaking head)
1450 lbs
Remote only. High side is
(658kg)
208-230/60/3.

V

S

Condenser
A
W
R
N

Air-cooled, self-contained
Water-cooled, self-contained
Air-cooled, remote condensing unit
Air-cooled, no condensing unit for
connection to parallel rack system

V
H
B
J
M

Application

Configuration

Vision™
Harmony™
Ice storage bin
Drop-in
Ice Manager
diverter valve
system

S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount

1650 up to
1580 lbs
(717kg)

REMOTE CONDENSING UNIT

Unpack

1

Site preparation

2

Carefully unpack and inspect the contents of your condensing unit

To ensure proper performance, ease of service and warranty coverage, it is
critical that you follow the requirements detailed in this manual. If you cannot
meet these requirements or have questions, call our technical service group
at 877.612.5086 for installation support.

2.1
2.1

Condenser Unit Clearances

38" (965mm)
(only required for Single-phase units)

B

48"
(1219mm)

48"
(1219mm)

A

Discharge air

Air flow

48" (1219mm)
(only required for Single-phase units)

Single-phase

3-phase

A

27.0 (68.6 cm)

23.50” (59.7 cm)

B

38.9 (98.8 cm)

35.13” (89.2 cm)

• Position condenser unit as shown above, with clearances noted above

REMOTE CONDENSING UNIT

3

2.1
2.2

Condenser installation specifications

100' max.
(30,5m)

➍

CONDENSER UNIT
maximum
line rise

➋

S-trap
required

➊
+35'
(+10,7m)

CONDENSER UNIT

+20'
(+6,1m)

P-trap
required

+3'
(+0,9m)
Easton Pennsylvania

CORPORATION
MODEL

PART NO

SERIAL NO

FULL LOAD AMPS

VOLTS

HZ

SINGLE
PHASE

MOTOR COMPRESSOR THERMALLY PROTECTED
REFRIGERANT

CHARGE

DESIGN PRESSURE HIGH SIDE

OZ

LOW SIDE

PSIG

208264

Stock Module Identification Plate
Module No.
Product

MIN. BRANCH CIRCUIT AMPACITY

AMPS

MAX. BRANCH CIRCUIT FUSE SIZE

AMPS

UL

UL

R

R

NSF

MADE IN
THE USA

C

Service No.

EVAPORATOR
UNIT

EVAPORATOR UNIT LEVEL

CONDENSER UNIT

–15'
(–4,6m)

maximum
line drop
100' max.
(30,5m)

➌

➍

Site layout:
• Outdoor ambient temperature range: –20 F to 120 F (–29 C to 49 C)
• Installation with condenser unit elevations above 20' (6,1m) require an S-trap at the midpoint
of the rise ➊
• Maximum line rise must not exceed 35' (10,7m) ➋
• Maximum line set length must not exceed 100' (30,5m) ➌
• Maximum line drop must not exceed 15' (4,6m) ➍
Note: The service loop is not included when calculating the length, rise or drop
of the tubing run.
Note: 1400/1650 units only:
HCD1400/1650 condensing units contain a liquid to suction line heat exchanger. To maintain
optimum liquid refrigerant sub-cooling from the heat exchanger, the entire liquid line should
be insulated separately from the suction line.

4

REMOTE CONDENSING UNIT

Condenser installation

3.1

Install condensing unit

3.2

3

Electrical connections

Horizon Remote Single-Phase
• 208-230/60/1
1000 - 15 amp circuit
1400 - 30 amp circuit
1650 - 50 amp circuit
Horizon Remote 3-Phase
• 208-230/60/3
1000 - 15 amp circuit
1400 - 25 amp circuit
1650 - 35 amp circuit
• Refer to wiring schematic located in
condenser unit electrical box
• Level unit
• Securely attach base of unit using holes
found in base plate

REMOTE CONDENSING UNIT

CAUTION
• Electrical disconnects required within
10' (3m) for all hard wired connections
• Install in accordance with NEC and local
electrical codes

5

Refrigeration line installation

4.1

4

Refrigeration line installation: 7/8" suction / 3/8" liquid line (1650)
5/8" suction / 3/8" liquid line (1000, 1400)

CAUTION
• The installer of the refrigeration line set must be USA Government Environmental Protection Agency (EPA)
certified in proper refrigeration handling and service procedures
• A qualified person must perform all roof or wall penetration
• Do not form unwanted traps in refrigeration lines. A service loop is not considered an oil trap.
• Never coil excess refrigeration tubing
• The compressor oil rapidly absorbs moisture. Minimize the exposure of the refrigeration system by not releasing
the condenser unit or evaporator unit holding charge until all line connections are finished and the system is
ready for evacuation.
• It is recommended that both liquid and suction lines are run and insulated together for the first 15 feet (4,6m)
from the condensing unit. This protects the system from sub-cooling loss and/or liquid slugging the compressor.

WARNING
• This unit contains an R404A holding charge

1. Make and connect line set run from the condensing unit to the evaporator unit with all
specifications found in the installation specifications section. Do not overheat shut off valves on
the condenser unit or evaporator unit.
2. Leak check field joints via the evaporator unit service valves.
3. Evacuate line set via the evaporator unit service valves.
4. Determine required charge size based on the model and line length.
R404A Ice Machine Charge Specifications
Line Run

Charge 1000R

Charge 1400R

Charge 1650R

0 - 50 ft (0 - 15,2m)

8 lbs (4,9kg)

11 lbs (4,9kg)

11 lbs (4,9kg)

50 - 75 ft (15,2 - 22,9m)

9 lbs (5,4kg)

12 lbs (5,4kg)

12 lbs (5,4kg)

75 - 100 ft (22,9 - 30,5m)

10 lbs (5,9kg)

13 lbs (5,9kg)

13 lbs (5,9kg)

100 ft + (30,5m+)

not recommended – consult factory

5. Open the liquid line service valve and suction line service valve on the evaporator unit and
condenser unit.
6. Open the liquid line valve on the receiver, then the suction line valve on the compressor unit.
7. Liquid charge unit through liquid line shut off valve on the evaporator unit or receiver valve on
the condensing unit.
8. Isolate the refrigerant tank from high pressure side on the system.
9. Turn on power to condensing unit and evaporator unit.
10. Complete system charge through low pressure side.
11. Insulate entire suction line including shut off valves to prevent condensation.

6

REMOTE CONDENSING UNIT

Pressure adjustment

5.1

5

Check pressure adjustment

1.

The pressure control is located in the electrical box near the refrigeration line set
connection point.
2. Verify the control is set for system operation of 10 psi cut out and 30 psi cut in
3. If adjustment is needed always adjust the cut in first.

Start up and test

6

NOTICE
Ice machine MUST be cleaned and sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for cleaning and sanitizing instructions.

6.1

Verify operation

• Turn dispenser power ON if
applicable
• Check current draw of compressor
to verify correct electrical
operation
• Put a piece of ice on bin
thermostat or hold a cup under
the shuttle actuator on the bin/
dispenser to verify that the
evaporator unit shuts OFF;
condensing unit pumps down and
shuts off.
• After shut off, restart the ice
machine

REMOTE CONDENSING UNIT

Horizon Condenser Unit Compressor Amperage
Single-Phase
Model Number

Compressor

Running amps (+/- 10%)

1000R
00168054

AJA7490ZXD

7.4

1400R
00178640

AWA9517ZXN

14.7

1650R
00973925

AVA9522ZXN

22.6

Model Number

Compressor

Running amps (+/- 10%)

1000R
00990200

AWA9490ZXTHN

4.7

1400R
00990218

AWA9517ZXTHN

7.3

1650R
00990226

AVA9522ZXTHN

10.3

3-Phase

7

Harmony, Horizon, Ice Manager, RIDE, and Vision are trademarks of Follett Corporation.
Chewblet and Follett are registered trademarks of Follett Corporation, registered in US.

801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com

00160002R09
4/12