Fujimoto Fuji Differential Pressure Transmitter Fkk 4 Users Manual
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- PRODUCTS
- Pressure transmitters FCX-CII serie
- Instruction Manual FCXC2
Instruction Manual
FCX-CII SERIES TRANSMITTERS
Differentiel pressure Transmitter (FKK ...4)
Pressure Transmitter (FKP...4)
Pressure Transmitter with remote seal (FKP...E)
Absolute Pressure Transmitter (FKH...E)
INF-TN3FCXC2b-E
Fuji Electric France S.A.
i
INTRODUCTION
Thank you very much for your purchase of the Fuji FCX-CII Series Transmitter.
This instruction manual covers the FCX-CII series transmitter and contains information about the
installation, piping, wiring, operation and maintenance of the FCX-CII series (FKK...4 • FKP...4 •
FKP...E).
The product conforms to the requirements of the
Electromagnetic compatibility Directive 89/336/EEC as
detailed within the technical construction file number
TN513035. The applicable standards used to demonstrate
compliance are :-
EN 50081-2 :-1993 Conducted and Radiated emissions
EN 50082-2 :-1995 Radiated immunity, ESD and FBT
•First read this instruction manual carefully until an adequate understanding is required, and then
proceed to installation, operation and maintenance of the FCX-CII Series transmitter.
•The specifications of the transmitter will be changed without prior notice for further product
improvement.
•Modification of the transmitter without permission is strictly prohibited. Fuji will not bear any
responsibility for a trouble caused by such a modification.
•This instruction manual should be kept by a person who is actually using the transmitter.
•After reading this manual, keep it at a place easier to access.
• This manual should be delivered to the end user without fail.
•For detail specifications and outline diagrams, refer to the specifications furnished separately.
INTRODUCTION
Manufacturer: Fuji Electric France
Type: Described in nameplate on main frame (see Page v)
Date of manufacture: Described in nameplate on main frame
Product nationality: France
Request
•Transcription of a part or the whole of this manual without per-
mission is prohibited.
•The contents of this manual are subject to change without prior
notice.
© Fuji Electric France 2002
Issued in February, 2002
ii
CAUTION
DANGER
INDICATION
PROHIBITION
DANGER
CAUTION
Installation and Piping
•Non-explosion-proof transmitter must not be used in a place with explosive gases to prevent
serious accidents such as explosion, fire, etc.
•The transmitter is heavy. Be careful when handling it.
•The transmitter should be installed in a place that meets the operating conditions shown in DS
sheet or this instruction manual.
•Install the transmitter according to the instruction manual. Improper installation may lead to the
cause of fall, trouble or incorrect operation.
•When installing, make sure that the transmitter interior is free from cable chips and other foreign
objects to prevent fire, trouble, or incorrect operation.
•When power is ON, do not change the position of the field indicator in an explosion-proof area.
•When power is ON, do not change the position of the transmission unit in an explosion-proof area.
•When power is ON, do not change the angle of the indicator.
•Main valve used for piping should be selected with the maximum pressure of the process taken
into account (piping parts such as main valve, etc. should be furnished by user). If the main valve
and other parts do not meet the rating, it may result in leakage of gas or liquid which could lead to
hazard.
• Pressure pipes to be used must meet the temperature/pressure rating.
•The cautionary descriptions listed here contain important information about safety, so they should be
observed without fail. Those safety precautions are classified into ranks “DANGER” and “CAUTION”.
Wrong handling may cause a dangerous situation, in which there is a
risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which there is a
possibility of medium-level trouble or slight injury or only physical
damage is predictable.
On items listed under “
CAUTION
”, they may also lead to serious accidents depending on circum-
stances, and must be fully observed.
•The signs of prohibition and indication are explained in the following.
General items which pertain to prohibition (DO NOT)
General items which pertain to user’s action
CAUTION ON SAFETY
First of all, read this “Caution on Safety” to ensure correct operation of the
transmitter.
iii
DANGER
CAUTION
DANGER
DANGER
Wiring
•On explosion-proof type transmitter, its wiring work must be performed according to the required
laws and regulations. Incorrect wiring may cause explosion, fire or other serious accidents.
•Before making wiring work, be sure to turn OFF the main power to prevent electric shocks.
• Use wiring materials of correct rating to prevent fire accidents.
•Connect a power source of correct rating to prevent fire accidents.
•The transmitter should be grounded as specified to prevent electric shocks or incorrect operation.
•After installing the transmitter, firmly close the covers of the transmission unit and terminal box.
If not, rain water enter the transmitter which may result in trouble or incorrect operation.
Adjustment of Smart Type
•When using a flame-proof transmitter, do not connect HHC to the transmitter terminals and junc-
tion terminals.
Replacement of Maintenance Parts
•When removing an explosion-proof transmitter, turn OFF the main power, then disconnect the
piping and wiring. Do not remove it when the power is ON to prevent serious accident such as
explosion, fire, etc.
iv
Storage for a long period
Store the transmitter in a dry room at normal temperature and humidity.
Keep protection caps in place at the conduit connection and process connection.
For installation, select an appropriate place
Site at location with minimal vibration, dust and corrosive gas
At a place allowing an adequate space for checkup
Site at location large enough to allow maintenance and checking.
Mounting angle
Mount to a pipe horizontally or vertically.
Attention to overload
Do not apply a pressure outside the specified range.
Other
Besides the above, be sure to observe the cautions given in this manual.
The instrument nameplate as shown below is attached at the transmission unit of this transmitter. Before
use, make sure the contents of the nameplate agree exactly with your specifications.
CONFIRMATION OF YOUR SPECIFICATION
Series
Tag No.
Fuji Electric Co., Ltd. Made in Japan
Type
Range
Power Supply
Output 4 ... 20mADC
M.W.P.
Ser.No.
Mfd.
Be sure to observe the following Instructions
CAUTION ON USE
v
CONTENTS
INTRODUCTION ................................................................................................................................. i
CAUTION ON SAFETY ...................................................................................................................... ii
CAUTION ON USE ............................................................................................................................. iv
CONFIRMATION OF YOUR SPECIFICATION .............................................................................. iv
1OUTLINE ....................................................................................................................................... 1
2OPERATING PARTS AND THEIR FUNCTIONS ...................................................................... 2
3OPERATION AND SHUTDOWN ................................................................................................ 4
3.1 Preparation for operation ............................................................................................................. 4
3.2 Operation ...................................................................................................................................... 6
3.3 Shutdown ...................................................................................................................................... 7
4ADJUSTMENT OF SMART LINE ............................................................................................... 9
4.1 Adjustment with HHC ................................................................................................................. 9
4.2 Zero adjustment by the external screw ..................................................................................... 29
4.3 Span adjustment by the external screw ..................................................................................... 30
4.4 Local adjustment unit with LCD display .................................................................................. 31
5MAINTENANCE ......................................................................................................................... 34
5.1 Periodique inspection ................................................................................................................ 34
5.2 Troubleshooting ......................................................................................................................... 35
5.3 Replacement of parts ................................................................................................................. 36
5.4 Adjustment after replacement unit ............................................................................................41
6INSTALLATION AND PIPING ................................................................................................. 42
6.1 Installation .................................................................................................................................. 42
6.2 Piping ......................................................................................................................................... 46
7WIRING ........................................................................................................................................ 54
7.1 Wiring procedure ....................................................................................................................... 54
7.2 Power voltage and load resistance ............................................................................................53
7.3 Grounding .................................................................................................................................. 57
8SPARE PARTS ............................................................................................................................. 58
A1 BUILT-IN ARRESTER ............................................................................................................... 61
A2 CALIBRATION ........................................................................................................................... 63
A3 PARAMETER SETTING PRIOR TO DELIVERY .................................................................... 65
A4 HAZARDOUS LOCATION INSTALLATION INFORMATION ............................................ 66
1
OUTLINE
The FCX-CII series transmitter detects the differential pressure or pressure of various
fluids, converts it into a current signal of 4 to 20 mA DC and transmits it.
All the adjustment functions are incorporated in the transmission unit for making
adjustments easily and exactly.
Transmitter settings (such as range and damping time constant, etc.) can be changed from
an HHC (Hand Held Communicator).
Principle
The operating principle of the FCX-CII series transmitter is shown in the block
diagram below.
The input pressure is changed into an electrostatic capacitance in the detecting unit.
The change proportional to the pressure undergoes conditioning and amplification in
the transmission unit, and is then output as a current of 4 to 20mA DC.
1
Displacement
Sensor
Input
differential
pressure
Detecting unit
Transmission unit
Operational
amplification
circuit
Output
current
Diaphragm
Measuring
circuit
Capacitance
change
2
2
Terminal unit
Zero/span
adjustment
screw
Transmission unit
Conduit
connection
Terminal unit
Vent/drain
plug
Detecting unit
Process connection
CK+
CK–
+
–
Analog indicator
connector
Digital indicator
connector
Transmission unit
(Digital) (Analog)
Indicator
%
0
20
40
60
80
100
FIX
OUT
DISP
ZERO
abs
%
FCX-CII Series transmitter
Description of FCX-CII Series transmitter
Transmission unit
Part name Description
Detecting unit Detects pressure, differential pressure or level of fluid.
Transmission unit Converts the detected signal into an output signal.
Vent/drain plug Used for gas discharge or draining. (Attention should be paid
under a high pressure.)
Process connection Connects impulse pipes from the process.
Conduit connection Connects the output cable.
Zero adjustment screw Adjusts zero. (For analog type, refer to Section 7.)
Part name Description
Analog indicator connector Used for connecting an analog indicator.
Digital indicator connector Used for connecting a digital indicator.
Indicator (option) Analog or digital indicator, available.
Terminals
Symbol Description
+, - Connects the output cable.
CK+, CK- Used for checking the output or connecting an indicator.
An external terminal used for grounding
OPERATING PARTS AND THEIR FUNCTIONS
3
Mode indicating function of digital indicator
FIX
OUT
DISP
ZERO
abs
%
Mode indication
Mode
%
ZERO
DISP
OUT
FIX
abs
–
N
When indicated
% output
External zero adjustment possible
Digital indicator display
output
Fixed current mode
Absolute pressure
Output value < Zero
When not indicated
Actual scale
External zero adjustment impossible
Digital indicator proportional display
Proportional output
Measurement mode
Gage pressure
Output value Zero
Sampling status (Flicker)
(a part of unit indicator)
4
OPERATION AND SHUTDOWN
3
(2) Check the signal wiring according to the “Terminal block connection diagram” shown in 4.1
(Page 16).
(3) Vent gas from the transmitter.
Preparation procedure
(4) Perform zero point adjustment.
When the plant requires chemical cleaning at the start of operation, be sure to
close the valve of the transmitter to prevent entry of cleaning liquid into the
pressure receiving unit.
Important
3.1 Preparation for operation
Before operating the transmitter, be sure to perform the following checks and procedures. Note
that adjustment is required in a non-hazardous area for zero point check of intrinsically safe
explosionproof and flameproof transmitters, do not open terminal cover and do not use HHC.
Use the transmitter indicator and the external adjustment screw.
(1) Check for liquid or gas leakagefrom the process
connection, etc. by applying soapy water or the
like.
5
1. After adjustment of the transmitter, it should be kept energized for about 10
seconds to write the adjustment result into memory.
2. Use a blade-edge screwdriver for adjusting the zero/span adjustment screw.
Important
Decrease
Increase
When all the checks and preparatory operations are finished, tighten the cover securely. (Tighten-
ing torque 20 N•m {2 kgf•m} <14ft-lb>)
Zero point check
Turn on the power to the transmitter.
Check the output signal of the transmitter by connecting a DC ammeter across CK+ and CK– of
the terminal block.
After ten minutes or longer, adjust the transmitter output current to 4 mA (zero adjustment). (See
below.)
(1) Zero adjustment
Zero point of the transmitter is adjustable by the zero screw on the electronics housing with
the zero adjustment screw.
•If the transmitter is locked (see section
“Operating procedure”, Lock of adjustment
function), it is not possible to adjust with the
external adjustment screw.
•When a digital indicator is attached to the
transmitter, make sure that the LCD lamp
“ZERO” is ON.
(2) Adjustment by HHC
Refer “zero adjustment” explained in section 7.1.
6
3.2 Operation
(1) Operation of pressure transmitter
Open the valve slowly to apply a pressure. When a pressure is applied, the transmitter is set
in the operating status.
(2) Operation of differential pressure transmitter
Set the operating status by manipulating the manifold valve.
Make sure the equalizing valve is open.
Open the stop valve on the high pressure side slowly.
Close the equalizing valve.
Open
Open
Open
Close
Stop valve
on the low
pressure side
Stop valve
on the high
pressure side
Equalizing
valve
7
Use a field indicator, receiving instrument or HHC to check the operating status.
3.3 Shutdown
(1) Shutdown of pressure transmitter
Close the valve slowly to stop applying a pressure. The transmitter is set in the measurement
stop status.
Close
Check of operating status
Finally, open the stop valve on the low pressure side
slowly.
Open
8
(2) Shutdown of differential pressure transmitter
Set the shutdown status by manipulating the manifold valve.
Turn off power supply.
Close the stop valve on the high pressure side (H side)
slowly.
Open the equalizing valve.
Close the stop valve on the low pressure side (L side)
slowly.
Close
Open
Close
Before a long shutdown, discharge the process fluid and drain completely from
the transmitter.
This is to protect the transmitter from freezing, corrosion, etc.
Important
9
ADJUSTMENT OF SMART TYPE
To operate the FCX-CII series transmitter, the HHC is used for each adjustment.
4.1 Adjustment with HHC
Startup and usage of the Hand Held Communicator (HHC) are detailed in the instruction manual
for HHC. Please refer to this manual before commencing adjustment.
The HHC can be connected to the transmitter, junction terminal or the terminals in the instrument
room.
To junction
terminal or
instrument
room
To HHC
Instrument room
Terminal block
DC power supply
DC16.1 ~ 45V
Load resistor
Junction terminal Zener barrier
Field device
CK+
CK–
+
–
After adjustment of the transmitter, it should be kept energized for about 10 sec-
onds to write the adjustment results into memory.
Important
4.1.1 Connection of HHC
DANGER
In the case of a flameproof transmitter, never connect the HHC to the terminal block
of the transmitter in hazardous area installations.
4
10
Referential
page
Classification Display symbol Key symbol
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
I
TAG No.
Type
Display of serial No.
Industrial value unit
Range limit
Damping adjustment
Output mode
Burnout direction
Zero/span adjustment
Self-diagnosis
Printer function
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
INC
1: TAG No
2: TYPE
3: SERIAL No.
4: UNIT
5: RANGE LIMIT
6: RANGE
7: DAMPING
8: OUTPUT MODE
9: BURNOUT
A: CALIBRATE
B: OUTPUT ADJ
C: DATA
D: SELF CHECK
E: PRINT
F: XMTR EXT.SW
G: XMTR DISPLAY
H: LINEARIZE
I: RERANGE
MENU
MENU INC
UNIT
RANG
DAMP
OUT
CALB
DATA
LIN
/
/
LIN INC
INC
DATA
MENU INC INC
DATA INC INC
INC
DATA INC INC
11
12
12
13
14
14
15
16
17
18
19
20
20
21
22
23
26
28
INC
DATA INC INC INC
INC
DATA INC INC INC INC
INC
DATA INC INC INC INC INC
INCUNIT
Calibration of
output circuit
Range change
(LRV, URV)
Indication of
measured data
Lock of adjustment
functions
Indication of digital
indicator
Programmable lineari-
zation function
Rerange (Set LRV/URV
calibration)
4.1.2 Outline of HHC operation
The following shows the flow of the key, explained for FXW Version 6.0
(FXW 1- A3).
FXW prior to Version 6.0 are not available of operation of FCX-CII series transmitter.
In this case, the user is requested to contract our office for ROM version up.
11
4.1.3 Operating procedure
In case of a flameproof transmitter, never connect the HHC to the terminal block of
transmitter in hazardous area installations.
TAG N°.
To set the TAG N°. of each field de-
vice, use the procedures shown in
the following diagram. TAG N°.
can be inputted up to 26 characters
of alphanumeric codes.
• After PUSH MENU KEY is
displayed, press the <MENU> key
to display TAG N°.
•To make changes press the
<CHNG> key and the cursor will be
displayed under display 1 .
• Set the alphanumeric keys as
necessary under display 2 . To set
the alphabet, press the <CHNG
ALHA> key first.
Using < >< > keys, cursor po-
sition can be moved.
•At the completion of setting, press
the <ENT> key and a prompt is
displayed check entry under display
2 .
•If the entry is correct, press the
<ENT> key to input it to the field
device under display 3 and 4 and
the initial image 1 is displayed.
•To display TYPE display, press the
<INC> key under display 1 .
1: TAG No
FICRA-1234
xxxxxxxxx
xxxxxxxxxxxxxxxxxxx
< INC > < CHANGE >
1-1: TAG CHANGE
FICRA-1234
xxxxxxxxx
xxxxxxxxxxxxxxxxxxx
< ENT > < CL >
1-1: TAG CHANGE
FICRA-4321
xxxxxxxxx
xxxxxxxxxxxxxxxxxxx
CHNG OK?< ENT/CL >
1-2: TAG WRITE
FICRA-4321
xxxxxxxxx
xxxxxxxxxxxxxxxxxxx
To menu
2 : TYPE
0: PUSH MENU KEY
CL
INC
CHNG
MENU
CL
ENT
ENT
after setting
12
3
4
12
Display of SERIAL N°.
SERIAL N°. and transmitters
software version are displayed.
•After setting TYPE, press the
<INC> key to display SERIAL
NO. and software version of
transmitter.
•By pressing the <INC> key,
UNIT setting image is
displayed.
3: SERIAL No.
N8G07131
VERSION 1.1
< INC >
2 :TYPE
INC
INC
4 :UNIT
TYPE
Type of field device is displayed and
changed (ex. of differential pressure
transmitter).
•After TAG N°. is displayed, press
the <INC> key to display TYPE
image.
•To make changes press the
<CHNG> key under display 1 and
the cursor will be displayed under
display 2 .
•Set the alphanumeric keys as
necessary under display 2 . To set
the alphabet, press the <CHNG
ALHA> key first. Using < >< >
keys, cursor position can be moved.
•At the completion of setting, press
the <ENT> key and a prompt is
displayed check entry under
display 2 .
•If the entry is correct, press the
<ENT> key to input it to the field
device under display 3 and 4 and
the initial image 1 is displayed.
•To display SERIAL NO., press the
<INC> key under display 1 .
2: TYPE
FKCXXXXX-XXXXX
< INC > < CHANGE >
2-1: TYPE CHANGE
FKCXXXXX-XXXXX
< ENT > < CL >
2-1: TYPE CHANGE
FKCXXXXX-XXXXX
CHNG OK?< ENT/CL >
2-2: TYPE WRITE
FKCXXXXX-XXXXX
To Menu
3 : SERIAL N°
Menu 1 : TAG N°
CL
INC
INC
CHNG
CL
ENT
ENT
after setting
12
3
4
13
Important
The unit of industrial value is set according to the range as ordered, but the display
resolution lowers depending on the unit being set.
When
is displayed upon changing the unit of industrial value, output cannot be displayed in the
engineering unit selected.
In this case, press the CL key and change the engineering unit to a different one.
4-1:UNIT CHANGE
Pa
NOT SUITABLE
UNIT <CL>
DEC
INC
mmH O2
cmH O2
mH O2
g/cm
2
Pa
inH O
2
psi
ftH O
2
< Torr >
kg/cm
2
< atm >
hPa
kPa
MPa
mbar
bar
mmAq
mmHg
cmAq
mAq
mmWC
cmWC
mWC
inHg
cmHg
mHg
Industrial value unit
Available unit for FCX-C2
< UNIT CHANG >
4-1: UNIT CHANGE
kPa
< INC > < ENT > < CL >
4-1: UNIT CHANGE
CHNG OK? < ENT/CL >
4-1: UNIT WRITE
< INC >
4: UNIT
To menu N° 5 :
RANGE LIMIT
kPa
< CHNG >
(NEXT MPa)
(NEXT MPa)
kPa
kPa
4-1: UNIT WRITE
UNIT < CL >
NOT SUITABLE
Not suitable unit display
Pa
Menu N°3 :
SERIAL N°
CL
CL
CL
INC
INC
CHNG
ENT
ENT
1
2
3
4
INC
Note: The mark < > is settable for abso-
lute pressure transmitter only.
•When pressing <CHNG>
under display 1 , the display
for changing the unit of
industrial value 2 appears.
•The desired unit of industrial
value is selectable by using
<INC> or <DEC> under
display 2 .
•Display 3 is provided for con-
firming your change.
•Display 4 is for registering the
unit of industrial value.
14
INC
INC
INC
CL
CHNG
LRV CL
URV CL
ENT CL
ENT
6-3: RANGE WRITE
6-1: RANGE CHANGE
LRV ±× × × . × kPa
< LRV > < URV > < CL >
URV ±× × × . × kPa
LRV ±× × × . × kPa
< LRV > < URV > < CL >
URV ±× × × . × kPa
LRV ±× × × . × kPa
< LRV > < URV > < CL >
URV ±× × × . × kPa
LRV ±× × × . × kPa
URV ±× × × . × kPa
LRV ±× × × . × kPa
URV ±× × × . × kPa
2
6-2: RANGE CHANGE
3
6-2: RANGE CHANGE
4
CHNG OK? < ENT/CL >
6-2: RANGE CHANGE
5
6
1
6: RANGE
LRV ±× × × . × kPa
< INC > < CHANGE >
5: RANGE LIMIT
× × × kPa
< INC >
URV ±× × × . × kPa
Menu N°4 :
UNIT
To menu N°7 :
DAMPING
Range limit
Indicates the maximum measuring
range of this transmitter.
Range change (LRV, URV)
LRV: Lower range value (0%
point)
URV: Upper range value (100%
point)
•When pressing <CHNG> under
display 1 , display changes to the
LRV and URV selection screen.
Press <LRV> for presenting the
display for setting the zero point
range (display 3 ), or <URV> for
presenting the display for setting
the span range (display 4 ).
•Under displays 3 and 4 , input
zero point and span values.
*Press <ENT> after setting LRV
and URV.
•When pressing <+/–> under
display 3 , 4 , negative value is
available.
Output (mA)
URV
Maximum measuring range
Input
Normal
action
Reverse
action
4
LRV LRV URV
20
Important
In case of the actual scale specification with a digital indicator
provided, if the range is changed, indicator display does not match.
So, setting is required again in response to the display in the digital
indicator (G: XMTR DISPLAY). In case of the actual scale
specification with an analog indicator provided, if the range is
changed, indicator display does not match. So, replacement of the
analog indicator is required.
Selectable setting range
15
CHNG
ENT
CL
7: DAMPING
0.3SEC
< INC >
2
ENT
< CHANGE >
CL
1
7-1: DAMP CHANGE
after
setting
0.3SEC
7-1: DAMP CHANGE
1.2SEC
CHNG OK? < ENT/CL >
3
7-2: DAMP WRITE
1.2SEC
4
< ENT > < CL >
INC
Menu N°6 :
RANGE
To menu N°8 :
OUTPUT MODE
Damping adjustment
When process input changes exces-
sively, an appropriate damping time
constant should be set.
Input time constant value under
display 2 , time constant can be
changed.
Note)
The above damping constants are
used only for the electronics unit.
The detecting unit has its own con-
stants independent of the
electronics unit (for details, refer to
the data sheet).
Selectable time constant value
No damping ( = measuring period) to
32 sec
16
Output mode
The output mode is used to select the
proportional mode (proportional to in-
put differential pressure) or square
root extraction mode (proportinal to
flow rate) for output signal (4 to 20
mA). In case of square root extraction
mode, the cut point and the mode
below the cut point can be set. Under
display 2 , press <INC> or <DEC> for
selection of the square root extraction
mode or proportional mode.
Change of output mode
<INC> <DEC>
a OUT=LIN
b OUT=SQR
Since display 7 is presented when the
square root extraction mode is
selected, the low flow cut point should
be set.
Cut point is adjustable within the range
of 0.00 to 20.00%. The cut point is
used for stabilizing output near 0%
when the square root extraction mode
is selected for output signal. There are
two modes; in one mode, proportional
output is selected for output below a
cut point (Fig. A) and in the other
mode, output is forcibly reduced to 0%
for output below a cut point (Fig. B).
8: OUTPUT MODE
XMTR:DP
OUT=LIN
< INC > < CHANGE >
8-1: MODE CHANGE
XMTR : DP
OUT=LIN
< INC > < ENT > < CL >
8-1: MODE CHANGE
XMTR : GP
OUT=LIN
< ENT > < CL >
8-1: MODE CHANGE
XMTR:DP
OUT=SQR
CHNG OK? < ENT/CL >
8 : OUTPUT MODE
XMTR:GP
OUT=LIN
< INC > < CHANGE >
8-2: MODE WRITE
XMTR:DP
OUT=SQR
8-3: LOW CUT
POINT=
××
.
××
%FLOW
MODE=
< CHANGE > < CL >
< ENT > < CL >
8-5: POINT WRITE
××
.
××%FLOW
8-7: LOW CUT MODE
< 1 > LINEAR
< 2 > ZERO
< 1 > < 2 > <CL >
8-7: MODE CHANGE
LINEAR
CHNG OK? < ENT/CL >
8-8: MODE WRITE
LINEAR
8-1: MODE CHANGE
XMTR:DP
OUT=LIN
CHNG OK? < ENT/CL >
*1
<OUTPUT MODE
CHANGE>
8-4: POINT CHANGE
××
.
××%FLOW
8-4: POINT CHANGE
××
.
××%FLOW
8-6: LOW CUT MODE
ZERO
< CHANGE > < CL >
8-7: MODE CHANGE
ZERO
CHNG OK? < ENT/CL >
8-8: MODE WRITE
ZERO
OUT=LIN
LIN/ D
8-2: MODE WRITE
XMTR:DP
OUT=LIN
INC 1
1
INC
(a)
(DP) GP, AP, LL (Liquid Level)
2
CLENT
ENT 5
CL ENT 3
CL
CL
4
ENT 6
CHNG CL
CHNG CHNG
7
ENT CL
ENT CL
CL
8
1
OUT=SQR
2
9
CHNG
10
8-6: LOW CUT MODE
LINEAR
< CHANGE > < CL >
11
CL
12
CL
16
ENT
13
CL
2
1
ENT CL
14
15 17
< INC >*1
*2 0.00% Cut Point 20.00% FLOW
Note) GP, AP, LL : OUT = LIN only
< DEC > Available Mode
In case of OUT= SQR
In case of OUT=LIN
CHNG
Menu No.9
(a)
*2
CHNG OK? < ENT/CL >
= LINEAR or ZERO
Output Output
Differential
input Differential
input
Fig. A: With linear
output selected in
low cut mode
Fig. B: With zero
output selected in
low cut mode
Under display 13 , linear or zero out-
put is selectable for output below the
cut point.
17
Burnout direction
Used for selecting output at occur-
rence of a fault in the detecting unit.
Burnout direction is selectable un-
der display 2 .
•For selection of NOT USED, press
<1>.
•For selection of OVER SCALE,
press <2>.
•For selection of UNDER SCALE,
press <3>.
The meaning of each condition
above is as follows.
•NOT USED Not used
(Output hold)
Saturation current = 3.8, 20.8mA
Note) Output value just before the occur-
rence of trouble is given in the out-
put hold mode.
•OVER SCALE Over scale
(Output 20.8 to 21.6mA)
Saturation current = 3.8, 20.8mA
•UNDER SCALE Under scale
(Output 3.2 to 3.8 mA)
Saturation current = 3.8, 20.8mA
Burnout Current of FCX-CII series
transmitter
Over scale burnout current = 20.8 to
21.6mA
Under scale burnout current=3.2 to
3.8mA
Saturation current=3.8, 20.8mA
CHNG
3
9-2: BURNOUT
CHANGE
CHNG OK? < ENT/CL >
4
5
6
2
9:BURNOUT
NOT USED
(HOLD)
< INC > < CHANGE >
1
9-2: BURNOUT
CHANGE
Selection of
burnout direction
(ex)
< ENT > < CL >
CL
CL
CL
CHNG
CHNG
ENT
INC
CL
CL
or or
213
3
9-1: BURNOUT
< 1 > NOT USED
< 2 > OVER SCALE
< 3 > UNDER SCALE
UNDER SCALE
9-4: BURNOUT
< CHANGE > < CL >
UNDER SCALE
Y.YmA
9-5: BURNOUT
< CL >
Saturate Current
3.8-20.8mA
9-5: BURNOUT CHNG
< DEC > <ENT > < CL >
UNDER SCALE
UNDER SCALE (burnout current)
Y.YmA
UNDER SCALE
ENT
ENT
ENT
INC
7
8
9
10
CL
CL
9-5: BURNOUT CHNG
CHNG OK? < ENT/CL >
UNDER SCALE
Y.YmA
9: BURNOUT
< INC > < CHANGE >
UNDER SCALE
Y.YmA
Upon pressing <DEC> or <INC>
burnout current can be changed.
(See above.)
9-7: BURNOUT
< CL >
Saturate Current
3.8-20.8mA
INC DEC
Y.YmA
3.8mA
3.7mA
3.6mA
3.5mA
3.4mA
3.3mA
3.2mA
A : CALIBRATE
A : CALIBRATE
Change of Over scale current
21.6mA
21.5mA
21.4mA
21.3mA
21.2mA
21.1mA
21.0mA
20.9mA
20.8mA
INC DEC
18
INC
A: CALIBRATE
< INC > < LRV >
1
CL
ENT
2
A-1: CALIBRATE
LRV ×××.××%
CHNG OK? < ENT/CL > 3
A-2: CALIBRATING
LRV ×××.××%
4
A-1: CALIBRATE
LRV ×××.××%
< ENT > < CL >
ENT
×××.× kPa
×××.× kPa
×××.× kPa
5
A-3: CALIBRATE
URV ×××.××%
CHNG OK? < ENT/CL > 6
A-4: CALIBRATING
URV ×××.××%
7
A-3: CALIBRATE
URV ×××.××%
< ENT > < CL >
×××.× kPa
×××.× kPa
×××.× kPa
LRV
CL
CL
ENT
CL
ENT
URV
< URV >
< Zero adjustment >
< Span adjustment >
B : OUTPUT ADJ
Zero/span adjustment
Zero and span are adjustable by apply-
ing an actual pressure.
When pressing <LRV> under display 1
the screen for zero adjustment 2
appears, and that for span adjustment 5
appears when pressing <URV>.
Under display 2 , after applying actual
pressure equal to zero point, press
<ENT> two times. Zero adjustment will
be over.
When adjustment is made at any point
other than zero, input the pressure value
at that point at the display of 2 , then
press the <ENT> key at the display of 3
while applying a corresponding pres-
sure to the transmitter.
Under display 5 , after applying actual
pressure equal to desired span, press
<ENT> two times. Span adjustment
will be over.
When adjustment is made at any point
other than span, input the pressure value
at that point at the display of 5 , then
press the <ENT> key at the display of 6
while applying a corresponding pres-
sure to the transmitter.
Press LRV or URV at display of 1 .
When the following is displayed, it means that calibration can not be made because
Menu No. H: LINEARIZE is effective. In this case, set INVALID on the panel of
No. H: LINEARIZE.
1. Span adjustment should be performed after zero adjustment is completed.
2. When the actual input exceeds the adjustable range, [NOT CALB <CL>] is
displayed.
In this case, adjustment is required again.
Adjustable range
Zero adjustment: Within ±40% of maximum span
Span adjustment: Within ±20% of calibrated span
3. When the adjustment point does not meet the following condition,
[SETTING ERR<CL>] is displayed. In this case, adjustment is required again.
Adjustment point setting condition
–1.000%CS (*) PL 100.000%CS(*) 0.000%CS(*) PH 110.000%CS(*)
A-1:CALIBRATE
Can’t proceed.
Set Linearize
invalid <CL>
(*) : CS (Calibrated Span) is equal to measuring range.
Important
PL = (Lower adjustment point)
-
LRV
URV
-
LRV × 100
PH = (Higher adjustment point)
-
LRV
URV
-
LRV × 100
19
Calibration of output circuit (D/A)
The output circuit (D/A) should be
calibrated by the following procedure
when necessary.
Make calibration wiring transmitter
according to "Calibration" in Appen-
dix A2, and calibrate the output cir-
cuit with the HHC using the follow-
ing procedure.
When the <LRV> key is pressed at
the display of 1 , the display 2 for
4mA current output and its
calibration will appear on the screen.
When the <URV> key is pressed, the
display 7 for 20mA current output
and its calibration will appear on the
screen.
Under display 1 , input a desired
value within a range of 3.8 to 20.8mA
and then press <ENT> two times.
At this input value, a regulated cur-
rent output is available.
Under display 4 , input digital values
measured by digital voltmeter.
Under display 4 , the output circuit is
calibrated when pressing <ENT>.
B: OUTPUT ADJ
C: DATA
< INC > < CHANGE >
B-1:OUTPUT SET
0mA
< LRV/URV/ENT/CL >
B-2: OUTPUT MODE
XX.XXXmA
CURRENT CONST.
< CALB > < CHNG > < CL >
B-3: OUTPUT CALIB
XX.XXXmA CONST.
0mA (EXT.mA)
< ENT > < CL >
B-3: OUTPUT CALIB
XX.XXXmA CONST.
YY.YYYmA (EXT.mA)
CHANGE OK? < ENT/CL >
< CHANGE > < CL >
B-2: OUTPUT MODE
XX.XXXmA
CURRENT CONST.
B-4: OUTPUT
XX.XXXmA CONST.
YY.YYYmA (EXT.mA)
CALIBRATING
B-4: OUTPUT
XX.XXXmA CONST.
YY.YYYmA (EXT.mA)
NOT CAL1B. < CL >
(Input of XX.XXXmA at )
Calibration
impossible
G
OUT
(OTHERS)
B-1: OUTPUT SET
4.000mA
CHANGE OK? < ENT/CL >
B-1: OUTPUT SET
20.000mA
CHANGE OK? < ENT/CL >
B-1: OUTPUT SET
XX.XXXmA
CHANGE OK? < ENT/CL >
11
9
72 8
3
4
5
6
10
10
appears when the
adjustable range is
exceeded.
INC CHNG
LRV URV ENT CL
ENT CL ENT CL ENT CL
< OTHERS >
CALB CHNG CL CHNG CL
ENT CL
ENT CL
CL
(4 , 20mA)
After setting and calibrating the con-
stant current output, be sure to reset
the HHC display to the initial display.
In this way, the transmitter output is
reset to the measurement output. It
should be noted that if HHC is
removed from the transmitter loop or
the HHC power is turned OFF when
the constant current output has been
set, the transmitter output is retained
at the constant current output.
Important
B: OUTPUT ADJ
<INC> <CHANGE>
20
Indication of measured data
The measured value can be indi-
cated.
For more information about
operating procedure, refer to the in-
struction manual of HHC.
C-1: DATA
STANDBY
PUSH CL KEY
XXX. X%FLOW
C: DATA
< INC > < ENT >
XXXXXkPa
< CHANGE > < CL >
CL
CL
D-1: SELF CHECK
D-2: SELF CHECK
ALM CHECK
< 1 > AMP TEMP
D: SELF CHECK
< INC > < ENT >
< 2 > ALM CHECK
< 1 > < 2 > <CL >
< CL >
GOOD
D-2: SELF CHECK
TEMP=XXX.X °C
(YYY.Y °F)
< CL > <INC>
D-2: SELF CHECK
CELL FAULT (C1)
< CL > < INC >
D-2: SELF CHECK
TEMP=XXX.X °C
TEMP.ALARM
Temperature is displayed in °C and °F
alternately at each press of the <INC> key.
1
CL1 2
2
CL
CL
3
4
5
6
B
DATA
C-1: DATA
XXX. XX %FLOW
XXXXX kPa
< CHANGE > < CL >
CL
:
"FLOW" is displayed
when output mode is
square root extraction
mode.
:
" flicker" is displayed
when the communica-
tion between transmitter
and HHC is normal.
(HHC is not used for 10 minutes)
CHNG
INC
CHNG
ENT
INC
ENT
(Temperature alarm is displayed)
INC
CL
(Trouble in transmitter)
E: PRINT
Self-diagnosis
Use for displaying the measured
temperature in the transmitter and
the alarm information.
When pressing <1> on display 2 ,
the temperature in the amplifier
(AMP TEMP) is displayed. When
pressing <2>, result of self-
diagnosis about transmitter (ALM
CHECK) is displayed.
Result of diagnosis
When the temperature in the ampli-
fier is normal:
When temperature alarm is detected:
When no error has occurred:
When an error has occurred:
For contents of error, refer to "Con-
tents of message" on the next page.
D-2: SELF CHECK
TEMP= ×××.×ûC
<CL>
D-2: SELF CHECK
CELL FAULT (C1)
<CL> <INC>
D-2: SELFCHECK
ALM CHECK
GOOD
<CL>
D-2: SELF CHECK
TEMP= ×××.×ûC
TEMP. ALARM
<CL>
21
[Contents of message]
As a result of self-diagnosis, the message below is appeared on the LCD display of HHC,
when there are trouble in the transmitter. For each error, its cause and remedy are suggested.
Printer function
Usable only when a printer is con-
nected.
Refer to the instruction manual of
HHC.
E-2: PRINT OUT
E: PRINT
< INC >
E-1: PRINT
DATE
TIME
< CL >
E-3: PRINT OUT
PRINT OUT END
< INC >PAPER FEED
< CL >
CL
INC
INC
CL
ENT
INC
ENT
(Indicated when the printer unit is active)
YY : MM : DD
HH : MM
Paper Feed (Printer)
Without Printer Unit
E: PRINT
< INC >
NO CONNECTION
With Printer Unit
< ENT >
< ENT >
Time (Hour, Minute)
Set Year/Month/Date
F : XMTR EXT.SW
Indication on
digital indicator
CELL FAULT (C1)
CELL FAULT (C9)(*1)
EEPROM (AMP) FLT
EEPROM (CELL) FLT
TEMP. ALARM
XMTR FAULT
Error of detecting unit
EEPROM error on amplifier side
EEPROM error on cell side
Transmitter temperature is not
within the allowable range (–45
to 90°C).
Amplifier error
Input pressure is 105% or higher
of setting range.
Input pressure is –1.25% or
lower of setting range.
Replacement of detecting unit
Replacement of amplifier
Replacement of detecting unit
Transmitter temperature is
normalized.
Replacement of amplifier
Properly controlled.
Properly controlled.
Message RemedyCause
FL-1
FL-2
FL-3
T.ALM
FL-1
OVER
Under
ZERO
(*2)
ZERO
(*2)
ZERO
(*2)
(*1) CELL FALUT (C5) to (C9) are appeared in case of “9” in 6th digit code of FKC.
(*2) Real indication
22
Lock of adjustment function
The zero adjustment function can be
locked by the transmitter adjust
screw.
When pressing <1> (INHIBIT) un-
der display 2 , the external switch
lock function is activated, and it is
released when pressing <2> (EN-
ABLE).
2
F-1: XMTR EXT. SW
F-2: XMTR EXT. SW
CHANGE
3
F-2: XMTR EXT. SW
CHANGE
4
< 1 > INHIBIT
< ENT >
INHIBIT
INC
F: XMTR EXT. SW
1
< INC > < CHANGE >
CL
CL
1
< 2 > ENABLE
< 1 > < 2 > < CL >
CHNG OK? < ENT/CL >
F-3: XMTR EXT. SW
WRITE
5
INHIBIT
CHNG
CL
ENT
ENT
ENABLE
INHIBIT
< CL >
F : XMTR DISPLAY
23
Indication of digital indicator
For digital indicator, either % dis-
play or actual-scale display is se-
lectable. In display on the actual
scale, display values corresponding
to 0% (4mA) and 100% (20mA) are
settable.
In setting % display, proportional
mode and square root extraction
mode is selectable as shown in 4 .
In 4 ,
<1> %LIN is displayed in % in the
proportional mode
<2> %FLOW is set by % in the
square root extraction mode
(proportional to flow)
In case of pressure transmitter,
absolute pressure transmitter and
level transmitter, <2> % FLOW
cannot be set in 4 .
G-3: DISP. CHANGE
< 1 > 0.00-100.00%
< 2 > 0.0-100.0%
< 3 > 0-100% < CL >
G : XMTR DISPLAY
% DISPLAY
X.XX-XXX.XX%YYYY
< INC > < CHANGE >
G : XMTR DISPLAY
±YYYYYY/±ZZZZZZ
UUUUUUU
< INC > < CHANGE >
G-1: DISP. CHANGE
< 1 > % DISPLAY
< 2 >ACTUAL DISP.
< 1 > < 2 > < CL >
G-2: DISP. CHANGE
< 1 > % LIN
< 2 > % FLOW
< 1 > < 2 > < CL >
±
YYYYYY=XMTR DISPLAY
at 4mA
±
ZZZZZZ=XMTR DISPLAY
at 20mA
UUUUUUU=XTMR DISPLAY
UNIT
12
12
2
3
4
5
6
7
8
9
10
1
4
G-4: DISP. CHANGE
X.XX-XXX.XX%LIN
CHNG OK?<ENT/CL>
4
INC
ENT
INC CHNG
CL
1
1
2
3
1 2 CL
CL
CL
CHNG
or
or
Note 1
Note1) 0.00-100.00%LIN
0.0-100.0% LIN
0-100% LIN
0.00-100.00%FLOW
0.0-100.0% FLOW
0-100% FLOW
A
<2> % FLOW
<1> % LIN DP
GP, AP, LL
(liquid Level)
G-4: DISP. WRITE
X.XX-XXX.XX%LIN
G-3: DISP. CHANGE
< 1 > 0.00-100.00%
< 2 > 0.0-100.0%
< 3 > 0-100% < CL >
B
4
G-4: DISP. CHANGE
X.XX-XXX.XX%FLOW
CHNG OK?<ENT/CL>
4
ENT
1
2
3
CL
G-3: DISP. CHANGE
Can't proceed.
XMTR doesn't
support. < CL >
4
CL
CL
G-4: DISP. WRITE
X.XX-XXX.XX%FLOW
0.00-100.00%
or 0.0-100.0%
or 0-100%
H : LINEARISE
24
G-2 : DISP. CHANGE
LRV: 4mA=
±
YYYYYY
URV: 20mA=
±
ZZZZZZ
< LRV >< URV ><CL>
11
12
3
11
13
1 2 3
CLURVLRV
CL
11
CL
URVENT
ENT
GP, AP, LL
(liquid Level)
G-2: DISP. CHANGE
Can’t proceed.
XMTR doesn't
support. < CL >
CL
A
G-2 : DISP. CHANGE
LRV: 4mA=
±
YYYYYY
URV: 20mA=
±
ZZZZZZ
< ENT >< URV ><CL>
Already set value
of transmitter
Already set value of transmitter
= PRESS./LEVEL/FLOW
16
11
19
CLENTCHNG
G-3 : DISP. CHANGE
DispUNIT=UUUUUUU
( )
<CHNG><ENT><CL>
18
17
CLENTINC
G-5 : DISP. CHANGE
DispUNIT=UUUUUUU
(NEXT XXXXXXX)
<INC><ENT><CL>
17
16
CL
G-4 : DISP. CHANGE
<1>PRESS.<3>FLOW
<2>LEVEL
<1><2><3><CL>
14 G-2 : DISP. CHANGE
LRV: 4mA=
±
YYYYYY
URV: 20mA=
±
ZZZZZZ
SET OK?< ENT ><CL>
11
CL
15 G-2 : DISP. CHANGE
LRV: 4mA=
±
YYYYYY
URV: 20mA=
±
ZZZZZZ
SETTING ERR <CL>
13
11
12
CLURVENT
G-2 : DISP. CHANGE
LRV: 4mA=
±
YYYYYY
URV: 20mA=
±
ZZZZZZ
< ENT >< URV ><CL>
<1>PRESS
(a)
18
17
CLENTINC
G-5 : DISP. CHANGE
DispUNIT=UUUUUUU
(NEXT XXXXXXX)
<INC><ENT><CL>
19
17
CLENT
G-5 : DISP. CHANGE
DispUNIT=UUUUUUU
SET OK?<ENT><CL>
20
11
CLENT
G-6 : DISP. CHANGE
±
YYYYYY/
±
ZZZZZZ
UUUUUUU
CHNG OK?<ENT/CL>
21
2
G-7 : DISP. CHANGE
±
YYYYYY/
±
ZZZZZZ
UUUUUUU
<2>LEVEL
<3>FLOW
(b)
18
17
17
40
40
CLENTINC
G-5 : DISP. CHANGE
DispUNIT=UUUUUUU
(NEXT XXXXXXX)
<INC><ENT><CL>
19
17
CLENT
G-5 : DISP. CHANGE
DispUNIT=UUUUUUU
SET OK?<ENT><CL>
20
11
CLENT
G-6 : DISP. CHANGE
±
YYYYYY/
±
ZZZZZZ
UUUUUUU
CHNG OK?<ENT/CL>
21
B
G-7 : DISP. CHANGE
±
YYYYYY/
±
ZZZZZZ
UUUUUUU
DP
(c)
(UNIT=PRESS. LEVEL) (UNIT=FLOW)
<DISP. UNIT CHANGE>
(a)
mmH
2
O
cmH
2
O
mH
2
O
g/cm
2
kg/cm
2
Pa
hPa
kPa
MPa
mbar
bar
psi
inH
2
O
ftH
2
O
mmAq
cmAq
mAq
mmWC
cmWC
mWC
mmHg
cmHg
mHg
inHg
(Torr)
(atm)
(b)
mm
cm
m
in
ft
(c)
Nm
3
/s
Nm
3
/min
Nm
3
/h
Nm
3
/d
m
3
/s
m
3
/min
m
3
/h
m
3
/d
t/s
t/min
t/h
t/d
l/s
l/min
l/h
l/d
gal/s
gal/min
gal/h
gal/d
ft
3
/s
ft
3
/min
ft
3
/h
ft
3
/d
bbl/s
bbl/min
bbl/h
bbl/d
( ) is available
for GP and AP.
(C) is available for DP.
NC DEC
When setting the actual-scale display,
first select <2> ACTUAL DISP in 3 .
Next, after setting the actual-scale
display value ( 11 to 14 ), perform the
actual-scale display unit setting
( 16 to 19 ).
In case of pressure transmitter,
absolute pressure transmitter and
level transmitter, the flow units can-
not be set as shown in 17 .
After making sure of the setting of the
actual scale display 20 , enter the
[ENT] and then data is written in the
transmitter.
25
When setting of % Flow in %display or
Flow unit in actual scale display, low
flow cut point and low flow cut mode
are displayed ( 22 or 23 ).
When, in the OUTPUT MODE (Menu
No. 8), OUT = SQR is set, already set
low flow cut point and low flow cut
mode are displayed ( 23 ).
With OUT = LIN set, the present low
flow cut point and low flow cut mode
are displayed ( 22 ). Then, enter
<CHANGE>, and the setting can be re-
newed.
1 2
ENT
G-8 : LOW CUT
POINT=XX.XX%FLOW
MODE=YYYYYY
<CHANGE><CL>
22
B
CHNG
12
CL
G-9 : POINT CHANGE
XX.XX%FLOW
<ENT><CL>
24
22
CL
ENT
28
CL ENT
28
CL
or
G-8 : LOW CUT
POINT=XX.XX%FLOW
MODE=YYYYYY
<CL>
23
12
CL
or
OUT=LIN at
Menu No.8
OUT=SQR at Menu No.8
G-C : MODE CHANGE
<1>LINEAR
<2>ZERO
<1><2><CL>
28
27
CL
ENT
G-9 : POINT CHANGE
XX.XX%FLOW
CHNG OK?<ENT/CL>
25
G-A : POINT WRITE
XX.XX%FLOW
26
24
CL
G-B : LOW CUT MODE
LINEAR
<CHANGE><CL>
27
CHNG CHNG
12
CL
or
G-B : LOW CUT MODE
ZERO
<CHANGE><CL>
27
G-D : MODE CHANGE
LINEAR
CHNG OK?<ENT/CL>
29
G-B : MODE CHANGE
ZERO
CHNG OK?<ENT/CL>
29
G-D : MODE WRITE
LINEAR
30
G-B : MODE WRITE
ZERO
30
12
CL
or
Note2) CUT POINT
and
CUT MODE
are set at Menu No.8
YYYYYY=LINEAR or ZERO
26
Programmable linearization function
User can set output compensation
against the input using 14
compensation points, (X1, Y1), (X2,
Y2)…(X14, Y14). Each compensation
value between (Xn, Yn) and (Xn+1,
Yn+1) is connected by first order
approximate formula.
This linearization function is useful to
compensate the tank figure in level
measurement application and the flow
rate of steam or gas in flow measure-
ment application .
Functions for LINEARIZE are
available for FXW Version 6.0 and
upward.
By pressing INC at display of 2 , the
display is shifted to the setting of LIN-
EARIZE POINT 3 . Press CHNG at
display of 3 and input POINT XX to
be compensated. Then press ENT and
the display will be shifted to 5 .
Press INC at display of 5 and the dis-
play will be shifted to y for selection of
<1> Lin. point: LP and <2> Comp.
value : CV.
Select <1> Lin. point: LP at display of
6 and input XXX.XX% to each point
(LP1-LP ).
At the completion of input to all the
compensated points, press ENT twice
and the write of LP will be finished.
At this time, the display is shifted to 6 .
Select <2> Comp. point: CV at display
of 6 and input XXX. XX% to each
point (CV1-CV ) in the same manner
as noted in <1> LP. At the completion
of input to all the compensated points,
press ENT twice and the write of CV
will be finished.
At the completion of write of compen-
sated program for LP/CV, press CL
twice at the display of 6 for shifting to
2 . Then, press CHNG for selection of
<1> INVALID and <2> EFFECTIVE
of 19 . At display of 19 , press <2>
and the display will be changed to
EFFECTIVE.
for display
11
19
H-2: LINEARIZE
H-3: LINEARIZE
CHANGE
20
H-3:LINEARIZE
Set Output Mode
LIN-LIN or SQR-SQR
21
< 1 > INVALID
CHNG OK? < ENT/CL >
INC
2
3
4
5
1
CL
2
< 2 > EFFECTIVE
< 1 > < 2 > < CL >
< CL >
CHNG
CHNG
CHNG
CHNG
CL
CL
CL
CL
CL
CL
CL
CL
6
CL
CL
ENT
INC
12
INC
ENT
INC
Next
parameter
15
INC
INC
INC
16
9
15 16
7
CL
H: LINEARIZE
< INC > < CHNG >
INVALID
H-1: LINEARIZE
< INC > < CHNG > < CL >
INVALID
EFFECTIVE
H-2: LINEARIZE
< INC > < CHNG > < CL >
POINT 0
H-2: LINEARIZE
< INC > < CHNG > < CL >
POINT XX
H-3: LINEARIZE
< ENT > < CL >
POINT 0
H-3: LINEARIZE
< 1 > < 2 > < CL >
< 2 >Comp value:CV
< 1 >Lin. point:LP
H-4: LINEARIZE
< INC > < CNG/ENT/CL >
LP1 XXX.XX%
H-4: LINEARIZE
< INC > < CNG/ENT/CL >
LP3 XXX.XX%
for display
for display
15
INC
7 16
10
15
I : Rerange
16
8
H-4: LINEARIZE
< INC > < CNG/ENT/CL >
LP2 XXX.XX%
H-4: LINEARIZE
< INC > < CNG/ENT/CL >
LP14 XXX.XX%
CHANGE
Input the value of
point and press
ENT (POINT XX)
In the case
where POINT
XX has been
set
For DP
CL
LP1
LP2
LP3
LP14
INC DEC
Change of compensated
point for LP
Note) In the key stroke for Linearization, please set
each parameter in the below sequence.
1. Set the number of compensation points in the
range of 2 to 14.
2. Set each linearization option point (LP*) correctly,
and write them.
3. Set each compensation value (CV*) correctly, and
write them.
4. Set linearization option into EFFECTIVE and
write.
Important
27
When ENT is pressed at display
of 20 , the following is displayed,
Requirement of setting
1. LP LP2 LP3…LP8 LP9…LP13 LP14 (In the
case that LP1-LP14=All Zero, it is inhibited to be
set enable)
2. If CVaπCVb, then it must be LPa < LPb. (Note1)
3. If LPa =LPb, then it must be CVa= CVb. (Note 1)
Note 1) a, b show next numeral such as a=1 b=2
or a=2 b=3 or ………a=13 b=14.
or
the following is displayed.
When INC is pressed at display of 3 ,
the following is displayed,
or
When ENT is pressed at display of 4 ,
the following is displayed,
POINT=2 (number of correction) 14
setting err=00 or 01 or 15
When ENT is pressed at display of 15 ,
the following is displayed,
Requirement of setting
-1.25% LP1 < LP2… <
LP14 +110%
When ENT is pressed at display of 17 ,
the following is displayed,
Requirement of setting
-100% CV1 < CV2… <
CV14 +100%
H-2: LINEARIZE
POINT 0
SETTING ERR <CL>
H-3: LINEARIZE
POINT 15
POINT SET
SETTING ERR <CL>
H-5: LINEARIZE
CHANGE
LPM 150.01%
SETTING ERR <CL>
H-5: LINEARIZE
CHANGE
CVM 100.01%
SETTING ERR <CL>
H-3: LINEARIZE
Set LINEARIZE
Point, LP and CV
correctly. <CL>
H-3: LINEARIZE
Set OUTPUT MODE
LIN-LIN or
SQR-SQR <CL>
Before performing the LINEARIZE
setting, set either of the following
equations in the OUTPUT mode
(Menu No. 8) and XMTR DISPLAY
(Menu No. G):
OUT = LIN SMTR DISP = LIN or
OUT =SQR XMTR DISP = FLOW
(Note 1)
Note 1) XMTR DISP = FLOW means the
settings of % FLOW in %display
or of FLOW units in actual-scale
display.
CL
CL
CL
CL
CL
2
Next
parameter
17
INC
INC
INC
18
13
17
18
11
H-4: LINEARIZE
< INC> < CNG/ENT/CL >
CV1 XXX.XX%
H-4: LINEARIZE
< INC> < CNG/ENT/CL >
CV3 XXX.XX%
for display
for display
17
INC
11
18
14
17
18
8
H-4: LINEARIZE
< INC> < CNG/ENT/CL >
CV2 XXX.XX%
H-4: LINEARIZE
< INC> < CNG/ENT/CL >
CV14 XXX.XX%
CL
ENT
for display
ENT
8
16
15
6
H-5: LINEARIZE
CHANGE CHANGECHANGE
< ENT > <CL >
LPM XXX.XX%
H-5: LINEARIZE
CHNG OK? < ENT/CL >
LP1-14
for display 7 , 8 , 9 , 10
for display 7 , 8 , 9 , 10
CL
CL
ENT
for display
ENT
8
18
17
H-5: LINEARIZE
CHANGE CHANGECHANGE
< ENT > <CL >
CVM XXX.XX%
H-5: LINEARIZE
CHNG OK? < ENT/CL >
CV1-14
for display 11, 12 , 13, 14
for display 11, 12 , 13, 14
Important
CV1
CV2
CV3
CV14
INC DEC
Change of compensated
point for CV
Important
28
Rerange (Set LRV/URV calibration)
(application to level measurement) at
change of level (LRV/URV)
Functions of RERANGE can be made
with FXW Version 6.0 or upward.
When the lower range value (LRV) and
uppeer range value (URV) need to be
adjusted again during measurement of
tank level, the measurement levels can
be changed at the same time by setting
the LRV or URV to be adjusted from
FXW.
Apply an input pressure required for
rerange of LRV at display of 3 and
press ENT twice.
In this way, the rerange of LRV is com-
pleted, then the new measurement
range LRV and URV, which conforms
to the actual input pressure, is dis-
played.
When rerange is made at a point other
than 0%, input the set value (PV%) of
that point at display of 3 , and press
ENT at display of 4 while applying a
corresponding pressure. In this way,
the measurement range can be changed
to the input corresponding to that pres-
sure.
Apply an input pressure required for
rerange of URV at display of 6 and
press ENT twice. The rerange of URV
is completed, then the new
measurement range LRV and URV
corresponding to the actual input pres-
sure is displayed. When rerange is
made at a point other than 100%, input
the set value (PV%) of that point at dis-
play of 6 and press ENT at display of
7 while applying a corresponding pres-
sure. In this way, the measurement
range can be changed to the input cor-
responding to that pressure.
Note)The unit of LRV/URV at 5 and 8 are
displayed in theunit selected by Menu No.
4:UNIT.
I-2: RERANGE
6
< ENT > < CL >
INC
2
3
4
1
CL
CHNG
CL
CL
LRV
URV
I: RERANGE
< INC > < CHNG >
I-1: RERANGE
< LRV >< URV > < CL >
URV 100.00%
CL
ENT
I-3: RERANGE
CHANGE
CHNG OK? < ENT/CL >
LRV . %
7
CL
CL
CL
ENT
I-3: RERANGE
CHANGE
CHNG OK? < ENT/CL >
URV %
5
ENT
I-5:RERANGE
< CL >
LRV ± kPa
LRV ± kPa
1: TAG N°
8
ENT
I-5:RERANGE
< CL >
URV ± kPa
LRV ± kPa
I-2: RERANGE
< ENT > < CL >
LRV 0.00%
Important
Adjustment point setting condition
-1.00% LRV 100.00% 0.00% URV 110.00%
In the case that point is out of setting limit.
(Ex)
In case of the actual scale specification with a digital
indicator provided, if the range is changed, indicator
display might not match. So, setting is required again
in response to the display in the digital indicator
(G:XMTR DISPLAY).
In case of the actual scale specification with an analog
indicator provided, if the range is changed, the scale
for indicator might not ensure exact reading.
When CHNG is pressed at display of 1, the following
is displayed.
This means that RERANGE cannot be made because
MENU No. H: LINEARIZE is set in EFFECTIVE.
In this case, press the CL key and set in INVALID on
the panel of No. H: LINEARIZE.
1-1: RERANGE
Can’t proceed.
Set Linearize
invalid. <CL>
1-2: RERANGE
LRV 100.01%
SETTING ERR <CL>
29
Decrease
Increase
Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp
“ZERO” is ON.
After adjustment, the transmitter should be kept energized at about 10 seconds to
write the adjustment results into memory.
Important
4.2 Zero Adjustment by the external screw
Zero point of the transmitter is adjustable by the outside screw with the mode setting switch in
the housing set at zero position. The figure shown below is an example of “Mode setting
switch” is attached.
(1) Set the mode setting switch to zero position.
Mode setting switch
Set switch to “zero”
for zero calibration
(2) Apply standard input pressure corresponding to new Lower Range Value
(3) Adjust output to 4mA by turning the outside screw
For zero suppression or elevation, apply the
specified input pressure in advance and adjust the
output to 4mA using the outside screw.
30
4.3 Span adjustment by the external screw
The measuring range for each transmitter is determinated according to its type.
Span is changed by the outside screw with the mode setting switch in the housing set at span
position. The figure shown below is an example of “Mode setting switch” is attached.
(1) Set the mode setting switch to span position.
Mode setting switch
Set switch to “zero”
for zero calibration
(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20mA by turning the outside screw
Decrease
Increase
(4) Then return to applying input pressure of zero again and make sure output is 4mA.
Note 1) If the transmitter is locked, it cannot be adjusted by the external adjustment screw.
Note 2) When a digital indicator is attached to the transmitter, make sure that the LCD lamp “ZERO” is
ON.
After adjustment, the transmitter should be kept energized at about 10 seconds to
write the adjustment results into memory.
Important
31
4.4 Local adjustment unit with LCD display
1. Outline
When local adjustment unit with LCD display (Parts number is *ZZPFCX4-A055) is installed in the
FCX-CII transmitter, some functions are available without HHC (Hand Held Communicator).
Name of each part in local adjustment unit with LCD display and their functions are indicated
below.
Table 1.Functions of Mode setting switch
Table 2.Functions of Damping setting switch
Table 3. LOCAL/COMM. Changing switch
Damping setting
switch
Mode setting
switch
LCD display
LOCAL/COMM.
changing switch
00
10,3
20,6
31,2
42,4
54,8
69,6
719,2
Positions of
switch
Time constant (sec.)
LOCAL
Adjustments of transmitter are carried
out by Mode setting switch and Damping
setting switch.
COMM. Adjustments of transmitter are carried
out by HHC.
Positions of switch Adjustment methods
0Zero adjustment Proportional to differential pressure Proportional to pressure
1Span adjustment Proportional to differential pressure Proportional to pressure
2Locking of function Proportional to differential pressure Proportional to pressure
3Adj. fixed current 4mA fixed current 4mA fixed current
4Adj. fixed current 12mA fixed current 12mA fixed current
5Adj. fixed current 20mA fixed current 20mA fixed current
6Span adjustment Proportional to flow Proportional to pressure
7Locking of function Proportional to flow Proportional to pressure
Output
Functions of external
adjustment screw
Positions of
switch Difference pressure & Flow transmitter
(Model:FKC)
Pressure and Absolute pressure
transmitter (Model:FKG,FKA)
32
2.Selection of transmitter adjustment method
LOCAL/COMM. Changing switch decides the method of FCX-CII transmitter adjustment. If switch
is set to “COMM.” side, adjustment of transmitter is carried out by HHC. This method is explained
in instruction manual.
If switch is set to “LOCAL” side, adjustment of transmitter is carried out by Mode setting switch
and Damping setting switch.
This method is explain below.
3.Range change procedure
For changing the measuring range, carry out zero adjustment first, and span adjustment next. (If
zero adjustment is performed after span adjustment, the 100% point may not be adjusted correctly.).
There is no interference between zero adjustment and span adjustment.
3.1 Zero adjustment(Change Lower Range Value)
Zero point of the transmitter is adjustable by the external adj. screw with the mode setting
switch set at “0” position.
(1) Check if “ZERO” is lit on the LCD indicator.
If not lit, set the mode setting switch to “0” position.
(2) Apply standard input pressure corresponding to new Lower Range Value
(3) Adjust output signal to 4.00mA by turning the external adj. screw
Decrease
Increase
For zero suppression or elevation ranges, apply the specified LRV pressure in advance and adjust
the output signal to 4.00mA using the external adj. screw.
max span
min span
Max Zero suppression with :
Output
signal
100% (20mA)
Input signal
%URL
+100%
-100%
Max zero elevation with :
0%
Zero elevation Zero suppression
max span
min span
0%
(4mA)
33
3.2 Span adjustment (Change Upper Range Value)
The measuring range for each transmitter is determined according to its type.
The span is changed by the external adj. screw when the mode setting switch is set at “1” or ”6"
position.
(1) Set the mode setting switch to “1” or ”6” position.
(2) Apply standard input pressure corresponding to new Upper Range Value.
(3) Adjust output to 20.00mA by turning the external adj. screw.
Decrease
Increase
(4) Then, apply input pressure corresponding to new Lower Range Value again and make sure
output is 4mA.
(5) After span adjustment according to above procedure from 3.2-(1) to (4), please set mode
setting switch to appropriate position
4. Damping adjustment
If a pulsation of the output current is caused due to flow noise etc., it can be attenuated by performing
damping adjustment.
Damping is adjustable in 8 steps. The damping constant becomes lager in the order of 0,1,2,3and 4.
These damping constant correspond to time constant 0, 0.3, 0.6, 1.2, 2.4, 4.8, 9.6, 19.2 seconds for the
transmission unit regardless of span.
The relationship between position of switch and time constant are indicated in table 2.
Note)
The damping constant above is a time constant applied to the transmission unit only. The
detecting unit has additional time constant
(Please see data sheet about details)
Important
After adjustment, the transmitter should be kept energized at about 10 seconds to write
the adjustment parameter into memory.
Important
When the transmitter respose speed is changed, the time constant of the control system
is also changed. Be sure to check the controllability again.
5. Fixed current output and its adjustment
Output of fixed current regardless of input is available.
Output of fixed current is convenient for loop check.
When the output(4 or 20mA)is in error, it can be adjusted by the external adjustment screw.
34
MAINTENANCE
5.1 Periodic inspection
In order to ensure the measurement accuracy and long life of the transmitter, it is
essential to inspect the transmitter periodically according to the operating conditions.
Visual inspection
Visually inspect each part of the transmitter for damage, corrosion, etc.
If you detect any material which may cause corrosion, it should be cleaned off.
Check of cover and O-ring
The transmitter has a water and dust-proof construction.
Make sure the O-ring of the case cover is not damaged or deteriorated.
Carefully prevent foreign materials from sticking to threads.
5
Piping leakage check
Using soapy water or the like, check the all process connections for leakage of
process fluid. If necessary, drain the moisture which has accumulated in
the transmitter and process pipe.
35
5.2 Troubleshooting
If an abnormality occurred in the process or transmitter, action should be taken with reference to the
table below.
If remedy is impossible, contact Fuji Electric’s service department.
(1) The manifold valve does
not open/close normally.
(2) Pressure leak is occurring.
(3) Process piping is improper.
(4) Process pipe is clogged.
(5) Power supply voltage
and/or load resistance is
improper.
(6) Voltage between the
external connection
terminals of transmission
unit is wrong.
(7) Zero and span are not
adjusted.
(8) Electronics unit is faulty.
(1) Same as (1) to (4) above
(2) Power supply polarity is
wrong.
(3) Power supply voltage and/
or load resistance is
improper.
(4) Voltage between the
external connection
terminals is wrong.
(5) Electronics unit is faulty.
(1) Process piping is improper.
(2) Gas or solution is mixed in.
(3) Liquid density changes.
(4) Ambient temperature
changes widely.
(5) Zero or span has deviated.
(6) Electronics unit is faulty.
Repair the valve so that it opens/closes normally.
Repair a leak.
Make correct piping.
Eliminate the cause of clogging.
Make arrangement to obtain proper values.
(For power supply voltage and load resistance,
refer to “7.2” (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
Check for faulty cable, insulation, etc. and repair
as needed.
(For power supply voltage and load resistance,
refer to “7.2” (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
Readjust according to sections 4 (page 9).
Replace the electronics unit according to 5.3 (page
32).
Correct wiring (according to 7.1 (page 48)).
Make arrangement to obtain proper values.
(For power supply voltage and load resistance,
refer to “7.2” (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
Check for faulty cable, insulation, etc. and repair
as needed.
(For power supply voltage and load resistance,
refer to "7.2" (page 50).)
(For intrinsically safe installations, the power
supply voltage should be 10.5 to 26V DC for
smart type.)
Replace the electronics unit according to 5.3 (page
32).
Correct the piping.
Vent or drain the transmitter.
Perform density compensation.
Minimize the temperature change.
Readjust zero or span.
Replace the electronics unit according to 5.3 (page
32).
No output
current (less
than 3.8 mA).
Output
current
overshoots
scale
(exceeds
20mA).
Symptom Cause Remedy
Output current
error
36
5.3 Replacement of parts
If the transmitter requires a replacement part, drain process fluid from the transmitter,
disconnect it from the process and carry out replacement in an instrument room.
Replace the transmission unit with a spare one in order to determine whether it is the
detecting unit or transmission unit which is faulty.
When the faulty unit is identified, it should be replaced with a new one.
Indicator
Connection at rear
of electronics unit
Electronics unit
Replacing procedure
(1) Turn off the power supply.
(2) Remove the indicator.
(3) Remove the electronics unit.
Unplug each connector.
(4) Remove the stud bolts which fastens
the indicator.
(5) Replace the electronics unit with a
new one and assemble it by
reversing the above procedure from
(4) to (1).
When installing the electronics unit, make sure that the
zero adjust screw and the volume control are posi-
tioned as shown the right.
Important
Zero/span
adjustment screw
Volume control
DANGER
When removing an explosion-proof transmitter, turn OFF the main power, then dis-
connect the piping and wiring. Do not remove it when the power is ON to prevent
serious accident such as explosion, fire, etc.
To identify faulty part
Replacement of electronics unit
Important
The electronics unit should be removed carefully so as not to damage the internal
wiring.
(6) After completion of replacement, perform zero and span adjustments.
37
Replacing procedure
(1) Remove the electronics unit according to “Replacement of electronics unit”.
(2) Remove the hex. socket bolts from the electronic housing.
Pull the electronics housing straight forward and away from the detecting unit.
(3) Replace the detecting unit with a new one of the same type.
(4) Fit the transmission unit to the detecting unit and tighten it.
(5) Connect each connector of the electronics unit and attach it to the transmission
unit.
(6) After reassembly, carry out zero and span adjustments.
Hexagonal socket bolt
Flexible printed circuit board
Detecting unit
Transmission unit
Replacement of detecting unit
Important
•Ensure that replacement detector unit is the same specification as the original
by comparing dataplates.
•When removing the transmitter case, pay attention not to damage the flexible
printed circuit board.
38
In case of differential transmitter (code symbol : FKK/FDK) :
Bolt
Measurement
chamber
detecting cover
O-ring
Nut
Seal diaphragm
Seal tape
Seal tape
(6) After assembly, carry out a pressure test. Apply a pressure equal to 150% of the maximum
working pressure to both high pressure (H) and low pressure (L) measurement chambers of
the transmitter simultaneously for 15 minutes, and make sure there is no leakage.
Replacing procedure
(1) Remove four hexagon socket head bolts with a torque wrench, etc..
(2) Disassembly gives access to the casing covers, O-rings, hexagon socket head bolts and nuts.
(3) After disassembly, replace the faulty part with a new one.
(4) Before reassembly, clean the O-ring face of casing cover with the soft cloth immersed in
water, alcohol, or similar detergent.
(5) Reassemble the detecting unit by reversing the disassembling procedure. The casing covers
should be assembled so as to be symmetrical with each other in the left-right direction and
carefully so as not to damage the seal diaphragm. Tightening torque should follow the table
below.
Replacement of the internal parts of detecting unit
Tightening Maximum working
torque pressure
Bolt size Bolt material [N•m] [MPa] Application
(kgf•m) {bar}
<ft-lb> <psi>
50 42
M10 Cr-Mo steel (5) {420} Working pressure 42 MPa {420 bar} <6000 psi> or less
<36> <6000>
SUS304 30 10
M10 ASTMB7M (3) {100} Working pressure 10MPa {100 bar} <1400 psi> or less
ASTML7M <22> <1400>
50 42
M10 SUS630 (5) {420} Working pressure 42 MPa {420 bar} <6000 psi> or less
<36> <6000>
39
1. Replacement of analog indicator
Replacing procedure
(1) Detach the transmitter cover.
(2) Remove the analog indicator.
(3) Pull out the connector extending from the analog indicator.
(4) Connect the connector of a new analog indicator to the electronics section. (See the figure
below.)
(5) Then, mount the analog indicator at the electronics section.
Analog indicator
Transmitter cover
Replacement of field indicator
(6) Attach the transmitter cover.
40
Replacing procedure
(1) Detach the transmitter cover.
(2) Remove two fixing screws which fasten the digital indicator and separate the indicator.
(3) Pull out the leading end of the flexible PC board extending from the digital indicator after
raising the slider (white knob) in the electronics section. (See the figure below.)
(4) Insert the leading end of the flexible PC board of a new digital indicator into the connector
plug-in port of the electronics section and fix it by pushing in the slider. Before inserting the
flexible PC board, confirm its correct orientation.
2. Replacement of digital indicator
Digital indicator
plugin port
Pin Plug
Fixing screw
Small recess
(5) Fasten the digital indicator to the electronics section by tightening two fixing screws.
Before tightening, make sure a small recess on the surface is positioned at the top as shown
below.
When twisting the flexible PC board for mounting, adequate attention should be paid not to
damage the board.
(6) Attach the transmitter cover.
Transmitter cover
Digital indicator
Digital indicator mounting board
41
5.4 Adjustment after replacement of unit
After completion of the assembly work mentioned above, use the following procedures for adjust-
ment and setting. Adjustment should be performed using the HHC.
(1) After replacement of electronics unit (including replacement of internal parts)
(2) After replacement of detecting unit (including replacement of internal parts)
Adjustment
Step Adjustment item Relevant page
1Constant current output (output circuit) P19
2TAG. No. P11
3Type P12
4Industrial value unit P13
5Range (zero/span) P14
6Zero/span adjustment P18
7Damping P15
8Output mode (LIN/ selection) P16
9Burnout direction P17
10 Lock of adjustment function P22
Step Adjustment item Relevant page
1Range (zero/span) P14
42
6.1 Installation
After unpacking, check the delivered items.
This transmitter can be mounted on a pipe or on a wall.
Note that the bolts (M8) for wall mounting should be supplied by the customer.
6
Mount the bracket to the transmitter.
The bracket should be mounted to the process cover as shown below.
(Differential pressure transmitter,
type FKK)
(1) Fasten the transmitter to a vertical or horizontal pipe using the supplied U-bolt (tightening torque
approximately 15 N•m (1.5 kgf•m) <11ft-lb>).
(2) Use a pipe of outer diameter ø60.5 <2.38">mm.
Wall mounting
(1) Fasten to wall face by M8 bolt utilizing the U-bolt holes.
Pipe mounting
Measuring chamber
detector cover
Bracket
Plain washer
Spring washer
Mounting bolt
(M8 × 12)
Transmitter
Bracket
Plain washer
Spring washer
Mounting bolt
(M4 × 10)
Transmitter
Adaptor (Option)
Bracket
Plain washer
Spring washer
Mounting bolt
(M4 × 10)
Transmitter
Adaptor (Option)
Mount to a horizontal pipe Mount to a vertical pipe
(Pressure and absolute transmitter, types : FKP & FKH)
U-bolt
Mount to a horizontal pipe Mount to a vertical pipe
Important
If the transmitter is not used soon after delivery, then leave it packed and store it in a
room at the normal temperature and humidity (25°C <77°F>, 60%RH).
CAUTION
•The transmitter is heavy. Be careful when handling it.
•The transmitter should be installed in a place that meets the operating conditions
shown in DS sheet or instruction manual.
•Install the transmitter according to the instruction manual. Improper installation
may lead to the cause of fall, trouble or incorrect operation.
•When installing, make sure that the transmitter interior is free from cable chips
and other foreign objects to prevent fire, trouble or incorrect operation.
DANGER
•Non-explosion-proof transmitter must not be used in a place with explosive gas to
prevent serious accidents such as explosion, fire, etc.
Bracket mounting
Mounting
INSTALLATION AND PIPING
(Differential pressure transmitter) (Pressure and absolute pressure transmitters transmitter)
43
Pin plug
Remove pin
plug fitted to
indicator.
Attachment
Mount the supplied
attachment on
indicator.
Studs
Indicator attached
to transmission
unit side.
Remove the transmission
unit side cover with
window and indicator.
Remove the terminal
unit side cover.
Mount the studs
supplied with the
attachment on
the terminal
block.
Connect the red wire (+)
of the indicator to CK+
and the black wire (-) of
the indicator to CK-, then
attach the cover with
window.
Indicator attached to
terminal board side.
Attach the cover.
➀
➁
➂
➃➄
➅➆
Change of field indicator position
It is sometimes preferable to mount the indicator on the terminal block side due to
installation location.
In such a case, the following mounting procedure should be followed for analog indicator.
CAUTION
Avoid the following procedure in an explosionproof area.
Digital indicator cannot be mounted on the terminal block side.
44
Wiring is sometimes difficult depending on the installation loca-
tion. In such a case, it is convenient to carry out the following.
Before turning the transmission unit, remove the electronics
unit.
The transmission unit is secured by 2 hexagonal socket bolts.
Loosen the bolts, turn the transmission unit at 90˚ or 180˚ in the
clockwise or counterclockwise direction and fix it by the screws.
Then, carry out wiring.
Hex.
socket bolt
Turn at 90°
in the clockwise.
Turn at 90°
in the counter-
clockwise.
In case of an analog indicator, it can be turned ±180˚ in 90˚
increments because it is connected with a pin plug.
Digital indicator does not allow change of its mounting
direction.
0
20
40
60
80
100
0
20
40
60
80
100
0
20
40
60
80
100
0
20
40
60
80
100
Change of transmission unit position
CAUTION
Avoid the following procedure in an explosionproof area.
Important
If the transmission unit has been turned
excessively without removing the
electronics unit, straighten the ribbon
cable which connects the electronics unit
in the transmission unit and the detecting
unit, and set the transmission unit again.
Change of indicator angle
CAUTION
Avoid the following procedure in an
explosionproof area.
45
Hold the hexagonal area of the vent/drain plug
with a wrench and remove it by turning slowly.
Peel the existing seal tape and wind a new seal
type. Then, screw the vent/drain plug into the
process connection for changing.
Tightening torque: 25N•m (2.5kgf•m) <18ft-lb>
Ensure a space of about 500mm against the cover in order to facilitate check, adjustment, etc.
500
500 500
Process connection
Change of vent/drain plug position
Check space
46
6.2 Piping
It is generally recognized that there are appropriate positioning relationship between the
transmitter and main process piping for accurate measurement to avoid harmful gas or liquid
accumulation.
General recognizations are;
1- Mount transmitter below main process piping for liquid or steam measurement.
2- Mount transmitter above main process piping for gas measurement.
The standard style of FCX-CII series transmitter except gauge pressure transmitter correspond to
the piping procedure 1 mentioned above. Change the vent/drain plug to correspond to the piping
procedure 2.
CAUTION
Main valve used for piping should be selected with the maximum pressure of the pro-
cess taken into account (piping parts such as main valve, etc. should be furnished by
user). If the main valve and other parts do not meet the rating, it may result in leakage
of gas or liquid which could lead to a hazard.
LH
Gas measurement
Differential pressure
source is located upper
side of main process piping
Differential pressure
source is located lower
side of main process piping
Differential pressure
source is located upper
side of main process piping
Liquid measurement Steam measurement
Upper
Upper
Lower
Within 45°upward from
vertical direction
Within 45° downward
from horizontal direction
Within 45° upward from
horizontal direction
45°
45°
45°
45°
45°
Lower
45°
Main process piping Differential pressure source
6.2.1 Piping of differential pressure transmitters
Check of high/low pressure sides of transmitter
The detecting unit of the differential pressure transmitter bears
symbols H and L which represent high and low pressure sides,
respectively.
Also, vent/drain plugs are provided at the lower process connection,
while impulse pipes are connected at the upper process connections.
Removal of protective cap
The process connection ports of the transmitter and manifold (equalizer) valve are fitted with
protective caps. Before piping, be sure to remove the caps. When removing the caps, care-
fully protect the threaded portion and sealing face from damage.
Connection of transmitter and impulse pipes
(1) When using the manifold valve, it should be fixed to the transmitter by tightening four oval
flange setbolts (7/16-20UNF), and then the impulse pipe should be connected to the manifold
valve. Tightening torque of 7/16-20UNF mounting bolt should be 30 to 40 N•m (3 to 4
kgf•m).
(2) If a manifold valve is not used, the impulse pipes can directly be screwed into the transmit-
ter. If thread size does not match between the transmitter and impulse pipes, an oval flange
should be used. Tightening torque of 7/16-20UNF mounting bolt in an oval flange should
be 30 to 40 N•m (3 to 4 kgf•m).
Position of process taps (Horizontal main process piping)
The position of the process tap is determined by the relationship between the condition, char-
acteristics and measuring point of the process fluid.
Note the following figures when planning and installing the piping.
47
Typical examples of piping
Flow measurement (in case of gas)
Place the transmitter above the differential pres-
sure source.
Flow measurement (in case of liquid)
Place the transmitter below the differential pres-
sure source.
Make piping so that gas in the impulse pipe is not
delivered to the transmitter, and incorporate gas
reservoirs as required.
Flow measurement (in case of steam)
Set two condensers at the same height near the
process tap. Fill the line between the condensers
and transmitter with condensed water.
Install a drain port as required.
Pressure measurement (in case of liquid)
Zero point can be checked with a manifold valve
installed.
Stop valve
Process pipe
Condenser
Manifold valve Impulse pipe
Manifold valve
Impulse pipe
Stop valve
Differencial pressure source (orifice)
Process pipe
Manifold valve
Impulse pipe
Stop valve
Process pipe
Differencial pressure source (orifice)
Stop valve
Process pipe
Manifold valve Impulse pipe
Atmospheric air inlet
Pressure source
1
2
3
4
48
Pressure measurement (in case of gas)
Mount the transmitter above the process pipes to
preventing moisture from entering the inside of
transmitter.
Level measurement
(1) In case of wet leg:
For measurement, connect the highest liquid level tapping of tank with the low pres-
sure side of transmitter, and the lowest liquid level tapping of tank with the high
pressure side of transmitter.
< Level calculation formula >
LRV: rH2 - r0H1
URV: rH2 + r1h - r0H1
Span (DP): r1h
LRV: Low limit of measurement (0% point)
URV: High limit of measurement (100% point)
r0,r,r1: Density
H1, H2: Liquid level, h: Liquid level change
(2) In case of dry leg:
For an open tank, leave the low pressure side of transmitter open to atmosphere.
< Level calculation formula >
LRV: rH1
URV: rH1 + r1h
Span (DP): r1h
LRV: Low limit of measurement (0% point)
URV: High limit of measurement (100% point)
r,r1: Density
H1: Liquid level, h: Liquid level change
Stop valve
Process pipe
Pressure source
Manifold valve
Impulse pipe
Atmospheric
air inlet
H
1
H
2
Max. liquid
level
Min. liquid
level
Condensor
ρ
0
ρ
Manifold
valve
High
pressure
side
Low
pressure
side
h
ρ
1
H
1
Max. liquid
level
Min. liquid
level
Manifold
valve
High
pressure
side
Low
pressure
side
Atomospheric
air inlet
h
ρ
1
ρ
5
6
(1) Protection is required to prevent dust from entering through the atmospheric
air inlet after installation of the manifold valve.
(2) If process pressure range is narrow (below 10kPa (1000mmH2O)), the follow-
ing should be considered.
•Pressure variation due to wind around atmospheric air inlet
•Temperature variation near process taps
•Difference in atmospheric pressure between process tap and transmitter
location.
To overcome this, provide atmospheric pressure-side pipe with a proper orifice
and consider accommodating the transmitter and atmospheric air inlet in a box.
Important
49
Cautions on impulse piping
•For liquid, the impulse pipes should have an upward slope of 1/10 or more between the
process connection and the transmitter to prevent accumulation of gas, etc. in the detect-
ing unit.
•For gas, the impulse pipes should have a downward slope of 1/10 or more between the
process connection and transmitter to prevent accumulation of moisture, etc. in the de-
tecting unit.
•Do not bent the impulse pipes acutely near the pressure outlet port, to prevent gas or drain
from staying in the pipe.
•Take care not to apply an excessive force to the transmitter during connection.
•In order to prevent vibration of the transmitter body and capillary from interfering with
output, the transmitter body should be installed at a vibration-free place and the capillary
should be fixed to a stable support.
•The impulse pipes used should be suitable for the working temperature, pressure, etc.
•When the measuring fluid is likely to freeze in the cover of the measurement chamber,
the cover needs to be warmed up with steam or a heater.
50
Gas measurement Liquid measurement Steam measurement
Upper
Upper
Lower
Within 45° upward from
vertical direction
Within 45° downward
from horizontal direction
Within 45° upward from
horizontal direction
45°
45°
45°
45°
45°
Lower
45°
Main process piping Pressure source
Pressure source is
located upper side of
main process piping
Pressure source is
located lower side of
main process piping
Pressure source is
located upper side of
main process piping
6.2.2 Piping of pressure transmitter type : FKP
Removal of protective cap
The process connection port of the transmitter is fitted with a protective cap. Before piping,
remove the cap carefully. When removing the cap, carefully protect the threaded portion and
sealing face from damage.
Connection of transmitter and impulse pipe
•Impulse pipe should directly be screwed into the transmitter.
•After connection, close the stop valve of transmitter in order to prevent foreign materials
from entering the inside.
Position of process taps (Horizontal main process piping)
The position of the process tap is determined by the relationship between condition, charac-
teristics and measurement point of process fluid. Note the following figures when planning
and installing the piping.
51
Typical examples of piping
Gas measurement
Place the transmitter above the pressure source.
Liquid measurement
Place the transmitter below the pressure source.
Make piping so that gas in the process pipe is not
delivered to the transmitter, and incorporate gas
reservoirs as required.
This is required for preventing gas from remain-
ing in the impulse pipe and transmitter.
Steam measurement
Place the transmitter below the pressure source.
Impulse pipe
Stop valve
Process pipe
Pressure source
Manual valve
0
20
40
60
80
100
Impulse pipe
Manual valve
Process pipe
Stop valve
0
20
40
60
80
100
Pressure source
Cautions on impulse piping
•For liquid, the impulse pipe should have an upward slope of 1/10 or more between the
process connection and transmitter to prevent accumulation of gas, etc. in the detecting
unit.
•For gas, the impulse pipe should have a downward slope of 1/10 or more between process
connection and transmitter to prevent accumulation of moisture, etc. in the detecting unit.
•Avoid any sharp bends in impulse pipe which may cause gas or moisture to accumulate in
the impulse pipe.
Impulse pipe
Manual valve
Pressure source
Stop valve
0
20
40
60
80
100
CAUTION
The impulse pipe used should be suitable for the working temperature, pressure,
etc.
1
2
3
•Take care not to apply an excessive force to the transmitter during its connection.
•When the measurement fluid is likely to freeze in the cover of measurement chamber, the
cover needs to be warmed up with steam or a heater.
52
Typical example of piping
Level measurement of open tank
Leave the below pressure side of the transmitter open to atmosphere.
Level circulation formula
LRV = ρ.H1
URV = ρ.(H1+h)
LRV = low limit of measurement (0%)
URV = high limit of measurement (100%)
ρ = measuring liquid density
H1 = Liquid level
h = liquid level change
6.2.3 Piping of level transmitter type : FKP for open tank
Seal on mounting flange face
When mounting the flange on the pressure side, a gasket should be inserted as
follows.
0
20
40
60
80
100
Transmitter flange
Process side flange
Gasket
On the projection type, be sure to use a gasket with an internal diameter larger
than the flange to prevent the gasket form touching the seal diaphragm.
Important
Connecting method of the mounting flange
Thighten bolts of mounting flange and process flange in a diagonal order and
about three cycles.
Removal of protective cap from process connection port
The process connection port on the low pressure side is fitted with a protective
cap. Before piping, remove the cap carefully. When removing the cap,
carrefully protect the threaded portion and sealing face from damage.
Connection of transmitter and impulse pipe
After connection, close the stop valve of the transmitter in order to prevent
foreign materials from entering the inside.
H
1
ρ
h
0
20
40
60
80
100
53
It should be noted that leakage of fluid from the wetted parts would affect
the performance due to the progress of corrosion.
Important
Caution of installation
• Restriction on H1
Liquid level is not proportional to the transmitter output at some points inside
the seal diaphragm.
Therefore, H1 should be set higher than the value shown in the table below.
• In order to prevent vibration, the transmitter body should be installed at a
vibration-free place.
• Do not shock the seal diaphragm by hitting hard object against it, for example.
• Take care not to apply an excessive force to the flange during connection.
Minimum value of H1
Flange size Non projection type Projection type
DN40 / 1 1/2” 30mm
DN50 / 2” 30mm 30mm
DN80 / 3” 55mm 40mm
DN100 / 4” 55mm 55mm
54
WIRING
(1) Application of a voltage exceeding 60 V DC or 40 V AC (exceeding 32 V DC or 23 V AC
when arrester equipped) between “+” and “–” terminals may result in damage to the transmitter.
(2) Use a shielded cable for the transmission line where possible.
(3) Avoid installation of signal cable and power cable in same conduit or cable tray in order to
prevent increased noise. Also, do not bring the signal cable close to large electrical equip-
ment.
7
7.1 Wiring procedure
Use sealing tape, if using metal pipe screw coupling or rubber gasket and fastening gland in the
case of cable (OD ø11) <0.43"> to ensure airtightness of the connection box.
Cable
Metal
pipe
Cautions on wiring
Sealing of conduit connection
In case of an explosionproof arrangement, wiring shall be made in accordance with
the relevant regulations to ensure the explosionproofing.
DANGER
•Before making wiring work, be sure to turn OFF the main power to prevent
electric shocks.
•Use wiring materials of correct rating to prevent fire accidents.
•After installing the transmitter, firmly close the covers of the transmission unit
and terminal box. If not, rain water enter the transmitter which may result in
trouble or incorrect operation.
CAUTION
1. If the connection box is located above the transmitter when using a protec-
tive tube for the wiring, then moisture may enter the protective tube and have
an adverse effect on the transmitter. So maintaining airtightness of the
connection box is an important practice.
2. The thread of conduit tube should meet the selected size and a seal fixture
should be used.
Important
55
Tighten the terminal screws (M4 x10) to a torque of approximately 1.5 N•m (15 kgf•cm) <11ft-
lb> so that the wires will not loosen.
After connection, fasten the cover until it does not turn.
10.5 ~ 45 V DC (Analog type)
16.1 ~ 45 V DC (Smart type)
Output DC4 ~ 20mA
Terminal
CK+
CK–
+
–
Conveter
When using an external field indicator
For direct connection to an external field indicator, connect the “+” and “–” sides of the field
indicator to CK+ and CK– of the transmitter as shown below.
Use an external field indicator with internal resistance of 12W or less.
10.5 ~ 45 V DC (Analog type)
16.1 ~ 45 V DC (Smart type)
Output DC4 ~ 20mA
4 ~ 20mA DC
–
+
Converter
CK+
CK–
+
–
Terminal block connection diagram
56
Note) For communication with HHC, the smart type requires load resistance 250 Ω as
minimum.
600
250
0
1533
Operating
zone
10.5 16.1
24 45
Power voltage (Vdc)
Load resistance ( )
Note
Hexagon key
wrench
Flash screw
When using conduit connection at the top
For wiring from the top conduit connection, use the following procedure.
(1) Remove the screw plug of the top conduit connection.
(2) Screw the removed screw plug into the bottom conduit connection.
(3) Insert the cable from the top and connect it.
7.2 Power voltage and load resistance
Make sure the load resistance of the wiring connected to the loop is within the range shown below.
Things convenient to know beforehand
•The unused conduit connection is of great importance to flameproofing and
moisture prevention. So be sure to tighten the flush screw and packing into
the connection.
•When performing an insulation check after wiring, use a Megger (insulation
resistance meter) of 250 V DC or less and avoid applying a high voltage. If an
arrester is equipped, avoid the insulation resistance test and the dielectric
strength measurement.
Important
CAUTION
Connect power source of correct rating. Use of power source in excess of the
rating may cause a fire.
57
Grounding of transmitter casing Grounding from ground terminal
CK+
CK–
+
–
External grounding terminal
7.3 Grounding
Grounding terminals are provided at two places (at the inside of terminal box and on the side of
conduit connection).
By any of the methods given below, ground the transmitter in compliance with the relevant stipu-
lation in the standard on explosionproof installation (for example, grounding resistance 100 Ω or
less by one of the methods given below). In case of intrinsically safe and flameproof installation,
be sure to use the ground terminal for grounding.
CAUTION
The transmitter must be grounded. Otherwise, it may cause electric shocks or
incorrect operation.
58
SPARE PARTS
8
B-16
A-3
A-5
A-5
A-20A
A-11A
A-1
A-2
A-13A
A-6
A-31A
C-17
B-16
C1~4
B-14
B-9
B-8
B1~5
A-24A
A-5A
B-12
C-7
B-17
A-10
A-39
A-40
12
28
A-12A
A-12
A-40
A-41
This diagram shows main parts of the differential pressure transmitter, pressure transmitter.
For details, contact our office.
59
No. Parts No. Part Name Q’ty Material Remarks
A-1 * ZZPFCX4-A010 Cover 1
Aluminium alloy
Blue
ADC12
A-2 * ZZPFCX4-A020 Cover 1
Aluminium alloy
Blue
ADC12
A-3 * ZZPFCX4-A030 Cover ass'y 1
Aluminium alloy
With indicator
ADC12
A-5 * ZZPFCX4-A050 Indicator 1 Analog, 0 to 100% linear
* ZZPFCX4-A051 Indicator 1 Analog, 0 to 100% square-root
* ZZPFCX4-A052 Indicator 1 Analog, dual scale
* ZZPFCX4-A053 Indicator 1 Analog, actual scale
* ZZPFCX4-A054 Indicator 1 LCD Meter
* ZZPFCX4-A054A Indicator kit 1
A-5A * ZZPFCX4-A05A Unit name plate 1 LCD Indicator type
A-6 * ZZPFCX4-A061 Amplifier unit 1
A-9 * ZZPFCX1-A091 Switch over plug 1 Normal/Reverse action switch over plug.
A-10 * ZZPFKK1-A101 Electronics housing 1
Aluminium alloy
With Pg13.5 connection
ADC12
* ZZPFKK1-A102 Electronics housing 1
Aluminium alloy
With NPT1/2 connection
ADC12
* ZZPFKK1-A103 Electronics housing 1
Aluminium alloy
With M20 x 1.5 connection
ADC12
A-12A * ZZPFCX4-A121A Plug kit 1 Plug for Pg13.5 connection.
* ZZPFCX4-A123A Plug 1 Plug for M20 x 1.5 connection.
A-12 * ZZPFCX1-A122 Plug 1 Stainless steel Plug for NPT1/2 connection.
* ZZPFCX4-A121 Plug 1
Aluminium alloy
Plug for Pg13.5 connection.
ADC12
* ZZPFCX4-A123 Plug 1
Aluminium alloy
Plug for M20 x 1.5 connection.
ADC12
A-13A * ZZPFCX4-A132 Terminal block unit 1 Round washer type.
* ZZPFCX4-A133 Terminal block unit 1 Wire retaining washer type.
* ZZPFCX4-A134 Terminal block unit 1 Round washer type with arrester.
* ZZPFCX4-A135 Terminal block unit 1 Wire retaining washer type with arrester.
A-20A * ZZPFCX1-A200A Cable gland kit 1
A-24A * ZZPFKK1-A240A Fastener kit 1
A-31A * ZZPFCX1-A310A Hex. socket screw kit 2 Minimum order q’ty 10 pcs.
A-39 * ZZPFCX2-A390 Blank name plate 1 Standard (Minimum order q’ty 5 pcs.)
A-40 * ZZPFCX1-A400 Rivet 4 Minimum order q’ty 50 pcs.
60
No. Parts No. Part Name Q’ty Material Remarks
B-1~5 –––––––– Detecting unit 1 Contact our office for inquiry
(Differential pressure and Flow)
B-8 * ZZPFCX4-B080 O-ring 2 Viton
* ZZPFCX4-B081 Square section gasket 2 Teflon
B-9 * ZZPFCX4-B091 Cover 2 SCS14
* ZZPFCX4-B093 Cover 2 SCS14
* ZZPFCX4-B095 Cover 2 SCS14
B-12A * ZZPFHC1-B122 Vent/drain kit 2 NPT1/4
B-14 * ZZPFHC1-B143 Bolt/Nut kit 4 C.S.
* ZZPFHC1-B144 Bolt/Nut kit 4 Stainless steel Up to 10MPa {100kgf/cm2}
* ZZPFHC1-B145 Bolt/Nut kit 4 Stainless steel Up to 14MPa {140kgf/cm2}
B-16 * ZZPFHC1-B160 O-ring 1 Chloroprene Minimum order q’ty 10 pcs.
B-17 * ZZPFHK1-B171 Mounting bracket kit 1 Stainless steel
C-1~4 –––––––– Detecting unit 1 Contact our office for inquiry
(Pressure)
C-7 * ZZPFHP1-C071 Adapter 1 Stainless steel Rc1/2
* ZZPFHP1-C072 Adapter 1 Stainless steel NPT1/4
C-17 * ZZPFHP1-C171 Mounting bracket kit 1 Stainless steel
Minimum order q’ty 10 pcs.
4th digit of
type code
S
T,X
V,W
61
BUILT-IN ARRESTER
An arrester is used to protect a transmitter or receiver from an abnormal voltage such as lightning
surges induced into signal lines. A built-in type arrester is mounted behind the terminal unit. A
nameplate marked “with arrester” is attached to the terminal unit of transmitter with a built-in
arrester.
Since transmitter and arrester groundings are internally connected together, user have only to
connect the external grounding terminals to ground.
Grounding terminal must be used, in case of the explosionproof or intrinsic safety type
transmitter.
A1
1. Grounding resistance should be 100W or less.
2. Avoid common grounding with a lightning rod.
Important
The built-in arrester should be used in combination with panel mounting type arrester (type PXC)
for distributor protection.
+
–
Transmitter
(with arrester)
Panel mounting
type arrester
PXC
Distributor
E
1
5
2
6E
1+
1–
PWM
FCX-C series transmitter
External grounding terminal
External
g
roundin
g
terminal
Grounding terminal
CK+
CK–
+
–
General
Installation
Grounding
62
♦Check of arrester
• Measure output current from the transmitter check terminals and output current to flow into
transmitter (see figures below).
When current is measured with an ammeter connected to CK+ and CK- terminals, the
internal resistance of the ammeter should be 12Ω or less.
• If the measured two output current are the same, the arrester is normal.
• In case the measured values have a difference of 0.1% (0.016mA) or more, the arrester is
not functioning.
• In the above case, the arrester unit (terminal unit) should be replaced with a new one.
♦Limitation of insulation resistance and dielectric strength test
An insulation resistance and dielectric strength test should be avoided as a rule, since it
may damage the arrester.
Output measurement at check terminals
To CK +
Standard resistor
(1 or 10Ω)
To CK –
Digital voltmeter
Standard resistance
Digital voltmeter
To (–) terminal
To (+) terminal
DC power
supply
To (+) side wiring
To (–) side
wiring
Maintenance
Output measurement outside transmitter
*Disconnect the wire from the - (minus)
terminal and connect the measurement device a
shown below.
63
Pressure range of FKP
Smart type
Pressure range
[kPa] {bar} <psi>
8.125~130 {0.08125~1.3} <1.188~19>
31.25~500 {0.3125~5} <4.375~70>
187.5~3000 {1.875~30} <26.875~430>
625~10000 {6.25~100} <93.75~1500>
CALIBRATION
The transmitter should be calibrated in a calibration room. For calibration of each transmitter, the
following devices are required.
o Pressure source and pressure measuring equipment (should have as high an accuracy as pos-
sible)
* Measurable ranges are listed in the table below.
o Power supply : DC power supply (24 V DC) or Fuji Electric FC series power supply unit
(type PXJ or PXL)
o Load resistor : Standard resistor 250 Ω (within ±0.0125 Ω)
o Measuring device : Digital voltmeter (capable of measuring transmitter output with an
accuracy better than 0.1%)
* Use meter having a 5-digit display.
o Hand Held Communicator (HHC) type FXW
* For use with smart type
A2
Differential pressure range of FKK
Preparation for calibration
Smart type
Differential pressure range
[kPa] {mmH2O} <inH2O>
0.375~6 {37.5~600} <1.5~24>
2~32 {200~3200} <8~125>
8.125~130 {812.5~13000} <32.5~520>
31.25~500 {3125~50000} <4.375~70psi>
125~2000 {12500~200000} <17.5~280psi>
Pressure range of FKH
Smart type
Pressure range
[kPa] {bar} <psi>
8.125~130 {0.08125~1.3} <1.188~19>
31.25~500 {0.3125~5} <4.375~70>
187.5~3000 {1.875~30} <26.875~430>
64
(1) Make wiring according to the diagram below.
Connect DC power supply (power source), digital voltmeter (measuring device), standard
resistance and HHC (Hand Held Communicator):
When current is measured with an ammeter connected to CK+ and CK- terminals, the internal
resistance of the ammeter should be 12Ω or less.
(2) Calibration of output circuit (D/A)
Calibrate the output circuit with reference to “Calibration of output circuit” (page 20) in “AD-
JUSTMENT ”.
Load resistance
Standard resistance
DC power supply
Digital voltmeter
HHC
Important
For communication with the HHC, a load resistor of 250Ω is necessary.
Calibration procedure
(3) Zero/span adjustment
Refer to “Zero/span adjustment” (page 35) in Section 7.
(4) Accuracy test
Apply input pressures in the order of 0%, 25%, 50%, 75%, 100%, 75%, 50%, 25% and 0%,
and read output at each input pressure.
Make sure the difference between each output value and input pressure (%) is within the
accuracy rating listed in the table below.
The voltage values in the table are dependent on use of “DC power supply + standard resistor
250Ω + digital voltmeter (measuring device).
Measurement category Reference value Accuracy
Accuracy:0.1% Accuracy:0.2%
Percent display (%) 0, 25, 50, 75, 100 ±0.1 ±0.2
Current measurement (mA) 4, 8, 12, 16, 20 ±0.016 ±0.032
Voltage measurement (V) 1, 2, 3, 4, 5 ±0.004 ±0.008
65
PARAMETER SETTING PRIOR TO DELIVERY
The damping value (time constant), function of zero/span adjust screw, output current mode, indicator
scale, cut point, mode below cut point and burnout, have been set prior to delivery as shown in the
following.
Note 1: For span adjustment, HHC should be used. HHC can also be used for zero adjustment.
Note 2: In both the differential pressure transmitter and remote seal type, the output current mode is
set in linear unless it is designated.
Note 3: Burnout direction is selectable from HHC, Hold, Over scale (20.8 to 21.6), under scale (3.2 to
3.8mA).
A3
ItemNo.
Damping value
(time constant)
Zero adjust
screw function
Current output mode
Digital indicator scale
(9th digit of code
symbols)
Cut point
(square-root extraction
mode setting)
Mode below cut point
(square-root setting)
Linear
Burnout To be set by designation
when ordering ( Note 3)
1
2
3
4
5
6
To be set by designating type
when ordering
7.07%
Contents of parameter
No Damping
(= measuring period)
Zero point adjustment possible
To be set by designation
when ordering (Note 2)
7Linearization function Invalid
66
A4
This appendix contains one table and four drawings that present installation instruction for the FCX-A/C
Series Transmitter in a hazardous location. Refer to these figures when installing or servicing a
transmitter mounted in a hazardous location.
When installed the apparatus MUST be provided with a voltage limiting device which will prevent the
rated voltage of 45V being exceeded.
Table 1 BASEEFA Certificate numbers of FCX-A/C series transmitter
HAZARDOUS LOCATION INSTALLATION INFORMATION
Item
Transmitter
Intrinsically Safety
Transmitter
Type N
FXW
Intrinsically Safety
FXE
Intrinsically Safety
System
Intrinsically safety
Transmitter
Flameproof
Certificate number
Ex95D2444
Ex95Y4446X
Ex90C2370X
Ex93C2154
Ex95D2445
FCX-A:
Ex96Y1003
FCX-C:
Ex96Y1002
67
Figure 1. FCX-A/C Series transmitter, Intrinsically Safe Installation for BASEEFA
Notes:
1. The electrical circuit in the hazardous area must be capable of withstanding an A.C. test
voltage of 500 volts rms to earth of frame of the apparatus for one minute.
2. The capacitance and inductance of the hazardous area cables must not exceed the values
shown in Table 1.
3. The installation, including barrier earthing arrengements, must comply with the installation
requirements of the country of use.
e.g. in the U.K., BS 5345: Part 4:1977
4. Any shunt zenor diode safety barrier certified by an EEC Approved Body to [EEx ia] IIC
having the following maximum parameters;
Uz = 28 Vdc, Imax;out = 93 mAdc, Wmax;out = 0.65 W
The output current of the barrier must be limited by a resistor “R” that;
Imax; out = Uz / R
CK+
CK–
+
–
+
–
FXE
CK+
CK–
+
–
FXE
CK+
CK–
Shunt Bar
+
–
FXE
CK+
CK–
+
–
FXE
FCX-A/C Series Transmitter
BAS No. Ex 95D2444
EEx ia IIC T4 (Ta<85°C)
EEx ia IIC T5 (Ta<40°C)
FXW
Hand Held Communicator
BAS No. Ex 90C2370X
EEx ia IIC T3 (Ta<85°C)
EEx ia IIC T4 (Ta<40°C)
=
=
FXE
Field Indicator
BAS No. Ex 93C2154
EEx ia IIC T4 (Ta<85°C)
EEx ia IIC T5 (Ta<50°C) N = (n
1
+ n
2
) < 3 (for IIC, IIB, IIA)
=
=
=
=
=
The HART Communicator
BAS No. Ex 92C2516
Hazardous Area Non-hazardous Area
or
Measurement Technology Ltd.
Communicator
MTL611 BAS No. Ex 91C2323
CNF61 BAS No. Ex 91C2071
or
Field Indicator (FXE)
n
1
n
2
Field Indicator (FXE)
CK+
CK–
+
–
FXE
CK+
CK–
CK+
CK–
+
–
FXE
BARRIER
(See Note 4)
NON-HAZARDOUS AREA APPARATUS
FCX-A/C Series Transmitter System
SYST BAS No. EX 95D2445
Fuji Electric Co., Ltd.
System Label
Which is unspecified except that it must
not be supplied from nor contain under
normal or abnormal conditions, a source
of potential with respect to earth in excess
of 250 volts RMS or 250 volts DC.
(See Note 3)
Ex
Table 1: Cable Parameters
Capacitance [µF]
<3
0.085
0.265
0.715
IIC
IIB
IIA
Group
N<3
1.6
5.6
15.6
<3
55
165
440
Inductance [mH] or L/R Ratio [µH/Ω]
==
N: Number of field indicator (FXE) <3
=
=
68
Fuji Electric France S.A.
46, Rue Georges Besse - Z I du Brézet
63 039 Clermont-Ferrand cedex 2 — FRANCE
France : Tél. 04 73 98 26 98 - Fax 04 73 98 26 99
International : Tél. (33) 4 7398 2698 - Fax. (33) 4 7398 2699
E-mail : sales.dpt@fujielectric.fr
Fuji Electric can accept no responsibility for possible errors in catalogues, brochures and other printed material. Fuji Electric reserves the right to alter
its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes
being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. All rights reseved.
Printed in FRANCE : 2002