Follett 110 Series Users Manual 00109520_110_220 230_IOS
2015-02-09
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110 Series – 220V 60Hz/230V 50Hz Ice and Water Dispensers Order parts online www.follettice.com Installation, Operation and Service Manual C/E110CT400A/W C/E110CR400A/W C/E110FB400A/W Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA (610) 252-7301 • Fax (610) 250-0696 • www.follettice.com 00109520R03 Table of contents Before you begin Specifications Field wiring Installation Installing freestanding dispensers Installing countertop dispensers Installing Satellite-fill™ icemakers Installing top mount icemakers User information Cleaning and sanitizing procedures Service Information Wiring diagram – lever models Wiring diagram – SensorSAFE™ models Dispenser troubleshooting Troubleshooting SensorSAFE board and sensors Disassembly and replacement instructions Thermostat locations Parts Dispenser exterior Dispense chute and splash panel areas – lever models Electrical box – lever models Dispense chute and splash panel areas – SensorSAFE models Electrical box – SensorSAFE models Wheel motor and drive system Hopper components Chilled water components Solenoid dispense assembly Follett Corporation Equipment Return Policy Follett equipment may be returned for credit under the following conditions: 1. The equipment is new and unused. 2. A return authorization number has been issued by customer service within 30 days after shipment. 3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number. 4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging. Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett Corporation will not be held responsible. Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock. Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be deducted. 2 3 4 5 6 6 8 10 10 12 12 14 14 15 16 17 18 21 22 22 23 23 24 24 25 26 27 28 Welcome to Follett Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our installation instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (610) 252-7301. Before you begin After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if necessary. Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment. Following is an explanation of model numbers: C110CR400A Condenser type – A = air-cooled, W = water-cooled Icemaker capacity and refrigerant – 400 = 400 lbs (181kg)/day, R404A refrigerant Icemaker location – R = Satellite-fill icemaker, T = integral icemaker in top of cabinet, B = icemaker in base of freestanding units Dispenser configuration – C = countertop, F = freestanding Approximate storage capacity in lbs Alternate voltage – C = 220V 60Hz, E = 230V 50Hz ! Important cautions • Do not tilt any unit further than 30° off vertical during uncrating or installation • Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected first. • Follett recommends a Follett QC4-FL4S water filter system (item# 00130299) be installed in the icemaker inlet water line • Ice is slippery. Be sure counters and floors around dispenser are clean, dry and free of ice. • Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice. 3 Specifications Electrical 1. Models with Satellite-fill icemakers (C/E110CR400A/W) Icemaker 5 amps 5 amps 220V/60Hz/1 phase 230V/50Hz/1 phase 2. Freestanding models and models with integral icemakers (C/E110FB400A/W, C/E110CT400A/W) Total system 6.5 amps 6.5 amps 220V/60Hz/1 phase 230V/50Hz/1 phase 3. Dispenser 1.5 amps 1.5 amps Dispensers and Satellite-fill icemakers are supplied with 7-foot power cord Ambient Air temp Water temp Water pressure 38°C/100° F max. 32°C/90°F max. 70 P.S.I. max. 10°C/50°F min. (best performance below 27˚C/80˚F) 4°C min./40°F (best performance below 21˚C/70˚F) 10 P.S.I. min. Plumbing 110CR with Satellite-fill icemaker 110CT with integral icemaker 110FB with icemaker in base Dispenser drain 3/4" FPT 3/4" FPT 3/4" FPT Icemaker drain 3/4" MPT 3/4" MPT 3/4" MPT Dispenser water inlet 3/8" FPT 3/8" FPT 3/8" FPT Icemaker water inlet – 3/8" FPT – 3/8" OD push-in – – Cond. inlet – w/c only 3/8" FPT 3/8" FPT 3/8" FPT Cond. drain – w/c only 3/8" FPT 3/8" FPT 1/2" FPT Satellite-fill IM water inlet Note: Water shut-off recommended within 10 feet (3m) of dispenser. Drain to be hard piped and insulated, and maintain slope of at least 1/4" per foot (6mm per 305mm run) of slope. All plumbing connections must be made in accordance with local building codes. Ventilation clearances Countertop models with Satellite-fill icemaker (C/E110CR400A/W) – none. 775mm (12") at top advised for service. Countertop models with integral icemaker (C/E110CT400A/W) – 153mm (6") at top. 153mm (6") each side advised for service. Freestanding models (C/E110FB400A/W) – 102mm (4") at rear. 305mm (12") at top advised for service. 4 Field wiring for countertop dispensers with Satellite-fill icemakers Model Electrical connection Current C110FB400A/W cord provided 220V 60Hz, 6.5 amp E110FB400A/W C110CT400A/W 230V 50Hz, 6.5 amp cord provided E110CT400A/W C110CR400A/W E110CR400A/W 220V 60Hz, 6.5 amp 230V 50Hz, 6.5 amp cord provided 220V 60Hz 230V 50Hz dispenser: 1.5 amp icemaker: 5.0 amp 5 Installation procedures Before you begin • All dispensers must be installed level in both directions to ensure proper operation • Required ventilation and recommended service clearances: • Countertop models with Satellite-fill icemaker (C/E110CR400A/W) — none. 305mm (12") at top recommended for service. • Countertop models with integral icemaker (C/E110CT400A/W) — 153mm (6") at top. 153mm (6") each side recommended for service. • Freestanding models (C/E110FB400A/W) — 102mm (4") at rear. 305mm (12") at top recommended for service. • All countertop dispensers provide the option of taking utilities out the bottom or back of the dispenser. See counter cutout (Fig. 2) for bottom exiting utilities on units with and without drain pans. For installations where utilities will exit through back of dispenser, refer to back view drawings. Installing freestanding dispensers 1. Carefully tip dispenser back to expose underside and block up in place. ! Do not tilt unit further than 30° off vertical. 2. Remove legs from shipping box (taped to drain pan of dispenser) and screw into dispenser bottom, taking care to seat legs securely against underside of dispenser. 3. Position dispenser in desired location and adjust legs to level in both directions. 4. Connect water supply to 3/8" FPT fitting on back of dispenser (Fig. 1A). 5. Remove 3/4" dispenser drain line plug from back of unit and discard. Connect separate drain lines to 3/4" FPT dispenser drain fitting and 3/4" MPT icemaker drain fitting on back of dispenser (Fig. 1B and 1C.) 6. Run drain lines to wall or floor drain. Provide an air break between the drain lines and drain. If icemaker drain fitting is below an intended wall drain, a condensate pump must be used. 7. If icemaker is water-cooled, connect water-cooled condenser supply line to 3/8" FPT condenser inlet fitting on back of dispenser (Fig. 1D). Note: Do not run condenser supply water through icemaker water filter system. 8. Connect condenser drain line to 3/8" FPT condenser outlet fitting on back of dispenser (Fig. 1E). Important: Do not connect condenser drain line to any other drain lines. 9. Plug dispenser into 20 amp rated NEMA 5-20 wall socket. 10. Remove front cover of base section by removing two screws at bottom corners of cover. Allow cover to drop approximately 5mm (3/8") and pull forward. 11. Turn on water supply and check that water level in float reservoir (when full) is within 6mm (1/4") of mark on side of reservoir and that float moves freely. Check for leaks. 6 Fig. 1 – Rear connections, freestanding models access panel (B) 3/4” FPT drain (A) 3/8" FPT water inlet (A) 800mm (31.5") (D) 3/8" FPT condenser inlet location (watercooled only) water inlet (C) 3/4" MPT icemaker drain location (watercooled only) (E) 3/8" FPT condenser drain location (watercooled only) 800mm (31.5") (C) 3/4" MPT icemaker drain location (aircooled only) 260mm (10.25") 12. Verify that water sensor tabs are immersed in water in reservoir. 13. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull forward. 14. If dispenser is equipped with SensorSAFE, remove protective plastic coating from dispense sensor labels. 15. Turn on dispenser power and bin signal rocker switches. Check dispenser and icemaker operation. 16. Sanitize icemaker according to instructions in icemaker manual. Discard sanitized ice. 17. Turn off icemaker bin signal switch. 18. Remove dispenser hopper lid; clean and sanitize dispenser according to instructions. 19. Turn icemaker bin signal switch on and replace front covers, securing with screws. 7 Installing countertop dispensers ! Dispensers with top mount icemakers cannot be mounted on legs. They must be bolted to counter. Use gloves when lifting icemaker to protect hands from sheet metal edges. 1. Position dispenser in desired location, mark dispenser outline on counter and remove dispenser. Fig. 2 – Counter cut-out, all models 2. Drill four 5mm (3/8") holes in counter (Fig. 2) to anchor dispenser to counter. 227mm x 356mm (9" X 14") 622mm (24.5") Follett countertop dispensers can have any or all utilities run directly through counter or out rear of dispenser. For dispensers with any utilities exiting through counter, make counter cut-out as shown in Fig. 2. 603mm (23.75") 311mm (12.25") 13mm (.5") 13mm (.5") 41mm (1.625") CUT OUT 3. If ice transport tube will exit out rear of dispenser, remove ice transport tube knock-out (Fig. 5G) from rear of dispenser. 441mm (17.375") Note: Utility connections can be accessed through front of dispenser by removing stainless steel splash panel on front of dispenser, or by removing access panel (Figs. 4, 5) on back of dispenser. 543mm (21.375") 3/8" 4. If any electric utilities or water line will be connected through rear of dispenser, remove utility knock-out (Fig. 5H) from rear of dispenser and install supplied protective grommet. DRAIN PAN 5. If power is to be supplied through counter cut-out, complete steps 6-9. If power is to be supplied through rear of dispenser, proceed to step 10. 167mm (6.54") Fig. 3 – Top view, dispenser plumbing connections countertop and wall mount units with drain pan 6. Temporarily remove rear access panel (Figs. 4, 5) from rear of dispenser. 7. Loosen junction box mounting screws. Lift junction box and power cord up until cord and mounting screws clear notches on rear panel of dispenser. Remove Phillips head screws from right side of junction box. 8. Rotate junction box 90 degrees so that screw holes on right side of junction box align with holes on rear dispenser panel. Resecure junction box to dispenser using Phillips head screws. (K) 3/4" FPT dispenser drain 9. Place power cord inside dispenser and replace access panel (Figs. 4 and 5) on rear of dispenser. (L) alternate 3/4" dispenser drain location Note: For dispensers installed with utilities connected through rear of dispenser, it may be easier to make preliminary connections before dispenser is set in place. (J) 3/8" FPT water inlet drain pan 8 10. Apply a thick bead, approximately. 6mm (1/4") diameter, of NSF listed silicone sealant (DowCorning RTV-732 or equivalent) 6mm (1/4") inside marked outline of dispenser. Fig. 4 – Rear connections, countertop models with integral icemakers (M) 3/8" FPT icemaker water inlet 11. Carefully position dispenser on counter. 12. Remove four screws securing splash panel to front of dispenser and gently lay splash panel on counter. (Water line to solenoid valve can be disconnected from water inlet valve by pushing on ring at end of inlet fitting while pulling on tubing.) (R) 3/8" FPT condenser inlet (water-cooled only) (P) 3/8" FPT condenser outlet (water-cooled only) 13. Secure dispenser to counter with four 3/8" bolts (supplied by others). (N) 3/4" MPT icemaker drain 14. Smooth excess sealant around outside of dispenser. access panel 15. Run water supply line from back of dispenser through utility knock-out (Figs. 4, 5) or up through counter cut-out. Connect water supply line to 3/8" FPT, (Fig. 3J) fitting on utility flange at bottom of dispenser. (H) utility knock-out 16. Remove 3/4" drain connection plug from either fitting at rear of dispenser, (Fig. 1K) or internal fitting, (Fig. 3L), as appropriate. Connect and run a dedicated drain line to wall or floor drain. An air break should be provided. If dispenser is equipped with a top mount, watercooled icemaker complete steps 17 through 20. If equipped with a top mount, air-cooled icemaker proceed to step 21. Fig. 5 – Rear connections, countertop models with Satellite-fill icemakers 17. Connect icemaker water supply line to 3/8" FPT water inlet, (Fig. 4M). 18. Connect icemaker drain line to 3/4 MPT drain connection (Fig, 4N). access panel 19. If icemaker is water-cooled, connect water-cooled condenser supply line to 3/8" FPT condenser fitting on back of dispenser (Fig. 4R). Note: Do not run condenser supply water through icemaker water filter system. (H) utility knock-out (G) ice transport tube knock-out 20. Connect condenser drain line to 3/8" FPT fitting on back of dispenser (Fig. 4P). Important: Do not connect condenser drain line to any other drain lines. 21. Proceed with either Satellite-fill or top-mounted icemaker connection instructions, as appropriate. 9 Installing Satellite-fill icemakers Models C/E110CR400A/W ! See Icemaker Installation Manual (form #00124453) for critical installation instructions for Satellitefill icemakers. Failure to comply with these instructions will result in poor performance and void warranty. 1. Install Satellite-fill icemaker following instructions in icemaker manual. 2. Run uninsulated ice transport tube from dispenser through ice transport tube knock-out, (Fig. 5G) or through counter opening to icemaker. 3. Insulate ice transport tube by sliding insulation over tube. 4. Adjust insulation to cover all exposed ice transport tubing including tubing inside dispenser cabinet. 5. Check that insulated ice transport tube runs continuously uphill (with no dips) from icemaker to dispenser. 6. Run bin signal wire from dispenser through utility knockout, (Fig. 5F) or counter cutout to the icemaker and connect bin signal wire (two-conductor twist lock) to bin signal plug on icemaker. 7. Plug dispenser power cord into 20 amp rated NEMA 5-20 wall socket. 8. Turn on dispenser water supply and check for leaks. Replace splash panel. 9. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull forward. Turn on power and bin signal rocker switches. Replace front cover and secure with screws. Test operation. 10. Clean and sanitize icemaker following instructions in icemaker manual. Discard sanitized ice. 11. Clean and sanitize dispenser hopper following instructions on page 13. Installation is complete. Fig. 6 – Ice transport tube and ice level control stat mounting for freestanding dispensers and countertop units with Satellite-fill icemaker ice level control stat engaging pin 26mm (1") ice tube ice hose mounting bracket 5mm (3/16") ice tube hole Installing top mount icemakers Models C/E110CT400A/W ! Dispensers with top mount icemakers cannot be mounted on legs. They must be bolted to counter. Use gloves when lifting icemaker to protect hands from sheet metal edges. 10 1. Remove dispenser top front cover by removing two screws at bottom corners of cover, lifting cover slightly and pulling forward. 2. Remove icemaker compartment top and side panels. 3. Remove icemaker hold-down bracket from front of icemaker compartment. 4. Lift icemaker onto dispenser top and slide icemaker completely into position, compressor end first. Front of icemaker base must be flush with front of dispenser. 5. Reinstall hold down bracket on front of icemaker with power cord and bin signal cords in notch. Do not cut or pinch cords. 6. Insert loose end of ice transport tube through bracket (on icemaker base) into hopper access hole. Be sure that transport tube is secured under retainer on float reservoir bracket (Step 2, Fig. 7). Tighten transport tube clamp screw to secure ice transport tube. 7. Connect plastic water supply line to fitting at top of float reservoir. Fig. 7 – Ice transport tube 2 1 3 TIGHTEN CLAMP SCREW 8. Connect vinyl drain line from dispenser securely to drain line on icemaker. 9. Connect icemaker two-lead bin signal twist lock plug, and three-lead power twist-lock plug, to dispenser twist-lock connectors. 10. On dispensers equipped with water-cooled icemakers, connect condenser water supply and drain lines to condenser fittings on icemaker. 11. Turn on water supply and check that water level in float reservoir (when full) is within 1/4" (6mm) of mark on side of reservoir and that float moves freely. 12. Verify that water sensor tabs are immersed in water in reservoir. Check for leaks. Replace splash panel. 13. Install appropriate plug on power cord and insert into wall socket. 14. If dispenser is equipped with SensorSAFE remove protective plastic coating form dispense sensor labels. 15. Clean and sanitize icemaker following instructions in icemaker manual. 16. Remove dispenser hopper access lid and clean and sanitize dispenser according to instructions on page 14. 17. Replace front cover and secure with screws. Installation is complete. Fig. 8 – Ice transport tube and ice level control stat mounting for units with top-mounted icemakers ice level control stat 19mm (.75") Hand bend cap tube end to approximately. 45° as shown 45° 11 User information How the dispenser works Follett’s 110 series automatic load ice and water dispensers receive ice from Follett’s 181kg (400 lb)/day icemaker located in the dispenser base, in the cabinet top or in a remote location up to 6m (20 ft) away. Ice produced is stored in the bin section of the dispenser. When dispensing is activated, the wheel motor is energized, causing the wheel to turn. This moves ice to the dispense chute where it drops by gravity into the container held below the chute. In Follett’s continuous icemaking process, water freezes to the inside walls of the stainless steel evaporator. A rotating stainless steel auger carries the ice to the top of the evaporator where it is compressed and extruded through a nozzle on the outlet port. The ice is then pushed through a tube to the dispenser bin. When the storage area is full, a bin thermostat opens and shuts the icemaker off to avoid over-filling of the bin. The icemaker will restart after 20 minutes if the bin is calling for ice. How the SensorSAFE accessory works Follett’s SensorSAFE accessory maximizes sanitation and minimizes the possibility of cross-contamination by eliminating physical contact between the cup or container and dispenser. Sensors in the panel use reflected infrared light to detect the presence of the container and send a signal to a control board which then activates the appropriate components for ice or water dispensing. The SensorSAFE package includes a cleaning switch under the left side of the front cover which temporarily shuts off dispensing to allow cleaning of the panel and lenses. If the switch is not turned back on after cleaning, the dispenser automatically resets after two minutes for normal operation. SensorSAFE also includes a time limit safety feature which automatically stops ice dispensing after one minute of continuous dispensing. Dispensing can be resumed by moving the container away from the dispenser and returning it to the activation zone. How the chilled water accessory works Follett’s chilled water accessory uses ice from the dispenser’s storage hopper to chill incoming water supplied to the water station. The water chiller assembly is located in the dispenser cabinet under the storage hopper. As ice is dispensed, it is automatically fed into the water chiller assembly to chill the water coil inside the assembly. Cleaning and sanitizing procedures ! Solution A: Always disconnect power before cleaning. Prepare cleaning solution (200 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner or equal chlorinated detergent. Solution temperature must be 24˚C – 52˚C ( 75˚F – 125˚F). Solution B: Prepare sanitizing solution (50 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner or equal chlorinated detergent. Solution temperature must be 24˚C – 52˚C ( 75˚F – 125˚F). Follett recommends the periodic cleaning schedule on page 13 to ensure the quality of ice provided. Use only recommended cleaning solutions. Do not use solvents, abrasive cleaners, metal scrapers or sharp objects. Recommended daily cleaning of drain pan 1. Remove all debris from drain pan. 2. Slowly pour 4L (1 gallon) hot water into drain pan to keep drain lines clear. 12 Recommended weekly cleaning 1. Wash drain pan and grille with Solution A above. Rinse thoroughly. 2. Slowly pour solution of one cup (237ml/8 oz) household bleach mixed with 3.8L (1 gallon) hot water into drain pan to help prevent algae growth in drain lines. If dispenser is a SensorSAFE unit: 3. Deactivate dispenser by depressing and releasing clean switch located on left side of unit under top front cover. 4. Clean lens using soft cloth and mild, non-abrasive cleaner. 5. Reactivate dispenser by depressing and releasing clean switch a second time (dispenser automatically reactivates after two minutes). Recommended quarterly cleaning of dispenser hopper Note: If icemaker and dispenser are cleaned and sanitized at the same time, icemaker should be completed first. 1. Remove ice from dispenser. 2. Working inside storage area, remove center thumbscrew from dispense wheel, tilt wheel up toward back to clear baffle and lift wheel out. 3. Remove front cover, chute cover and clear plastic chute. 4. Wipe lid, wheel, baffle, inside of storage area and clear plastic chute with damp cloth wrung out in Solution A. 5. Rinse all above items with damp cloth rinsed and wrung out in clear water. 6. Wipe all bin surfaces with Solution A . 7. Rinse thoroughly with clear, potable water. 8. Wipe with Solution B to sanitize. 9. Reinstall dispense wheel and other components. ! To avoid possible damage to motor assembly, use a damp cloth only. Do not allow water to run through center hole in bottom of bin area. If dispenser is equipped with chilled water accessory: 1. Remove four screws securing splash panel. 2. Disconnect 3/4" drain line from bottom of chilled water canister. 3. Loosen (do not remove) screw securing right bracket of chilled water canister to bottom of dispenser hopper. 4. Rotate canister clockwise to release front bracket, then slide canister to right to disengage left bracket. 5. Remove chilled water coil from canister and clean with cloth wrung out in Solution A. 6. Wipe inside of chilled water canister with cloth wrung out in Solution A. 7. Rinse all above items with damp cloth wrung out in clear water. 8. Sanitize all above items with damp cloth wrung out in Solution B. Do not rinse. 9. Reinstall chilled water coil into canister (rubber alignment grommet on coil tubing must be located outside chilled water canister to hold coil securely against canister wall). 10. Reinstall chilled water assembly on dispenser and tighten screw securing right bracket. 11. Reconnect 3/4" drain line to chilled water canister. 12. Reinstall splash panel and top front cover. 13. Restore power and test operation. Quarterly cleaning of icemaker system Units with icemakers require icemaker cleaning at least every 3 months, and more often if local water conditions dictate. Failure to clean icemaker will result in decreased performance and potential damage to icemaker. Refer to Icemaker Operation and Service Manual for specific cleaning instructions. 13 Service information Wiring diagrams How unit works — lever models The dispense wheel motor and dispense solenoid are energized through the power and ice dispense switches. The water solenoid valve is energized through the power and water dispense switches. The icemaker receives the bin signal through the power switch, the normally closed bin thermostat and the icemaker switch. When the bin level thermostat is calling for ice, a 115V bin signal is applied to the bin signal terminals on the icemaker circuit board. When ice builds up around the bin thermostat, the contacts open, cutting the bin signal to the icemaker. 4x4 JUNCTION BOX GREEN/YELLOW GREEN WHITE BLACK BROWN 220V 60HZ 230V 50HZ BLUE WHITE BLACK ICE MACHINE POWER (220/230 VAC) WHITE MAIN POWER SWITCH BIN SIGNAL SWITCH RD RD RED ORANGE T-STAT B RLY #2 A WHITE TIMER 1 2 3 WHITE RED B RLY A WHITE #1 RELAY #1 4 PUR PUR M WHITE 7 1 BLK PURPLE BLK ORANGE BLK BLUE S WTR WHITE WHITE WHITE BLACK ICE MACHINE BIN SIGNAL (16 VDC) RELAY #2 1 RED ORANGE 7 4 14 How unit works — SensorSAFE models SensorSAFE models provide “touchless” ice and water dispensing. When a container is placed within the actuation zone below the ice or water chute on SensorSAFE dispenser models, an infra-red signal reflects off the container and is detected by the sensor. The sensor then sends a signal to the control board to activate the appropriate components to dispense ice or water. LEDs on the board indicate when the board is receiving a signal from the sensors. A safety, shut-off feature automatically shuts off dispensing after one minute of continuous activation. Dispensing can be restarted by moving the container away and then returning it to the actuation zone. Dispensing can be temporarily suspended for cleaning by depressing and releasing the clean switch, located under the left side of the top front cover. Depressing and releasing the button a second time will return the dispenser to normal operating state. If the clean switch is not depressed a second time, the dispenser will automatically resume normal dispense operation (CLN LED goes out) after two minutes. An LED on the control board will light to indicate that the dispensing has been suspended by activation of the clean switch. 4x4 JUNCTION BOX GREEN/YELLOW GREEN WHITE BLACK BROWN 220V 60HZ 230V 50HZ BLUE WHITE BLACK ICE MACHINE POWER (220/230 VAC) WHITE MAIN POWER SWITCH BIN SIGNAL SWITCH RED BLUE A T-STAT ICE TIMER ORANGE WTR RD WHITE RLY B #2 WHITE 1 2 3 RELAY #1 4 RED PUR B RLY #1 M A WHITE WHITE 7 NEUTRAL CLEAN SWITCH CLN YELLOW PUR YELLOW WTR SOLWM GND L1 BLACK GRN PWR 1 ORANGE BLUE S WTR WHITE WHITE WHITE RELAY #2 1 ORANGE 7 4 15 WHITE BLACK ICE MACHINE BIN SIGNAL (16 VDC) RED Dispenser troubleshooting ! Disconnect power to dispenser and icemaker before putting hands or arms in storage area, or attempting any repair or service to equipment. Before calling for service: • Check that there is ice in dispenser bin area • Check that all switches and circuit breakers are on • Check that congealed cubes are not causing a jam • Check that all drains are clear Symptom 1. Does not dispense ice a. b. c. d. e. f. g. Possible cause Faulty dispense gate Faulty dispense solenoid Power switch off or faulty Faulty dispense switch Wheel motor malfunction Drive chain off Sprocket key missing a. b. c. d. e. f. g. Solution Replace dispense gate Replace dispense solenoid Check switch; turn on or replace if faulty Replace switch Check motor and replace as required Reinstall chain Install key and tighten sprocket 2. Does not dispense water a. Dispense switch faulty b. Faulty water solenoid c. Solenoid plugged by debris a. Check switch and replace if faulty b. Check solenoid and replace if faulty c. Remove and clean valve 3. Water runs continuously a. Dispense switch contacts burned shut b. Debris preventing valve from closing a. Check switch and replace if faulty b. Remove and clean valve 4. Dispense wheel rotates continuously a. Dispense switch contacts burned shut b. Faulty level fill timer c. Faulty level fill relay a. Replace dispense switch b. Replace level fill timer c. Replace level fill relay 5. Icemaker runs continuously a. Faulty or incorrectly positioned bin thermostat a. Check for proper positioning (middle of adjustment range); if thermostat does not open when ice is placed on capillary tube, replace thermostat b. Incorrect field wiring b. Check that icemaker receives bin signal from dispenser a. Faulty dispense gate b. Faulty dispense solenoid c. Faulty dispense switch a. Replace dispense gate b. Replace dispense solenoid c. Replace dispense switch 6. Ice dispenses by itself 16 Troubleshooting SensorSAFE board and sensors Board guide LEDs, when illuminated, indicate the following: PWR CLN ICE WTR Terminals: (board power) (cleaning, no dispensing cycle) (ice dispensing activated) (water dispensing activated) L1 L2 WTR SOL WM CLN (incoming power, hot) (neutral terminals) (power terminal for water solenoid) (power terminal for dispense gate solenoid) not used (power terminal for wheel motor) (terminals for clean cycle switch) Problem: Does not dispense ice or water Action PWR Check LEDs on control board Place cup under drop zone LED Status CLN ICE/WTR Solution OFF OFF OFF Check circuit breakers and power switch; restore power or replace defective switch ON ON OFF Depress clean switch located under left side of front cover to return board to normal operation ON OFF OFF Troubleshoot appropriate lens/sensor and replace if required (see Lens/Sensor Troubleshooting below) ON OFF ON Verify power on appropriate output terminal (WTR SOL or WM) on control board and replace board if required; if board tests okay, troubleshoot appropriate dispenser component Problem: Dispenses ice or water continuously Action PWR Check LEDs on control board LED Status CLN ICE/WTR Solution ON OFF ON Troubleshoot appropriate lens/sensor and replace if required (see Lens/sensor troubleshooting below) ON OFF OFF If there is power on any output terminal (WTR, SOL or WM) on control board, replace board Remove lens protective cover; adjust funnel so water doesn’t drip down lens or behind splash panel 17 Lens/sensor troubleshooting 1. Turn dispenser power switch off. 2. Remove splash panel. 3. Disconnect wires from output terminal(s) (WTR, SOL, WM) on board. 4. Gently remove appropriate sensor/mounting block assembly from panel by moving block sideways until edge of block clears retaining tab of panel. 5. Inspect lens and sensor assembly for foreign material and remove using non-abrasive cleaner. 6. Turn dispenser power on and test sensor by moving hands through activation area (no closer than1.9mm/3/16") in front of sensor. 7. If LED on board turns on and off, sensor is working properly and dispenser may be reassembled. If LED does not come on, switch sensor leads on board and retest. If the opposite LED comes on, board is defective and must be replaced. If LED does not come on, sensor is defective and must be replaced. Disassembly and replacement instructions Dispense chute removal 1. Remove dispenser front cover. 2. Slide plastic dispense chute cover up and out to remove. 3. Pull out four white plastic fasteners and remove dispense chute. Dispense wheel removal and installation Note: Models with top mount icemakers require removal of icemaker before removing wheel. 1. Remove all ice from storage area of dispenser. 2. Remove center thumbnut from dispense wheel. 3. Remove thumbnuts holding baffle inside bin and remove baffle, remove 1/4" bar. 4. Tilt rear of wheel up and lift off motor drive shaft. 5. After reinstalling wheel, secure baffle loosely with thumbnuts, but do not tighten. 6. Place a 1.6mm (1/16") spacer against wheel and allow baffle to drop until it touches spacer. 7. Tighten thumbnuts and remove spacer. baffle dispenser front 1.6 mm (1/16") spacer Drive bar removal 1. Remove dispense wheel from dispenser (see above). side view wheel section 2. Pull drive bar out of its channel in bottom of wheel. Wheel motor assembly removal 1. Shut water off; remove front cover. 2. Remove dispense wheel and dispense chute cover (see above). 3. Remove splash panel. Water line to solenoid valve can be disconnected from water inlet valve by pulling on ring at end of inlet fitting. Disconnect wiring to splash panel. 4. Disconnect wires on motor. 5. Remove four bolts (7/16" socket) holding motor assembly to bottom of dispenser. 6. Remove motor assembly. 18 Ice transport tube replacement Top mount ice machines, model C/E110CT400A/W ! Only use tubing supplied by Follett Corporation. 3 2 1 TIGHTEN CLAMP SCREW 4 Ice transport tube replacement Models C/E110FB400A/W, C/E110CR400A/W ! Correct installation of ice transport tube is critical to Satellite-fill icemaker performance. Replacement ice transport tubes for Satellite-fill icemakers must be insulated and run continuously from icemaker to dispenser with no dips or bends with a radius of less than 153mm (6"). 1. Remove top and rear access panel from dispenser (lower front panel in freestanding unit). 5mm (3/16") dia. hole 2. Disconnect existing ice tube from engaging pin on transport tube bracket in ice storage bin evaporator and pull down through dispenser chase. 3. Disconnect opposite end of tube from icemaker. Section A – A 4. Run end of new ice transport tube with 5mm (3/16") hole through ice transport tube knock-out, (Fig. 5G) in back of dispenser or through counter into bottom of dispenser, being careful to avoid any bends with less than 153mm (6") radius. 26mm (1") 5. Insert tube in internal chase in rear inside corner of dispenser (left side as you face dispenser) and push up into storage area. 6. Push the 5mm (3/16") hole near end of tube into pin on ice tube bracket (see drawing below). Steps 7-8 for units with Satellite-fill icemakers only 7. Install supplied insulation to run of transport tube required for your site, leaving approximately 51mm (2") of tube exposed at free end. 8. Check that insulated tube runs continuously uphill to dispenser with no dips. 19 A A All units 9. Slip supplied hose clamp onto tube and push tube onto exit port of evaporator. Do not twist hose when securing to evaporator. ! Only use tubing supplied by Follett Corporation. 10. Fasten tube on port with hose clamp, being sure that clamp is positioned on evaporator side of nozzle flange. 11. Tighten clamp. ice level control stat engaging pin capillary tube 26mm (1") ice hose mounting bracket 5mm (3/16") ice tube hole 20 ice tube Thermostat locations Thermostat locations – C/E110CT400A/W ice deflector bracket assembly rubber grommet ice level control stat ice level control stat bin thermostat control box assembly hopper assembly control box assembly ice level control stat .75" (20mm) Hand bend cap tube end to approx. 45° as shown 45 Thermostat locations – C/E110CR400A/W, C/E110FB400A/W ice mounting hose bracket well nut knurled screw rubber grommet ice level control stat ice level control stat bin thermostat control box assembly hopper assembly control box assembly 21 Parts Dispenser exterior 7 6 2 2 4 5 5 1 9 3 5 Part # 502756 502703 502704 502681 501100 502705 502706 502779 502709 502702 502088 502298 500376 502711 00112854 502100 502433 502222 502268 502716 502225 502701 00109728 502776 502777 502816 502817 502359 502788 502786 502805 8 Description Cover, top front, 110 countertop (CT) Cover, top front, 110 countertop unit with Satellite-fill icemaker (CR) & freestanding (FB) Cover, lower section, 110 freestanding (FB) units Cover, dispense chute Knurled screws, front cover Drain pan Grille, drain pan Drain pan and base assembly (includes 502705 and 502706) Lid, icemaker, 110, countertop (CT) Lid, 110, countertop (CR) units with Satellite-fill icemakers & freestanding (FB) units Leg kit, for freestanding units – set of 4 Single leg, for freestanding units Strainer, water faucet and icemaker (models with integral icemaker) Drain tube assembly Drain line adapter Mounting plate/fitting, water inlet Tee, water inlet Valve, water shut-off Fitting, drain and mounting plate (units with integral icemaker) Base stand assembly, countertop dispenser Assembly, water inlet, freestanding units (includes valve, tee and strainer) Drain fitting, brass, icemaker, freestanding units Drain fitting, plastic, icemaker (includes screws) Cord, power, dispenser Cord & plug, female, bin signal, remote icemaker Cord & plug, female, bin signal, top mount icemaker Cord & plug, female, bin signal, freestanding Clean switch, SensorSAFE Cord & plug, icemaker power, top mount Cord & plug, female, icemaker power, freestanding Caster 22 Reference 1 2 3 4 Not shown 5 Not shown Not shown 6 7 Not shown 8 Not shown Not shown Not shown Not shown Not shown Not shown Not shown 9 Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Not shown Dispense chute and splash panel areas — lever models 7 2 13 4 10 8 14 12 11 1 6 5 3 Part # 502057 502356 502681 501829 502359 502247 502358 502248 502249 502927 502355 502246 502262 502926 501841 502079 502789 9 16 Description Fastener, dispense chute bracket Tube, water station Cover, dispense chute Switch, dispense, ice, lever actuated (includes 501841) Switch, dispense, water, lever actuated (includes 501841) Bracket, chute (includes fasteners 502057) Lever, dispense Chute and funnel, ice Chute, water Solenoid assy, water (includes 502926, 502356, 502246, 502355 and 502262) 220V, 60Hz/230V, 50Hz Bracket, water solenoid and lever Fitting, inlet, 1/8" MPT x 1/4" comp Fitting, outlet, 1/8" MPT x 3/8" comp Solenoid valve, water, 220V, 60Hz/230V, 50 Hz Boot, dispense switch button (mounts on 501829 switch) Tubing, water station, thermoplastic, 1/4" OD (sold by the foot) Splash panel Electrical box (front view) — lever models 1 2 2 INPUT VOLTAGE 3 3 4 23 5 EXTERNAL ADJUSTMENT MADE IN USA Reference 1 2 3 4 5 6 10 11 12 13 14 15 Not shown 16 LOAD Description Thermostat, bin level Level fill relay Switch, dispenser power Switch, icemaker bin signal Bin signal relay Level fill timer Reference 1 2 3 4 5 6 7 8 9 1 Part # 500514 501375 502209 502209 501375 501700 15 6 Dispense chute and splash panel areas – SensorSAFE™ models 10 12 8 3 15 13 11 9 1 14 7 2 Part # 502057 502681 502248 502249 502247 502690 502710 502927 502355 502356 502246 502262 502926 00122978 203611 5 4 6 Description Fastener, dispense chute bracket Cover, dispense chute (includes labels) Chute and funnel, ice Chute, water Bracket, chute (includes fasteners 502057) Lens, sensor Splash panel (includes 2 of 502690) Solenoid assy, water, 220V, 60Hz/230V, 50Hz (incl. 502926, 502356, 502246, 502355, 502262) Bracket, water solenoid and lever Tube, water station Fitting, inlet, 1/8" MPT x 1/4" comp Fitting, outlet, 1/8" MPT x 3/8" comp Solenoid valve, water, 220V, 60Hz/230V, 50Hz Sensor (includes 502690 and 203611) Ty-rap, sensor mounting Reference 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Electrical box (front view) SensorSAFE models 1 2 5 3 Reference 1 2 3 4 5 6 7 2 Description Thermostat, bin level Level fill relay Switch, dispenser power Switch, icemaker bin signal Bin signal relay Level fill timer SensorSAFE Board 1 Part # 500514 501375 502209 502209 501375 501700 502915 3 4 24 6 7 Wheel motor and drive system 3 8 7 5 4 3 2 6 7 1 1 Part # 501699 501026 501607 501619 502691 502692 501019 501024 500799 500637 502929 Description Wheel motor, 220V, 60Hz/230V, 50Hz Washer, thrust Fan blade, wheel motor Drive shaft (includes threaded rod and nut, see #6, page 26) Chain, 54 link Sprocket, drive shaft, 35 teeth Sprocket, wheel motor, 10 teeth Bearing, drive shaft Connecting link, chain Key, driveshaft Dispenser drive assembly 25 Reference 1 2 Not shown 3 4 5 6 7 Not shown 8 Includes all above Hopper components Top view – freestanding and Satellite-fill units Top view – top mounted unit 17 6 16 13 2 15 5 4.5 1 19 3 18 7 12 14 4 6 5 3 1 8 2 7 Ice tube bracket – side view – freestanding & Satellite-fill units Ice tube bracket – side view – all top mounted units 11 Dispense wheel – bottom view all units 5 4 9 10 7 8 Part # 501802 501493 501494 502712 501100 501612 501617 501616 502698 502697 501613 502723 502722 502714 501717 502708 502709 502824 00115196 Description Baffle, ice Wheel, dispense (includes drive bar, rotating agitator, threaded bar & rod) Agitator, rotating Bracket, ice tube Screw Rod, threaded (includes knurled nut) Drive bar assembly (includes threaded rod and nut) Ice deflector/cap tube bracket (units with top mounted icemaker) Bracket, ice tube entry (units with top mounted icemaker) Ice transport tube assembly (units with top mounted icemakers) Screws, knurled Side panel, RH Side panel, LH Bracket, icemaker hold-down Cover, hopper access Cover, hopper Lid, Icemaker, 110CT Gasket, ice entry Drain pan, hopper 26 Reference 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Not shown Ice transport tubing Part # 502522 502523 501176 502327 502697 Description Ice transport tube (Satellite-fill units) – 3.1m (10 ft) Ice transport tube (Satellite-fill units) – 6.1m (20 ft) Ice transport tube insulation (Satellite-fill units only) – sold by the foot Ice transport tube assembly (110 freestanding units) Ice transport tube assembly (110 top mount units) Reference Not shown Not shown Not shown Not shown Not shown Chilled water components 1 3 2 4 5 Part # 502598 502599 502600 502601 502605 502602 502604 Description Coil, chilled water (includes two 502599) Fitting, water coil Brackets, chilled water canister, pair (includes screws) Canister, chilled water (includes 502600 and 502605) Elbow, drain Assembly, chilled water (includes reference #1 through 5 above) Tee, drain line 27 Reference 1 2 3 4 5 Not shown Solenoid dispense assembly 1 2 3 4 5 6 8 Part # 501844 502040 502039 502042 502054 502045 502038 501824 00128157 7 Description Solenoid, dispense, 220V, 60 Hz/230V, 50Hz Cotter pin Linkage, solenoid (includes 502054 grommet) Block, dispense gate Grommet Splash pan, gate assembly Shoulder screw and washer Spring, gate assembly Gate assembly, 220V, 60 Hz/230V, 50Hz (includes reference numbers 1 through 8 above) 801 Church Lane • Easton, PA 18040, USA (610) 252-7301 • Fax (610) 250-0696 • www.follettice.com Reference # 1 2 3 4 5 6 7 8 00109520R03 02/07
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