Friedrich Air Conditioner Sp06A10 Users Manual

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DB98_04511A(2)-CO

2/18/03 4:08 PM

Page 3

ROOM AIR CONDITIONER

SERVICE
AIR CONDITIONER

SP06A10

SP08A10

SP10A10

SP12A10

Manual
CONTENTS
11. Precautions
12. Product Specifications
13. Installation and Operating
Instructions
14. Disassembly and Reassembly
15. Troubleshooting
16. Exploded Views and Parts List
17. Block Diagram
18. PCB Diagram
19. Wiring Diagram
10. Schematic Diagram

DB98_04511A(2)-1

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Page 1-1

1. Precautions
1. Warning: Prior to repair, disconnect the
power cord from the circuit breaker.
2. Use proper parts: Use only exact
replacement parts. (Also, we recommend
replacing parts rather than repairing them.)
3. Use the proper tools: Use the proper tools
and test equipment, and know how to use
equipment may cause problems laterintermittent contact, for example.
4. Power Cord: Prior to repair, check the
power cord and replace it if necessary.

Fig. 1-1 Avoid Dangerous Contact

5. Avoid using an extension cord, and avoid
tapping into a power cord. This practice
may result in malfunction or fire.
6. After completing repairs and reassembly,
check the insulation resistance.
Procedure: Prior to applying power, measure
the resistance between the power cord and the
ground terminal. The resistance must be
greater than 30 megaohms.
7. Make sure that the grounds are adequate.

Fig. 1-2 No Tapping and No Extension Cords

8. Make sure that the installation conditions
are satisfactory.
Relocate the unit if necessary.
9. Keep children away from the unit while it is
being repaired.
10. Be sure to clean the unit and its surrounding
area.

Fig. 1-3 No Kids Nearby!

Fig. 1-4 Clean the Unit

FRIEDRICH AIR CONDITIONING CO.

1-1

2.Product Specifications
2-1 Table

Item

Unit of

SP06A10

Measure

SP08A10

Type
Dimension:
(Width×Height×Depth)

SP10A10

SP12A10

WINDOW
mm

520×345×485

600×394×595

Voltage

Volt

115

Phase

-

SINGLE

Frequency

Hz

60

Operation Current

A

5.4

6.6

9.3

10.5

Power Consumption

W

610

740

1000

1170

Refrigerant Type
Refrigerant Change

FREON

R22

g

300

470

450

635

BTU/h

6500

8000

10800

12600

BTU/h.W

10.8

10.8

10.8

10.8

Net Weight

Kg

26

29

43

45

Condenser

Row

2×15

3×15

2×17

3×17

Condenser Fan

Type

Evaporator

Row

Evaporator Fan

Type

Capacity
EER

Propeller Fan
2×11

2×11

2×12

2×10

Blower

Fan Motor

MODEL

YSLA-40-6-0002

YSLA-40-6-0003

YGN60-6B

YGN60-6B

Compressor(Rotary)

MODEL

39A062HS1EA

44A076HU1EB

44B098HX1EF

44B117HX1EL

MRA12146-120

MRA12083-120

08

08

MRA12132-12007

MRA12053-12007

Overload Protect

-

Compressor Capacitor

μF/VAC

40/370

35/370

45/370

50/370

Fan Motor Capacitor

μF/VAC

8/450

8/450

15/250

15/250

RPM

920/850/800

1050/1010/970

890/850/800

890/860/750

Fan Speed
Thermo Control

-

FRIEDRICH AIR CONDITIONING CO.

THERMISTOR

2-1

DB98_04511A(2)-1

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Page 2-4

MEMO

2-3

FRIEDRICH AIR CONDITIONING CO.

2-2 Dimensions
2-2-1 Main Unit

(Unit : mm)

D

MODEL

W

H

D

520

345

485

600

394

595

SP06A10
SP08A10
SP10A10
SP12A10

Front view

H

H

Side view

W

2-2-2 Remote Control
Remote control
transmission indicator
Operating mode
(

Cool,

Dry,

Mode selection button
(Cool, Fan, Dry)

Fan)

Temperature setting
Sleep mode

Temperature adjustment
buttons
Sleep timer setting button

Energy Saving mode
Fan speed adjustment
button
Fan speed
On Timer setting
Off Timer setting

Energy Saving button
Timer setting button
Timer Set/Cancel button

Battery discharge indicator
On/Off button

2-4

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-1

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Page 3-1

3. Installation and Operating Instructions
3-1 Installation
3-1-1 Selecting Area for Installation
1. Make sure that you install the unit in an area
providing good ventilation. The air conditioner
must not be blocked by any obstacle affecting the
air flow near the air inlet and air outlet.
2.

Make sure that you install the unit in an area that
allow good air handling. The installation area
must be able to endure vibration from the unit.

3.

Make sure that you install the unit away from
heat or vapor.

4.

Make sure that you install the unit in an area
which is cool and has adequate space.

5.

Make sure that you install the unit in an area
away from TVs, audio units, cordless phones,
fluorescent lighting fixtures and other electrical
appliances (obtain a clearance of at least one
meter).

6.

Make sure that you install the unit in an area
which provides easy drainage for condensed
water.

7.

Make sure that you install the unit in an area not
exposed to rain or direct sunlight.
(Install a separate sunblind if exposed to direct
sunlight.)

8.

Make sure that you install the unit in an area
allowing good air movement. Do not install it in
a space that would cause noise amplification of
noise.

9. Fix the unit firmly if mounted in a high place.

Caution:
Do not use the air conditioner in the following environments : greasy areas (including areas near
machines), or marine areas. Contact your local dealer for advice.

FRIEDRICH AIR CONDITIONING CO.

3-1

DB98_04511A(2)-1

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Page 3-2

3-2 Function Description

Timer indicator

Temperature/Timer
settings
Energy Saver indicator

Remote control
sensor
Dry adjustment indicator
Fan speed
adjustment button

On/Off button

Mode selection button
(Cool, Fan, Dry)
Temperature
adjustment buttons

3-2-1 Cooling operation mode
The compressor is turned on and off according to the ambient temperature and set temperature.
1) Compressor on and off control
• Compressor on and off control according to the ambient temperature
* The compressor is turned off when "ambient temperature = set temperature
* The compressor is turned on when "ambient temperature = set temperature +1˚C"
2) Default value after power reset ➔ set temperature = 75˚F
Fan speed = High
3) Set temperature indicating (setting) range : 1˚F interval from 64˚F to 86˚F.

3-2-2 Fan operation mode
1) If "Fan operation mode" signal is received from remocon or panel.
➔ the compressor is immediately turned off and only fan motor is operated at set blowing speed.
➔ it changes such as "High ➔ Med ➔ Low ➔ High"( if Fan speed is selected).
2) The initial Fan motor speed is set to "High".
3) The set temperature can not be indicated and set.

3-2-3 Energy saver operation mode
* If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation
time only, and operation that energy saver by turn off the fixation time only, and operation that energy saver
by turn off the motor continuously before the condition of the compressor on.
* The fan motor is not operated at flow wind operation.
* Energy saver operation specification at the cooling operation.
1) Fan motor control in compressor on : operate with setting wind speed
2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes
and then it turn off.
3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.

3-2

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-1

2/18/03 4:09 PM

Page 1

Installation and Operating Instructions

3-2-4 Sleep operation mode
1) Enable to sleep operation only when cooling operation.
2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr"
And, automatically SET OFF after operated while 8 Hour
3) If sleep operation, setting Temperature rise 1˚C after 1 Hour
4) ON TIMER operation, not operation, ENERGY SAVER operation, not sleep operation.

3-2-5 Dry operation mode
If the atmosphere in the room is very humid or damp,use this operation mode. It can remove excess humidity
without lowering the room temperature too much.
1) The quantity of air is adjusted automatically.

3-2-6 LED display indication in case of error detection
ERROR OPERATION

7-SEG
LED DISPLAY

ROOM THERMISTOR
(OPEN or SHORT)

E1 displayed

1) Set operation in case of error occurrence.
• Malfunction of each temperature sensor (open, short)
- Error mode display, warning sound.
- The operation status is off.

FRIEDRICH AIR CONDITIONING CO.

3-3

DB98_04511A(2)-1

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Page 2

MEMO

3-4

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-1

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Page 3

4. Disassembly and Reassembly
4-1 Compressor Replacement Flow Chart

Locate cause of defect

Release refrigerant

Disconnect electrical wiring
from compressor

Cut refrigerant lines
from compressor

Plug disconnected lines

Replace compressor

Inspect electrical
wiring for defects,
and terminals for
correct and secure
connections

Solder discharge line

Solder suction line

Use nitrogen gas

Perform soldering function

Y

Problem?
Fill system with
nitrogen gas

N
Check for leakage

Corrective action

Leakage?

Y

Check refrigerant oil level

N

Release nitrogen gas?

Y

Low oil level?

N
Evacuate system

Add oil as necessary
Recharge system

Pinch and braze filling tube

FRIEDRICH AIR CONDITIONING CO.

4-1

DB98_04511A(2)-1

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Page 4

4-2 Checking the oil
Fill the transparent container with 10cc of oil, and then conduct the test.

4-2-1 Oil quality
Oil Condition

Condition of
Refrigerant Cycle

Color

Odor

Normal

Straw Yellow

No Odor

Return with the system

Over-heated

Brown Color

-

Change the oil

Compressor Damage

Dark Brown

Pungent oil

Change the oil

Remarks

4-2-2 Replacing and refilling the refrigerant oil
1. Change the compressor - DO NOT recharge the oil as the compressor itself is
already charged.
2. Change the condenser .... add 50cc
3. Change the evaporator .... add 50cc
4. When the refrigerant is replaced .... add 30cc oil.
5. After vacuum is completed, the oil is filled through the high pressure side.
6. In the event of a refrigerant leak, generally it is not necessary to add oil.
(Unless the oil has leaked significantly.)

4-2

FRIEDRICH AIR CONDITIONING CO.

4-3.Disassembly and Reassembly Procedure(SP10A10/SP12A10)
Stop operating the air conditioner, and pull out the power cord before repair.

No.

Part Name

Procedures

Remarks

1

Ass’y Grille

1.Pull the Grille air inlet and Guard air filter out.
2.Remove the screw on the panel front.
3.Hold the lower part of panel with two hands
while pressing down on both sides of the lower
part of the cabinet, pull it forward by about
30mm,and

then

lift

it

up

carefully

for

removal.(Must un-connect the Displayer with
the controller inside.)

2

Ass’y Cabinet

1.Remove 2 screws on the both side of the
cabinet.
2.Pull the front part both side, and remove the
unit from the cabinet.

3

Ass’y Control

1.Remove the earth screw fixed on the cabinet.
2.Remove 3 screws fixed on the partition and
frame up.
3.Remove the screw fixed for the power cord.
4.Un-connect the motor wire and comp lead
wire, then take out the control box upward.

FRIEDRICH AIR CONDITIONING CO.

4-3

Disassembly and Reassembly Procedure(SP10A10/SP12A10)
No.

Part Name

Procedures

Remarks

4

Plate reinf&
Case evap up

1..Remove 4 screws on the partition and case
cond.
2.Remove the plate reinf. (The shape maybe
different depend on models)
3.Remove the seal sticked on the case evap up
carefully.
4.Pull the case evap up upward.

5

Plate evap
casing &
Blower

1.Remove the cover on the evaporator.
2.Remove all screws on the evaporator.
3.Pull the evaporator forward carefully.
4.Remove all screws fixed on plate evap
casing, then pull it out completely.
3.Remove the nut and remove the Blower.

6

Case Cond &
Fan Propeller
& Motor Fan

1.Remove 2 screws on the rear side of the
base pan, and all screws fixed on case cond.
2.Pull up the condenser from the base pan.
3.Remove the nut and remove the Propeller
fan.
4.Remove 4 screw(fixed on the mounter ), then
take out the motor.

4-4

FRIEDRICH AIR CONDITIONING CO.

4-5.Disassembly and Reassembly Procedure(SP06A10/SP08A10)
Stop operating the air conditioner, and pull out the power cord before repair.

No.

Part Name

Procedures

Remarks

1

Ass’y Grille

1.Pull the Grille air inlet and Guard air filter out.
2.Remove the screw on the panel front.
3.Hold the lower part of panel with two hands
while pressing down on both sides of the lower
part of the cabinet, pull it forward by about
30mm,and

then

lift

it

up

carefully

for

removal.(Must un-connect the Displayer with
the controller inside.)

2

Ass’y Cabinet

1.Remove 2 screws on the both side of the
cabinet.
2.Pull the front part both side, and remove the
unit from the cabinet.

3

Ass’y Control

1.Remove the earth screw fixed on the cabinet.
2.Remove 3 screws fixed on the partition and
frame up.
3.Remove the screw fixed for the power cord.
4.Un-connect the motor wire and comp lead
wire, then take out the control box upward.

FRIEDRICH AIR CONDITIONING CO.

4-5

Disassembly and Reassembly Procedure(SP06A10/SP08A10)
No.

Part Name

Procedures

Remarks

4

Frame up

1..Remove 2 screws on the frame up and case
cond.
2.Remove all the screws on the frame up.
3.Pull the frame up upward.

5

Blower

1.Remove 3 screws on the evaporator.
2.Pull the evaporator from frame low carefully.
3.Remove the nut and remove the Blower.

6

Case Cond &
Fan Propeller
& Motor Fan

1.Remove 2 screws on the rear side of the
base pan, and all screws fixed on case cond.
2.Pull up the condenser from the base pan.
3.Remove the nut and remove the Propeller
fan.
4.Remove the earth screw(fix the motor earth
wire), then take out the motor upward.

4-6

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

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Page 5-1

5. Troubleshooting
Check the basic checkpoints first to determine whether it is machine trouble or a problem
in the operation method. When it is not related to the basic checkpoints, perform checking
in accordance with the procedures of troubleshooting by symptom.

5-1 Basic Checkpoints for Troubleshooting
1) Is the voltage of the power source appropriate ?
(1) It should be within the rating voltage ±10% range.
(2) The air conditioner may not operate properly when the voltage is out of this range.
2) Is the connection with the fan motor, compressor wire, and starting condenser
appropriately made ?
3) The symptoms listed in the table below are not indicative of machine trouble.
Symptom

Cause and check

No operation

• Check whether there is power failure or the power plug is pulled out.
• Check whether the unit is stopped as a result of completion
of the sleep time.
• Pull out the power plug for ten seconds, and then insert it again.

Air flows, but
no cooling

• Check whether the Air filter is clogged with dust or is dirty.
• Check whether the desired temperature is too high. Set the desired
temperature to a lower level than the current temperature.
• Check whether it is in "FAN" mode.

The remocon does
not operate

• Check whether battery is completely depleted.
• Check whether the battery is properly inserted.
• Check whether the receiving window of the remocon for the assembly
main PCB is blinded.
• Check whether the remocon is affected by jamming due to a neon sign.

No temperature
setting

• Check whether the unit is in "FAN" mode.
(In "FAN" mode, only the current temperature is displayed, and the
desired temperature is not set.)

❈ Checking and Display of Fault Area
ERROR OPERATION

ERROR OPERATION

ROOM THERMISTOR (OPEN OR SHORT)

E1 displayed

FRIEDRICH AIR CONDITIONING CO.

5-1

DB98_04511A(2)-2

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Page 5-2

5-2 Troubleshooting by Symptom
5-2-1 No power
1) Check points
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN 71, RY 71)
(3) Is the output voltage of the IC01(KA 7812) normal ?(DC 11.5V ~ DC 12.5V)
(4) Is the output voltage of the IC02(KA 7805) normal ?(DC 4.5V ~ DC 5.5V)

Turn off the power, and then turn it on again five
seconds later.

Y
Dose the buzzer sound, when the power on?

Normal operation.

N
Check whether the "COOLING ICON" LED lamp is
on, and the operation starts when pressing the
ON/OFF button of the remocon.

Y
Normal operation.

N
Y
Is the F701(3.15A) fuse blown?

Replace the fuse.

N
Is the primary voltage of the transformer normal?
(the rating voltage ±10% range.)

N
Check the power cord and electric wire.

Y
Is the secondary voltage of the transformer normal?
(AC 13V ~ AC 17V)

N
Check and replace the trans.

Y
N
Is the rectifier diode bridge(BD61) normal?

Y
- Is the voltage of DC 17V ~ DC 23V applied at both
ends of the C101 electrolytic condenser?
- Is the voltage of DC 12V applied at both ends of
the C102 electrolytic condenser?
- Is the voltage of DC 5V applied at both ends of
the C103 electrolytic condenser?

N

• Check the BD61 for cold
soldering.
• Replace the rectifier diode

• Check both ends of the C101 for
short and cold soldering.
• Check the +12V for a short.
• Check the +5V for a short.
• Check and replace the C101~104.

Y
N
Are the IC01(KA7812) or IC02(KA7805) normal?

Y

• Check the IC01 or IC02 for cold
soldering and a short.
• Replace the IC01 or IC02.

Replace the assembly main PCB.

5-2

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

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Page 5-3

Troubleshooting

5-2-2 When the Touch Key pad and Led Display
1) Check points
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)
(2) Is the electric wire in good contact ?(CN71, RY71)
(3) Is the connection of the assembly main PCB, and TOUCH KEY PAD in good
contact? (SW01-SW05)

Turn off the power, and then turn it on again
five seconds later.

N
Normal operation

When the LED display is
not operated.

Y
Check the micom
(IC05) for a short,
and replace it.

N

Is the voltage of the micom
(IC05) No.1, 2, 38~43 port a
square wave?

Y
Check the micom
(IC05) for a short,
and replace it.

N

Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44 port
a square wave?

Y
Check the Q901~
Q905 for a short,
and replace it.

N

Is the voltage of the
Q901 ~ Q905 square wave?

When the membrane key is
not operated.

N
Normal operation

Y
Is the voltage of the
micom (IC05) No.13, 14 port
a square wave?

N

Check the micom
(IC05) for a short,
and replace it.

N

Check the micom
(IC05) for a short,
and replace it.

Y
Is the voltage of the micom
(IC05) No.3, 4, 10, 11, 44
port a square wave?

Y
Replace the membrane
key pad.

Y
Check the IC06
for a short, and
replace it.

N

Is the voltage of the
IC06 No. 10~16 a square
value?

Y
Replace the membrane key pad

FRIEDRICH AIR CONDITIONING CO.

5-3

DB98_04511A(2)-2

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Page 5-4

Troubleshooting

5-2-3 When the remocon is not operated
1) Check points
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ? (CN71, RY71)
(3) Is the assembly main PCB in good contact with the TOUCH KEY PAD(SW01-SW05)
(4) Is the battery voltage of the remocon above DC 2.7V?

Turn off the power, and then turn it on
again five seconds later.

N
Go to the clause "No power".

Dose the Buzzer sound, when the power on?

Y
Check whether the "COOLING ICON" LED lamp is on
and th operation starts when pressing the
on/off button of the remocon.

Y
The remocon is normally operated.

N
Is the battery voltage of the remocon above
DC 2.7V?

N
Replace the battery.

Y
N

• Check the X-TAL for cold soldering
and a short.
• Replace relevant components.

N

• Check the micom(ICT1) Q1, and
Q2 for cold soldering and a short.
• Replace relevant components.

Does the X-TAL(RJ 455JB) oscillate normally?

Y
Is the collector voltage of the remocon Q1, Q2
a square wave?

Y
Is the input voltage of the micom(IC05) No.15
pin of the assembly main PCB a aquare wave?

N

• Check the R415 components.
• Check the assembly main PCB
micom(IC05).

Y
Replace the assembly main PCB.

5-4

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

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Page 5-5

Troubleshooting

5-2-4 When the compressor is not operated
1) Check points
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the desired temperature lower than the indoor temperature in the “COOL” mode?
(Compressor stopped)
(3) Is the starting condenser in good contact?
(4) Is the electric wire in good contact ? (CN71, RY71)
(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?

Turn off the power, and then turn it on again five
seconds later.

N
Go to the clause "No power".

Dose the Buzzer sound, when the power on?

Y
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the on/off
button of the remocon.

N
• Go to the clause "when he remocon
does not operate".

Y
Check whether the compressor is activated in three
minutes after turning on the power with the "CoolING
ICON" LED lamp being switched on when selecting the
cool mode of the remocon.

Y
Normal operation.

N
Is the IC03 output normal?
- When the compressor is on, IC03
No. 13 pin → Low.

N

• Check the IC03 for short and cold
soldering.
• Replace the IC03.

N

• Check the relay coil resistance.
(resistance : About 150Ω±20Ω)
• Replace the relay.

Y
Does the relay(RY71) operate normally?
- When the compressor is ON, the RY71 should operate.

Y
N
Is the compressor normal?

Y

• Check the operation of the O.L.P,
and replace it if necessary.
• Check the compressor
resistance.(0Ω : short, ∞Ω : open)

Replace the compressor.

FRIEDRICH AIR CONDITIONING CO.

5-5

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 5-7

Troubleshooting

5-2-5 When the fan motor does not operated
1) Check points
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )
(2) Is the electric wire in good contact ?(CN71, RY71)
(3) Is the starting condenser(FAN MOTOR) in good contact?
(4) Is the fan motor connector in good contact?(CN73)
(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?

Turn off the power, and then turn it on again five
seconds later.

N
Go to the clause "No power".

Dose the buzzer sound, when the power on?

Y
Check whether the "COOLING ICON" LED lamp is on
and the operation starts when pressing the
on/off button of the remocon.

N

• Go to the clause of "when the
remocon does not operated".

Y
Is the IC03 output normal?
- When the fan motor is High, IC03 No. 12 pin → Low.
- When the fan motor is Med, IC03 NO. 14 pin → LOW.
- When the fan motor is Low, IC03 No. 15 pin →Low.

N

• Check the IC03 for a short and cold
soldering.
• Replace the IC03.

N

• Check the relay coil resistance.
(Normal: About 400Ω)
• Replace the relay.

Y
Does the relay(RY 72, 73,74) operate normally?
- When the fan motor is High, RY74 should operate.
- When the fan motor is Med, RY73 should operate.
- When the fan motor is Low, RY72 should operate.

Y
Is the fan motor normal?

N

• Check the fan motor resistance.
(0Ω : short, ∞Ω : open)
• Check the fan motor thermal fuse?

Y
Replace the fan motor.

FRIEDRICH AIR CONDITIONING CO.

5-7

DB98_04511A(2)-2

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Page 6-1

6. Exploded View and Parts List

8

26
27

29
33

28

22

24

23

21

25

7
5

4

6

30

10

30-7

2

30-11

30-10

30-8

30-5

30-1

30-4
30-3

30-2

1-1

1-3

3

30-6

11

1-2

1-5

1-4
1

EXPLODED VIEW(SP06A10/SP08A10)

13

9

15

12-2

12-3

17

16

12-1

19

12-6

12-5

14

12-4

20

34

18

6-1 Main unit

You can search for the updated part code
number through the ITSELF.

35

URL : http://itself.sec.samsung.co.kr

FRIEDRICH AIR CONDITIONING CO.

6-1

Exploded View and Parts List
■Part List
No
1

Description

Code No.

Specification

Q'TY
SP06A10

SP08A10

ASSY PANEL FRONT

DB92-00398B

ASSY,HIPS

1

1

1-1

PANEL FRONT

DB64-00566A

HIPS,-,W343

1

1

1-2

GRILLE AIR INLET

DB64-00567B

SEA,HIPS

1

1

1-3

BLADE V

DB66-00349A

HIPS,T2.5

4

4

1-4

LINK BLADE

DB66-00165A

PE,L97.5,T1.3

2

2

1-5

FRAME BLADE

DB61-01009A

HIPS

1

1

2

FILTER

DB63-00513A

HIPS,-,W212

1

1

3

EVAPORATOR

DB96-01028A

2R×11S,FP1.2

1

1

4

ASSY FRAME LOW

DB90-00328A

ASSY

1

1

5

NUT-FRANGE

DB60-30004A

2C M6 SM20C NTR

1

1

6

BLOWER

DB67-00099A

ABS

1

1

7

MOTER FAN

DB31-00149B

80/75/70

1

-

DB31-00149A

1.12/1.05/0.99

-

1
1

8

FAN-PROPELLER

DB67-50077A

ABS

1

9

NUT-FRANGE

DB60-30020A

M6,LEFT

1

1

10

LEVER DAMPER

DB66-00430A

SC-97471R

1

1

11

ASSY FRAME UP

DB90-00293A

ASSY

1

1

12

ASSY PANEL CONTROL

DB92-00395A

ASSY

1

1

12-1 COVER PANEL CONTROL

DB63-00514A

ABS(V5)

1

1

12-2 PANEL DISPLAY

DB64-00565A

ABS(V5)

1

1

12-3 PANEL BUTTON

DB64-00564A

ABS,-,W18,L90

1

1

12-4 COVER MODULE

DB63-00512A

PC,T1,W23

1

1

12-5 ASSY PCB PANEL

DB93-01493A

SEA-PJT,RAC PANEL

1

1

12-6 THERMISTOR

DB32-10051D

10K/25,-,3425K

1

1

13

CASE COND

DB90-00337A

PP

1

1

14

ASSY BASE

DB90-20212F

SGCC-M,SC94445T

1

1

15

ASSY COND

DB96-00995A

2R×15S,FP1.5

1

-

DB96-01027A

3R×15S,FP1.5

-

1
1

16

ASSY CABINET

DB90-00133P

ASSY

1

17

ASSY SHUTTER-LF

DB92-00113A

SPS-P/J,ASSY

1

1

18

ASSY SHUTTER-RH

DB92-00112A

SPS-P/J,ASSY

1

1

19

SHUTTER-ANGLE UP

DB64-00048B

ASV08FAS2,HIPS,T3.0

1

1

20

BRACKET-INSTALL

DB61-30219F

SGCC-A

2

2

21

NUT-TERMINAL COVER

DB60-30001A

M5,-,SM20C

1

1

22

COMPRESSOR

39A062HS1EA

6200BTU,115V

1

-

44A076HU1EB

115V 1PHASE 60HZ 7600

-

1
1

23

COVER-TERMINAL

DB63-10026A

GE,-,NORYL,-,SEI-701

1

24

O.L.P

DB35-00006G

MRA12146-12008

1

-

DB47-20066B

MRA12083-12008

-

1

25

GASKET

DB63-20003A

EPDM,T0.8

1

1

26

NUT WASHER

DB60-30028A

M8,ZPC

3

3

27

GROMMET-ISOLATOR

DB73-00016A

EPDM,-,BLK,OK-PJT

3

3

28

TUBE SUCTION

DB62-01374A

C1220T-0

1

-

DB62-00484A

C1220T-0

-

1

DB62-00675A

OD7.93

1

-

DB62-00483A

C1220T-0

-

1

DB93-01633A

TOP,ELEC

1

-

DB93-01633B

TOP,ELEC

-

1

29
30

TUBE DISCHARGE
ASSY CONTROL BOX

30-1 CASE CONTROL-LOW

DB61-00669A

SGCC-M,T0.7

1

1

30-2 CASE CONTROL-UP

DB61-00670A

SGCC-M,T0.7

1

1

30-3 BRACKET-CONTROL

DB61-00676A

SGCC-M,T0.7

1

1

30-4 TRANSFORMER

DB26-00006G

AC115V,50/60HZ,DC17V

1

1

30-5 C-FILM

2301-001448

8µF,450VAC

1

1

30-6 POWER CORD

DB39-00343D

125V,13A

1

1

30-7 C-OIL

2501-001229

40µF,370VAC

1

-

2501-001228

35µF,370VAC

-

1
1

30-8 CLIP CAPACITOR

DB65-00031A

SGCC-M,T0.7

1

30-10 ASSY MIAN PCB

DB93-01492A

SEA-PJT

1

1

30-11 PANEL BONTROL

DB63-00511A

ABS(V5),-,W140,L98

1

1

DB62-01316A

ID1.3×L600

1

-

DB62-01288A

ID1.42×L900

-

1

33

TUBE CAPILLARY

34

ASSY-SCREW

DB97-30156C

ASSY

1

1

35

ASSY REMOCON

DB93-01364X

AS-K410/K610

1

1

6-2

FRIEDRICH AIR CONDITIONING CO.

FRIEDRICH AIR CONDITIONING CO.
1-4

1

1-5

1-2

3

4

38

1-1

1-3

6

3

7

25

34-10
34-11

10

27

8

12

34-2

11

34-8

34-7

34-6

34-5

34-1

34-3
34-4

9

25

13

34

24

30

29

35-4

28

14

15

32

26

17

35-3

33

31

16

35-1

35-6

19

23

35-5

20

35-2

18

37

23

22

2/18/03 4:12 PM

5

SP10A10/SP12A10

EXPLODED VIEW

21

DB98_04511A(2)-2
Page 6-1

6. Exploded view and part list
6-3 Main unit

6-3

Exploded View and Parts List
■Part List
No

Description

1
1-1
1-2
1-3
1-4
1-5
2
3

ASSY PANEL FRONT
PANEL FRONT
GRILLE AIR INLET
BLADE V
LINK BLADE
FRAME BLADE
FILTER
EVAPORATOR

4
5
6
7
8
9
10
11
12
13
14
15
16
17

ASSY PLATE EVAP CASING
CASE EVAP UP
LEVER DAMPER
CASE EVAP
NUT-FRANGE
BLOWER
PLATE PARTITION
MOTOR MOUNTER
PLATE-REINF
MOTOR FAN
FAN-PROPELLER
NUT-FRANGE
CASE COND
ASSY COND

18
19
20
21
22
23
24

ASSY BASE
ASSY CABINET
SHUTTER ANGLE UP
ASSY SHUTTER LF
ASSY SHUTTER RH
BRACKET-INSTALL
COMPRESSOR

25

TUBE SUCTION

26
27

TUBE DISCHARGE
TUBE CAPILLARY

28
29
30

NUT-TERMINAL COVER
COVER-TERMINAL
O.L.P

31
32
33
34

GASKET
NUT WASHER
GROMMET-ISOLATOR
ASSY CONTROL BOX

34-1
34-2
34-3
34-4
34-5
34-6
34-7

CASE CONTROL-LOW
CASE CONTROL-UP
BRACKET-CONTROL
TRANSFORMER
C-FILM
POWER CORD
C-OIL

34-8
34-10
34-11
35
35-1
35-2
35-3
35-4
35-5
35-6
37
38

CLIP CAPACITOR
ASSY MIAN PCB
PANEL BONTROL
ASSY PANEL CONTROL
COVER PANEL CONTROL
PANEL DISPLAY
PANEL BUTTON
COVER MODULE
ASSY PCB PANEL
THERMISTOR
ASSY-SCREW
ASSY REMOCON

6-4

Code No.

Specification

DB92-00397B
DB64-00694A
DB64-00693B
DB66-00369A
DB66-00259A
DB61-01174A
DB63-00617A
DB96-01001A
DB96-02439A
DB90-00509A
DB61-00641A
DB66-00258A
DB61-00640A
DB60-30004A
DB67-50073A
DB71-00077B
DB61-00650A
DB71-00081A
DB31-00122A
DB67-00139A
DB60-30020A
DB61-00647A
DB96-00982A
DB96-00979A
DB90-00514A
DB90-00364B
DB64-00048C
DB92-00111A
DB92-00110A
DB61-30219F
44B098HX1EF
44B124HX1EL
44B117HX1EL
DB62-00712A
DB62-00692A
DB62-00327A
DB62-00688B
DB62-01563A
DB60-30001A
DB63-10026A
DB35-00011D
DB35-00011M
DB63-20003A
DB60-30028A
DB73-00016A
DB93-01633D
DB93-01633E
DB61-00669A
DB61-00670A
DB61-00676A
DB26-00006G
2301-001452
DB39-00343E
2501-001230
2501-001231
DB65-00031A
DB93-01492A
DB63-00511A
DB92-00395A
DB63-00514A
DB64-00565A
DB64-00564A
DB63-00512A
DB93-01493A
DB32-10051D
DB97-30156C
DB93-01364X

ASSY,HIPS
HIPS,T2.5
HIPS
HIPS,T2.5
PP,97.5,T1.3
HIPS
HIPS,T2.5
2R×12S,FP1.3
ASSY
ASSY,PP,T2.0
30F0-PS,T15
HIPS,T2.0
30FO-PS
2C M6 SM20C NTR
ABS,200
SGCC-M,T0.8
SGCC-M
SGCC-M,T1.0
YGN60-6B
ABS+G.F20%,D352
M6,LEFT
PP,T2,515.6,450
2R×17S,FP1.5
3R×17S,FP1.4
ASSY
ASSY
HIPS,T3.0
ASSY
ASSY
SGCC-A
115V,1Ph,60Hz
115V,1Ph,60Hz
115V,1Ph,60Hz
OD12.7
OD12.7
C1220T-0,OD9.52,T0.7
OD2.75
ID1.3×L1100
M5,-,SM20C
GE,-,NORYL,-,SEI-701
MRA12132-12007
MRA12053-12007
EPDM,T0.8
M8,ZPC
EPDM,-,BLK,OK-PJT
ASSY
ASSY
SGCC-M,T0.7
SGCC-M,T0.7
SGCC-M,T0.7
AC115V,50/60HZ,DC17V

15µF,250VAC
125V,13A,AWG16
45µF,370VAC
50µF,370VAC
SGCC-M,T0.45
SEA-PJT
ABS(V5),-,W140,L98
ASSY
ABS(V5)
ABS(V5)
ABS,-,W18,L90
PC,T1,W23
SEA-PJT,RAC PANEL
10K/25,-,3425K
ASSY
AS-K410/K610

Q'TY
SP10A10
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

SP12A10
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 7-5

7. Block Diagram
7-1 Refrigerating Cycle Block Diagram

PINCH PIPE
(SERVICE VALVE)

SUCTION LINE

DISCHARGE LINE

ACCUMULATOR/COMPRESSOR

EVAPORATOR

CONDENSER

CAPILLARY TUBE

PINCH PIPE
(SERVICE VALVE)

7-2 Basic Structure
7-2-1 Micom Control Diagram
MAIN MICOM
Membrane Pad control
Room Temperature sensor

A/D converter

Receiving Unit of Remocon

(Key operation)
• Energe saver
• Temp.set(↑, ↓)
• Operation, Mode
• Swing, Sleep
• Fan select, Timer

(Remote Control)
Led display control

(Remocon control)

Operation
Dry

Remocon Single
Receiving

• Remocon single control

Timer
Sleep

Compressor

Fan speed (high)

• Compressor control

Fan speed (med)

• Buzzer control

Fan speed (low)
Fan

• Temperature control

Fan motor

Power circuit (DC 5V)

• Fan motor control
Powercircuit (DC 12V)

Cool
Energy saver
Reset Circuit

Down Trans (AC15V)

Oscillation Circuit

Power input (AC220V)

Temp.setting(↑)
Temp.setting(↓)

FRIEDRICH AIR CONDITIONING CO.

7-1

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 7-6

Block Diagram

7-2-2 Micom pin assignment

KS88C4716
SEG-DATA(c)

1

P0.1

P4.4

44

GRID5

SEG-DATA(b)

2

P0.0

P0.2

43

SEG-DATA(d)

GRID4

3

P4.3

P0.3

42

SEG-DATA(e)

GRID3

4

P4.2

P0.4

41

SEG-DATA(f)

Vcc

5

VDD

P0.5

40

SEG-DATA(g)

Vss

6

VSS

P0.6

39

SEG-DATA(h)

10MHz RESONATOR

7

Xout

P0.7

38

SEG-DATA(a)

10MHz RESONATOR

8

Xin

P1.0

37

EEPROM CLK

TEST

9

TEST

P1.1

36

EEPROM IN

GRID2

10

P4.1

P1.2

35

EEPROM OUT

GRDI1

11

P4.0

P1.3

34

BUZZER

RESET IC OUTPUT

12

RESET

P1.4

33

OPTION

KEY-IN1

13

P2.0

P1.5

32

JIG OUTPUT

KEY-IN2

14

P2.1

P3.7

31

OPTION

REMOCON

15

P2.2

P3.6

30

SENSOR THERMIS-

EEPROM CS

16

P2.3

P3.5

29

TOR(103AT)

LOW FAN

17

P2.4

P3.4

28

OPTION

COMPERSSOR

18

P2.5

P3.3

27

OPTION

MIDDLE FAN

19

P2.6

P3.2

26

OPTION

HIGH FAN

20

P2.7

P3.1

25

OPTION

4-WAY VALVE

21

P4.5

P3.0

24

SAVE OPTION

Vcc

22

AVref

AVss

23

SWING MOTOR
GND

7-2

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 9-1

MEMO

FRIEDRICH AIR CONDITIONING CO.

7-3

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 9-2

8. PCB Diagram
8-1 ASS
’Y Main PCB

Main PCB
DB93-01493A
DB93-01493B

Power PCB
DB93-01492A

8-1

FRIEDRICH AIR CONDITIONING CO.

DB98_04511A(2)-2

2/18/03 4:33 PM

Page 10-1

PCB Diagram

■ Part List
NO.

DESCRIPTION

SPECIFICATION

Q'TY

REMARK

DB93-01492A

1 CHIP IC

ULN2003AD

1

IC03

2 BRIDGE DIODE

DF06S

1

BD61

3 REGULATOR

KA7805

1

IC02

4 REGULATOR

KA7812

1

IC01

5 C-AL

100µF/10V

1

C105

6 C-AL

1000µF/35V

1

C101

7 C-AL

22µF/15V

1

C106

8 C-AL

2200µF/25V

1

C103

9 C-CHIP

104Z 0805 50V

2

C102，C104

10 R-CARBON

1/2W（SMALL

1

R601

11 BUZZER

PZ-227125

1

BZ61

12 HEAR SINK

L15 W15，H25

1

-

13 CONNECTOR

RED

1

CN12

14 CONNECTOR

VH-4A WHT

1

CN11

15 CONNECTOR

VH-5A WHT

1

CN51

16 HARNESS

DB39-00807A

1

CN91

17 FUSE

250V T3 15A TIME DELAY

1

F701

18 FUSE

250V F1A，FAST ACTING

1

F702

19 FUSE HOLDER

HF-004/J

4

-

20 RELAY POWER

DI1U 12VDC

1

RY71

21 RELAY POWER

JQ1A-12V

3

RY72-RY74

22 SCREW TAPPING

PH3 L10

1

-

23 JUMP WIRE

PH0.6 L7.5MM

1

J1

24 PCB-MAIN

FR-1

1

-

FRIEDRICH AIR CONDITIONING CO.

8-2

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 10-2

PCB PARTS

■Part List
NO.

DESCRIPTION

Q'TY

SPECIFICATION

DB93-01493A

DB93-01493B

REMARK

1

CHIP IC

ULN2003AD

1

1

IC06

2

IC

RA7533OZ

1

1

IC04

3

DIODE-SWITCHING

1N4148(SMALL),DO-35

4

4

D901-D904

4

LED

B5054D3,GREEN

3

3

LED01-LED03

5

CHIP TRANSISTOR

KRA226S

4

4

Q901-Q904

6

CHIP TRANSISTOR

KRC246S

1

1

Q905

7

C-CHIP

101k,0805,50V

1

1

C401

8

C-CHIP

102k,0805,50V

3

3

C301,C302,C402

9

C-CHIP

104z,0805,50V

3

3

C701,C702,C801

10

C-CHIP

223z,0805,50V

3

3

C201-C203

11

R-CHIP

1.74k,0805,1%

1

1

R704

12

JUMP WIRE

1206,5%

1

1

J5

13

R-CHIP

1k,0805,5%

2

2

R101,R102

14

R-CHIP

10k,0805,5%

3

3

R403,R501,R701

15

R-CHIP

180,1206,5%

8

8

R901-R908

16

R-CHIP

330,0805,5%

3

3

R401,R402,R802

17

R-CHIP

10k,0805,1%

1

1

R702

18

R-CHIP

4.7k,0805,5%

1

-

R703

R-CHIP

10k,0805,5%

-

1

R703

19

R-CHIP

6.8k,0805,5%

1

1

R801

20

SWITCH-TACT

TSTB-2,160GF

5

5

SW01-SW05

21

CONNECTOR

SMAW250-02,RED

1

1

CN41

22

HARNESS

DB39-00806A

1

1

CN92

23

JUMP WIRE

PH0.6,L7.5mm

10

10

J1,J2,J4,J6,J9,J10,J13-J16

24

JUMP WIRE

PH0.6,L10mm

5

5

J3,J7,J8,J11,J12

25

PCB-MAIN

FR-1,124*65*1mm

1

1

-

26

LED DISPLAY

CSD-322GLH

1

1

LED04

27

REMOCON MODULE

FRP-4021H6

1

1

RM41

28

CHIP MCU

3P8475*ZZ-OZR5

1

1

IC05

29

CERAMIC RESOATOR 10MHZ,0.5%

1

1

X501

8-3

FRIEDRICH AIR CONDITIONING CO.

19

R-CHIP

6.8k,0805,5%

1

1

R801

20

SWITCH-TACT

TSTB-2,160GF

5

5

SW01-SW05

21

CONNECTOR

SMAW250-02,RED

1

1

CN41

22

HARNESS

DB39-00806A

1

1

CN92

23

JUMP WIRE

PH0.6,L7.5mm

10

10

J1,J2,J4,J6,J9,J10,J13-J16

24

JUMP WIRE

PH0.6,L10mm

5

5

J3,J7,J8,J11,J12

25

PCB-MAIN

FR-1,124*65*1mm

1

1

-

26

LED DISPLAY

CSD-322GLH

1

1

LED04

27

REMOCON MODULE

FRP-4021H6

1

1

RM41

28

CHIP MCU

3P8475*ZZ-OZR5

1

1

IC05

29

CERAMIC RESOATOR 10MHZ,0.5%

1

1

X501

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 10-3

9. Wiring Diagram

FRIEDRICH AIR CONDITIONING CO.

9-1

DB98_04511A(2)-2

2/18/03 4:12 PM

Page 10-4

10. Schematic Diagrams
10-1 PCB
AC INPUT

TN71
TRANS
AC230V/115V

CN11
VH-4A
(WHT)
F701
T3.15A 250V

COMPRESSOR
CAPACITOR

S

C.M

1

1

2

2

3

3

4

4

CN12
SMW250-03
(RED)
3

+ 12V
+ 5V

IC01

BD61
DF06S

3

IC02
KA7812

1

1

F702
1A 250V

KA7812
C102
104

C101
1000uF
35V

C104
104

C103
2200uF
25V

C105
100uF
10V

C106
22uF
16V

RY71
DI1U-DC12V

R
O.L.P

C
COMPERSSOR
1
RY72

+ 12V

FAN MOTOR
CAPACITOR

RY71

HIGH

MID
RY74

S

F.M

HIGH

HIGH

MID

MID

LOW

LOW

LOW

BZ61
PZ-227125

JQ1a-12V RY72

1

R601
1/2W 620-J

JQ1a-12V RY73

5

13

4

14

3

15

2

16

1

11

6

10

7

9

8

2
3

COMP

RY73

FAN MOTOR

12

4
5
6
7

3
JQ1a-12V RY74

5

PCB POWER

M

+ 12V

8

PCB MAIN

+5V

R101
1K-J
1/8W

IC04
KA7533Z

1
17

2

RESET

P2.4/INT4

3

18

4

19

P2.6/INT6

5

20

P2.7/INT7

6

34

P2.1/INT1

14

P2.0/INT0

13

Xout

2
+5V
CN41
SMAW250-02
(RED)

103AT

SENSOR
THERMISTOR

2

2

1

1

3

30PF

R801
6.8K-F
1/8W

8

C401
101

R402
330-J
1/8W

R402
330-J
1/8W

S
3
C
8
4
7
5

Xin

VCC
OUT

R402
10K-J
1/8W

GRD

C402
102

SW94
TEMP.SET.

1N4148*5
D901

C301
101

C302
102

IC05

7

R102
1K-J
1/8W

15

P1.3/BUZ

8

1

C201
223

+5V

P2.2/INT2

7

30PF

RM41
REMOCON
MODULE
FRP-4021H6

12

P2.5/INT5

Sw90
TEMP.SET.
SW91
OPERATION

D903
Avr

22
5

Test

9

Vdd

Avss
Vss

P1.5/Tx0
P4.0

+5V

SW96
MODE

D902

+5V

SW95
FAN

D901

C301
102

C202
23 223

6

32

+5V

R501
10K-J
1/8W

KRA226S*4

+5V

11
Q901

P4.1 10
P4.2

4
Q903

P4.3

3

P4.4

44

P0.0

2

1

16

100-J 1/4W*8
R907

1b

2b

P0.1 1

2

15

R906

1c

2c

P0.2 43

3

14

R905

1d

2d

P0.3 42

4

13

R904

1e

2e
2f

Q902
X501
10.0MHZ
R802
330-J
1/8W

31

C801
104

+5V

R701
10K-J
1/8W

R702
10K-F
1/8W

25

Q904

IC06
VLN2003

P3.7/ADC7

D1

LED01
SAVE

D2

P0.4 41

5

12

R903

1f

P3.1/ADC1

P0.5 40

6

11

R902

1g

2g

P3.2/ADC2

P0.7 38

7

10

R901

1a

2a

8

9

26
R703
4.7K-J
1/8W

R704
OPTION

C702
104

C701
104

P0.8 39
R908
Q905
KRC246

10-1

LED01
HR
LED04
CSD-322GLH

FRIEDRICH AIR CONDITIONING CO.

LED01
HR

SP06_E_11758

2003.3.4

9:5 AM

Page 26

FRIEDRICH AIR CONDITIONING CO.
Post Office Box 1540 l San Antonio, Texas 78295-1540
4200 N. Pan Am Expressway l San Antonio, Texas 78218-5212
(210) 357-4400 l FAX (210) 357-4480
www.friedrich.com
Printed in China



---

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