Fsl Fsl200Fumeextractormanual User Manual FSL200Fume Extractor

Fsl200Fumeextractormanual FSL200FumeExtractorManual FSL200FumeExtractorManual pdfs production website

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2017-02-27

User Manual: Fsl Fsl200Fumeextractormanual FSL200FumeExtractorManual pdfs local website

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UserManual
Model:FSL200LaserFumeExtractor
WWW.FSLASER.COM
1
1. ProductOverview
This high quality fume extractor featuring low noise brushless motor
technology is designed for capturing dust particles and removing odors
when cutting or engraving with the Full Spectrum Laser line of laser
cutters. Use only OEM replacement filters from Full Spectrum Laser in
thismachinetomaintaintopperformanceandwarranty.
2. UnpackingInspection
Please check carefully to ensure that the following listed parts are
included. If there are any missing or damaged items, please contact
customerservice. 
NameofParts
Qty
Remarks
MainUnit
1
PowerCord
1
4”Hose
1
TopPreFilter
1
Installed.
HEPAFilter
Cartridge
1
Installedinmainunit
ActivatedCarbon
LowerFilter
Cartridges
4
Installedinmainunit
 
FullSpectrumLaserFSL200UserManual,2016,Rev.A
2
3. UnitComponents
FullSpectrumLaserFSL200UserManual,2016,Rev.A
3
FullSpectrumLaserFSL200UserManual,2016,Rev.A
4
4. Specifications 
ModelFSL200Specifications
AirInletSize
4”duct
InputVoltage
AC110V
MaximumPower
450W
Noise
70dB
LengthofDuct
Ø100mmx3m
TypicalFlowRate
295CFM
DimensionsofMainUnit
21.5”×16.5”×36.25”
Weight
132lbs
5. Installation&UseInstructions
TheFSL200fumeextractorfeatures2separated
compartments:atopcompartmentcontainingtheTopPrefilter
totraplargeparticlesandabottomcompartmentcontainingthe
HEPAandActivatedCarbonfiltercartridges.
5.1 MaintenanceofTopPrefilterandTopCompartment
Airflowsfromthetopairinletdownwardthroughthroughthe
topcompartmentcontainingtheTopPrefilterdownintothe
bottomcompartment.Mostofthelargeparticlesaretrappedin
theuppercompartmentanditmustbecleanedregularly.Use
theglasswindowtocheckforcontaminants.Followthesteps
belowtocleanandmaintaintheinletboxwhencontaminants
areobserved:
FullSpectrumLaserFSL200UserManual,2016,Rev.A
5
1. Pull the twist lock upward, and rotate clockwise to the
"OPEN"positiontoopenthetopcompartment.
2. CleanorreplacetheTopPrefilter.
3. Vacuum the inside of the top compartment to remove    
anyaccumulatedparticles.
The top compartment should be cleaned periodically (at least
weekly)topreventprematurecloggingofthefilteringsystem.
5.2 LowerFilterCompartment
1. The bottom compartment contains 1x HEPA Filter and
4xActivatedCarbonFiltercartridges.
2. Pull the two twist locks upward and rotate clockwise to
the"OPEN"positiontoopenthefrontgate.
3. Grasp the handle on the top cartridge and pull out each
ofthefilterelementsonebyone.
4. After replacement, put the elements back in sequence   
frombottomtotoplayerbylayer.
5.3 SuctionDuctHoseInstallation
Remove the hose from the package, and attach one end of the
top 4” air inlet duct of the machine and the other end to your
Full Spectrum Laser machine’s outlet duct. Optionally you may
connect another hose (not included) to the bottom air outlet port
to vent the air outside. It is not normally not necessary to vent
theairoutside.
Donotintroduceabendradiusofmorethan10”onthehose.
5.4 MachineOperatingInstructions
Pluginandcheckifthepowerplugisproperlyfitintothesocket.
Turnonthepowerswitch. 
FullSpectrumLaserFSL200UserManual,2016,Rev.A
6
5.5 ControlPanelButtonFunctions
On/OffButton
Pressing the On/Off button on the control panel should cause the
machine to start running and the orange light on the machine control
panel should turn ON. Pressing the power button again should cause
the machine to stop running and the orange indicator light on the
machinecontrolpanelshouldturnOFF.
Flow+Button
Press this button when the machine is running to increase the fan
speed, the number on digital display increases in multiples of 10, the
maximum number is 100 which means the machine is running in full
speed.
FlowButton
Press this button when the machine is running, the number on digital
displaydecreasesinmultiplesof10.
ProperFanSpeed
FullSpectrumLaserFSL200UserManual,2016,Rev.A
7
Thefanspeedshouldbesetaccordingtotheactualrequirementsto
removeallsmokewithoutcreatingtoomuchofavacuum.Duringlaser
cutting,thelasermachineshouldnotfillupwithsmoke.Ifthereis
lingeringsmokeduringcuttingincreasethefanspeed.Toohigha
settingmaycausetheworkpiecetoliftupandbepulledtowardthe
vacuumcreated.Inaddition,toohighafanspeed
increasesthepowerconsumptionaswellasthenoiselevel.
TimeSetButton
While the machine is running, press the Timer Set button, the digital
display will show HXXX. Then press the Flow+/Flow buttons to adjust    
the shutdown timing. XXX represents the timer countdown in hours
with a maximum of 300 hours and minimum of 1 hour. After you are
satisfied with the setting, press the Timer Set button again and the
digital display will show HXXX and start the countdown timer. For
example, H005 represents that the machine will shut down
automatically in 5 hours. This function is useful at the end of the day     
when you turn the laser off but still want to keep cleaning any smell
residuesthatmayremaininsidethemachine.
Ok/SettingButton
If the machine is in alarm status and buzzer sounds, press the
Ok/Setting button to turn OFF the alarm. If the machine is not in alarm
status, press the Confirm/Set button to check the total working hours of    
themachine. 
 
FullSpectrumLaserFSL200UserManual,2016,Rev.A
8
6. Troubleshooting
Makesurethepowerisswitchedoffandunpluggedbefore
inspectingorrepairingthemachine!
Problem1: Themachinestillworks,buttheairflowisveryweak
andsuctionpowerisgreatlyreduced.
Cause: AirInletisblockedorforeignbodyexistsinsidetheduct.
The filter becomes saturated and hence gets blocked
and gives an alarm. Usually only the prefilter gets    
clogged quickly with large particles and needs to be
vacuumedorreplaced.
Solution: Turnoffthepowerandopenthetopcover.Checkif
there is any foreign objects blocking the air inlet. Then
check if the air vent is blocked or not. If the suction
power of the emptyloaded machine is normal, it means
thefilterneedstobereplaced.
Problem2: Themachineshutsdownautomaticallyafteritisjust
started. Even if you restart the machine, the same
problemhappensagain.
Cause: Theairflowthroughthemachineisobstructed.Asa
result, the starting current of the fan becomes very high,
hence the machine shuts down automatically for self
protection.
Solution:Turnoffthepowerandopenthetopcover.Checkif
thereisanyobstructionsintheairinletorreplacefilters.
Problem3: PowerswitchisON,butmachinedoesnotrunandthe
powerindicatordoesnotlightup.
Cause: Thefusemightbebad.
Solution: The fuse needs to be replaced. Pop the fuse out from
the power socket using a flat head screwdriver and
replace.
FullSpectrumLaserFSL200UserManual,2016,Rev.A
9
If the problem remains after these inspections and maintenance
areperformed,pleasecontactcustomerservice.
 
FullSpectrumLaserFSL200UserManual,2016,Rev.A
10
7. FilterUse&Maintenance
This product has consumable replacement filters. They need to
becleanedorreplacedperiodicallytoensureproperoperation.
1. TopPrefilter
PlacethePrefilteratthebottomofthetop
compartment.Whentheaccumulateddustonthe
Prefilterisover70%coverageandcannotbecleaned
anymoreandmustbereplacedwithanewone. 
2. ActivatedCarbonFilterCartridges
Load4xActivatedCarbonFilterCartridgesintothe
lowercompartment.Thecartridgesaremarkedwithan
arrowinthedirectionofairflow.IntheFSL200these
cartridgesshouldbeloadedwiththearrowfacingdown.
Ifthereisgoodairflowbuttheodorsarenotremoved,
theActivatedCarbonFilterisconsumedandmustbe
replaced.
3. BottomHEPAFilterCartridge
LoadtheHEPAFilterCartridgewiththearrowpointing
downontopofthe4xactivatedcarbonfiltercartridges.
Itshouldbeimmediatelycleanedoffbyvacuuming
whenanyaccumulateddustaffectsthesuctionpower.
WhencleaningdoesnothelpreplacetheMiddleHEPA
Filterwithanewone.
 
8. ReplacementParts
Name
Remarks
Pictures
TopPrefilter
ContainedinTop
Compartment.Filters
largeparticles.
Replaceorclean
weekly.
FullSpectrumLaserFSL200UserManual,2016,Rev.A
11
LowerHEPAFilter
Containedinthelower
Compartment.Placed
ontopofActivated
CarbonCartridges.
Removessmall
particles.
LowerActivated
CarbonFilter
Cartridges
Removesodors.
9. ImportantUseConsiderations 
Whileusingthemachine,theambienttemperaturerangeofthe
gas and the dust which is sucked into the air inlet should be
within the range 1560ºC. Never use the machine when the
temperatureishigherorlowerthanthistemperaturerange.
Whenusingthemachinethehumidityofthegasandthedust
sucked into the air inlet should be between the range of
40%80%. If the humidity is excessively high, the activated
carbon filter element will become rapidly saturated with water
andconsumed.
Donotusethismachinewithoutallfilterelements
because the fumes or the dust particles may be sucked into the
air blower and the control system causing damage. Any    
operation without all filter elements installed is not covered
under warranty. Use only OEM replacement filter elements
fromFullSpectrumLaser.
Do not continue to use the machine when the HEPA Filter
Cartridge or the PreFilter is clogged as this will increase motor
wear and shorten the service life of the machine. Please clean
and/or replace the filter elements regularly to ensure proper
machineoperation.
FullSpectrumLaserFSL200UserManual,2016,Rev.A
12
The warranty will not cover any losses or damage that may be
incurredbytheuserifinstructionsarenotfollowed.
10. ContactInformation
FullSpectrumLaserLLC
6216SSandhillRd,LasVegas,NV89120
Tel:(702)8023100
Fax:(702)9870150
http://fslaser.com/Support
FullSpectrumLaserFSL200UserManual,2016,Rev.A

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